36-11-51 R09 CMM
36-11-51 R09 CMM
HP REGULATING VALVE
Part Number
6713D010000 6713D060000
6713D020000 6713D060000 Amdt A
6713D040000 6713D070000
6713D040000 Amdt A 6713D070000 Amdt A
6713D050000
6713D050000 Amdt A
TP1
This document is given in confidence and may not be reproduced, stored in a retrieval system, or
transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
without the prior written permission of Liebherr-Aerospace Toulouse SAS.
Unless Liebherr-Aerospace Toulouse SAS (the company) has accepted a contractual obligation in respect
of the information and data contained herein, such information and data is provided without responsibility
and the company disclaim all liability arising from its use.
TP2
TRANSMITTAL LETTER
The revision No. 09 dated May 01/08 is attached and covers all components held by every operator.
FILING INSTRUCTIONS:
TL
36-11-51 Page 1
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
TL
36-11-51 Page 2
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
HIGHLIGHTS
Pages which have been added, revised or deleted are outlined below together with the Highlights of the
Revision.
TITLE PAGE R
SERVICE BULLETIN R
HLTS
36-11-51 Page 1
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
HLTS
36-11-51 Page 2
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
RECORD OF REVISIONS
INSERTED INSERTED
REV. ISSUE REV. ISSUE
No. DATE DATE BY No. DATE DATE BY
ROR
36-11-51 Page 1
Nov 30/87
COMPONENT MAINTENANCE MANUAL
6713D Series
ROR
36-11-51 Page 2
Nov 30/87
COMPONENT MAINTENANCE MANUAL
6713D Series
INSERTED REMOVED
TEMP REV. ISSUE PAGE No.
No. DATE DATE BY DATE BY
RTR
36-11-51 Page 1
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
RTR
36-11-51 Page 2
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
SERVICE BULLETIN
SBL
36-11-51 Page 1
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
SBL
36-11-51 Page 2
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
LEP
36-11-51 Page 1
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
LEP
36-11-51 Page 2
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
LEP
36-11-51 Page 3
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
LEP
36-11-51 Page 4
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
LEP
36-11-51 Page 5
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
LEP
36-11-51 Page 6
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
TABLE OF CONTENTS
PAGE
TOC
36-11-51 Page 1
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
TOC
36-11-51 Page 2
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
(3) Tightness Test of the Clapper (02A-540) in Closing Position (020B) .......................... 1051
(4) Tightness test of the Diaphragm S/A (02A-460) (030B) ............................................. 1051
(5) Opening Test of the Clapper (02A-220) (040B) .......................................................... 1054
(6) Regulated Pressure Test (050B) ................................................................................. 1056
E. Close-up ............................................................................................................................. 1056
6. Fault Isolation of the Regulator S/A Alone ................................................................................ 1058
A. Reason for the Job ............................................................................................................. 1058
B. Job Set-up Information ....................................................................................................... 1058
C. Job Set-up .......................................................................................................................... 1058
D. Procedure .......................................................................................................................... 1059
E. Close-up ............................................................................................................................. 1060
TOC
36-11-51 Page 3
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
TOC
36-11-51 Page 4
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
TOC
36-11-51 Page 5
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
TOC
36-11-51 Page 6
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
TOC
36-11-51 Page 7
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
TOC
36-11-51 Page 8
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
TOC
36-11-51 Page 9
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
TOC
36-11-51 Page 10
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
TOC
36-11-51 Page 11
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
TOC
36-11-51 Page 12
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
LIST OF ILLUSTRATIONS
LOI
36-11-51 Page 1
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
LIST OF ILLUSTRATIONS(Continued)
LOI
36-11-51 Page 2
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
LIST OF ILLUSTRATIONS(Continued)
LOI
36-11-51 Page 3
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
LIST OF ILLUSTRATIONS(Continued)
LOI
36-11-51 Page 4
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
INTRODUCTION
TASK 36-11-51-871-801-A01
1. Introduction
A. General
(1) This component maintenance manual (CMM) agrees with the Air Transport Association (ATA)
iSpec 2200. It is written in AECMA Simplified English (European Association of Aerospace
Industries).
(2) This CMM gives the procedures necessary to do easy checks and replacement of parts and
components: it also gives the procedures for maintenance. The maintenance procedures given
in this CMM are only for approved persons with the necessary skills.
(3) This CMM gives the shop maintenance procedures for the component.
(4) This manual uses the identification of the tasks and subtasks which is specified in the
Maintenance Task Oriented Support System (MTOSS). The maintenance tasks and other data
have special MTOSS numbers because the manual uses Electronic Data Processing (EDP).
The user of the manual can ignore the MTOSS numbers.
(6) A check of DISASSEMBLY, TESTING and ASSEMBLY procedures was made in the workshop.
(1) Make sure that the manual contains the applicable data for your component. Look for the part
number on the Title Page.
(2) To identify a part or to find a part number, refer to the IPL, which has an Introduction to show
the procedure.
(3) You must use the instructions in this manual for all the maintenance steps of a component. Read
all the applicable WARNINGS and CAUTIONS before you do the work on the component.
(4) When you use consumable materials, these materials are identified by a code number from a list
in the Consumable Materials Table.
(5) When you use special tools, these tools are identified by a code number which is in a list in
the Special Tools Table.
(6) For the tightening torque values of the parts, refer to the Table of Tightening Torques.
INTRO
36-11-51 Page 1
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
C. Related Publications
(1) The data for each component in the CMM is divided into specific Page Blocks. Each Page
Block has its specified subject matter and its specified page numbering. These Page Blocks
have these titles:
INTRO
36-11-51 Page 2
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
(a) It contains special tests and procedures which you must do to find the condition of a
component. The general test procedure is given in the FAULT ISOLATION TABLE. For
each test, this table refers to a special procedure which gives all the parameters which
you must set. It also gives all the parameters for which you must do a check.
(c) Before you use a measuring instrument, make sure that it is in correct operating condition
and that it is calibrated.
(e) You must do the tests in a room at ambient temperature: + 25 C ± 20 C (41 F to 113 F).
This Page Block contains all the schematic diagrams and the wiring and interconnecting
diagrams of the cards.
(5) Disassembly
(a) This Page Block gives step-by-step disassembly instructions in a correct sequence: it
refers to the figure item numbers from the IPL illustration(s), when they are applicable.
Identify the type of fault to know how much disassembly is necessary (do this to prevent
disassembly/reassembly work that is not necessary). The procedure given below is when
full disassembly is necessary.
(b) Put the component on a clean workbench, in a dust-free and moisture-free room. Move all
the parts carefully, and prevent corrosion and impact damage to them after disassembly.
NOTE: Always discard all the seals and gaskets during disassembly.
Discard the washers, the nuts and the screws during disassembly if they are
damaged.
(6) Cleaning
(a) This Page Block gives a step-by-step description of the cleaning operations for the
component and its parts.
(b) Always use the recommended procedures for the component parts of the unit.
INTRO
36-11-51 Page 3
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
(a) This Page Block gives the full check procedures which are necessary during shop
maintenance.
(b) Discard all the defective parts if the document does not give a repair procedure.
(8) Repair
This Page Block contains the full repair procedures and specifications which are necessary
to repair a worn or damaged part. As specified in the INSPECTION/CHECK section, you
must reject the defective parts if the document does not give a repair procedure. Replace
the defective parts with new parts.
(9) Assembly
(a) This Page Block gives step-by-step assembly instructions in a correct sequence, which
refer to the figure item numbers from the IPL illustration(s), if applicable.
(b) Put the component on a clean workbench, in a dust-free and moisture-free room. More all
the parts carefully, and prevent corrosion and impact damage to them.
(c) Be sure to remove the storage protection coating from all the new parts before assembly.
Clean the new part if necessary.
(a) This Page Block gives a table and some figures which give the fits and clearances data
and the torque values for assembly. It also gives the permitted wear for in-service /
service, and the manufacturer’s design wear-tolerances.
1 The identifiers in column (1) show the location of the clearance or the dimension
that you must measure.
2 The identifiers in column (2) identify the parts in the IPL (Figure + Item number).
a The maximum limits are the maximum wear limits. If the part is in these limits
then it is serviceable.
b If the parts have more wear than the specified limits, you must repair or replace
them.
1 All torque values in this manual are shown in the Table of Tightening Torques. The
parts are identified by the figure number and the item number of the IPL.
INTRO
36-11-51 Page 4
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
(a) This Page Block shows all the special tools, the fixtures, the equipment and the
consumables which are necessary to do the maintenance actions (which are given in
the other page blocks).
(b) All the items shown are identified in this manual by a standard code number: Txx for
Tools, Fixtures and Equipment and Mxx for Consumable Materials.
This Page Block contains the full list of all the parts of the component (For the detailed
description, refer to the IPL INTRO).
This Page Block contains tasks which are given in other Page Blocks of the manual, but which
are necessary because of other maintenance tasks. The tasks are self-contained repairs or
preventive maintenance.
(14) Removal
This Page Block gives the procedure for the removal of modules/sub-assemblies from complex
modular components.
(15) Installation
This Page Block gives the procedure for the installation of modules/sub-assemblies in complex
modular components.
(16) Servicing
This Page Block gives the self-contained tasks which are necessary because of other
maintenance tasks.
(17) Storage
This Page Block gives the requirements for preparation for transportation, for special handling,
for packaging, for storage and for preservation: these requirements are for the component
after assembly or test.
(18) Rework
This Page Block gives the rework procedures which are necessary for in-service components.
E. Measurements
(1) The measurements which are given in this manual come from the original manufacturing
drawings.
(2) This CMM uses the “Systeme International” (S.I.) units for quantities and values. It also gives
the imperial units in parentheses.
INTRO
36-11-51 Page 5
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
F. Units of Measure
A Ampere
bar Bar
g Gram
Hz Hertz
mbar Millibar
min Minute
m³ Cubic meter
N Newton
Pa Pascal
s Second
W Watt
C Degree Celsius
Ohm
cu Cubic
INTRO
36-11-51 Page 6
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
ft Foot
gr Grain
in Inch
lb Pound
oz Ounce
F Degree Fahrenheit
p Pico
d Deci
n Nano
da Deca
µ Micro
h Hecto
m Milli
k Kilo
c Centi
M Mega
1 cm 0.3937 in
36-11-51 Page 7
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
1N 0.2248 lbf
1g 0.0353 oz
1 kg 2.2046 lb
1l 0.0353 cu.ft
1 mm 0.0394 in
1 in 2,54 cm
1 in 25,4 mm
1 lbf 4,4482 N
1 oz 28,3495 g
1 lb 0,4536 kg
INTRO
36-11-51 Page 8
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
I. Abbreviations
abs. Absolute
dia. Diameter
Fig. Figure
HP High Pressure
ID Internal Diameter
IP Intermediate Pressure
LP Low Pressure
max. Maximum
Mfr Manufacturer
min. Minimum
No Number
OD Outside Diameter
para. Paragraph
Ref. Refer to
rel. Relative
S/A Sub-Assembly
SB Service Bulletin
TBD To be defined
INTRO
36-11-51 Page 9
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
% Percent
(1) The symbols agree with the NFE04-552, NFE05-016 and ISO1101 specifications.
K. Verifications
(1) The functions (tasks) which are given in this manual were verified by simulation. This
component maintenance manual is "shop verified" after all the functions (tasks) are actually
done on the equipment.
(3) The list of Page Blocks gives the shop verifications which are actually done. We will revise this
statement after all verifications are made.
INTRO
36-11-51 Page 10
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
TASK 36-11-51-872-801-A01
1. Description
A. General
The pneumatically controlled HP regulating valve P/N 6713 of the butterfly type, is installed in the
HP bleed air portion of the A320 engine air bleed system. It enables to deliver bleed air to the
system at idle speed.
The HP regulating valve with the IP check-valve P/N 2290 form the transfer section of the bleed air
system (Ref. Fig. 1).
Depending on the delivered pressure level, the air is bled either from the IP or HP engine stages.
Besides, the HP regulating valve is pneumatically coupled to the bleed pressure regulating valve.
The HP Regulating Valve consists of the major components that follow (Ref. Fig. 2 Sheet 1 to 4):
– A butterfly valve
– A pneumatic actuator
– A regulator
36-11-51 Page 1
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
36-11-51 Page 2
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
B. Technical Data
36-11-51 Page 3
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
Overall Dimensions
(Sheet 1 of 4)
Figure 2/GRAPHIC 36-11-51-991-002-A01
36-11-51 Page 4
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
Overall Dimensions
(Sheet 2 of 4)
Figure 2/GRAPHIC 36-11-51-991-002-A01
36-11-51 Page 5
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
Overall Dimensions
(Sheet 3 of 4)
Figure 2/GRAPHIC 36-11-51-991-002-A01
36-11-51 Page 6
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
Overall Dimensions
(Sheet 4 of 4)
Figure 2/GRAPHIC 36-11-51-991-002-A01
36-11-51 Page 7
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
C. Detailed Description
– Two "DN4" connecting flanges of the JANITROL type to connect the unit to the aircraft
system
– Two pressure tappings, one on the unit upstream side, the other one on the valve
downstream side in an annular chamber
– Two mounting bores for the shaft/butterfly assembly
– A mounting support for the regulator and the pneumatic actuator.
(b) A slant shaft/butterfly assembly actuated by the pneumatic actuator and supported by a
ball bearing and two needle bearings or two ball bearings.
(c) The butterfly which admits bleed pressure into the system is fitted with sealing rings which
achieves tightness in the valve closing position.
(d) The internal tightness of the bearings is achieved by graphite sealing rings (1). Externally,
tightness is achieved by graphite sealing rings (2).
(e) The axial load due to the slant position of the butterfly shaft is supported upwards by a
thrust bearing. Downwards the shaft end play is limited by spring loading parts.
(f) One threaded ring secured and locked into each end of the shaft mounting bore of the
valve body, holds the bearing and sealing rings.
(g) A quadrant fixed to the lower tip of the butterfly shaft, indicates the position of the butterfly.
(h) The butterfly can be manually placed in its closing position by venting the opening
chamber. This is achieved by removing the knurled screw from the upstream supply pipe.
(i) The butterfly can be manually operated by means of a spanner placed on manual control.
(j) The manual control is to be locked into the butterfly closing position by securing the
knurled screw into its mounting hole (Ref. Fig. 2 Sheet 1 to 4).
36-11-51 Page 8
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
Butterfly Valve
For P/N 6713D040000 (Sheet 1 of 2)
Figure 3/GRAPHIC 36-11-51-991-003-A01
36-11-51 Page 9
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
Butterfly Valve
For P/N 6713D040000 Amdt A (Sheet 2 of 2)
Figure 3/GRAPHIC 36-11-51-991-003-A01
36-11-51 Page 10
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
(a) A body made of light alloy machined with two guide bores of piston. It also comprises the
pneumatic circuitry to the opening and closing chambers.
(c) A piston made of light alloy fitted with guide rings and two sealing rings which delimit the
opening and closing chambers of the pneumatic actuator.
(d) A return spring which maintains butterfly in its closing position in the absence of pressure
supply.
(g) A lever fixed to the butterfly shaft (Ref. Fig. 4 Sheet 1 and 2) and actuated by the rod. The
lever actuated by the piston causes the rotation of shaft/butterfly assembly.
(i) For P/N 6713D010000 or 6713D020000: Two microswitches actuated by the cam.
The microswitches indicate the "Closed - not closed" and the "Open - not open" positions
of the butterfly valve.
The microswitch indicates the "closed - not closed" position of the butterfly valve.
(m) An electrical connector fixed to the casing interconnects the unit to the aircraft mains
system.
36-11-51 Page 11
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
Pneumatic Actuator
For P/N 6713D040000 (Sheet 1 of 2)
Figure 4/GRAPHIC 36-11-51-991-004-A01
36-11-51 Page 12
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
Pneumatic Actuator
(Sheet 2 of 2)
Figure 4/GRAPHIC 36-11-51-991-004-A01
36-11-51 Page 13
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
(3) Description of the regulator sub-assembly (Ref. Fig. 5 and Ref. Fig. 6)
– A regulation sub-assembly
– A distribution sub-assembly
– A closing sub-assembly.
2 A bellows (1) loaded by spring (2) whose calibration can be modified by adjusting nut.
This adjusting nut maintains and guides the springs (2).
3 One adjusting screw (4) fixed to regulator body and secured into the adjusting nut.
4 A clapper (5) held in contact with a stop (6) by a spring (7). The motion of bellows (1)
causes clapper (5) to leave its upper seat on stop (6) and move towards its lower
seat on support (8).
2 A clapper (9) that slides into the support (8) bore and held against its seat in support
(8) by a spring (10).
3 A threaded plug (11) secured into the support (8) on which the spring (10) is centered.
1 A diaphragm S/A (12) which delimits with the Cover S/A the chamber (E).
3 A clapper (14) that slides within the valve body (13) and held against its seat on the
valve body (13) with a spring (15) when the chamber (E) is air-vented.
5 A threaded plug that secures the valve seat (16) to the regulator body.
36-11-51 Page 14
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
36-11-51 Page 15
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
36-11-51 Page 16
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
The regulator has a light cast alloy body which includes the pneumatic connections ducting the
upstream and downstream pressure between the body of the valve and the pneumatic actuator.
– Regulation S/A
– Distribution S/A
– Opening/closing S/A.
3 A diaphragm fixed between the cover and the regulator body is loaded by a spring (1)
whose calibration can be modified by an adjusting nut.
5 The hollow adjusting screw attached to the regulator body by three screws,
accommodates a clapper (2) equipped with two graphite sealing rings (3).
6 With no pressure the clapper (2) is pushed against a stop by a spring (4) and the
diaphragm is pushed against the cover by the spring (1).
7 Under the action of pressure, the diaphragm tends to move the clapper (2) towards its
lower seat on the clapper body.
It is located on the longitudinal axis of the regulation system described in the previous
paragraph.
It consists of:
One side is subjected to the action of the clapper (2) described in the regulation
system; the other is subjected to the action of a distribution clapper (5).
The clapper body is a hollow cylindrical body which accommodates the distribution
clapper (5); its base has an internal thread for the attachment of a threaded plug.
2 Two grooves machined on the external periphery of the distribution clapper (5)
accommodate two graphite sealing rings (6).
36-11-51 Page 17
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
The distribution clapper (5) is loaded by a spring (7) seated on the threaded plug base.
A nut (8) ensures the attachment of the distribution system to the regulator body.
1 A diaphragm (9) held between the cover and the regulator body, which acts as an
opening/closing chamber (B).
2 A spring (10) that rests on a threaded ring (11) which holds the clapper body (12).
This spring (10) is in contact with shims (13) located under the diaphragm (9).
3 A stainless steel hollow cylindrical clapper (14) drilled with four holes slides in an
internal copper alloy bush and rests against a valve seat (15) under the action of
the diaphragm (9) pushed by pressure in chamber (B).
4 A spring (16) is placed between the valve seat (15) and the clapper (14). At rest the
spring (16) holds the clapper (14) against the clapper body (12).
5 A stainless steel hollow cylindrical valve seat (15) with four outlet holes. This valve
seat accommodates a stainless steel ball (17) which is loaded by a spring (18) that
rests on a threaded plug (19).
This threaded plug (19) is equipped with a preformed packing for sealing and screwed
inside the regulator body.
6 A cover (20) is fixed to this sub-assembly. This cover made of light alloy, protected by
chromic anodizing, has one tapped hole for the pneumatic connection.
36-11-51 Page 18
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
Regulator - Description
Regulation and Distribution System For P/N 6713D040000, 6713D040000 Amdt A, 6713D050000, 6713D050000
Amdt A, 6713D060000, 6713D060000 Amdt A, 6713D070000 and 6713D070000 Amdt A (Sheet 1 of 2)
Figure 7/GRAPHIC 36-11-51-991-007-A01
36-11-51 Page 19
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
Regulator - Description
Opening/Closing S/A - Description For P/N 6713D040000, 6713D040000 Amdt A, 6713D050000, 6713D050000
Amdt A, 6713D060000, 6713D060000 Amdt A, 6713D070000 and 6713D070000 Amdt A (Sheet 2 of 2)
Figure 7/GRAPHIC 36-11-51-991-007-A01
36-11-51 Page 20
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
The overpressure safety system consists of an overpressure valve fitted within the air pressure
tapping embossment on the valve body upstream side.
(a) A stainless steel hollow cylindrical body (1) equipped with a pressed-in copper alloy
bushing and drilled with four holes.
One end base of the valve body (1) is threaded for the connection to the trailing edge
probe (01-228); the thread on the middle part of the valve body enables connection with
the banjo tube (01-220) using a nut (01-105).
(b) A stainless steel venting clapper (2), threaded at one end; the head of the clapper rests
on the internal bushing of the valve body. It has a recess to accommodate the locating
pin of a spring guide (5).
(d) A spring (7) loaded between the edge of the spring guide (5) and the upper spring guide
(3) maintained by a retaining ring (9) inside the valve body (1).
(e) A machined stainless steel hollow clapper (4), the base of which acts as a seat on the
internal bushing of the valve body (1). The square section of the clapper (4) enables air
flow through the four air vent holes of the overpressure valve.
The clapper (4) is fitted against the internal face of the clapper head (2) and secured
by a nut (8).
The two clappers, thus held together and located by the locating pin of the spring guide
(5), can slide inside the valve body (1) within the limits defined by the internal bushing
swaged to the valve body (1).
36-11-51 Page 21
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
36-11-51 Page 22
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
(a) The upstream pressure piping of the regulator sub-assembly consists of:
3 A banjo tube (1) fixed at one end to Overpressure Valve S/A (10) with a nut and at the
other end by a hollow screw secured into the regulator body.
4 A test connection made up of a banjo union fixed by the hollow screw and blanked by
a threaded cap.
(b) The downstream pressure piping of the regulator sub-assembly consists of:
2 A banjo tube (2) secured at one end by a filter union and at the other end by
a banjo screw.
3 A union (3) secured into the cover of the regulator sub-assembly which interconnects
the upper chamber of the closing sub-assembly with the bleed pressure regulating
valve P/N 6714 pneumatic regulator.
4 A banjo tube (4) secured at each end to regulator covers, which interconnect chamber
(A) of regulation sub-assembly and chamber (E) of closing sub-assembly. Certain
alternate units include a connecting hole in place of banjo tube (4) to duct the reduced
pressure into the (E) chamber of the closing sub-assembly.
The overpressure safety system consists of an overpressure valve fitted within the air pressure
tapping embossment on valve body upstream side.
(a) A stainless steel hollow cylindrical body (05-090C) drilled with four inlet holes and two
outlet holes.
1 One end of the valve body (05-090C) is threaded for the connection to the trailing
edge probe (01-228).
2 The middle part of the body is threaded for the attachment of the threaded cap
(01-105B).
3 The threaded cap (01-105B) has two outlet holes at its upper part to release the air
pressure from the two inlet plated holes in case of overpressure.
(b) A centering axle (05-050B) made of chrome-plated stainless steel supports the clapper
(05-070B) made of chrome-plated stainless steel. A nut (05-080) is used to attach
clapper (05-070B).
36-11-51 Page 23
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
(c) A spring (05-040B) keeps the centering axle (05-050B) and one end of the clapper
(05-050B) in contact with its seat on body.
1 The guide made of stainless steel is used to keep the spring (05-040B) in the
correct position.
2 A pressed-in bushing made of carbon is used to guide the centering axle (05-050B).
(e) Shims (05-030) maintained between the centering guide (05-020B) and spring (05-040B)
that remain are used for the overpressure valve calibration.
36-11-51 Page 24
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
36-11-51 Page 25
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
TASK 36-11-51-873-801-A01
2. Operation
The upstream pressure of the valve is tapped through trailing edge probe (1) and overpressure valve
(10). Then it is reduced between clapper (2) and its seat. The reduced pressure is then delivered
into chamber (A) of regulator sub-assembly through calibrated hole (3).
This pressure acts upon bellows which controls the position of clapper (2).
The position of clapper (2) enables to build up a constant reduced pressure in opening chamber (C)
of pneumatic actuator when unit covers the pressure regulation.
The valve downstream pressure tapped through filter (5) is ducted to the closing chamber (D) of
pneumatic actuator, between clapper (6) of distribution system and its seat. Clapper (6) is kept in the
opening position by the downstream pressure.
Since the reference pressure delivered, or not, to the opening chamber (C) of pneumatic actuator is
constant, any variation in the downstream pressure brings about a change in the position of butterfly
in order to keep the downstream pressure constant.
The closing clapper (7) enables to distribute the reference pressure either in the opening chamber or
in the closing chamber of the pneumatic actuator.
In the event of IP air bleeding or HP overpressure conditions, ball valve (9) prevents the IP pressure
from being admitted into the bellows of the regulator sub-assembly.
36-11-51 Page 26
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
36-11-51 Page 27
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
B. Operating Configurations
At engine idle speed, the HP regulating valve opens with a 0,55 bar rel. (8.00 psig) minimum
pressure. The regulated pressure admitted into the opening chamber (C) of pneumatic
actuator causes valve to open.
In the event of an increase in engine speed, the HP bleed pressure exceeds a certain level
(2,48 bar rel. (36 psig)); valve thus controls its downstream pressure to a constant value
2,48 bar rel. (36 psig).
The downstream pressure causes the distribution valve of the regulator to open. This admits
the downstream pressure into the chamber (D) of the pneumatic actuator.
The opening chamber of the pneumatic actuator is submitted to a constant reference pressure.
Any variation in the downstream pressure causes a change in the position of butterfly in order
to keep the downstream pressure constant.
The change in the differential pressure tends to modify the position of the butterfly, until the
required value of the downstream regulated pressure is obtained.
From a sufficiently high engine speed, the IP bleed pressure causes the IP non-return valve
to open, this to supply the bleed pressure regulating valve pneumatically. The IP pressure
returns to the downstream side of the HP regulating valve and is then ducted to the closing
chamber of the pneumatic actuator. This causes valve to close.
If the HP bleed pressure exceeds a certain level (HP bleed pressure greater than 6,89 bar rel.
(100 psig), this pressure admitted through the trailing edge probe causes the overpressure
valve to open and plug the air inlet to regulator sub-assembly, causing chamber E of the
regulator closing system to be evacuated, and in turn causing clapper (7) to move up in
contact with its seat. The downstream pressure is thus admitted into the closing chamber
(D) and the opening chamber (C) is vented.
(5) Pneumatic coupling of the HP regulating valve with the bleed pressure regulating valve.
If the bleed pressure regulating valve closes, the pneumatic link, between the pneumatic
regulator of the bleed pressure regulating valve and the chamber (E) of the HP regulating
valve regulator, causes the latter valve to close fully.
36-11-51 Page 28
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
36-11-51 Page 29
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
36-11-51 Page 30
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
36-11-51 Page 31
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
36-11-51 Page 32
May 01/08
COMPONENT MAINTENANCE MANUAL
6713D Series
TASK 36-11-51-700-801-A01
1. Failure Confirmation Tests
This procedure has been defined with minimum requirements to allow the operators to easily confirm
failures on bleed valves removed from the aircraft.
Thus, these procedures are static tests using ambient air (NO AIRFLOW).
They consist in a selection of laboratory tests, with enlarged tolerances for some of them, checking
that valve is likely or not to induce a failure on the aircraft.
Units passing all points of these tests after removal from an A/C are serviceable, and can be returned
into service without further testing.
(a) Instrumentation
(c) Equipments
C. Job Set-up
Not applicable
D. Procedure
NOTE: During the setting of required pressures, it can be noticed some fluctuations while
approaching the required value. It is then recommended to overpass the value, then come
back to the required value.
SUBTASK 36-11-51-780-001-A01
For P/N 6713D010000 or 6713D020000
(a) Install the unit on the test set (Ref. Fig. 1004).
(c) Make sure that the valve is full open (signal lamps: "open" indication).
(e) Make sure that the valve is still full open (signal lamps: "open" indication).
(g) Make sure that the valve is in closed position (signal lamps: "closed" indication).
(i) Make sure that the valve is in full open position (signal lamps: "open" indication).
SUBTASK 36-11-51-780-001-B01
For P/N 6713D040000, 6713D040000 Amdt A, 6713D050000, 6713D050000 Amdt A, 6713D060000,
6713D060000 Amdt A, 6713D070000 and 6713D070000 Amdt A
(a) Install the unit on the test set (Ref. Fig. 1004).
(c) Make sure that the valve is full open (signal lamps: "not closed" indication and manual
control in the open position).
(e) Make sure that the valve is still full open (signal lamps: "not closed" indication and
manual control in the open position).
(g) Make sure that the valve is in closed position (signal lamps: "closed" indication).
(i) Make sure that the valve is in full open position (signal lamps: "not closed" indication
and manual control in the open position).
SUBTASK 36-11-51-780-002-A01
For P/N 6713D010000 or 6713D020000
(a) Install the unit on the test set (Ref. Fig. 1005).
(d) Make sure that the valve closes within 3 seconds (closed indication).
(f) Make sure that the valve opens within 3 seconds (Signal lamps: "open" indication).
(i) Make sure that the valve closes within 3 seconds (closed indication).
(k) Make sure that the valve opens within 3 seconds (Signal lamps: "open" indication).
SUBTASK 36-11-51-780-002-B01
For P/N 6713D040000, 6713D040000 Amdt A, 6713D050000, 6713D050000 Amdt A, 6713D060000,
6713D060000 Amdt A, 6713D070000 and 6713D070000 Amdt A
(a) Install the unit on the test set (Ref. Fig. 1005).
(d) Make sure that the valve closes within 3 seconds (closed indication).
(f) Make sure that the valve opens within 3 seconds (Signal lamps: "not closed" indication
and manual control in the open position).
(i) Make sure that the valve closes within 3 seconds (closed indication).
(k) Make sure that the valve opens within 3 seconds (Signal lamps: "not closed" indication
and manual control in the open position).
SUBTASK 36-11-51-780-003-A01
For P/N except 6713D010000 or 6713D020000
(a) Install the unit on the test set (Ref. Fig. 1006).
(b) Increase upstream pressure P1 to 4 ± 0,1 bar rel. (56.55 to 59.45 psig).
(d) Make sure that the valve is full closed ("closed" indication).
(f) Make sure that the valve is full open ("open/not closed" indication).
SUBTASK 36-11-51-780-003-B01
For P/N 6713D040000, 6713D040000 Amdt A, 6713D050000, 6713D050000 Amdt A, 6713D060000,
6713D060000 Amdt A, 6713D070000 and 6713D070000 Amdt A
(a) Install the unit on the test set (Ref. Fig. 1006).
(b) Increase upstream pressure P1 to 4 ± 0,1 bar rel. (56.55 to 59.45 psig).
(d) Make sure that the valve is full closed ("closed" indication).
(f) Make sure that the valve is full open ("not closed" indication and manual control in the
open position).
SUBTASK 36-11-51-780-004-A01
(7) Overpressure Function Test of the Valve
(Ref. Fig. 1010)
(a) Install the unit on the test set (Ref. Fig. 1010).
(b) Increase upstream pressure P1 to 7 ± 0,1 bar rel. (100 to 102.95 psig).
(c) Make sure that pressure P2 is more than 6 bar rel. (87 psig).
(d) Increase upstream pressure P1 to 10 ± 0,1 bar rel. (143.55 to 146.45 psig).
(e) Make sure that pressure P2 is less than 300 mbar rel. (4.35 psig).
E. Close-up
Not applicable
TASK 36-11-51-810-801-A01
2. Fault Isolation of Complete Unit
Self-explanatory
C. Job Set-up
Not applicable
D. Procedure
NOTE: If the tests from (010) to (090) are satisfactory, the unit is functionally correct and
can be re-installed.
E. Close-up
Not applicable
TASK 36-11-51-700-802-A01
3. Dynamic Test Procedure of Complete Unit
Self-explanatory
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-51-220-001-A01
(1) Visual Check
(a) Make sure that the unit is complete and not damaged and that the details given on the
identification plate are correct.
(b) Do a check of the unit for evidence of impact damage, in particular at location of valve
body, pneumatic actuator body and regulator body.
(c) With butterfly valve in the fully closed position, make sure that the butterfly valve sealing
rings are evenly spread on the periphery of the valve body bore.
(d) With the butterfly valve in the open position, do a check of the valve body bore for
evidence of scratches, scoring.
SUBTASK 36-11-51-750-001-A01
(2) Insulation Resistance Test (010)
(a) With the electrical cord (T38), apply a 50 VDC voltage between connector contact pins
connected together and any points of valve body and make sure that insulation resistance
is greater than 100 M .
SUBTASK 36-11-51-750-002-A01
(3) Continuity Test (010)
(a) Measure the continuity between any two points of the unit.
SUBTASK 36-11-51-750-003-A01
(4) Position Indication Test (020)
(Ref. Fig. 1007 Sheet 1 and 2)
(a) Connect the valve electrical connector to the signal indication box (Ref. Fig. 1007 Sheet 1
and 2).
(b) Put the butterfly valve in the required position using a 19 mm (0.748 in) thin spanner.
(c) Make sure that the signal indication is correct as per the table that follows:
(d) If test is not satisfactory, do the adjustment of the microswitches (Ref. Subtask
36-11-51-440-010-A01 or Ref. Subtask 36-11-51-440-010-B01).
(e) Push the contact fully and make sure it moves smoothly and makes a "click" sound.
(f) Release the contact; make sure it moves smoothly and makes a "click" sound in the
other way.
SUBTASK 36-11-51-780-005-A01
For P/N 6713D010000 and 6713D020000
NOTE: Do the functional tests at normal ambient temperature: 25 C ± 20 C (41 F to 113 F).
(a) Install the unit on the test set-up (Ref. Fig. 1008).
NOTE: The dimensions A and B in Fig. 1008 are given for information only. They
can be adapted to obtain the P1 upstream pressure equal to 4 (+0/+0,5) bar
rel. (58 to 65 psig).
(b) Apply a 1,5 ± 0,3 bar rel. (17.40 to 26.10 psig) P1 upstream pressure.
(c) Open V1 to select the valve closing position and make sure that the valve closes after
2,5 seconds maxi.
(d) Make sure of the correct indication of the microswitch: closed indicator light on. Close
the valve two times manually.
(f) Make sure that the valve opens after 4 seconds maxi and that the open indicator light is on.
(g) Apply a 6 ± 0,1 bar rel. (85.65 to 88.45 psig) P1 upstream pressure.
(i) Make sure that the valve closes after 2 seconds maxi.
(j) Make sure of the correct indications of microswitches: "Closed" indicator light on. "Not
closed" light off."
SUBTASK 36-11-51-780-005-B01
For P/N 6713D040000, 6713D040000 Amdt A, 6713D050000, 6713D050000 Amdt A, 6713D060000,
6713D060000 Amdt A, 6713D070000 and 6713D070000 Amdt A
NOTE: Do the functional tests at normal ambient temperature: 25 C ± 20 C (41 F to 113 F).
(a) Install the unit on the test set-up (Ref. Fig. 1008).
NOTE: The dimensions A and B in Fig. 1008 are given for information only. They
can be adapted to obtain the P1 upstream pressure equal to 4 (+0/+0,5) bar
rel. (58 to 65 psig).
(b) Apply a 1,5 ± 0,3 bar rel. (17.40 to 26.10 psig) P1 upstream pressure.
(c) Open V1 to select the valve closing position and make sure that the valve closes after
2,5 seconds maxi.
(d) Make sure of the correct indication of the microswitch: closed indicator light on. Close
the valve two times manually.
(f) Make sure that the valve opens after 4 seconds maxi (with a P2 downstream pressure
greater than 1,2 bar rel. (17.4 psig) and that the "not closed" indicator light is on. Open
the valve two times manually.
(g) Apply a 6 ± 0,1 bar rel. (85.65 to 88.45 psig) P1 upstream pressure.
(i) Make sure that the valve closes after 2 seconds maxi.
(j) Make sure of the correct indications of microswitches: "Closed" indicator light on. "Not
closed" light off.
SUBTASK 36-11-51-780-006-A01
For P/N 6713D010000 and 6713D020000
(a) Install the unit on the test set-up (Ref. Fig. 1008).
(b) Apply a 1,5 ± 0,3 bar rel. (17.4 to 26.1 psig) P1 upstream pressure.
(d) Gradually increase P1 upstream pressure and note its value for which valve begins to
close ("Open" indicator light Off). This value must be less than or equal to 2,55 bar
rel. (37 psig).
(e) Gradually decrease P1 upstream pressure and note its value for which valve reaches
the full open position ("Open" indicator light on). This value must be greater than or
equal to 1,9 bar rel. (27.55 psig).
SUBTASK 36-11-51-780-006-B01
For P/N 6713D040000, 6713D040000 Amdt A, 6713D050000, 6713D050000 Amdt A, 6713D060000,
6713D060000 Amdt A, 6713D070000 and 6713D070000 Amdt A
(a) Install the unit on the test set-up (Ref. Fig. 1008).
(b) Apply a 1,5 ± 0,3 bar rel. (17.4 to 26.1 psig) P1 upstream pressure.
(c) |P1 upstream pressure - P2 downstream pressure| differential pressure is less than or
equal to 100 mbar (1.45 psi).
(d) Gradually increase P1 upstream pressure and note its value for which valve begins to
close (with |P1 - P2| differential pressure between 10 and 50 mbar (0.145 to 0.725 psi)).
This value must be less than or equal to 2,55 bar rel. (37 psig).
(e) Gradually decrease P1 upstream pressure and note its value for which valve reaches
the full open position (with |P1 - P2| differential pressure less than or equal to 50 mbar
(0.725 psi)). This value must be greater than or equal to 1,90 bar rel. (27.55 psig).
SUBTASK 36-11-51-780-007-A01
(9) Pressure Control Test (050)
(a) Gradually increase P1 upstream pressure up to 4 ± 0,1 bar rel. (56.55 to 59.45 psig)
and make sure that P2a downstream pressure ranges between 2,2 and 2,65 bar rel.
(31.9 to 38.43 psig).
(b) Gradually increase P1 upstream pressure up to 7 (0/-0,3) bar rel. (101.52 to 97.17 psig)
and make sure that P2 downstream pressure ranges between 2,2 and 2,65 bar rel.
(31.90 to 38.43 psig).
(c) Gradually decrease P1 upstream pressure down to 4 ± 0,1 bar rel. (56.55 to 59.45 psig)
and make sure that P2b downstream pressure ranges between 2,2 and 2,65 bar rel.
(31.9 to 38.43 psig).
(d) Torque the threaded plug (02A-180) to the specified value (Ref. to TASK
36-11-51-820-802-A01).
SUBTASK 36-11-51-780-008-A01
(10) Closure with no Pressure (053)
(b) When the P1 upstream pressure is equal to 0 bar, make sure that the valve is closed: the
"CLOSED" indicator light must be ON.
SUBTASK 36-11-51-780-009-A01
For P/N 6713D010000 and 6713D020000
(b) Apply a P1 test pressure between 0,7 and 1 bar rel. (10.15 and 14.5 psig).
NOTE: The valve may open with a P1 pressure less than 0,7 bar rel. (10.15 psig).
(c) Make sure that the valve is open: the "Open" indicator light must be on.
SUBTASK 36-11-51-780-009-B01
For P/N 6713D040000, 6713D040000 Amdt A, 6713D050000, 6713D050000 Amdt A, 6713D060000,
6713D060000 Amdt A, 6713D070000 and 6713D070000 Amdt A
(b) Apply a P1 test pressure between 0,7 and 1 bar rel. (10.15 and 14.5 psig).
NOTE: The valve may open with a P1 pressure less than 0,7 bar rel. (10.15 psig).
(c) Make sure that the valve is open, the manual control must be in the open position.
SUBTASK 36-11-51-780-010-A01
(13) Locking in the Closed Position (057)
(Ref. Fig. 1009)
(b) Remove the knurled screw (01-130) from the banjo tube (01-220).
(c) Secure it to manual control (04-010) to lock the unit into the closed position.
(d) Apply a P1 test pressure between 0,7 and 1 bar rel. (10.15 and 14.5 psig).
(e) Make sure that the valve remains in the closed position: the "Closed" indicator light
must be on.
SUBTASK 36-11-51-780-011-A01
For P/N ≤ 6713D050000
(a) Remove the unit from the functional test bench and install it on test set-up (Ref. Fig. 1010).
(b) Install complete unit on test set-up (Ref. Fig. 1010) and do the tests of the Overpressure
Valve S/A (01-223) as follows:
NOTE: If required values of following tests cannot be achieved, modify the number of
shims (05-030) of the Overpressure Valve S/A (01-223) but do not remove it
from the unit.
(c) Gradually increase the (P1) pressure until the (P2) pressure drops to a value less than
150 mbar rel. (2.175 psig).
(d) Repeat the above step three times and note the average value of the P1 pressure which
must be between 7,9 and 8,45 bar rel. (114.55 to 122.525 psig).
(e) Decrease the P1 pressure slowly (20 to 30 mbar/s) (0.29 to 0.435 psi/second) from a
9 (-0/-0,1) bar rel. (129.05 to 130.5 psi) until the overpressure valve opens with a P2
pressure greater than 6 bar rel. (86.03 psig).
(f) Repeat the above step three times and note the average value of the (P1) pressure
which must be ≥ 7,1 bar rel. (103 psig).
SUBTASK 36-11-51-780-011-B01
For P/N 6713D060000, 6713D060000 Amdt A, 6713D070000 and 6713D070000 Amdt A
(a) Remove the unit from the functional test bench and install it on test set-up (Ref. Fig. 1010).
(b) Install complete unit on test set-up (Ref. Fig. 1010) and do the tests of the Overpressure
Valve S/A (01-223) as follows:
NOTE: If required values of following tests cannot be achieved, modify the number of
shims (05-030) of the Overpressure Valve S/A (01-223) but do not remove it
from the unit.
(c) Gradually increase the (P1) pressure until the (P2) pressure drops to a value less than
150 mbar rel. (2.175 psig).
(d) Repeat the above step three times and note the average value of the P1 pressure which
must be between 8,7 and 9,1 bar rel. (126.15 to 131.95 psig).
(e) Decrease the P1 pressure slowly (20 to 30 mbar/s (0.29 to 0.435 psi/second)) from a
9 (-0/-0,1) bar rel. (129.05 to 130.5 psig) until the overpressure valve opens with a P2
pressure greater than 6 bar rel. (86.03 psig).
(f) Repeat the above step three times and note the average value of the (P1) pressure
which must be ≥ 7,8 bar rel. (113.1 psig).
Overpressure Test
Figure 1010/GRAPHIC 36-11-51-991-024-A01
SUBTASK 36-11-51-780-012-A01
For P/N 6713D010000 and 6713D020000
(b) Gradually apply P1 upstream pressure (20 to 50 mbar/s) and make sure that the valve
reaches the full open position for P1 pressure less than or equal to 550 mbar rel.
(7.97 psig). "Open" indicator light is on.
SUBTASK 36-11-51-780-012-B01
For P/N 6713D040000, 6713D040000 Amdt A, 6713D050000, 6713D050000 Amdt A, 6713D060000,
6713D060000 Amdt A, 6713D070000 and 6713D070000 Amdt A
(b) Gradually apply P1 upstream pressure (20 to 50 mbar/s) and make sure that the valve
reaches the full open position for P1 pressure less than or equal to 550 mbar rel.
(7.97 psig). The manual control must be in the open position.
SUBTASK 36-11-51-790-001-A01
(18) Internal Leakage Test (080)
(Ref. Fig. 1011)
(b) Gradually apply a 10 ± 0,1 bar rel. (143.55 to 146.45 psig) upstream test pressure read
on P1 metal dial gage.
(c) Make sure that the Q1 leakage rate is less than or equal to 11,1 g/s (555 l/min)
(19.60 cu.ft/min).
SUBTASK 36-11-51-790-002-A01
(19) External Leakage Test (090)
(Ref. Fig. 1011)
(a) Open (V1) and close (V2) valves and disconnect the Q1 flowmeter.
(b) Apply a 6,5 ± 0,1 bar rel. (92.8 to 95.7 psig) P1 upstream pressure.
(c) Make sure that the leakage read on (Q2) flowmeter is less than or equal to 3,2 g/s or
150 l/min (5.29 cu.ft/min).
E. Close-up
Not applicable
TASK 36-11-51-700-803-A01
4. Static Test Procedure of Complete Unit
CAUTION: DO THE STATIC TESTS OF THE COMPLETE UNIT THAT FOLLOW ONLY WHEN
THE COMPLETE UPPER AND LOWER BEARINGS OF THE VALVE BODY (03-250)
HAVE BEEN REPLACED BY NEW ONES (REF. TO SUBTASK 36-11-51-280-001-A01
PARA. (I)).
Self-explanatory
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-51-220-002-A01
(1) Visual Check
(a) Make sure that the unit is complete and not damaged and that the details given on the
identification plate are correct.
(b) Do a check of the unit for evidence of impact damage, in particular at location of valve
body, pneumatic actuator body and regulator body.
(c) With butterfly valve in the fully closed position, make sure that the butterfly valve sealing
rings are evenly spread on the periphery of the valve body bore.
(d) With the butterfly valve in the open position, do a check of the valve body bore for
evidence of scratches, scoring.
SUBTASK 36-11-51-750-004-A01
(2) Insulation Resistance Test (010)
(a) With the electrical cord (T38) apply a 50 VDC voltage between connector contact pins
connected together and any point of the valve body and make sure that the insulation
resistance is greater than 100 M .
SUBTASK 36-11-51-750-005-A01
(3) Continuity Test
(a) Measure the continuity between any two points of the unit.
SUBTASK 36-11-51-750-006-A01
(4) Position Indication Test (020)
(Ref. Fig. 1007 Sheet 1 and 2)
(a) Connect the valve electrical connector to the signal indication box (Ref. Fig. 1007 Sheet 1
and 2).
(b) Put the butterfly valve in the required position using a 19 mm (0.748 in) thin spanner.
(c) Make sure that the signal indication is correct as per the table that follows:
(d) If test is not satisfactory, do the adjustment of the microswitches (Ref. Subtask
36-11-51-440-010-A01 or Ref. Subtask 36-11-51-440-010-B01).
(e) Push the contact fully and make sure it moves smoothly and makes a "click" sound.
(f) Release the contact; make sure it moves smoothly and makes a "click" sound in the
other way.
SUBTASK 36-11-51-780-013-A01
For P/N 6713D010000 and 6713D020000
(a) Install the unit on the test set-up (Ref. Fig. 1005).
(b) Apply a 1,5 ± 0,3 bar rel. (17.40 to 26.10 psig) P1 upstream pressure.
(c) Open - Close the valve manually two times by air venting the valve with test tool (T39).
(d) During each operation, make sure that the valve opens after 3 seconds maxi, then make
sure that the valve closes after 3 seconds maxi.
(f) Apply a 6 ± 0,3 bar rel. (82.65 to 91.35 psig) P1 upstream pressure.
(g) Open the test tool (T39) to select the valve closing position.
(h) Make sure that the valve closes after 3 seconds maxi.
SUBTASK 36-11-51-780-013-B01
For P/N 6713D040000, 6713D040000 Amdt A, 6713D050000, 6713D050000 Amdt A, 6713D060000,
6713D060000 Amdt A, 6713D070000 and 6713D070000 Amdt A
(a) Install the unit on the test set-up (Ref. Fig. 1005).
(b) Apply a 1,5 ± 0,3 bar rel. (17.40 to 26.10 psig) P1 upstream pressure.
(c) Open - Close the valve manually two times by air venting the valve with test tool (T39).
(d) During each operation, make sure that the valve opens after 3 seconds maxi, then make
sure that the valve closes after 3 seconds maxi.
(f) Apply a 6 ± 0,3 bar rel. (82.65 to 91.35 psig) P1 upstream pressure.
(g) Open the test tool (T39) to select the valve closing position.
(h) Make sure that the valve closes after 3 seconds maxi.
SUBTASK 36-11-51-780-014-A01
For P/N 6713D010000 and 6713D020000
(a) Install the unit on the test set-up (Ref. Fig. 1005).
(b) Apply a 1,5 ± 0,3 bar rel. (17.40 to 26.10 psig) P1 upstream pressure.
(d) Gradually increase P1 upstream pressure and note its value for which valve reaches the
full closing position ("closed" indicator light on). This P1 value must be less than or
equal to 2,55 bar rel. (36.98 psig).
(e) Gradually decrease P1 upstream pressure and note its value for which valve reaches
the full open position ("open" indicator light on). This P1 value must be greater than or
equal to 2,1 bar rel. (30.45 psig).
SUBTASK 36-11-51-780-014-B01
For P/N 6713D040000, 6713D040000 Amdt A, 6713D050000, 6713D050000 Amdt A, 6713D060000,
6713D060000 Amdt A, 6713D070000 and 6713D070000 Amdt A
(a) Install the unit on the test set-up (Ref. Fig. 1005).
(b) Apply a 1,5 ± 0,3 bar rel. (17.40 to 26.10 psig) P1 upstream pressure.
(d) Gradually increase P1 upstream pressure and note its value for which valve reaches the
full closing position ("closed" indicator light on). This P1 value must be less than or
equal to 2,55 bar rel. (36.98 psig).
(e) Gradually decrease P1 upstream pressure and note its value for which valve reaches
the full open position (Manual control in open position). This P1 value must be greater
than or equal to 2,1 bar rel. (30.45 psig).
SUBTASK 36-11-51-780-015-A01
(9) Pressure Control Test (050)
(Ref. Fig. 1012)
(a) Install the unit on the test set-up (Ref. Fig. 1012).
(b) Gradually increase P1 upstream pressure up to 4 ± 0,1 bar rel. (56.55 to 59.45 psig)
and make sure that P2a regulated pressure ranges between 2,5 and 2,65 bar rel.
(36.25 to 38.43 psig).
(c) Gradually increase P1 upstream pressure up to 7 ± 0,1 bar rel. (100.05 to 102.95 psig)
and make sure that P2 regulated pressure ranges between 2,5 and 2,65 bar rel. (36.25 to
38.43 psig).
(d) Gradually decrease P1 upstream pressure down to 4 ± 0,1 bar rel. (56.55 to 59.45 psig)
and make sure that P2b regulated pressure ranges between 2,5 and 2,65 bar rel.
(36.25 to 38.43 psig).
(e) Torque the threaded plug (02A-180) to the specified value (Ref. to TASK
36-11-51-820-802-A01).
SUBTASK 36-11-51-780-016-A01
(10) Closure with no Pressure (053)
(b) When the P1 upstream pressure is equal to 0 bar, make sure that the valve is closed: the
"CLOSED" indicator light must be ON.
SUBTASK 36-11-51-780-017-A01
For P/N 6713D010000 and 6713D020000
(b) Apply a P1 test pressure between 0,7 and 1 bar rel. (10.15 and 14.5 psig).
NOTE: The valve may open with a P1 pressure less than 0,7 bar rel. (10.15 psig).
(c) Make sure that the valve is open: the "Open" indicator light must be on.
SUBTASK 36-11-51-780-017-B01
For P/N 6713D040000, 6713D040000 Amdt A, 6713D050000, 6713D050000 Amdt A, 6713D060000,
6713D060000 Amdt A, 6713D070000 and 6713D070000 Amdt A
(b) Apply a P1 test pressure between 0,7 and 1 bar rel. (10.15 and 14.5 psig).
NOTE: The valve may open with a P1 pressure less than 0,7 bar rel. (10.15 psig).
(c) Make sure that the valve is open, the manual control must be in the open position.
SUBTASK 36-11-51-780-018-A01
(13) Locking in the Closed Position (057)
(Ref. Fig. 1009)
(b) Remove the knurled screw (01-130) from the banjo tube (01-220).
(c) Secure it to manual control (04-010) to lock the unit into the closed position.
(d) Apply a P1 test pressure between 0,7 and 1 bar rel. (10.15 and 14.5 psig).
(e) Make sure that the valve remains in the closed position: the "Closed" indicator light
must be on.
SUBTASK 36-11-51-780-019-A01
For P/N ≤ 6713D050000
(a) Remove the unit from the functional test bench and install it on test set-up (Ref. Fig. 1010).
(b) Install complete unit on test set-up (Ref. Fig. 1010) and do the tests of the Overpressure
Valve S/A (01-223) as follows:
NOTE: If required values of following tests cannot be achieved, modify the number of
shims (05-030) of the Overpressure Valve S/A (01-223) but do not remove it
from the unit.
(c) Gradually increase the (P1) pressure until the (P2) pressure drops to a value less than
150 mbar rel. (2.175 psig).
(d) Repeat the above step three times and note the average value of the P1 pressure which
must be between 7,9 and 8,45 bar rel. (114.55 to 122.525 psig).
(e) Decrease the P1 pressure slowly (20 to 30 mbar/s (0.29 to 0.435 psi/second)) from a
9 (-0/-0,1) bar rel. (129.05 to 130.5 psig) until the overpressure valve opens with a P2
pressure greater than 6 bar rel. (86.03 psig).
(f) Repeat the above step three times and note the average value of the (P1) pressure
which must be ≥ 7,1 bar rel. (103 psig).
SUBTASK 36-11-51-780-019-B01
For P/N ≥ 6713D060000
(a) Remove the unit from the functional test bench and install it on test set-up (Ref. Fig. 1010).
(b) Install complete unit on test set-up (Ref. Fig. 1010) and do the tests of the Overpressure
Valve S/A (01-223) as follows:
NOTE: If required values of following tests cannot be achieved, modify the number of
shims (05-030) of the Overpressure Valve S/A (01-223) but do not remove it
from the unit.
(c) Gradually increase the (P1) pressure until the (P2) pressure drops to a value less than
150 mbar rel. (2.175 psig).
(d) Repeat the above step three times and note the average value of the P1 pressure which
must be between 8,7 and 9,1 bar rel. (126.15 to 131.95 psig).
(e) Decrease the P1 pressure slowly (20 to 30 mbar/s (0.29 to 0.435 psi/second)) from a
9 (-0/-0,1) bar rel. (129.05 to 130.5 psig) until the overpressure valve opens with a P2
pressure greater than 6 bar rel. (86.03 psig).
(f) Repeat the above step three times and note the average value of the (P1) pressure
which must be ≥ 7,8 bar rel. (113.1 psig).
SUBTASK 36-11-51-780-020-A01
For P/N 6713D010000 and 6713D020000
(b) Gradually apply P1 upstream pressure (20 to 50 mbar/s) and make sure that the valve
reaches the full open position for P1 pressure less than or equal to 550 mbar rel.
(7.97 psig). "Open" indicator light is on.
SUBTASK 36-11-51-780-020-B01
For P/N 6713D040000, 6713D040000 Amdt A, 6713D050000, 6713D050000 Amdt A, 6713D060000,
6713D060000 Amdt A, 6713D070000 and 6713D070000 Amdt A
(b) Gradually apply P1 upstream pressure (20 to 50 mbar/s) and make sure that the valve
reaches the full open position for P1 pressure less than or equal to 550 mbar rel.
(7.97 psig). The manual control must be in the open position.
SUBTASK 36-11-51-790-003-A01
(18) Internal Leakage Test (080)
(Ref. Fig. 1011)
(b) Gradually apply a 10 ± 0,1 bar rel. (143.55 to 146.45 psig) upstream test pressure read
on P1 metal dial gage.
(c) Make sure that the Q1 leakage rate is less than or equal to 11,1 g/s (555 l/min)
(19.60 cu.ft/min).
SUBTASK 36-11-51-790-004-A01
(19) External Leakage Test (090)
(Ref. Fig. 1011)
(a) Open (V1) and close (V2) valves and disconnect the Q1 flowmeter.
(b) Apply a 6,5 ± 0,1 bar rel. (92.8 to 95.7 psig) P1 upstream pressure.
(c) Make sure that the leakage read on (Q2) flowmeter is less than or equal to 3,2 g/s or
150 l/min (5.29 cu.ft/min).
E. Close-up
Not applicable
TASK 36-11-51-700-804-A01
5. Laboratory Test Procedure of the Regulator S/A Alone
Self-explanatory
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-51-780-021-A01
For P/N 6713D010000, 6713D020000, 6713D040000, 6713D040000 Amdt A, 6713D050000 and
6713D050000 Amdt A
(1) Alignment of the Valve Seat (02A-600) with the Clapper (02A-540)
(Ref. Fig. 1013 Sheet 1)
(a) Install the Regulator S/A on the test tool (T01). Do not connect the upstream line
of the regulator.
(b) Apply a 8 bar rel. (116 psig) (P1) pressure to the coupling line of the Regulator S/A.
(c) Loosen the threaded plug (02-460) by a quarter of a turn and torque it to the specified
value (Ref. to TASK 36-11-51-820-802-A01).
SUBTASK 36-11-51-780-022-A01
(2) Tightness Test of the Clapper (02A-540) in Opening Position (010B)
(Ref. Fig. 1013 Sheet 2)
(c) Blank the coupling pressure union and the distribution clapper (02-220) outlet with the
test tool (T24).
(d) Make sure that the closing pressure outlet (Q1) leakage rate is less than or equal to
3 l/min (0.105 cu.ft/min).
Alignment of the Valve Seat (02A-600) with the Clapper (02A-540) (Sheet 1 of 2)
Figure 1013/GRAPHIC 36-11-51-991-027-A01
SUBTASK 36-11-51-780-023-A01
(3) Tightness Test of the Clapper (02A-540) in Closing Position (020B)
(Ref. Fig. 1014)
(c) Make sure that the opening pressure (Q1) flow rate is less than or equal to 2 l/min
(0.0706 cu.ft/min).
SUBTASK 36-11-51-780-024-A01
(4) Tightness test of the Diaphragm S/A (02A-460) (030B)
(Ref. Fig. 1015)
(c) Make sure that the differential pressure between the opening pressure and the coupling
pressure is less than 30 mbar rel. (0.435 psig).
SUBTASK 36-11-51-780-025-A01
(5) Opening Test of the Clapper (02A-220) (040B)
(Ref. Fig. 1016)
(a) The test tool (T24) will not be installed on test set-up when testing clapper (02A-220)
operation.
(b) Gradually apply a 2 bar rel. (29 psig) (P1) downstream pressure and make sure that (P2)
closing pressure is less than 0,1 bar rel. (1.45 psig).
(c) Gradually increase (P1) downstream pressure and note the value for which the clapper
(02A-220) opens. (P1) downstream pressure value must range between 2,45 and
2,55 bar rel. (35.50 to 37.00 psig).
NOTE: – If required values are not obtained, modify the number of shims (02A-190)
until correct values are achieved.
– At the end of the shim setting, pre-tighten the threaded plug (02A-180) to a
1 mdaN torque value (88.53 lbf.in). The final tightening to the required torque
value must be done at the end of the functional tests of the complete unit.
– Every time the threaded plug (02A-180) is removed, torque the nut (02A-227)
to the specified value (Ref. to TASK 36-11-51-820-802-A01).
(d) Gradually increase (P1) downstream pressure to 3 bar rel. (43.5 psig); then, decrease it
and note its value for which clapper (02A-220) closes. (P1) downstream pressure value
must be greater than 2,1 bar rel. (30.45 psig).
(e) Install the test tool (T24) as illustrated on the test set-up on Fig. 1016.
(f) Apply a 3 bar rel. (43.51 psig) (P1) downstream pressure and make sure that (Q1) leak
through clapper (02A-220) air vent hole is effective and is less than or equal to 10 l/min
(0.35 cu.ft/min).
SUBTASK 36-11-51-780-026-A01
(6) Regulated Pressure Test (050B)
(Ref. Fig. 1017)
(b) Adjust (P2) opening pressure value between 2,55 and 2,65 bar rel. (36.97 to 38.42 psig)
with the adjusting nut (02A-120) for the increasing and decreasing values of (P1) upstream
pressure supply that follow:
NOTE: IMPORTANT:
E. Close-up
Not applicable
TASK 36-11-51-810-802-A01
6. Fault Isolation of the Regulator S/A Alone
Self-explanatory
C. Job Set-up
Not applicable
D. Procedure
E. Close-up
Not applicable
DISASSEMBLY
TASK 36-11-51-010-801-A01
1. Removal of the Pneumatic Connections
Self-explanatory
C. Job Set-up
Not applicable
D. Procedure
NOTE: Always discard all the seals and preformed packings on disassembly. You must discard
the washers, the nuts and the screws if they are damaged.
NOTE: Important: Always discard and replace the unions (01-020A) in the case of any defect of the
thread that causes seizing (Ref. to Subtask 36-11-51-280-001-A01)
SUBTASK 36-11-51-010-001-A01
For all P/N except 6713D060000 and 6713D060000 Amdt A
(a) Cut off and remove the lockwire (01-040) from the union filter (01-050).
(b) Loosen and remove the union filter (01-050) with the seals (01-060).
(c) Loosen and remove the banjo screw (01-080) with its preformed packing (01-090).
(d) Remove the banjo tube (01-100) with the preformed packing (01-090).
(e) Cut off and remove the lockwire from the nut (01-105).
(g) Cut off and remove the lockwire from the plug (03-249).
(h) Loosen and remove the banjo screw (01-160) with the preformed packings (01-180).
(i) Then remove the banjo tube (01-220) with its seal (01-210), and the two preformed
packings (01-180).
(j) Remove the banjo union (01-170) with the preformed packing (01-180) and the washer
(01-190).
(l) Remove the spacer (01-016) and the locking plate (01-012).
(m) Loosen and remove the union (01-020) with its seal (01-030) from the Regulator S/A
(01-230).
(n) Loosen and remove the banjo screw (01-024) and remove the banjo tube (01-026)
with four preformed packings (01-028).
SUBTASK 36-11-51-010-001-B01
For P/N 6713D060000 and 6713D060000 Amdt A
(a) Cut off and remove the lockwire (01-040) from the union filter (01-050).
(b) Loosen and remove the union filter (01-050) with the seals (01-060).
(c) Loosen and remove the banjo screw (01-080) with its preformed packing (01-090).
(d) Remove the banjo tube (01-100) with the preformed packing (01-090).
(e) Loosen and remove the nut (01-105) or the threaded cap (01-105B) and remove the
metal seal (01-060).
(f) Cut off and remove the lockwire from the plug (03-249).
(g) Loosen and remove the banjo screw (01-160) with the preformed packings (01-180).
(h) Then remove the banjo tube (01-220) with its seal (01-210), and the two preformed
packings (01-180).
(i) Remove the banjo union (01-170) with the preformed packing (01-180) and the washer
(01-190).
(k) Remove the spacer (01-016) and the locking plate (01-012).
(l) Loosen and remove the union (01-020) with its seal (01-030) from the Regulator S/A
(01-230).
(m) Loosen and remove the banjo screw (01-024) and remove the banjo tube (01-026)
with four preformed packings (01-028).
E. Close-up
Not applicable
TASK 36-11-51-010-802-A01
2. Removal of the Overpressure Valve S/A (01-223) and Trailing Edge Probe (01-228)
Self-explanatory
C. Job Set-up
SUBTASK 36-11-51-010-002-A01
For all P/N except 6713D060000 and 6713D060000 Amdt A
(a) Cut off and remove the lockwire from the nut (01-105).
(c) Cut off and remove the lockwire from the plug (03-249).
(d) Loosen and remove the banjo screw (01-160) with the preformed packings (01-180).
(e) Then remove the banjo tube (01-220) with its seal (01-210), and the two preformed
packings (01-180).
(f) Remove the banjo union (01-170) with the preformed packing (01-180) and the washer
(01-190).
SUBTASK 36-11-51-010-002-B01
For P/N 6713D060000 and 6713D060000 Amdt A
(a) Loosen and remove the nut (01-105) or the threaded cap (01-105B).
(c) Cut off and remove the lockwire from the plug (03-249).
(d) Loosen and remove the banjo screw (01-160) with the preformed packings (01-180).
(e) Then remove the banjo tube (01-220) with its seal (01-210), and the two preformed
packings (01-180).
(f) Remove the banjo union (01-170) with the preformed packing (01-180) and the washer
(01-190).
D. Procedure
NOTE: Always discard all the seals and preformed packings on disassembly. You must discard
the washers, the nuts and the screws if they are damaged.
NOTE: Important: Always discard and replace the unions (01-020A) in the case of any defect of the
thread that causes seizing (Ref. to Subtask 36-11-51-280-001-A01)
SUBTASK 36-11-51-010-003-A01
(1) Removal of the Overpressure Valve S/A (01-223) and Trailing Edge Probe (01-228)
(a) Loosen and remove the Overpressure Valve S/A (01-223) with its metal seal (01-226).
(b) Loosen and remove the trailing edge probe (01-228) from the valve body (04-340).
E. Close-up
Not applicable
TASK 36-11-51-040-801-A01
3. Disassembly of the Overpressure Valve S/A (01-223)
Self-explanatory
C. Job Set-up
SUBTASK 36-11-51-010-004-A01
(1) Preliminary Operations
(b) Remove the Overpressure Valve S/A (01-223) and trailing edge probe (01-228) (Ref. to
TASK 36-11-51-010-802-A01).
D. Procedure
NOTE: Always discard all the seals and preformed packings on disassembly. You must discard
the washers, the nuts and the screws if they are damaged.
NOTE: Important: Always discard and replace the unions (01-020A) in the case of any defect of the
thread that causes seizing (Ref. to Subtask 36-11-51-280-001-A01)
SUBTASK 36-11-51-040-001-A01
For all P/N except 6713D060000 and 6713D060000 Amdt A
(a) Remove the retaining ring (05-010) from the valve body (05-090).
(b) Remove the centering guide (05-020), the shims (05-030) and the spring (05-040).
(d) Loosen and remove the nut (05-080) with the special wrench (T22) to maintain the
threaded clapper (05-060).
SUBTASK 36-11-51-040-001-B01
For P/N 6713D060000 and 6713D060000 Amdt A
(a) Remove the retaining ring (05-010) from the valve body (05-090).
(b) Remove the centering guide (05-020), the shims (05-030) and the spring (05-040).
(d) Loosen and remove nut (05-080) with the special tool (T45).
E. Close-up
Not applicable
TASK 36-11-51-010-803-A01
4. Removal of the Regulator S/A (01-230)
Self-explanatory
C. Job Set-up
SUBTASK 36-11-51-010-005-A01
(1) Preliminary Operations
D. Procedure
NOTE: Always discard all the seals and preformed packings on disassembly. You must discard
the washers, the nuts and the screws if they are damaged.
NOTE: Important: Always discard and replace the unions (01-020A) in the case of any defect of the
thread that causes seizing (Ref. to Subtask 36-11-51-280-001-A01)
SUBTASK 36-11-51-010-006-A01
(1) Removal of the Regulator S/A (01-230)
(a) Loosen and remove the screw (01-250) with its washer (01-270).
(c) Remove the Regulator S/A (01-230) with its preformed packings (01-280) and (01-290).
E. Close-up
Not applicable
TASK 36-11-51-040-802-A01
5. Disassembly of the Regulator S/A (01-230)
Self-explanatory
C. Job Set-up
SUBTASK 36-11-51-010-007-A01
(1) Preliminary Operations
D. Procedure
NOTE: Always discard all the seals and preformed packings on disassembly. You must discard
the washers, the nuts and the screws if they are damaged.
NOTE: Important: Always discard and replace the unions (01-020A) in the case of any defect of the
thread that causes seizing (Ref. to Subtask 36-11-51-280-001-A01)
SUBTASK 36-11-51-010-008-A01
For P/N 6713D010000 and 6713D020000
(a) Loosen and remove the four screws (02A-020) and the two screws (02A-030) with the
washers (02A-040).
WARNING: THE TENSION OF THE SPRING (02-090) BEING QUITE STRONG, HOLD THE
COVER (02A-010) FIRMLY BY HAND WHILE YOU LOOSEN THE SCREWS
(02A-020) AND (02A-030).
(b) Remove the cover (02A-010) with its preformed packings (02A-050), (02A-060).
(c) Remove in sequence the bellows (02A-070B), the guide (02A-080), the centering guide
(02A-085) and the spring (02A-090B).
(e) Loosen and remove three screws (02A-140) and remove the adjusting screw (02A-130)
with the clapper (02A-160), the sealing rings (02A-163) and the stop (02A-167).
(f) Remove the clapper (02A-160), the stop (02A-167) and the sealing rings (02A-163) from
the adjusting screw (02A-130).
SUBTASK 36-11-51-010-008-B01
For P/N 6713D040000, 6713D040000 Amdt A, 6713D050000, 6713D050000 Amdt A, 6713D060000,
6713D060000 Amdt A, 6713D070000 and 6713D070000 Amdt A
(a) Loosen and remove the four screws (02A-020) and the two screws (02A-030) with the
washers (02A-040).
WARNING: THE TENSION OF THE SPRING (02-090) BEING QUITE STRONG, HOLD THE
COVER (02A-010) FIRMLY BY HAND WHILE YOU LOOSEN THE SCREWS
(02A-020) AND (02A-030).
(b) Remove the cover (02A-010) with its preformed packings (02A-050), (02A-060).
(c) Remove in sequence the Diaphragm S/A (02A-070C) with two shims (02A-081) and
(02A-082), then the springs (02A-086) and (02A-090C).
(d) Then remove the spring guide (02A-095) and the washer (02A-096) from the adjusting
nut (02A-120).
(f) Loosen and remove three screws (02A-140) and remove the adjusting screw (02A-130)
with the clapper (02A-160), the sealing rings (02A-163) and the stop (02A-167).
(g) Remove the clapper (02A-160), the stop (02A-167) and the sealing rings (02A-163) from
the adjusting screw (02A-130).
SUBTASK 36-11-51-010-009-A01
(3) Distribution S/A
(a) Loosen and remove the threaded plug (02A-180) from the support (02A-270).
(b) Remove the shims (02A-190), the spring (02A-210) and the clapper (02A-220) from
the support (02A-270).
(c) Remove the two sealing rings (02A-223) from the clapper (02A-220).
(d) Loosen and remove the threaded plug (02A-227) from the Regulator Body S/A (02A-610).
(e) Remove the support (02A-270) with the preformed packings (02A-260), (02A-320) and
(02A-280).
(f) Remove and discard the preformed packings (02A-260), (02A-320) and (02A-280) from
the support (02A-270).
SUBTASK 36-11-51-010-010-A01
For P/N 6713D010000 and 6713D020000
(a) Loosen and remove the screws (02A-410) and (02A-420) with the washers (02A-430)
while you hold the cover (02A-400) firmly by hand.
(b) Remove the cover (02A-400) with the ring (02A-435) and the preformed packing
(02A-440).
(c) Remove the preformed packing (02A-450) from the Regulator Body S/A (02A-610).
(e) Loosen and remove the threaded ring (02A-520) from the Regulator Body S/A (02A-610)
with the special tool (T04).
SUBTASK 36-11-51-010-010-B01
For P/N 6713D040000, 6713D040000 Amdt A, 6713D050000, 6713D050000 Amdt A, 6713D060000,
6713D060000 Amdt A, 6713D070000 and 6713D070000 Amdt A
(a) Loosen and remove the screws (02A-410) and (02A-420) with the washers (02A-430)
while you hold the cover (02A-400) firmly by hand.
(b) Remove the cover (02A-400) with the ring (02A-435) and the preformed packing
(02A-440).
(c) Remove the preformed packing (02A-450) from the Regulator Body S/A (02A-610).
(e) Loosen and remove the threaded ring (02A-520) from the Regulator Body S/A (02A-610)
with the special tool (T04).
SUBTASK 36-11-51-010-011-A01
(6) Final Disassembly of the Regulator S/A (02A-001D)
(a) Loosen and remove the threaded plug (02A-330) from the Regulator Body S/A (02A-610).
(b) Remove the plug (02A-370) with the preformed packings (02A-380) and (02A-390).
E. Close-up
Not applicable
TASK 36-11-51-040-803-A01
For P/N 6713D010000, 6713D020000, 6713D040000, 6713D040000 Amdt A, 6713D050000,
6713D050000 Amdt A, 6713D060000 and 6713D060000 Amdt A
Self-explanatory
C. Job Set-up
SUBTASK 36-11-51-010-012-A01
(1) Preliminary Operations
D. Procedure
NOTE: Always discard all the seals and preformed packings on disassembly. You must discard
the washers, the nuts and the screws if they are damaged.
NOTE: Important: Always discard and replace the unions (01-020A) in the case of any defect of the
thread that causes seizing (Ref. to Subtask 36-11-51-280-001-A01)
SUBTASK 36-11-51-040-002-A01
(1) Disassembly of the Cover S/A (03-010)
(a) Cut off and remove the lockwire (03-030) from the screws (03-020).
(b) Loosen and remove the two screws (03-020) from the cover (03-050).
(c) Remove the name plate (03-060) from the cover (03-050) by extracting the four rivets
(03-070B) with a drift.
(d) Loosen and remove the nut (03-090) from the end of the butterfly shaft.
SUBTASK 36-11-51-040-003-A01
For P/N 6713D010000 and 6713D020000
(a) Loosen and remove the two screws (03-430), and the two screws (03-440) from the
electrical connector (03-420).
(b) Loosen the nut (03-480) from the electrical connector (03-420).
(c) Disengage the electrical connector (03-420) from its mounting hole on the Casing S/A
(03-560).
(e) Disassemble the contact pins (03-460) from the electrical connector.
(f) Cut off the electrical wire (03-530) at location of the splice (03-550A).
SUBTASK 36-11-51-040-003-B01
For P/N 6713D040000, 6713D040000 Amdt A, 6713D050000, 6713D050000 Amdt A, 6713D060000,
6713D060000 Amdt A
(a) Loosen and remove the two screws (03-430), and the two screws (03-440) from the
electrical connector (03-420).
(b) Loosen the nut (03-480) from the electrical connector (03-420).
(c) Disengage the electrical connector (03-420) from its mounting hole on the Casing S/A
(03-560).
(e) Disassemble the contact pins (03-460) from the electrical connector.
(f) Cut off the electrical wire (03-530) at location of the two splices (03-550B).
SUBTASK 36-11-51-040-004-A01
For P/N 6713D010000 and 6713D020000
(b) Cut off and remove the lockwire (03-510) from the screws (03-020).
(c) Loosen and remove the screws (03-500) with the washers (03-520B) from the
microswitches (03-490).
SUBTASK 36-11-51-040-004-B01
For P/N 6713D040000, 6713D040000 Amdt A, 6713D050000, 6713D050000 Amdt A, 6713D060000,
6713D060000 Amdt A
(b) Cut off and remove the lockwire (03-510) from the screws (03-020).
(c) Loosen and remove the screws (03-500) with the plate (03-520C) from the microswitch
(03-490).
SUBTASK 36-11-51-010-013-A01
(6) Removal of the Casing S/A (03-560)
(c) Loosen and remove the three screws (03-570) from the pneumatic actuator body (03-240).
E. Close-up
Not applicable
TASK 36-11-51-040-803-B01
For P/N 6713D070000 and 6713D070000 Amdt A
Self-explanatory
C. Job Set-up
SUBTASK 36-11-51-010-012-B01
(1) Preliminary Operations
D. Procedure
NOTE: Always discard all the seals and preformed packings on disassembly. You must discard
the washers, the nuts and the screws if they are damaged.
NOTE: Important: Always discard and replace the unions (01-020A) in the case of any defect of the
thread that causes seizing (Ref. to Subtask 36-11-51-280-001-A01)
SUBTASK 36-11-51-040-002-B01
(1) Disassembly of the Cover S/A (03-010)
(a) Cut off and remove the lockwire (03-030) from the screws (03-020).
(b) Loosen and remove the two screws (03-020) from the cover (03A-050B).
(c) Remove the name plate (03A-060B) from the cover (03A-050B) by extracting the four
rivets (03-070B) with a drift.
(d) Loosen and remove the nut (03-090) from the end of the butterfly shaft.
SUBTASK 36-11-51-040-003-C01
(2) Disassembly of the Electrical Connector (03-420)
(a) Cut off and remove the lockwire (03A-445) from the nut (03A-480) and the lacing
cord (03A-539).
(b) Loosen and remove the two screws (03-430) and the two screws (03-440) from the
electrical connector (03-420).
(c) Loosen the nut (03-480) from the electrical connector (03-420).
(d) Disengage the electrical connector (03-420) from its mounting hole on the Casing S/A
(03-560).
(e) Loosen and remove the screws (03A-532), remove the washer (03A-533) and the
clamp (03A-531).
(g) Disassemble the contact pins (03-460) from the electrical connector.
(h) Cut off the electrical wire (03-530) at location of the two splices (03-550B).
SUBTASK 36-11-51-040-004-C01
(3) Disassembly of the Microswitches (03A-490F)
(b) Loosen and remove screw (03A-500D) with the washer (03A-520D).
(d) Loosen and remove the screws (03A-527) and the nuts (03A-518).
SUBTASK 36-11-51-010-014-A01
(4) Removal of the Casing S/A (03-560)
(c) Loosen and remove the three screws (03A-570B) from the pneumatic actuator body
(03-240).
E. Close-up
Not applicable
TASK 36-11-51-040-804-A01
8. Disassembly of the Pneumatic Actuator S/A
Self-explanatory
C. Job Set-up
Not applicable
D. Procedure
NOTE: Always discard all the seals and preformed packings on disassembly. You must discard
the washers, the nuts and the screws if they are damaged.
NOTE: Important: Always discard and replace the unions (01-020A) in the case of any defect of the
thread that causes seizing (Ref. to Subtask 36-11-51-280-001-A01)
SUBTASK 36-11-51-040-005-A01
(1) Disassembly of the Pneumatic Actuator S/A
(a) While you hold the cover (03-100) firmly by hand, loosen and remove the screws (03-110)
with the washers (03-120).
(b) Thoroughly remove the cover (03-100) which is loaded by the spring (03-150).
(d) Loosen and remove the screws (03-170) from the clevis (03-160).
(e) Slightly pull the clevis (03-160) while you hold the piston (03-220) into place to have
access to the pin (03-190).
(f) Remove the retaining ring (03-210), the lockwasher (03-200) and the pin (03-190).
(h) Remove the piston (03-220) and the preformed packing (03-230) from the body (03-240).
(j) Loosen and remove the screws (03-260) with the washers (03-270).
(m) Remove the actuator body (03-240) from the Valve Sub-Assembly (03-250).
(n) Remove the adjusting rod (03-180)/rod (03-310)/lever (03-320) assembly from the
actuator body (03-240).
(o) Remove the lockwasher (03-340), the circlip (03-350) and the pin (03-330).
(p) Remove the guide rings (03-370), (03-380) from the piston (03-220).
(q) Remove the flexible ring (03-390), the piston rings (03-400) and the expander ring
(03-410).
NOTE: Always discard the flexible ring (03-390) and the expander ring (03-410). Discard
the piston rings (03-400) if worn or damaged.
(r) Remove the ring (03-580) with the preformed packing (03-585) from the actuator body
(03-240).
(u) Remove and discard the seal (03-300) and the washers (03-293) and (03-295) if
applicable.
(v) Loosen and remove the plug (03-249) and the seal (03-248) from the actuator body
(03-240C).
E. Close-up
Not applicable
TASK 36-11-51-040-805-A01
9. Disassembly of the Butterfly Valve (03-250)
Self-explanatory
C. Job Set-up
SUBTASK 36-11-51-010-015-A01
(1) Preliminary Operations
D. Procedure
NOTE: Always discard all the seals and preformed packings on disassembly. You must discard
the washers, the nuts and the screws if they are damaged.
NOTE: Important: Always discard and replace the unions (01-020A) in the case of any defect of the
thread that causes seizing (Ref. to Subtask 36-11-51-280-001-A01)
SUBTASK 36-11-51-040-006-A01
For P/N 6713D010000 and 6713D020000
(a) Loosen and remove the screw (04-020B) and remove the Manual Control S/A (04-010B)
from the tip of the shaft (04-070B).
(b) Loosen and remove the screw (04-090) and the lockwasher (04-100) from the butterfly
(04-160).
(c) Unlock the threaded ring (04-060) by unfolding the tabs of the lockwasher (04-220).
(d) Loosen and remove the threaded ring (04-060) from the valve body (04-340) mounting
bore, with the special tool (T02).
(f) Remove the shaft (04-070) with the stop (04-275) from the valve body (04-340) bore.
(g) Remove the butterfly (04-160) from the valve body (04-340).
(h) Unfold the tabs of the lockwasher (04-040). Then loosen and remove the threaded
ring (04-030) with the special tool (T02).
CAUTION: ALWAYS DISCARD THE RING (04-130) EVERY TIME THE SEALING PARTS
ARE REMOVED.
SUBTASK 36-11-51-040-006-B01
For P/N 6713D040000
(a) Loosen and remove the screw (04-020B) and remove the Manual Control S/A (04-010B)
from the tip of the shaft (04-070B).
(b) Loosen and remove the screw (04-090) and the lockwasher (04-100) from the butterfly
(04-160).
1 Remove the retaining ring (04-052), with the test tool (T37).
(d) Unlock the threaded ring (04-060) by unfolding the tabs of the lockwasher (04-220).
(e) Loosen and remove the threaded ring (04-060) from the valve body (04-340) mounting
bore, with the special tool (T02).
(g) Remove the shaft (04-070) with the stop (04-275) from the valve body (04-340) bore.
(h) Remove the butterfly (04-160) from the valve body (04-340).
(i) Unfold the tabs of the lockwasher (04-040). Then loosen and remove the threaded
ring (04-030) with the special tool (T02).
CAUTION: ALWAYS DISCARD THE RING (04-130) EVERY TIME THE SEALING PARTS
ARE REMOVED.
SUBTASK 36-11-51-040-006-C01
For P/N 6713D040000 Amdt A
(a) Loosen and remove the screw (04A-020B) and remove the Manual Control S/A
(04A-010B) from the tip of the shaft (04A-070C).
(b) Loosen, remove and discard the screw (04A-090) and the lockwasher (04A-100) from
the butterfly (04A-160).
(c) Unlock the threaded ring (04A-060B) by unfolding the tabs of the lockwasher (04A-220).
(d) Loosen and remove the threaded ring (04A-060B) from the valve body (04A-340)
mounting bore with the special tool (T02).
(f) Unlock the threaded ring (04A-030C) by unfolding the tabs of the lockwasher (04A-040).
(g) Loosen and remove the threaded ring (04A-030C) from the valve body (04A-340)
mounting bore with the special tool (T02).
(i) Remove the shaft (04A-070C) with the stop (04A-275) from the valve body (04A-340) bore.
(j) Remove the butterfly (04A-160) from the valve body (04A-340).
SUBTASK 36-11-51-040-007-A01
For P/N 6713D010000 or 6713D020000
NOTE: In case of damage of the locking plate tab, grind the head of the rivet (04-120)
on the locking plate side, and with a small screwdriver, remove the locking
plate (04-110B). Remove the rivet (04-120) from its butterfly mounting hole
with the special tool (T11).
(c) Remove the ring (04-130B) from its butterfly (04-160) mounting groove.
(d) Remove the two sealing rings (04-150B) and (04-140C) from the butterfly (04-160)
mounting groove.
SUBTASK 36-11-51-040-007-B01
For P/N 6713D040000, 6713D040000 Amdt A, 6713D050000, 6713D050000 Amdt A, 6713D060000,
6713D060000 Amdt A, 6713D070000 and 6713D070000 Amdt A
NOTE: In case of damage of the locking plate tab, grind the head of the rivet (04-120)
on the locking plate side, and with a small screwdriver, remove the locking
plate (04-110B). Remove the rivet (04-120) from its butterfly mounting hole
with the special tool (T11).
(c) Remove the ring (04-130B) from its butterfly (04-160) mounting groove.
(d) Remove the sealing ring (04-155) from the butterfly (04-160) mounting groove.
E. Close-up
Not applicable
CLEANING
TASK 36-11-51-100-801-A01
1. External Cleaning of a Unit
Self-explanatory
C. Job Set-up
SUBTASK 36-11-51-620-001-A01
(1) Preparation of the Unit
D. Procedure
SUBTASK 36-11-51-160-001-A01
(1) External Cleaning of the Unit
(a) Clean the unit with a lint-free cloth, which you make moist with cleaning material (M09A).
As an alternative, use a soft brush.
E. Close-up
Not applicable
TASK 36-11-51-100-802-A01
2. Cleaning of a Sub-Assembly
Self-explanatory
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-51-160-002-A01
(1) Cleaning of the Sub-Assembly
(a) Refer to the Cleaning Procedure Table (Ref. TASK 36-11-51-100-804-A01): do the
procedure which is given for the most easily damaged part.
E. Close-up
Not applicable
TASK 36-11-51-100-803-A01
3. Cleaning of Component Parts
Self-explanatory
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-51-160-003-A01
(1) Cleaning of the Component Parts
(b) Make sure that the mating areas are fully free from packing material or sealing compound.
E. Close-up
Not applicable
TASK 36-11-51-100-804-A01
4. Cleaning Procedure
CLEANING
PROCEDURE
TYPE OF PART THAT YOU WILL CLEAN
1 2 3 4
STAINLESS STEEL O O X
FORGED LIGHT ALLOY WITH ANODIC-CHROMIC PROTECTION X X
CAST LIGHT ALLOY WITH ANODIC-CHROMIC PROTECTION X X
NITRIDE TITANIUM PLATING X X
CHEMICAL NICKEL PLATING X X
TITANIUM (*) X X X
PLASTIC X
COMPOSITE MATERIALS (POLYESTER) X X
ELECTRICAL AND ELECTRONIC COMPONENTS X
TEFLON PLATING (**)
RUBBER (***)
CLEANING PROCEDURES
1: Heavy alkaline cleaning:
(Ref. TASK 36-11-51-100-805-A01)
2: Cleaning of the parts with solvents (non chlorinated), with a dipping or spraying procedure:
(Ref. TASK 36-11-51-100-806-A01)
3: Light alkaline cleaning:
(Ref. TASK 36-11-51-100-807-A01)
4: Cleaning of the parts with an alcohol-based cleaning agent:
(Ref. TASK 36-11-51-100-808-A01)
TASK 36-11-51-100-805-A01
5. Procedure 1: Heavy Alkaline Cleaning
WARNING: – USE ALL PRECAUTIONS FOR THE PROTECTION OF YOUR EYES AND YOUR
SKIN WHEN YOU USE THE CLEANING MATERIAL IN THIS PROCEDURE. THIS
CLEANING MATERIAL CONTAINS SODIUM HYDROXIDE, WHICH IS HIGHLY
DANGEROUS.
Self-explanatory
CAUTION: DO NOT USE THIS MATERIAL FOR LIGHT ALLOYS. THE MATERIAL SPECIFIED
BELOW CONTAINS SODIUM HYDROXIDE: IT CAUSES THE CORROSION OF
ALUMINUM-BASED ALLOYS.
C. Job Set-up
SUBTASK 36-11-51-880-001-A01
(1) Material Preparation
Example: - Cleaning material (M48A). Dilution of the Cleaning material (M48A) with 5% of water
(for grease, baked grease, and scale particles).
D. Procedure
WARNING: USE ALL PRECAUTIONS AS GIVEN IN THE WARNING NOTES AT THE TOP OF
PARA. A.
SUBTASK 36-11-51-130-001-A01
(1) Cleaning
(a) To clean the part, put it momentarily in a warm bath of cleaning material, at a temperature
of 70 C to 80 C (158 F to 176 F). An ultrasonic device must mix the bath.
(c) Dry the part in hot air, at between 100 C and 110 C (212 F to 230 F).
E. Close-up
Not applicable
TASK 36-11-51-100-806-A01
6. Procedure 2: Cleaning with Solvents by the Dipping or the Spraying Procedure
Self-explanatory
Not applicable
C. Job Set-up
WARNING: – THE SOLVENTS ARE DANGEROUS FOR YOUR HEALTH, AND CAN CAUSE
DAMAGE TO PARTS IF THEY DETERIORATE BECAUSE OF: POLLUTION,
WATER, GREASE, METAL PARTICLES, TEMPERATURE.
– THE SOLVENTS MUST THUS BE FULLY CLEAN AND YOU MUST REPLACE
THEM FREQUENTLY. THE CONTAINERS MUST BE FREE FROM UNWANTED
PARTICLES FOR THE DIPPING AND THE SPRAYING OPERATIONS.
D. Procedure
SUBTASK 36-11-51-110-001-A01
(1) Cleaning with Solvents
(a) Put the part in the solvent momentarily, or apply the solvent to the part as a spray. If
necessary, complete the cleaning with a soft brush, or with a soft piece of material
(such as wood or plastic).
(b) At the end of the full cleaning operation, put the part in clean solvent momentarily, or
apply clean solvent to the part as a spray.
(c) Dry the parts with compressed air that is clean and dry (free from dust and grease).
E. Close-up
Not applicable
TASK 36-11-51-100-807-A01
7. Procedure 3: Light Alkaline Cleaning
This procedure is specially applicable to the cleaning of Aluminum-based alloys (the recommended
materials do not contain Sodium Hydroxide, which damages light alloys).
(2) Use materials that agree with Specification MIL-TT-C-490C procedure III.
(3) Example:
C. Job Set-up
WARNING: USE EYE PROTECTION. DO NOT LET THE SOLVENTS TOUCH YOUR SKIN.
ALKALINE MATERIALS CAUSE IRRITATION TO YOUR EYES AND YOUR SKIN.
SUBTASK 36-11-51-880-002-A01
(1) Preparation
(b) Mix 5% of the material with water, at a temperature between 70 C and 80 C (158 F to
176 F) in the ultrasonic bath during 15 to 20 minutes.
D. Procedure
SUBTASK 36-11-51-110-002-A01
(1) Cleaning
(a) Clean the parts with a lint-free cloth, which you make moist with the detergent solution. As
an alternative, use a soft brush.
CAUTION: DO NOT USE HOT AIR (100 C (212 F)) TO DRY SUB-ASSEMBLIES WHICH
CONTAIN PRESS-FITTED PARTS.
E. Close-up
Not applicable
TASK 36-11-51-100-808-A01
8. Procedure 4: Cleaning of Parts with an Alcohol-Based Cleaning Agent
C. Job Set-up
D. Procedure
SUBTASK 36-11-51-110-003-A01
(1) Cleaning
E. Close-up
Not applicable
TASK 36-11-51-100-809-A01
9. Cleaning of the Filter (01-050A)
CAUTION: CLEANING AGENTS ARE HAZARDOUS IN EACH CASE CAREFULLY APPLY THE
INSTRUCTIONS GIVEN BY THE CLEANING MATERIAL MANUFACTURER.
Depending on the nature of pollution, the two specific procedures that follow are proposed to clean
the clogged filters.
The two should be preceded by a preliminary cleaning as per standard method 1 (Ref. to TASK
36-11-51-100-805-A01) then followed by checking the filter pressure drop (Ref. to Subtask
36-11-51-180-001-A01).
The filters must be removed from the unit before cleaning procedure is done.
(b) Equipment
C. Job Set-up
SUBTASK 36-11-51-100-001-A01
(1) Preliminary Cleaning
(a) Apply the standard alkaline cleaning method 1 (Ref. to TASK 36-11-51-100-805-A01).
(c) If the pressure drop is excessive, clean the filter (Ref. to Subtask 36-11-51-110-004-A01).
D. Procedure
SUBTASK 36-11-51-110-004-A01
(1) Simplified cleaning method "A"
NOTE: This method will be preferred to the second method which involves more material,
technical means and manpower.
The number of cleaning operations as per simplified method "A" is not limited.
(a) Immerse the filter in a bath of liquid cleaning material (M34A) for:
(b) Rinse the filter by dipping it in running water bath then with a water jet to perfect flushing.
(c) Carefully dry the filter with clean, oil-free, dust-free compressed-air (pressure within 3 and
6 bar (43 to 87 psig)).
(d) Install the cleaned filter (Ref. Fig. 4001) and do a check of its permeability (Ref. to
Subtask 36-11-51-180-001-A01).
(e) If the results are not satisfactory, apply the complete cleaning procedure "B" (Ref. to
Subtask 36-11-51-110-005-A01).
SUBTASK 36-11-51-110-005-A01
(2) Complete Cleaning Method "B"
NOTE: This method applies to filter clogged by a compound of silicium, aluminium, sulfur,
calcium, with possible traces of cobalt, potassium, magnesium, or sodium. This
method can be applied only three times to a same filter due to the risk of:
Engrave a cross on the filter hexagonal part for each cleaning cycle applied.
(a) Etching
(b) Passivation:
– Drying: Dry the filters with dust-free and oil-free dry compressed air. No special tool is
required - air supply pressure: 3 to 6 bar rel. (43 to 87 psig).
NOTE: Drying is most important to allow any sticky particles to be removed from the filters.
SUBTASK 36-11-51-180-001-A01
(3) Filters Load Loss Test
(Ref. Fig. 4001)
(a) Once cleaning is achieved, a permeability check is required. This test consists of the
steps that follow:
1 Install the filter (Ref. Fig. 4001) on the test tool (T18).
2 Supply the installation with a P1 pressure of 4 ± 0,1 bar rel. (56.55 to 59.4 psig).
3 Make sure that the P2 pressure (read on the relative pressure gage (Ref. Fig. 1))
remains lower than 100 mbar rel. (1.45 psig).
5 In case of P2 pressure value still too important, the filter must be rejected.
SUBTASK 36-11-51-100-002-A01
(4) Cleaned Filter Identification
(a) As the maximum allowed cleaning cycles is limited to 3, engrave a cross on its hexagonal
part after accomplishment of the present procedure "B".
(b) Engrave a cross at any cleaning: in case of "double cleaning" resulting from load loss
test not giving positive result (Ref. to Subtask 36-11-51-180-001-A01 Para (a).3), a
second cross shall be engraved as the cleaning procedure is to be applied again (Ref. to
Subtask 36-11-51-180-001-A01 Para (a).4).
E. Close-up
Not applicable
INSPECTION/CHECK
TASK 36-11-51-200-801-A01
1. Checking Procedure
Self-explanatory
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-51-220-003-A01
(1) Visual Inspection of the Parts
(b) Examine all the parts for abrasion, cracks, distortion and scratches.
(c) Examine all the sealing surfaces for indentations, nicks and scratches.
(e) Examine all the threaded inserts, and replace them if they are damaged.
NOTE: You must discard the washers, nuts and screws that are damaged.
SUBTASK 36-11-51-220-004-A01
(2) Dimension Checks
(a) Do a check of all the parts listed in the FITS AND CLEARANCES chapter.
SUBTASK 36-11-51-280-001-A01
(3) Special Checks
(b) Check of the Washers (04-260B), (04-280) and (04-320B) (Ref. Fig. 5001)
1 Do a check of the wear on the side of the washer in contact with the needles
(02A-300). The wear depth must not exceed 0,2 mm (0.00787 in).
– If the wear is less than or equal to 0,2 mm (0,00787 in) repair the washer (Ref. to
REPAIR No. 4 TASK 36-11-51-320-801-A01).
– If the wear exceeds 0,2 mm discard the washer.
(c) Check of the Valve Body S/A (04-340) (Ref. Fig. 5002)
Before you rework the valve body do the checks that follow:
2 In regard to the circularity of the "A" diameter checked, re-use the valve body or
rework the "A" diameter of the valve body.
3 Do a check of the perpendicularity of the pneumatic actuator support plate with the
"B" common area with 0,15 mm (0.0060 in).
4 Make sure that the flatness of the flanges faces is within 0,08 mm (0.003 in).
5 Make sure visually that any important score traces are observed in the Valve Body
S/A (04-340) bore areas (Ref. Fig. 5002).
6 If the above steps 3, 4 geometric tolerance values are within the specified values,
rework the body (Ref. to REPAIR No. 3 TASK 36-11-51-330-801-A01).
1 Do a check of the surface condition of the guide sleeve fitted in the valve body
(05-090) with a magnifying glass, especially at location of contact with the clappers
(05-060), (05-070). They must be free from evidence of cracks, scores.
– If any cracks, important score traces are observed, discard the overpressure valve
body (05-090) and replace it by a new one.
2 Do a check of the extent of wear of the guide sleeve bore fitted in the valve body
(05-090).
– If the diameter of the sleeve bore is less than or equal to 5,042 mm (0.200 in), repair
the valve body (05-090) (Ref. to REPAIR No. 5 TASK 36-11-51-300-801-A01).
– If the diameter of the sleeve exceeds 5,042 mm (0.200 in), discard the valve body
(05-090) and replace it by a new one.
1 Visual check
a Do a check of the lever (03-527) contact area with the control cam (03-080)
for evidence of wear.
– If any evidence of wear is found, do the electrical functional check that follows.
a Connect an ohmmeter to the ends of the Microswitch S/A leads and make sure
of its correct operation (Ref. Fig. 5003).
3 Overall check
a Discard and renew the microswitch if the compound which protects the leads
at the bottom of the body is cracked or deformed.
4 Functional check
a Connect an ohmmeter to the ends of the Microswitch S/A leads and make sure
of its correct operation (Ref. Fig. 5003).
a Make sure that the thickness of the microswitch lever that remains, at the location
of wear, is greater than or equal to 0,9 mm (0.035 in).
b Reject the microswitch if the lever thickness that remains is less than 0,9 mm
(0.035 in).
c Repair the microswitch lever if the thickness that remains is correct (Ref. to
REPAIR No. 12 TASK 36-11-51-300-808-A01).
2 If the locking efficiency value is within the tolerances, re-use the existing threaded
insert.
3 If the locking efficiency value is out of tolerance, discard it and replace it by a new one
(Ref. to Subtask 36-11-51-440-008-A01).
1 Do a check of the splines of the butterfly (04-160) for good condition with a master
gage conforming to the NF32350 Standard.
2 If any friction point is experienced during this check, restore the splines.
NOTE: Broach the splines of the butterfly (04-160) if necessary with the special
broach (T34)
(h) Check of the Pneumatic Actuator Linkage Parts (Adjusting Rod (03-180), Rod S/A
(03-310), Clevis (03-160) and Lever (03-320))
NOTE: Do the check that follows before the disassembly of the Peumactic Actuator
S/A (01-330).
b Corrective action
– If "T" is less than 0,6 mm (0.024 in) the parts can be re-assembled as they are.
– If "T" is within 0,6 and 1 mm (0.024 to 0.04 in), replace the two pins (03-190)
and (03-340) by new ones (P/N 6713-11).
– If "T" is greater than 1 mm (0.04 in) rework the linkage parts:
(i) Check of the Butterfly Shaft (04-070) Radial Play (Ref. Fig. 5005)
– If the play value is less than 0,08 mm (0.0031 in), re-assemble the parts as they are.
– If the play value is between 0,08 and 0,12 mm (0.0031 to 0.0047 in), only replace
the needles (04-240), or/and (04-300).
– If the play value exceeds 0,12 mm (0.0047 in), do a check of the shaft (04-070B),
the inner rings (04-290) and (04-170) and the outer rings (04-310) and (04-250)
(Ref. to para. (j), (k) and (l) and Ref. to TASK 36-11-51-820-801-A01).
– At the end of check, discard and renew the defective parts, except with
the shaft (04-070B) which can be repaired (Ref. to REPAIR No. 11 TASK
36-11-51-300-807-A01). Assemble those parts with new balls (04-180) and
needles (04-240) and (04-300).
2 In regard to the "A", "B" and "C" diameters min. dimensions checked, re-use or
rework the shaft (Ref. to REPAIR No. 11 TASK 36-11-51-300-807-A01).
Check of the Radial Play of the Butterfly Shaft (04-070) For all P/N except 6713D040000 Amdt A
Figure 5005/GRAPHIC 36-11-51-991-037-A01
Check of the Shaft (04-070B) For all P/N except 6713D040000 Amdt A
Figure 5006/GRAPHIC 36-11-51-991-038-A01
b Make sure that the external diameter dimensions are equal to 20,4 (0/-0,040) mm
(0.801 to 0.803 in).
c Make sure that the internal diameter max. dimension is less than or equal to
13,920 mm (0.548 in).
3 Ring (03-580)
a Make sure that the internal diameter dimension is less than or equal to 8,865 mm
(0.349 in).
1 Do a check of the roughness of the upper face of the threaded ring (04-060A),
which must be equal to 0,8 Ra.
2 If roughness exceeds this value, polish the upper face with a fine grade abrasive
paper placed on a flat support.
1 Make sure of the perfect surface condition and protection of the thread.
2 Always discard and replace the union (01-020) in the case of any defect: wear,
distortion, dents, scratches, which can cause seizing (Ref. to DISASSEMBLY).
2 Do a check of the "X" dimension, which must be less than or equal to 6,4 mm
(0.252 in).
3 Reject and replace the valve seat (02A-600) by a new one if out of tolerance.
1 Do a visual check of the appearance of wear marks on the internal diameter. They
must be even and must not show flat areas.
1 Do a visual check of the appearance of wear marks on the external diameter. They
must be even and must not show flat areas.
1 Do a visual check of the appearance of wear marks on the internal diameter. They
must be even and must not show flat areas.
1 Do a visual check of the appearance of wear marks on the external diameter. They
must be even and must not show flat areas.
E. Close-up
Not applicable
REPAIR
TASK 36-11-51-380-801-A01
1. REPAIR No. 1: Corrosion Protection
You can repair a protection that is defective in the conditions that follow:
NOTE: Refer to the Consumable Materials Table (Ref. TASK 36-11-51-941-801-A01) for
all the data in the list.
C. Job Set-up
SUBTASK 36-11-51-160-004-A01
(1) Removal of the Corrosion
(a) Clean the defective parts (Ref. TASK 36-11-51-100-803-A01), then remove all signs of
corrosion with abrasive paper (M01X).
D. Procedure
SUBTASK 36-11-51-380-001-A01
(1) Preparation of the Solution for Alochrome Treatment
(a) Use 30 g (1.058 oz) of protective material (M04D) for each liter of water to prepare
the solution.
SUBTASK 36-11-51-380-002-A01
(2) Alochrome Treatment
(a) Apply the solution with a brush on the areas without protection.
E. Close-up
Not applicable
TASK 36-11-51-360-801-A01
2. REPAIR No. 2: Electrical Bonding
Do the electrical bonding procedure that is applicable at the bonding point (Ref. Fig. 6001).
You can repair the bonding area of the re-used part if necessary.
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-51-320-001-A01
(1) Electrical Bonding
(a) The different assemblies are identified by a figure engraved in the symbol. This symbol
shows the electrical bonding procedures that are necessary (Ref. Fig. 6001).
Spotface the contact areas with the applicable spotfacing tool. The spotfacing depth must
be less than 0,1 mm (0.004 in).
To remove the protection that is there, chase the threaded hole with the applicable
finishing tap.
1 Before assembly and thus during the spotfacing and tapping procedures:
– Apply a thin layer of vaseline (M03C) on the areas where there is no corrosion
protection.
2 This vaseline makes the quantity of the contact points better for corrosion protection.
E. Close-up
Not applicable
TASK 36-11-51-330-801-A01
3. REPAIR No. 3: Replacement of the Hard-Chrome Plating in the Valve Body (04-340)
(Ref. Fig. 6002)
Self-explanatory
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-51-210-001-A01
(1) Check
(a) Do a check of the Valve Body S/A (04-340) (Ref. to Subtask 36-11-51-280-001-A01 Para.
(f)) to determine its condition and the action to be taken.
SUBTASK 36-11-51-320-002-A01
(2) Rework of One Flange Face of the Valve Body (04-340)
(a) Before you remove the existing hard-chrome plating, lap the downstream side of the
valve body.
SUBTASK 36-11-51-330-001-A01
(3) Removal of the Existing Hard-Chrome Plating
(Ref. Fig. 6002)
– Attach the downstream side of the valve body to the plate of the machine.
– Center the valve body according to the diameter "B".
– Set the position of the valve body according to the dimension 57,1 (+0,2/0) mm
(2.248 to 2.255 in) on the side of the support plate of the pneumatic actuator. This
dimension is marked on the support plate.
– Set the position of the valve to obtain the symmetry of 0,10 mm (0.0040 in) of the
30 (+0,024/-0,007) mm diameters (1.1808 to 1.1820 in).
1 Grind the hard-chrome plating area of a length around 25 mm (0.98 in) to get a
diameter "A" of 101,8 (-0,1/0) mm (4.007 to 4.011 in). The maximum Ra roughness
must be 0,4 micron (16 microinches A. A).
2 Spotface an unmachined reference spot next to the hard-chrome plating area to get
the center reference for the grinding of the hard-chrome plating of the valve body
(Ref. Fig. 6002 “Spotfaced Area”).
SUBTASK 36-11-51-330-002-A01
(4) Hard-Chrome Plating of the Valve Body (04-340)
(Ref. Fig. 6002)
SUBTASK 36-11-51-320-003-A01
(5) Grinding of the Hard-Chrome Plating
(Ref. Fig. 6002)
(a) Install, center and set the position of the valve body on a grinding machine with the center
unmachined reference spot as a center reference of the valve body (04-340) (Ref. to
Subtask 36-11-51-330-001-A01 Para. (b)).
(b) Grind the hard-chrome plating area over a length of 25 mm (0.98 in) to get a diameter "A"
of 101,2 (+0,035/+0) mm (3.984 to 3.985 in).
(d) Remove the excess of hard-chrome plating on the two sides of the treated area (Ref.
Fig. 6002 Detail A).
– The length of the chrome area must be equal to 23 (+2/0) mm (0.905 to 0.984 in).
(e) Do a chamfer of 0,5 at 45 on the chrome area at the location of the diameters
17,7 ± 0,1 mm (0.692 to 0.700 in) and 15 ± 0,1 mm (0.586 to 0.594 in).
SUBTASK 36-11-51-320-004-A01
(6) Reworking of the Valve Body (04-340) Bore
(Ref. Fig. 6002 Details B and C)
(a) If necessary, rework the score traces in the valve body (04-340) bore areas.
SUBTASK 36-11-51-210-002-A01
(7) Final Check after Reworking
(Ref. Fig. 6002)
(a) Make sure that the symmetry of the hard-chrome area with the "B" common area is
within 0,10 mm (0.004 in).
(b) Make sure that the cylindricity of the hard-chrome area is within 0,02 mm (0.0008 in).
(c) The part can be accepted for further use if within the above-specified values in steps
(a) and (b).
SUBTASK 36-11-51-320-005-A01
(8) Marking
(a) Engrave a letter R at the end of the part number of the valve body:
6713-011R
or
6713-0611R
SUBTASK 36-11-51-320-006-A01
(9) Passivation
(a) Degreasing
(c) Rinsing
(d) Etching
(e) Rinsing
(g) Rinsing
(h) Drying
(i) Check
Do a visual check at the end of the treatment. The treated area must not show stains,
pitting and veining marks.
E. Close-up
Not applicable
TASK 36-11-51-320-801-A01
For all P/N except 6713D040000 Amdt A
4. REPAIR No. 4: Chamfering on the two Sides of the Washers (04-260B), (04-280) and
(04-320B)
Self-explanatory
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-51-210-003-A01
(1) Check
SUBTASK 36-11-51-800-004-A01
(2) Characteristics of the Old Washers
SUBTASK 36-11-51-320-007-A01
(3) Chamfering
(Ref. Fig. 6003)
(b) Make sure that the dimension "a" is greater than or equal to 0,2 mm (0.007 in); if not
discard the washer.
E. Close-up
Not applicable
REPAIR No. 4: Chamfering on the two Sides of the Washers (04-260), (04-280) and
(04-320) For all P/N except 6713D040000 Amdt A
Figure 6003/GRAPHIC 36-11-51-991-047-A01
TASK 36-11-51-300-801-A01
For P/N 6713D010000, 6713D020000, 6713D040000, 6713D040000 Amdt A, 6713D050000 and
6713D050000 Amdt A
Self-explanatory
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-51-210-004-A01
(1) Check
(a) When the overpressure valve operation is found defective (Ref. to Subtask
36-11-51-780-011-A01) determine the condition of the valve body (05-095) (Ref. to
Subtask 36-11-51-280-001-A01 Para. (e)).
SUBTASK 36-11-51-300-001-A01
(2) Repair
(Ref. Fig. 6004)
(a) In accordance with the extent of the wear of the guide sleeve bore fitted in the valve body
(05-095) ream the bore of the guide sleeve to a diameter equal to:
taking as a reference the contact seats of the clappers (05-060), (05-070) (Ref. Fig. 6004).
(b) Clean the guide sleeve bore with a soft brush moistened with cleaning material (M49A).
(d) Make sure that the bore of the guide sleeve is free from score traces after reworking,
especially at the location of clappers (05-060) and (05-070) contact areas.
– If cracks and scores are found, discard and renew the overpressure valve body (05-090).
SUBTASK 36-11-51-700-001-A01
(3) Test
(a) Test the re-assembled overpressure valve (05-001) (Ref. to TASK 36-11-51-440-806-A01).
SUBTASK 36-11-51-320-008-A01
(4) Marking
(a) At the end of satisfactory test, engrave the valve body with its part number plus the
capital letter "R" (Ref. ILLUSTRATED PARTS LIST, Item number (05-095)) using
an electrical pen.
E. Close-up
Not applicable
TASK 36-11-51-300-802-A01
For Microswitch S/A P/N 6713-060
Self-explanatory
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-51-300-002-A01
(1) Replacement of the Lever (03-527)
(a) Check
(b) Removal
(d) Repair
1 Pin (03-523)
b Do a check of the pin diameter at the location of the contact area with the
lever (03-527). This diameter must be equal to 2 (-0,03/-0,07) mm (0.0775
to 0.0814 in).
c If the pin diameter is less than the specified value, discard the pin and use a
new one.
2 Washers (03-525)
a Make sure that the washers thickness is equal to 0,5 (-0/-0,08) mm (0.0165
to 0.0196 in).
b If the thickness is less than the specified value, discard them and use new ones.
SUBTASK 36-11-51-440-001-A01
(2) Assembly
(Ref. Fig. 6005 Sheet 2)
(a) Insert one end of the spring (03-529) in its mounting hole in the Microswitch S/A body.
At the same time, maintain the spring (03-529) into position with a drift (Ref. Fig. 6005
Sheet 2 Sketch 1).
(b) Insert the spring centering seat of the lever (03-527) into the other end of the spring
(03-529).
(c) Squeeze the spring (03-529) and engage the lever (03-527) into the body of the
Microswitch S/A, to bring the lever/spring assembly into the correct position (beyond the
switch push-button) (Ref. Fig. 6005 Sheet 2 Sketch 2).
(d) Align the pin mounting holes of the lever with the corresponding holes in the Microswitch
S/A body.
(e) Insert one washer (03-525) on each side of the lever (03-527).
(f) Insert the pin (03-523) into the Microswitch S/A body and lever mounting holes. Center
the pin (03-523) relative to the Microswitch S/A body.
(g) Lock the pin (03-523) into position by staking with a punch microswitch body in one
point at each end.
SUBTASK 36-11-51-300-003-A01
(3) Extension of the Electrical Wires Length
(Ref. Fig. 6005 Sheet 2 Sketch 2)
1 This step must be done if the length of one or several electrical wires is less than the
minimum length defined hereafter after several repair steps:
1 Strip the ends of each lead (of the additional length and of the existing lead) over a
6 mm (0.23 in) length.
3 Insert the two ends of the leads into the splice (03-550).
4 Climp the plice with the appropriate tool (of the AMP Type).
5 Place the 12 mm (0.48 in) piece of sleeve over the splice. Heat-shrink the sleeve.
6 Align the leads and bring the piece of sleeve of 15 mm (0.23 in) over the lead and the
splice. Heat-shrink the sleeve.
SUBTASK 36-11-51-320-009-A01
(4) Marking
(a) At the end of the repair procedure, engrave a capital letter "R" at the end of the part
number of the Microswitch S/A (03-490), with an electrical pen.
E. Close-up
Not applicable
TASK 36-11-51-300-803-A01
7. REPAIR No. 7: Repair of the Clevis (03-160) and the Adjusting Rod (03-180)
(Ref. Fig. 6006)
Self-explanatory
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-51-300-004-A01
(1) Repair of the Clevis (03-160)
(Ref. Fig. 6006)
(b) Identify the reworked clevis with an R marked at the end of its part number.
SUBTASK 36-11-51-300-005-A01
(2) Repair of the Adjusting Rod (03-180)
(Ref. Fig. 6006)
(b) Identify the reworked adjusting rod, with an R marked at the end of its part number.
E. Close-up
Not applicable
REPAIR No. 7: Repair of the Clevis (03-160B) and the Adjusting Rod (03-180B)
Figure 6006/GRAPHIC 36-11-51-991-050-A01
TASK 36-11-51-300-804-A01
8. REPAIR No. 8: Repair of Level (03-320) and the Rod S/A (03-310)
(Ref. Fig. 6007)
Self-explanatory
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-51-300-006-A01
(1) Repair of the Level (03-320)
(Ref. Fig. 6007)
(b) Identify the reworked lever, with an R marked at the end of its part number.
SUBTASK 36-11-51-300-007-A01
(2) Repair of Rod S/A (03-310)
(Ref. Fig. 6007)
(b) Identify the reworked Rod S/A, with an R marked at the end of its part number.
E. Close-up
Not applicable
REPAIR No. 8: Repair of the Lever (03-320B) and the Rod S/A (03-310B)
Figure 6007/GRAPHIC 36-11-51-991-051-A01
TASK 36-11-51-300-805-A01
For all P/N except 6713D040000 Amdt A
Self-explanatory
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-51-210-005-A01
(1) Check
(a) Do a check of the shaft (04-070B), (Ref. to Subtask 36-11-51-280-001-A01 Para. (j)) to
determine its condition and the action to be taken.
SUBTASK 36-11-51-010-016-A01
(2) Removal of Wear Traces on the "A" and "B" Diameters of the Shaft (04-070B)
(a) Grind the worn area on the "A" diameter to 13,8 (-0,006/-0,022) mm (0.5424 to 0.5430 in)
diameter dimension.
(b) Grind the worn area on the "B" diameter to 8,7 (-0,02/-0,08) mm (0.3393 to 0.3417 in)
diameter dimension.
1 Make sure that the "A" diameter dimension is 13,9 (-0,006/-0,022) mm (0.5463 to
0.5470 in).
2 Make sure that the "B" diameter dimension is 8,8 (-0,02/-0,08) mm (0.3433 to
0.3456 in).
SUBTASK 36-11-51-010-017-A01
(3) Removal of Wear Traces on the "C" Diameter of the Shaft (04-070B)
(Ref. Fig. 6008)
(a) Machine the "C" diameter to 9 (+0,01/+0,005) mm diameter (0.3545 to 0.3547 in).
(b) Machine a ring (Ref. Fig. 6008). Material of ring: EZ6NCT25 as per AFNOR Specification.
(c) Heat the ring to 200 C to obtain a correct expansion of the internal bore.
(d) Install the machined ring on the tip of the shaft with a hand press.
SUBTASK 36-11-51-320-010-A01
(4) Marking
(a) At the end of the repair procedure, engrave a capital letter "R" at the end of the part
number of the shaft (04-070B), with an electrical pen.
E. Close-up
Not applicable
REPAIR No. 9: Repair of the Shaft (04-070) For all P/N except 6713D040000 Amdt A
Figure 6008/GRAPHIC 36-11-51-991-052-A01
TASK 36-11-51-300-806-A01
10. REPAIR No. 10: Repair of Wear, Impact Damage on the Pneumatic Actuator Body S/A
(03-241A)
Self-explanatory
Not applicable
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-51-210-006-A01
(1) Check
(a) Measure the thickness of the Body S/A (03-241A) at the location of wear/impact.
(b) If thickness is less than 0,75 mm (0.030 in), discard the Body S/A, which is not repairable.
(c) If thickness is greater than 0,75 mm (0.030 in), return the Body S/A to our Commercial
and Repair Administration Department for repair.
E. Close-up
Not applicable
TASK 36-11-51-300-807-A01
11. REPAIR No. 11: Repair of the Regulator Body S/A (02A-610)
(Ref. Fig. 6009)
Self-explanatory
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-51-320-011-A01
(1) Rework of "A" Damaged Threads
(a) Drill a hole to 4,2 mm (0.165 in) diameter and to a max. depth of 7 mm (0.275 in).
(d) Install a threaded insert P/N KNCML3X0-50 and lock it with an appropriate tool (P/N
TKNC-04-40).
(e) Rework the external thread of the threaded insert P/N KNCML3X0-50 in the counterboring
42,5 (+0,2/0) mm (1.673 to 1.681 in) diameter with an appropriate spotfacer (only for
Regulator Body S/A (02A-610A) and (02A-610B)).
(f) Clean the threaded insert with a dry clean compressed air.
SUBTASK 36-11-51-320-012-A01
(2) Rework of "B" Damaged Threads
(a) Drill a hole to 4,2 mm (0.165 in) diameter and to a max. depth of 8 mm (0,314 in).
(d) Install a threaded insert P/N KNCML3x0-50 and lock it with an appropriate tool (P/N
TKNC-04-40).
(e) Clean the threaded insert with a dry clean compressed air.
NOTE: For all the other holes on the Regulator Body S/A (02A-610) Ref. to Subtask
36-11-51-320-010-A01 or replace the damaged thread by a locking nut.
SUBTASK 36-11-51-320-013-A01
(3) Rework by a Locking Nut
(a) Replace the screw fitted on the Regulator Body S/A and mentioned on the ILLUSTRATED
PARTS LIST by a 4 mm longer screw.
(b) Complete then with a locking nut P/N 22541P030 and washer P/N 23111DB030.
E. Close-up
Not applicable
TASK 36-11-51-300-808-A01
For the Microswitch S/A, P/N 6713-0230
12. REPAIR No. 12: Repair of the Level of the Microswitch S/A (03-490C)
Self-explanatory
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-51-210-007-A01
(1) Check
SUBTASK 36-11-51-300-008-A01
(2) Repair
(a) Machining
(b) Crimping
2 Install and crimp the implanted piece on the lever (Ref. Fig. 6010).
3 Make sure, after the crimping step, that the implanted piece has no play.
(c) Marking
1 Engrave the repair part number on the microswitch body using a permanent pen:
6713-0230R.
E. Close-up
Not applicable
REPAIR No. 12: Repair of the Microswitch S/A (03-490C) For the Microswitch S/A P/N 6713-0230
Figure 6010/GRAPHIC 36-11-51-991-054-A01
ASSEMBLY
TASK 36-11-51-440-801-A01
1. Assembly of the Butterfly S/A (04-080)
Self-explanatory
(a) Instrumentation
(c) Equipment
(d) Connections
C. Job Set-up
SUBTASK 36-11-51-210-008-A01
(1) Preliminary Operations
(a) Make sure with a 2 mm thick shim that the butterfly groove is in good condition. If any
burrs are observed, grind them with a thin file.
D. Procedure
NOTE: Upon installation apply a layer of lubricating material (M23C) on all the threaded parts.
SUBTASK 36-11-51-440-002-A01
For P/N except 6713D010000 or 6713D020000
(a) Install the sealing ring (04-140C), then the sealing ring (04-150B) into the butterfly groove
with their slots diametrically opposite and in line with the butterfly rotation axis.
(b) Install the ring (04-130B) against the sealing ring (04-150B).
SUBTASK 36-11-51-440-002-B01
For P/N 6713D040000, 6713D040000 Amdt A, 6713D050000, 6713D050000 Amdt A, 6713D060000,
6713D060000 Amdt A, 6713D070000 and 6713D070000 Amdt A
(a) Install the sealing ring (04-155) into the butterfly groove with its slot in line with the
butterfly rotation axis.
(b) Install the ring (04-130B) against the sealing ring (04-155).
SUBTASK 36-11-51-440-003-A01
For P/N except 6713D010000 or 6713D020000
(a) Position the locking plate (04-110B) correctly centered into the butterfly notch and secure
it with the rivet (04-120).
NOTE: Do the riveting on the butterfly face opposite to the locking plate (04-110B) with
the riveting tool (T12) and the riveting die (T25).
NOTE: Make sure that the ring (04-130) does not protrude from the sealing rings
periphery and do a check of the sealing rings (04-140C) and (04-150B).
(b) Insert the ring (04-130) free ends through the locking plate (04-110B) slot.
(c) Insert a shim between the sealing ring (04-150) and the ring (04-130), in front of the
locking plate (04-110) to maintain the ring (04-130) ends against the butterfly groove side.
(d) Fold the ring (04-130) ends over the locking plate edges.
SUBTASK 36-11-51-440-003-B01
For P/N 6713D040000, 6713D040000 Amdt A, 6713D050000, 6713D050000 Amdt A, 6713D060000,
6713D060000 Amdt A, 6713D070000 and 6713D070000 Amdt A
(a) Position the locking plate (04-110B) correctly centered into the butterfly notch and secure
it with the rivet (04-120).
NOTE: Do the riveting on the butterfly face opposite to the locking plate (04-110B) with
the riveting tool (T12) and the riveting die (T25).
NOTE: Make sure that the ring (04-130) does not protrude from the sealing rings
periphery do a check of the sealing ring (04-155).
(b) Insert the ring (04-130) free ends through the locking plate (04-110B) slot.
(c) Insert a shim between the sealing ring (04-155) and the ring (04-130), in front of the
locking plate (04-110) to maintain the ring (04-130) ends against the butterfly groove side.
(d) Fold the ring (04-130) ends over the locking plate edges.
E. Close-up
Not applicable
TASK 36-11-51-440-802-A01
2. Assembly of the Butterfly Valve S/A (03-250)
Self-explanatory
C. Job Set-up
Not applicable
D. Procedure
NOTE: Upon installation apply a layer of lubricating material (M23C) on all the threaded parts.
SUBTASK 36-11-51-440-004-A01
For P/N 6713D010000, 6713D020000 or 6713D040000
NOTE: Broach the splines of the butterfly (04-160) if necessary with the special broach (T34).
NOTE: Make sure that the shaft (04-070) can slide freely inside the Butterfly S/A (04-080C) or
(04-080D).
(b) Split the sealing rings (04-050), (04-210), (04-330), (04-270) as follows:
2 With a round wooden rod, placed against the rim of the sealing ring, apply a slight
pressure by hand.
2 Install the sealing ring (04-330) into the valve body (04-340) bore.
3 Install the washer (04-320B) with its chamfered side facing the contact area of
the valve body bore.
4 Temporarily install the shaft (04-070B) to be used as a guide during steps (e), (f), (g).
5 Install the bearing made up of the inner ring (04-290), the thirty-five needles (04-300)
and the outer ring (04-310).
7 Install the two sealing rings (04-050) with their slots diametrically opposite.
8 Install the threaded ring (04-030) equipped with the lockwasher (04-040) into the
valve body (04-340) with the special tool (T02).
10 Safety by folding down the lockwasher (04-040) tabs into the castellated notches of
the valve body (04-340).
(d) Position the Butterfly S/A (04-080C) or (04-080D) into the valve body (04-340).
1 Apply a layer of lubricating material (M23C) on the contact areas between the shaft
(04-070) and the Butterfly S/A (04-080C) or (04-080D) except with the splines area of
the shaft (04-070) and the splines area of the Butterfly S/A (04-080C) or (04-080D).
CAUTION: TAKE CARE NOT TO DAMAGE THE SEALING RINGS (04-330), (04-050)
WHEN YOU INSTALL THE SHAFT (04-070B).
2 Insert the shaft (04-070B) into the valve body (04-340) and orientate its angular
position, so that the Manual Control S/A (04-010) indicates the "CLOSED" position
and that the knurled screw (01-130) can be installed into the locking position of the
Manual Control S/A (04-010) (Ref. Fig. 7002).
(f) Make sure that the manual control (04-010) is tightly fitted to the shaft (04-070) after
torque tightening.
– If it is loose, clamp the nut part of the manual control into a vice and shrink it by a slight
pressure while you tighten the screw (04-020) fully.
(g) Install the knurled screw (01-130) into the manual control. Tighten it into its locking
position.
(h) Maintain, by hand, the butterfly (04-080C) or (04-080D) pushed towards the opening
position (Ref. Fig. 7002).
– Verify, in this position, that H is between 44,5 and 48 mm (1.751 and 1.890 in).
1 Rotate the Butterfly S/A (04-080C) or (04-080D) by a quarter turn (butterfly open
position), so that sealing rings (04-140) or (04-150) are not in contact with the valve
body (04-340) bore.
2 Apply a layer of lubricating material (M23C) on the inside diameter of the stop
(04-275).
3 Install the stop (04-275), the sealing ring (04-270) and the washer (04-260) with its
chamfered side facing the valve body contact face.
6 Install the two sealing rings (04-210) with their slots diametrically opposite.
7 Install and secure the threaded ring (04-060A) equipped with the washer lock
(04-220) into the valve body (04-340). Torque to the specified value (Ref. to TASK
36-11-51-820-802-A01).
8 Install the screw (04-090) and the lockwasher (04-100) into the butterfly (04-160).
Do not tighten the screw (04-090) yet.
1 Rotate the Butterfly S/A (04-080C) or (04-080D) by a quarter turn (butterfly open
position), so that sealing ring (04-155) are not in contact with the valve body (04-340)
bore.
2 Apply a layer of lubricating material (M23C) on the inside diameter of the stop
(04-275).
3 Install the stop (04-275), the sealing ring (04-270) and the washer (04-260) with its
chamfered side facing the valve body contact face.
6 Install the two sealing rings (04-210) with their slots diametrically opposite.
7 Install and secure the threaded ring (04-060A) equipped with the washer lock
(04-220) into the valve body (04-340). Torque to the specified value (Ref. to TASK
36-11-51-820-802-A01).
8 Install the screw (04-090) and the lockwasher (04-100) into the butterfly (04-160).
Do not tighten the screw (04-090) yet.
(l) Adjustment of clearance between the butterfly body edge and the bore of the valve
body (04-340) (Ref. Fig. 7003)
2 Bring the butterfly-shaft assembly in its upwards extreme position with the knurled
screw of the setting tool (T09).
3 Measure the upwards clearance between the butterfly body edge and the valve body
(04-340) bore (Ref. Fig. 7003). The upwards clearance (A) must range between
0,4 and 0,5 mm (0.015 to 0.019 in).
4 If the correct clearance values cannot be achieved, modify the number of shims
(04-200) accordingly.
6 Positioning of the shaft (04-070) shoulder with the threaded ring (04-060A) upper face
– Adjust the shaft (04-070) position so that its shoulder comes in line with the
threaded ring (04-060) upper face with a ± 0,15 mm (0.006 in) clearance.
– Adjust the shaft position, so that its shoulder is located below the upper face of the
threaded ring (04-060) to within - 0,1 and - 0,3 mm (0.004 to 0.012 in).
7 Torque the screw (04-090) to the maximum specified value (Ref. to TASK
36-11-51-820-802-A01).
Adjustment of the Clearance between the Butterfly Body Edge and the Valve Body Bore
For P/N 6713D010000, 6713D020000 or 6713D040000
Figure 7003/GRAPHIC 36-11-51-991-057-A01
SUBTASK 36-11-51-440-004-B01
For P/N 6713D040000 Amdt A, 6713D050000, 6713D050000 Amdt A, 6713D060000, 6713D060000
Amdt A, 6713D070000 and 6713D070000 Amdt A
NOTE: Make sure that the shaft (04A-070C) can slide freely inside the Butterfly S/A (04-080C)
or (04A-080D).
(b) Split the sealing rings (04A-050B), (04A-051), (04-210B), (04A-215B) and (04A-270) as
follows:
2 With a round wooden rod, placed against the rim of the sealing ring, apply a slight
pressure by hand.
(c) Butterfly S/A (04A-080D) positioning into the Valve Body (04A-340) (Ref. Fig. 7004)
NOTE: For this positioning, use temporarily the upper and lower ball bearings (04A-255)
and (04A-305) in order to center the shaft (04A-070C) into the valve body
(04A-340). After this positioning remove the two ball bearings (04A-255) and
(04A-305).
NOTE: Make sure that the ball bearings (04-255) and (04A-305) can be engaged freely
into the valve body (04A-340) bore. In case of a friction point polish the valve
body (04A-340) with abrasive paper (M01X).
1 Apply a layer of lubricating material (M23C) on the contact areas (except the grooves)
between the shaft (04A-070C) and the Butterfly S/A (04A-080D).
2 Insert the shaft (04A-070C) into the valve body (04A-340) and into the Butterfly
S/A (04A-080D).
3 Insert the ball bearings (04A-255) and (04A-305) into the bore of the valve body
(04A-340). Then orientate the angular position of the shaft (04A-070C), so that the
Manual Control S/A (04A-010) indicates the "CLOSED" position and that the knurled
screw (01A-130) can be installed into the locking position of the Manual Control S/A
(04A-010) (Ref. Fig. 7002).
4 Temporarily attach the manual control (04A-010) with the screw (04A-020) and
tighten it.
5 Install the knurled screw (01-130) into the manual control. Tighten it into its locking
position.
6 Maintain, by hand, the butterfly (04-080) pushed towards the opening position (Ref.
Fig. 7002).
– Verify in this position that H is between 44,5 and 48 mm (1.751 to 1.890 in).
7 Remove the knurled screws (01-130) and the manual control (04A-010) with the
screw (04A-020).
1 Install the sealing ring (04A-330) and the washer (04-320C) into the valve body
(04A-340) bore.
2 Install the locking ring (04A-313) in the groove of the shaft (04A-070C) and the
spring washer (04A-315).
4 Install the special tool (T43) on the tip of the shaft (04A-070C).
CAUTION: TAKE CARE TO POSITION THE INNER RING OF THE SPRING WASHER
(04A-295) INTO THE SHOULDER OF THE STOP (04A-285).
6 Torque the threaded ring (04A-030C) equipped with the lockwasher (04A-040) to the
specified value (Ref. to TASK 36-11-51-820-802-A01) with the special tool (T02) and
remove the special tool (T43).
10 Make sure that the manual control (04A-010) is tightly fitted to the shaft (04A-070C)
after torquing.
– If it is loose, clamp the nut part of the manual control into a vice and shrink it by a
slight pressure while you tighten the screw (04A-020).
1 Install the stop (04A-275), the sealing ring (04A-270) and the washer (04A-260C).
2 Adjustment of the Butterfly S/A (04A-080D) position into the valve body (04A-340)
b Place a 0,5 mm (0.0198 in) thick shim between the valve body (04A-340) and the
rim of the Butterfly S/A (04A-080D).
c Bring the butterfly shaft assembly in its upwards extreme position with the
knurled screw of the setting tool (T09).
3 Measure "Y" dimension between the face of the washer (04A-260C) and the tip
of the stop (04A-275).
4 Determine, with the "Y" clearance value, the number of shims (04A-259) and
(04A-258) required.
NOTE: Select the upper shim number if "Y" is not a whole number.
6 Remove the setting tool (T09) and the 0,5 mm (0.0198 in) thick shim.
CAUTION: TAKE CARE TO POSITION THE INNER RING OF THE SPRING WASHER
(04A-235) INTO THE SHOULDER OF THE STOP (04-225).
9 Tighten the threaded ring (04A-060B) equipped with the lockwasher (04A-220) but
do not torque it. Then remove the setting tool (T09).
10 Torque the threaded ring (04A-060B) to the specified value (Ref. to TASK
36-11-51-820-802-A01) with the special tool (T02) and fold down the lockwasher
(04A-220) tab.
12 Make sure that the "A" clearance is always equal to 0,5 mm (0.0196 in) length. Then
remove the setting tool (T09).
1 Push the locking ring (04A-313) in contact of the ball bearing (04A-305) to the
manual control.
2 Install and lock the special tool (T42) on the valve body (04A-340).
3 Bring in contact the shaft (04A-070C) shoulder with the knurled screw of the special
tool (T43).
4 Measure "X" clearance between the manual control (04A-010) and the threaded
ring (04A-030C) with the thick shims.
5 Adjust the pre-load of the shaft (04A-070C) by turning clockwise the knurled screw of
the special tool (T43) to obtain a value "E".
E = (X + 0,4 (+0,1/+0) mm
(X + 0.0157 (+0.0039/+0) in)
6 Install the setting tool (T09) in order to maintain the Butterfly S/A (04A-080D)
against the stop (04A-275).
7 Then, torque the screw (04A-090) to the maximum specified value (Ref. to TASK
36-11-51-820-802-A01).
8 Remove the setting tool (T09) and the special tool (T42).
10 Do a check of the pre-load efficiency of the shaft, with a screw driver, placed between
the manual control (04A-010) and the threaded ring (04A-030C).
Adjustment of the Clearance between the Butterfly Body Edge and the Valve Body Bore and
Measurement of “Y” Dimension For P/N 6713D040000 Amdt A
Figure 7004/GRAPHIC 36-11-51-991-058-A01
Setting of the Preload of the Shaft (04-070C) For P/N 6713D040000 Amdt A
Figure 7005/GRAPHIC 36-11-51-991-059-A01
SUBTASK 36-11-51-790-005-A01
(3) Internal Leakage Test
(Ref. Fig. 7006 and
Ref. Fig. 7007 Sheet 1 and 2)
(a) Install the test tool (T06) on the valve body (04-340).
(b) Install the lever (03-320) (Ref. Fig. 7007 Sheet 1).
(c) Adjust the Buttefly S/A (04-080) in its correct closed position (Ref. Fig. 7006) so that
(h-h’) ranges between 1 and 3 mm (0.040 to 0.118 in).
(d) Install the special plugs (T14) with a seal (01-060) into the valve body pneumatic
connecting holes.
(e) Install the valve body fully with the blanking cap (T13) to test set-up (Ref. Fig. 7007
Sheet 2).
(f) Gradually apply a 10 bar rel. (145 psig) (P1) test pressure.
(g) Make sure that (Q1) leakage on the flowmeter is less than or equal to 222 l/min
(7.836 cu.ft/min).
NOTE: The above leakage value is given for new sealing ring (04-155) (this value is
different from that given for the complete valve).
E. Close-up
Not applicable
TASK 36-11-51-440-803-A01
3. Preparation of the Pneumatic Actuator S/A (01-330)
Self-explanatory
C. Job Set-up
Not applicable
D. Procedure
NOTE: Upon installation apply a layer of lubricating material (M23C) on all the threaded parts.
SUBTASK 36-11-51-440-005-A01
(1) Assembly of the Piston S/A (03-220)
(Ref. Fig. 7008)
(a) Install the ring (03-400) into the bore of the Pneumatic Actuator S/A (03-241).
(b) Measure the slot and widen it if necessary by abrading it with abrasive paper (M23X) to
obtain a slot that ranges between 0,2 and 0,3 mm (0.078 to 0.0118 in).
(c) Cut and adjust the expander ring (03-410) to the required length, such that the gap
between its ends upon assembly is between 1 and 5 mm (0.040 to 0.196 in) when
installed in its mounting groove on the piston.
(d) Deburr the expander ring ends with abrasive paper (M01X).
(e) Install the expander ring (03-410) into its piston mounting groove with its tabs orientated
towards the piston rings.
(f) Install the two piston rings (04-400) with their slots 180 apart-and offset with regard to
the expander ring (03-410) gap.
(g) Insert the flexible ring (03-390) (Ref. Fig. 7008) into the piston groove while you make
sure it bottoms on its whole periphery within groove.
NOTE: Make sure that the gap between the ends is between 0,5 and 2,5 mm (0.020
and 0.1 in).
(h) If necessary, cut then each end of the flexible ring (03-390) to obtain the clearance.
(j) Upon final assembly of all the rings in the piston groove make sure that all the slots are
offset.
(k) Install the guide rings (03-370) and (03-380) into their groove. Make sure they move freely.
(l) Insert the piston thus equipped into the actuator body (03-240).
(m) Manually do a check several times it moves freely with its mounting bore.
E. Close-up
Not applicable
TASK 36-11-51-440-804-A01
4. Assembly of the Pneumatic Actuator with the Butterfly Valve S/A (03-250)
Self-explanatory
C. Job Set-up
Not applicable
D. Procedure
NOTE: Upon installation apply a layer of lubricating material (M23C) on all the threaded parts.
SUBTASK 36-11-51-440-006-A01
(1) Third Bearing Alignment
(Ref. Fig. 7011)
NOTE: Before you continue the step that follows, do a check of the free rotation of the Butterfly
Shaft S/A.
A free rotation means this sub-assembly rotates twice with a slight impulse.
For all P/N except 6713D040000 Amdt A, 6713D050000 Amdt A, 6713D060000 Amdt
A and 6713D070000 Amdt A: If the free rotation cannot be obtained, disassemble, do a
check and repair the bearings.
1 Install the two sealing rings (03-600) in the actuator body (03-240) with their slot
diametrically opposed.
NOTE: Do a check and replace the ring (03-580) if necessary (Ref. to Subtask
36-11-51-280-001-A01 Para. (k).3).
If necessary heat the pneumatic actuator body between 200 C and 250 C
(392 F to 482 F) to insert the ring (03-580).
(b) Provisional installation of the pneumatic actuator body (03-240) with the Butterfly Valve
S/A (03-250)
1 Install the unequipped actuator body (03-240) with the Butterfly Valve S/A (03-250)
without the seal (03-300).
2 Attach the above assembly with the screws (03-260), the washers (03-270), the
screws (03-290) with the adapter (T31).
3 Loosen the four screws (03-260), (03-290) until they rotate freely.
(c) Determine the contact points between the actuator body (03-240) and the valve body
(03-250) with a light source placed behind this sub-assembly.
(d) Tighten fully the screw that corresponds to the contact points.
(e) Do a check of the (possible) clearance between the points which are not in contact
between the actuator body (03-240) and the valve body (03-250).
NOTE: The maximum shim thickness allowed for each fixing point is 0,3 mm (0.0118 in).
If this value is exceeded, inspect the valve body (03-250) to determine which
part must be replaced.
(f) Insert the number of shims (03-293), (03-295) to compensate the clearance.
(g) Tighten the four screws (03-290), (03-260), the nuts (03-280) fully with the adapter (T31).
(h) For all P/N except 6713D040000 Amdt A, 6713D050000 Amdt A, 6713D060000 Amdt
A and 6713D070000 Amdt A: Make sure that the operating torque of the butterfly/shaft
assembly measured with a torquemeter placed on the nut (03-090) secured to the end of
the shaft is less than 3 N.cm (0.265 lbf.in).
NOTE: During the torque measurement, place the butterfly in a position such that the
sealing rings are not in contact with the valve body bore.
(i) Measure the axial displacement of the shaft (04-070) over a quarter of a turn. The shaft
end play must be less than 0,05 mm (0.00196 in). For all P/N except 6713D040000 Amdt
A, 6713D050000 Amdt A, 6713D060000 Amdt A and 6713D070000 Amdt A: If the end
play is greater than 0,05 mm (0.00196 in), refer to the above steps (c) to (h).
NOTE: During this measurement, place the butterfly in such a position that the sealing
rings are not in contact with the valve body bore.
(l) Note the required number of shims for each attachment point.
– The sealing ring (04-059) with its recessed side placed against the threaded
ring (04-060)
– The washer (04-057)
– The spring (04-055)
– The stop ring (04-053) with its grooved side placed in opposition to the spring
(04-055).
2 Install the retaining ring (04-052) with the special tool (T35).
2 Actuate the manual control axially with the screwdriver several times.
(p) Apply a layer of lubricating material (M23C) on the two sides of the new seal (03-300).
Position it on the butterfly valve (03-250).
(q) Assembly of the rods (03-180), (03-310) and lever (03-320) linkage:
CAUTION: DO A CHECK AND REPAIR THE ROD S/A (03-310) AND THE
LEVER (03-320) BEFORE YOU INSTALL THEM (REF. TO SUBTASK
36-11-51-280-001-A01 PARA. (H) AND REF. TO REPAIR NO. 8: TASK
36-11-51-300-804-A01).
1 Tighten the adjusting rod (03-180) into the Rod S/A (03-310); five or six threads must
remain apparent between the two parts.
2 Assemble the Rods S/A (03-180)/(03-310) with the lever (03-320), using the pin
(03-330), the lockwasher (03-340), the retaining ring (03-350). Fold down the tabs of
the lockwasher (03-340) (Ref. Fig. 7011).
NOTE: Install the clevis (03-160B) with the adjusting rod (03-180B), the pin
(03-190B), the lockwasher (03-200B) and the retaining ring (03-210B).
Install the Rod S/A (03-320B) with the lever (03-320B), the pin (03-330B),
the lockwasher (03-340B) and the retaining ring (03-350B).
(r) Install the Pneumatic Actuator S/A on the Valve Body S/A, while you position the lever
(03-320) on the tip of the shaft so that the screw (03-360) is located towards the
pneumatic actuator head.
NOTE: Do not engage the splines of the lever (03-320) on the splines of the shaft
(04-070) during this step.
(s) Insert the tip of the shaft through the sealing rings (03-600) and the ring (03-580).
CAUTION: TAKE CARE NOT TO DAMAGE THE SEALING RINGS (03-600) UPON THE
SHAFT ASSEMBLY.
(t) Install the determined number of shims (03-293), (03-295) between the pneumatic
actuator and the butterfly valve.
(u) Attach the butterfly Valve/Actuator assembly with the two screws (03-290) and the two
screws (03-260C) equipped with the washers (03-270) and the nuts (03-280).
(v) Torque to the specified value (Ref. to TASK 36-11-51-820-802-A01) with the adapter (T31).
(w) For P/N 6713D010000 and 6713D020000: Repeat the butterfly torque check and the axial
play check as per the above para. (e) and (i).
SUBTASK 36-11-51-440-007-A01
For P/N 6713D010000 or 6713D020000
(a) Attach the Casing S/A (03-560) to the body (03-240) with the screws (03-570).
(b) Torque the screws (03-570) to the specified value (Ref. to TASK 36-11-51-820-802-A01),
after electrical bonding procedure (Ref. to Repair No. 2 TASK 36-11-51-360-801-A01).
(c) Install the two microswitches (03-490C), with the screws (03-500B) and the washers
(03-520B).
(d) Install the cam (03-080) and secure it with the nut (03-090).
(e) Trim the length of the leads (03-530) to the required length. Strip their ends over 5,5
and 6 mm (0.216 to 0.236 in).
(f) Insert the two white leads of the microswitches and a 65 mm (2.55 in) piece of white lead
in a piece of sleeve (03-540).
(g) Insert the stripped ends of the three white leads into the splice (03-550A). Crimp then the
splice with the crimping pliers P/N AMP46447.
(h) Slide the sleeve (03-540) over the splice (03-550A). Heat-shrink the sleeve (03-540). Place
another piece of sleeve (03-540) over the first piece of sleeve on the splice. Heat-shrink it.
(i) Insert the leads through the hole of the casing (03-560B) and through the nut (03-480).
(j) Crimp the leads to the contact pins (03-460), insert them in the connector (03-420)
(Ref. Fig. 7009 Sheet 1)
(k) Orientate the connector (03-430) properly (Ref. Fig. 7009 Sheet 1). Secure it to the
Casing S/A (03-560B) with the screws (03-430). Torque to the specified value (Ref. to
TASK 36-11-51-820-802-A01).
(l) Do a check of the insulation resistance of the electrical connector (03-430) as follows:
1 Apply 50 VDC between the connector leads connected together and any points of the
valve body (03-241). Make sure, with a megohmmeter that the insulation resistance
is greater than 100 M .
SUBTASK 36-11-51-440-007-B01
For P/N 6713D040000, 6713D040000 Amdt A, 6713D050000, 6713D050000 Amdt
A, 6713D060000 and 6713D060000 Amdt A
(a) Attach the Casing S/A (03-560) to the body (03-240) with the screws (03-570).
(b) Torque the screws (03-570) to the specified value (Ref. to TASK 36-11-51-820-802-A01),
after electrical bonding procedure (Ref. to Repair No. 2 TASK 36-11-51-360-801-A01).
(c) Install the microswitch (03-490D), with the screws (03-500C) and the plate (03-520B).
(d) Install the cam (03-080) and secure it with the nut (03-090).
(e) Trim the three leads of the microswitch (03-490D) to the required length. Strip their ends
between 5,5 and 6 mm (0.216 to 0.236 in).
(f) Prepare four pieces of leads (03-530) of 100 mm (3.93 in) length. Strip one end between
5,5 and 6 mm (0.216 and 0.236 in).
(g) Join and insert the blue lead of the microswitch (03-490D) and one stripped end of
two prepared leads (03-530) into a splice (03-550B). Crimp then the splice (03-550B)
with the pliers P/N AMP46447.
(h) Join and insert the yellow lead of the closing microswitch (03-490D) and one stripped end
of two prepared leads (03-530) into a splice (03-550B). Crimp then the splice (03-550B)
with the pliers P/N AMP46447.
(i) Crimp the white lead of the microswitch (03-490D) to the contact pin (03-460).
(j) Slide the sleeve (03-540) over the splices (03-550B). Heat-shrink the sleeve (03-540).
(k) Slide the sleeve (03-545) over the slide sleeve (03-540). Heat-shrink the sleeve (03-545).
(l) Trim the four leads (03-530) to the required length. Strip their ends between 5,5 and
6 mm (0.216 and 0.236 in). Then crimp the stripped four leads (03-530) to the contact
pins (03-460).
(m) Insert the leads through the hole of the casing (03-560C) and through the nut (03-480).
(n) Insert the contact pins (03-460) in the connector (03-420) (Ref. Fig. 7009 Sheet 2).
(o) Orientate the connector (03-420) properly (Ref. Fig. 7009 Sheet 2). Secure it to the
Casing S/A (03-560C), with the screws (03-430) and (03-440).
(p) Torque the screws (03-430) and (03-440) to the specified value (Ref. to TASK
36-11-51-820-802-A01).
(q) Do a check of the insulation resistance of the electrical connector (03-430) as follows:
1 Apply 50 VDC between the connector leads connected together and any points of
valve body.
2 Make sure, with a megohmmeter, that the insulation resistance is greater than
100 M .
SUBTASK 36-11-51-440-007-C01
For P/N 6713D070000 and 6713D070000 Amdt A
(a) Attach the insulating plate (03A-573) and the Casing S/A (03A-560E) to the actuator body
(03-240) with three screws (03A-570B).
(b) Torque the screws (03A-570B) to the specified value (Ref. to TASK 36-11-51-820-802-A01)
after the electrical bonding procedure (Ref. to Repair No. 2 TASK 36-11-51-360-801-A01).
(c) Install the control cam (03A-080B) and secure it with the nut (03-090).
(d) Installation of the Microswitch S/A (03A-490F) and the connector (03-420)
d Fold back the four angles of the stop plate (03A-511) to secure the nuts
(03A-518) and secure the screws (03A-517) with adhesive material (M63B).
2 Cut the electrical wires of the Microswitch S/A (03A-490F) to the required length.
3 Use the length that remains of the electrical wires for the connection between the
splices (03-550) and the electrical connector (03-420).
4 Strip the ends of the electrical wires over 5,5 and 6 mm (0.216 and 0.236 in) for the
splice connection and for the electrical connector connections.
5 Insert the electrical wire in the splices (03-550). Crimp then the splices (03-550).
7 Insert the electrical wires through the hole of the casing and through the backnut
(03-480).
9 Assemble the connector (03-420) and tighten the backnut (03-480) on the connector
(03-420).
10 Orientate the connector (03-420) properly. Secure it with the screws (03-430) and
(03-440).
11 Torque the screws (03-430) and (03-440) to the specified value (Ref. to TASK
36-11-51-820-802-A01).
15 Place another piece of sleeve (03-545) over the two sleeves (03-540). Heat-shrink it.
17 Install the Microswitch S/A (03A-490F) on the Casing S/A (03A-560E), attach with the
screw (03A-500D) and the washer (03A-510). Do not tighten the screw.
18 Insert the sleeve (03-545) into the clamp (03A-531) and attach it on the actuator body
with the screw (03A-532) and the washer (03A-533).
(e) Do a check of the insulation resistance of the electrical connector (03-430) as follows:
1 Apply 50 VDC between the connector leads connected together and any points of
the valve body.
2 Make sure, with a megohmmeter, that the insulation resistance is greater than
100 M .
SUBTASK 36-11-51-440-008-A01
(5) Installation of the Piston S/A
(Ref. Fig. 7010 and
Ref. Fig. 7011)
(a) Open the butterfly to obtain H’ = 28 to 33 mm (1.102 to 1.300 in) (Ref. Fig. 7010).
(b) Then engage the lever (03-320) in the splines in order to be in horizontal position (and
perpendicular to the piston axis).
(c) Adjust the lever (03-320) position on the splines with the special tool (T05).
(d) Torque the screw (03-360) to the specified value (Ref. to TASK 36-11-51-820-802-A01).
(f) Pull the complete Lever S/A to open the butterfly (full open).
(g) Place the complete lever (03-320) against the actuator body on the shaft side.
(h) Install the Piston S/A (03-220) in the actuator body while you introduce the complete lever
(03-320) through the longest aperture (Ref. Fig. 7011).
(i) Push the Piston S/A (03-220) into its lower position taking care to let the adjusting rod
(03-180) protrude from the center hole of the piston.
(j) Install temporarily the clevis (03-160) on the adjusting rod (03-180) and secure with
the pin (03-190).
Assembly of the Lever (03-320) Relative to the Splines of the Butterfly Shaft
Figure 7010/GRAPHIC 36-11-51-991-064-A01
Orientation of the Piston (03-220) into the Pneumatic Actuator Body (03-240)
Figure 7011/GRAPHIC 36-11-51-991-065-A01
SUBTASK 36-11-51-440-009-A01
(6) Adjustment of the Butterfly Closing Position
(Ref. Fig. 7006,
Ref. Fig. 7012 and
Ref. Fig. 7013)
(a) Make sure that (h - h’) is between 1 and 3 mm (0.040 to 0.118 in) (Ref. Fig. 7006).
2 Tighten or loosen the rod (03-180) with the special tool (T03).
NOTE: If (h - h’) < 1 mm ⇒ tighten by half of turn the adjusting rod (03-180).
NOTE: After setting, the adjusting rod (03-180) must have between two and eight
threads visible.
(c) After setting, remove the two screws (03-170), the clevis (03-160) and the pin (03-190).
(g) Secure the clevis (03-160) with the four screws (03-170).
(h) Torque the screws (03-170) to the specified value (Ref. to TASK 36-11-51-820-802-A01).
(i) Rotate the piston (03-220) so that the equipped rod is symmetrical with the axis of the
piston window (Ref. Fig. 7013).
(j) Apply a layer of lubricating material (M01C) on the preformed packing (03-130).
(k) Install the spring (03-150) and the preformed packings (03-140) and (03-130).
(l) Install the cover (03-100) and secure with the screws (03-110) and the washers (03-120).
(m) Torque the screws (03-110) to the specified value (Ref. to TASK 36-11-51-820-802-A01).
NOTE: Do a check of the orientation of the cover (03-100) to align the pneumatic
connecting holes.
(n) Make sure that the knurled screw (01-130) can be fitted when the butterfly is on CLOSED
position.
Assembly of the Clevis (03-160) with the Adjusting Rod (03-180) and the Rod (03-310) with the Lever (03-320)
Figure 7012/GRAPHIC 36-11-51-991-066-A01
SUBTASK 36-11-51-440-010-A01
For all P/N except 6713D070000 and 6713D070000 Amdt A
(a) Install the trailing edge probe (01-228) in the valve body bore provisionally.
(b) Install the setting tool (T29A) or the setting tool (T29B) with the measuring gage (T29B-1)
on the valve body upstream side (Ref. Fig. 7014 Sheet 1 with the setting tool (T29A) or
Ref. Fig. 7014 Sheet 2 with the setting tool (T29B) with the measuring gage (T29B-1)).
(c) Install the special tool (T30) on the Equipped Casing S/A (03-560). Fix it with the two
knurled screws (Ref. Fig. 7014 Sheet 3).
(d) Connect the electrical connector (03-420) to the position indication box (T26) with the
electrical cord (T27).
SUBTASK 36-11-51-440-010-B01
For P/N 6713D070000 and 6713D070000 Amdt A
(a) Install the trailing edge probe (01-228) in the valve body bore provisionally.
(b) Install the setting tool (T29A) or the setting tool (T29B) with the measuring gage (T29B-1)
on the valve body upstream side (Ref. Fig. 7014 Sheet 1 with the setting tool (T29A) or
Ref. Fig. 7014 Sheet 2 with the setting tool (T29B) with the measuring gage (T29B-1)).
(c) Install the special tool (T30) on the Equipped Casing S/A (03-560).
(d) Connect the electrical connector (03-420) to the position indication box (T26) with the
electrical cord (T27).
SUBTASK 36-11-51-440-011-A01
(9) Adjustment of the Closing Microswitch
(Ref. Fig. 7009 Sheet 1 or
Ref. Fig. 7009 Sheet 2 for the microswitch identification)
(a) With the knurled knob, bring the butterfly in the middle of marks (1) and (2).
(b) Loosen the two screws (03-500) and put the microswitch in position, so that the CLOSED
light comes ON.
(c) Torque the two screws (03-500) to the specified value (Ref. to TASK
36-11-51-820-802-A01).
(d) With the knurled knob, open the butterfly over the mark (2).
(e) With the knurled knob, close the butterfly and make sure that the CLOSED light comes
ON with the index in the shaded area between the marks (1) and (2).
(f) If not, repeat the adjustment procedure from the above para. (a).
(g) At the end of the satisfactory adjustment, make sure that, with the butterfly in the fully
closed position, the microswitch lever can be pushed further:
– If the microswitch lever is at its extreme mechanical stop against the cam.
SUBTASK 36-11-51-440-012-A01
For P/N 6713D010000 and 6713D020000
(b) Connect a stabilized pressure source to the test tool (T33) (Ref. Fig. 7015).
(c) Connect the electrical connector (03-420) to the position indication box (T26) with the
electrical cord (T27).
(d) Apply a 1 bar rel. (14.5 psig) test pressure to open the butterfly fully.
(e) Adjust the setting screw of the special tool (T30) to bring the microswitch lever at
mechanical stop against the cam (03-080).
(g) Loosen the setting screw while you bring back the microswitch by a 0,50 mm distance
(0.020 in).
(h) Torque the two microswitch screws (03-500) to the specified value (Ref. to TASK
36-11-51-820-802-A01).
(k) Keep the unit connected with the test tool (T33) (Ref. Fig. 7015).
SUBTASK 36-11-51-700-002-A01
(11) High Temperature Test
(Ref. Fig. 7015)
(a) Install the position indicator box (T26) on the connector of the valve.
(b) Set the temperature of the microswitch to 250 ± 20 C (446 F to 518 F) with a heater.
Control the temperature with a temperature probe.
(c) Operate the valve with the manual control as soon as the temperature is getting.
(d) Make sure that, for each of those positions, the indicator lights on the position indicator
box (T26) correspond with the table detailed in Subtask 36-11-51-750-003-A01.
SUBTASK 36-11-51-700-003-A01
For P/N 6713D010000, 6713D020000, 6713D040000, 6713D040000 Amdt A, 6713D050000,
6713D050000 Amdt A, 6713D060000 and 6713D060000 Amdt A
(a) Increase gradually (P1) to bring the butterfly into the positions:
– CLOSED
– INTERMEDIATE
– OPEN.
(b) Make sure that, for each of those positions, the indicator ligths on the position indication
box (T26) correspond with the table detailed in Subtask 36-11-51-750-003-A01.
(c) Safety the microswitches screws (03-500) in pairs with the lockwire (03-030).
(d) Install the Equipped Cover S/A on the Casing S/A; fix it with the screws (03-020).
SUBTASK 36-11-51-700-003-B01
For P/N 6713D070000 and 6713D070000 Amdt A
(a) Increase gradually (P1) to bring the butterfly into the positions:
– CLOSED
– INTERMEDIATE
– OPEN.
(b) Make sure that, for each of those positions, the indicator ligths on the position indication
box (T26) correspond with the table detailed in Subtask 36-11-51-750-003-A01.
(c) Install the Equipped Cover S/A on the Casing S/A; fix it with the screws (03-020).
SUBTASK 36-11-51-780-027-A01
(14) Check of the Opening Pressure
(Ref. Fig. 7015)
(a) Keep the Pneumatic Actuator S/A (01-330) installed on the test set-up (Ref. Fig. 7015).
(b) Pneumatically supply the test tool (T33) and make sure that the butterfly starts to open
for a (P1) pressure less than 250 mbar rel. (3.625 psig).
(c) Make sure that full open position is reached for a (P1) pressure not exceeding 400 mbar
rel. (5.800 psig).
SUBTASK 36-11-51-790-006-A01
(15) Test of the Pneumatic Actuator Internal Leakage
(Ref. Fig. 7016)
(b) Make sure that the (Q1) internal leakage flowrate is less than 12 l/min (0.423 cu.ft/min).
E. Close-up
Not applicable
TASK 36-11-51-440-805-A01
5. Assembly of the Regulator Sub-Assembly (01-230)
Self-explanatory
C. Job Set-up
Not applicable
D. Procedure
NOTE: Upon installation apply a layer of lubricating material (M23C) on all the threaded parts.
SUBTASK 36-11-51-440-013-A01
(1) Assembly of the Closing S/A
(Ref. Fig. 7017 and
Ref. Fig. 7018)
(a) Preparation of the parts (02A-560), (02A-600) (Ref. Fig. 7017 Detail A)
1 Polish the contact areas of the valve seat (02A-600) and of the threaded plug
(02A-560) with abrasive paper (M23X) placed on a flat base.
2 Clean the polished valve seat (02A-600) and the threaded plug (02A-560) with
cleaning material (M49A).
3 Spray a film of lubricating material (M15C) on the polished areas of the valve seat
(02A-600) and of the threaded plug (02A-560).
NOTE: Keep the ball (02A-580) contact area inside the valve seat (02A-600)
clear of lubricating material (M15C).
4 Let the areas coated with the lubricating material (M15C) dry in an oven for one hour
at a temperature of 150 C (302 F).
(b) Adjustment of the displacement of the clapper (02A-540) (Ref. Fig. 7017)
1 Install the valve body (02A-530) with the preformed packing (02A-550) into the
regulator body (02A-610).
2 Install the threaded ring (02A-520) into its tapped hole. Torque to the specified value
(Ref. to TASK 36-11-51-820-802-A01) with the special tool (T04).
3 Install the clapper (02A-540) into the valve body (02A-530) and make sure it slides
freely into its bore.
4 Install the spring (02A-545), the seat (02A-600) and three shims (02A-605) as a
pre-setting.
5 Tighten the threaded plug (02A-560) into its bore in the body, while you push down
the clapper (02A-540) to bring the valve seat (02A-600) into alignment.
6 Pre-tighten the threaded plug (02A-560) to a 0,5 mdaN torque value (44.265 lfb.in).
7 Measure the displacement (C) of the clapper (02A-540) (Ref. Fig. 7017). Adjust it
with shims (02A-605) to obtain a value between 0,3 and 0,4 mm (0.0118 to 0.0157 in).
10 Maintain the clapper (02A-540) into contact with its seat and at the same time,
pre-tighten the threaded plug (02A-560) to 0,5 mdaN (544.265 lbf.in).
NOTE: The final tightening of the plug (02A-560) to the required value must be
carried out upon the performance of the test of the complete regulator (Ref.
to Subtask 36-11-51-780-001-A01).
(c) Adjustment of the displacement of the clapper (02A-540) (Ref. Fig. 7017) and alignment
of the valve seat (02A-600B) (Ref. Fig. 7018)
1 Install the valve seat (02A-600) equipped with three shims (02A-605) into the
regulator body (02A-610).
2 Install the ball (02A-580), the spring (02A-570) and the plug (02A-560). Do not torque
the plug (02A-560) with the adapter (T16).
3 Install the special guide (T44) into the regulator body (02A-610), in contact with the
valve seat (02A-600B) for a correct alignment of the valve seat in the regulator
body (Ref. Fig. 7018).
5 Remove the special guide (T44) from the regulator body (02A-610).
6 Install the spring (02A-545), the clapper (02A-540), the valve body (02A-530F)
equipped with the preformed packing (02A-550).
7 Install and torque the threaded ring (02A-520) to the specified value (Ref. to TASK
36-11-51-820-802-A01).
8 Measure the displacement (C) of the clapper (02A-540) (Ref. Fig. 7017). Adjust it
with shims (02A-605) to obtain a value between 0,3 and 0,4 mm (0.0118 to 0.0157 in).
9 Adjust the displacement (c) with the shims (02A-605) to obtain a value between
0,3 and 0,4 mm (0.0118 to 0.0157 in).
(d) Adjustment of the (J) clearance between the end of the clapper (02A-540) in its upper
position and the Diaphragm S/A (02A-460) (Ref. Fig. 7019)
1 Install the Cover S/A (02A-400E) (or the cover (02A-400F) equipped with the stop
(02A-435) on the setting tool (T28), which maintains the diaphragm in contact with its
seat on the cover (02A-400E).
2 Place the dial gage on the edge of the Diaphragm S/A (02A-460). Set the dial
gage to "0".
3 Place the dial gage in the center of the diaphragm. Note the measure "Y".
1 Install the spring (02A-510), the stop washer (02A-485) and the preformed packing
(02A-450).
2 Install the determined number of shims (02A-480), (02A-470) on the spring (02A-510).
NOTE: The thicker shims (02A-480) must be in contact with the clapper (02A-540).
3 Install the Diaphragm S/A (02A-460) in the correct direction (with the pneumatic
passage holes aligned).
5 Install the cover (02A-400E) in the correct direction on the regulator body (02A-610B).
2 Install the determined number of shims (02A-480), (02A-470) on the spring (02A-510).
NOTE: The thicker shims (02A-480) must be in contact with the clapper (02A-540).
3 Install the Diaphragm S/A (02A-460) in the correct direction (with the pneumatic
passage holes aligned).
5 Install the cover (02A-400F) with the stop (02A-435) in the correct direction on the
regulator body (02A-610A).
Alignment of the Valve Seat (02A-600B) For P/N 6713D060000, 6713D060000 Amdt A,
6713D070000 and 6713D070000 Amdt A
Figure 7018/GRAPHIC 36-11-51-991-072-A01
Adjustment of the Clearance “J” between the End of the Clapper (02A-540) in its Upper Position
and the Diaphragm S/A (02A-460) For P/N ≥ 6713D040000
Figure 7019/GRAPHIC 36-11-51-991-073-A01
SUBTASK 36-11-51-440-014-A01
(2) Assembly of the Distribution Sub-Assembly
(a) Install the sealing rings (02A-223) to the clapper (02A-220) when their slots are 180 apart.
(b) Make sure that the gap between the sealing rings (02A-223) ends is about 0,2 mm
(0.008 in).
(c) Make sure that the external diameter with the sealing rings (02A-223) fitted ranges
between 12,94 and 12,98 mm (0.5094 to 0.5110 in).
(d) Install the equipped clapper (02A-220) into the support (02A-270) and make sure it
slides freely.
(e) Install one shim (02A-190) and the spring (02A-210) on the threaded plug (02A-180).
NOTE: The shim(s) (02A-190) shall be fitted to the threaded plug (02A-180) upon the
opening pressure test of the clapper (Ref. to Subtask 36-11-51-780-025-A01).
(f) Tighten the threaded plug (02A-180) into the support (02A-270). Do not torque yet
(torque, with the adapter (T15), shall be done upon cold tests on the complete unit).
(g) Install the preformed packings (02A-260), (02A-320) and (02A-280) on the support
(02A-270).
(h) Install and secure the complete support (02A-270) into the regulator body (02A-610)
with the plug (02A-227).
(i) Torque to the specified value (Ref. to TASK 36-11-51-820-802-A01) with the adapter (T19).
SUBTASK 36-11-51-440-015-A01
(3) Assembly of the Regulation Sub-Assembly
(Ref. Fig. 7020)
1 Start the sealing rings (02A-163) slot on the internal diameter with a 0,1 mm
(0.004 in) thickness saw blade.
2 Do the sealing rings (02A-163) slot by introducing the clapper (02A-160) tip.
3 Engage the stop (02A-167) and the two sealing rings with their slots opposite at 180
(02A-163) on the clapper (02A-160).
5 Install the preformed packing (02A-150) on the stop (02A-167) periphery with the
stop (02A-167) held in contact with the face of the adjusting screw (02A-130).
7 Put the equipped adjusting screw (02A-130) in position into the regulator body.
8 Make sure that the stop (02A-167) is correctly centered into its mounting bore. Take
care not to damage the preformed packing (02A-150).
9 Secure the adjusting screw (02A-130) to the regulator body with three screws
(02A-140).
3 Install the spring (02A-090) on the centering guide (02A-085) and install the whole
assembly on the adjusting screw (02A-130).
4 Install the bellows (02A-070) with the preformed packing (02A-050) and the cover
(02A-010) with preformed packing (02A-060) on the regulator body.
5 Secure the cover (02A-010) correctly orientated to the regulator body (02A-610) with
four screw (02A-020) and two screws (02A-030) with the washers (02A-040).
6 Torque the screws (02A-020) and (02A-030) to the specified value (Ref. to TASK
36-11-51-820-802-A01).
(c) Installation and adjustment of the diaphragm (02A-070C) (Ref. Fig. 7020)
1 Install the cover (02A-010) with the diaphragm with the setting tool (T28).
2 Place the dial gage on the edge of the diaphragm (02A-070C). Set dial gage to "0".
3 Place the dial gage in the center of the diaphragm. Note the measure "A".
4 Place the dial gage in the edge of the Regulator S/A (02A-610). Set dial gage to "0".
5 Place the dial gage in the center of the clapper (02A-160C) which is in contact with
the support (02A-270). Note the measure "B".
7 Determine the required number of shims (02A-081), the shims (02A-082) under
the diaphragm lower flange to obtain the (J) diaphragm displacement equal to
0,9 (+0,1/0) mm (0.035 to 0.039 in).
9 Install the washer (02A-096) on the shoulder of the adjusting nut (02A-120C) and then
locate the spring guide (02A-095), the spring (02A-090C) and the spring (02A-086).
CAUTION: THE SHIM (02A-082) (THICK: 0,5 MM (0.020 IN)) MUST BE IN CONTACT
WITH THE CLAPPER (02A-160C).
11 Locate one shim (02A-082) and then position the diaphragm (02A-070C) (Ref.
Fig. 7020).
12 Install the preformed packing (02A-060) in its mounting groove in the Regulator
Body S/A (02A-610).
13 Locate the cover (02A-010) and the preformed packing (02A-050) on the diaphragm
(02A-070C) and secure with the screws (02A-020) and (02A-030) with the washers
(02A-040).
14 Torque the screws (02A-020) and (02A-030) to the specified value (Ref. to TASK
36-11-51-820-802-A01).
SUBTASK 36-11-51-410-001-A01
(4) Assembly of the Regulation S/A For Regulator (02A-001D) or (02A-001F)
(a) Install the plug (02A-370) with the preformed packings (02A-380) and (02A-390) into
the regulator body (02A-610).
(c) Torque the threaded plug (02A-330) to the specified value (Ref. to TASK
36-11-51-820-802-A01) with the adapter (T16).
1 Position the banjo tube (01-026) with a preformed packing (01-028) under each
banjo on the regulator covers.
2 Install the banjo screw (01-024) with the preformed packing (01-028) on the regulator
cover (02A-010).
3 Install the union (01-020) with the preformed packing (01-028) on the regulator
cover (02-400).
4 Torque the banjo screw (01-024) to the specified value (Ref. to TASK
36-11-51-820-802-A01).
5 Torque the union (01-020) to the minimum specified value (Ref. to TASK
36-11-51-820-802-A01).
6 Install the spacer (01-016) and the locking plate (01-012) over the union (01-020)
and secure it to the regulator cover (02A-400) with the screw (01-014). If necessary,
increase the tightening torque without exceeding the maximum required value, in
order to aline flats of union (01-020) with those of the locking plate (01-012).
E. Close-up
SUBTASK 36-11-51-700-004-A01
(1) End of Procedure
(a) Do all the tests and adjustments of the Regulator S/A (01-230) (Ref. to TESTING AND
FAULT ISOLATION).
TASK 36-11-51-440-806-A01
For P/N 6713D010000, 6713D020000, 6713D050000 and 6713D050000 Amdt A
Self-explanatory
C. Job Set-up
Not applicable
D. Procedure
NOTE: Upon installation apply a layer of lubricating material (M23C) on all the threaded parts.
SUBTASK 36-11-51-440-016-A01
(1) Assembly Procedure
(a) Install the threaded clapper (05-060) into the valve body (05-090):
1 Install the clapper (05-070) to the threaded clapper (05-060) and secure it with
the nut (05-080).
2 Torque the nut (05-080) to the specified value (Ref. to TASK 36-11-51-820-802-A01)
while you hold the threaded clapper (05-060) with the special wrench (T22).
(b) Make sure that the above assembly can slide freely into the valve body bore.
(d) Secure the whole assembly with the retaining ring (05-010).
SUBTASK 36-11-51-440-017-A01
(2) Adjustment of the Overpressure Valve S/A Alone (01-223A) and (01-223B)
(Ref. Fig. 7021 Sheet 1 and 2)
(a) Install the Overpressure Valve S/A (01-223A) and (01-223B) on the test tool (T32).
NOTE: The closing value must be adjusted close to the max. value.
1 Gradually increase the (P1) pressure to obtain the closing of the overpressure valve.
(The P2 pressure must be less than 150 mbar rel. (2.175 psig)).
2 Repeat this step several times. The average value of the closing pressure read
on the P1 pressure gage must be between 7,90 and 8,25 bar rel. (114.55 and
119.625 psig). The maximum pressure difference between the beginning of the
closing and the full closing (with P2 pressure less than 150 mbar rel. (2.175 psig))
must be less than 450 mbar (6.525 psig).
3 If the closing pressure value cannot be obtained, modify the number of shims
(05-030).
SUBTASK 36-11-51-790-007-A01
(3) Internal Leakage Test
(Ref. Fig. 7021 Sheet 2)
(a) Increase the (P1) pressure to 9,5 bar rel. (137.75 psig).
(b) Disconnect the (P2) pressure gage and connect a flowmeter to the (P2) connection.
(c) Blank the air-vent outlet of the overpressure valve. Connect the flowmeter to the P2 outlet.
(d) Make sure that the internal leakage rate on the flowmeter is less than 6 l/min
(0.211 cu.ft/min).
SUBTASK 36-11-51-780-028-A01
(4) Re-Opening Pressure Test
(a) Prepare the test set-up (Ref. Fig. 7021 Sheet 2).
(b) Gradually increase the (P1) pressure to the closing value (P1 pressure greater than
9,5 bar rel. (137.75 psig)).
(c) From the above (P1) closing pressure value, gradually decrease the (P1) pressure until
the re-opening of the overpressure valve (when the (P2) greater than the (P1) pressure
minus 250 mbar rel. (3.625 psig)) (P2 > P1 - 250 mbar).
(d) Repeat this step several times and make sure that the average re-opening value read on
the (P1) dial gage is greater to 7,30 bar rel. (105.85 psig).
SUBTASK 36-11-51-790-008-A01
(5) External Leakage Test
(Ref. Fig. 7021 Sheet 2)
(a) Keep the overpressure value installed on the test set-up used in the Subtask
36-11-51-780-028-A01.
(c) Make sure that the external leakage rate is less than 5 l/min (0.176 cu.ft/min).
E. Close-up
Not applicable
TASK 36-11-51-440-806-B01
For P/N 6713D060000 and 6713D060000 Amdt A
Self-explanatory
C. Job Set-up
Not applicable
D. Procedure
NOTE: Upon installation apply a layer of lubricating material (M23C) on all the threaded parts.
SUBTASK 36-11-51-440-016-B01
(1) Assembly Procedure
(a) Install the centering axle (05-050B) in the special tool (T45).
(b) Install the centering axle (05-050B) equipped as in above para. (a) in the body (05-090C).
(c) Install the clapper (05-070B) into the body (05-090C), over the end of the centering
axle (05-050B).
(d) Install and tighten the nut (05-080) on the threaded end of the centering axle (05-050B).
(g) Install the centering guide (05-020B) equipped with seven (7) shims (05-030) into the body.
(h) Install the retaining ring (05-010) with its bulged side in contact with the centering
guide (05-020B).
SUBTASK 36-11-51-440-017-B01
(2) Adjustment of the Overpressure Valve S/A (01-223C)
(Ref. Fig. 7022 Sheet 1)
(a) Gradually increase the (P1) test pressure and make sure that the Overpressure Valve
S/A closes (P2 can drop under 150 mbar rel. (2.175 psig)) within 8,7 and 9,1 bar rel.
(126.15 and 132.00 psig).
(b) Increase the (P1) test pressure to 12 bar rel. (174 psig).
(c) Then decrease the (P1) test pressure and make sure for P1 > 7,8 bar rel. (113.10 psig)
that the Overpressure Valve S/A opens (P2 > 6 bar rel).
(d) If the above test values cannot be obtained, change the number of shims (05-030).
SUBTASK 36-11-51-790-007-B01
(3) External Leakage Test
(Ref. Fig. 7022 Sheet 2)
(b) Gradually increase the (P1) test pressure to 6 ± 0,1 bar rel. (85.55 to 88.45 psig).
(c) Make sure that the external leakage is less than or equal to 4,5 l/min (0.176 cu.ft) (Q1).
SUBTASK 36-11-51-790-008-B01
(4) Internal Leakage
(Ref. Fig. 7022 Sheet 3)
(a) Gradually increase the (P1) test pressure to 9,5 ± 0,1 bar rel. (136.3 to 139.2 psig).
(d) Make sure that the internal leakage is less than or equal to 6 l/min (0.211 cu.ft) (Q1).
E. Close-up
Not applicable
TASK 36-11-51-440-807-A01
8. Final Assembly
Self-explanatory
C. Job Set-up
Not applicable
D. Procedure
NOTE: Upon installation apply a layer of lubricating material (M23C) on all the threaded parts.
SUBTASK 36-11-51-440-018-A01
(1) Assembly of the Regulator Sub-Assembly (01-230) with Pneumatic Actuator Sub-Assembly
(01-330)
(b) Install the two preformed packings (01-280), (01-290) into their mounting grooves on
the actuator body.
(c) Attach the Regulator Sub-Assembly (01-230) to the Pneumatic Actuator Sub-Assembly,
with the screw (01-250), the washer (01-270) and the two screws (01-240).
(d) Torque the screw (01-250) to the specified value (Ref. to TASK 36-11-51-820-802-A01).
NOTE: Upon assembly, apply a layer of locking material (M06B) on the thread of the
screw (01-250) when the mounting hole is discharging in the pneumatic actuator.
SUBTASK 36-11-51-440-019-A01
For all P/N except 6713D060000 and 6713D060000 Amdt A
(a) Install the trailing edge probe (01-228) with the special wrench (T21) into the upstream
tapped connecting hole of the valve body (04-340), use the special tool (T20) for the
proper orientation of the probe holes (oriented to filter (01-050)).
NOTE: Make sure that the distance between the top of the trailing edge probe (01-228)
and the face of the upstream connecting hole embossment on the valve body
(04-340) ranges between 0,20 and 1,5 mm (0.008 and 0.06 in).
(b) Tighten the Overpressure Valve S/A (01-223) with the metal seal (01-226) into the tapped
hole of the trailing edge probe (01-228).
(d) Put the banjo tube (01-220) in position with the preformed packings (01-180) on the
Overpressure Valve S/A (01-223) and the upstream tapped hole of the Regulator S/A
(01-230).
(e) Put the banjo union (01-170) in position with the preformed packings (01-180) and the
washer (01-190) against the banjo tube (01-220) and secure the whole assembly to the
regulator body (02-610) with the banjo screw (01-160).
(f) Install the metal seal (01-060) under the other end of the banjo tube (01-220).
(g) Install the nut (01-105) on the Overpressure Valve S/A (01-223).
(h) Torque the banjo screw (01-160) to the specified value (Ref. to TASK
36-11-51-820-802-A01).
(i) Torque the nut (01-105) to the specified value (Ref. to TASK 36-11-51-820-802-A01).
SUBTASK 36-11-51-440-019-B01
For P/N 6713D060000 and 6713D060000 Amdt A
(a) Install the trailing edge probe (01-228) with the special wrench (T21) into the upstream
tapped connecting hole of the valve body (04-340), use the special tool (T20) for the
proper orientation of the probe holes (oriented to filter (01-050)).
NOTE: Make sure that the distance between the top of the trailing edge probe (01-228)
and the face of the upstream connecting hole embossment on the valve body
(04-340) ranges between 0,20 and 1,5 mm (0.008 and 0.06 in).
(b) Tighten the Overpressure Valve S/A (01-223) with the metal seal (01-226) into the tapped
hole of the trailing edge probe (01-228).
(d) Put the banjo tube (01-220) in position with the preformed packings (01-180) on the
Overpressure Valve S/A (01-223) and the upstream tapped hole of the Regulator S/A
(01-230).
(e) Position the banjo union (01-170) with the preformed packings (01-180) and the washer
(01-190) against the banjo tube (01-220) and secure the whole assembly to the regulator
body (02-610) with the banjo screw (01-160).
(f) Install the metal seal (01-060) under the other end of the banjo tube (01-220).
(g) Install the threaded cap (01-105B) on the Overpressure Valve S/A (01-223C).
(h) Torque the banjo screw (01-160) to the specified value (Ref. to TASK
36-11-51-820-802-A01).
(i) Torque the threaded cap (01-105B) to the specified value (Ref. to TASK
36-11-51-820-802-A01).
SUBTASK 36-11-51-440-020-A01
(4) Assembly of the Downstream Pneumatic Connection
(a) Put the tube (01-100) in position, with two preformed packings (01-090), (one on each
side), against the downstream port of the regulator body.
(b) Secure the tube (01-100) to the regulator body with the banjo screw (01-080).
(c) Secure the free end of the tube (01-100), with two metal seals (01-060) (on each side), to
the valve body with the downstream filter (01-050).
(d) Torque the banjo screw (01-080) to the specified value (Ref. to TASK
36-11-51-820-802-A01).
(e) Torque the filter (01-050) to the specified value (Ref. to TASK 36-11-51-820-802-A01).
SUBTASK 36-11-51-440-021-A01
Only applicable to the units equipped with Regulator S/A (01-230E) or (01-230G)
(a) Install the union (01-020) with the seal (01-030) to the cover (02-400) of the Regulator
Sub-Assembly.
(c) Install the locking plate (01-012) with the spacer (01-016).
(d) Secure the screw (01-014) with the washer (01-015) and torque the screws (01-014) to
the specified value (Ref. to TASK 36-11-51-820-802-A01).
(e) Secure the locking plate (01-300) to the regulator body with the two screws (01-310).
(f) Torque the screws (01-310) to the specified value (Ref. to TASK 36-11-51-820-802-A01),
then safety with the lockwire (01-320).
SUBTASK 36-11-51-440-022-A01
(6) Assembly of the Complete Cable (01-150)
(a) Insert the screw (01-130) into the tab of the cable (01-150).
(c) Secure the screw (01-130) into its mounting hole in the head of the banjo tube (01-220).
(d) Secure the threaded cap of the Cable Sub-Assembly to the banjo union (01-170).
E. Close-up
SUBTASK 36-11-51-700-005-A01
(1) End of Procedure
(a) Do then all tests of unit detailed in TESTING AND FAULT ISOLATION.
1 On completion of satisfactory tests, safety all the parts with the lockwire (Ref. Safety
table that follows).
PARTS LIST
DESCRIPTION QTY SAFETYING
FIG ITEM
1 050 Filter, union 1 Union (01-050) with tube (01-100)
1 080 Banjo, screw 1 Banjo screw (01-080) with tube (01-100)
1 105 Nut or threaded 1 Nut or threaded cap (01-105) with tube (01-220)
cap
1 130 Screw (*) 1 Screw (01-130) with nut (01-105)
1 150 Cable 1 Threaded cap (01-154) of cable (01-150) with screw
(01-160)
1 250 Screw 1 Screw (01-250) with threaded plug (02A-560)
1 310 Screw 2 Screws (01-310) together
2A 180 Threaded plug 1 Plug (02A-180) with threaded ring (02A-227)
2A 330 Threaded plug 1 Threaded ring (02-227) with plug (02A-330)
2A 227 Threaded ring 1
3 020 Screw 2 Each screw (03-020) with one of each screw (03-430)
3 500 Screw 4 or 2 Screws (02-500) in pairs
1 024 Screw 1 Screw (01-024) with tube (01-026)
3 249 Screw 1 Screw (03-249) with screw (03-290C)
TASK 36-11-51-820-801-A01
1. Fits and Clearances
(Ref. Fig. 8001,
Ref. Fig. 8002 and
Ref. Fig. 8003)
3 4
ORIGINAL Mfg. LIMITS IN SERVICE WEAR LIMITS
1 2
ASSEMBLY
FIG. MATING IPL FITS MILLIMETER FIT LIMITS MILLIMETER MAXIMUM
CLEARANCES
REF. FIGURE AND (INCH) (INCH) ALLOWABLE
MILLIMETER (INCH)
LETTER ITEM No CLEARANCE
Minimum Maximum Mini- Maximum Mini- Maximum MILLIMETER (INCH)
mum mum
TASK 36-11-51-820-802-A01
2. Tightening Torques
TASK 36-11-51-940-801-A01
1. Special Tools, Fixtures and Equipment
Special Tools
Figure 9001/GRAPHIC 36-11-51-991-080-A01
Special Tools
Figure 9002/GRAPHIC 36-11-51-991-081-A01
Special Tools
Figure 9003/GRAPHIC 36-11-51-991-082-A01
Special Tools
Figure 9004/GRAPHIC 36-11-51-991-083-A01
Special Tools
Figure 9005/GRAPHIC 36-11-51-991-084-A01
Special Tools
Figure 9006/GRAPHIC 36-11-51-991-085-A01
Special Tools
Figure 9007/GRAPHIC 36-11-51-991-086-A01
Special Tools
Figure 9008/GRAPHIC 36-11-51-991-087-A01
Special Tools
Figure 9009/GRAPHIC 36-11-51-991-088-A01
Special Tools
Figure 9010/GRAPHIC 36-11-51-991-089-A01
Special Tools
Figure 9011/GRAPHIC 36-11-51-991-090-A01
Special Tools
Figure 9012/GRAPHIC 36-11-51-991-091-A01
Special Tools
Figure 9013/GRAPHIC 36-11-51-991-092-A01
TASK 36-11-51-941-801-A01
2. Consumable Materials
Code letter:
TASK 36-11-51-550-801-A01
1. Storage
Self-explanatory
C. Job Set-up
Not applicable
D. Procedure
SUBTASK 36-11-51-530-001-A01
(1) Packaging
(a) Make sure that all the projections and the sharp edges have a protection. Make sure that
all the protective caps are installed on the component.
(c) Put the component in an envelope made of sheet (M02E), which has a minimum
thickness of 0,2 mm (0.008 in).
NOTE: When you seal the envelope, keep sufficient material so you can use the
envelope three times.
(d) Put the storage desiccant bags (M03E) along the length of the component, and safety
them in position.
(e) Put an identity label in the envelope, and make sure that you can read it when the
envelope is closed.
(f) Remove as much air as possible from the envelope. Heat-seal the envelope.
NOTE: Do steps (c) to (f) quickly, because the storage bags are hygroscopic.
(g) Put the labels on the outer surface of the envelope. Write these three things on the labels:
(h) Put the component in a cardboard box as written in ATA 300 - Class II. Fill the box
with shock-absorbing material (M04E).
(i) Close the container, and put a desiccant label on the outer surface of the container.
SUBTASK 36-11-51-550-001-A01
(2) Storage
(a) Keep the component in a clean and dry room or building. The temperature must be
between 18 C and 22 C (64 F to 72 F), and the relative humidity must be between
25% and 65%.
(b) Keep the component in its initial box. Make sure that the stack in the store is not too
high, to prevent damage.
(d) Put the package in a position which makes it easy to read the identification and humidity
indicator labels.
(e) Put the packaged component in the store in the sequence of its date.
SUBTASK 36-11-51-550-002-A01
(3) Destorage
SUBTASK 36-11-51-800-005-A01
(4) Transportation
E. Close-up
Not applicable
APPENDIX A
TASK 36-11-51-880-801-A01
1. Approved Repairers
APPENDIX A
APPENDIX A
TASK 36-11-51-802-810-A01
1. Introduction
A. General
The Illustrated Parts List (IPL) contains a list and the illustrations of the assemblies, and the detailed
parts of the unit, in the disassembly sequence. It includes these sections:
– Introduction (INTRO)
– Optional Vendor Table (OVT)
– Vendors List (VL)
– Equipment Designator Index (EDI)
– Numerical Index (NI)
– Detailed Parts List (DPL).
(1) You can find the illustration for a part, if you know the part number. Refer to the Numerical Index
and look for the part number and the related figure and item number. Refer to the Detailed
Parts List and look for the first figure and item number found in the Numerical Index for this
part. It is possible that this figure shows the part in a section or a system of the component
other than the one necessary. If it does, refer to the other figure numbers which are given in
the Numerical Index.
(2) To determine the part number of a given part, refer to the illustration which shows the assembly
with this part. Record the item number of the illustrated part and refer to the Detailed Parts List,
which gives its part number and its description.
The manufacturer codes have the capital letter "V" in front of them. These codes are used in the
nomenclature of the Detailed Parts List to identify the source of procurement for the vendor items. A
list of these codes and of the manufacturer’s names and addresses is given in the Vendors List.
(1) In this index, the part numbers are classified in this sequence:
(a) The classification is made from the left to the right. Each digit (letter, numeral, dash)
has its own meaning.
1 an alpha letter A to Z (but not the "O" and the "I", because it is possible to read these
letters as a zero and a one),
2 a numeral 0 to 9.
1 a dash,
2 an alpha letter A to Z (but not the "O" and the "I", because it is possible to read these
letters as a zero and a one),
3 a numeral 0 to 9.
(d) The part number column contains all the part numbers which are included in the Detailed
Parts List. The part numbers which are deleted or superseded in the Detailed Part List are
listed in the Numerical Index, and they are identified as deleted or superseded.
(a) Each assembly, sub-assembly and part which has a part number, and which is given in
the parts list, has an item number.
(b) The figure number which is related to the item number is shown on the first line, at
the top of each page.
(c) Assemblies, the Sub-assemblies numbered parts which are in the list, but which are not
illustrated, are identified with a dash (-) before the item number.
(d) An index letter before the item number is cross-referenced to the figure which shows the
modication of the part.
A manufacturer’s part number is given to each assembly and to each detailed part, if it is
illustrated and also if it is not illustrated.
(3) Nomenclature
(a) The nomenclature is given with an indenture, to show how the parts and the assemblies
and related to their next higher assemblies. These are the details:
12 34 5 6 7
Assembly
• Sub-assembly
***
• • Sub-sub-assembly
***
(b) The attaching parts are shown immediately after the assembly of the part. In the list, they
are below the same indenture number as the item they attach, and they are identified by
the words "Attaching Parts". They are followed by three asterisks.
(c) The manufacturer’s code, or the abbreviation NP (not procurable), is put at the end
right-hand side of the first line of the nomenclature column on the right side. Where
there is no code number or the abbreviation NP (not procurable), the manufacturer is
LIEBHERR AEROSPACE TOULOUSE SAS (Manufacturer code: F1958).
(a) An alphanumerical index gives the effectivity of the sub-assemblies, and it gives the
detailed parts list in relation to the next higher assembly(ies) or sub-assembly(ies).
(b) When the effectivity is fully applicable, the use code column stays empty.
(c) The use code for the assemblies, and the detailed parts list, refer to the figure/item
number of the next higher assembly(ies) or sub-assembly(ies). Example: Effectivity 1A,
1B, 1C is written 1ABC.
(a) The units per assembly column shows the quantity of units necessary for one next
higher assembly.
(b) In some cases, the information is replaced by the abbreviation RF (for reference) or
AR (as required).
ALT FROM PNR A part which is functionnally and physically interchangeable with the initial part
XXX after repair
AMDT Amendment
AR As required
LH Left-hand
NP Not procurable
OVERSIZE A part with a size which is larger than its nominal dimension
R Revised
RF For reference
RH Right hand
SEE FIG FOR Refer to the figure for the next higher assembly
NHA
SEL FROM Selected from. A part that you must select from a collection of parts, as necessary
UNDERSIZE A part with a size which is smaller than its nominal dimension
VL Vendors List
F. Updating
(1) General
(a) When an item is revised, added or deleted, the letter "R" is shown in the right-hand
margin (the date of issue changes).
(a) The basic sequence of the items are given in steps of 10. It is thus possible to add new
items between the old ones, in the correct sequence of the breakdown. If you add more
than nine new items, you must add new figure at the end of the IPL.
(a) When new illustrations are necessary, the alternative figures are added. They refer to the
same nomenclature. The alternative figure is given the basic figure number, with a letter.
This letter is in front of the item number in the nomenclature.
VENDOR LIST
ALPHA/NUMERIC INDEX
ABG22225
(optional, see basic P/N 04 155A 1
S105DN0400B1)
04A 155A 1
CABLEINOXD1 01 158A 1
CG0752503458N02 01 050B 1
CP520S521 01 060A 3
E22-19NIAGBLANC 3 530A AR
3A 530A AR
E22-19NIAGBLEU 3 535A AR
3A 535A AR
E22-19NIAGJAUNE 3 537A AR
3A 537A AR
I-E8-125 3A 248A 1
I-E8-12S 01 030B 1
3 248A 1
JS-217 3A 512A 1
KAPTON92 3 470A 5
3A 470A 5
KNCML3X0-50 3 565A 2
3A 565A 2
L0H103 3A 539A AR
LN9490BK04 3A 531A 1
MT118 3 410B 1
3A 410B 1
S100-632 3 150A 1
3A 150A 1
S100-637 3 529A 1
3A 529A 1
S100-838 5 040A 1
S100-895 04 055A 1
S100-911 3 150B 1
3A 150B 1
S100-962 5 040B 1
S105DN0400B1 04 155A 1
04A 155A 1
S1242 3 060A 1
S1242A 3A 060B 1
S303-004
(optional, see basic P/N 01320030045) 02A 620A 15
3 575A 4
3A 575A 4
S303-007
(optional, see basic P/N 01320040004) 04 015A 1
04A 015A 1
S303-009
(optional, see basic P/N 01320040006) 3 225A 4
242A 11
3A 225A 4
242A 11
S303-012
(optional, see basic P/N 01320050625) 3 244A 1
3A 244A 1
S303-013
(optional, see basic P/N 01320050075) 02A 630A 2
S303-016
(optional, see basic P/N 01320060009) 3 246A 2
3A 246A 2
S3348-05 3 293A AR
3A 293A AR
S3348-2 3 295A AR
3A 295A AR
S3518 3 249A 1
3A 249A 1
S4051 01 152A 2
S4095 01 154A 1
S4147 01 020C 1
S4165
(optional, see basic P/N CP520S521) 01 060A 3
S550-11 04 240C 35
300B 35
S580A03000 04 180B 20
S602-10X1
(optional, see basic P/N 10X1ZC70THT) 02A 320A 1
380A 1
550A 1
S602-12-3X1-5
(optional, see basic P/N 02A 590A 1
12-3X1-5ZC70THT)
S602-14X1-5
(optional, see basic P/N 3 585A 1
14X1-5ZC70THT)
3A 585A 1
S602-15X1-5
(optional, see basic P/N 02A 260A 1
15X1-5ZC70THT)
S602-20X1
(optional, see basic P/N 20X1ZC70THT) 3 230A 1
3A 230A 1
S602-35X1-5
(optional, see basic P/N 02A 050A 1
35X1-5ZC70THT)
S602-38X1-5
(optional, see basic P/N 02A 050B 1
38X1-5ZC70THT)
440B 1
S602-4X1
(optional, see basic P/N 4X1ZC70THT) 01 280A 1
02A 060A 1
450A 1
3 140A 1
3A 140A 1
S602-6X1
(optional, see basic P/N 6X1ZC70THT) 01 290A 1
02A 390A 1
S602-79-4X1-6
(optional, see basic P/N 3 130A 1
79-4X1-6ZC70THT)
3A 130A 1
S602-7X1
(optional, see basic P/N 7X1ZC70THT) 02A 280B 1
S602-8X1
(optional, see basic P/N 8X1ZC70THT) 01 028A 4
090A 2
180A 4
02A 150B 1
S635-014
(optional, see basic P/N 3 420A 1
8533-0ES10-05PN)
3A 420A 1
(optional, see basic P/N 3 420B 1
983-0SE10-05PN)
3A 420B 1
S636-002
(optional, see basic P/N 38007-10-3014) 3 480D 1
3A 480D 1
(optional, see basic P/N 852-31N10) 3 480C 1
3A 480C 1
S741-220 01 150A 1
S853 3A 490F 1
SR1150-10332 01 022A 1
SR1400-31965 01 340A 2
TFE-CODE12 3 540A AR
3A 540A AR
TFE-CODE8 3 545A AR
3A 545A AR
01320040004 04 015A 1
04A 015A 1
01320040006 3 225A 4
242A 11
3A 225A 4
242A 11
01320050625 3 244A 1
3A 244A 1
01320060009 3 246A 2
315A 1
3A 246A 2
315A 1
097-0015-20 3 460B 5
3A 460B 5
104-0001-09 3 450B 1
3A 450B 1
10X1SL1013A
(optional, see basic P/N 10X1ZC70THT) 02A 320A 1
380A 1
550A 1
12-3X1-5SL1013A
(optional, see basic P/N 02A 590A 1
12-3X1-5ZC70THT)
14X1-5SL1013A
(optional, see basic P/N 3 585A 1
14X1-5ZC70THT)
3A 585A 1
14X1-5ZC70THT 3 585A 1
3A 585A 1
15X1-5SL1013A
(optional, see basic P/N 02A 260A 1
15X1-5ZC70THT)
16HM4 3A 513A 1
20X1SL1013A
(optional, see basic P/N 20X1ZC70THT) 3 230A 1
3A 230A 1
20X1ZC70THT 3 230A 1
3A 230A 1
21215CA1606 04 120B 1
04A 120B 1
21215CA1607 04 120A 1
04A 120A 1
21215DB1602 3 070B 4
3A 070B 4
21215DB1604 3 070C 4
3A 070C 4
22125CF040014E 3 360B 1
3A 360B 1
22125CF060018E 3 260B 2
3A 260B 2
22125CM050020 04 090A 1
04A 090A 1
22208CF040010E 3 110A 8
3A 110A 8
22208CF060012E 3 290A 2
3A 290A 2
22222CC030018 3 500B 4
500C 2
22222CF030014E 01 014B 1
22222CF030016E 01 014A 1
22222CF040014E 04 020E 1
04A 020E 1
22222CF040016E 04 020D 1
04A 020D 1
22223CF050012E 01 240A 2
22223CF060018E 3 260C 2
3A 260C 2
22224CF060012E 3 290C 1
3A 290C 1
22225CF060012E 3 290B 1
3A 290B 1
22256CF040008E 3 570A 3
22256CF040012E 3A 570B 3
22291CF020010E 3A 517A 2
22293CF030006E 3 430A 2
3A 430A 2
22296CF030006E 01 310A 2
3 020A 2
440A 2
3A 020A 2
440A 2
22296CF040008E 3 170B 4
3A 170B 4
22431CF020E 3A 518A 2
22541N040 3 090A 1
3A 090A 1
22541P030 5 080A 1
22541P060 3 280A 2
3A 280A 2
23111CC030 01 015A 1
016B 2
02A 040A 6
430A 5
3 040B 2
520B 4
3A 040B 2
510A 2
533A 1
23111CC040 3 120B 8
3A 120B 8
23111CC050 01 270A 1
23111CC060 3 270B 2
23111DB030 3 040C 2
3A 040C 2
23111DB040 3 120A 8
3A 120A 8
23111DB060 3 270A 2
3A 270A 2
23111DD060 3A 270B 2
23202CC0110 5 010B 1
23203CC0023 3 210A 1
350A 1
3A 210A 1
350A 1
23203CC0032 3 210B 1
350B 1
3A 210B 1
350B 1
23203CC0110 5 010A 1
23320CA050 01 040A AR
3 030A AR
3A 030A AR
445A AR
23320CA080 01 135A AR
23350CC050 04 100A 1
04A 100A 1
323030 3 550A 1
550B 2
3A 550B 2
35X1-5SL1013A
(optional, see basic P/N 02A 050A 1
35X1-5ZC70THT)
38007-10-3014 3 480D 1
3A 480D 1
38X1-5SL1013A
(optional, see basic P/N 02A 050B 1
38X1-5ZC70THT)
440B 1
3J4 01 030A 1
4X1SL1013A
(optional, see basic P/N 4X1ZC70THT) 01 280A 1
02A 060A 1
450A 1
3 140A 1
3A 140A 1
4X1ZC70THT 01 280A 1
02A 060A 1
450A 1
3 140A 1
3A 140A 1
60055-18 3 523A 1
3A 523A 1
60055-20 3 525A 2
3A 525A 2
60055-42 01 130A 1
60055-43 01 156A 1
60055-44 01 140A 1
60100-144
(optional, see basic P/N 6717-65) 3 527A 1
3A 527A 1
6713
(optional, see basic P/N 6713-0712) 3 560D 1
6713-0100 3 310A 1
3A 310A 1
(optional, see basic P/N 6713-0100R) 3 310B 1
3A 310B 1
6713-0100R 3 310B 1
3A 310B 1
6713-01020 5 001C RF
6713-011 04 340A 1
04A 340A 1
(optional, see basic P/N 6713-011R) 04 340D 1
04A 340D 1
6713-011R 04 340D 1
04A 340D 1
6713-0130 3 010A 1
3A 010A 1
6713-0151R
(optional, see basic P/N 6713-0151) 02A 610A 1
6713-0180
(optional, see basic P/N 6713-050) 3 220A 1
3A 220A 1
6713-0230 3 490C 2
490D 1
6713-0340 01 026A 1
6713-0370 01 223A 1
5 001A RF
6713-0380 5 090A 1
6713-0380R 5 095A 1
6713-0450 04 001B RF
3 250B 1
6713-0460 04 080C 1
6713-0480 01 330C 1
3 001C RF
6713-050 3 220A 1
3A 220A 1
6713-0500 01 230D 1
02A 001D RF
(optional, see basic P/N 6713-0520) 01 230E 1
6713-0510 3 560B 1
6713-0520 01 230E 1
02A 001E RF
(optional, see basic P/N 6713-0500) 01 230D 1
6713-0521R
(optional, see basic P/N 6713-0521) 02A 610B 1
6713-0560
(optional, see basic P/N 6713-140) 04 030B 1
6713-0570 04 010B 1
04A 010B 1
6713-0590
(optional, see basic P/N 6713-146) 3 100B 1
3A 100B 1
6713-060 3 490A 2
490B 1
(optional, see basic P/N 6713-060R) 3 490E 2
6713-060R 3 490E 2
6713-0610 04 001C RF
3 250C 1
6713-0611 04 340B 1
04A 340B 1
(optional, see basic P/N 6713-0611R) 04 340E 1
04A 340E 1
6713-0611R 04 340E 1
04A 340E 1
6713-0620 01 330D 1
3 001D RF
6713-0630
(optional, see basic P/N 6713-050) 3 220A 1
3A 220A 1
6713-0700 04 001D RF
3 250D 1
3A 250D 1
6713-0701 04 340C 1
04A 340C 1
6713-0702 04 080D 1
04A 080D 1
6713-0710 01 330E 1
3 001E RF
6713-0711 3 240C 1
3A 240C 1
6713-0712 3 560D 1
(optional, see basic P/N 6713-0713) 3 560C 1
6713-0713 3 560C 1
6713-0720 01 230F 1
02A 001F RF
(optional, see basic P/N 6713-0730) 01 230G 1
6713-0721R
(optional, see basic P/N 6713-0721) 02A 610C 1
6713-0730 01 230G 1
02A 001G RF
(optional, see basic P/N 6713-0720) 01 230F 1
6713-0733 01 330G 1
3A 001A RF
6713-0740 01 223B 1
5 001B RF
6713-0741 5 090B 1
6713-0760 01 330F 1
3 001F RF
6713-080 3 320A 1
3A 320A 1
(optional, see basic P/N 6713-080R) 3 320B 1
3A 320B 1
6713-0800 01 230H 1
02A 001H RF
(optional, see basic P/N 6713-0810) 01 230I 1
6713-080R 3 320B 1
3A 320B 1
6713-0810 01 230I 1
02A 001I RF
(optional, see basic P/N 6713-0800) 01 230H 1
6713-0820 3A 560E 1
6713-0900 01 330H 1
3A 001B RF
6713-10 3 080A 1
6713-100 04 150B 1
6713-11 3 190A 1
330A 1
3A 190A 1
330A 1
6713-111 04 070B 1
(optional, see basic P/N 6713-111R) 04 070C 1
6713-111R 04 070C 1
6713-113 3 600B 2
3A 600B 2
(optional, see basic P/N 6713-113A) 3 600C 2
3A 600C 2
6713-113A 3 600C 2
3A 600C 2
(optional, see basic P/N 6713-113) 3 600B 2
3A 600B 2
6713-114 3 580B 1
3A 580B 1
6713-116 04 275A 1
04A 275A 1
6713-14 3 180A 1
3A 180A 1
(optional, see basic P/N 6713-14R) 3 180B 1
3A 180B 1
6713-140 04 030B 1
6713-146 3 100B 1
3A 100B 1
6713-148 04 059A 1
6713-149 04 057A 1
6713-14R 3 180B 1
3A 180B 1
6713-159 3A 573A 1
6713-16 3 410A 1
3A 410A 1
6713-160 3A 515A 1
6713-162 3A 080B 1
6713-17 3 400A 2
3A 400A 2
(optional, see basic P/N 6713-17A) 3 400B 2
3A 400B 2
6713-17A 3 400B 2
3A 400B 2
(optional, see basic P/N 6713-17) 3 400A 2
3A 400A 2
6713-18 3 370A 1
3A 370A 1
6713-20 01 080A 1
6713-30 3 300A 1
3A 300A 1
6713-34 01 170A 1
6713-35 01 160A 1
6713-36 01 190A 1
6713-45 3 050A 1
6713-54 01 250A 1
6713-70 01 228A 1
6713-77 01 024A 1
6713-79 01 020B 1
6713-81 01 016A 1
6713-82 01 012A 1
6713-83 5 060A 1
6713-84 5 020A 1
6713-85 5 030A AR
6713-87 01 105A 1
6713-88 5 050A 1
6713-89 5 070A 1
6713-96 01 226A 1
6713-98 04 130B 1
04A 130B 1
6713-99 04 140C 1
6713C010000 01 001C
6713D010000 01 001D RF
6713D020000 01 001E RF
6713D040000 01 001F RF
001G RF
6713D050000 01 001H RF
001I RF
6713D060000 01 001J RF
001K RF
6713D070000 01 001L RF
001M RF
6714-0200 01 220A 1
6714-0210 01 100A 1
6714-0350 3 241A 1
3A 241A 1
6714-0470 3 240B 1
3A 240B 1
6714-114
(optional, see basic P/N EC5465) 02A 070B 1
6714-36 01 300A 1
6717-65 3 527A 1
3A 527A 1
6729-21 04 110A 1
04A 110A 1
6730-15 3 160A 1
3A 160A 1
(optional, see basic P/N 6730-15R) 3 160B 1
3A 160B 1
6730-15R 3 160B 1
3A 160B 1
6730-23 3 380A 1
3A 380A 1
6740-14 04 060A 1
6740-15 04 040A 1
220A 1
04A 040A 1
220A 1
6740-17 04 260A 1
6740-17A 04 260B 1
6740-18 04 280A 1
320A 1
6740-18A 04 280B 1
320B 1
6740-19 04 230A 1
6740-19A 04 230B 1
6740-21 04 250A 1
310A 1
6740-22 04 270A 1
04A 270A 1
6740-23 04 330A 1
04A 330A 1
6740-24 04 290A 1
6740-4 04 190A 1
6740-43 3 200A 1
340A 1
3A 200A 1
340A 1
6740-48 04 160A 1
04A 160A 1
6740-5 04 170A 1
6740-8 04 200A AR
6740-9 04 050A 2
210A 2
6740-97 3A 511A 1
6753-10 04 110B 1
04A 110B 1
6753-119 3 520C 1
6753-18 3 390B 1
3A 390B 1
6763-0962R
(optional, see basic P/N 6763-0962) 02A 610D 1
6764-118
(optional, see basic P/N 6713-108) 02A 540C 1
6764-187 3 190B 1
330B 1
3A 190B 1
330B 1
6764-29 3 200B 1
340B 1
3A 200B 1
340B 1
6773-01020 01 223C 1
6773-01021 5 020B 1
6773-14 04 052A 1
6773-26 3A 050B 1
6773-60 5 070B 1
6773-61 5 050B 1
6773-62 5 090C 1
6773-63 01 105B 1
6773-7 04 053A 1
6X1SL1013A
(optional, see basic P/N 6X1ZC70THT) 01 290A 1
02A 390A 1
6X1ZC70THT 01 290A 1
02A 390A 1
70778 3 450A 1
3A 450A 1
79-4X1-6SL1013A
(optional, see basic P/N 3 130A 1
79-4X1-6ZC70THT)
3A 130A 1
79-4X1-6ZC70THT 3 130A 1
3A 130A 1
7X1SL1013A
(optional, see basic P/N 7X1ZC70THT) 02A 280B 1
852-31N10 3 480C 1
3A 480C 1
8533-0ES10-05PN 3 420A 1
3A 420A 1
8533-1000 3 460A 5
3A 460A 5
8X1SL1013A
(optional, see basic P/N 8X1ZC70THT) 01 028A 4
090A 2
180A 4
02A 150B 1
8X1ZC70THT 01 028A 4
090A 2
180A 4
02A 150B 1
983-0SE10-05PN 3 420B 1
3A 420B 1
01 ATTACHING PARTS
***
ATTACHING PARTS
***
Regulator S/A
Figure 02A/GRAPHIC 36-11-51-991-094-A01
ATTACHING PARTS
***
ATTACHING PARTS
***
ATTACHING PARTS
***
ATTACHING PARTS
***
ATTACHING PARTS
***
ATTACHING PARTS
***
ATTACHING PARTS
***
3 ATTACHING PARTS
***
ATTACHING PARTS
***
ATTACHING PARTS
***
ATTACHING PARTS
***
3 ATTACHING PARTS
***
3 ATTACHING PARTS
***
ATTACHING PARTS
***
ATTACHING PARTS
***
ATTACHING PARTS
***
3A ATTACHING PARTS
***
ATTACHING PARTS
***
3A ATTACHING PARTS
***
ATTACHING PARTS
***
ATTACHING PARTS
***
ATTACHING PARTS
***
ATTACHING PARTS
***
ATTACHING PARTS
***
3A ATTACHING PARTS
***
ATTACHING PARTS
***
ATTACHING PARTS
***
ATTACHING PARTS
***
ATTACHING PARTS
***
ATTACHING PARTS
***
***
ATTACHING PARTS
***