English
AUTOMATION SYSTEMS FOR SLIDING GATES
Operating and installation instructions
SLIDE SERIES
v1.0
Rev 11/2012
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INDEX
1) General Safety Regulations ................................................................................................................... pág. 01
2) Description .................................................................................................................................................. pág. 02
3) Technical Specifications ......................................................................................................................... pág. 03
4) System Description ................................................................................................................................. pág. 03
5) Accessories ................................................................................................................................................. pág. 04
6) Installation Tools ....................................................................................................................................... pág. 04
7) Installation .................................................................................................................................................. pág. 05
8) Maintenance ............................................................................................................................................... pág. 10
9) Repairs .......................................................................................................................................................... pág. 10
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1) GENERAL SAFETY REGULATIONS
1) ATTENTION! To ensure the safety of people, it is important that you read all the following instructions.
Incorrect installation or incorrect use of the product could cause serious harm to people.
2) Carefully read the instructions before beginning to install the product.
3) Do not leave packing materials (plastic, polystyrene, etc.) within reach of children as such materials
are potential sources of danger.
4) Store these instructions for future reference.
5) This product was designed and built strictly for the use indicated in this documentation. Any other
use, not expressly indicated here, could compromise the good condition/operation of the product
and/or be a source of danger.
6) Manufacturer / distributor decline all liability caused by improper use or use other than that for which
the automated system was intended.
7) Do not install the equipment in an explosive atmosphere: the presence of inflammable gas or fumes
is a serious danger to safety.
8) The mechanical parts must conform to the provisions of Standards EN 12604 and EN12605. For
non-EU countries, to obtain an adequate level of safety, the Standards mentioned above must be
observed, in addition to national legal regulations.
9) We are not responsible for failure to observe Good Technique in the construction of the closing
elements to be motorised, or for any deformation that may occur during use.
10) The installation must conform to Standards EN 12453 and EN 12445.
11) Before attempting any job on the system, cut electrical power.
12) Make sure that the earthing system is perfectly constructed, and connect metal parts of the means
of the closure to it.
13) The automated system force control. Nevertheless, its tripping threshold must be checked as
specified in the Standards indicated at point 10.
14) The safety devices (EN 12978 standard) protect any danger areas against mechanical movement
risks, such as crushing, dragging, and shearing.
15) Use of at least one indicator-light is recommended for every system, as well as a warning sign
adequately secured to the frame structure.
16) Manufacturer / distributor decline all liability as concerns safety and efficient operation of the
automated system, if system components not produced by them.
17) For maintenance, strictly use original parts by us.
18) Do not in any way modify the components of the automated system.
19) The installer shall supply all information concerning manual operation of the system in case of an
emergency, and shall hand over to the user the warnings handbook supplied with the product.
20) Do not allow children or adults to stay near the product while it is operating.
21) Keep remote controls or other pulse generators away from children, to prevent the automated
system from being activated involuntarily.
22) Transit is allowed only when the gate is fully open.
23) The user must not attempt any kind of repair or direct action whatever and contact
qualified personnel only.
24) Anything not expressly speci ed in these instructions is not permitted.
Pág. 01
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2) DESCRIPTION
Automated system for residential or industrial sliding gates with a maximum of 2000kgs.
It consists of a reversing electro-mechanical gearmotor, powered by a 230V control unit.
The automated system houses a programmable electronic control board that enables setting of
function logics, work time and pause time, anti-crushing sensitivity as well as partial-opening width.
The reversing system guarantees the gate will automatically lock when the motor is not operating.
A release system enables the gate to be moved by hand in case of malfunction or emergency.
The automated system was designed and built for controlling sliding gates. Do not use for any
other purpose.
2.1. Description of the structure 6 7 8
15 9
1
13
2 14
11
12
3
4
5 10
Fig. 01
1. Gate 6. Control box 11. Lock
2. Rack spacer 7. Motor 12. Manual release
3. Protective cover 8. Cover 13. Capacitor
4. Foundation plate 9. Rack 14. Screw
5. Fixation screw 10. Housing 15. Limit switch plate
2.2. Dimensions (mm)
201,5
16
5
6
27
344
2
34
Fig. 03
36
162,5
274,7
210
Fig. 02
Pág. 02
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3) TECHNICAL SPECIFICATIONS
Technical specifications of the automated operator:
Model 800A OL1500 OL2000
Power supply (V) 230V , 50Hz 230V , 50Hz 230V , 50Hz
Rated absorbed power (W) 370W 550W 1000W
Max speed (m/sec) 12m/min 12m/min 12m/min
Working time 15min 240min 240min
Noise ≤ 56dB ≤ 56dB ≤ 56dB
Operating temperature (ºC) >-35ºC , <65ºC >-45ºC , <65ºC >-45ºC , <65ºC
Protection class IP44 IP44 IP44
Thermal protection (ºC) 120ºC 120ºC 120ºC
Leaf max weight (Kg) 800Kg 1500Kg 2000Kg
Working frequency 40% 70% 70%
Capacitor 12uF 16uF 16uF
4) DESCRIPTION OF THE SYSTEM
4
1 2
3 9
6
8
5
12
8
9 7
11
10
Fig. 04
1. Motor 5. Right limit switch plate 9. Safety photocells
2. Control board 6. Rack 10. Antenna
3. Receiver 7. Key selector 11. Warning light
4. Left limit switch plate 8. Photocell column 12. Safety edge
Pág. 03
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Note:
1) To lay down electric cables, use rigid and/or flexible adequate tubes.
2) To avoid any kind of interference, always separate low voltage connection cables from AC230V power
cables.
3) The description of system is standard system, but we did not provide all parts.
If you want system accessories, please contact us.
5) ACCESSORIES
You must check the operator packing before installing the automated system.
Fig. 05
Nº Name Qtd Nº Name Qtd
1 Motor 1 6 Ground Fixation screw 4
2 Left limit switch plate 1 7 Motor Fixation screw 4
3 Right limit switch plate 1 8 Key 2
4 Screw DIN912 M5x10 4 9 User Manual 1
5 Foundation plate 1
6) INSTALLATION TOOLS
Fig. 06
Pág. 04
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7) INSTALATION
7.1. Preliminary checks
To ensure safety and an efficiently operating automated system, make sure the following conditions are
applied:
- The structure of the gate must be suitable for being automated. In particular, check that the structure
is sufficiently strong and rigid, and that its dimensions and weight conform to those indicated in the
technical specifications;
- Make sure that the gate slides without any inclination;
- Make sure that the gate moves uniformly and correctly, without any irregular friction during its entire
travel;
- The soil must permit sufficient stability for the expansion plugs securing the foundation plate;
- Remove any locks and lock bolts. We advise you to have any metalwork carried out before the
automated system is installed.
7.2. Preparing the foundation plate
Fit the 4 supplied nuts, as shown in Fig. 07 and Fig. 08, in the 4 holes of the plate.
Fig. 08
59mm
Fig. 07
7.3. Preparing the foundation plate
a) The foundation plate must be located as shown in Fig. 9a (right closing) or Fig. 9b (left closing) to
ensure the rack and pinion match correctly.
90º 90º
Fig. 09a Fig. 09b
Pág. 05
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b) Put the foundation plate to the floor, using adequate expansion plugs and provide one or more
tubes for routing the electric cables through the plate (Fig10 and 11).
Using a level, check if the plate is perfectly horizontal.
Fig. 10 Fig. 11
7.4. Positioning the operator
Lay the electric cables to connect motor to accessories and power supply as shown in Fig. 4.
To facilitate making the connections, allow the cables to project by the required length for
connection to the control board, transformer and etc (if provided).
Position the operator on the plate, using the supplied screws as shown in Fig. 12.
Fig. 12
Pág. 06
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7.5. Adjusting the operator
Adjust the distance of the operator from the gate by referring to Fig.13.
57 mm
Fig. 13
7.6. Fixing operator
Fix the operator slightly tightening the screws as shown in Fig. 14.
IMPORTANT:
After the installation, you must remove the
exhaust screw (Applicable in OL1500 and 2000)
Fig. 14
After fixing the motor, screw cover (Fig. 15 and 16).
Fig. 15 Fig. 16
Pág. 07
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After the upper-cover fixed, please install the side-cover (Fig. 17).
Fig. 17
7.7. Releasing the operator
Prepare the operator for manual operating mode as described below:
Insert supplied key on the lock, turn it clockwise 90° (Fig.18), pull and open the manual release (Fig.19).
Fig. 18 Fig. 19
After opened the manual release, you can operate the door manually.
7.8. Installing the rack
- Prepare the rack to be applied. Putting
these spacers in all holes of the rack in
Fig. 20 order to be completely secure.
a) Manually put the gate leaf in the closed position.
b) Positioning the first rack part to be bolted, supported on the pinion and with help of the level and
clamping tool, keep it horizontally leveled.
Pág. 08
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c) Move the gate to manually back and forth, to ensure that the gear rack is properly seated on the
pinion and movement occurs smoothly.
d) Set the rack in the gate. (Fig. 21) .To ensure a correct fixation, can go slowly moving the gate and
setting the gate spacers always near the pinion.
e) Pull another element of the rack above, using a piece of additional rack teeth to synchronize the two
elements (Fig. 22).
f ) Use a level again to make sure that rack is perfectly level.
g) Manually move the gate and carry out the operations of attachment such as with the first element,
proceeding up to the end of the gate.
NOTE: This motor can work with all types of racks.
Fig. 21 Fig. 22
When installing nylon rack, make the application following the same steps described in the previous
paragraphs.
Start by placing the gate in the closed position, support the first meter of rack pinion on the engine and
keeping it level horizontally, screw the first screw.
Go opening the gate and tightening the remaining bolts.
Continue adding more rack parts and repeating the same steps to complete the installation.
NOTES:
- Make sure that, during the gate travel, all the rack elements mesh correctly with the pinion.
- Do not, on any occasion, weld the rack elements either to the spacers. For fixing these, use screws and
washers like in the Fig.20.
- Do not use grease or other lubricants between rack and pinion.
Pág. 09
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7.9. Installing limit switch plate
a) After having rack nstalled, take the gate back to the closed position and position the limit swicth plate
on the rack. In this closed position, the plate should trigger the limit switch of the motor.
b) Tighten the screws DIN912 M5x12 included in the pack, until it touches the rack, squeezing it.
c) Move the gate to the open position and repeat the same process for the other limit switch plate.
DIN912
M5x10
Fig. 23 Fig. 24
8) MAINTENANCE
Carry out the following operations at least every 6 months.
- Check the efficiency of the release system.
- Check the efficiency of the safety devices and accessories.
9) REPAIRS
For any repairs, pls contact the authorised repair centers.
Pág. 10
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