KCPL Concrete Batching Plant

Note : The technical specification of the product may vary depending on the model and are subject to change without prior notice.
KYB Conmat Pvt. Ltd.
KYB-Conmat Pvt. Ltd. Profile

Conmat Group of Industries started in 2002 from a

small 200 Sq. ft. rented space to manufacture material
handling systems, and diversified into Concrete
Construction Equipment in 2009 at Vadodara.

The moment of glory came with equity partnership

from the Global giant KYB Corporation of Japan in
2012, which is a trusted name and market leader in
Concrete Equipment Industry.

Today the group has 70 manufacturing locations in 34 countries, having annual turnover of over
21000 crores and employing over 12500 professionals. The company has set up a state of the art
R&D and manufacturing facilities in Vadodara, Gujarat, which spreads over 5, 00,000 Sq. Ft. to
produce technologically advanced yet economically viable equipment.

KYB in association with CONMAT is producing World’s finest Concrete Construction Equipment’s.
Indian facility, with the support of Japanese technology, which is used as a global manufacturing
hub for Concrete Batching Plants, Concrete paving machines, Concrete Pumps and Transit Mixers.
KYB-Conmat Product Range
Service & Spares Network:
KCPL Product Range-Application wise
Concrete Batching Plants
Stationary Batching Plant
Model Capacity per Hour
CRP 300 30 cum
CRP 450 45 cum
CRP 600 60 cum
CRP 750 75 cum
CRP 900 90 cum
CRP 1200 120 cum
CRP 1600 160 cum
CRP 2000 200 cum
CRP 2400 240 cum
TORA 300 30 cum
TORA 450 45 cum
TORA 600 60 cum
TOWER 300 30 cum
TOWER 450 45 cum
Mobile Batching Plant TOWER 600 60 cum
Model Capacity per Hour CDB 300 30 cum
CBP 200 M IL3 20 cum CDB 450 45 cum
CBP 250 M IL3 25 cum CDB 600 60 cum
CBP 300 M IL3 30 cum
TORA Series- 300/450/600
TORA Series- 300/450/600
TOWER Series- 300/450/600
MOBILE BATCHING PLANTS
Working at site
MOBILE BATCHING PLANTS
Pump Application with Silo
MOBILE BATCHING PLANTS

CBP with TM Application

STATIONARY BATCHING PLANTS
Aggregate Execution (Conveyor belt)

 Aggregate transfer through belt conveyor.

 Chevron conveyor.
 Low maintenance cost.
Batch Mixing

PAN Mixer

DRUM Mixer

PLANATORY Mixer

TWIN SHAFT Mixer

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Advantages of Twin Shaft Mixer

Better Mixing Quality

 All the particles achieve a 3 dimensional motion.
 The mixing arms that creates a high degree of
turbulence in the mixture.

Fast Mixing
 85% of the maximum mix quality ie. High
compressive strength, constant slump etc.
 Is achieved after only 15 sec. And after another 15
sec., 95% homogeneity is achieved.
Wear Zone
 Inherent design of the mixer reduces wear of
the tiles as compared to pan & planetary mixer
as only 30%-40% of a mixing tool revolution are
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subject to wear.
Advantages of Twin Shaft Mixer

Long Wear Life

 Inherent design of the mixer reduces wear of
the
tiles as compared to pan & planetary mixers.
 High quality of wear tiles ensures even longer
life.

Aggregate Size
 Up to 200mm size aggregate use in twin shaft mixer.

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ADVANTAGES OF KCPL BATCHING PLANT

 User friendly
 Low maintenance
 Easy to Erect & Dismantle
 Less foundation required
 High Productivity & Efficiency
Features of KYB CONMAT Mobile Batching Plant :
o Compact in size and user friendly design.
o Can shift the plant frequently within the site by Tractor/JCB.
o Easy to shift and work through plug and pin function.
o No need of ramp or civil foundation for pump application.
o Mixing through twin shaft mixer and hence 85% homogeneity is achieved only in 15
seconds.
o Identical and interchangeable wear plates made of high chromium alloy.
o Separate weighing for aggregate, water and cement with higher accuracy.
o Higher accuracy because of higher capacity and more no. of load cells.
o Different report generation and data storage on external drive.
Features of KYB CONMAT Stationary Batching Plant :

o Fast & homogeneous mixing through world latest TWIN SHAFT MIXER technology.

o Rugged and compact design of the mixer makes it suitable for all concrete application.

o Mobility with performance of stationary plant.

o Require minimum maintenance, assuring continuous performance in tough conditions.

o Higher accuracy because of higher capacity and more no. of load cells.

o Minimum installation area & minimum civil work.

o Commitment toward confirmed concrete output.

o Fully automatic PLC control system with SCADA for inventory management and different
report generation.

o Faults and errors diagnosis system.

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Various KYB-CONMAT Batching Plant Sites

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Batching Plant - FLEXIBILITY - INLINE

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Batching Plant - FLEXIBILITY - 90 Deg Orientation

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Batching Plant - FLEXIBILITY - IN PARALLEL

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Various KYB-CONMAT Batching Plant Sites

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Various KYB-CONMAT Batching Plant Sites

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Flexible Silo Position

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Twin CRP 600

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OPERATION OF BATCHING PLANTS

CONTROL PANEL
PLANT
AUTO OPERATION
WEIGHING FRAME
MANUAL OPRATION
MOTORS
BATCH PC / HMI WEIGHING INDICATOR
PNEUMATIC GATES
SCADA
CONVEYORS
RECIPE
MIXER
OPERATION OF BATCHING PLANTS

Batch PC/ HMI: BATCH PC / HMI

SCADA
 Interface between Machine & operator RECIPE

 Operation & Control

 Recipe Selection
 Batching Records etc.
OPERATION OF BATCHING PLANTS

Control Panel:

1. Supply distribution to
 Controllers
 Switchgears
 Indicators
 Drives
 Sensors etc.

2. Interface btw SCADA.

Batch Con 9.5 SCADA - HOME SCREEN
HMI HOME SCREEN -CRP
HMI HOME SCREEN -CBP
HMI SETTING SCREEN
HMI DIAGNOSIS SCREEN -NEW
KYB-Conmat‘s Valuables Clients

And Many More….