Document ID: 1471601 Page 1 of 1
2009 Cadillac CTS | CTS (VIN D) Service Manual | Transmission | Manual Transmission - Aisin AY6 | Specifications |
Document ID: 1471601
Fastener Tightening Specifications
Specification
Application Metric English
Backup Lamp Switch 44 N·m 32 lb ft
Bearing Lock Plate Bolt 11.3 N·m 100 lb in
Clutch Release Cylinder Bolts 16.5 N·m 12 lb ft
Clutch Release Cylinder Piping Bolt 8.5 N·m 75 lb in
Drain Plug 37 N·m 27 lb ft
Fill Plug 37 N·m 27 lb ft
Front Case to Middle Case Bolts 40 N·m 29 lb ft
Shift Control Lever Bracket Bolts 21 N·m 15 lb ft
Middle Case to Rear Case Bolts 40 N·m 29 lb ft
Oil Trough Bolts 8.5 N·m 75 lb in
Rear Case to Housing Extension Bolts 29 N·m 21 lb ft
Reverse Idler Shaft Bolt 28 N·m 20 lb ft
Service Hole Plug 39.2 N·m 29 lb ft
Shift Fork Bolts 19.5 N·m 14 lb ft
Shift and Select Lever Bolt 33.3 N·m 24 lb ft
Shift Shaft Detent Plug 24.5 N·m 18 lb ft
Speed Sensor Bolt 8 N·m 71 lb in
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Document ID: 1906316 Page 1 of 1
2009 Cadillac CTS | CTS (VIN D) Service Manual | Transmission | Manual Transmission - Aisin AY6 | Specifications |
Document ID: 1906316
Adhesives, Fluids, Lubricants, and Sealers
GM Part Number
Application Type of Material United States Canada
Case to Case Sealant 89020326 89021188
Service Hole Plug Pipe Sealant 12346004 10953480
Shift and Select Lever Bolt Threadlocker 12345382 10953489
Shift Fork Bolts Threadlocker 12345382 10953489
Shift Shaft Detent Plug Pipe Sealant 12346004 10953480
Transmission Fluid SAE 75W-90 (GL-5) 88862475 88862476
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Document ID: 1906310 Page 1 of 1
2009 Cadillac CTS | CTS (VIN D) Service Manual | Transmission | Manual Transmission - Aisin AY6 | Specifications |
Document ID: 1906310
Lubrication Specifications
Specification
Application Metric English
Manual Transmission Fluid
GL-5 SAE 75W-90 1.8 liters 1.9 quarts
GM P/N 88862475 (Canadian P/N 88862476)
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Document ID: 1492298 Page 1 of 2
2009 Cadillac CTS | CTS (VIN D) Service Manual | Transmission | Manual Transmission - Aisin AY6 | Specifications |
Document ID: 1492298
Transmission Clearance Specifications
Table 1: Gear Axial Clearance
Table 2: Gear Radial Clearance
Table 3: Output Shaft
Table 4: Input Shaft Bearing Journals - Minimum Diameter
Table 5: Countershaft Bearing Journals - Minimum Diameter
Table 6: Synchronizer Blocker Ring to Gear - Minimum Clearance
Table 7: Synchronizer Sleeve to Shift Fork - Maximum Clearance
Gear Axial Clearance
Application Standard Clearance Metric Standard Clearance English
1st Countershaft Gear 0.10-0.43 mm 0.0039-0.0169 in
2nd Countershaft Gear 0.10-0.43 mm 0.0039-0.0169 in
3rd Gear 0.09-0.52 mm 0.0035-0.0204 in
4th Gear 0.12-0.38 mm 0.0047-0.0150 in
6th Gear 0.20-0.49 mm 0.0079-0.0193 in
Reverse Countershaft Gear 0.125-0.375 mm 0.0049-0.0148 in
Reverse Idler Gear 0.10-0.55 mm 0.0039-0.0216 in
Gear Radial Clearance
Application Standard Clearance Metric Standard Clearance English
1st Countershaft Gear 0.015-0.067 mm 0.0006-0.0026 in
2nd Countershaft Gear 0.015-0.067 mm 0.0006-0.0026 in
3rd Gear 0.015-0.067 mm 0.0006-0.0026 in
4th Gear 0.015-0.067 mm 0.0006-0.0026 in
6th Gear 0.015-0.065 mm 0.0006-0.0025 in
Reverse Countershaft Gear 0.015-0.065 mm 0.0006-0.0025 in
Reverse Idler Gear 0.015-0.050 mm 0.0006-0.0020 in
Output Shaft
Specification
Application Metric English
Runout - Maximum 0.136 mm 0.0053 in
Flange Thickness - Maximum 11.3 mm 0.4449 in
Input Shaft Bearing Journals - Minimum Diameter
Specification
Application Metric English
3rd Gear 44.985 mm 1.7710 in
4th Gear 44.985 mm 1.7710 in
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Document ID: 1492298 Page 2 of 2
6th Gear 41.985 mm 1.6529 in
Countershaft Bearing Journals - Minimum Diameter
Specification
Application Metric English
1st Countershaft Gear Bearing 47.985 mm 1.8891 in
2nd Countershaft Gear Bearing 53.985 mm 2.1254 in
Reverse 44.985 mm 1.7710 in
Reverse Idler Gear 27.937 mm 1.0999 in
Synchronizer Blocker Ring to Gear - Minimum Clearance
Specification
Application Metric English
1st, 2nd 0.88 mm 0.035 in
3rd 0.8 mm 0.031 in
4th, 5th, 6th 0.7 mm 0.027 in
Reverse 0.9 mm 0.035 in
Synchronizer Sleeve to Shift Fork - Maximum Clearance
Specification
Application Metric English
1st/2nd 0.35 mm 0.014 in
3rd/4th, 5th/6th, Reverse 0.84 mm 0.033 in
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Document ID: 1492290 Page 1 of 1
2009 Cadillac CTS | CTS (VIN D) Service Manual | Transmission | Manual Transmission - Aisin AY6 | Specifications |
Document ID: 1492290
1st and 2nd Gear Synchronizer Retaining Ring
Specifications
Mark Thickness (mm) Thickness (in)
A 2.28-2.33 0.0898-0.0917
B 2.33-2.38 0.0917-0.0937
C 2.38-2.43 0.0937-0.0957
D 2.43-2.48 0.0957-0.0976
E 2.48-2.53 0.0976-0.0996
F 2.53-2.58 0.0996-0.1016
G 2.58-2.63 0.1016-0.1035
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Document ID: 888186 Page 1 of 1
2009 Cadillac CTS | CTS (VIN D) Service Manual | Transmission | Manual Transmission - Aisin AY6 | Specifications |
Document ID: 888186
3rd and 4th Gear Synchronizer Retaining Ring
Specifications
Mark Thickness (mm) Thickness (in)
A 1.80-1.85 0.0709-0.0728
B 1.85-1.90 0.0728-0.0748
C 1.90-1.95 0.0748-0.0768
D 1.95-2.00 0.0768-0.0787
E 2.00-2.05 0.0787-0.0807
F 2.05-2.10 0.0807-0.0827
G 2.10-2.15 0.0827-0.0846
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Document ID: 1492291 Page 1 of 1
2009 Cadillac CTS | CTS (VIN D) Service Manual | Transmission | Manual Transmission - Aisin AY6 | Specifications |
Document ID: 1492291
5th Gear Synchronizer Retaining Ring Specifications
Mark Thickness (mm) Thickness (in)
A 2.10-2.15 0.0827-0.0846
B 2.15-2.20 0.0846-0.0866
C 2.20-2.25 0.0866-0.0886
D 2.25-2.30 0.0886-0.0906
E 2.30-2.35 0.0906-0.0925
F 2.35-2.40 0.0925-0.0945
G 2.40-2.45 0.0945-0.0965
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Document ID: 1505005 Page 1 of 1
2009 Cadillac CTS | CTS (VIN D) Service Manual | Transmission | Manual Transmission - Aisin AY6 | Specifications |
Document ID: 1505005
Countershaft Front and Rear Bearing Retaining Ring
Specifications
Mark Thickness (mm) Thickness (in)
A 2.35-2.40 0.0925-0.0945
B 2.40-2.45 0.0945-0.0965
C 2.45-2.50 0.0965-0.0984
D 2.50-2.55 0.0984-0.1004
E 2.55-2.60 0.1004-0.1024
F 2.60-2.65 0.1024-0.1043
G 2.65-2.70 0.1043-0.1062
H 2.70-2.75 0.1062-0.1083
J 2.75-2.80 0.1083-0.1102
K 2.80-2.85 0.1102-0.1122
L 2.85-2.90 0.1122-0.1142
M 2.90-2.95 0.1142-0.1161
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Document ID: 1492294 Page 1 of 1
2009 Cadillac CTS | CTS (VIN D) Service Manual | Transmission | Manual Transmission - Aisin AY6 | Specifications |
Document ID: 1492294
Input Shaft Bearing Retaining Ring Specifications
Mark Thickness (mm) Thickness (in)
A 2.65-2.70 0.1043-0.1062
B 2.70-2.75 0.1062-0.1083
C 2.75-2.80 0.1083-0.1102
D 2.80-2.85 0.1102-0.1122
E 2.85-2.90 0.1122-0.1142
F 2.90-2.95 0.1142-0.1161
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Document ID: 1505008 Page 1 of 1
2009 Cadillac CTS | CTS (VIN D) Service Manual | Transmission | Manual Transmission - Aisin AY6 | Specifications |
Document ID: 1505008
6th Gear Retaining Ring Specifications
Mark Thickness (mm) Thickness (in)
A 2.07-2.12 0.0815-0.0835
B 2.12-2.17 0.0835-0.0854
C 2.17-2.22 0.0854-0.0874
D 2.22-2.27 0.0874-0.0894
E 2.27-2.32 0.0894-0.0913
F 2.32-2.37 0.0913-0.0933
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