Sugar Mill department wise
requirement of Champion Jointing
Sheets and Gland Packings
1. Milling Section
• Unstrained Juice Pump – Champion Packing Style 1100 / Style 1800
Champion Jointing LP Style 20
• Strained Juice Pump (Clear Juice Pump) – Champion Packing Style 1100 / Style 1800
Champion Jointing LP Style 20
• Hot Water Imbibitions – Champion Packing Style 1100 / Style 1800
Champion Jointing LP Style 20
2. Juice Section
• Sulphur & Juice Pump (Media Juice) – Champion Packing Style 1100 / Style 1800
Champion Jointing LP Style 20
• Lime Pump (PH Control) – PH7 – Champion Packing Style 1100 / Style 1800
Champion Jointing LP Style 20
• Mud Pump (PH Below 7) – Champion Packing Style 1100 / Style 1800
Champion Jointing LP Style 20
• Sulphur Burner Manholes – (Temp 250°C) – Champion Jointing HP Style 54 Metallic
• All Steam Line Valves – Pressure 7 bar & Temp 250°C to 300°C
Champion Jointing HP Style 54 Metallic
Champion Gland Packing Style 1916
3. Evaporation
• 1st effect condensate water pump – (Temp 110°C)
Champion Jointing HP Style 54 Metallic
Champion Gland Packing Style 1916
• 2nd & 3rd effect condensate water pump – (Temp 50°C to 80°C)
Champion Jointing LP Style 20
Champion Gland Packing Style 1100
4. Vacuum Pans
• Sluice Valve – (Cap Joint & Side Joint) – Champion Jointing LP Style 20
Champion Gland Packing Style 1100
• Right Angle Valve – (Cap Joint & Side Joint) – Champion Jointing LP Style 20
Champion Gland Packing Style 1100
• Steam Line Valve – (Temp 125°C to 150°C & Pressure 7 bar)
Champion Jointing HP Style 54 Metallic
Champion Gland Packing Style 1916
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• Vacuum Pan Manholes – Champion Jointing LP Style 20
Champion Gland Packing Style 1100
• Vapour Line Manholes – Champion Jointing LP Style 20
Champion Gland Packing Style 1100
5. Crystallization
• Crystallizer Shaft – Sealing by Champion Gland Packing Style 1100
6. Centrifugal
• Molasses Pump – (Media Molasses Particals) – RPM – 450
Champion Jointing LP Style 20
Champion Gland Packing Style 1800 /
Non Asbestos Style 176 / Style 6376
• Magma Massecuite Pump – (Media Crystal with Molasses) – RPM – 36
Champion Jointing LP Style 20
Champion Gland Packing Style 1800 /
Non Asbestos Style 176 / Style 6376
• Rota Pump – Champion Jointing LP Style 20
Champion Gland Packing Style 1800 /
Non Asbestos Style 176 / Style 6376
• Spray & Injection Pump – RPM 250 to 300 RPM
Champion Jointing LP Style 20
Champion Gland Packing Style 1100
• Steam Valves – Champion Jointing HP Style 54 Metallic
Champion Gland Packing Style 1916
7. Boiler
• Steam Drum Manholes Door – Champion Jointing HP Style 54 Metallic
• Mud Drum Manholes Door – Champion Jointing HP Style 54 Metallic
• Glove Valve – Champion Jointing HP Style 54 Metallic / Style 55 Universal Metallic
Champion Gland Packing Style 1916
• Startup vent Valve – Champion Style 38 Packing / Graphite Molded Ring / Carbon Ring
• Header Valve – Champion Style 38 Packing / Graphite Molded Ring / Carbon Ring
• Main Steam Stop Valve – Champion Style 38 Packing / Graphite Molded Ring / Carbon Ring
• Hot water Flange joints & Steam Line Piping – Champion Jointing HP Style 54 Metallic
• Boiler Feed Pump – Multistage Pump (Temp 110°C to 120°C)
Champion Jointing HP Style 54 Metallic
Champion Gland Packing Style 1916
• Condensate Pump – (Temp 50°C to 60°C)
Champion Jointing LP Style 20
Chapion Gland Packing Style 1100
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8. Turbine
• Header Valve / CSDH – Champion Style 38 Packing / Graphite Molded Ring / Carbon Ring
(Common Steam Distribution Header)
• Turbine Control Valve – Champion Style 38 Packing / Graphite Molded Ring / Carbon Ring
• Emergency Control Valve – Champion Style 38 Packing / Graphite Molded Ring / Carbon Ring
• Steam Globe Valve – Champion Jointing HP Style 54 Metallic / Style 55 Metallic
Champion Gland Packing Style 1916
• Ejector for vacuum creation – SWG gaskets or Champion Jointing HP Style 54 Metallic
• Steam Line Flange Joints – SWG
• Turbine Steam –
t Intel Steam (Temp 515°C, Pressure 90 bar) –
Champion Jointing HP Style 54 Metallic / Style 55 Metallic
Champion Gland Packing Style 1916
t 1st Extraction (Temp 350°C, Pressure 11 bar) –
Champion Jointing HP Style 54 Metallic / Style 55 Metallic
Champion Gland Packing Style 1916
nd
t 2 Extraction (Temp 120°C, Pressure 2.5 bar) – Champion Jointing LP Style 20
Champion Gland Packing Style 1100
9. Cooling Tower
• UP Pump – Champion Jointing LP Style 20
Champion Gland Packing Style 1100
10. Distillery – PH7 & Temp 118°C
• Steam Line Valve – Champion Jointing HP Style 54 Metallic
Champion Gland Packing Style 1916
• Molasses Line Valve – Champion Jointing LP Style 20
Champion Gland Packing Style 1100
• Spirit Line Pipe Flange Joint – Champion Jointing LP Style 20
• Co2 Pipe Line – Champion Jointing LP Style 20
• Water Pump – Champion Gland Packing Style 1100
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Sugar Mill Flow Chart
Sugar Cane
Carrier
Shreder
Milling
Juice Extraction
Raw Juice Bagasse
Steam Power
Boiler
Raw Juice Heating 70°C Generation Generation
Defection (PH 7.1) Lime
Defected Juice Heating at 103°C
Juice Clarification Press Mud
Evaporation
Vacuum Pans
Crystallization Molasses
Centrifugal Fermentation
Sugar Dryer Distillation Co2
Sugar Storage Bipethenol
CHAMPION SEALS INDIA PRIVATE LIMITED
SEALANT & GASKET INDIA PRIVATE LIMITED
Champion House, 15 Parsi Panchayat Road, Andheri (East), Mumbai – 400069. INDIA
Product Inquiry (India) :
[email protected]Product Inquiry (Exports) :
[email protected]General Inquiry :
[email protected]Customer Care Number : +91 98201 71162
Website : www.championseals.in
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