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VCS Ready Mixed Coolant - Volvo Oil

Volvo Oil

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0% found this document useful (0 votes)
596 views20 pages

VCS Ready Mixed Coolant - Volvo Oil

Volvo Oil

Uploaded by

12t0569
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

CHEMICALS FOR

MAINTENANCE AND REPAIR


Genuine Volvo Penta oils, lubricants, coolants, sealants and more

1
OILS PAGE 4

CONTENT
3 INTRODUCTION
3 Choose the right product
3 Safety data sheets
4 OILS
5 Engine oil
7 Transmission oil
7 Automatic Transmission Fluid (ATF)
7 Hydraulic oil ENGINE OILS PAGE 5
8 COOLANTS
9 Coolant VCS, Yellow
9 Coolant Green
9 Cleaning agent
10 PAINTS
11 Primer
11 Touch-up paint – Engine
11 Touch-up paint – Drives
12 LUBRICANTS
14 SEALANTS COOLANTS PAGE 8
16 ADHESIVE AND LOCKING FLUID
16 MISCELLANEOUS
18 EXPLANATIONS

Note! The products displayed


in this catalogue are not
available in the US.
PAINTS PAGE 10

2 CONTENT
Formulated to ­perform
and protect
Using high-quality chemicals is important to ensure maximum reliability, durability and
performance. That’s why Volvo Penta offers a range of high-quality products, developed
and tested to meet our specifications and stringent requirements – making them the best
choice for maintenance and repair of Volvo Penta products.

Choose the right product


This catalog contains information about pack sizes, part numbers and general properties
of our chemicals. To choose the right product for a specific task, please always follow the
recommendations in Volvo Penta service and repair information.

Coola
SECT nt VC
ION S rea
Coolant Subst dy mix
mixed mix
VCS ready
CAS ance/m
3: Co ed mix
SECTION 40/60 num ixtu mpo 40/60
Hazardous
5: Firefighti EC
num
ber
/oth
re sitio
thermal ng measure Pro ber er ide
: Mix
n/in
decompositio s duc ntif form
: Decom
n
products t cod iers ture
Coolant VCS ready mixed position e 22567314 atio
metal oxide/o products may n on
include the
carbon oxidesxides : Mix
SAFETY DATA fighters
5.3 Advice

tions for
mix 40/60
for firefigh
22567314 ters
Special precau
following
materia Ingred
ls: ien
t nam
: 225
ture
673
. ingr
edie
fire- :
Promptly ethane e 14 nts
isolate the
SHEET Fire-fighters scene by diol

Safety data sheets


should removing Ide
SECTION apparatus wear all persons ntif 225
(SCBA) with appropriate protecti from iers 673
6: Accident a full face-pie ve equipm the vicinity of REAC 14
Date of issue : 2018-10-23 al release ce operate Hexan ent and self-conthe inciden t if H #:
6.1 Person
al precau
d in positive
sod oic
acipressur tained01- 211 there is a fire. %
Version : 2.04 tions, protect measure Ave
ium
salt d, 2-ethy e mode. EC: 203945
breathin g 681
For non-em ive equipm s rsiv CAS: -473-3 6-28
personnel ergency ent and emerge e age l-,
EC: 107-21 30 - Cla
: Avoid breathin ncy proced nt 60 ssifica
SECTION 1: Identification of the substance/mixture and of the company/ For emerge ventilation g vapour ures CAS:243-28 -1 tion
ncy respon is inadequ or mist. Provide - 197 3-8
ders ate. Refer adequate 66-89- Regul
undertaking : If speciali to protecti ventilation. 3
sed
8 on suitable clothing is required ve measur
es listed
Wear appropr 1-< 127 ation (EC
6.2 Environ to deal Type in section iate respirat 3 2/2008
personnel". and unsuitable or when Acu )
[CL No.
1.1 Product identifier precautionsmental materials. with the spillage
[1] Sub ,
s 7 and 8.
<10 te Tox P]
: Avoid dispers See also take note 0pp ST OT . Typ
Product name : Coolant VCS ready mixed mix 40/60
al of spilt [2] Sub the stanceinformation of any informa m (kid RE 4, H302 e
Inform the material in "For non-em tion in Section ney 2,
Product no. : 22567314 D 6.3 Method
waterways,
relevant authorit and runoff[3] Sub stance classified ergency s) (oraH373
s and materia ies if the [4]and stance with l) [1] [2]
Product type : Liquid. Spill l for contain soil or air). product has Subcontact with soil, a wo with a Repr.
ment and The sta
causednce me ets waterw
environ
rkp
the laceays,
hea
lth
drains and 2, H3
61fd
cleaning re are me ets mental exp or env and sewers Acu Unborn

Safety data sheets (SDS) contain information on


: Stop leak up app criteria
no the pollutio osu(sewers iron . te Tox chi (Fertili
1.2 Relevant identified uses of the substance or mixture and uses advised against g. sand,
if without
risk. Contain
lica
ble, additio criteria for PBn re lim , menta See . 4, ld) ty
6.4 Referen earth,
local regulati vermiculite or and collect are nal for vPv T acc it l haz full Section H302
[1]
Product use : Coolant and antifreeze. sections ce to other diatomaceous Occupspillage withclassi ing B according
ard tex
ons. non-com fied redien statem t of 16 for
: See Section atio and
earth as
bustible ording to Re
haz , ts ents the H
nal place in the [1]
pre to Regulatio
See Section 1 for emergency SECT
exp
osu
container ardabsorbe sennt materia n
abo
ve. dec
1.3 Details of the supplier of the safety data sheet contact informa ous
for disposa t wh l e. gul
See Section 8 for information ION
re lim tolhea
accordi ichng atio (EC) No lare
d
SECTION 13 for addition on appropr 4.1 tion. its,
4: Fi , wit
to hin n (EC .
Supplier's details : AB Volvo
7: Handling al waste
De
iatescrpersona if ava lth or
the ) No 1907/2
SE-405 08 Göteborg, Sweden Inhala iption l protective
treatme rst ilab the cur . 190 006,
7.1 Precau and stora nt informaof equipment. le, are env 7/2006 Ann
tions for Skin tion
ge tion.
firs aid ironm rent
, Annex XIII
Protective safe handlin
con t aid mea listed ent knowle

chemicals such as health and environmental hazards,


measures g measu in Sec and dge ex XIII
: Put on
Eye
con
tact
res
sure tion hen
ce reqof the
Telephone no. : +46-31-66 67 50 appropr tact : If
s 8. uire supplie
Empty contain iate personal protectiIng inh rep
1.4 Emergency telephone number contact with ers retain product veestequipm
ion ent (see : Wa aled, rem ortingr and in
Advice on
drink or smoke eyes, skin residue and Section sh ove in this the con
Emergency phone : +46-31-66 67 50 (during office hours) occupational
general and clothing 4.2 can be hazardo 8). :DoInnot contam to sec cen
hygiene : Wash hands, when using this product .Mo
Dostnot ingest. us. Do not casbreathe vapour
e of inated fresh air. tion tration
Poten . import Wash thoroug symreuse con or mist. Ge
skin .
smoking forearms ptomscontain tacer. Avoid t me s
and and face tial ant : hly
Waafter occ t with with dical
E-mail address : [email protected] 7.2 Condit clothing beforeusing the lavatory thoroug Inh hlyacu sym sh handlin soa
storage,
ions for
safe and atala tion
after
te handlin
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eat,s, rins p and wa attentio
websds.volvo.com including : Do not reuse. Skin the end of the lth effe g chemic and ins uth n if
incompatibiliti any store working al product eth with e imm ter. sym
period. effe

personal protection, composition, storage and emer-


con ctss, yleneeating,
before ediate Get me
es well-ventilatedin unlabelled contain Eye tac cts
Wash ,contam gly
water. ptoms
7.3 Specifi area. ers.contac t bot inated
h acu col) Do If affecte ly with dical occ
SECTION 2: Hazards identification c end use(s) Ingest Keep t container tightly : Thi te and not plenty attentio ur.
Recommenda ion closed. s ind d per n.
Sym : De Keep produc del uce son of water.
2.1 Classification of the substance or mixture tions pto contain
t is er in a cool, ayed vom is con
Industrial fatting
sector specifi : Coolant Inhala ms rela : Ma not
likely
iting scio Get
medic
Product definition : Mixture solutions and antifree ted y cau to the skin unless us, giv
c : Not availab ze. Skin tion to the : Harmf se slig
to vol dire e al atte
Classification according to Regulation (EC) No. 1272/2008 [CLP/GHS] le. phy ht tran
. atilise cted plenty ntio
n if
Acute Tox. 4, H302 SECTION Eye sical, ul if rapidly to do of wa
s che swa sient so by ter to
STOT RE 2, H373 (kidneys) (oral) 8: Exposure Ingest llow irritatio into
: Ma mic
al and ed. Ris the medic drink.
8.1 controls/ ion y n. air bec al per (Coola
See section 11 for toxicological information and section 12 for ecotoxicological information. Control parame 4.3 : Pro cause toxico k of into

gency measures in the event of an accident.


Indica personal aus son nt.
Occupational
ters
Speci tion longed slight log xica e of nel.
exposure fic tre of any protection
: Ma
y cau or rep
tran
sient ical cha
tion
. its low
2.2 Label elements Ingredient limits Notes imm : se slig eated irritatio racter vap
atm our
name to phy ents ediate Exposu ht tran contac n. istics pressu
Hazard pictograms : Pro medic re can t can re.
ethanediol tection sician sient
al atte cause irritatio defat
Occupationalof firs
See
: Ant
ntio sto the
tox exposu t-aider
re limits : Tre
idote
info n and mach pai n. ( red skin
and
EU OELicolog s at sym rma spe ns, nes
s) lead
(Europ SECT
icae,l 4/2006) : tion cia vom to
Limit value: info
20 ppm 8rmatio . Absorb Refer to ptoma
ION : Eth
ano
l tre
atm
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and
irritatio
Signal word : Warning 5.1Limit value: ed throug
per tica ent n, cra
Ext
hour(s) n. 5: Fi son prohtec skin. Notes: lly. l
nee diarrho
: Harmful if swallowed. Derived Shortinguis 52 mg/m³ 8 hour(s)(Sectio al risk tive me Indicative ded ea. ckin
g and
Hazard statements effect levels Suitab term limit
hin value: 40 ppm . n refig
11) or with asu /or der
May cause damage to organs through prolonged or repeated exposure if swallowed. (kidneys) Shortle term limitg value: out res liste
Product/ingred Not media 15
104 mg/m³ minute(s).
htin suitab d
matitis
Precautionary statements ient name 5.2
suitab 15 minute( gm le trai in sec .
No DELs
available. Type Ha
Speci le s). easu ning. tions
7 and
General : Not applicable. al haz res
Predicted zar Exposu : Re 8. No
: Keep out of reach of children. If medical advice is needed, have product
effectcontainer or mix ds fro reards com
Prevention concen or label at hand. ture m the aris : Do mende action
Wash hands thoroughly after handling. Do not eat, drink orNo smoke
PECswhen using thistrations
availab product. sub
ing
fro not d:, alc sha
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Response : IF SWALLOWED: Immediately call a POISON CENTER8.2 or Exposu
doctor/physician. Date water oho taken
re control of iss : In substa jet.
l-resist
ant
involv

Safety data sheets for Volvo Penta chemicals can be


Storage : Not applicable. s ue a fire nce foam, ing
Appropriate or if or mix any
Disposal : Not applicable. controls engineering hea ture CO�,
: Use only ted, pow
Hazardous ingredients : ethanediol with adequa a pre ders
the use of te ventilat ssu
local re inc
Supplemental label : concentrations exhaust ventilation. Where reasona : 201 rease
elements above the ion and good bly practica 8-1 will
Date of issue exposure general extracti ble, 0-2 this3 should occ
ur and
limit, they on. If workers be achieve
2.3 Other hazards must use d by the
appropriate, are expose con
Other hazards which do : Not available. : 2018-10 certified respirat d to tain
-23 ors. er ma
not result in classification y bur

found at: www.volvo.com/sds


st.

3/7
Date of issue : 2018-10-23 1/7

2/7

Note! All handling of chemicals entails health and environmental risk. Waste chemicals should be handled as en-
vironmentally hazardous waste. They may contain substances such as lead, nickel and copper, that may cause cancer
and impurities. Ensure that waste chemicals is disposed of responsibly and according to the local regulations.

S A F E T Y D ATA S H E E T 3
Oils

Volvo Penta oils


We and the Volvo Group invest significant resources in developing high-performance oils. And the reason is
simple. Oil quality plays a vital role to get the most out of the engine and keep the cost of ownership down.
As engines continue to evolve, with increased efficiency and more precise technology, it placing greater
demands on oil performance than ever before.

Genuine Volvo Penta oils are extensively tested and quality assured by Volvo Penta. They are formulated
to meet the specific requirements of Volvo Penta marine and industrial engines. Genuine Volvo Penta oils
include powerful additive technology which are individually selected to optimize performance, reduce fuel
consumption and extend the life of the engine.

The benefits of Genuine Volvo Penta engine oils


• Meet the specific requirements of Volvo Penta engines

• Lower fuel and oil consumption due to low internal friction

• Outstanding wear protection to prolong engine life

• Effective oxidation resistance and thermal stability, even under severe conditions,
to prevent sludge and deposit build

• Excellent protection against corrosion by controlling the acids formed as the fuel burns

• Improved engine cleanliness to maximize component life

Note! Please always refer to the operator’s manual for information on the recommended oil quality, oil viscosity,
oil quantity and oil change interval for the specific product.

4 V O LV O P E N TA O I L S
Engine oil
Engine oil VDS-3
VDS-3 covers even more stringent requirements on piston cleanliness and bore
polish compared to VDS-2, ensuring the durability and reliability of the engine.
The high quality of VDS-3 oils allows in certain cases an increase in drain intervals.
Fits both diesel and gasoline engines, please refer to the operators manual.

Designation Part No. Volume Viscosity Quality

Engine oil 15W-40 VDS-3 23909453 1 liter SAE 15W-40 VDS-3

Engine oil 15W-40 VDS-3 23909454 5 liter SAE 15W-40 VDS-3

Engine oil 15W-40 VDS-3 23909456 20 liter SAE 15W-40 VDS-3

Engine oil 15W-40 VDS-3 23909457 209 liter SAE 15W-40 VDS-3

Engine oil VDS-4.5


High-performance heavy-duty engine oil providing outstanding protection and
fuel economy. VDS-4.5 delivers improved engine cleanliness and protection
against piston deposits through the use of high-quality base oils and additive
components. VDS-4.5 is available in two viscosities:

15W-40
VDS-4.5 15W-40 is fully backward compatible with all older Volvo Penta diesel
engines. It is also recommended for certain gasoline engines, please refer to the
operators manual/service bulletin.

Designation Part No. Volume Viscosity Quality

Engine oil 15W-40 VDS-4.5 23909459 1 liter SAE 15W-40 VDS-4.5

Engine oil 15W-40 VDS-4.5 23909460 5 liter SAE 15W-40 VDS-4.5

Engine oil 15W-40 VDS-4.5 23909461 20 liter SAE 15W-40 VDS-4.5

Engine oil 15W-40 VDS-4.5 23909462 209 liter SAE 15W-40 VDS-4.5

10W-30
VDS-4.5 10W-30 is recommended for some newer engines (e.g. Stage V
engines) to further improve durability and fuel economy. Always refer to the
operators manual/service bulletin.

Designation Part No. Volume Viscosity Quality

Engine oil 10W-30 VDS-4.5 23068339 5 liter SAE 10W-30 VDS-4.5

Engine oil 10W-30 VDS-4.5 17488420 20 liter SAE 10W-30 VDS-4.5

Engine oil 10W-30 VDS-4.5 17488431 209 liter SAE 10W-30 VDS-4.5

Synthetic gasoline engine oil


A fully synthetic oil specially developed for high performance gasoline engines.
Its wide temperature range capability maximizes engine life. The additive system
is designed to provide protection against wear and minimize deposit and sludge
build-up. Particularly suitable for all engines equipped with catalyst but is also
applicable to non-catalyst engines produced in model year 2008 and later.

Designation Part No. Volume Viscosity Quality

Petrol engine oil 5W-40 23211287 1 liter SAE 5W-40 ACEA, API SN

Petrol engine oil 5W-40 23211288 5 liter SAE 5W-40 ACEA, API SN

Petrol engine oil 5W-40 23211290 20 liter SAE 5W-40 ACEA, API SN

Compressor oil, see page 16

V O LV O P E N TA E N G I N E O I L 5
DETECT FAULTS
BEFORE THEY BECOME
PROBLEMS

Oil analysis for better control


Volvo Penta oil analysis provide a comprehensive health check of the engine and transmission condition.
Analysis results indicate the presence of potentially harmful substances, allowing you to plan maintenance or
other measures, before major failure occurs.

The benefits of Volvo Penta oil analysis


• Analysis done by accredited laboratories using specified limits values defined by Volvo Penta
• Increased control over engine and transmission condition – providing additional peace of mind
• Regular use makes trends visible and provides early warnings for abnormal wear
• Identify potential failures, before they occur.
• Helps to plan preventive maintenance

Please contact your local Volvo Penta representative for information on availability of the Volvo Penta oil
analysis program in your market and how to get started.

6 O I L A N A LY S I S
Transmission, ATF and hydraulic oil
Marine synthetic transmission oils
High-performance fully synthetic transmission oils, specifically designed to
ensure excellent load-carrying capability over wide operating temperatures.
Provides optimal shift performance and maximum protection against wear and
corrosion. Advanced marine additive technology includes unique capabilities to
minimize damage due to water contamination.
All this ensures significant advantages over conventional transmission oils and
contributes to smooth operation and long-term health for the drive.

IPS and Aquamatic synthetic transmission oil 75W-90


Designation Part No. Volume

Synthetic transmission oil 22479650 1 liter

Synthetic transmission oil 22479648 5 liter

Synthetic transmission oil 22479647 20 liter

Synthetic transmission oil 22479660 Barrel 208 liter

For SX, SP-A2, SP-C (except ratio 2.15:1), DPS, FWD, DPI, DPH (except ratio 1.59:1), DPR, DPX, XDP, DP-A2 to
DP-E, all IPS drives, S-drive 120S-E, reverse gear MS2A/L-E, MS4, MS5.

Synthetic transmission oil 75W-140


Designation Part No. Volume Viscosity

Synthetic transmission oil 75W-140 22574246 5 liter SAE 75W-140

For DPH ratio 1.59:1 (D6-400) and DPG drives (KAD300).

Transmission oil 80W-90


Lubrication properties protect drive and transmission even under heavy load.
Also provides excellent corrosion protection.
Grade: API GL-5

Designation Part No. Volume Viscosity Quality

Transmission oil 80W-90 3809445 5 liter SAE 80W-90 API GL-5

For AQ100, 280DP, 290DP, DP-A/A1 (except drives manufactured before 1986, for 30 or 40 series engine, and
has previously used engine oil in the drive, continue to use engine oil).

Automatic Transmission Fluid (ATF)


For power steering, power trim system and HS reverse gears. Protects against
wear, even at high temperatures. Also provides a very good corrosion protection.
Note! Must not be used where API-GL5 is recommended.

Designation Part No. Volume Type

Automatic Transmission Fluid 23909464 1 liter Dextron III

Automatic Transmission Fluid 23909465 5 liter Dextron III

Hydraulic oil
For hydraulic steering system. Protects against wear at high and low
temperatures. Also provides excellent corrosion protection. Particularly suitable
for marine use. Does not affect seal materials.

Designation Part No. Volume Type

Hydraulic oil 22618337 1 liter ISO VG 15

V O LV O P E N TA T R A N S M I S S I O N O I L 7
Coolants

Volvo Penta coolants


Genuine Volvo Penta coolants prevent freezing and overheating while providing maximum component
protection. They are specifically formulated to meet the exact specifications of Volvo Penta engines and in-
clude powerful additive technology to prevent internal engine component degradation and thereby optimize
engine life.

The benefits of Genuine Volvo Penta coolants:


• Optimal anti-freeze protection and thermal transfer capacity
• High boiling point prevents overheating
• Maximum protection against corrosion, cavitation, ageing, swelling and cracking
• Compatible with and protects all materials in the engine’s cooling system
• Does not leave any deposits in the cooling system
• Less impact on the environment, does not contain any amines or phosphates

Note! Volvo Penta provides two types of coolant: Volvo Penta coolant VCS (yellow) and Volvo Penta
­coolant (green). They are formulated for the specific requirements of different engine generations and
­contain unique additives that are not compatible. Therefore they should never be mixed. Always use the
same type of Volvo Penta coolant that originally came with the engine.

Mixing data for concentrated coolants


Recommended mixture Anti-freeze protection Note! Concentrated coolant should be
mixed with pure distilled, deionized water
40% concentrated coolant -25° C or water which complies with Volvo STD
50% concentrated coolant -35° C 1285,1. Do not use tap water, it contains
60% concentrated coolant -46° C
minerals that will form deposits inside the
cooling system.

8 V O LV O P E N TA C O O L A N T S
Coolants
Volvo Penta coolant VCS (Yellow)
This coolant is yellow in color. It is an organic additive technology (OAT) type of
coolant specifically developed for the material used in newer generation of Volvo
Penta engines. It prevent freezing and overheating while providing maximum
component protection. Does not contain any nitrite, amine, phosphate or silicate.
Does not require coolant filter. 4-year change interval.

Note! The Volvo Penta coolant VCS (Yellow) must not be mixed with Volvo Penta
coolant (Green), nor be used in combination with coolant filter. Please refer to the
operators manual.

Designation Part No. Volume

Yellow ready Mixed 40% 22567314 5 liter (to –25°)

Yellow Ready Mixed 40% 22567335 20 liter (to –25°)

Yellow ready Mixed 40% 22567340 Barrel 210 liter (to –25°)

Yellow Concentrate 22567286 1 liter

Yellow Concentrate 22567295 5 liter

Yellow Concentrate 22567305 20 liter

Yellow Concentrate 22567307 Barrel 210 liter

Yellow Concentrate 85137067 IBC 1000 liter*

* Sold in quants of 1000 liters

Volvo Penta coolant (Green)


This coolant is green in color. It is specifically developed for the material used in
older generation of Volvo Penta engines. It prevents freezing and overheating
while providing maximum component protection. Does not contain any nitrites,
amine or phosphate. 2-year change interval. Change coolant in “out of step” with
coolant filter if such is used.

Note! The Volvo Penta coolant (Green) must not be mixed with Volvo Penta
coolant VCS (Yellow). Please refer to the operators manual.

Designation Part No. Volume

Green Ready Mixed 40% 22567233 5 liter (to –25°)

Green Ready Mixed 40% 22567259 20 liter (to –25°)

Green ready Mixed 40% 22567261 Barrel 210 liter (to –25°)

Green Concentrate 22567185 1 liter

Green Concentrate 22567206 5 liter

Green Concentrate 22567215 20 liter

Green Concentrate 22567217 Barrel 210 liter

Green Concentrate 1161991 IBC 1000 liter*

* Sold in quants of 1000 liters

Cleaning agent
Cleaning agent for cooling systems where Volvo Penta coolant VCS (yellow) is
used. 1 kit for 40 l coolant system.

Note! This cleaning agent is only to be used for cooling system with coolant
VCS Yellow. For cleaning of cooling systems with green coolant, please see
Service Bulletin 26-0 29 4.

Designation Part No. Volume

Radiator cleaner/Neutraliser 21467920 500 gr + 2 liter

V O LV O P E N TA C O O L A N T S 9
Paints

Volvo Penta paints


Volvo Penta spray and brush enamels are specially formulated to withstand elevated en-
gine temperatures and to duplicate the original factory colors of Volvo Penta engines and
drives. While helping to maintain the original appearance, these paints are intended to
provide additional protection against rust and corrosion.
Volvo Penta spray enamels are environmentally friendly aerosol products, containing no
chlorofluorocarbons (CFCs). Used in combination with the Volvo Penta spray enamel met-
al primer, the products deliver smooth, dust-free finishes that dry quickly.

10 V O LV O P E N TA P A I N T S
Paints
Primer

Designation Part No. Volume Type

Blue-grey 1141562 400 ml Spray can

Touch-up paint – engine

Designation Part No. Volume Type

Green, gloss 22618341 1 liter Tin

Red 22618346 1 liter Tin

Green, matt 22618344 1 liter Tin

White 22618302 1 liter Tin

Green, matt 1141566 400 ml Spray can

Red 827501 400 ml Spray can

Dark grey 3851221 400 ml Spray can

Touch-up paint – drive

Designation Part No. Volume Type

Blue-grey 1141567 400 ml Spray can

Grey 1141575 400 ml Spray can

White 1141560 400 ml Spray can

Black, matt 1141568 400 ml Spray can

Silver, SX, DPS, FWD, IPS 1* 3851219 400 ml Spray can

Clear varnish 827502 400 ml Spray can

Silver + clear varnish, DPG, DPH, DPR, DPI, S-drives, IPS** 889968 2 x 400 ml Spray can, 2 pcs

Grey + clear varnish, DPX 3851220 2 x 400 ml Spray can, 2 pcs

* IPS 1 generation A, B, C (up to SN 3194009615)


** IPS 15, 2, 3, 30 and IPS 1 generation D and later (from SN 3194009616)

V O LV O P E N TA P A I N T S 11
Lubricants
Water resistant grease
Volvo Penta water resistant grease is designed to provide excellent adhesion,
water resistance and load-carrying properties, as well as long-term protection
against corrosion. Itis a multi-purpose premium grease and is highly
recommended for greasing joints and propeller shafts, folding propellers and all
other propeller components.

Designation Part No. Volume Colour Quality

Waterproof grease 828250 25 gr Blue NLGI 2

Waterproof grease 22618330 400 gr Blue NLGI 2

Impeller lubricant (Glycerine)


Rubber lubricant for impellers, oil-sensitive O-rings or rubber components.

Designation Part No. Volume Quality

Impeller lubricant 3862178 7 gr Glycerine

Grease for traditional stuffing boxes


Water resistant grease for traditional propeller shaft stuffing boxes fitted with a
greasing cup. Lubricates, seals and protects against corrosion. Copes with
prolonged loads without losing its protective characteristics.

Designation Part No. Volume Colour Quality

Propeller Shaft Grease 3809449 500 gr Yellow NLGI 3

Vaseline
For plastic and rubber parts.

Designation Part No. Volume

Plastic/Rubber lubricant 85145749 205 gr

Low-temperature grease
A special grease recommended for low loads and low temperatures (–50°C to
+100°C). This grease is especially suitable for use on controls, hinges, lock parts
and for greasing electric contacts, switches, etc.
Note! Not for EVC components.

Designation Part No. Volume Quality

For electrical components 1161417 30 gr NLGI 1

12 V O LV O P E N TA LU B R I C A N T S
Lubricants
Rubber lubricant
Diffusing rubber lubricant fluid. For IPS suspension rings and installation
of propeller hubs.

Designation Part No. Volume

Rubber lubricant 22618333 100 ml

Lubricant for injectors


Assembly compound for injectors, decreases risk of injectors getting stuck.
Good corrosion protection and running-in of metallic components.
Note! Not for all engines. Please refer to workshop manual.

Designation Part No. Volume Colour

Assembly Compound 22618335 500 gr White

Lubricant for cylinderhead screws


Lubricant for angle tightening tensile bolts. For cylinderhead screws.

Designation Part No. Volume

Lubricant 3588347 25 gr

Bearing grease
Bearing grease is a lithium complex mineral oil based grease with EP additives.
The grease is recommended as a universal grease for all ball and roller bearings
which are used at both high and low running temperatures.
Volvo Penta bearing grease has good thermal stability, which means that it can
withstand the high temperature peaks which can occur in bearings during heavy,
long-term braking. The grease also has good rust-prevention performance.

Designation Part No. Volume Quality

Bearing Grease 1161251 400 gr NLGI 2

Silicone grease for crankshaft seal


Volvo Penta Silicone grease PTFE gives good resistance to oxidation, water and
high relative humidity. The grease has a wide temperature range and is highly
suitable for lubricating between plastic/plastic and plastic/metal. The grease
should not be mixed with other greases.

Designation Part No. Volume Quality

PTFE, Silicone grease 1161687 12 ml PTFE Silicone

PTFE, Silicone grease 1161325 50 gr PTFE Silicone

V O LV O P E N TA LU B R I C A N T S 13
Lubricants
Grease for propeller shaft seal rings
For DPH and DPI drives. Long-term and high-temperature lubricating grease
resistant to oxidation and ageing and protects against corrosion. Improved
sealing effect due to high adhesion.

Designation Part No. Volume

Grease 23407763 50 gr

Grease
White high pressure grease (lithium soap).

Designation Part No. Volume Colour Quality

Grease 85145748 50 gr White NLGI 2

Sealants
Master gasket – Liquid sealing agent
Replaces conventional paper gaskets and provides an immediate “custom made”
gasket. Resistant to petrol, oil, anti-freeze, transmission oils and solvents.
Operating temperature range: -50°C to +150°C.

Designation Part No. Volume Colour

Sealing Compound 22618325 25 ml Red

Chemical gasket
Ideal for use on rigid flanges where high temperatures and chemical resistance
are necessary at -50°C to 200°C.

Designation Part No. Volume

Chemical Gasket 22618326 50 ml

Gasket cement
A viscous and slow drying cement intended primarily for gaskets and similar.
Dries to a pliable film.

Designation Part No. Volume

Sealant 1161099 125 ml

14 V O LV O P E N TA LU B R I C A N T S A N D S E A L A N T S
Sealants
Silicone – Black sealing compound
A single component black silicon adhesive that cures at room temperature.
Suitable for both gluing and sealing operations where a strong elastic seam
capable of withstanding temperatures from –65°C to +230°C is required.
Excellent adhesion to metal, rubber, glass and most plastics. The silicon adhesive
is resistant to oils, greases, solvents, etc.

Designation Part No. Volume Type

Silicone – Black sealing compound 1161231 310 ml Black

Silicone – Black sealing compound 1161277 20 gr Black

Sealant
Silicone, high temperature resistance. Ideal for metal components such as cast
iron components and pump housings.

Designation Part No. Volume

Liquid gasket 22618327 300 ml - 50°C – +150°C

Adhesive Sealant 21110325 310 ml Up to +350°C

Sealant
A graphite based black sealant and rust-proofing agent for pipe joints, flanges,
threaded connections on, for example, the exhaust system. Will not damage
gasket materials even at high temperatures.

Designation Part No. Volume

Sealant 1161929 1 kg

Sealant
Graphite based lubricant and sealing paste. Anti-seize and thread sealant paste.

Designation Part No. Volume

Sealant 85134750 8 ml

How to choose the right product?


Some chemicals have similar properties and field of application. To choose the right product for the specific
task, always refer to the recommendations in Volvo Penta service and repair information.

V O LV O P E N TA S E A L A N T S 15
Adhesive and locking fluid
Glue
Excellent adhesive strength and resistance to oil. Ideal for applications involving
large gaps. May be used on metal, plastic or painted components.

Designation Part No. Volume Type Quality

Glue 23223194 40 ml Adhesive -60°C - +200°C

Metal adhesive
Maximum resistance against dynamic, axial and radial loads. Ideal for shafts,
gears, blocks and similar cylindrical components.

Designation Part No. Volume Type Quality

Metal adhesive (Green) 22618324 50 ml Adhesive -55°C till +150°C

Thread locking agent


Volvo Penta thread locking fluid secures fasteners from self-loosening and
prevents loss of clamp load due to vibration and shock loads. They are easy-
flowing liquids which fill the gaps between mating threads and prevent corrosion
by creating a unitized assembly.

Designation Part No. Volume Type Quality


Thread locking agent
23284156 10 ml Locking fluid -55°C - +150°C
– medium strength (Blue)
Thread locking agent
85145751 10 ml Locking fluid -55°C - +150°C
– extra strong (Green)
Thread locking agent
85145752 50 ml Locking fluid -55°C - +150°C
– for hydraulics (Brown)

Miscellaneous
Synthetic compressor oil
Fully synthetic compressor oil that withstands both high and low temperatures.
Protects compressor against corrosion.

Designation Part No. Volume

Compressor oil 85108974 250 ml

Rapid rust loosener


A multi purpose spray with excellent penetration and contact properties. It
loosens rust seized metal parts connections and other mechanisms without
destruction. It removes moisture in electric contacts, protects from corrosion and
oxidation. It eliminates squeaking and reduces friction.

Designation Part No. Volume

Rapid rust loosener 1161928 400 ml

16 V O LV O P E N TA A D H E S I V E A N D LO C K I N G F LU I D, M I S C E L L A N E O U S
Miscellaneous
Cleaning agent
To assist with cleaning in areas where high degree of cleanliness is required.

Designation Part No. Volume

Brake cleaner 85141044 500 ml

Anti-rust agent
Thin ML rust prevention oil spray. A solvent-free rust prevention oil in spray can.
The product is intended to be used in sills, beams and other box sections. A soft,
waxy film is left after treatment. The rust prevention oil can be sprayed with the
accompanying hose, without using any special nozzles.
Before use, clean surfaces to be treated with white spirit or degreaser

Designation Part No. Volume

Anti-rust agent 85148526 500 ml

Marking ink
Yellow pigment to be mixed with a very small amount of oil. To be used when
checking contact pattern of gears.

Designation Part No. Type

Marking ink 3807716 Paint

Urea solution
AdBlue is required for most new diesel driven vehicles in Europe to reduce
emissions of harmful particulates.

Designation Part No. Volume

Urea Solution 85109697 10 liter

Bilge oil boom


The Bilge Oil Boom is ideal for keeping the bilge safe and clean. Simply drop or
anchor (with attached rope) in the bilge and the Bilge Oil Boom will efficiently
absorb waste oil , fuel and hydraulic fluid. Does not absorb water and will stay
afloat even when soaked with oil. Absorbs up to 4.5 l.
Dimensions: 380 x 130 mm.

Designation Part No.

Sorbent boom 21699860

Oil & Water sorbent pads


The Oil & Water Sorbent Pads can be used for all engine and driverelated spills
and leaks. Absorbs petroleum products, cooling liquid, water etc. You can even
use it to wipe off the bilge after the work is done. Absorbs up to 0.7 l per pad.
Dimensions: 400 x 500 x 4.7 mm.

Designation Part No.

Sorbent pads 21699859 Roll of 4 pads

V O LV O P E N TA M I S C E L L A N E O U S 17
Explanations
ACEA PTFE
European Automobile Manufacturers’ Association. Polytetrafluoroethylene, also known as TEFLON®.
Specifies oils for passenger cars, light duty and heavy
duty vehicles. SAE
Society of Automotive Engineers. Classification of
API lubricants depending on their viscosity. The lower the
American Petroleum Institute. Specifies oil quality. SAE-number, the thinner the oil.

ATF SDS
Automatic Transmission Fluid. Safety Data Sheets. Volvo Penta safety data sheets can
be found at: www.volvo.com/sds
EP grease
Grease containing additives to prevent metals surfaces VDS
from seizing under extreme pressure conditions. Volvo Drain Specification. The Volvo Groups own unique
EP stands for Extreme Pressure. quality performance specification for oils. Developed to
meet the specific requirements of Volvo/Volvo Penta
ISO VG engines.
Viscosity classification of industrial oils. VG stands for
Viscosity Grade. VCS
Volvo Coolant Specification. The Volvo Groups own
NLGI grade quality performance specification for coolants.
A scale for comparing consistency of lubricating greases.
Number are in order of increasing consistency (hardness)
with NLGI 0 being semifluid and NLGI 6 solid.

TEFLON® is a registered trademark of Chemours.

18 V O LV O P E N TA E X P L A N AT I O N S
Notes:

Please note that products illustrated may differ from production models. Not all products are available in all
markets. Every effort has been made to ensure that facts and figures are correct at the time of publication.
However, Volvo Penta reserves the right to make changes without prior notice at any time.

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47712992 English 11-2020

www.volvopenta.com

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