+GF+ SIGNET 5600 Batch Controller Instructions ENGLISH

3-5600.090-1
B-1/98

CAUTION!
• Refer to this instruction manual for more details.
• Remove power to unit before wiring input and output connections.
• Follow instructions carefully to avoid personal injury.

Contents
1. Dial Selection 9. 5600 Operation Modes
2. Power Connection 10. Menu Functions
3. Compatible Sensor Wiring 11. Parts and Accessories
4. Batch Contact Wiring 12. Specifications
5. Remote Control Wiring 13. Quick Reference Menu Parameters
6. End of Batch/Counter Pulse Output Wiring 14. Maintenance
7. Option Contact Wiring Options 15. Troubleshooting
8. Current Output Wiring Options

1. Dial Selection 2. Power Connection

The analog display shows percentage of batch complete 0 - 100%, or
percentage of remaining batch 100 - 0% on the reversible dial face CAUTION!
plate. Meter deflection is fixed from left to right. The instrument is Never connect 115 VAC or 230 VAC to rear power
shipped with the percentage of batch complete 0 - 100% scale shown. terminals. High voltage AC will damage instrument and
Reverse the face plate for either scale, as desired. void warranty.

5600
0-
100
ALA
RM
1

%
12-24 V Terminals
Ba 10 W
100 tch
External power
ALA
RM

D
2

0 = Double Insulated
supply
= DC or AC power
+ -
A B
C - 12 - 24 VDC
OR
12 - 24 VAC
ALA

+
RM
1

%
Bat
0 ch ALA
RM
2

100
Technical Notes:
• Maximum 4-20 mA loop impedance (sec. 8A) is affected by the
ENTE
R
supply voltage.
• To reduce the possibility of noise interference, isolate AC power
lines from signal lines.

3. Compatible Sensor Wiring 4. Batch Contact Wiring

See section 9 for simple and advanced mode configuration options.
+GF+ SIGNET Sensors:
Red 515
Black 525
2517 5600
Shld.
Option Batch
Terminals
Red 2000
NO C NC NO C NC
2507
Black 2536
Shld. 2540 AC or DC
Vortex* power
Freq. IN

Freq. IN

Sen. Pwr.

Iso. Gnd

flow
Std. Sensor valve
Open Collector
Sensor
5600
Terminals

Technical Notes: Technical Notes:

• To reduce the possibility of noise interference, route sensor cable • Maximum alarm contact ratings: 5 A @ 30 VDC, 5 A @ 125 VAC,
away from AC power lines. or 3 A @ 250 VAC
• *Vortex sensor or system frequency output • To reduce the possibility of noise interference, isolate AC power
lines from signal lines.
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 5. Remote Control Wiring 6. End of Batch/Counter Pulse Output Wiring
Momentary Switch Contacts
Rear START, STOP, and RESUME (customer supplied) See section 9 for simple and advanced mode configuration options.
(Rsm) terminals can provide remote
batch control from a distance using Start A. External counter connection B. Daisy chaining two 5600
one of four methods: batch controllers together
Stop
• Mechanical switch closures (shown)
Resume
+ 5 - 30

• End of batch pulse from a second 10 kΩ - VDC

5600 (sec. 6) IN External

Gnd Counter
• End of batch contact closure from a +

Gnd

Rsm

RTN
Start
Stop
second 5600 (sec. 7C). 5600

Rsm

RTN
Start
Stop
+

Gnd
Terminals CNT/EOB
Remote
Remote output
• End of batch current pulse from a CNT/EOB
second 5600 (sec. 8C). output 5600
Terminals First 5600 Second 5600

Technical Notes: Technical Notes:

• Use 4-conductor shielded cable for remote control lines up to 30 m • Use 2-conductor shielded twisted-pair cable for output lines up to
(100 ft) max. 30 m (100 ft.) max.

7. Option Contact Wiring Options 8. Current Output Wiring Options

A. Two Stage Shutdown (advanced mode only, sec. 9.2) A. Batch Completion (simple or advanced mode, sec. 9)

Fuse** 4 - 20 mA
5600
Terminals
1/8A
+
Option Batch *
NO C NC NO C NC -
+ - 5600
AC or DC
power Current
Terminals
output
Bypass line

Main line to tank Technical Notes:

**1/8A fuse recommended (customer supplied)
flow Valve * 4-20 mA output is internally powered (non-isolated), maximum loop
impedance 350 Ω with a 12 V instrument supply voltage, 950 Ω
with a 24 V instrument supply voltage.
Technical Notes:
To isolate output and prevent ground loop problems:
• Maximum alarm contact ratings: 5 A @ 30 VDC, 5 A @ 125 VAC,
1. Use monitor device with isolated inputs, or
or 3 A @ 250 VAC
2. Use separate DC supply for 5600 and monitor device, or
• To reduce the possibility of noise interference, isolate AC power
lines from signal lines. 3. Power 5600 with 12 - 24 VAC step down transformer

B. Missing Signal Alarm (simple or advanced mode, sec. 9) OR B. Valve Control (advanced mode only, sec. 9.2)
Overrun Alarm (advanced mode only, sec. 9.2)

#5 ( + )

5600 4 - 20 mA
Terminals #6 ( - )
Option Batch

NO C NC NO C NC + - 5600
Terminals George Fischer electronic
Current
Alarm AC or DC output actuator with PE 22P
device power
positioner required

Technical Notes: Technical Notes:

• Maximum alarm contact ratings: 5 A @ 30 VDC, 5 A @ 125 VAC, • Output compatible with the following George Fischer electronic
or 3 A @ 250 VAC actuators/PE 22P positioner models: EA 20, EA 30, EA 41, and
• To reduce the possibility of noise interference, isolate AC power EA 50
lines from signal lines.
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 Section 7 Continued... Section 8 Continued...

C. End of Batch Pulse (advanced mode only, sec. 9.2) C. End of Batch Pulse (advanced mode only, sec. 9.2)
Daisy chaining two 5600 batch controllers together for a second Daisy chaining two 5600 batch controllers together for a second
batching stage. batching stage.

5600
Option Batch
Terminals

NO C NC NO C NC

First 5600 + - 5600

Rsm

RTN
Start
Stop
Terminals
Current

Rsm

RTN
Start
Stop
output Remote
Second
Remote
5600
First 5600 Second 5600
Technical Notes: Technical Notes:
• Use 2-conductor shielded twisted-pair cable for contact lines up to • Wiring MUST be connected exactly as shown.
30 m (100 ft.) max. • Use 2-conductor shielded twisted-pair cable for output lines up to
30 m (100 ft) max.

9. 5600 Operation Modes

This section gives a detailed description of the 5600's simple and advanced operation modes (sec. 14) and how they affect the batch contact,
End of batch/totalizer output, option contact, and current output.

9.1 Simple Operation Mode

• Batch Contact (sec. 4): In simple mode, the batch contact is dedicated for on/off control. It is energized at the start of a batch and
de-energized at the end of a batch. It also de-energizes when STOP is selected from the front keypad or initiated by a remote contact closure to
the rear STOP terminals (sec. 5). A RESUME command can also be initiated by either method to complete the batch. The front panel batch
indicator turns on when the batch contact is energized.

• Counter/End of Batch Pulse Output (sec. 6): In simple mode, the output is configured as a counter pulse output. The output emits a
130 millisecond pulse for each engineering (total) unit measured. The output is a open collector type which requires an external pull up resistor
and power supply for external counter use (sec. 6).

Batch started...
• Option Contact - Missing Signal Alarm (sec. 7B): This function provides alarm capability if flow is not detected
Sensor input
in 30 seconds after a batch cycle starts. If the flow sensor signal is missing, the option contact energizes and the
front panel contact indicator turns on, signaling the missing sensor signal. The batch contact also option contact
de-energizes, closing the flow control valve and stopping the batch. The alarm condition will remain until the front
batch contact
panel ENTER key is pressed or a remote contact closure is made to the rear STOP terminal (sec. 5).

Batch running... 100%

• Current Output - Batch Completion (sec. 8A): This function is offered in the simple or advanced operation 0%
mode. The output is a linear increase from 4 mA at batch start to 20 mA at batch end.
20 mA

4 mA

9.2 Advanced Operation Mode

Overrun Comp: • Batch Contact (sec. 4) The batch contact is dedicated for on/off control and is either manually or automatically
automatic manual compensated for batch overrun. Manual overrun compensation allows the operator to compensate for valve closure time in a
batching system. The operator is prompted to enter a batch volume that de-energizes the batch contact early, compensating
for valve closing time and eliminating batch overrun. Automatic overrun compensation counts sensor pulses during the batch cycle, and any excess
pulses after the batch stops. The instrument calculates the estimated batch overrun based on the additional sensor pulses, then automatically
reduces the next batch size for the next batch. During the next batch cycle, the batch contact de-energizes early, thus closing the flow control valve
early and eliminating batch overrun.

• Counter/End of Batch Pulse Output (sec. 6): In advanced mode, the output can be configured as either a counter pulse output (sec. 9.1) or as
an end of batch pulse output. When configured as an end of batch pulse, the output emits a 500 millisecond pulse at the completion of every
batch. The output is a open collector type which requires an external pull up resistor and power supply for external counter use (sec. 6).

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 Option Contact: • Option Contact - Two Stage Shutdown (sec. 7A): This function is designed to prevent
Two Stage over filling or to minimize water hammer. Both the batch and the option contact are Batch running...
90%
100%
0%
energized when the batch starts. The option contact then de-energizes at a programmed
batch percentage, forcing flow through a smaller bypass line to reduce the fill rate. After the entire batch is Option contact
measured, the batch contact de-energizes, completing the sequence. Front keypad and remote START, STOP,
batch contact
and RESUME inputs (sec. 5) also control the option contact. The front panel contact indicator turns on when the
option contact is energized.

• Option Contact - Overrun Alarm (sec. 7B): This function provides overrun alarm Batch running... Overrun
Option Contact: 100%
Overrun Alarm capability for detecting a leaky or stuck valve. If the programmed batch overrun volume is 0%
Option contact
measured after the batch ends, the option contact is energized and the front panel contact
indicator turns on, alarming the operator that the flow shut off valve is leaking or stuck open. To cancel alarm,
batch contact
press the ENTER key (or remote STOP switch) once. The overrun alarm will retrigger if the condition persists.

• Option Contact - End of Batch Pulse (sec. 7C): This function is designed to trigger an Batch running... 100%
Option Contact:
0% 500ms
End of Batch external batch counter or second 5600 Batch Controller at the end of a batch. The option
Option contact
contact is energized for 500 milliseconds at the end of every batch cycle. An external
power supply switched through the option contact's common (COM) and normally open (NO) terminal provides
batch contact
a pulse for triggering these devices.

Option Contact: • Option Contact - Missing Signal Alarm (sec. 7B): The missing signal alarm represents a missing sensor signal after batch
Missing Signal start-up. An adjustable time delay entry (in seconds) is offered which specifies how long the instrument will wait after batch
start-up before initiating the missing signal alarm. See simple operation mode (sec. 9.1) for alarm operation details.

Option Contact: • Option Contact On/Off (sec. 10.4H): This function enables or disables the option contact and front panel option LED.
Off When the option contact is configured "Off", the option contact and front panel LED are disabled.

Missing Signal • Missing Signal Alarm On/Off (sec. 10.4H):

Alarm: On Missing signal alarm is always enabled (factory default sec. 9.1) even if the option contact is selected to be a different
function. This function is designed to completely disable the missing signal alarm, if desired. NOTE: If disabled, the batch
contact is NOT affected and will NOT signal the operator or stop the running batch if there is a problem.

Current Output: • Current Output - Batch Completion (sec. 8A): In advanced mode, the current output functions identical to the simple
Batch Completion operation mode. See the simple operation mode explanation above.

Current Output: • Current Output - Valve Control (sec. 8B): This function is designed for use with a George
Valve Control Fischer electric actuator with PE 22P positioner for preventing overflow or minimizing water Batch running...
hammer. When a batch starts, the current output is held at 20 mA, forcing the PE 22P 0% 100%
valve
positioner to the full open valve position. Near batch end, the output gradually ramps downward to slow the
20 mA valve
flowrate, then drops to 4 mA closing the valve and ending the batch. Front keypad and remote START, STOP,
and RESUME inputs also control the output (sec. 5). A STOP command any time during a batch sequence will 4 mA
force the output to 4 mA and close the PE 22P positioner. (Note: for optimum performance, the batch process
should last at least 1 minute!)

Current Output: • Current Output - End of Batch (sec. 8C): This function is designed to trigger a second Batch running...
100%
End of Batch 5600 batch controller's remote START input for a second batching stage. When the batch
starts, the current output remains at 0 mA until the end of the batch, then jumps to 20 mA for 0% 20 mA
500 milliseconds. The 500 millisecond current pulse triggers the second 5600's remote START terminal to start 500ms
0 mA
the second batch stage.

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 10. Menu Functions

*Note: BATCH/VIEW Menu steps B - E MUST be selected for Menus:

CALIBRATE Menu (sec. 10.2) or OPTIONS Menu (sec. 10.4) access. • BATCH/VIEW menu (sec. 10.1): The BATCH/VIEW menu is
displayed during standard operation. The ENTER key controls batch
start, batch stop, and batch resume operations. While a batch is
not running, the operator can navigate freely through the menu by
Press & hold ENTER key pressing either UP or DOWN arrow keys. While a batch is
for menu running, pressing either UP or DOWN arrow keys displays Time
ENTER
access: left, Flow rate, and Volume batched information. The BATCH/
VIEW menu also offers a programmable batch size and resettable
totalizer feature that allows the operator to reset the displayed total
at the press of a button.
BATCH/
VIEW
(See Note*) 2 5 • CALIBRATE Menu (sec. 10.2): The CALIBRATE menu contains all
seconds seconds critical display setup and output parameters. A simple security code
CALIBRATE feature prevents unauthorized tampering. The operator is required
(sec. 10.2) to enter a simple access code for menu access. The same code
also unlocks OPTIONS menus.
OPTIONS
(sec. 10.4) • OPTIONS Menu (sec. 10.4): The OPTIONS menu contains setup
and display features that are seldom accessed for minor display or
output adjustments.

10.1 BATCH/VIEW Menu (example)

• Menu steps B - E cannot be accessed when a batch is running. Press ENTER to stop batch cycle.
• Steps B - E MUST be selected for CALIBRATE Menu (sec. 10.2) or OPTIONS Menu (sec. 10.4) access.

To Step E → ← Back to Step B

(sec. 10.4D) (sec. 10.4D)

Main Batching Sequence While a batch OPTIONS = OPTIONS =
is running...
Batch
0.0 Gallons Time Left: <1 min Gallons X 1 Reset Total? Reset Total?
A. Start ENTER
<ENTER> to Start <ENTER> to Stop
C. Total:1234567.8> 1234567.8 Key Code: -- -- -- --
Time Left Reset Total?
Resettable Totalizer 1. ENTER Press to reset Key Code: ****
Count Up
40.3 Gallons selected 60.5 Gallons/m 1. Enter code:
Stop ENTER
<ENTER> to Stop (sec.10.4K) <ENTER> to Stop
Volume batched Flow rate
2. Reset Total?
40.3 Gallons 0000000.0
Resume ENTER 40.3 Gallons
or Resume Start <ENTER> to Stop Reset Total?:
start Volume batched 1234567.8
Resume or start
OR 2. ENTER Press to reset
(sec. 10.4D) (sec. 10.4D) To exit without
OPTIONS = OPTIONS = changes:

Batch Volume: Batch Volume: Batch Volume:

B. 200.500 Gallons Key Code: -- -- -- -- quick Reset Total?:
100.000 Gallons> 3.
press 0000000.0
Batch Volume:
Programmable Key Code: ****
Batch Volume 1. Enter volume 1. Enter code:
Gallons X 1
2. ENTER Save D. ∞Total:1234567.8
D. Permanent Total cannot be reset.

OR Permanent Total
Batch Volume:
200.500 Gallons
To exit without
changes:
Overrun: Manual
2. Enter volume E. 0.00000 Gallons E. Shown only when "advanced" mode is chosen
quick (sec. 10.4E)
press Overrun compensation
3. ENTER Save

To step C → ← To step A

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 10.2 CALIBRATE Menu (factory defaults shown in menu column 1)

CALIBRATE: -- -- -- -- Press keys in sequence to continue,

Enter Key Code
**** will appear during code entry.

1 2 3
Choose: Change: Save: ←Back to step C
G↓
Batch Units: Set batch units: Batch K-Factor: Set batch
Batch Units: Aa - Zz, 0 - 9, Batch K-Factor:
A. Gallons >
Liter D. 60.000 >
3456.7 K-Factor:
/, _ 0.0001 - 99999.
Batch units Batch K-Factor (see note*)

Flow Time Base: Set timebase: Total Units: Set totalizer

Flow Timebase: S=seconds, Total Units:
B. sSmMhHdD E. Gallons x 1 >
Liters X100 units: Az - Zz,
m > M=minutes, 0 - 9, /, _
H=Hours, ENTER
Flow timebase Totalizer units (Label use only)
D=Days

Auto Calibrate: Total K-Factor: Set totalizer "SAVING"

Batch Total K-Factor:
Auto Calibrate: F. 3456.7 K-Factor: briefly
C. Batch K-Factor >
<ENTER> to Start 60.000 > 0.0001 - 99999. displays
ENTER
Auto Calibrate:
<ENTER> to Stop Cancel ENTER
Totalizer K-Factor (see note*)
Auto Calibrate Start
Procedure ENTER
Auto Cal Volume:
XX.XXX Gallons OR
Stop "SAVING" Last CAL: Last CAL: Sets user
Accurate reference ENTER Last CAL: defined date
briefly G. 01-01-98
container required. Enter volume Save displays 01-01-98
See procedure
(sec. 10.3) Last calibration
Batch K-Factor:
A. 1234.5
←To step A
Reenter ENTER
Batch K-Factor To return To restore original value:
volume? 1234.3 to VIEW:
B.
Accept quick quick
K-Factor? press press
C.
Modify
Display shown only Overrun Volume: K-Factor?
when advanced mode XX.XXX Gallons
(sec.10.4E) and manual *Note: Batch and totalizer K-Factor settings represent the number of
overrun comp. (sec.10.4G) ENTER
pulses generated by the +GF+ SIGNET flow sensor for each
is selected. D. Overrun comp. Save
engineering unit of fluid measured (published in the flow sensor
To step D →
manual).
To return To restore original value:
to VIEW:
quick quick
press press

10.3 Auto Calibration Procedure

The auto calibrate procedure (sec. 10.2C) calculates a custom flow sensor/batch K-Factor based on volumetric measurement for more precise
batching. This process will compensate for installation abnormalities or nonstandard pipe sizes for maximum batch accuracy. An accurate
measurement reference container (e.g. known tank volume) is required for this procedure. If auto calibration is impractical for your batch system,
perform manual calibration using the K-Factors published in your flow sensor manual.

5600
Requirements: 40 60 Batch contact terminals (sec. 4) OR
A. The flow sensor must be installed in the actual batch pipeline. Batch

20 Batch % 80
Option

4-20 mA valve control terminals (sec. 8B)

B. The flow control valve can be connected to the common (C) and 0 100

normally open (NO) batch contact terminals (sec. 4) or the current ENTER

output terminals (sec. 8B). +GF+ SIGNET

C. Either the batch contact or current output MUST be used to energize

and de-energize the main flow control valve which starts and stops
Flow Sensor
fluid flow into the known reference container. Flow control valve
D. Follow the steps outlined in the auto calibration procedure (sec.
10.2C) to obtain your batch system's custom K-Factor.

100
80
60
40
20
0
Reference Container
WARNING!
The auto calibration procedure generates a custom batch K-Factor. The batch and Totalizer K-Factors are independent from one
another. ALWAYS reenter your totalizer K-Factor after performing the auto calibration procedure.
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 10.4 OPTIONS Menu (factory defaults shown in menu column 1)

OPTIONS: -- -- -- -- Press keys in sequence to continue,

Enter Key Code
**** will appear during code entry.

1 2 3 ←Back to step F

Choose: Change: Save:

K↓
Overrun Comp: Overrun Comp: Set overrun
Contrast: Set contrast: G. compensation:
Contrast: Manual > Auto Manual
A. 1 2 3 4 5 5 levels automatic
3 > Batch contact or manual
Contrast (sec. 9.2)

Manual overrun comp selected (step G):

Display Decimal: Set flow decimal:
Display Decimal: Set overrun
B. . Overrun Volume: Overrun Volume:
***** *
. > **** ** ******. - 0.00000 Gallons> 0003.75 Gallons volume:
.
Flow decimal ** **** Batch contact
0.00000 -
999999.

Total Decimal: Set totalizer

Total Decimal:
C. ****** ** . decimal: Set operation mode (sec. 9.2):
. > Option Contact:
******* * H. Option Contact: Missing
Totalizer decimal ********. -
Missing Signal >
Missing Signal Signal
.
****** ** Option contact
ENTER Option Contact: Two
Lock: Set VIEW Menu Two Stage Stage
Lock:
D. Off On lock:
Option Contact: Overrun
OFF >
"SAVING" Overrun Alarm Alarm
VIEW Menu Lock On= Off= briefly
displays Option Contact: End of
End of Batch Batch
Operating Mode: Set operation
Operating Mode: Option Contact: Turn
E. Simple Advanced mode:
Advanced > Off off
Simple or
Operation mode Two Stage mode selected
Advanced F - H

Two Stage Two Stage Set two stage

Advanced mode selected (step E) Setpoint%: 95.0> Setpoint%: 99.5 setpoint %:
0.00 - 100.
Pulse Output: Option Contact
F. Set pulse output (sec. 9.2): ENTER
Totalizer > End of Batch
Pulse Output: Overrun Alarm mode selected
Pulse Output End of Batch (EOB)
Overrun Alarm: Overrun Alarm: Set overrun alarm "SAVING"
Pulse Output: Totalizer briefly
(CNT) 1.00000 Gallons> 0002.50 Gallons volume: 0.00001 -
Totalizer displays
999999.
Option Contact
To step G→
Two Stage, Overrun Alarm, End of Batch, or Off
To return To restore original value: mode selected
to VIEW: quick quick Missing signal
Missing Signal Missing Signal
press press Alarm: Off On alarm:
Alarm: On >
On or Off
Option Contact

Menu Navigation
• Advanced mode chosen (step E): menu continues, steps F - I. NOT shown if Missing Signal Alarm is Off (step H)
• Simple mode chosen (step E): down arrow key advances to top of Set missing
Missing Signal
menu (step A). I. Missing Signal signal time
Delay: 30.0 sec > Delay: 25.0 sec
delay: 0.10 -
Option Contact 999. sec.

Set operation mode (sec. 9.2):

J. Current Output: Current Output: Batch
BatchCompletion>
Batch Completion Completion
Current output
Current Output: Valve
Valve Control Control
Current Output: End of
End of Batch Batch

Count Direction: Count Direction: Batch display

K. count direction:
Up > Up Down
Up or Down
Batch display count

←To step A
To return To restore original value:
to VIEW:
quick quick
press press

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 11. Parts and Accessories

Splashproof rear cover 5 x 5 inch adapter plate Optional surface mount

#3-5000.395 for +GF+ SIGNET retrofit bracket #3-5000.598
(code 198 840 227) #3-5000.399 (code 198 840 225)
(code 198 840 224)

• Power supply, 115 VAC - 24 VAC, #3-5000.075

• Front snap-on bezel, #3-5000.525 (code 198 840 226)
• 5600 instruction sheet #3-5600.090-1 (code 198 869 929)

12. Specifications
General Agency Approvals
Sensor compatibility: All +GF+ SIGNET flow sensors • CE
Accuracy: ± 0.5% of batch reading • Manufactured under ISO 9001
Input: Optically isolated

Enclosure: Electrical
• Rating: NEMA 4X/IP65 front Power:
• Dimensions: 1/4 DIN, 96 x 96 x 88 mm (3.8 x 3.8 x 3.5 in.) • 12 to 24 VDC or 12 to 24 VAC, unregulated, 50-60 Hz,
• Case materials: ABS plastic 10 W max.
• Keypad material: Sealed 4-key silicone rubber
• Weight: Approximately 500 g (18 oz.)
Contacts (2 sets):
• Mechanical SPDT contacts
Display: • Maximum voltage rating: 5 A @ 30 VDC, 5 A @ 125 VAC, or
• Type: Microprocessor controlled air-core meter movement and 3 A @ 250 VAC, (power factor = 1.0)
alphanumeric 2 x 16 LCD
• Update rate: <200 ms
• Contrast: User selected Current output:
• Alarm annunciators: green batch LED (left), red option LED (right) • 4 to 20 mA, non-isolated, internally powered
• Update rate: <200 ms
• Max loop impedance: 350 Ω max with a 12 V instrument supply
Totalizers: voltage, 950 Ω max with a 24 V instrument supply voltage
• 8-digit resettable with security option • Accuracy: ±0.1% of max range
• 8-digit non-resettable

Totalizer (CNT)/End of batch (EOB) pulse outputs:

• Open-collector transistor, optically isolated, 5 mA max. sink,
28 VDC max. pull-up voltage, 130 ms (CNT) pulse width
• End of batch pulse output 500 ms (fixed)

Internal EOB/CNT Circuit

+
100 Ω

Environmental GND
Operating temp.: -10 to 55 °C (14 to 131 °F), 50 °C (122 °F)
max. with optional rear cover
Storage temp.: -15 to 80 °C (5 to 176 °F)
Relative humidity: 0 to 95%, non-condensing Noise immunity: EN50082-2
Altitude: 4000 m max. Noise emissions: EN55011
Pollution degree: 2 Safety: EN61010-1

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 Dimensions:

Panel
96 mm (3.8 in.) Optional Splashproof Rear Cover (sec. 11)
Gasket

40 60 Mounting Panel
Batch % Option
96 mm
20 Batch 80 (3.8 in.)
Mounting Clamp (2 ea.)

0 100
96 mm 88 mm
(3.8 in.) (3.5 in.)

91 mm
(3.6 in.)

SIDE VIEW
ENTER

Front
+GF+ SIGNET
View
76 mm (3 in.)
96 mm (3.8 in.)
88 mm (3.5 in.)

88 mm (3.5 in.)

+ + -
Iso. Gnd

Gnd
Freq. IN

Freq. IN

Rsm
Sen. Pwr.

RTN
Start
Stop

Batch

CNT/EOB Current
output Remote output
Patent No. D 376,328

Std. Sensor
88 mm
Open Collector
92 x
(3.62 92 mm
Sensor
(3.5 in.)
12-24 V
x 3.6
10 W
Option Batch 2 in.)
+GF+ SIGNET
Model #3-5600 + - NO C NC NO C NC

Rear Panel
View cutout

13. Quick Reference Menu Parameters

13.1 VIEW Menu Setup Parameters (sec. 10.1)

Menu Display Range Factory

Parameters Description Default

A. 100.0 Gallons Press ENTER to start, stop, See programmed 100.000

<ENTER> to Start or resume batch batch volume B Gallons

B. Batch Volume: Programmed 0.00001 - 999999. 100.000

100.000 Gallons> batch volume Gallons

C. Gallons X 1 Resettable 000000.00 - 99999999. 0000000.0

Total:1234567.8> totalizer

D. Gallons X 1 Permanent 000000.00 - 99999999. 0000000.0

∞Total:1234567.8 totalizer

E. Overrun: Manual • Overrun mode Manual or Auto 00000.0

0.00000 Gallons • Overrun volume 0.00000 - 999999.

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 13.2 CALIBRATE Menu Setup Parameters (sec. 10.2)

Menu Display Range Factory

Parameters Description Default

_ = blank display
Batch Units: Batch units Aa - Zz, 0 - 9, /, _ _Gallons
A. digit option
Gallons > (8-digits max.)

Flow Timebase: Flow timebase Ss, Mm, Hh, Dd m

B.
m > (m= minutes)

Auto Calibrate: Optional volumetric n/a n/a

C.
Batch K-Factor > calibration

Batch K-Factor: Batch K-Factor 0.0001 - 99999. 60.000

D. 60.000 >
_ = blank display
Total Units: Total units Az - Zz, 0 - 9, /, _ Gallons X 1 digit option
E. Gallons x 1 > (15-digits max.)

Total K-Factor: Total K-Factor 0.0001 - 99999. 60.000

F.
60.000 >

Last CAL: Last Calibration 00 - 00 - 00 to 01 - 01 - 98

G. 01-01-98 date 39 - 39 - 99

13.3 OPTIONS Menu Setup Parameters (sec. 10.4)

Menu Display Range Factory

Parameters Description Default

Contrast: Display contrast 0 to 5 3

A. 3 >

Display Decimal: Flow **.*** to *****. ****.*

B. . > decimal
***** *
Total Decimal: Total ******.** to ********. *******.*
C. . > decimal
******* *
Lock: VIEW menu total/batch On or Off Off
D. OFF > volume reset access code

Operating Mode: Simple or n/a Advanced

E. Advanced > Advanced

Pulse Output: Pulse output End of Batch or Totalizer

F. Totalizer > operation mode Totalizer

Overrun Comp: Overrun compensation Manual or Auto Manual

G. Manual > mode

Overrun Volume: Overrun 0.00000 - 999999. 0.00000 Gallons

0.00000 Gallons> volume

Option Contact: Option contact Missing signal, Two stage, Missing

H. Missing Signal > mode Overrun alarm, End of Batch, signal
Off

Two Stage Option contact, 0.00 % - 100. % 95.0%

Setpoint%: 95.0> two stage mode

Overrun Alarm: Option contact, 0.00001 - 999999. 1.00000 Gallons

1.00000 Gallons> overrun alarm mode

Missing Signal Missing signal On or Off On

Alarm: On > alarm

I. Missing Signal Missing signal 0.10 - 999 0.10 seconds

Delay: 30.0 sec > alarm delay seconds

J. Current Output: Current output mode Batch Completion, Valve Batch

BatchCompletion> control, or Completion
End of Batch

K. Count Direction: Batch count direction Count up or Count

Down > down up

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 14. Maintenance
Clean the instrument case and front panel with a soft cloth and mild liquid soap solution.

15. Troubleshooting

Display Problem Solution

-- -- -- --Gallons/m Display timebase too large Change flow timebase (S=Seconds, M=Minutes, H=Hours, D=Days) in
<ENTER> to START CALIBRATE menu to a smaller value (e.g. GPD to GPM)

Time Left - - - min Remaining batch time greater than Display will show actual remaining minutes after the remaining batch time
<ENTER> to Stop 999 minutes (overrange) is less than 999 minutes

-0001.8 Gallons Flow rate detected after batch end Repair leaky or stuck flow shuttoff valve.
<ENTER> to Start

Flow K-Factor Flow (batch) display K-Factor dan not Enter K-Factor greater than zero (sec. 10.2D)
can not be zero be zero

Total K-Factor Totalizer K-Factor can not be Enter K-Factor greater than zero (sec. 9.2E)
can not be zero zero

Must be between Missing signal time delay must be set Enter missing signal time delay within 0.10 - 999 seconds (sec. 10.4I)
0.10 - 999 for 0.10 - 999 seconds

Overrun Volume Overrun alarm volumetric setting Enter overrun alarm volumetric setpoint within 0.00100 - 999999.)
can not be zero must be within 0.00100 - 999999. engineering units (sec. 10.4H
engineering units

Power Failure Instrument power interrupted during Use RIGHT arrow key to select "Resume" or "Clear". Selecting resume will
Resume Clear active batch process continue the batch from the point where the power interruption occurred.
Selecting clear will clear the power failure. After your selection has been
made, press ENTER to continue.

SETUP READ ERROR Power fault occurred while saving Press any key to reload factory defaults then reprogram flow system setup
Press any Key setup menu entry parameters. Note: Totalizer displays remain undistrubed and will
resume after instrument reset.

Notes:

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 Provided by: KTH Sales, Inc.
www.KTHSales.com ph: 219-736-0060

8574 Louisiana Place

Merrillville, Indiana 46410 - USA

Signet Scientific Company, 3401 Aerojet Avenue, El Monte, CA 91731-2882 U.S.A.,

PRINTED ON RECYCLED PAPER

3-5600.090-1/(B-1/98), English © Signet Scientific Company 1996 Printed in U.S.A.

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