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Quality Book ST

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0% found this document useful (0 votes)

116 views231 pages

Quality Book ST

Uploaded by

METHLOUTHI Fethi

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

Contractor: Company

MABRUK

OIL OPERATIONS
MOOC
MABRUK Oil
(MOO) Operations

AL-JURF BD1 PLATFORM – LIBYA – AREA: C137B

AL-JURF BD1 PLATFORM

DUPLEX WELL HEAD FLOW LINES CONNECTION
PROJECT

QUALITY BOOK

BOOK
1 OF 1
QUALITY BOOK DOC N°: QB/SC/MOO/01/2013
REV: 00
Sheet: 2/2

SUMMARY

ENCLOSED DOCUMENTS
Chapter 0 :
Storage and Handling Procedure for Covered Electrodes
Chapter 1:
General Radioprotection Instruction
Chapter 2:
Radiographic Testing Procedure
Chapter 3:
Dye Penetrant Testing Procedure
Chapter 4:
Piping Work Procedure
Chapter 5:
Pickling and Passivating Procedure
Chapter 6 :
Back-Purging Gas Oxygen Monitoring Method
Chapter 7 :
Piping Data Book
Chapter 8 :
WPS & PQR for Duplex Steel
Chapter 9 :
WPS & PQR for Stainless Steel
Chapter 10 :
WPS & PQR for Carbon Steel
Chapter 11 :
WPS & PQR for Carbon Steel Structure
Chapter 12 :
WPS & PQR for Carbon Steel Sour Service

January 2013
Chapter 0:

Storage and Handling Procedure for

Covered Electrodes
Contractorr: PProject: Com
mpany:
CO
ONNECTIION OF FFIVE WELLLS AT TH
HE BD 1
PLAATFORMM
NTRACT N° : SO – 24636 BD1 – AL‐JU
CON URF FIELD
MAB BRUK OIL
OPE ERATION
DOC
C N° : PR‐QB
B‐011/13 CLIENT
T DOC N° : SCIN /PR/0
06 REV : 00 Sheet : 1 of 4

SSTORAGE AND HAN

NDLING O F COVRED
D ELECTRO
ODES PRO
OCEDURE

STO
ORAG
GE AN
ND HA
ANDLLING OF C
COVR
RED
EL
LECTRRODE
ES PR
ROCEEDURRE

00 For Con
nstruction A. THABET N.
N AYADI 17/01/13
3
Name Visa Name Visa Name Visa
Revv. Designnaztion Date
Issue
er Checker Approover
DOC N°: PR‐QB‐011/13
CONNECTION OF FIVE WELLS AT THE BD 1 PLATFORM Rev N°: 00

STORAGE AND HANDLING OF COVRED ELECTRODES Sheet : 2 of 4

PROCEDURE

SUMMARY

1. Scope…………………………………………………………………………………………………………….3
2. Storage………………………………………………………………………………………………….........3
3. Re drying……………………………………………………………………………………………………....3
4. Holding oven………………………………………………………………………………………………….3
5. Precautions on site………………………………………………………………………………….…….4
6. Vacuum Packaging « VacPac » Electrodes………………………………………………..…….4
7. Store entry and issuing control………………………………………………………………..…….4

Attachments:

9 OUT OF STORE OF FILLER METAL SHEET

9 FILLER METAL WITHDRAWAL LOG SHEET
DOC N°: PR‐QB‐011/13
CONNECTION OF FIVE WELLS AT THE BD 1 PLATFROM
STORAGE AND HANDLING OF COVRED ELECTRODES Rev N°: 00
PROCEDURE Sheet : 3 of 4

1. SCOPE

All covered electrodes are sensitive to moisture re-absorption to a greater or lesser degree.

Care must be taken during storage and handling to prevent moisture being re-absorbed.

The quality of the welded joint and case of welding depends entirely on the condition of the electrodes. If the
mineral coating is damaged, pour arc stability and inadequate shielding will result.

1. STORAGE

Covered electrodes of any type will pick up moisture only very slowly if they are stored under the following
climatic conditions:

At temperatures

5-15°C max relative humidity 60%

15-25°C max relative humidity 50%

Above 25°C max relative humidity 40%

During winter, it is possible to have low relative humidity by keeping the temperature in the storeroom at least
10°C above the outdoor temperature. During certain periods in the summer and in a tropical climate, sufficiently
low relative humidity can be maintained by air dehumidification.

If the electrodes have been stored in a cold place, allow them to reach ambient temperature before breaking the
package.

3. Redrying

Low- hydrogen basic electrodes should be redried before use whenever there application requirement relating to
weld metal hydrogen content and/or radiographic soundness (not needed for VacPac).

Acid rutile stainless electrodes and all types of basic electrode may produce pores in the weld if they have not been
stored in sufficiently dry conditions. Redrying the electrodes will restore their usability.

Mild steel rutile and acid electrodes normally need no redrying.

Cellulose electrodes must not be redried.

Electrodes which are seriously damaged by moisture can normally not be redried with first class results.
CONNECTION OF FIVE WELLS AT THE BD 1 PLATFROM DOC N°: PR‐QB‐011/13

STORAGE AND HANDLING OF COVRED ELECTRODES Rev N°: 00

PROCEDURE Sheet : 3 of 4

These electrodes should be scrapped.

Redrying temperatures and holding times are specified on the label and in the product specification.

The redrying temperature is the temperature in the bulk of electrodes.

The redrying time is measured from the point at which the redrying temperature has been reached.

Do not stack more than four layers of electrodes in the redrying oven.

It is recommended not to redry covered electrodes more than three times.

4. Holding oven

The holding oven is used for intermediate storage to avoid moisture pick-up in the coating of low-hydrogen
electrodes and acid rutile stanless electrodes. The electrodes which should be stored in the holding oven are:

I. Electrodes that have been redried.

II. Electrodes that have been removed from their hermetically-sealed container.
III. Electrodes that are considered to be in good condition and are transferred directly from store room after
unpacking.
Holing oven temperature: 120-150°C.

The issuing control of filler metal will be recorded “filler metal withdrawal log sheet” here attached

5. Precautions on site

Keep the electrodes in electrically-heated quivers at a minimum temperature of 70°C.

After work, return the remaining electrodes holding oven.

If the color of the electrodes changes during storage, they should be scrapped or the electrode manufacturer should
be contacted.

Mechanically damaged electrodes on which parts of the coating are missing will not perform correctly and should
be scrapped.

6. Vacuum Packaging “VacPac” Electrodes

Electrodes in VacPac will not pick up any moisture during storage. They require no re drying before use, provided
the package is undamaged. This is indicated by a vacuum in the package.
CONNECTION OF FIVE WELLS AT THE BD 1 PLATFROM DOC N°: PR‐QB‐011/13

STORAGE AND HANDLING OF COVRED ELECTRODES Rev N°: 00

PROCEDURE Sheet : 3 of 4

Protect VacPac from damage at all times. The outer board packaging offers extra protection from mechanical
damage to the metal foil.

Handle the single inner, metal foil, VacPac with special care.

Do not uses a knife or any other sharp object t open the outer board packaging.

Check if the protective foil still contains a vacuum if the vacuum has been lost, redry the electrodes before use.

Cut open the protective foil at one end.

Do not take out more than one electrode at a time, thereby ensuring that the remaining electrodes are still protected
inside the package. Put the top back on the plastic capsule.

Discard or re dry electrodes that have been exposed to the atmosphere in an opened VacPac for more than 12
hours.

7. Store entry and issuing control

The store entry and issuing control of filler metal will be according to the “Material receipt storage and issue
procedure”PR-Q-0028 and “out of store of filler metal sheet” here attached.
Contractorr : Project : Compan
ny :
CONNECTION OF O FIVE WELLS
AT THEE BD 1 PLA
ATFORM

NTRAT N° :
CON
OUK OIL OPERATION
MABRO

DOC N°:
N FM 029 REV:00 REPO
ORT N°: D
Date: Sheet : 1 of 1

FILLE R METAL WIITHDRAWAL LOG

WELDEER N° DATE TIME IN TTIME OUT FILLER TY

YPE FILLLER QUALITY WORK LO
OCATION

WELDING INSPECTOR QC EN
NGENEER

Name: Name
e:

Visa: Visa:

Date : Date::
Contracctor : Project: C
Company :

CONN
NECTION O
OF FIVE WELLS
W AT

THE BD 1 PLAT
TFORM
CONTRACT N" :

DOC N°:FM 029 RE

EV: 00 REPOR
RT N° : Date: Sheet
S 1 of 1

OUT OF STORE FILLER

R METAL SHEET

Set
Weld
der Diam
m. Circle Desig
gnation Qty
N°

TIG: ER70S3 ER900S·B9 ER90SG ER.109L ER308L ER 22119

EE: E7018 E6010 E90015B9 E9018B3 E309L E308L E 22209 -17

TIG: ER70S3 ER900S-B9 ER90SG ER309L ER.308L ER 2209

EE: E7018 E6010 E90015B9 E90llllB1 E309L E308L E 22209-17

TIG: ER70S3 ER900S-B9 ER90SG ER309L ER308L ER 2209

EE: E7018 E6010 E90015B9 E9018B3 E309L E308L E 22209 -17

TIG: ER70SJ ER900S-B9 ER90SG ER309L ER30SL ER 2209

EE: E7018 E6010 E90015B9 EOOIlllB3 E309L E308L E 22209 -17

TIG: ER70S3 ER900S-B9 ER90SG ERJ09L ERJ08L ER 2209

EE: E7018 E6<J10 E90015B9 E9018

8BJ E309L E308L E 22209 -17

TIG: ER70S3 ER900S-B9 ER90SG ER109L ER10llL ER22209

EE: E7018 E60IO EOO

O15B9 E9018B3 E309L E308L E 22209 -17

TIG: ER70S3 ER900S-B9 ER90SG ER309L ER30RL ER 2209

EE: E701R E6010 E90015B9 E9018B3 E309L E308L E 22209 -17

TTG: ER70S3 EROO

OS-B9 ER90SG ER309L ER308L ER22209

EE: E7018 E6010 E9901589 £90 18B3 E309L E308L E 22209-17

WELDIING INSPECT
TOR STO
ORE KEEPER
R
Name: Nam
me:

Visa: Viisa:

Date: Daate:
Chapter 1

General Radioprotection Instruction

Chapter 1

General Radioprotection Instruction

PROCEDURE GENERAL INSTRUCTIONS FOR RADIOPROTECTION

TABLE OF CONTENTS

1. SCOPE AND APPLICABILITY............................................................................................................................. 4

2. RELATED DOCUMENTS ..................................................................................................................................... 4
3. GENERAL INSTRUCTIONS ................................................................................................................................. 4
4. PARTICULAR INSTRUCTIONS IN USE OF GAMMA SOURCE AND X-RAYS GENERATEURS .............. 4
4.1. Storage (Appendix 1) ........................................................................................................................................ 4
4.2. Transport ........................................................................................................................................................... 5
4.2.1. Vehicle Equipment ..................................................................................................................................... 5
4.2.2. Crew ........................................................................................................................................................... 5
4.2.3. Occasional parking ..................................................................................................................................... 5
4.2.4. Disposal ...................................................................................................................................................... 5
4.2.5. Actions taken in the occurrence of an accident .......................................................................................... 5
4.3. Operations ......................................................................................................................................................... 6
5. SEGREGATION OF WORK DURING SITE RADIOGRAHY ............................................................................ 6
6. DOSE LIMITATION/RESTRICTION OF EXPOSURE ........................................................................................ 6
7. DESIGNATION OF A CONTROLLED AREA ..................................................................................................... 7
8. INSTRUCTIONS IN THE EVENT OF INCIDENT OR ACCIDENT ................................................................... 7
8.1. Gamma ray sources ........................................................................................................................................... 7
8.1.1. Operating incident ...................................................................................................................................... 7
8.1.2. Incident occurred near projector ................................................................................................................. 7
8.1.3. Exposure accident ....................................................................................................................................... 7

APENDICES
Appendix 1: Source storage local
Appendix 2: Instructions for Vehicle transporting radioactive sources
Appendix 3: Controlled Radiography Barrier Radius Charts for Iridium 192

This document is the property of BECA Libya; no part of it shall be reproduced or transmitted without prior written BECA Libya’s authorization.
PCI‐PR‐16/00 Page 3 of 11
PROCEDURE GENERAL INSTRUCTIONS FOR RADIOPROTECTION

1. SCOPE AND APPLICABILITY

The present document specify the rules which must be strictly complied with the personnel of BECA Libya
charged of transport, storage and handling of the ionizing radiation sources such as γ-rays of iridium 92. It is
applied also for to the electric generators of x-rays.

2. RELATED DOCUMENTS
Law n° 81-51 of June 18, 1981 relating to protection against the dangers of the ionising radiation
sources.

3. GENERAL INSTRUCTIONS
Any person assigned to work under risk of contamination with ionizing radiations is classified as “A” category.

Any person assigned for the use of the γ -ray sources have to follow as a preliminary a suitable training and to be
entitled by the person in charge for structure.

He must obligatorily:

Respect present instructions

Be subject to the medical examinations yearly ( certificate )
Carry his film badge dosimeter, on the level of the chest, during hours
Have copies of the last Personal dosimeter statement for the transport operations
Place his photographic dosimeter on the table envisaged for this purpose apart from the working hours
(except in the event of external missions)
Inform his superior of the loss, the deterioration or the accidental exposure of his dosimeter
Use equipment against radiation placed at its disposal (dose rate meter, Survey meter, pen dosimeters,
bands of beaconing) and to maintain it in good condition.
Inform his superior of any incident or faulty operation of the apparatuses used (projectors and
accessories, etc…)
Avoid, for him self, and the surrounding people, any unnecessary exposure to the radiations (exposure
in the beam direct, parking near the apparatuses etc … )
Ensure monitoring of the sources of γ and x-rays when they are not stored in a suitable place in order
to avoid the flight or handling by non informed personal
Delimit and control the area of the controlled zone before the beginning of exposures
Define and supervise the controlled zone.

4. PARTICULAR INSTRUCTIONS IN USE OF GAMMA SOURCE AND X-RAYS

GENERATEURS

4.1. Storage (Appendix 1)

To store the projector in a room envisaged for this closing purpose with lock and key and whose
access is controlled
To check using a detector the presence of the source in the projector, at each entry and exit of the
storage facilities
to fill sources movement records
Provide adequate standard warning signs at conspicuous locations of storage/holding area.

This document is the property of BECA Libya; no part of it shall be reproduced or transmitted without prior written BECA Libya’s authorization.
PCI‐PR‐16/00 Page 4 of 11
PROCEDURE GENERAL INSTRUCTIONS FOR RADIOPROTECTION

4.2. Transport

4.2.1. Vehicle Equipment

these instructions must be in each vehicle affected with transport (see appendix 2)
The vehicle is equipped with panels
the vehicle is equipped with one fire extinguishers refilled/calibrated
the compartment where the source is placed must be closed with key
the source is placed in storage position (in the container interdependent of the vehicle envisaged for
this purpose, which is closed with key)
The compartment where the source is placed shall be properly secured against the vehicle appropriate
means to prevent displacement, rolling or getting disengaged.
These keys are controlled by the person in charge for transport
Vehicle must be inspected by the contractor before work starting

4.2.2. Crew
The crew is obligatorily composed of two people. Each one must be titular of an order of mission
signed by the head of structure
After wards filling the source transport book, the person in charge for transport the source in the
vehicle and checks the dose rates around the container.
9 Acceptable dose rates : Maximum of 100 Ci for 1 m: 0.1 mGy/h (10 mrad/h)
Average of 100 Ci for 1 m: 0.02 mGy/h (2 mrad /h)
The team of control must be equipped with radioprotection devices.
The team of control should respect road rules applicable on transport of radioactive materiel

4.2.3. Occasional parking

The vehicle must be always controlled by one of the crew members.
The vehicle carrying the source must never be left unattended at anytime.
The vehicle must be parked only at safe area away from potential contact with other equipment/vehicle

4.2.4. Disposal
The source must be stored in the appropriate place, once arrived to destination in accordance with local
regulations and best practices.

4.2.5. Actions taken in the occurrence of an accident

4.2.5.1. General rules

In case of a road accident, the person responsible for transport must:

Check projector condition

Check that source is in storage position
Ensure the environment protection by checking exposure rates around projector.
To inform his department manager
Inform traffic authorities to control the scene if required.

This document is the property of BECA Libya; no part of it shall be reproduced or transmitted without prior written BECA Libya’s authorization.
PCI‐PR‐16/00 Page 5 of 11
PROCEDURE GENERAL INSTRUCTIONS FOR RADIOPROTECTION

4.2.5.2. Robbery
If a robbery occurred, the person responsible for transport should warn BECA Libya leader ship and local authority
(police).

He must indicate the radioactive source type and radioactivity level.

4.3. Operations
Respect work instructions
Avoid any unwanted exposure to the radiation.
Use of an adapted collimator when possible
Use of an ejection sheath as short as possible
After each exposure, we must check the return of source in storage position by the use of a radiometer.
Lock projector and keep away the key.
Omit beacon and panels at the end of working.

5. SEGREGATION OF WORK DURING SITE RADIOGRAHY

Prior notification to all site personnel is a must for each radiography work.
Radiography should be performed after work hours.
The NDT Operators shall work in a minimum of two man teams and erect a barrier at the boundary of
the CONTROLLED AREA (see section 7) where site radiography is taking place at such a position
that the instantaneous dose rate due to radiography work does not exceed 2.5 µSv/h outside it. The
purpose of the barrier is to prevent access by other than Authorised Workers associated with the
radiograph Work.
All other work involving persons within the barriered off area must cease while radiography is taking
place.
The Radiography operators during exposures shall constantly moniter the Barrier.
On the day radiography work is taking place, a warning sign should be posted at the entrance gates of
the plant and in all potential entry points indicating the approximate time of the radiography work
before starting the activities.
Warning lights/blinkers are a must for any radiography at night..
The Radiography operators during exposures shall constantly monitor the Barrier.
On the day radiography work is taking place, a warning sign should be posted at the entrance gates of
the plant indicating the approximate time of the radiography work.
Signs, warning lights and barriers should be removed as soon as the activity completed

6. DOSE LIMITATION/RESTRICTION OF EXPOSURE

The following methods of dose restriction should be considered:
a) Engineering controls and physical measures
b) Organisation of working procedures
c) Provision of personal protection equipment
d) A clear duty is placed upon the employer to restrict the exposure of employees
(And others) – By the means listed above

This document is the property of BECA Libya; no part of it shall be reproduced or transmitted without prior written BECA Libya’s authorization.
PCI‐PR‐16/00 Page 6 of 11
PROCEDURE GENERAL INSTRUCTIONS FOR RADIOPROTECTION

The ionising Radiation Regulations (1981) sets the annual radiation does limits for the whole body to:
50 mSv for Employees aged 18 years or over
15 mSv for trainees aged less than 18 years
5 mSv for any other person
Additional information about dose limits for individual organs and tissues are also mentioned in these regulations.

7. DESIGNATION OF A CONTROLLED AREA

Radiography can only be performed in a CONTROLLED AREA. Only authorised personnel are allowed in this
area.

A CONTROLLED AREA is defined as a zone outside of which the instantaneous dose rate DOSE NOT exceeds
2.5 µSv/h (see Appendix 3 for Controlled Radiography Barrier Radius Charts for Iridium 192).

It is recommended that radiation workers do not get exposed to a dose rate exceeding 20 µSv/h, and that radiation
exposure within this boundary, for the duration of the work, does not exceed 3/10 of any dose limit in any calendar
year.

A CONTROLLED AREA is marked by a barrier. Suitable standard notices must be displayed at barriers and
audio-visual alarms provided to warn persons not to enter the area within the barriers.

8. INSTRUCTIONS IN THE EVENT OF INCIDENT OR ACCIDENT

8.1. Gamma ray sources

8.1.1. Operating incident

When an accident occurred, the operator must:

Maintain and control the beacon of safety perimeter.

Prepare any requested intervention under projector or ejection sheath: situation exam and measure of
exposure rate.
Intervene when the return of source on storage position is ensured only by A category personal.
Minimise the duration of intervention in order to limit the exposure.
Share intervention if possible between different A category personal.
Envisage the use of screens
Inform his responsible supervisor about any incident.

8.1.2. Incident occurred near projector

In case of emergency situation which occurred near projector, return source in storage position and take away
projector, otherwise, inform help services about any requested data.

8.1.3. Exposure accident

The operator who has received an exposure higher than 101 mSv (1 rem) along a radiography intervention must:

Give up working after storing the apparatus in the appropriate place

Warn his department manager
Know the real exposure that he has received

This document is the property of BECA Libya; no part of it shall be reproduced or transmitted without prior written BECA Libya’s authorization.
PCI‐PR‐16/00 Page 7 of 11
PROCEDURE GENERAL INSTRUCTIONS FOR RADIOPROTECTION

Appendix 1
Source storage local
Padlock
Metallic door

Concrete
1m
Soil

200 mm

This document is the property of BECA Libya; no part of it shall be reproduced or transmitted without prior written BECA Libya’s authorization.
PCI‐PR‐16/00 Page 8 of 11
PROCEDURE GENERAL INSTRUCTIONS FOR RADIOPROTECTION

Appendix 2
Instructions for Vehicle transporting radioactive sources

This document is the property of BECA Libya; no part of it shall be reproduced or transmitted without prior written BECA Libya’s authorization.
PCI‐PR‐16/00 Page 9 of 11
PROCEDURE GENERAL INSTRUCTIONS FOR RADIOPROTECTION

This document is the property of BECA Libya; no part of it shall be reproduced or transmitted without prior written BECA Libya’s authorization.
PCI‐PR‐16/00 Page 10 of 11
PROCEDURE GENERAL INSTRUCTIONS FOR RADIOPROTECTION

Appendix 3
Controlled Radiography Barrier Radius Charts for Iridium 192

This document is the property of BECA Libya; no part of it shall be reproduced or transmitted without prior written BECA Libya’s authorization.
PCI‐PR‐16/00 Page 11 of 11
Chapter 2:

Radiographic Testing Procedure

PROCEDURE RADIOGRAPHIC TESTING PROCEDURE

TABLE OF CONTENTS

1. SCOPE ................................................................................................................................................................... 4
2. REFERENCES CODES & SPECIFICATIONS ................................................................................................... 4
3. PERSONNEL ........................................................................................................................................................ 4
4. PREPARATION .................................................................................................................................................... 4
5. VISUAL INSPECTION ........................................................................................................................................ 4
6. EQUIPMENT ........................................................................................................................................................ 4
6.1. Gamma-Ray Sources....................................................................................................................................... 4
6.2. X-Ray Equipment ........................................................................................................................................... 4
7. RADIOGRAHIC TECHNIQUES ......................................................................................................................... 4
7.1. Locations of the weld in the radiograph.......................................................................................................... 6
7.2. Quality of Radiographs ................................................................................................................................... 6
7.2.1. Film type, length and width ...................................................................................................................... 6
7.2.2. Intensifying Screens ................................................................................................................................. 6
7.2.3. Radiographic Density ............................................................................................................................... 7
7.2.4. Geometrical Unsharpness ......................................................................................................................... 7
7.2.5. Geometrical Unsharpness limitations ....................................................................................................... 7
7.2.6. Object to Film Distance ............................................................................................................................ 7
7.2.7. Overlap of film ......................................................................................................................................... 7
7.2.8. Sensitivity and use of IQI's ...................................................................................................................... 7
7.2.9. Lead Screens............................................................................................................................................. 8
7.3. Identification of Radiographs.......................................................................................................................... 8
7.4. Marking of examined Pieces ........................................................................................................................... 8
8. PROCESSING ....................................................................................................................................................... 8
8.1. Darkroom conformity ..................................................................................................................................... 9
8.2. Handling of before exposure ........................................................................................................................... 9
8.3. Manual Processing of Radiographic Film ....................................................................................................... 9
8.3.1. Processing time and temperature ............................................................................................................ 10
8.3.2. Processing Stages ................................................................................................................................... 10
8.3.3. Control of Developer Solution ............................................................................................................... 10
8.3.4. Control of Fixing Solution ..................................................................................................................... 10
8.3.5. Film drying ............................................................................................................................................. 11
9. VIEWING RADIOGRAPHS .............................................................................................................................. 11
10. PROTECTION .................................................................................................................................................. 11
11. ACCEPTANCE STANDARD .......................................................................................................................... 11
11.1. ASME B31.3 ............................................................................................................................................... 11
11.2. ASME B31.8/B31.4 &and API 1104 .......................................................................................................... 12
12. RECORDS ......................................................................................................................................................... 14

APPENDICES
Appendix 1: RADIOGRAPHIC EXAMINATION REPORT

This document is the property of BECA Libya; no part of it shall be reproduced or transmitted without prior written BECA Libya’s authorization.
PCI‐PR‐15/00 Page 3 of 15
PROCEDURE RADIOGRAPHIC TESTING PROCEDURE

1. SCOPE
This procedure defines all rules and specifications to be applied during performing radiographic examination of
welds in pressurized components as required by the appropriate design calculation.

This document defines the parameters for all examinations carried out using either X-Ray or γ-Rays in
accordance with the international standards and client and or owner specifications.

2. REFERENCES CODES & SPECIFICATIONS

Article 2, Section V of ASME Boiler and Pressure Vessel Code.
ASME B31.3 : Process Piping,
ASME B31.8 :Gas transmission and distribution piping system
ASME B31.4 : Liquid Transportation Systems for Hydrocarbons Liquid Petroleum Gas
API 1104 :Welding of Pipelines & Related Facilities
ASME Section V, Non destructive examination code, Article 2
ASME Boiler and Pressure Vessel Code, Section VIII, Div.1 Article 4,

3. PERSONNEL
Personnel having II level according to ASNT SNT-TC-1A or equivalent are authorized to perform film
interpretations.

Personnel having I level according to ASNT SNT-TC-1A or equivalent are authorized to perform film shoots.

4. PREPARATION
The weld surface irregularity on both the inside ( where accessible ) and outside shall be removed by any suitable
process to such a degree that the resulting radiographic image due to any irregularity can not mask or be confused
with the image of any discontinuity .

5. VISUAL INSPECTION
All welds shall be visually inspected to identify surface defects that may affect the quality of the radiograph.

6. EQUIPMENT
6.1. Gamma-Ray Sources
According the situation, location and piece thickness and diameter, suitable industrial gamma source with
adequate activity and exposure devices shall meet the standards requirements, properly maintained and subject to
a weekly maintenance carried out by the level II operator.

6.2. X-Ray Equipment

According the situation, location and piece thickness and diameter, suitable industrial directional or panoramic X-
Ray apparatus shall be used. The apparatus shall be kept in good condition, properly maintained and subject to a
weekly maintenance carried out by the level II operator. The type of equipment used and the effective size of the
focal spot shall be stipulated on the appropriate technique sheet.

7. RADIOGRAHIC TECHNIQUES
The technique used shall be in appliance with one of those stated in the applicable standard as stated here below
and will be identified accordingly to the configuration and geometry of the item to be examined.

a) Single Wall Single Image:

This document is the property of BECA Libya; no part of it shall be reproduced or transmitted without prior written BECA Libya’s authorization.
PCI‐PR‐15/00 Page 4 of 15
PROCEDURE RADIOGRAPHIC TESTING PROCEDURE

Where the source of radiation and the film are placed on opposite sides of the object being examined; such as
when examining a plate or when panoramic exposure is applicable in which full circumference of the weld is
radiographed in a single exposure.
Example of application of SWSI technique using gamma ray source:
Scope : Thickness Range 15 mm Maximum
Diameter RANGE 6’’ and larger
Weld Finish : As per Sheet .3 of Procedure
Films Markers : Ref ASME V fig. T 275
Isotope : Iridium 192 3.00 X 2.00 maximum angle of beam to film 90°
Image Quality Indicator : W 9
Film : AGFA GEVART D4
Screens : 0.02 x 2 front –3 mm back lead
Density : 2.0-4.0
Source Film Distance : 75 mm minimum
Manual processing : 5-10 mins & 68° F in AGFA G 128, fix till clear plus same
time Central Lab again to harden in AGFA G 321, wash for
15 mins. in running water mixed with detergent.
Sensitivity : Penetrameter image and specified wire clearly displayed

b) Double Wall Single Image: Normally used for the examination of pipes, where access to the inside is
restricted and where both the film and source are located diametrically opposite on the outside of the pipe.
Examples of application of DWSI technique using gamma ray source:
1/Example 1:

Scope : Thickness Range 0.75 inches (19 mm) Maximum

Weld Finish : as per Sheet .3 of Procedure
Films Markers : See sketch on P.6 for placement of markers
Isotope : Iridium 192 3.00 X 2.00 angle of beam to film 90°
Image Quality Indicator :W8
Film : AGFA GEVART D4
Screens : 0.02 x 2 front –3 mm back lead
Density : 2.0-4.0
Source Film Distance : 300 mm minimum
Manual processing : 5-10 mins & 68° F in AGFA G 127, fix till clear plus same
time Central Lab again to harden in AGFA G 321, wash for
15 mins. in running water mixed with detergent.
Sensitivity : Penetrameter image and specified wire clearly displayed

2/Example 2:

Scope : Thickness Range 6 mm Maximum

Diameter range 3 ½ inches and larger
Weld Finish : as per Sheet .3 of Procedure
Films Markers : Ref. ASME V Fig 275
Isotope : Iridium 192 3.00 X 2.00 angle of beam to film 90°
Image Quality Indicator : W 10
Film : AGFA GEVART D4
Screens : 0.02 x 2 front –3 mm back lead
Density : 2.0-4.0
Source Film Distance : 116.8 x od of weld
Manual processing : 5-10 mins & 68° F in AGFA G 127, fix till clear plus same
time Central Lab again to harden in AGFA G 321, wash for
15 mins. in running water mixed with detergent.
Sensitivity : Penetrameter image and specified wire clearly displayed

c) Double Wall Double Image: diameter is less than three inches. Used exclusively for small bore pipes.

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PROCEDURE RADIOGRAPHIC TESTING PROCEDURE

Example of application of DWDI technique using gamma ray source:

At least exposures at 90° to each other for complete coverage

Scope : Thickness Range 3’’ or less

Weld Finish : as per Sheet .3 of Procedure
Films Markers : Ref. ASME V Fig 275
Isotope : Iridium 192 3.00 X 2.00
Image Quality Indicator :W9
Film : AGFA GEVART D4
Screens : 0.02 x 2 front –3 mm back lead
Density : 2.0-4.0
Source Film Distance : 80 mm minimum
Manual processing : 5-10 mins & 68° F in AGFA G 127, fix till clear plus same
time Central Lab again to harden in AGFA G 321, wash for
15 mins. in running water mixed with detergent.
Sensitivity : Penetrameter image and specified wire clearly displayed

7.1. Locations of the weld in the radiograph

Location markers which are to appear as radiographic images on the film, shall be placed on the part, not on the
cassette and their locations shall be marked on the surface of the part being radiographed and / or a map, in a
manner permitting the area of interested on a radiograph to be accurately traceable to its location on the part,
and provide evidence on the radiograph that the required coverage of the region being examined has
been obtained . When inaccessibility prevents markers being placed on the part, a dimensional map shall be
constructed to accompany the graphs and show that full coverage has been attained.

7.2. Quality of Radiographs

All radiographs shall be free from mechanical, chemical, or other blemishes to the extent that they cannot mask or
be confused with the image of any discontinuity in the area of interest in the radiograph. Such blemishes include,
but are not limited to the following:

(1) fogging
(2) Processing defects such as streaks, water marks, or chemical stains.
(3) Scratches, finger marks, crimps, dirtiness, static marks, smudges, or tears.
(4) Loss of detail due to poor screen-to-film contact.
(5) False indications due to defective screens or internal faults.

7.2.1. Film type, length and width

AGFA GEVEART D4 Films or equivalent shall be used for the radiographic testing. Film shall have sufficient
length and shall be placed to provide at least ½ in (12 mm) of film beyond the projected edge of the weld.

Film widths shall be sufficient to depict all portions of the weld joint, including the heat-affected Zones, and shall
provide sufficient additional space for the required wire IQI and film identification without infringing upon the
area of interest in the radiograph.

7.2.2. Intensifying Screens

Intensifying Screens shall be used in all techniques. The thickness of all screens used shall be stipulated on the
relevant technique sheet.

Where reloadable cassettes are used card mounted lead screens shall be 0.125mm thick and will be used both
back and front. Where prepacked film is used the thickness of the lead screens shall be determined by the
manufacture.

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PROCEDURE RADIOGRAPHIC TESTING PROCEDURE

Where flexible cassettes are employed adequate precautions shall be taken to ensure good film to screen and
cassette to object contact is maintained.

7.2.3. Radiographic Density

In the image of the length of weld under examination the film density corresponding to the sound weld metal shall
be not less than 2.0 and not greater than 4.0.

Film density shall be judged either by comparison with a suitable step wedge comparison film or a
calibrated densitometer .

7.2.4. Geometrical Unsharpness

As provided in ASME V, geometric unsharpness of the radiograph shall be determined as follows:

Ug = Fd/D
Where:
Ug = Geometric unsharpness
F = Source size: the maximum projected dimension of the radiating source ( or effective focal spot) in the
plane perpendicular to the distance D from the weld or object being radiographed , in.
D = Distance from source of radiation to weld or object being radiographed, in.
d = Distance from source side of weld or object being radiographed to the film, in.

7.2.5. Geometrical Unsharpness limitations

Geometric unsharpness of the radiograph shall not exceed 0,020 in. for material thickness under 2 in being
radiographed to the film.

7.2.6. Object to Film Distance

The film shall be placed on the weld surface. The distance between the film and the adjacent surface shall be as
small as possible. Where pipes are radiographed by the double wall double image method the object to film
distance shall be taken to be the outside diameter of the pipe.

7.2.7. Overlap of film

Welds longer than 14 in .(350 mm ) may be radiographed by overlapping film cassettes and making a single
exposure, or by using single film cassettes and making separate exposures. The provisions of 6.17.5 shall apply

7.2.8. Sensitivity and use of IQI's

The used of an image quality Indicator provides a guide to the quality of the radiographic technique used. The
quality of the radiograph shall be such that the penetrameter image shall be displayed on the radiograph.

The Image Quality Indicator (IQI) shall be in accordance with ASME V article2 Table T276. It shall be of DIN
wire type.

The selected IQI shall be in accordance with the material thickness and techniques of radiography. Minimum
sensitivity shall be maintained to 2%.

The IQI shall be placed on source side adjacent to the weld seam. Where inaccessibility prevents placing the IQI
on the source side, it shall be placed on the film side and a lead letter F’ placed adjacent to the IQI.

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PROCEDURE RADIOGRAPHIC TESTING PROCEDURE

One IQI shall be used for each radiograph including single wall where the ID equals the DSF: At least three IQI
shall be used in the panoramic technique equally spaced around the circumference.

The Image Quality Indicator shall be placed on source side adjacent to the weld.

Each penetrameter shall represent an area of uniform radiograph varies by more than minus 15% to 30% from the
density through the body of the penetrameter within the minimum/maximum allowable density ranges in Para
6.2.c than an additional penetrameter shall be used for each exceptional area or areas and the radiograph retaken.

The IQI shall be selected and placed on the weldment in the area of interest being radiographed.

7.2.9. Lead Screens

Intensifying screens shall be used in all techniques; their thickness range shall be in accordance with article 2,
Section V of ASME.

7.3. Identification of Radiographs

A radiograph identification mark and two location identification marks shall be placed on the steel at each
radiograph location. A corresponding radiograph identification mark and two location identification marks, all of
which shall show in the radiograph, shall be produced by placing lead numbers or letters, or both, over each of the
identical identification and location marks made on the steel to provide a means for matching the developed
radiograph to the weld. Additional identification information may be pre-printed no less than ¾ in (20 mm) from
the edge of the weld or shall be produced on the radiograph by placing lead figures on the steel. Information
required to show on the radiograph shall include the owner’s contract identification, initials of the fabricator, the
fabricator shop order number, the radiographic identification mark, the date, and the weld repair number, if
applicable.

Each section of a weld to be radiographed shall have suitable symbols affixed to identify on the radiograph:

1/ the job work places

2/ Weld item number
3/ ISO number
4/ Client's name / location
5/ Date of the radiography
6/ Welders N° ...
The symbols consisting of lead letters or numerals shall be positioned so that their image appears in the
radiograph to ensure unequivocal identification of the section .

The position of the weld portion under examination shall be positively located by means of a metric stretch
graduated in each 5 cm.

7.4. Marking of examined Pieces

The usual method of marking is by the use of paint sticks or similar permanent markers. The use of stamping or
centre punching shall not be permitted unless specifically indicated on relevant fabrication specifications. Care
should be taken to evaluate the compatibility between some paint or permanent markers and some types of
materials.

For Duplex marks will be written on the adjacent coated section to avoid any risk of contamination.

8. PROCESSING
After exposure of radiograph, the processing represents the most important stage of the radiographic technique; in
fact any virtual defect might impair the final result.

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PROCEDURE RADIOGRAPHIC TESTING PROCEDURE

The processing could be interfered with several parameters.

8.1. Darkroom conformity

Prior to any processing inside the darkroom, the operator shall conduct a visual inspection of the darkroom, with
all lights off, to make sure that the environment is completely obscured; otherwise he has to take corrective
actions.

In total darkness place a piece of 24 x 10cm D7 or equivalent speed film on the workbench and
completely cover it with a piece of cardboard that is at least the size of the film.
Switch on the safelights and draw the card across the film to expose a strip approximately 5cm wide.
After one minute move the card to expose a second strip approximately 5 cm wide
Repeat the action until four strips has been exposed, leaving approximately 4 cm unexposed.
Process the film
Evaluate the results by using a certified densitometer to measure the fog level of each strip.
Compare the exposed strips to the unexposed strip. Determine the maximum safe handling time for the film under
the prevailing lighting conditions considering that the exposed strips each represent multiples of one minute. The
maximum allowable fog level shall be 0.20 D. Should the safe handling time for the films be less than three
minutes. The action to detect and rectify the cause of the fogging and to increase the safe handling time too
greater than three minutes shall be carried out before further processing takes place.

8.2. Handling of before exposure

All unexposed film, whether pre packed with lead screens or folder wrapped, shall be handled with extreme care
to avoids any damage emulsion. In particular, care shall be taken to mitigate the following:

High temperature of the storage area before handling

Physical damage caused by bending, scratching or indentation of the surface.
Contamination of the emulsion by water, grease or chemicals on the hands of the darkroom technician
or working surfaces.
Static electrical discharge
Films shall be unloaded from cassettes or envelopes and placed in hangers before being developed. The loading
of hangers shall take place in a designated 'dry area' of the darkroom, remote from the processing unit.

Lead screens shall be checked before use for surface contamination, scratching, kinks or dust. Damaged screens
shall be withdrawn from service immediately.

Cassettes shall be checked immediately before loading for cuts, splits or pinholes. The interior shall be free from
grit particles or other matter that may cause indentation of lead screens.

8.3. Manual Processing of Radiographic Film

Prior to the processing of any radiographic film the darkroom technician must make sure that:

The conformity of the darkroom as detailed in Para 7.1.

The cassettes are free fro; dirt grease or any foreign body that may interfere with the films and also the
chemical products
That chemical temperatures and levels are correct and that the condition of the chemicals is satisfactory
according manufacturers technical data.

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PROCEDURE RADIOGRAPHIC TESTING PROCEDURE

The safelights are working.

8.3.1. Processing time and temperature

The film density depend on three main parameters first the exposure second processing time and the third the
temperature of developer, so in order to get standardized acceptable density we have to monitor closely all these
parameters.

8.3.2. Processing Stages

Place films into developer solution and agitate for approximtly15 seconds to remove any air bubbles
from the surface of the film. After that, agitate the films for 10 seconds every minute until development
is completed. On completion of development, remove the films from the developer and drain excess
developer solution for 10 seconds over the developing bath.
On completion of draining immerse the radiographs into the water rinse bath for a minimum of one
minute to stop the developing agent action. Remove radiographs from the water, drain for 10 seconds
over the rinse bath.
Place radiographs into the fixer solution and agitate for approximately 15 seconds. After that, agitate
for 10 seconds every minute until fixation is completed. To ensure complete fixation and good Harding
the fixing time shall be twice the clearing time. On completion of fixation, remove radiographs from
foxing solution and drain excess fixer solution for 10 seconds over the fixing bath.
Immerse the radiographs in the wash bath, in running water for a minimum of twenty (20) minutes to
remove the residue of processing chemicals.
On completion of washing, transfer the radiographs to the photo-flo bath and completely immerse for
30 seconds. Remove the radiographs from the photo-flow and drain excess liquid over the photo-flo
bath.
The radiographs shall be dried.
Drying has an important bearing on the quality of the finished radiograph. When wet the emulsion of
the radiograph is delicate and easily marked, extreme care should be taken when transferring wet
radiographs to the drying cabinet.
Once dried, the radiographs shall be forwarded to the level II Inspector for interpretation

8.3.3. Control of Developer Solution

The date when the developing solution was mixed shall be recorded. The maximum working life of the
developing solution, with correct replenishment shall not exceed three months. The maximum quantity of film
processed in anyone mixture of developer shall not exceed the equivalent, by surface area, of 600 10 x 48cm
films.

Where necessary the chemical balance and actual volume of the developer shall be maintained during the working
life of the solution by the addition of a replenishing agent. Only replenishing agents formulated by and supplied
by the manufacture of the developer and specified as compatible for use with the developing agent shall be used.

8.3.4. Control of Fixing Solution

Fixing solutions shall normally be discarded when the developing solution is changed.

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PROCEDURE RADIOGRAPHIC TESTING PROCEDURE

8.3.5. Film drying

A wetting agent shall be used in the final stage of washing to promote, satisfactory drying of radiographs.

9. VIEWING RADIOGRAPHS
The radiograph shall be examined by diffused light sufficient for the essential Image Quality Indicator wire to be
visible for the specified density range the edges of the radiograph shall always be masked.

Viewing of radiography shall be carried out under subdued lighting conditions and care shall be taken to minimise
the reflection of light from the film to film reader.

For examination of radiographs, viewing illuminators shall be in compliance with applicable standards.

A densitometer and a control film strip (or grey wedges) for densitometer calibration shall be available all the
time.

10. PROTECTION
As exposure of any part of the human body X Rays or Gamma-Rays can be injurious , it is essential that
whenever X-Ray equipment for radioactive sources are in use adequate precautions are taken to protect the
radiographer and others in the vicinity.

11. ACCEPTANCE STANDARD

The acceptance criteria shall be according to the client’s standard.

11.1. ASME B31.3

The acceptance criteria are evaluated in accordance with the attached tables here below:

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PROCEDURE RADIOGRAPHIC TESTING PROCEDURE

11.2. ASME B31.8/B31.4 &and API 1104

The acceptance criteria are evaluated in accordance with the following statements:

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PROCEDURE RADIOGRAPHIC TESTING PROCEDURE

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PROCEDURE RADIOGRAPHIC TESTING PROCEDURE

12. RECORDS
All radiographs including those taken before and after weld repairs shall be submitted for sentencing according to
contractual obligations. The Radiographic report form shall include each set of radiographic films and the
following details shall be recorded see Appendix 1:

a) Client's name
b) Contract number
c) Details of plant, components and weld being radiographed including location, material and its thickness, etc.
d) Fabrication Specification
e) Radiograph identity (including repair number when applicable)
f) Welding Method
g) Type of Source
h) Technique
i) Source Strength
j) Exposure Time
k) Angle of Beam
l) Source to film distance (SFD)
m) Source size
n) Screen Details
o) Film Type
p) IQI Type

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PROCEDURE RADIOGRAPHIC TESTING PROCEDURE

Appendix 1 : RADIOGRAPHIC EXAMINATION REPORT

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Chapter 3:

Dye Penetrant Testing Procedure

PROCEDURE DYE PENETRANT TESTING PROCEDURE

TABLE OF CONTENTS

APPENDICES
Appendix 1: LIQUID PENETRANT EXAMINATION REPORT
Appendix 2: CONSUMABLE MATERIALS DATA SHEETS

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PROCEDURE DYE PENETRANT TESTING PROCEDURE

1. SCOPE
This procedure details all requirements to perform liquid Penetrant examination of base materials and welds in
all kind of steels. This document concerns the use of Colour Contrast Penetrant and also Fluorescent Penetrant
Systems and provides the procedure to be followed for the used for visible dye, solvent removable liquid
penetrant examination of welds and adjacent base metal. It is intended for use on word governed by the codes
listed in paragraph 2.0 of this procedure.

This procedure will be the principal guide line used by BECA Libya for the instruction of its operators during
performance of liquid penetrant examination.

2. REFERENCES

ASME B31.1, Power Piping,

ASME B31.3 : Process Piping,
ASME B31.8 :Gas transmission and distribution piping system
ASME B31.4 : Liquid Transportation Systems for Hydrocarbons Liquid Petroleum Gas
API 1104 :Welding of Pipelines & Related Facilities,
AWS D1.1: Structural steel welding code
Standard Practice for Liquid Penetrant Inspection Method, ASTM E-165-80,
American Society for Non Destructive Testing, Recommended Practice, SNT-TC-1A
ASME Section V, Non destructive examination code, Article 6,
ASME Boiler and Pressure Vessel Code, Section VIII, Div.1,
BS 6443 1984 : Penetrant Flaw Detection
BS 3683 Part 1 1984 – Glossary of terms used in Non-Destructive Testing Penetrant Flaw Detection

3. RESPONSIBILITIES

The responsibilities of NDE Technicians carrying out dye Penetrant Testing shall include:

a) The performance of dye Penetrant Testing according to the requirements of this procedure. Ensuring the
adherence to the requirements of all safety practices.
b) Ensuring that dye Penetrant Testing materials and techniques employed are suitable for and capable of
providing the required inspection aim.
c) The interpretation of test data and timely submission of test reports.

4. PERSONNEL
Personnel having II level according to ASNT SNT-TC-1A or equivalent are authorized to perform dye
Penetrant Testing.

5. EQUIPMENT
Penetrant testing shall be performed using portable equipment that shall normally consist of commercially
available proprietary branded solvent sets supplied in aerosol containers. The make and type of penatrants to be
used shall be stipulated on specific technique sheets which shall normally be approved with this procedure.

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PROCEDURE DYE PENETRANT TESTING PROCEDURE

The total residual amount of sulfurs, chlorine and fluorine shall be determined by chemical analysis in
accordance with ASME Section V Paragraph T-625. Contaminants permitted in liquid penetrant materials shall
not exceed the percent by weight when examining titanium and austenitic stainless steels. The total amount of
sulfur shall not exceed one percent by weight when examining nickel base alloys.

Certification of contaminant content for all penetrant materials shall be obtained from the manufacturer and
shall be kept in the project file .The certifications shall include the penetrant manufacturer's batch numbers and
the test results required by T-625 (ASME Section V).

The penetrant testing material shall be by the same company

6. SAFETY PRECAUTIONS
In accordance with the Control of Chemical Substances (CCS) all technicians employed involved in penetrant
testing shall have be informed and familiar with process data sheets describing the nature of the hazards
associated with the toxicity and flammability of solvent based materials.
The working methods shall be in such way to reduce airborne concentrations of solvent. Levels can be
significantly reduced by spraying the penetrant directly into a Small paint brush and then painting the surfaces of
the area to be inspected. Similarly the remover should be applied by spraying into a clean lint free cloth that is
then used to wipe away the. Excess penetrant from the test area.
Technicians should take care when using backlight and shall avoid looking directly at the light source. Filters
should be checked regularly and any cracked or damaged filters must be replaced.

7. TECHNICAL EXAINATION
7.1. Surface preparation
The surface to be examined may remain in the as-welded, as-forged condition. However, if there are surface
irregularities which could mask indications or other unacceptable discontinuities, surface preparation by grinding
or machining or other methods will be necessary.

7.2. Pre-cleaning
Prior to liquid penetrant examination, the surface to be examined and all adjacent areas within I inch shall be
cleaned to remove any dirt, grease lint, scale, welding flux, weld spatter, oil paint or other substance which could
interfere with the examination.
Typical pre cleaning and post cleaning agent which may be used are detergents, organic solvents, descaling
solution, and paint removers. The cleaning agents used shall meet the contaminant requirements of paragraph 5.
Cleaning may be performed by wiping the surfaces with clean cloth or absorbent paper towel moistened with
liquid penetrant cleaner, or the cleaner may be applied directly to the surface of the part. The part shall then be
allowed to dry for at least two minutes prior to application of the penetrant.
The surface to be examined shall be thoroughly dried before beginning the examination. Drying of the surface
may be accomplished by normal evaporation or by using forced hot air. The temperature of the penetrant and the
part to be examined shall be between 40°F and 125°F.

7.3. Penetrant application

The penetrant shall be applied to the surface to be examined by spraying, brushing, or dipping.

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PROCEDURE DYE PENETRANT TESTING PROCEDURE

To prevent the penetrant from becoming dry or tacky, it may be necessary to apply additional penetrant during
the specified dwell time. If it actually becomes dry or tacky, the examination shall be considered invalid, the area
re cleaned as specified in the preceding paragraph and reexamined in accordance with this procedure.

Penetrant dwell times shall be in accordance with the manufacturer’s recommendation but shall not be less
than 10 minutes. The penetrant dye time shall not exceed 60 minutes.

7.4. Removal of Excess Penetrant

After the minimum stipulated soak time has elapsed, the excess penetrant shall be removed. The bulk of the
penetrant shall be removed by wiping the surface lightly with a dry lint free cloth or absorbent paper moistened
with solvent. Repeating the operation until most traces of penetrant have been removed. The remaining excess
penetrant and traces shall be removed by wiping with a lint free cloth sprayed with penetrant remover. The
remover shall not be sprayed directly onto the area to be examined.

7.5. Drying
The surfaces may be dried by normal evaporation, or wiping. A minimum of five minutes drying time shall be
allowed before application of the developer.

7.6. Application of Developer

The developer shall be applied by spraying a thin regular coating sufficient to obscure the surface to be tested.
The developer shall remain in contact with the surface to be tested for the minimum period stipulated by the
manufacturer or for the period shown on the appropriate technique sheet whichever is greater.

7.6.1. After the penetrant removal and drying operation has been completed, the developer shall be
applied by spraying only.

7.6.2. The developer shall be avoided thoroughly agitated to assure that the solids are in liquid suspension
prior to application.

7.6.3. Heavy coatings of developer shall be avoided. Only enough developer shall be evenly applied to
produce a thin uniform white layer and to cover all traces of metallic luster. While applying the
developer, the nozzle should be held at a distance of 12 to 16 inches from the examination surface.

7.6.4. The developing time shall be a minimum of 7 minutes and a maximum of 30 minutes. Interpretation
of examination results for acceptance must be made within this time period. Developing time for
final interpretation begins immediately after the wet developer becomes dry.

7.6.5. The surface being examined should be observed during the developing period to detect the nature of
indications which bleed out.

7.6.6. Precautions should be taken to prevent any object from touching the dry developer film because it is
very brittle, loosely held, and easily damaged.

7.7. Viewing Conditions

7.7.1. Colour Contrast Penetrants

Where tests are conducted using colour contrast penetrants the area to be tested shall be evenly illuminated by
daylight or by artificial light from either tungsten or fluorescent light sources. The level of illumination at the
surface being tested should not be less than 500 lux. As a guide this level of illumination can be achieved with
100 watts tungsten filament lamp at a distance of 0.2 metres.

7.7.2. Fluorescent Penetrants

Where fluorescent penetrants are use the area to be tested shall be illuminated using filtered backlight in
subdued background lighting with a maximum intensity of 10 lux. The backlight intensity at the surface to be

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PROCEDURE DYE PENETRANT TESTING PROCEDURE

examined shall be measured at least once every eight hours or whenever the work location is changed, using a
meter which is sensitive to light in the ultraviolet spectrum and centered on 365 nanometers (mm) - (3650). The
backlight intensity at the examination surface, 380 mm from the face of the filter, shall not be less than
800uW/cm2. The backlight shall be switched on and allowed to warn up for at least five minutes before use.

To enable his eyes to become accustom to the conditions the technician performing the examination shall
spend a minimum of five minutes in the area of subdued lighting before carrying out the examination.

7.8. Temperature Limitations

The temperature of the component to be tested shall not exceed 40°C.
Penetrant testing shall not be carried out below the minimum temperature. Recommended by the manufacturer of
the preparation in use. However at temperatures where condensation is likely to occur on the surface of the
component to be tested particular care shall be exercised to ensure that the component is thoroughly dried.

7.9. Interpretation of results

The true sizes of discontinuities are difficult to evaluate if the penetrant diffuses excessively into the developer.
Consequently the surfaces shall be closely observed during the application of developer to monitor the behavior
of indications' that bleed-out profusely. The final interpretation shall be made after allowing the penetrant too
bleed-out for a minimum of fifteen minutes. If the surface to be examined is too large to allow complete
examination within the prescribed time the surface shall be examined in portions.
Defects on the surface to be examined will be revealed as red stains in the white developer back ground. An
indication of a discontinuity may be larger than the discontinuity that caused it, however, the size of the indication
and not the size of the discontinuity is the basis for acceptance or rejection;

7.9.1. Mechanical discontinuities on the surface are revealed by gliding out of the penetrant,
however, localized surface discontinuities, such as machining marks, surface conditions, or an
incomplete bond between base metal and cladding, may produce similar indications which are not
relevant.

7.9.2. Mechanical discontinuities are actual or real openings in the surfaces of the material such as
cracks, laps, slag, porosity, incomplete fusion, etc. Any interruption in the normal physical
structure of the material (weld or base metal) will cause detectable penetrant indications.

7.9.3. Any indication in excess of the acceptance standards, which is believed to be no relevant, shall be
re-examinated to verify whether or not actual defects are present. Surface conditioning may precede
the re-examination.

7.9.4. Relevant indications are indications which result from imperfections. Linear indications are
indications in which the length equal to or less than three times the wide.

7.9.5. Sufficient illumination shall be provided to adequately observe examination results.

7.10. Post cleaning

After interpretation of the surface being examined by an NDT Level II or Level III, excess examination
materials shall be removed. Most of the developer can be removed by simply wiping the surface with a dry cloth
or paper towel. Final cleaning shall be accomplished by using a penetrant cleaner in any suitable manner
necessary to remove all the liquid penetrant materials.

The technician carrying out the test shall be responsible for ensuring that acceptable standards of housekeeping
are met and shall remove the residue of testing immediately after the completion of the examination.

This document is the property of BECA Libya; no part of it shall be reproduced or transmitted without prior written BECA Libya’s authorization.
PCI‐PR‐13/00 Page 7 of 17
PROCEDURE DYE PENETRANT TESTING PROCEDURE

8. RECORDS
The results obtained from penetrant examinations shall be interpreted and reported by the technician who
carried out the inspection. The test parameters and the examination results shall be presented on the standard
report here in attached (Appendix 1).

As a minimum the following in formations shall be recorded:

a) BECA Libya s.a job number

b) Welds or areas examined
c) Weld joint or part identification
d) Examination procedure identification, revision number, and type of examination.
e) Date of examination
f) Examination materials used
g) NDT individual's name and certification level
h) Examination results.

These records shall be maintained with the permanent job files.

9. ACCEPTANCE CRITERIA
The acceptance criteria that shall define the fitness or otherwise of the component tested shall be fixed according
to recognized codes and standards that shall be agreed between the company and the client. The agreed
acceptance criteria shall be defined on the appropriate client specifications.

As examples of acceptance criteria according some known codes:

9.1. ASME B31.3

The acceptance criteria are evaluated in accordance with the attached tables here below for visual inspection:

This document is the property of BECA Libya; no part of it shall be reproduced or transmitted without prior written BECA Libya’s authorization.
PCI‐PR‐13/00 Page 8 of 17
PROCEDURE DYE PENETRANT TESTING PROCEDURE

9.2. ASME AWS D1.1

The acceptance criteria are evaluated in accordance with the attached table here below for visual inspection:

This document is the property of BECA Libya; no part of it shall be reproduced or transmitted without prior written BECA Libya’s authorization.
PCI‐PR‐13/00 Page 9 of 17
PROCEDURE DYE PENETRANT TESTING PROCEDURE

APPENDIX 1

This document is the property of BECA Libya; no part of it shall be reproduced or transmitted without prior written BECA Libya’s authorization.
PCI‐PR‐13/00 Page 10 of 17
PROCEDURE DYE PENETRANT TESTING PROCEDURE

APPENDIX 2: CONSUMABLE MATERIALS DATA SHEETS

This document is the property of BECA Libya; no part of it shall be reproduced or transmitted without prior written BECA Libya’s authorization.
PCI‐PR‐13/00 Page 11 of 17
PROCEDURE DYE PENETRANT TESTING PROCEDURE

This document is the property of BECA Libya; no part of it shall be reproduced or transmitted without prior written BECA Libya’s authorization.
PCI‐PR‐13/00 Page 12 of 17
PROCEDURE DYE PENETRANT TESTING PROCEDURE

This document is the property of BECA Libya; no part of it shall be reproduced or transmitted without prior written BECA Libya’s authorization.
PCI‐PR‐13/00 Page 13 of 17
PROCEDURE DYE PENETRANT TESTING PROCEDURE

This document is the property of BECA Libya; no part of it shall be reproduced or transmitted without prior written BECA Libya’s authorization.
PCI‐PR‐13/00 Page 14 of 17
PROCEDURE DYE PENETRANT TESTING PROCEDURE

This document is the property of BECA Libya; no part of it shall be reproduced or transmitted without prior written BECA Libya’s authorization.
PCI‐PR‐13/00 Page 15 of 17
PROCEDURE DYE PENETRANT TESTING PROCEDURE

This document is the property of BECA Libya; no part of it shall be reproduced or transmitted without prior written BECA Libya’s authorization.
PCI‐PR‐13/00 Page 16 of 17
PROCEDURE DYE PENETRANT TESTING PROCEDURE

This document is the property of BECA Libya; no part of it shall be reproduced or transmitted without prior written BECA Libya’s authorization.
PCI‐PR‐13/00 Page 17 of 17
CONNECTION OF FIVE WELLS AT THE BD 1 PLATFORM DOC N°: PR-QB-012/13
PIPING WORK PROCEDURE REV N°:00
Sheet : 2 of 11

SUMMARY

1.Scope…………………………………………………………………………………………………………………..3
2. Reference Documentation…………………………………………………………………………………………….3
3. Spool identification……………………………….…………………………………………………………………..3
4. Control of materials………………………………………………...….………………………….…………………..3
5. welding ……………………………………………………………………………………….………………..……..4
6. Post Weld Heat Treatment (PWHT)……………………………………...…………………………………………..9
7. Inspection and Examination……………………….………………………………………….………………………9
8. Pickling and Passivation………………………..…………………………………………………..…..……………10
9.Hydro testing ……………………………………………………………………………………………………..….10
10.Records……………………………………………………………………………………………………….…….10
11. Delivery and transportation …………………..……………………………………………………………………10

Attachments :
¾ Appendix 2
¾ Appendix 3
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Sheet : 3 of 11

1. SCOPE
This Specification defines the minimum requirements for field and shop welding for piping

2. REFERENCE DOCUMENTATION

¾ ASME B31.3 Chemical Plant and Petroleum Refinery Piping

¾ ASME IX
¾ TOTAL FINA ELF Specification GS PVV 614

3. SPOOL IDENTIFICATION

A number, consisting of the isometric number plus a spool piece number, shall identify each
pipe spool. Piece numbers shall be shown on the isometric drawings.
Location of field welds between shop fabricated spool pieces shall be shown on isometric
drawings.

4. Control of Materials
The control of materials is manage by the procedure “Material receipt, storage and issue”
This procedure describes :

¾ Method of controls on material receipt.

¾ Handling, segregation and storage.
¾ File or stock card control system.
¾ Issue of materials.
¾ Transfer of identification markings on piping materials.
¾ Method of determining and reporting material shortages.
Piping materials that can not be identified by identification markings shall be guaranteed and placed
in a storage area separate from acceptable material with sufficient safeguards to preclude them being
used.

PRECAUTIONS FORDUPLEX MATERIAL

All duplex materials should be handled and stored under conditions which prevent
contamination from ferrous and non ferrous alloys
Use stainless steel, wood, plastic or other non metallic materials as protective covers with
storage racking, forklift truck arms, overhead crane slings etc.
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Sheet : 4 of 11

5. Welding

5.1. Preparation for welding

The preparation of edges to be welded shall be made mechanically by sawing, machining grinding
or by oxyacetylene cutting for carbon steel. In the latter case, all grooves and irregularities and all
oxidation shall be ground or filed off.
For stainless steel it should be done mechanically by sawing, machining, grinding, or by plasma arc.
Flame cutting is not permitted.
The edge preparation for butt joints shall be as indicated in the WPS (according to the pipe
thickness).
The preparation of branch connections and reinforcing pads shall be as per ASME B31.3 and shall
ensure full penetration. Half couplings shall be beveled and fitted according to the surface of the pipe
on which they are to be welded
Only approved gas heating torches shall be used for preheating. Gas cutting torches shall not be used
for preheating.

5.2. CLEANING

The edges to be welded shall be properly cleaned. In particular, any oil, grease, paint and bitumen
shall be removed by flame.
Rust, oxide, earth, sand and any other material, which could be detrimental to the weld, shall be
removed by means of a wire brush and/or by grinding.

5.3. Fit-up, Alignment and Spacing

Components to be welded shall be aligned, spaced and fitted up to hold the edges, during welding, at
a proper distance to obtain full root penetration.
The root opening shall range from 2 to 4 mm for SMAW process, and 1.5 to 3 mm for GTAW process.
Any misalignment between the edges to be welded shall not exceed 1.5mm, and care shall be taken
to distribute it along the circumference.
Should the misalignment be over 1.5mm, the end of the pipe with the smaller inside diameter shall be
internally machined or ground, to reduce the misalignment to the prescribed value.
However, the after machining, the wall thickness shall be no lower the minimum allowed.
The machined area shall be tapered with a slope not greater than 1:3.
For socket welds the correct pipe engagement, and socket to engage pipe gap of 1.6mm minimum
shall be maintained.
On completion of tack welding all joint shall be visually inspected to ensure the correct alignment
and fit-up for welding.
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5.4. Welding Consumables

Electrodes, wires and fluxes shall conform to the for the various materials, and shall be in accordance
with approved welding Procedure Specification ( WPS)
All welding consumables shall be supplied with manufactures AWS certification which refers to each
lot/batch. The certification shall be traceable to the purchase order(s) and delivery note(s).
The certification for alloy materials shall be specific to each batch / lot purchased.
Electrodes should be supplied in hermitically sealed boxes or tins, and as a minimum shall be stored in
accordance with the manufacturers recommendations.
Each box or container of filler material shall be marked by the manufacturer with the same
indications as the lot quoted on certificates.
Electrodes and fluxes shall be perfectly dry when used. for this purpose they shall be dried in a
Suitable heating oven as per Manufacturer recommendations. Electrodes showing treaces of oxidation or
degraded coating shall not be used.
Electrodes and fluxes after they have been dried shall be kept in holding oven at a temperature as
recommends by the manufacturer.
Low Hydrogen and alloy electrodes shall be totally segregated at all times, and shall be held in separate
holding ovens.
Welders using low hydrogen, low alloy or alloy hydrogen controlled electrodes shall have at their
disposal a portable heating container (oven) from which they can draw each time the electrode to be
used on work one by one. Different grades of electrodes shall not be held in the same welder portable
oven. The heating container shall be capable to maintain a temperature of at least 70°C. The above
applies also for tack and temporary welds.
At the end of the work shift, the low hydrogen electrodes, which have not been utilised, shall be placed
on the draying oven –overnight at temperature stated by manufacturer instruction.
Electrode can only be re-dried twice
Electrode which have been left outdoors in bad weather , shall be destroyed to ensure they are not used
Electrode and fluxes contaminated with oil , grease or paint must not be used

Welding filler wires, shall be properly cleaned from any rust , oil , grease paint or any other matter
which could result detrimental to welding before welding
The store entry and issuing control of filler materials will be according to the ‘’material receipt’’ ,
storage and issue procedure ‘’ PR-Q-0027
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Sheet : 6 of 11

5.5. Welding
The welding processes to be used shall conform for each material to the relevant Welding Procedure
Specification (WPS)
Shielding and backing gases employed in welding shall have a nominal composition and purity as per
the WPS.
All welding machines shall have current calibration stickers attached to each machine, each machine
shall be including in a list of calibrated equipment.
In the case of rain, wind, etc. (particularly if sand or dust is present), a proper protection shall be
provided for the parts to be welded and for the welder, so as to ensure correct performance of the work.
Otherwise, no welding will be allowed.
Fabrication and welding of carbon steel, and alloy materials shall be segregated at all times.
Fabrication and welding of alloys shall be done in a segregated ‘Clean’ area.
Hand tools such as grinding wheels, files, brushes, etc used on carbon steel shall not be used on alloys.
Only suitable grinding discs and/or stainless steel brushes shall be used on alloys.
Should the edges to be welded be wet, dew, etc, welding can be performed only after drying the joint
by heat torch flame or other approved heating device.
IN the case of low ambient temperature below 10°.C (or 80°.C if the base material is over 25.4mm
thick), preheating will be required, according to the WPS.
The above preheating shall be performed also for tack welding, fit-up welding, and temporary welds.
Preheating requirements for the different materials are indicated for each material in the relevant
applicable WPS.
Preheating, whenever required, shall affect a width at least six times the pipe thickness across the joint
and, anyway, not less than 100 mm.
Preheating temperature shall be maintained on the whole joint, throughout the whole time of the welding
cycle.
It is forbidden to allow the joint to cool down to ambient temperature, before completion of welding to a
minimum of 1/3 of the adjacent pipe wall thickness.
Preheating can be performed by means of electric resistance, induction heaters, propane heating torches,
or gas burners.
The temperature shall be checked by temperature indicating crayons, or an equivalent method. Each
welder performing welds for which preheating is required, shall have the equipment available for heating
and for temperature checking.
The root pass of butt joints and branch connections shall be such as to ensure full and regular
penetration.
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Sheet : 7 of 11

Any precaution likely to avoid root undercuts, internal concavities and defective restarts hall be taken.
Once the welding has been started and until the joint has been completed, car shall be taken to avoid
displacements, shocks, vibrations or stresses, which could damage the weld.
The arc striking shall be done within the weld bevel, arc striking outside the weld bevel is not allowed (a
suitable plate may be used for this purpose).
On completion of the root pass, any visible defect or any bead irregularity, which might be detrimental to
the next pass, shall be ground off.
The welder who performs only the root pass on butt joints, shall note his symbol on the pipe, utilising a
suitable paint marker, before starting the welding (except when a different identification system is required
for each material by the section of this Specification for various materials or is required by Company).
The filling passes of joint shall normally be carried out immediately after completion of the root pass,
unless otherwise allowed for each material by the WPS.
The arc shall not be started by striking on the pipe wall, outside the bevel (a suitable plate may be used for
this purpose).
On completion of welding, the joint shall be cleaned from slag and metal spattering. Any defects on the
piping component, due to welding and fit-up operations, shall be rectified.
For socket welds and for slip-on flanges at least two passes shall be performed.
Each qualified WPS shall pass a welding test in accordance with ASME Section IX.
Following
Qualification each welder shall be issued a unique welder ID that shall be used to mark each weld made by
that welder using suitable paint marker.
PRECAUTIONS FOR DUPLEX MATERIAL
Pipes and fittings shall be inspected after deliver on site.
Correlation between marking on materials and materials certificates shall be checked by the Fabricator,
prior fabrication.
Contact between stainless steel and carbon steel is prohibited.
The workshop which shall be clean and free from oil and grease, shall be dedicated for fabrication of
stainless steel only. The workshop shall be sufficiently draught free to ensure adequate gas shielding. A
reception workshop certificate shall be filled-in before the start of fabrication and shall be periodically
reviewed to follow the fabrication quality. A form of document is proposed in Appendix 2.
All the tools, except machining tools, shall not have been used on either carbon steel or any other grade of
stainless steel.
The following precautions shall be implemented.
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Sheet : 8 of 11

¾ Grinding disks shall be free from iron and carbon

¾ Brush shall be stainless steel
¾ Earth connection of welding and cutting equipment shall be stainless steel
¾ Cutting shall be carried out only by plasma
In case of condensation on materials, humidity shall be eliminated by using hot air blowers and/or by
controlled induction heating. To prevent any oxidation the use of air/gas torch is prohibited.
Oil, moisture, rust, scale, paint or other foreign matter shall be removed from the weld surface and at least
50 mm of adjacent base metal prior welding.
Contamination of surface, weld bevel and surrounding areas with low melting point metals such as copper,
zinc, etc, are not acceptable.
The pipe bore and outer surface shall be thoroughly cleaned by wire brushing using a stainless steel wire
brush followed by de-greasing with solvent free from chloride.
Paint and markers containing zinc or chloride are prohibited.
Stringer beads shall be used. Minor arc oscillation to ensure side wall fusion is permitted.
Correction of deflexion by flame straightening is prohibited.
Grinding of all start/stop is required.
The bevels shall be prepared by machining. But a preparation by automatic plasma cutting is acceptable. The
heat affected zone shall be removed by grinding.
The pipe bore and outer surface shall be cleaned by suitable stainless steel grinding discs and wire brush
followed degreasing with solvent free from chloride.
Only suitable stainless steel grinding discs and/or brushes shall be used
Grinding of all start/stop is required
All slag, Knots of filler metal and similar surface defects shall be removed with a power brush before
depositing the next pass.
Surfaces for welding shall be cleaned of all rust or other materials that may be detrimental to the finish
welding.
Anything which results in the weld metal or HAZ being overheated or heated for prolonged periods, e.g. the
welder pausing or weaving, slow welding speed, welding without continuous filler addition, excessive slop
up/down time for craters elimination, excessive inter pass temperature, will affect and reduce corrosion
properties and shall be avoid.
Before welding, bevels and adjacent inner and outer surfaces and TIG wires shall be cleaned with acetone
and tags without plush.
Tack welding
Shall be completely eliminated by grinding before root pass finishing.
Welding process
The following welding processes are approved for use:
¾ Shield Metal Arc Welding (SMAW)
¾ Manual and automatic Gas Tungsten Arc Welding (GTAW)
¾ Automatic Submerged Arc Welding (SAW).
Welding without the addition of filler metal, except for tack welding shall not be carried out under any
circumstances.
Whichever the welding process used for filling the two first passes shall not be carried out using the GTAW
process.
All manual GTAW shall use a high frequency start and a post gas flow for the torch.
Whenever the welder stops welding, the welding current shall be gradually decreased by use of the remote
current control. The torch shall be held in position close to the weld pool until the gas shielding post-purge
flow is completed to prevent oxidation.
Permanent backing material is not allowed.
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Sheet : 9 of 11

Preheat
Preheat is not required, however the pipe wall temperature shall be such that the pipe is free from
condensation.
Inter pass temperature
Maximum inter pass temperature as recorded on the PQR and WPS shall be considered as an essential
variable. In no case shall the inter pass temperature be greater that 150°C and measured at the point of the
each restart welding.
The inter pass temperature shall be monitored to confirm compliance with the limit established by the
PQR.

Heat input
Welding with low heat input is preferable (less than 1.2 KJ/mm). In case of the root pass deposited with
a heat input more than 1.2 KJ/mm, this first pass shall be followed by a second pass with low heat input
approx of 1.0 KJ/mm.
For production weld, the welding parameters shall be monitored in order to confirm compliance with the
heat input required by the WPS.

Weld monitoring
The welding of duplex materials shall be monitored by a Quality Control representative on a regular basis
as follows:
¾ The first production weld of each welder shall have the root and hot passes monitored and periodically
the welding process filling
¾ Reference shall be made to the relevant weld procedure, and the check list in appendix 3 for weld
monitoring of all materials.
¾ Measuring equipment used for weld monitoring shall be calibrated.
¾ Monitoring check list shall be used to record the findings of all weld monitoring it is mandatory that
actual values are recorded.
¾ Whilst the monitoring of welding is being carried out particular attention must be paid to the
cleanliness of weld preps and consumables, content of oxygen back purge , all pass temperatures
measured by Digital Contact thermometer
Welders found to be working out of the parameters of the weld procedure or unable to maintain the
required heat input values shall stop welding immediately and report.
Immediate corrective action shall be taken

6. Post Weld Heat Treatment (PWHT)

NOT APPLICABLE

7. Inspection and Examination

Inspection and examination shall be carried out in accordance with ASME B31.3, Project Specification
GSPVV614 and approved NDE procedures.
Any defect ascertained by the examination, and judged unacceptable, shall be removed according to
WPS.
If cutting of joint is required, the weld including the heat affected zone shall be completely removed and
the edges shall be beveled again. After the new weld has carried out, all the examination provided for the
joint shall be repeated.
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Sheet : 10 of 11

8. PICKLING and Passivatin :

Any ground surface, external weld surface and adjacent base metal shall be pickled and passivated
immediately after grinding or welding, according to procedure.

9. Hydro testing
Fabricated pipe work shall be pressure tested hydrostatically in accordance with ASME B31.1, project
specification GPVV 614 and PR-PN-0003 ‘‘ Piping hydro testing procedure’’
Hydrostatic test shall be performed with water containing less than 50 ppm ( 50mg/l) of chlorides and less
than 2 ppm ( 2mg/l)
10. Records
SCIN Shall prepare the drawings necessary to identify the location of the welds on which radiographic
examinations or post weld heat treatment have been carried out.
The recording of the above mentioned welds shall be made daily, and the client will be entitled to check it.

The following records, fully identified with the specified material or part of the piping represented, must
be available for reference or examination by the client Inspector.
Upon completion, they must be collated, indexed and bound, and forwarded to the client.

¾ Radiographic films.
¾ Results of any other supplemental types of examination test or analysis specified.
¾ Welding procedure specification ( WPS) and their procedure qualification records (PQR)
¾ Operators welding qualification test results
¾ Fabrication drawings
¾ Welding book
¾ Identification on isometric drawing of materials, welds and welders, and NDE
¾ Quality plan and /or Inspection and test Plans
¾ Non-Conform Reports
¾ Manufacturing and inspection procedure Specification
¾ Reception workshop certificate
¾ Materials certificates ( base metal and consumables)
¾ Monitoring check list
¾ Reports of Non-destructive Examination
Hydraulic test report

11. Delivery and Transportation:

Immediately after cleaning and inspection , fabricated piping spools shall be suitably protected for
transportation as follow:
¾ Flange face, machined surfaces and thread shall be cleaned of all mill scale, rust , etc,
¾ Small branches and small header attachments shall be adequately braced or otherwise protected to
prevent damage during handling, transportation and storage.
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Sheet : 11 of 11

¾ Threaded couplings and other internally threaded connections shall be closed and protected by wrapping with
plastic tape or plastic caps.
¾ Threaded nipples and other externally threaded connections shall be closed and protected by wrapping with
plastic tape or plastic caps.
¾ Flange face shall be protected with securely fastened plastic or wooden covers.
¾ Ring type joint flanges shall have the groove packed with grease prior to attaching flange protective covers.
Socket weld ends shall be protected using plastic plugs.
All small loose pieces shall be boxed for protection during transportation
Fabricated pipe spools shall be adequately blocked, strapped, or otherwise held in position during transportation and
shall be further separated as may be necessary to prevent damage.
Spools shall be handled using nylon straps. Chains shall not be used.
All transportation of fabricated pipe spools shall include a packing list with a complete list of the Spools.
APPENDIX
X 2 RECEPT
TION WOR
RKSHOP CE
ERTIFICAT
TE
Appendix 3 Monitorin
ng Check List
CHAPTER 5 :

Pickling and Passivation Procedure

CHAPTER 5 :

Pickling and Passivation Procedure

Contractor : Project : Company :
CONNECTION OF FIVE WELLS AT THE BD 1
PLATFORM
CONTRACT N°: SO -24636 BD1 – AL-JURF
FIELD

DOC N°: PR-QB-013/13 CLIENT DOC N°: REV:00 Sheet : 1of 3

SCIN/PR/007
Pickling and Passivation Procedure

Pickling & Passivation

Procedure

00 For Construction A. THABET N. AYADI N. AYADI

Rev. Designation Name Visa Name Visa Name Visa Date
Issuer Checker Approver
CONNECTION OF FIVE WELLS AT THE BD 1 PLATFORM DOC N°: PR-QB-013/13
Pickling and Passivation Procedure REV N°:00

Sheet : 2 of 3

SUMMARY
1.Scope…………………………………………………………………..………………………………………………..3
2. Reference Documentation…………………………………………….……………………………………………….3
3. Pickling & Passivation………………………………………………………………..………………………………..3
3.1. Product char…………………………………………………………………………………………………………..3
3.2. Application instructions …………………………………………………………….………………………………..3
4. Safety uses & handling …………………………………………………………………………….…………………..3

Attachments :
DATA SHEET OF ANTOX 71
CONNECTION OF FIVE WELLS AT THE BD 1 PLATFORM DOC N°: PR-QB-013/13
Pickling and Passivation Procedure REV N°:00

Sheet : 3 of 3

1.Scope
To obtain maximum corrosion resistance the duplex surface should be perfectly clean, not contaminated
and without surface defects and imperfections. Welding and processing of duplex influence the
composition of the surface and weaken the corrosion resistance of the metal. To fully restore the corrosion
resistance of duplex steel, a chemical surface treatment (pickling and passivation) is necessary.
Mechanical techniques such as polishing, grinding and shotpeening do not restore the resistance to
localized attack up to the level of the base material.

2. Reference Documentation
¾ ASTM A 380 Standard practice for cleaning , descaling and passivation of stainless steel parts,
equipment and system
¾ TOTAL FINA ELF Specification GS PVV 614

3. Pickling & Passivation

3.1. Product characteristics

The chemical cleaning is complete, total & nearly fume-less Confirms to ASTM A380
These products are completely free From CHLORIDES.
The use of these products is extremely safe for workmen and the operators.
The chemicals contain anti fuming agents, wetting agents, surfactants & corrosion inhibitors.
The treatment removes built in corrosion spots, welding burn, black stains on the weld-joints.
The treatment leaves a uniform, bright, shinning & smooth surface, with added corrosion resistance.
The chemical and physical properties of the metal remain unchanged.
Minimum wire brushing is required on applying of the cleaner.

3.2 Application instructions

It is recommended that the component/ Surface area to be pickled & passivated shall be cleaned by using
a solution of degreaser. This treatment will not only offer excellent results of pickling but also increases
the shinning on steel.
After the general degreasing, cleaning and removal of the organic and metallic residues a layer of
chemicals may be applied by Paint Brush, Nylon Brush, after 15 to 60 mn (reaction time) wash carefully
with water.
Clean the Brush after use
Wash the cleaning equipment with water.
N.B: mixing of chemicals shall be made only by wooden or Nylon sticks ( do not use metallic stick)
4.Safety uses & handling
Passivation should only be performed by experienced technicians familiar with the potential hazards
associated to this practice.
Safety practice ( in accordance with product MSDS) must be fully understood when handling passivation
chemicals
Operators must use all the protective gear, face-shield, goggles, gloves and rubber aprons etc. While
using & handling of these chemicals.
Contracttor : PROJEECT: Company:
CONN
NECTION
N OF FIVEE WELLS AT
A THE B
BD 1
PLATFO ORM
MABROUK OIL
C
CONTRACT N°:
N SO – 246336 BD1 – AL‐‐JURF FIELD
OPERATTION
DOC N°:PR‐QB
B‐015/13 CLIENT DOC
D N° : SCI N/PR/011 REV:00 SHEET: 1 OFF 6

PPIPING DATA BOOK

PIPIN
NG DATA
A BOOK
K

00
0 Forr approval A. THABET N. AYADI N. AYA
ADI 17//01/13

Name Visa Name Visa Nam

me visa Datte

REV. Deesignation
Isssuer Checker
C approver
CONNECT ION OF FIVE WELLS AT THE BD 1 PLATFORM DOC N°: PR‐QB‐015/13
PIPING DATA BOOK REV N°:00
Sheet : 2 of 6

SUMMARY

1. Scope……………………………………………………………………………….…………………………………………………………………………………….3
2. Reference Documentation …………………………………………………….………………………………………………………………………………3
3. Summary of WPS …………………………………………………………….…………………………………………………………………………………….4
4. List of PQR …………………………………………………………………………………………………………………………………………………………….5
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PIPING DATA BOOK REV N°:00

Sheet : 3 of 6
SUMMARY
1. Scope

This specification applies to all duplex stainless steel piping fabrication including prefabrication ,
welding, site and field installation of tubes, fitting , flanges and other equipment installed on the
piping system ( valves etc,)

2. Reference Documentation and standards

¾ ASME B 31.3 Chemical Plant and Petrolum Refinery Piping

¾ ASME IX
¾ TOTAL FINA ELF Specification GS PVV 614
DOC N°: PR‐QB‐015/13
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PIPING DATA BOOK
SHEET: 4 OF 6

3. Summary of WPS used

WPS N° Rev Bevel Type Pos Preheat Interpass Description & range of Welding Process Qualified Thickness Qualification PQR
Temp°C Temp°C application range Diam range
Full penetration groove 4.7to 21.94 mm for groove
S/M/01/13 00 ½ V-V & Fillet weld All 20 Max 150 GTAW/SMAW ALL 001/RB004
and Fillet weld and all for fillet weld
4.7to 21.94 mm for groove
S/M/02/13 00 Full Repair All 20 Max 150 Full Repair GTAW/SMAW ALL 001/RB004
and all for fillet weld
4.7to 21.94 mm for groove 001/RB0040 &
S/M//03/13 00 Cap Repair All 20 Max 150 Cap Repair SMAW ALL
and all for fillet weld 003/RB004
4.7to 21.94 mm for groove 001/RB0040 &
S/M/04/13 00 Partial Repair All 20 Max 150 Partial Repair SMAW ALL
and all for fillet weld 004/RB004
4.7to 21.94 mm for groove 001/RB0040 &
S/M/05/13 00 Weldolet All 20 Max 150 Weldolet GTAW/SMAW ALL
and all for fillet weld 005/RB004
4.7to 21.94 mm for groove
S/M/06/13 00 Tack weld All 20 Max 150 Tack welding GTAW ALL 001/RB004
and all for fillet weld
DOC N°: PR‐QB‐015/13
CONNECT ION OF FIVE WELLS AT THE BD 1 PLATFORM REV:00
PIPING DATA BOOK SHEET:5 OF 6

4. List of PQR

N° Groove Backing Filler Metal Wire Electrodes Pos PWHT Re

Type P N° Gr N° D Thick F A SFA AWS TyPE Diam Type Diam

mm N° N° N° N° mm mm
ER
2209/ BOHLER
5.9 THERMANIT
S/M/01/13 10 H 1 6’’ 10,97 V Argon 6/5 E 1,6 FOX CN 2,4 6G NA
/5.4 22/09
UNS S 2209- 22/9 N
31803 17
E
S/M/03/13 UNS S 10 H 1 6’’ 10,97 V NA 5 5.4 2209- NA 2,4 6G NA
31803 17
E
S/M/04/13 UNS S 10 H 1 6’’ 10,97 V Na 5 5.4 2209- NA 2,4 6G NA
31803 17
UNS S ER
31803 2209/
5.9 THERMANIT
S/M/05/13 et 10 H 1 6’’ 10,97 ½V Argon 6/5 E 1,6 2,4 6G NA
/5.4 22/09
182Gr. 2209-
F51 17
CONNECTION OF FIVE WELLS AT THE BD 1 PLATFORM DOC N°: PR‐QB‐015/13
Rev N°: 00

SHEET: 6 of 6

GENERAL NOTES :

¾ For specific welding requirements refer to Project Specification GS PVV 614

¾ Socket Welds – A minimum 1.5 mm gap shall be maintained on all socket joints in
accordance with ASME B31.3 Fig.328.5.2C. A minimum of two weld layers are mandatory.

¾ Alignment of girth butt welds – were ends of piping components to be joined by girth butt
welds have international misalignment exceeding 1.6mm, the inside diameters of the
components shall be transitioned so that internal surface are within 1.6mm

¾ Branch Connection Fit-Ups – Shall be inspected after tacking and on completion of root run.

¾ Welder’s Symbols- Each qualified welder and welding operator shall be assigned a unique
identification symbol. Each weld shall be marked with the identification symbol of the
welder or welding operator. in lieu of marking the welds, appropriate records shall be field

¾ Temporary Coating – Substances (e.g, coating to prevent adhesion of weld spatter)

containing chlorine or which will decompose to hydrogen chloride shall not be applied to any
material of construction. Substance containing sulfur (e.g lubricants to aid machining) shall
not be applied to duplex.

¾ The Inter pass temperature for duplex Stainless Steel shall not exceed 150°C.
Chapter 8:

WPS & PQR for Duplex Steel

CONNECTION OF FIVE WELLS AT THE CPTL BD 1 PLATFORM Ref. : WPS N° S/M/ 01 / 13
WELDING PROCEDURE SPECIFICATION FOR 6" BUT TO BUTT AND FILLET WELD Rev. : 00
JOINT DUPLEX STAINLESS STEEL page: 1/2
Supporting PQR N° : 01/RB004 Date : 12/01/2013 Code(s) reference: ASME IX / B31-3 Client Spec : GS PVV 614
QMOS Support N°: Date: Code(s) de référence: Client Spec :
Welding process: a) GTAW b) SMAW c) /
Procédé de soudage:
Type: (Manual; Automatic, semi-auto.) a) Manual b) Manual c) /

JOINT ( QW-402)
Joint design/Type de joint Butt joint α(°) F(mm) R(mm) T1
Retainers:No ±0,5 ±0,5 (see Thick.
Backing / Support à l'envers Yes / Oui X No / Non 60°-70° 1.5 2,5
range below)
Materiau du support/Backing material N.A
Metal N.A
Non matallic/Non métallique N.A Autre / Other N.A 6 8 7
MATERIAUX DE BASE / BASE METALS (QW-403)
P N° 10H To 10H
Group N° 1 To 1
OR/OU Weld Pass number : 08 PASS
Specification,type & grade T1
ASTM A 790 TO A790 and 182 Gr.F51 ; α(°) F(mm) R(mm)
Retainers:No (see Thick.
UNS S31803 45+5° 1.5±0,5 2,5±0,5
range below)
OR/OU
Chem Analysis and Mech Prop
N.A
Anal. Chim.et Prop. Mécanique

Thickness range T(mm) 4,76 to 21,94 mm for groove and all for
fillet weld
Domaine des épaisseurs T(mm)

outside diameter range d(mm)

All
Domaine des diamètresoutside diameter range
Weld Pass number : According to thickness
Other: N.A
Autre :

FILLER METAL / METAL D'APPORT (QW-404) (a) (b) (c)

SFA Specification / AWS Classification SFA 5.9/ ER 2209 SFA 5.4 / E2209-17

F No. 6 5
A No. 8 8
Size of Filler Metal (mm)
1,6 2,5
Diamètre du Métal d'apport(mm)
Weld metal thickness range(mm) Rainure / Groove 3 8
Epaisseur du métal soudé Angle / Fillet All All
Electrode-Flux / Couple fil-flux (Class) N.A N.A
Filler materials trade name / Nom commercial metal d'apport THERMANIT 22/09/ BOHLER FOX CN 22/9 N
Manufacturer / Fabricant Bohler Thyssen
Other / Autre: -
CARACTERISTIQUES ELECTRIQUES / ELECTRICAL CARACTERISTICS

Process Current Polarity Travel speed

Layer N°: AWS Diam. Amp. Volts Remarks
Procédé Courant/Polarité Vitesse d'avance
Passe N° Class. (mm) (A) (V) Remarques
(mm/min)

Root ( first pass) GTAW ER2209 1,6 DCSP 80 - 90 10 - 12 65 - 70 Up hill for vertical
Root
GTAW ER2209 1,6 DCSP 80 - 90 10 - 12 90 - 100 Up hill for vertical
( second pass)
Filler SMAW E 2209-17 2,5 DCRP 55 - 60 20 - 25 90 - 95 Up hill for vertical

Cap SMAW E 2209-17 2,5 DCRP 55 - 60 20 - 25 100 - 130 Up hill for vertical

Autre * DC : Direct Current

Other - SP : Straight Polarity (electrode -)
- RP : Reverse Polarity (electrode +)
CONNECTION OF FIVE WELLS AT THE CPTL BD 1 PLATFORM Ref. : WPS N° S/M/02/2013
WELDING PROCEDURE SPECIFICATION FOR FULL PENETRATION REPAIR WELD Rev. : 00
JOINT DUPLEX STAINLESS STEEL page: 1/2
Supporting PQR N° : 01/RB004 Date : 12/01/2013 Code(s) reference: ASME IX / B31-3 Client Spec : GS PVV 614
QMOS Support N°: Date: Code(s) de référence: Client Spec :
Welding process: a) GTAW b) SMAW c) /
Procédé de soudage:
Type: (Manual; Automatic, semi-auto.) a) Manual b) Manual c) /

JOINT ( QW-402)
Joint design/Type de joint Butt joint α(°) F(mm) R(mm) T1
Retainers:No ±0,5 ±0,5 (see Thick.
Backing / Support à l'envers Yes / Oui X No / Non 60°-70° 1.5 2,5
range below)
Materiau du support/Backing material N.A
Metal N.A
Non matallic/Non métallique N.A Autre / Other N.A
MATERIAUX DE BASE / BASE METALS (QW-403)
P N° 10H To 10H
Group N° 1 To 1
OR/OU
Specification,type & grade
ASTM A 790 TO A790 and 182 Gr.F51 ;
UNS S31803

OR/OU
Chem Analysis and Mech Prop 6 8 7
N.A
Anal. Chim.et Prop. Mécanique

Thickness range T(mm) 4,76 to 21,94 mm for groove and all for
fillet weld
Domaine des épaisseurs T(mm) Weld pass number : 08 pass
outside diameter range d(mm)
All
Domaine des diamètresoutside diameter range
Other: N.A
Autre :

FILLER METAL / METAL D'APPORT (QW-404) (a) (b) (c)

SFA Specification / AWS Classification SFA 5.9/ ER 2209 SFA 5.4 / E2209-17

Layer N°: Process Current Polarity Travel speed

AWS Diam. Amp. Volts Remarks
Passe N° Procédé Courant/Polarité Vitesse d'avance
Class. (mm) (A) (V) Remarques
(mm/min)

Root ( first pass) GTAW ER2209 1,6 DCSP 80 - 90 10 - 12 65 - 70 Up hill for vertical
Root ( secong
GTAW ER2209 1,6 DCSP 80 - 90 10 - 12 90 - 100 Up hill for vertical
pass)
Filler SMAW E 2209-17 2,5 DCRP 55 - 60 20 - 25 90 - 95 Up hill for vertical
Cap SMAW E 2209-17 2,5 DCRP 55 - 60 20 - 25 100 - 130 Up hill for vertical

Autre * DC : Direct Current

Other - SP : Straight Polarity (electrode -)
- RP : Reverse Polarity (electrode +)
CONNECTION OF FIVE WELLS AT THE CPTL BD 1 PLATFORM Ref. : WPS N° S/M/03/2013

WELDING PROCEDURE SPECIFICATION FOR CAP REPAIR WELD JOINT Rev. : 00

DUPLEX STAINLESS STEEL page: 1/2

Supporting PQR N° : 01/RB004 and

Date : 12/01/2013 Code(s) reference: ASME IX / B31-3 Client Spec : GS PVV 614
03/RB004
QMOS Support N°: Date: Code(s) de référence: Client Spec :
Welding process: a) SMAW b) / c) /
Procédé de soudage:
Type: (Manual; Automatic, semi-auto.) a) Manual b) / c) /

JOINT ( QW-402)
Joint design/Type de joint Butt joint α(°) F(mm) R(mm) T1
Retainers:No ±0,5 ±0,5 (see Thick.
Backing / Support à l'envers Yes / Oui X No / Non 60°-70° 1.5 2,5
range below)
Materiau du support/Backing material N.A
Metal N.A
Non matallic/Non métallique N.A Autre / Other N.A
MATERIAUX DE BASE / BASE METALS (QW-403)
P N° 10H To 10H
Group N° 1 To 1
OR/OU
Specification,type & grade
ASTM A 790 TO A790 and 182 Gr.F51 ;
UNS S31803

OR/OU
Chem Analysis and Mech Prop
N.A
Anal. Chim.et Prop. Mécanique

Thickness range T(mm) 4,76 to 21,94 mm for groove and all for fillet
weld
Domaine des épaisseurs T(mm)

outside diameter range d(mm)

All Weld pass number : 03 pass
Domaine des diamètresoutside diameter range
Other: N.A
Autre :

FILLER METAL / METAL D'APPORT (QW-404) (a) (b) (c)

SFA Specification / AWS Classification SFA 5.4 / E2209-17

F No. 5
A No. 8
Size of Filler Metal (mm)
2,5
Diamètre du Métal d'apport(mm)
Weld metal thickness range(mm) Rainure / Groove 8
Epaisseur du métal soudé Angle / Fillet All
Electrode-Flux / Couple fil-flux (Class) N.A
Filler materials trade name / Nom commercial metal d'apport THERMANIT 22/09/ BOHLER FOX CN 22/9 N
Manufacturer / Fabricant Bohler Thyssen
Other / Autre: -
CARACTERISTIQUES ELECTRIQUES / ELECTRICAL CARACTERISTICS

Layer N°: Process Current Polarity Travel speed

AWS Diam. Amp. Volts Remarks
Passe N° Procédé Courant/Polarité Vitesse d'avance
Class. (mm) (A) (V) Remarques
(mm/min)

Cap SMAW E 2209-17 2,5 DCRP 55 - 60 20 - 25 100 - 140 Up hill for vertical

Autre * DC : Direct Current

Other - SP : Straight Polarity (electrode -)
- RP : Reverse Polarity (electrode +)
CONNECTION OF FIVE WELLS AT THE CPTL BD 1 PLATFORM Ref. : WPS N° S/M/04/2013 / RB004
WELDING PROCEDURE SPECIFICATION FOR PARTIAL REPAIR WELD JOINT Rev. : 00
DUPLEX STAINLESS STEEL page: 1/2
Supporting PQR N° : 01/RB004 and
Date : 12/01/2013 Code(s) reference: ASME IX / B31-3 Client Spec : GS PVV 614
04/RB004
QMOS Support N°: Date: Code(s) de référence: Client Spec :
Welding process: a) SMAW b) / c) /
Procédé de soudage:
Type: (Manual; Automatic, semi-auto.) a) Manual b) / c) /

JOINT ( QW-402)
Joint design/Type de joint Butt joint α(°) F(mm) R(mm) T1
Retainers:No ±0,5 ±0,5 (see Thick.
Backing / Support à l'envers Yes / Oui X No / Non 60°-70° 1.5 2,5
range below)
Materiau du support/Backing material N.A
Metal N.A
Non matallic/Non métallique N.A Autre / Other N.A
MATERIAUX DE BASE / BASE METALS (QW-403)
P N° 10H To 10H
Group N° 1 To 1
OR/OU
Specification,type & grade
ASTM A 790 TO A790 and 182 Gr.F51 ;
UNS S31803

OR/OU
Chem Analysis and Mech Prop
N.A
Anal. Chim.et Prop. Mécanique

Thickness range T(mm) 4,76 to 21,94 mm for groove and all for
fillet weld
Domaine des épaisseurs T(mm)

outside diameter range d(mm)

All
Weld pass number : 05 pass
Domaine des diamètresoutside diameter range
Other: N.A
Autre :

FILLER METAL / METAL D'APPORT (QW-404) (a) (b) (c)

SFA Specification / AWS Classification SFA 5.4 / E2209-17

Process Current Polarity Travel speed

Layer N°: AWS Diam. Amp. Volts Remarks
Procédé Courant/Polarité Vitesse d'avance
Passe N° Class. (mm) (A) (V) Remarques
(mm/min)

Filler SMAW E 2209-17 2,5 DCRP 55 - 60 20 - 25 120 - 150 Up hill for vertical
Cap SMAW E 2209-17 2,5 DCRP 55 - 60 20 - 25 110 - 135 Up hill for vertical

Autre * DC : Direct Current

Other - SP : Straight Polarity (electrode -)
- RP : Reverse Polarity (electrode +)
CONNECTION OF FIVE WELLS AT THE CPTL BD 1 PLATFORM Ref. : WPS N° S/M/05/2013

WELDING PROCEDURE SPECIFICATION FOR WELDOLET JOINT Rev. : 00

DUPLEX STAINLESS STEEL page: 1/2
Supporting PQR N° : 01/RB004 and 05
Date : 12/01/2013 Code(s) reference: ASME IX / B31-3 Client Spec : GS PVV 614
/RB004
QMOS Support N°: Date: Code(s) de référence: Client Spec :
Welding process: a) GTAW b) SMAW c) /
Procédé de soudage:
Type: (Manual; Automatic, semi-auto.) a) Manual b) Manual c) /

JOINT ( QW-402)
Joint design/Type de joint Butt joint α(°) F(mm) R(mm) T1
Retainers:No (see Thick.
Backing / Support à l'envers Yes / Oui X No / Non 60°-70° 1.5±0,5 2,5±0,5
range below)
Materiau du support/Backing material N.A
Metal N.A
6 8 7
Non matallic/Non métallique N.A Autre / Other N.A
MATERIAUX DE BASE / BASE METALS (QW-403)
P N° 10H To 10H
Group N° 1 To 1
OR/OU Weld pass number : 08 pass
Specification,type & grade T1
ASTM A 790 TO A790 and 182 Gr.F51 ; α(°) F(mm) R(mm)
Retainers:No (see Thick.
UNS S31803 45+5°
1.5±0,5
2,5±0,5
range below)
OR/OU
Chem Analysis and Mech Prop
N.A
Anal. Chim.et Prop. Mécanique

Thickness range T(mm) 4,76 to 21,94 mm for groove and all for fillet
weld
Domaine des épaisseurs T(mm)

outside diameter range d(mm)

All
Domaine des diamètresoutside diameter range
Weld pass number : According to thickness
Other: N.A
Autre :

FILLER METAL / METAL D'APPORT (QW-404) (a) (b) (c)

SFA Specification / AWS Classification SFA 5.9/ ER 2209 SFA 5.4 / E2209-17

Process Current Polarity Travel speed

Layer N°: AWS Diam. Amp. Volts Remarks
Procédé Courant/Polarité Vitesse d'avance
Passe N° Class. (mm) (A) (V) Remarques
(mm/min)

Autre * DC : Direct Current

Other - SP : Straight Polarity (electrode -)
- RP : Reverse Polarity (electrode +)
CONNECTION OF FIVE WELLS AT THE CPTL BD 1 PLATFORM Ref. : WPS N° S M 06 2013

WELDING PROCEDURE SPECIFICATION FOR TACK WELD JOINT Rev. : 00

DUPLEX STAINLESS STEEL page: 1/2

Supporting PQR N° : 01 / RB 004 Date : 12/01/2013 Code(s) reference: ASME IX / B31-3 Client Spec : GS PVV 614
QMOS Support N°: Date: Code(s) de référence: Client Spec :
Welding process: a) GTAW b) / c) /
Procédé de soudage:
Type: (Manual; Automatic, semi-auto.) a) Manual b) / c) /

JOINT ( QW-402)

Joint design/Type de joint Butt joint T1

α(°) F(mm) R(mm)
Retainers:No
(see Thick.
Backing / Support à l'envers Yes / Oui X No / Non 60°-70° 1.5±0,5 2,5±0,5
range below)

Materiau du support/Backing material N.A

Metal N.A 6 8 7
Non matallic/Non métallique N.A Autre / Other N.A
MATERIAUX DE BASE / BASE METALS (QW-403)
P N° 10H To 10H
Group N° 1 To 1
OR/OU
Specification,type & grade
ASTM A 790 TO A790 and 182 Gr.F51 ;
UNS S31803 BRIDE TACK
OR/OU
Chem Analysis and Mech Prop TACK WELD
N.A
Anal. Chim.et Prop. Mécanique

Thickness range T(mm) 4,76 to 21,94 mm for groove and all for fillet
weld ROUND SPACER
Domaine des épaisseurs T(mm)

outside diameter range d(mm)

Domaine des diamètresoutside diameter range
All
Weld pass number : 01/02 pass
Other: N.A
Autre :

FILLER METAL / METAL D'APPORT (QW-404) (a) (b) (c)

SFA Specification / AWS Classification SFA 5.9/ ER 2209

F No. 6
A No. 8
Size of Filler Metal (mm)
1,6
Diamètre du Métal d'apport(mm)
Weld metal thickness range(mm) Rainure / Groove 3
Epaisseur du métal soudé Angle / Fillet All
Electrode-Flux / Couple fil-flux (Class) N.A
Filler materials trade name / Nom commercial metal d'apport THERMANIT 22/09/ BOHLER FOX CN 22/9 N
Manufacturer / Fabricant Bohler Thyssen
Other / Autre: -
CARACTERISTIQUES ELECTRIQUES / ELECTRICAL CARACTERISTICS

Process Current Polarity Travel speed

Layer N°: AWS Diam. Amp. Volts Remarks
Procédé Courant/Polarité Vitesse d'avance
Passe N° Class. (mm) (A) (V) Remarques
(mm/min)

Root ( first pass) GTAW ER2209 1,6 DCSP 80 - 90 10 - 12 65 - 70 Up hill for vertical
Root ( secong
GTAW ER2209 1,6 DCSP 80 - 90 10 - 12 90 - 100 Up hill for vertical
pass)

Autre * DC : Direct Current

Other - SP : Straight Polarity (electrode -)
- RP : Reverse Polarity (electrode +)
Chapter 9:

WPS & PQR for Stainless Steel

DOC N° WPS S/M/08/13
WELDING PROCEDURE SPECIFICATION FOR STAIN STEEL
FOR BUTT WELD ,WELDOLET ,SOCKOLET AND FILLET WELD JOINT REV 0

Page 01 of 01

Project : Stain steel pipe Works related to MOOC BD1 Platform

Welding Procedure Specification No : 105 / RB 004 Date : 12/01/2008
Qualified by PQR No : 104 / RB 004 Revisions : 0
Welding Process(es): SMAW SMAW Standards & Client Spec : ASME IX/ASMEB31.3 & GSPVV611
JOINTS DESIGN 30o +5o +5o

0o +5o
1 - 2mm

4
n 5

3
2

BUTT WELD
1

t mm

2 - 3 mm

Min 3mm
SOCKET FITTING TO TUBE

WELDOLET
1.5mm 30o +5o +5o

0o +5o
1 - 2mm

NUMBER OF BEADS : '' n '' ACCORRDING THICKNESS

TEST PIECE

7,11 mm

2 - 3 mm

Ø6"

JOINTS (QW-402) POSTWELD HEAT TREATMENT ( QW-407)

Groove Design : See sketch Temperature : N/A
Backing: without Time Range : N/A
Backing Material(Type): N/A Other : N/A
Other : Line up with tack weld
GAS ( QW-408)
Shielding Gas : Argon
Percent Composition (mixtures) : 99,90%
BASE METALS (QW-403) Flow Rate : 10-12ltr/min
P.No.: 8 To P. No. : 8 Backing Gas : Argon
Weld deposit thickness: GTAW::R00T SMAW: Filler+Cap Percent Composition (mixtures) : 99,90%
Thickness Range : 1.5 to 19mm for groove weld and all for fillet weld Flow Rate : 12-15 ltr/min
Pipe Dia Range : All diameter Other :
Specification : A 312
Type or Grade : TP316

FILLER METALS (QW-404) ELECTRICAL CHARACTERISTICS (QW-409)

F.No. : 6/5 Other: Current AC or DC : DC Polarity : (-/+)
A.No. : / Other: Amps(Range): 70/120 Volts(Range): 10 / 26
Spec.No (SFA) : 5.9 / 5.4 Other:
AWS No.(Class) : ER316L / E316L-17
Size : 1,6 mm/2,5 & 3.2 mm
Trade Name : /
Electrode Flux(Class): TECHNIQUE (QW-410)
Consumable Insert String or Weave Bead : Both
Other : Orifice or Gas Cup Size N/A
Initial & Interpass Cleaning Brushing & Grinding
POSITION (QW-405) Method of Back Gouging : N/A
Position of Groove : 6G Oscillation N/A
Welding Progression : Uphill Contact Tube to Work Distance N/A
Other : Multiple or single Pass(per side): Multiple
Multiple or Single Electrodes : Multiple
Travel Speed(Range) : /
Manual,Semi-Automatic or Machine Automatic : Manual
PREHEAT(QW-406) Other :
Preheat Temp. 400 C if amb < 00 C
Interpass Temp. : 250 °C Max
Preheat Maintenance : N/A
Preheat Type : Heating torch
Other :

ELECTRODES
Speed
Pass N° Welding Process Welding progression Diameter Volt. Amp. (mm/min)
AWS Polarity
mm

1 GTAW Uphill ER316L 1,6 DC(-) 10/12 80/110 40/60

2 GTAW Uphill ER316L 1,6 DC(-) 10/12 80/110 50/80

3-n SMAW Uphill E316L-17 2,5 or 3,2 DC(+) 22/26 70/120 70/110

ISSUE WELDING DEPARTMENT -SCIN THIRD PARTY APPROVAL

Name Amine THABET Name Akram DRIRA
Date Date
Signature Signature
Chapter 10:

WPS & PQR for Carbon Steel

Chapter 11:

WPS & PQR for Carbon Steel Structure

Chapter 12:

WPS & PQR for Carbon Steel Sour Service

PROCEDURE QUMFICATION RECORD FOR CIRBON STEEL SOUR SERVCE

RoW:C.OaMpip\Uol(uRI.t.d0mBDlPI&nn
Pmesdurs QuaYlcstm Raord No : W R l O 3 I RE W4 Date 3lmlRoo.
W S No: WPS~MIRBOM Revbir a
Weldilg P-Wesl: SUAW StadudthCLntSpec * r u w ~ 1 . 3 & o r ~ v n r r
TESTPIECE y.
I I

To P. NO. : 1

PREHEATIQW4OS)
PreheatTemp wc
herpass Temp. : 2w 'C Yu
Preheat hhlemancs : WA
DOC No WI(tDI1eeDY

PROCEDURE QUAUFICATION RECORD FOR CARBON STEEL REV

Paw me07
x d u r e QuaWcaCton R r w d No: 1031R8Wl 0- : JliUi12008 WPS No: 1DURBMI
#dingPr-: GTAWISMAW Type: Manual
MECHANICALTESTS RESULX
mile Test (QW-160) ~ ~~

S p s i m No. /mu* l'hiskmul (mm) naiad S m ( ~ m m 9 Tmwils S b . m (Nfmm2) Typ. OI Fail- 6 Losr6on
PQR-103RBOM TO1 10.97 I 370.8 626.3 I Bm*en on thr base m W
PQR-103RBOM TO2 10.87 380.9 647.6 Brokm on h e base meld
LAB. REPORT T 2 W O I ~Atlached.
1id.d-Bend Tesls (QW-160)
spci- NO. Imar* TYP RUYII
PQR-10JIRBOM fBO3 FK. Bend Assept.d
P W - 1 O ~ B ~ F B M Fa- Bmnd ~ c n p wLAB. REPORT P 3M)1B8 M t s h d
WR-1031RsOM RBOd R w t Bend Asuped
PQR-103RB004 RE06 Rwt k n d Acupted

A-pd Ropon and s h u t PWHT2SOlW AI9mh.d

A-ptd LAB REPORTYC1MIm8 A W .
AcsqW LAB REPORT D IUOIIW A m h d

1.1-W*d Tee (OW-<MI) - NIA

:rub S a t & m q NA Penekatan Into Parent Mmak NA
M Results NA

e l b h Name CHERlFAnH BOUDERRA W&fs No m56

ot Conducted B y PIRECO

BECA

We certify that the statements in Ihis record are correct and that the test welds were prepared,
welded, and tested in accordance with the requirements of Section IX of the ASME Code and
TOTAL SPEClFlCAllONS
Relev4 de contrele 2.2.
TEST REPMIT
s h a m iaamr: ENIMW

ATE TUNIS KM4 MERKEZ BOUASSIDA

No-la:15-2QP5-0$-840222
Rev. d P q l p r : iddl
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CERllFlCAT MR~CEPTION(3.1) Analyse drimique
RELEV6 DE CONTR~LE(2.2) ProprKt6~mkaniquesl - -
INSPECTKlN CERTIFICATE (3.1) Chemlcal analysis
-
TEST REPORT (2.2) Wechanial properties
N u M & csrtificsl/Cart no: EC2D818600 rev. 0

SW46204
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COMPOSITIONCHIMIQUU
CHEUCALCOWOWION

Produit fwrni suivant pmgra

IAQ mms!mnhnt au standard EN IS0 SO1
'A c s l i b t est prodult b u n e z 6kbwique et valabk sans rignahrre.
Pour questions wppl0men- 6.v.p. m - v o u s t
ESAB F M ~$A, Rue du &t Albl. BP 11491). Q5Wl Cerm Ponmiw.
Product auwled u n b a QA b g r s m ~ n ofullli& the EN 18~8001 standard
Thb EsrtiRa(C la pmduoed eWmnicsUy ad ia MM Wlhout rlgnatum.
Please nhr any q u a r k W (seenbwe)
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P1I Orenka QdaQ Alwcmrrcs Manager Tony D n y Pmdvct Managst

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6TADE D E CONTROLEI - 8 ~ v a n t traiternent Thermique ~ B H T

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FILMS I Films
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POST WELD HEAT TREATMENT

PIRECO INSPECTOR
Client :BECA
Object .-PROCEDURE QUALIFICATION RECORED PQR TOTAL 103 "CSpipe AHT"
PipeD= 6 " t = 1 0 , 9 7 m m

Applicable Code :ASME IX

Tempetacure Tart Punch D M e r

r"c) rmm)

Am bfent 48

No of Specimen Bend test

procedure Root Face Side Comment
Ref
No open
PQR 103 FBO~ x disconfinuity
PQR 103 No open
FBO4 x discontinuity
No open
PQR 103 RB05 X discontinuity
PQR 103 RBOd No open
X discomtinu*

Date: 31/01/2008

Laboratory Operator
Client :B ECA
Object :PROCEDURE QUALIFICATION RECORED PQR TOTAL 103 "CSp@e AHT"
P i p e D = 6 " t =10.97mm
Applicable Code :ASME IX

Test temperature : O°C

Loccrft*onof the s~ecimen:In the weld metal

* Location of the s~ecimen:In vine side

p) SB: W c i m e n Broken
r*) SNB: w c i m n No Brohn

Date: 31/01/2008
Laboratory Operator
Client :BECA
Objet :PROCEDURE QUALIFICATION RECORED PQR TOTAL 103 "CS
pipe AHT" Pipe D = 6" t = 10.97,m~n
Applicable Code :ASME IX

- P~Iissageau papier abrmif N" 220

- Poksuge arr papier abr@f W 280
- Polissage au papier nbrusif n" 400
- Polissage au pupier abrasif No600

P&e & la photo :

A p p e i i photo numkrique m c un agrandissement G = 3X

InmrklaiIon:

L .a compacit4 la p&nkfrafwnel Is morphologie de h soudure sonf sati$faaisantes,

HARDNESS TESI
Client :BECA
Object :PROCEDURE QUALIFICATION RECORED PQR TOTAL 103 "CSpipe AHT"
Pipe D = 8"t = lO.97mm
Applicable C d :ASME IX
Hardness :HV I 0
D@ndwn :PQR 10WM $1

-nrD I6 17 18

HVIO 175 175 170

Lime NO 3

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