Project Name: All Cargo Inland
Park Ltd At Farukhnagar,
Haryana
Document No:
Method Statement for Rev : 0
Reinforcement Bars Date:
Page 1 of 10
METHOD STATEMENT FOR
REINFORCEMENTBARS
Project Name: All Cargo Inland
Park Ltd At Farukhnagar,
Haryana
Document No:
Method Statement for Rev : 0
Reinforcement Bars Date:
Page 2 of 10
Revision Record
1. This cover page is a record of all revisions of the document identified above by number and
title. All previous cover pages are hereby superseded and are to be destroyed.
2. The contractor has the full right to modify, amend or change Method Statement and supporting
documents as required or as deemed necessary. All such documents will be submitted to the
“CONSULTANT” for approval.
Prepared Reviewed Approval for Description & page Number of
Rev Date
By by Issuance by Revision
Project Name: All Cargo Inland
Park Ltd At Farukhnagar,
Haryana
Document No:
Method Statement for Rev : 0
Reinforcement Bars Date:
Page 3 of 10
CONTENTS
1.0 PURPOSE
2.0 SCOPE
3.0 REFERENCES
4.0 DEFINITIONS AND ABBREVIATIONS
5.0 RESPONSIBILITIES
6.0 MATERIALS
7.0 EQUIPMENT & TOOLS
8.0 SAFETY & HEALTH
9.0 PROCEDURE
10.0 ATTACHMENTS
Project Name: All Cargo Inland
Park Ltd At Farukhnagar,
Haryana
Document No:
Method Statement for Rev : 0
Reinforcement Bars Date:
Page 4 of 10
PURPOSE
1.0
The purpose of this document is to lay down the systematic procedures for the various activities required for REINFORCEMENT BARS to ensure that all
works are carried out in accordance with the approved shop drawings and contract specification.
2.0 SCOPE
This method statement covers the general procedures to be followed for installation of reinforcement bar for footing, strap beam, raft, slab and all structural
concrete for the project.
It is contractor intention reinforcement to be delivered at site at in cut and bend condition. Field workers only to fix the reinforcement.
3.0 REFERENCES
Project Specifications
BS Scheduling, dimensioning, bending and cutting of steel reinforcement for concrete.
Approved Shop Drawings
Project Quality Plan PQP
Project HSE Plan HSEP
4.0 DEFINITIONS& ABBREVIATIONS
PM: CONTRACTOR’s Project Manager
CM: CONTRACTOR’s Construction Manager
PE: CONTRACTOR’s Project Engineer
SE: CONTRACTOR’s Site Engineer
QCE: CONTRACTOR’s Quality Control Engineer
QA QC: Quality Assurance and quality Control
PPE: Personal Protective Equipment
HSE: Health, Safety and Environment
5.0 RESPONSIBILITIES
Project Manager is responsible for overall project execution, quality and safety. Adopt a leading role with respect to Contractor’s quality and safety
procedures. The PM is responsible for the overall implementation of this method statement. The Project Manager shall ensure that the key personnel
are well aware of the specifications and method statement.
CM / Project Engineer shall arrange all materials, equipment, safety related items & manpower & direct the Site Engineers & Foremen to resort
appropriate action for the smooth execution of the works.
Safety Engineer shall be responsible for safe working environment & conditions. Coordinate with Site Engineer to identify potential hazards before
works and advise methods of safe working from new developments.
Surveyor shall be responsible for setting out for levels, layout, and lines & establish top levels. Ensuring setting out books are properly maintained and
filed when completed. To coordinate with the CONSULTANT surveyor in determining coordinates, levels, and limits.
QA/QC Engineer shall be responsible for ensuring that execution of works are complying with approved method statement; specifications, approved
shop drawings and ensure ITR are submitted based on ITP requirements.
Site Engineer shall ensure that all works are carried out according to approved shop drawings. He shall direct the surveyor for the setting out lines &
levels in concurrence from the Construction Manager/Senior Civil Engineer.
MEP Coordinator / Engineer shall be responsible for proper execution of MEP works involved before, during and after the works.
General foreman shall ensure that all works are carried out as per approved procedures and drawings. He shall ensure inspection request is made to
QA/QC Engineer and further activity shall not proceed unless QA/QC engineer authorized to do so.
Independent Testing Lab (ITL) is responsible for carrying out and reporting all required and relevant test in co-ordination with QA/QC Engineer.
Project Name: All Cargo Inland
Park Ltd At Farukhnagar,
Haryana
Document No:
Method Statement for Rev : 0
Reinforcement Bars Date:
Page 5 of 10
6.0 MATERIALS
As per the approved material submittal
7.0 EQUIPMENTS& TOOLS
Cutting machine
Bending machine
Generator
Air compressor
Hand tools, hand saw, wire cutter, brush, Plier
Line dory / String
Measuring tapes
Calibrated Survey Equipment
The capacity / size of the above tools and equipment shall be judged in accordance with site
conditions, requirements, and availability at the time of execution
8.0 SAFETY & HEALTH
Safety of the personnel and properties is to be given prime importance and all the works to be carried out without causing any accidents or property damages.
Reinforcing bars involves the following activities.
1. Storage
2. Transportation of steel bars.
3- Fabricating and fixing reinforcement steel.
4- Lifting of steel at site
Adequate access and egress should be provided to the site for work. All the personnel should wear basic personnel protective equipments. All the equipments,
tools and tackles being used for the work should be in good working condition and maintained. All the personnel will be provided with toolbox talk on the
procedures to execute the work safely.
9.0 PROCEDURE
9.1. Storage and Handling:
The reinforcement shall be ordered from the approved cut & bend sub-contractor / supplier with all necessary documentation as required.
Once offloaded the reinforcement shall be checked against the documentation to ensure compliance. Once the delivery order and mill certificate have
been stamped with acceptance by the CONTRACTORQCE, the material shall be stacked in the storage yards/ lay down area.
The storage yards shall be set up to ensure that the quality of the reinforcement does not fall below acceptable limits before it’s’ placement at site. To
ensure this:
i) Keep material off the ground by supporting by timber / concrete pad at all times.
ii) Keep material covered whenever possible.
iii) Handle and stack material to prevent deformation.
9.2.Cutting and bending:
Project Name: All Cargo Inland
Park Ltd At Farukhnagar,
Haryana
Document No:
Method Statement for Rev : 0
Reinforcement Bars Date:
Page 6 of 10
The straight bars received at site will be stacked in the steel yard. The steel
reinforcement shall be stacked clear off the ground and covered with polyethylene sheet
to protect from moisture.
As per the construction program and the priority given by the construction manager to
steel general foreman, the cutting and bending of steel reinforcement for that particular
structural element will commence as per the approved shop drawings and bar bending
schedule (BBS).
The cut length will be marked with a steel measuring tape, as shown in the BBS.
The bar will be cut with a shear line cutting machine.
For straight bars, after cutting the required numbers, it will be bundled and tagged with
bar mark number and stack for delivery to site.
For stirrups and cranked bars, the cut bars will be taken to the bending machine and
bend as per dimensions in the BBS. During bending process re-check randomly with a
template for dimensions.
Upon completing the required numbers, bundle and tag the bars with bar mark number
and stack for delivery to site.
9.3 Fixing Reinforcement:
MIR shall be submitted along with certificates prior to proceeding.
Steel fixing to be done as per approved shop drawing.
Steel fixer foreman will check the marking tag of the cut and bend steel and distribute to designated location in sequence.
Fabricated “cages” not required immediately at site shall be stored in a manner similar to the reinforcement bundles and shall be protected properly.
Storage of reinforcement in any form shall not be in excessive quantities so as to minimize storage time and hence degradation of material.
9.4 Site Installation:
Setting out shall be marked by the surveyor prior to proceeding.
Necessary scaffolding shall be provided for binding fixing steel.
Prefabricated steel shall be placed in position as per approved shop drawings of the related structural member i.e. raft, column, beam, slab and other
structural members.
Approved 1.6mm dia. galvanized / black annealed mild steel wire shall be used to tie reinforcing bar. The ends of the wire shall be bend back away.
Spacer blocks of approved type will be used to maintain the cover.
Support the reinforcing bar by approved spacers appropriately to prevent displacement during concreting operation. The thickness of cover block shall
be as per approved shop drawings or specifications.
Overlap location and additional bar shall be maintained as per approved shop drawings.
After completion of main mesh for raft, column starter bars shall be provided as per setting out details.
While fixing of steel reinforcing bars, care will be taken to see that proper concrete cover is available for bottom, top, sides and edges.
Project Name: All Cargo Inland
Park Ltd At Farukhnagar,
Haryana
Document No:
Method Statement for Rev : 0
Reinforcement Bars Date:
Page 7 of 10
All embedment or inserts related to MEP shall be placed as per approved shop drawings.
Steel around MEP openings and sleeves shall be provided as per approved shop drawings.
Necessary dowel bars shall be provided wherever necessary as per approved shop drawings.
Proper anchorage of bars for raft, beam, slab shall be provided as per approved shop drawings and specifications.
All reinforcement must be cleared to ensure that it is free from all oil, dust and deleterious materials.
After the completion of installation of steel reinforcement and MEP inserts ITR shall be raised for CONSULTANT inspection and approval prior to
concrete pouring.
10.0 ATTACHMENTS
Quality Control Procedure
ITP
Checklist
Risk Assessment