Oil/air coolers RE 50111/12.

06
Replaces: 04.04
/24

Types KOL and KOLP

Component series 1X
Maximum flow 400 l/min [105 GPM]
H7131

Table of contents
Contents Page Contents Page
Features, possible applications 1 Electrical clogging indicators 20
Description, symbols 2 • Technical data for type KOL(P).../R-F100 (F160)-...-E...
Ordering code 3 Temperature switch 21
Technical data 4 By-pass 21
Δp-qv characteristic curves 5 Calculation example / cooler selection 22
Oil/air cooler type KOL.../R... : Altitude correction factor 22
• Unit dimensions, sound pressure level to DIN 45635 6 to 7 Installation notes 23
• Cooling capacity to DIN EN 1048 8
Oil/air cooler type KOLP.../R... :
• Unit dimensions, sound pressure level to DIN 45635 8 to 11
Features
• Cooling capacity to DIN EN 1048 12
– Environmentally friendly, because an exchange between water
Oil/air cooler type KOL15-40.../A... : and the hydraulic fluid is impossible
• Unit dimensions, sound pressure level to DIN 45635 13 to 14
• Cooling capacity to DIN EN 1048 15 – Compact design
Oil/air cooler type KOL45-120.../A... : – Wide field of application
• Unit dimensions, sound pressure level to DIN 45635 16 to 17 – Large number of variants
• Cooling capacity to DIN EN 1048 18
– Ready for connection
Spare filter mat 18
Spare filter elements 18
Electric motor 19 to 20 Possible applications
• Technical data
• Terminal assignment – Machine tools
– Test rigs
Information on available spare parts: – Presses
www.boschrexroth.com/spc – Plastics processing machines / injection moulding machines
/24 Bosch Rexroth AG Hydraulics KOL; KOLP RE 50111/12.06

Description

Oil/air coolers are used to dissipate heat. circulation circuit (built-on external gear pump with or without
Due to pressure drops in lines and components, energy is filter).
released in the hydraulic system in the form of heat. This heat The units can be installed vertically or horizontally. For hori-
is dissipated into the atmosphere with the help of oil/air cool- zontal mounting of the oil/air coolers, four oblong holes are
ers. This ensures that the hydraulic fluid temperature can be provided on the mounting strips. For mounting in the vertical
kept within the optimum temperature range for the hydraulic position, the oblong holes for mounting are provided on the
components. cooler element. See also Unit dimensions.
These oil/air coolers basically consist of an electric motor, Filters are optionally available with electrical or visual clogging
housing, cooler element and fan wheel. In the version with indicator.
radial fan wheel, the oil/air cooler is also available as complete When operating the oil/air cooler in a heavily soiled envi-
ronment, we recommend the use of an oil/air cooler with
Symbols air filter mat.

Symbol for oil/air cooler Symbol for oil/air cooler with pump
(Types KOL.../A... and KOL.../R...) (Type KOLP.../R...)

M
M
B
P S

Symbol for oil/air cooler with filter and visual clogging Symbol for oil/air cooler with pump and filter with
indicator visual clogging indicator
(Type KOL.../R-F...-O...) (Type KOLP.../R-...F...-O...)
A

M M

B P S

Symbol for oil/air cooler with filter and electrical clogging Symbol for oil/air cooler with pump and filter with
indicator electrical clogging indicator
(Type KOL.../R-F...-E...) (Type KOLP.../R-...F...-E...)
A

M
M

B P S
RE 50111/12.06 KOL; KOLP Hydraulics Bosch Rexroth AG /24

Ordering code

1X M *

Type of device Further details

Oil/air cooler = KOL in clear text
Oil/air cooler with Seal material 2)
circulation pump = KOLP 1) M= NBR seal
Cooling capacity (at qVmax; Δt = 40 K) Clogging indicator 6)
3 kW = 3 1) E= Electrical clogging indicator
5 kW = 5 1) O= Visual clogging indicator
8 kW = 8 1)
Filter rating 6)
10 kW = 10 1)
3= Filter rating 3 μm
15 kW = 15 7)
10 = Filter rating 10 μm
20 kW = 20 7)
30 kW = 30 7) Filter flow rate 1)
40 kW = 40 7) No code = Without filter
45 kW = 45 7) 100 = max. 100 l/min [26.4 GPM]
65 kW = 65 7) 160 5) = max. 160 l/min [42.2 GPM]
80 kW = 80 7) Ancillary equipment 1)
120 kW = 120 7) No code = Without ancillary equipment
Supply voltage 2) F= With filter
230/400V-50Hz; 265/460V-60-Hz B5 = With by-pass, start of opening at 55 °C [131 °F]
(3 phases) =N B6 = With by-pass, start of opening at 65 °C [149 °F]
T5 = With temperature switch, switching point 50 °C [122 °F]
Component series 10 to 19 = 1X
(10 to 19: unchanged installation T6 = With temperature switch, switching point 60 °C [140 °F]
and connection dimensions) L= With air filter 9)
Design principle Flow of the circulation pump 1)
Cooler with axial fan wheel =A No code = Without circulation pump
Cooler with radial fan wheel =R 6 3) = Flow 6 l/min [1.6 GPM] 8)
9 4) = Flow 9 l/min [2.4 GPM] 8)
13 3) = Flow 13 l/min [3.4 GPM] 8)
19 3) = Flow 19 l/min [5.0 GPM] 8)
20 4) = Flow 20 l/min [5.3 GPM] 8)
30 3) = Flow 30 l/min [7.9 GPM] 8)
45 4) = Flow 45 l/min [12 GPM] 8)

1) Only in conjunction with radial fan wheel Order example: Type KOL45N-1X/A-B5T5L/M
2) Others on request Oil/air cooler KOL
3) Only in conjunction with 3 and 8 kW cooling capacity Cooling capacity ( at qVmax; Δt = 40 °C [40 °K] ), 45kW 45
4) Only in conjunction with 5 and 10 kW cooling capacity Supply voltage, 230/400V-50Hz, 265/460V-60Hz N
5) Only in conjunction with 8 and 10 kW cooling capacity Design principle, axial fan wheel A
6) Only in conjunction with filter Ancillary equipment: B5T5L
7) Only in conjunction with axial fan wheel - Start of by-pass opening at 55 °C [131 °F]
8) Flow data valid at f = 50Hz; at f = 60Hz the flow increases - Temperature switch switching point 50 °C [122 °F]
by approx. 20 % . - Air filter
9) Due to the air filter mat (clean), the cooling capacity reduces Seal material NBR M
by approx. 10 %. In the vertical installation position, the oil/air
cooler cannot be placed on the cooler element.
/24 Bosch Rexroth AG Hydraulics KOL; KOLP RE 50111/12.06

Technical data (for applications outside these parameters, please consult us!)

General
Direction of rotation (fan wheel) Anti-clockwise
Installation position Horizontal and vertical
Hydraulic
Operating pressure max. bar [psi] 26 [377]
Hydraulic fluid Mineral oil (HLP) to DIN 51524, part 2
Please observe our regulations laid down in data sheet
RE 07075!
Hydraulic fluid temperature range °C [°F] –20 to +80 [–4 to +176]
Permissible max. degree of contamination of the hydraulic fluid Class 21/19/16 1, 2)
Cleanliness class to ISO 4406 (c)
Viscosity range mm2/s [SUS] 2000 [9280] 1)
1) Not valid for versions KOLP.../R... and KOLP.../R-...F...
(see below).
2) The cleanliness classes given for components must be ad-
hered to in the hydraulic system. Effective filtration prevents
malfunction and, at the same time, prolongs the service life
of the components.

Air flow rate

Air flow rate Type 50Hz / 60Hz

in m3/h [cu yd/h] KOL (P) 3 550 [720] / 660 [870]
KOL(P) 5 820 [1070] / 980 [1280]
KOL(P) 8 730 [960] / 930 [1220]
KOL(P) 10 1520 [1990] / 1820 [2380]
KOL 15 2180 [2850] / 2610 [3410]
KOL 20 3220 [4210] / 3860 [5050]
KOL 30 3600 [4710] / 4320 [5650]
KOL 40 5330 [6970] / 6400 [8370]
KOL 45 7000 [9160] / 8400 [10990]
KOL 65 10000 [13080] / 12000 [15700]
KOL 80 11720 [15330] / 14060 [18390]
KOL 120 17170 [22460] / 20520 [26840]

Supplementary technical data for versions KOLP.../R... and KOLP.../R-...F...

General
Direction of rotation (pump) Clockwise
Suction height max. m [ft] 0.8 [2.62]
Hydraulic
Permissible max. degree of contamination of the hydraulic fluid Class 18/16/12 2)
Cleanliness class to ISO 4406 (c)
Viscosity range mm2/s [SUS] 12 to 100 [55 to 464]
2) The cleanliness classes given for components must be ad-
hered to in the hydraulic system. Effective filtration prevents
malfunction and, at the same time, prolongs the service life
of the components.
 RE 50111/12.06 KOL; KOLP Hydraulics Bosch Rexroth AG /24

Δp-qv characteristic curves (cooler element, measured at ν = 30 mm2/s [141 SUS] and ϑ = 50 °C [122 °F])

2,5
[36.2]

KOL8(10).../R... KOL80(120).../A...

2,0
[29.0]
Pressure drop Δp in bar [psi] →

KOL3(5).../R...
1,5
[21.7] KOL30(40).../A...
KOL45(65).../A...
KOL20.../A...

1,0
[14.5]

0,5
[7.3]

0 50 100 150 200 250 300 350 400

[13.2] [26.4] [39.6] [52.8] [66.0] [79.2] [92.4] [105.6]

Flow in l/min [GPM] →

/24 Bosch Rexroth AG Hydraulics KOL; KOLP RE 50111/12.06

Unit dimensions: Type KOL.../R-(F)... (nominal dimensions in mm [inch])

Horizontal installation position

Rmax

N
M22x1,5 Out

Air M
I
L

S
In
K

9 [0.35] F 17 [0.669] A
E J
G B
H C
P D

Cooler type A 1) B 1) C D E F G H I J K
KOL3(5).../R... 15 370 400 521 9,5 24 305 324 400 66 70
KOL3(5).../R-F100... [0.59] [14.5] [15.7] [20.5] [0.37] [0.94] [12] [12.7] [15.7] [2.59] [2.75]
KOL8(10).../R...
15 420 450 571 9,5 24 405 424 500 66 70
KOL8(10).../R-F100...
[0.59] [16.5] [17.7] [22.4] [0.37] [0.94] [15.9] [16.7] [19.6] [2.59] [2.75]
KOL8(10).../R-F160...

Sound pressure Weight

Cooler type L M N P Rmax S level in dB (A) 2) in kg
f = 50Hz f = 60Hz [Ibs]

KOL3(5).../R... 420 23.0

–
370 150 200 [16.54] [50.6]
G 3/4 52 (62) 57 (65)
KOL3(5).../R-F100... [14.5] [5.9] [7.9] 430 127 25.5
[16.9] [5] [56.2]
KOL8(10).../R... 165 32.0
–
[6.5] [70.5]
KOL8(10).../R-F100... 470 200 250 113 34.5
G 3/4 55 (65) 60 (70) [76]
[18.5] [7.9] [9.8] 530 [4.44]
KOL8(10).../R-F160... [20.9] 78 36.5
[3.07] [80.4]

1) Dimension to the centre of the oblong hole 2) According to DIN 45635

RE 50111/12.06 KOL; KOLP Hydraulics Bosch Rexroth AG /24

Unit dimensions: Type KOL.../R-(F)... (nominal dimensions in mm [inch])

Vertical installation position 1)

A

P
C B

N
Rmax
9 [0.35] Out

12 [0.47]

I
L
A

M22x1,5

G
M

F
A In

E
K

J
T
H

Cooler type A B C D E F G H I J K
KOL3(5).../R... 38.5 13 297 521 85 275 324 360 40 30
–
KOL3(5).../R-F100... [1.51] [0.51] [11.7] [20.5] [3.34] [10.8] [12.7] [14.2] [1.57] [1.18]
KOL8(10).../R...
38.5 13.5 397 571 75 230 385 424 460 40 30
KOL8(10).../R-F100...
[1.51] [0.53] [15.6] [22.4] [2.95] [9.05] [15.1] [16.7] [18.1] [1.57] [1.18]
KOL8(10).../R-F160...

Sound pressure level Weight

Cooler type L M N P Rmax S T in dB (A) 2) in kg
f = 50Hz f = 60 Hz [Ibs]

KOL3(5).../R... 23.0
– –
330 150 200 [50.6]
G 3/4 25 52 (62) 57 (65)
KOL3(5).../R-F100... [12.9] [5.9] [7.9] 430 127 25.5
[0.98]
[16.9] [5] [56.2]
KOL8(10).../R... 32.0
– –
[70.5]
KOL8(10).../R-F100... 430 200 250 113 25 34.5
G 3/4 55 (65) 60 (70)
[16.9] [7.9] [9.8] 530 [4.44] [0.98] [76]
KOL8(10).../R-F160... [20.9] 78 36.5
[3.07] [80.4]
1) With ancillary equipment with air filter, the oil/air cooler can-
not be placed on the cooler element!
2) According to DIN 45635
 /24 Bosch Rexroth AG Hydraulics KOL; KOLP RE 50111/12.06

Cooling capacity to DIN EN 1048: Type KOL.../R...

12,0 9,0 6,0 0,30

KOL10.../R...

10,0 7,5 5,0 0,25

Cooling capacity at Δt = 40 K in kW →

Cooling capacity at Δt = 30 K in kW →

Cooling capacity at Δt = 20 K in kW →

Specific cooling capacity in kW/K →

8,0 6,0 4,0 0,20 KOL8.../R...

6,0 4,5 3,0 0,15 KOL5.../R...

4,0 3,0 2,0 0,10 KOL3.../R...

2,0 1,5 1,0 0,05 f = 60 Hz

f = 50 Hz

0,0 0,0 0,0 0,00

0 10 20 30 40 50 60 70 80 90 100 110 120
[2.64] [5.28] [7.92] [10.5] [13.2] [15.8] [18.4] [21.3] [23.7] [26.4] [29.0] [31.7]
Flow in l/min [GPM] →

Unit dimensions: Type KOLP.../R-...(F)... (nominal dimensions in mm [inch])

Horizontal installation position
Rmax

M
N

M22x1,5

Out

Air
P
L

In
S
K

A 9 [0.35] F
17 [0.669]
J E
U B T
C G
D H
P
RE 50111/12.06 KOL; KOLP Hydraulics Bosch Rexroth AG /24

Unit dimensions: Type KOLP.../R-...(F)... (nominal dimensions in mm [inch])

Horizontal installation position

Cooler type A 1) B 1) C D E F G H I J K L
KOLP3.../R-6... 700.5
KOLP5.../R-9... [27.5]
KOLP3.../R-13... 712.5
KOLP5.../R-20... [28]
15 525 555 9.5 24 305 324 400 68 70 370
KOLP3.../R-19... 722.5
[0.59] [20.6] [21.8] [0.37] [0.94] [12] [16.6] [15.7] [2.59] [2.75] [14.5]
KOLP5.../R-30... [28.4]
KOLP3.../R-30... 740.5
KOLP5.../R-45... [29.1]
KOLP3(5).../R-...F100... –
KOLP8.../R-6... 750.5
KOLP10.../R-9... [29.5]
KOLP8.../R-13... 762.5
KOLP10.../R-20... [30]
KOLP8.../R-19... 15 575 605 772.5 9.5 24 405 424 500 68 70 470
KOLP10.../R-30... [0.59] [22.6] [23.8] [30.4] [0.37] [0.94] [15.9] [16.6] [19.6] [2.59] [2.75] [18.5]
KOLP8.../R-30... 790.5
KOLP10.../R-45... [31]
KOLP8(10).../R-...F100...
–
KOLP8(10).../R-...F160...

Sound pressure level Weight

Cooler type M N P Rmax S T U in kg [Ibs]
in dB (A) 2)
f = 50Hz f = 60Hz
KOLP3.../R-6... 110 63 69 34.4 [75.8]
G1/2
KOLP5.../R-9... [4.3] 65 70 38.0 [83.7]
KOLP3.../R-13... 116 63 69 34.7 [76.4]
G3/4
KOLP5.../R-20... [4.5] 71 74 38.3 [84.4]
–
KOLP3.../R-19... 150 200 430 117,5 121 65 72 35.0 [77.1]
G3/4
KOLP5.../R-30... [5.9] [7.87] [16.9] [4.62] [4.7] 73 76 38.6 [85.0]
KOLP3.../R-30... 130 71 75 35.4 [78.0]
G3/4
KOLP5.../R-45... [5.1] 78 83 39.0 [85.9]
KOLP3(5).../R-...F100... 127 37.9 [83.5]
– – – –
[5] (41.5 [91.4])
KOLP8.../R-6... 110 62 65 42.9 [94.5]
G1/2
KOLP10.../R-9... [4.3] 69 72 46.5 [102.4]
KOLP8.../R-13... 116 64 68 43.2 [95.2]
G3/4
KOLP10.../R-20... [4.5] 69 72 46.8 [103.1]
–
KOLP8.../R-19... 121 68 70 43.5 [95.8]
G3/4
KOLP10.../R-30... 200 250 530 172.5 [4.7] 72 76 47.1 [103.8]
KOLP8.../R-30... [7.87] [9.84] [20.9] [6.79] 130 70 72 43.9 [96.7]
G3/4
KOLP10.../R-45... [5.1] 78 83 47.5 [104.7]
KOLP8(10).../R-...F100... 113 46.4 [102.2]
[4.44] (50.0 [110])
– – – –
KOLP8(10).../R-...F160... 78 48.4 [106.6]
[3] (52.0 [114.6])

1) Dimension to the centre of the oblong hole

2) According to DIN 45635
10/24 Bosch Rexroth AG Hydraulics KOL; KOLP RE 50111/12.06

Unit dimensions: Type KOLP.../R-...(F)... (nominal dimensions in mm [inch])

Vertical installation position 1)

P
C B

N
Rmax
9 [0.35] Out

12 [0.47]

I
L
G

S
F

In
E
K

V
H
T

S
U
D
A

M22x1,5
M

1) With ancillary equipment with air filter, the oil/air cooler can-
not be placed on the cooler element!
RE 50111/12.06 KOL; KOLP Hydraulics Bosch Rexroth AG 11/24

Unit dimensions: Type KOLP.../R-...(F)... (nominal dimensions in mm [inch])

Vertical installation position

Cooler type A B C D E F G H I J K L
KOLP3.../R-6... 700.5
KOLP5.../R-9... [27.5]
KOLP3.../R-13... 712.5
KOLP5.../R-20... [28]
40.5 13 297 85 275 324 360 40 30 330
KOLP3.../R-19... 722.5 –
[1.59] [0.51] [11.7] [3.34] [10.8] [12.7] [14] [1.57] [1.18] [12.9]
KOLP5.../R-30... [28.4]
KOLP3.../R-30... 740.5
KOLP5.../R-45... [29.1]
KOLP3(5).../R-...F100... –
KOLP8.../R-6... 750.5
KOLP10.../R-9... [29.5]
KOLP8.../R-13... 762.5
KOLP10.../R-20... [30]
KOLP8.../R-19... 40.5 13.5 397 772.5 75 230 385 424 460 40 30 430
KOLP10.../R-30... [1.59] [0.53] [15.6] [30.4] [2.9] [9] [15] [16.6] [18.1] [1.57] [1.18] [16.9]
KOLP8.../R-30... 790.5
KOLP10.../R-45... [31]
KOLP8(10).../R-...F100...
–
KOLP8(10).../R-...F160...

Sound pressure Weight

Cooler type M N P Rmax S T U V level in dB (A) 1) in kg [Ibs]
f = 50Hz f = 60Hz
KOLP3.../R-6... 110 63 69 34.4 [75.8]
G1/2
KOLP5.../R-9... [4.3] 65 70 38.0 [83.7]
KOLP3.../R-13... 116 63 69 34.7 [76.4]
G3/4
KOLP5.../R-20... [4.5] 71 74 38.3 [84.4]
–
KOLP3.../R-19... 150 200 430 117.5 121 25 65 72 35.0 [77.1]
G3/4
KOLP5.../R-30... [5.9] [7.87] [16.9] [4.62] [4.7] [0.9] 73 76 38.6 [85.0]
KOLP3.../R-30... 130 71 75 35.4 [78.0]
G3/4
KOLP5.../R-45... [5.1] 78 83 39.0 [85.9]
KOLP3(5).../R-...F100... 127 37.9 [83.5]
– – – –
[5] (41.5 [91.4])
KOLP8.../R-6... 110 62 65 42.9 [94.5]
G1/2
KOLP10.../R-9... [4.3] 69 72 46.5 [102.4]
KOLP8.../R-13... 116 64 68 43.2 [95.2]
G3/4
KOLP10.../R-20... [4.5] 69 72 46.8 [103.1]
–
KOLP8.../R-19... 121 68 70 43.5 [95.8]
G3/4
KOLP10.../R-30... 200 250 530 172.5 [4.7] 25 72 76 47.1 [103.8]
KOLP8.../R-30... [7.87] [9.84] [20.9] [6.79] 130 [0.9] 70 72 43.9 [96.7]
G3/4
KOLP10.../R-45... [5.1] 78 83 47.5 [104.7]
KOLP8(10).../R-...F100... 113 46.4 [102.2]
[4.44] (50.0 [110])
– – – –
KOLP8(10).../R-...F160... 78 48.4 [106.6]
[3] (52.0 [114.6])
1) According to DIN 45635
12/24 Bosch Rexroth AG Hydraulics KOL; KOLP RE 50111/12.06

Cooling capacity: Type KOLP.../R-...(F)...

Specific Cooling capacity Cooling capacity Cooling capacity

Cooler type cooling capacity at Δt = 20 °C at Δt = 30 °C at Δt = 40 °C
in kW/K in kW 1) in kW 1) in kW 1)
f = 50 Hz f = 60 Hz f = 50 Hz f = 60 Hz f = 50 Hz f = 60 Hz f = 50 Hz f = 60 Hz
KOLP3.../R-6... 0.056 0.065 1.1 1.3 1.7 2.0 2.2 2.6
KOLP5.../R-9... 0.088 0.101 1.8 2.0 2.6 3.0 3.5 4.0
KOLP3.../R-13... 0.066 0.076 1.3 1.5 2.0 2.3 2.6 3.0
KOLP5.../R-20... 0.106 0.121 2.1 2.4 3.2 3.6 4.2 4.8
KOLP3.../R-19... 0.073 0.084 1.5 1.7 2.2 2.5 2.9 3.4
KOLP5.../R-30... 0.115 0.132 2.3 2.6 3.5 4.0 4.6 5.2
KOLP3.../R-30... 0.078 0.089 1.6 1.8 2.3 2.6 3.1 3.6
KOLP5.../R-45... 0.125 0.143 2.5 2.9 3.8 4.3 5.0 5.7
KOLP3(5).../R-...F100... – – – – – – – –
KOLP8.../R-6... 0.120 0.138 2.4 2.8 3.6 4.1 4.8 5.5
KOLP10.../R-9... 0.160 0.184 3.2 3.7 4.8 5.5 6.4 7.4
KOLP8.../R-13... 0.135 0.155 2.7 3.1 4.1 4.7 5.4 6.2
KOLP10.../R-20... 0.190 0.218 3.8 4.4 5.7 6.5 7.6 8.7
KOLP8.../R-19... 0.145 0.166 2.9 3.3 4.4 5.0 5.8 6.6
KOLP10.../R-30... 0.207 0.238 4.1 4.7 6.2 7.1 8.3 9.5
KOLP8.../R-30... 0.156 0.179 3.1 3.6 4.7 5.4 6.2 7.1
KOLP10.../R-45... 0.221 0.254 4.4 5.0 6.6 7.6 8.8 10.1
KOLP8(10).../R-...F100...
– – – – – – – –
KOLP8(10).../R-...F160...

1) Values rounded
RE 50111/12.06 KOL; KOLP Hydraulics Bosch Rexroth AG 13/24

Unit dimensions: Type KOL15-40.../A... (nominal dimensions in mm [inch])

Horizontal installation position

N Bleed screw M J
Out

M22x1,5

I
Air

L
S
In

K
9 [0.35] F
17[0.669] A
E
B
G
C
H
D

Cooler type A 1) B 1) C D E F G H I J K L
KOL15.../A... 15 400 430 542 9.5 24 445 620 602 560 114.5 527.5
KOL20.../A... [0.59] [15.7] [16.9] [21.3] [0.37] [0.94] [17.5] [24.4] [23.7] [22] [4.5] [20.7]
KOL30.../A... 15 400 430 542 9.5 24 595 770 749 710 109.5 679.5
KOL40.../A... [0.59] [15.7] [16.9] [21.3] [0.37] [0.94] [23.4] [30.3] [29.4] [27.9] [4.31] [26.7]

Sound pressure level Weight

Cooler type M N S
in dB (A) 2) in kg [Ibs]
f = 50Hz f = 60Hz
KOL15.../A... 62 68
500 [19.7] 800 [31.5] G1 1/4 49.0 [107.9]
KOL20.../A... 73 78
KOL30.../A... 69 76
800 [31.49] 2100 [82.6] G1 1/4 66.5 [146.5]
KOL40.../A... 79 83

1) Dimension to the centre of the oblong hole

2) According to DIN 45635
14/24 Bosch Rexroth AG Hydraulics KOL; KOLP RE 50111/12.06

Unit dimensions: Type KOL15-40.../A... (nominal dimensions in mm [inch])

Vertical installation position 1)

T 14 [0.55]
Bleed screw

9 [0.35]
N

J
D

I
Air

H
G
F
E
A

R B
M

A C
P

L
V
U

1) With ancillary equipment with air filter, the oil/air cooler can-
not be placed on the cooler element!
S M22x1,5 2)
K According to DIN 45635

Cooler type A B C D E F G H I J K L
KOL15.../A... 38.5 13.5 535 542 90 235 385 530 620 74.5 487.5
–
KOL20.../A... [1.51] [0.531] [16.9] [21.3] [3.54] [9.25] [15.1] [20.8] [24.4] [2.93] [19.1]
KOL30.../A... 38.5 14.5 680 542 95 240 385 530 675 770 69.5 639.5
KOL40.../A... [1.51] [0.57] [16.9] [21.3] [3.74] [9.44] [15.1] [20.8] [26.5] [30.3] [2.73] [25.1]

Sound pressure level Weight

Cooler type M N P R S T U V
in dB (A) 2) in kg [Ibs]
f = 50Hz f = 60Hz
KOL15.../A... 500 800 562 40 30 370 560 62 68 49.0
G1 1/4
KOL20.../A... [19.7] [31.5] [22.1] [1.57] [1.18] [14.5] [22] 73 78 [107.9]
KOL30.../A... 800 2100 709 40 30 520 710 69 76 66.5
G1 1/4
KOL40.../A... [31.49] [82.6] [27.9] [1.57] [1.18] [20.4] [27.9] 79 83 [146.5]
 RE 50111/12.06 KOL; KOLP Hydraulics Bosch Rexroth AG 15/24

Cooling capacity to DIN EN 1048: Type KOL15-40.../A...

48 36 24 1,2

KOL40.../A...
44 33 22 1,1

40 30 20 1,0
Cooling capacity at Δt = 40 K in kW →

Cooling capacity at Δt = 30 K in kW →

Cooling capacity at Δt = 20 K in kW →
36 27 18 0,9

Specific cooling capacity in kW/K →

KOL30.../A...
32 24 16 0,8

28 21 14 0,7

24 18 12 0,6 KOL20.../A...

20 15 10 0,5

KOL15.../A...
16 12 8 0,4

12 9 6 0,3

8 6 4 0,2
f = 60 Hz
4 3 2 0,1
f = 50 Hz
0 0 0 0,0
0 20 40 60 80 100 120 140 160 180 200
[5.28] [10.5] [15.8] [21.3] [26.4] [31.7] [36.9] [42.2] [47.5] [52.8]

Flow in l/min [GPM] →

16/24 Bosch Rexroth AG Hydraulics KOL; KOLP RE 50111/12.06

Unit dimensions: Type KOL45-120.../A... (nominal dimensions in mm [inch])

Horizontal installation position

Connections on KOL80.../A... and KOL120.../A
SAE 2 3000 psi

42,9 [1.68]

77,8 [3.06]

4 x M12
Bleed screw 21 [0.83]

N M J
Out

M22x1,5

I
Air
L

S
In

K
9 [0.35]
17 [0.669] A
E F
B
G
C
H
D

Cooler type A 1) B 1) C D E F G H I J K L
KOL45.../A... 15 470 500 573 11 30 750 935 922 875 131 841
KOL65.../A... [0.59] [18,5] [19.6] [22.5] [0.43] [1.18] [29.5] [36.8] [36.2] [34.4] [5.15] [33.1]
KOL80.../A... 15 520 550 615 11 30 960 1200 1147 1100 148 1048
KOL120.../A... [0.59] [20.4] [21.6] [24.2] [0.45] [1.18] [37.7] [47.2] [45.1] [43.3] [5.82] [41.2]

Sound pressure level Weight

Cooler type M N S
in dB (A) 2) in kg [Ibs]
f = 50Hz f = 60Hz
KOL45.../A... 900 2500 74 80
G1 1/2 94.5 [208]
KOL65.../A... [35.4] [98.4] 85 90
KOL80.../A... 1000 3000 78 82
SAE 2 154 [339]
KOL120.../A... [39.3] [118] 88 92

1) Dimension to the centre of the oblong hole

2) According to DIN 45635
RE 50111/12.06 KOL; KOLP Hydraulics Bosch Rexroth AG 17/24

Unit dimensions: Type KOL45-120.../A... (nominal dimensions in mm [inch])

Vertical installation position 1) A

T 16 [0.62]

9 [0.35]
Bleed screw

N
D

W
Air

J
I
H
G
M
A
A

F
E
R B
C
L P

77,8 [3.06]

42,9 [1.68]
4 x M12
21 [0.83] deep
V
U

S M22x1,5
K
Connections on KOL80.../A... and KOL120.../A
SAE 2 3000 psi

Cooler type A B C D E F G H I J K L
KOL45.../A... 32.5 16 840 573 85 235 385 535 685 835 81 791
KOL65.../A... [1.27] [0.62] [33] [22.5] [3.34] [9.25] [15.1] [21] [26.9] [32.8] 3.1 [31]
KOL80.../A... 36.0 21 1055 615 85 275 465 655 845 1035 98 998
KOL120.../A... [1.41] [0.82] [41.5] [24.2] [3.34] [10.8] [18] [25.7] [33.2] [40.7] [3.85] [39.2]

Sound pressure level Weight

Cooler type M N P R S T U V W
in dB (A) 2) in kg [Ibs]
f = 50Hz f = 60Hz
KOL45.../A... 900 2500 872 50 40 656 875 935 74 80
G1 1/2 94.5 [208]
KOL65.../A... [35.4] [98.4] [34.3] [1.96] [1.57] [25.8] [34.4] [36.8] 85 90
KOL80.../A... 1000 3000 1097 50 45 866 1100 1200 78 82
SAE 2 154 [339]
KOL120.../A... [39.3] [118] [43] [1.96] [1.77] [34] [43.3] [47.2] 88 92
1) With ancillary equipment with air filter, the oil/air cooler can-
not be placed on the cooler element!
2) According to DIN 45635
 18/24 Bosch Rexroth AG Hydraulics KOL; KOLP RE 50111/12.06

Cooling capacity to DIN EN 1048: Type KOL45-120.../A...

140 105 70 3,5

120 90 60 3,0
KOL120.../A...
Cooling capacity at Δt = 40 K in kW →

Cooling capacity at Δt = 30 K in kW →

Cooling capacity at Δt = 20 K in kW →

Specific cooling capacity in kW/K →

100 75 50 2,5

KOL80.../A...
80 60 40 2,0

KOL65.../A...
60 45 30 1,5
KOL45.../A...

40 30 20 1,0

20 15 10 0,5 f = 60 Hz
f = 50 Hz

0 0 0 0,0
0 50 100 150 200 250 300 350 400
[13.2] [26.4] [39.6] [52.8] [66.0] [79.2] [92.4] [105.6]
Flow in l/min [GPM] →

Spare filter mat

Designation For type Material no.

FILTERMATTE 316X260MM FL220-G4 KOL 3/5 KOL 3/5 R901072973
FILTERMATTE 417X360MM FL220-G4 KOL 8/10 KOL 8/10 R901072926
FILTERMATTE 555X500MM FL220-G4 KOL 15/20 KOL 15/20 R901072979
FILTERMATTE 700X645MM FL220-G4 KOL 30/40 KOL 30/40 R901072981
FILTERMATTE 860X795MM FL220-G4 KOL 45/65 KOL 45/65 R901072983
FILTERMATTE 1075X1010MM FL220G4 KOL 80/120 KOL 80/120 R901072985

Spare filter elements 1)

Designation For type Material no.

Filter element ABZFE-N0100-10-1X/M-DIN KOL(P).../R-F100-10... R901025362
Filter element ABZFE-N0100-03-1X/M-DIN KOL(P).../R-F100-3... R901025356
Filter element ABZFE-N0160-10-1X/M-DIN KOL(P).../R-F160-10... R901025363
Filter element ABZFE-N0160-03-1X/M-DIN KOL(P).../R-F160-3... R901025358
1) Filter element to DIN 24550
RE 50111/12.06 KOL; KOLP Hydraulics Bosch Rexroth AG 19/24

Electric motor

The electric motor is rated according to VDE 0530 part 1 (DIN The electric motor must be connected so that the fan wheel
EN 60034) for continuous operation S1 within the range of rotates in the direction of the arrow. (Anti-clockwise direction
its nominal power. The electric motor complies with insulation of rotation).
class F and type of protection IP 55. It can be connected without any changes to power supplies
having a frequency of 50Hz or 60Hz.

Technical data (for applications outside these parameters, please consult us!)

Supply voltage (other voltages on request) U V 230 / 400 - 50Hz; 265/460 - 60Hz ± 5% Δ/Y
Frequency f Hz 50 / 60
Operating mode S1 continuous operation
Insulation class F (winding)
Type of protection to VDE 0530 / DIN EN 60034 IP 55
Number of poles 4/6

Frequency 50 Hz
Cooler type Capacity Speed Power factor Nominal current at
kW min-1 cos ϕ Δ 230 V Y 400 V
KOL3(8)…/R… 0.25 940 0.80 1.30A 0.75 A
KOL5(10)…/R… 0.37 1400 0.71 2.00 A 1.13 A
KOL15(30)…/A… 0.37 940 0.67 2.00 A 1.20 A
KOL20(40)…/A… 0.55 1390 0.69 2.60 A 1.50 A
KOL45…/A… 1.10 940 0.71 5.30 A 3.00 A
KOL65…/A… 1.50 1410 0.79 6.20 A 3.60 A
KOL80…/A… 1.50 940 0.70 7.10 A 4.10 A
KOL120…/A… 3.00 1425 0.81 11.50 A 6.60 A
KOLP3(8)…/R… 1.10 910 0.75 5.40 A 3.10 A
KOLP5(10)…/R… 1.50 1410 0.80 6.60 A 3.80 A

Frequency 60 Hz
Cooler type Capacity Speed Power factor Nominal current at
kW min-1 cos ϕ Δ 230 V Y 400 V
KOL3(8)…/R… 0.30 1090 0.66 1.58 0.92
KOL5(10)…/R… 0.44 1810 0.74 1.93 1.11
KOL15(30)…/A… 0.44 1090 0.68 2.20 1.28
KOL20(40)…/A… 0.66 1690 0.71 2.65 1.50
KOL45…/A… 1.30 1100 0.70 5.40 3.10
KOL65…/A… 1.80 1690 0.76 6.20 3.60
KOL80…/A… 1.80 1120 0.76 6.69 3.86
KOL120…/A… 3.60 1700 0.81 11.6 6.70
KOLP3(8)…/R… 1.10 1080 0.79 5.00 2.90
KOLP5(10)…/R… 1.50 1692 0.84 6.20 3.60
20/24 Bosch Rexroth AG Hydraulics KOL; KOLP RE 50111/12.06

Terminal assignment

Terminal assignment in the terminal box on the oil/air

cooler:
Factory setting:

W2 U2 V2

V1 W1
U1

Customer side: Δ triangle U = 230 V at f = 50Hz Customer side: Y star U = 400 V at f = 50Hz
U = 265 V at f = 60Hz U = 460 V at f = 60Hz

W2 U2 V2 W2 U2 V2

U1 V1 W1 U1 V1 W1

PE L1 L2 L3 PE L1 L2 L3

Electrical clogging indicators

Technical data for types KOL.../R-F100(F160)-...- E... and KOLP.../R-...F100 (F160)-...-E...

Electrical connection Circular plug-in connection M12 x 1, 4-pin
Contact load, DC voltage Max. 1 A
Voltage range 10 - 30 V DC
Max. switching power under ohmic load 20 VA; 20 W
Type of switching Normally closed contact at 75% of the response pressure,
normally open contact at 100% of the response pressure
Signal suppression Signal switched through up to 30 °C [86 °F],
switched back at 20 °C [68 °F]
Indication by LEDs Ready for operation (LED green)
in the electrical upper section 75% switching point (LED yellow)
100% switching point (LED red)
Type of protection to DIN EN 60529 IP 65
RE 50111/12.06 KOL; KOLP Hydraulics Bosch Rexroth AG 21/24

Temperature switch
With the help of the temperature switch, the oil/air cooler is Electrical function
switched on when the desired oil temperature is exceeded.
The temperature switch has a firmly set switching point, which Temperature < 50 °C [122 °F] or 60 °C [140 °F]
switches at a fluid temperature of 50°C [122 °F] or 60°C
[140 °F], respectively. Temperatuer ≥ 50 °C [122 °F] or 60 °C [140 °F]

The switching-back hysteresis is approx. 15 K

Technical cata

Maximum voltage V DC 30V, +10%/-15% AC 230V, +10% /-15%

Maximum current A 5 10
Type of protection IP 65
Type of contact Normally closed

By-pass (temperatur-controlled)

When the desired fluid temperature is exceeded, the by-pass

starts to open the line to the oil/air cooler. The fluid now flows
through the oil/air cooler and is cooled. When the fluid tem-
perature falls below the desired value, the by-pass closes the
line to the oil/air cooler. Depending on the version, the firmly

[0.59]
set start of opening is 55°C [131 °F] or 65°C [149 °F].

15
By-pass control in the cooling circuit
2 G3/4

96 [3.78]
B 3
G3/4

59 [2.32]
45 [1.77]

A
1
2 3 G3/4
1 78 [3.07]
B A
22/24 Bosch Rexroth AG Hydraulics KOL; KOLP RE 50111/12.06

Calculation example / cooler selection

a) Cooling capacity calculation through temperature measurement b) Cooling capacity calculation through approximation calculation
By measuring the temperature increase in the tank within a An approximated value for the power loss can be calculated
sufficiently large time interval, the required cooling capacity as follows:
can be calculated as follows:
Technical data to be measured: PM = Drive power of the motor in kW
ϑ1 = Hydraulic fluid temperature in °C at the beginning of the measurement PV = Power loss in kW
ϑ2 = Hydraulic fluid temperature in °C at the end of the measurement η = Efficiency of the pump (η = 0.7 to 0.8)
ϑu = Ambient air temperature in °C
t = Time interval in min PV = PM • (1– η) in kW

In addition, the following details are required:

Example:
V = Tank capacity in L
PM = 10.0 kW; η = 0.7
ρ = Density of the hydraulic fluid in kg/L PV = 10.0 kW • (1 – 0.7)
(for mineral oil ρ = 0.915 kg/L)
kJ PV = 3.0 kW
c = Specific thermal capacity in
kg K
kJ
(for mineral oil c = 1.88 ) The calcluated power loss can be used to calculate the
kg K specific cooling capacity that is required for the selection of
The power loss incurring in the form of heat is calculated as follows: the cooler.
PV = Power loss in kW
P01 = Specific cooling capacity in kW/K
V • ρ • c • (ϑ2 – ϑ1)
PV = in kW ϑBT = Optimum operating temperature of the hydraulic fluid in °C
t • 60
Example: V = 230 L; ϑ1 = 25 °C; ϑ2 = 66 °C; t = 90 min

kg kJ Example: PV = 3.0 kW; ϑBT = 50 °C; ϑu = 25 °C

230 L • 0.915 • 1.88 • (66 °C – 25 °C)
L kg K
PV = = 3.0 kW PV 3,0 kW
90 min • 60 s/min P01 = =
ϑBT – ϑu 50 °C – 25 °C
The calculated power loss can be used to calculate the
specific cooling capacity that is required for the selection of
kW
the cooler: P01 = 0.12
K
P01 = Specific cooling capacity in kW/K
ϑBT = Optimum operating temperature of the hydraulic fluid in °C On the basis of the flow to be considered (e.g. 40 l/min) a
suitable cooler (page 8) can be selected from the diagram.
Example: PV = 3.0 kW; ϑBT = 50 °C; ϑu = 25 °C The data of our example lead to the selection of type
PV 3.0 kW kW KOL5.../R... .
P01 = = = 0.12
ϑBT – ϑu 50 °C – 25 °C K

On the basis of the flow to be considered (e.g. 40 L/min) a

suitable cooler can be selected from the diagram (page 8).
The data of our example lead to the selection of type
KOL5.../R... .

Altitude correction factor

Altitude above sea level in m Correction factor
The cooling capacity of the oil/air cooler reduces at increas-
ing altitudes due to the reduction in the air density. This can 0 1.00
be compensated for with the correction factors given in the 500 ∼ 0.98
following.
1000 ∼ 0.95
2000 ∼ 0.91
Example: Installation height 1000 m above sea level:
3000 ∼ 0.86
P01 (1000 m) = P01 • 0.95
4000 ∼ 0.82
RE 50111/12.06 KOL; KOLP Hydraulics Bosch Rexroth AG 23/24

Installation notes

• Check that the oil/air cooler has been properly connected • To achieve the optimum cooling capacity, the oil/air cooler
(hydraulically and electrically) to the machine to be operated. must be bled before commissioning. In addition, care should
• For the electrical connections of the electric motor, use the be taken that the units operate bubble-free.
washers and connecting bridges that are included in the • The oil/air cooler may only be used within the permissible
scope of supply. data limits. Moreover, it may only be operated when it is in a
• Check the direction of rotation of the fan wheel (anti-clock- flawless condition.
wise) by briefly switching on the electric motor (see also • When carrying out any work on the oil/air cooler, depressu-
direction of rotation arrow on the housing). rise the system and disconnect it from the power supply. In
• The electric motor must be protected by a feature incorporat- addition, see to it that the fan wheel does no longer rotate.
ing an overload relay. • Unauthorised conversions or changes that affect safety and
This must be set to the nominal current indicated on the functions are not permitted.
nameplate / performance plate. • Never remove any existing protective features or guards.
• When installing the oil/air cooler with external gear pump • Keep the oil/air cooler clean and do not cover it; change
(type KOLP.../R... and KOLP.../R-...F...), take particular care clogged filter mats, because otherwise the hydraulic fluid will
of the motor’s direction of rotation, see direction of rotation overheat.
arrow.
• Strictly observe general safety and accident prevention regu-
• In no case may the pump of the oil/air cooler (type KOLP.../ lations.
R... and KOLP.../R-...F...) be run without hydraulic fluid.
Moreover, ensure sufficient lubrication of the pump.

Note relating to EC Machinery Directive 98/37/EC,

Annex II, Section B:
The assemblies are manufactured to comply with the harmo- Commissioning is prohibited until it was established that the
nised standards EN 982, EN 983, DIN EN ISO 12100 and machine, into which the assembly is to be integrated, conforms
DIN EN 60204-1. with the stipulations of the EC Directive.

Attention!
The oil/air cooler can heat up during operation
→ risk of injury!
Only authorised, trained and instructed personnel are allowed Use only genuine Bosch Rexroth spare parts for repairs!
to make settings and carry out maintenance and servicing on
the oil/air cooler.

Caution!
If Bosch Rexroth hydraulic products are installed in the vicinity precautions described therein were taken. If leakage of the
of sources of ignition or strong heat radiators, a shield must hydraulic product can lead to water or ground contamination,
be provided in order that the hydraulic fluid cannot ignite in the the hydraulic product must be placed in a suitable collection
case of spillage and hoses are protected against premature tank. In Germany, hydraulic systems are classified as “systems
aging. Hydraulic oil based on mineral oil is water-endanger- for handling water-endangering substances in the sense of the
ing and inflammable. It may only be used, if the correspond- Water Resources Act (WHG).“ In this context, please observe
ing safety data sheet of the manufacturer is available and all in particular §1 and §19 WHG (§19g, §19i, §19l).
24/24 Bosch Rexroth AG Hydraulics KOL; KOLP RE 50111/12.06

Notes

Bosch Rexroth AG © This document, as well as the data, specifications and other
Hydraulics information set forth in it, are the exclusive property of Bosch Rexroth
Zum Eisengießer 1 AG. Without their consent it may not be reproduced or given to third
97816 Lohr am Main, Germany parties.
Phone +49 (0) 93 52 / 18-0 The data specified above only serve to describe the product. No
Fax +49 (0) 93 52 / 18-23 58 statements concerning a certain condition or suitability for a certain
[email protected] application can be derived from our information. The information given
www.boschrexroth.de does not release the user from the obligation of own judgment and
verification. It must be remembered that our products are subject to a
natural process of wear and aging.