Conset™Grout-XT

Non-shrink, Non-metallic, X-Treme

Temperature Construction Grout

SPECIALTY CONSTRUCTION PRODUCTS

P R O D U C T D A T A
DESCRIPTION
ChemMasters’ Conset Grout-XT, is a non-shrink, non- Flow ASTM C 230 Flow Table,
metallic, construction grout with exceptional flow and With water per 50 lb (22.7 kg)
performance characteristics when used under X-Treme Pints Liters 5 drops
temperature conditions. Conset Grout-XT may be used at
dry pack, plastic, flowable, or fluid consistency. Meets or Plastic 6.5 to 7 3.0 to 3.3 104%
exceeds ASTM Standards C1107 and CRD C-621.
Flowable 7.5 to 8 3.5 to 3.8 125%
ADVANTAGES
 Flowable and self-consolidating Fluid 9.5 to 10 4.5 to 4.7 <30 seconds
 Superior flow and performance characteristics, even at
temperature extremes of 45 to 90° F
 May be placed at fluid, flowable, or plastic consistency, Compressive Strength ASTM C 109 / C 109M
or dry packed 2” Cubes - psi @ x days to cure
 Non-shrink for maximum load bearing 1 3 7 28
 May be extended 50% for placements over 2 inches (5
cm) deep Plastic 5570 7690 8980 10560
 Natural aggregate matches the color of concrete Flowable 4980 6610 7830 9530
 Contains no oxidizing components, will not rust
 Pumpable for rapid placement on large projects Fluid 3690 5440 6830 8850
USES
Building Columns Hand Rails Expansion ASTM 1090 / CRD C 621 Moist Cured
Bridge Beams Boiler Plates
Sewers Precast Beams 1 day 3 days 14 days 28 days
Precast Columns Dowels Fluid 0.06% 0.09% 0.09% 0.10%
Fence Posts Highway Barriers
Anchor Bolts Base Plates
Bed Plates Underpinnings ASTM C827 Early Height Change
Wall Panels Pipes/Sleeves
Average of two 3” x 6” cylinders + 0.7%
Packaging

Container lbs / kg Pallet Item# VOLUME GROUTING

For applications over 2 inches (5cm) deep, Conset Grout-
Moisture proof bags 50 / 22.7 60 F2310.50XT
XT may be extended with up to 25 lbs (11 kg) of clean, SSD
3/8” (0.95 cm) pea gravel per bag. With 9 pints (4.3L) of water
TECHNICAL DATA yield will increase to approximately 0.6ft3 (0.017m 3) When
including pea gravel in the mix, flow will decrease
Yield per 50 lb (22.7 kg) significantly.
ft3 m3 DIRECTIONS
Plastic 0.40 0.011 Grouting is best accomplished at temperatures from 45°to
90°F (7°to 32°C). For extremely low or high temperatures,
Flowable 0.42 0.011 follow the ACI 305 Hot Weather Concreting or ACI 306 Cold
Fluid 0.44 0.012 Weather Concreting or consult ChemMasters’ Technical
Service Department for additional recommendations.

ChemMasters ® March 2017

AnAmericanOwned&OperatedCompany
300 EDWARDS STREET • MADISON, OHIO 44057-3112 (440)428-2105•FAX(440)428-7091•ORDERLINE:(800)486-7866 www.chemmasters.net
PREPARATION: The concrete substrate where the LIMITATIONS
grout will be placed must be clean and free of any curing or • Do not apply to frost covered or frozen surfaces or at
sealing compounds, dust, dirt, oil or grease. The base substrate or ambient temperatures below 45°F (7°C).
should be textured where possible using a small chipping Follow ACI 305 Hot Weather Concreting and 306 Cold
hammer. Presoak the substrate with water for 24 hours to Weather Concreting guidelines for placement when tem-
prevent premature drying of the grout. Cover with wet perature is below 45oF (7oF) or above 90oF (32oC).
burlap or polyethylene sheeting to retain moisture. • ChemMasters recommends the use of ChemGrout mix-
ers and pumps for placements under large base-plates or
FORMING: Forms will be required for most grouting ap- with a difficult configuration
plications. Top edges of forms must be higher than bot- • Contact ChemMasters’ Technical Service Staff for spe-
tom of base plate to be grouted. Seal bottom edges of cial recommendations on precision grouting, dry pack
forms to prevent grout from leaking. Construct forms with situations or unusual circumstances
a larger gap, at least 2 “ ( 5 cm), between form and base be- • For close tolerance placement or heavy duty applications
ing grouted. Use a slant board or construct a head box to subjected to extreme thermal shock, chemical resist,
direct flow of grout from front to back. Allow at least a extreme high strength or dynamic loading, consider the
1” (2.5 cm) gap at backside of form to facilitate flow and use of ChemMasters' Gorilla Grout, Kemset, Met-Ox,
allow air to escape in front of grout flow. All forms in con- Polytops CR, Polytops HF or Polytops CR Grout
tact with the grout must be coated with ChemMasters’ Re-
lease or Safe-Slip. Proper application is the responsibility of the user. Chem-
Masters can only make technical recommendations and
MIXING: A paddle type mortar mixer, grout pump, or cannot provide quality control on the jobsite.
heavy duty 1/2” drill with mixing prop are required. Place
approximately 80% of required water into clean pre-wet Precautions:
mixer or container. Use only as much water as needed to Danger: Harmful if swallowed. Causes severe skin burns
properly place the grout. Adding excess water decreases and eye damage. May cause an allergic skin reaction.
strength and expansion. Causes serious eye damage. May cause respiratory irrita-
tion. Suspected of causing cancer. May cause damage to
When using aggregate add it to the water. Do not add sand organs through prolonged or repeated exposure if inhaled.
or cement to Conset Grout-XT. With mixer blades oper- Precautionary Statement: Do not breathe dust/fume/gas/
ating, open bag, gradually empty into mixer, mix for about 1 mist/vapor/spray. Wash thoroughly after handling. Do not
minute, add remaining water, and mix for 2 to 3 minutes. eat, drink or smoke when using this product. Use only out-
Following this sequence should eliminate lumping and doors or in a well-ventilated area. In case of inadequate
keep mixer clean and free of excess buildup. ventilation wear respiratory protection. Contaminated work
clothing must not be allowed out of the workplace. Wear
PLACEMENT:: Always place grout from one side at a protective gloves/protective clothing/eye protection/face
steady, continuous flow to push air out in front of grout protection. Read and understand Safety Data Sheet before
flow, ensuring maximum surface bearing of the plate or use.
base. Do not vibrate grout. Storage: Store in a well ventilated place. Store this mate-
rial in appropriate container or containment structure. Store
CURING: Proper curing is required! As soon as grout locked up.
placement is complete, wet cure or use a ChemMasters’ See the Safety Data Sheet for further details regarding
ASTM C 309 Liquid Membrane Forming Curing Com- safe use of this product.
pound. Contact ChemMasters Technical Service Depart- Keep out of reach of children.
ment for recommendations.
If wet curing wet burlap may be used following the guide-
lines in ACI 351, Grouting for Support of Equipment and
Machinery.

CLEANUP: Clean tools and equipment with warm water

before material dries and hardens.

This Product is Formulated and Labeled for Industrial and Commercial Use Only
FOR BEST RESULTS AND SAFEST USAGE, USER IS SPECIFICALLY DIRECTED TO CONSULT THE CURRENT PRODUCT & SAFETY DATA SHEETS AND PACKAGE LABEL FOR THIS PRODUCT
We warrant our products to meet our published specifications and to be free from defects in materials and workmanship to the acceptable quality levels defined in these specifications. If acceptable
quality levels are not specified, the acceptable quality levels will be those normally supplied by us for the product. We make no guarantee of the results to be obtained from the use of our products.
The determination as to the adaptability of any of our products to the specific needs of the Buyer is solely Buyer's prerogative and responsibility. We are glad to offer suggestions on the use of our
products. Nevertheless, there are no warranties given except such expresses warranties offered in connection with the sale of a particular product. Our liability shall be limited to replacement of, or
refund of an amount not to exceed the purchase price attributed to, the goods as to which such claim is made. Our selection of one of these alternatives shall be Buyer's exclusive remedy. IN NO
CASE SHALL WE BE LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES, EVEN IF WE HAVE BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. THE FOREGOING WARRAN-
TIES ARE IN LIEU OF ALL OTHER WARRANTIES, GUARANTEES, CO-CONDITIONS AND REPRESENTATIONS, EITHER EXPRESSED OR IMPLIED, WHETHER ARISING UNDER ANY STATUTE,
COMMON LAW, USAGE OR TRADE, COURSE OF DEALING OR OTHERWISE, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE.
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