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VLT 2800

vlt 2800

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0% found this document useful (0 votes)
40 views106 pages

VLT 2800

vlt 2800

Uploaded by

AllanDenizard
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

VLT® 2800 Series

■ Contents

Introduction to VLT 2800 ............................................................................... 3


Software version ...................................................................................................... 3
General warning ...................................................................................................... 4
These rules concern your safety: ............................................................................ 4
Warnings against unintended start: ......................................................................... 4
Control unit .............................................................................................................. 5
Manual initialization ................................................................................................. 5
Programming the adjustable frequency drive .......................................................... 6

Programming ....................................................................................................... 8
Operation & Display ................................................................................................. 8
Load and Motor ..................................................................................................... 16
References & Limits .............................................................................................. 26
Inputs and Outputs ................................................................................................ 33
Special functions .................................................................................................... 43
Serial communication ............................................................................................ 52
Technical functions ................................................................................................ 60

Installation .......................................................................................................... 64
Mechanical dimensions ......................................................................................... 64
Mechanical installation ........................................................................................... 66
EMC electrical installation ..................................................................................... 69
Grounding of screened/armored control cables ................................................... 70
Diagram ................................................................................................................. 71
Electrical installation .............................................................................................. 72
Safety clamp .......................................................................................................... 74
AC line connection ................................................................................................. 74
Pre-fuses ................................................................................................................ 74
Motor connection ................................................................................................... 74
Direction of motor rotation ..................................................................................... 75
Parallel connection of motors ................................................................................ 75
Motor cables .......................................................................................................... 75
Motor thermal protection ....................................................................................... 75
Brake connection ................................................................................................... 76
Ground connection ................................................................................................ 76
Load sharing .......................................................................................................... 76
Control of mechanical brake .................................................................................. 76
Access to control terminals ................................................................................... 77
Electrical installation, logic controlwires ................................................................ 77
Electrical installation, control terminals ................................................................. 78
VLT Software Dialog .............................................................................................. 78
Relay connection ................................................................................................... 78
Connection examples ............................................................................................ 80

All about VLT 2800 ......................................................................................... 82


Status messages ................................................................................................... 82

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VLT® 2800 Series

Warnings/alarm messages .................................................................................... 82


Warning words, extended status wordsand alarm words ..................................... 87
Special conditions .................................................................................................. 88
Temperature-related switching frequency .............................................................. 88
Derating for long motor cables ............................................................................. 89
Galvanic isolation (PEL V) ...................................................................................... 89
UL Standard ........................................................................................................... 89
General technical data ........................................................................................... 90
Technical data, AC line supply 1 x 220 - 240 V / 3 x 200-240V ........................... 95
Technical data, AC line supply 3 x 380 - 480 V .................................................... 96
Available literature ................................................................................................. 97
Supplied with the unit ............................................................................................ 97
Factory Settings ..................................................................................................... 98

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VLT® 2800 Series

■ Software version

Introduction to VLT 2800


Document Version Number 4.00.

195NA009.13
VLT 2800 Series

Operating instructions
Software version: 2.2x

These operating instructions can be used for all VLT 2800


Series adjustable frequency drives (AFD) with software
version 2.2x.
The software version number can be seen from parameter
640 Software version no.

NOTE! Indicates a high-voltage warning.


Indicates something to be noted by the reader.

Indicates a general warning.

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VLT® 2800 Series

■ General warning tection for the motor, in accordance with NEC


The voltage of the adjustable frequency requirements.
drive is dangerous whenever the drive is 6. Do not remove the terminal plugs for the motor
connected to the AC line. Incorrect instal- and AC line supply while the adjustable fre-
lation of the motor or drive may cause damage to quency drive is connected to the AC line. Ensure
the equipment, serious injury or death. Comply with that the AC line supply has been disconnected
the safety instructions in this manual as well as local and that 4 minutes has passed before removing
and national rules and safety regulations. motor and AC line plugs.
7. The adjustable frequency drive has voltage inputs
in addition to L1, L2 and L3, whenever the DC-
■ These rules concern your safety: bus terminals are used. Ensure that all voltage
1. Disconnect the adjustable frequency drive from inputs have been disconnected and that 4 min-
the AC line if repair work is to be carried out. utes has passed before repair work begins.
Wait 4 minutes to allow for electrical discharge
before removing motor and AC line connectors.
2. The [STOP/RESET] key on the control panel of ■ Warnings against unintended start:
the adjustable frequency drive does not discon- 1. The motor can be brought to a stop by means of
nect the equipment from the AC line. Do not use digital commands, bus commands, references or
it as a safety switch. a local stop while the drive is connected to the
3. The unit must be grounded correctly. The user AC line. These stop functions are not sufficient to
must be protected against supply voltage and the ensure that no unintended start will occur.
motor protected against overload in accordance 2. The motor may start while parameters are being
with applicable national and local regulations. changed. Always activate the stop key [STOP/
4. The ground leakage currents are higher than 3.5 RESET] by pressing it before data is modified.
mA. 3. A motor that has been stopped may start if faults
5. Protection against motor overload is not included occur in the electronics of the drive, or if a tempo-
in the factory setting. If this function is required, rary overload or fault clears in the AC line or
set parameter 128 Motor thermal protection to motor connection.
ETR trip or ETR warning. For North America:
The ETR functions provide class 20 overload pro-

Warning:
It can be extremely dangerous to touch the electrical parts
even when the mains supply has been disconnected.
Also ensure that other voltage inputs are disconnected
from load sharing, for example (sharing of DC intermediate
circuit).
For VLT 2800: wait at least 4 minutes.
195NA139.10

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VLT® 2800 Series

■ Control unit [+] and [-] are used to scroll through parameters and

Introduction to VLT 2800


to change parameter values. These keys are also
used in Display mode to select a value for display.

The [QUICK MENU] + [+] keys pressed at the same


time give access to all parameters by entering Menu
mode. See Menu mode.

[STOP/RESET] is used to stop the connected motor


or to reset the adjustable frequency drive after a trip.
The key can be selected as Active [1] or Not active
[0] via parameter 014 Local stop/reset. In Display
mode, the display will flash if the stop function is ac-
tivated.
NOTE!
If the [STOP/RESET] key has been selected
as Not active [0] in parameter 014 Local stop/
reset and there is no stop command via the digital
inputs or serial communication, the motor can only
be stopped by disconnecting the AC line voltage to
the adjustable frequency drive.
The control panel is divided into four function groups:
1. Six-digit LED display. [START] is used for starting the adjustable fre-
2. Keys for changing parameters and shifting display quency drive. It is always available, but the [START]
functions.. key cannot override a stop command issued through
3. Indicator lamps. terminal 27 or a digital communication bus (see con-
4. Keys for local operation. nection examples).
All data is displayed on a six-digit LED. The LED can
show one item of operating data continuously during
normal operation. There are three indicator lamps ■ Manual initialization
for indication of AC line connection (ON), warning To manually initialize the adjustable frequency drive
(WARNING) and alarm (ALARM). Most of the ad- to factory default settings, first disconnect AC line
justable frequency drive parameters can be changed voltage. Hold the [QUICK MENU] + [+] + [CHANGE
via the control panel. This function can be pro- DATA] keys down while simultaneously reconnecting
grammed as Locked in parameter 018, Lock for data the AC line voltage. Release the keys. The drive
changes, to prevent tampering or local data entry. has now been programmed for factory settings.

■ Control keys
[QUICK MENU] allows access to the parameters in
the Quick menu. This menu is for initial setup of the
drive. The [QUICK MENU] key is also used to can-
cel a change of parameter values and to toggle
between Display mode and Quick menu mode.

[CHANGE DATA] is used to change a setting. The


[CHANGE DATA] key is also used to confirm a pa-
rameter change.

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VLT® 2800 Series

■ Display readout states To enter the Menu mode, press [QUICK MENU] + [+]
Display mode at the same time.
In Menu mode, most of the adjustable frequency
drive parameters can be changed. Scroll through the
parameters using the [+] and [-] keys. The current
In normal operation, one item of operating data can parameter number will flash while scrolling through
be selected for continuous display. the menu items.
Use the [+] and [-] keys to select from the following
options for display:
- Output frequency [Hz]
- Output current [A]
- Output voltage [V]
- Intermediate circuit voltage [V]
- Output power [kW]
The display example shows that the setting in pa-
See Status messages for code explanations. rameter 102 Motor power PM,N is 0.75. In order to
change the value of 0.75, press [CHANGE DATA].
Quick menu Use the [+] and [-] keys to change the parameter
value.

Use the [QUICK MENU] key to access the 12 most


important parameters of the adjustable frequency
drive. After programming the Quick menu parame-
ters, the adjustable frequency drive is, in most
cases, ready for operation. See Programming the
adjustable frequency drive. When, for a given parameter, the display shows
The Quick menu parameters are: three dots at the right, it means that the parameter
• Par. 102 Motor power PM,N value has more than three digits. In order to see the
• Par. 103 Motor voltage UM,N value, press [CHANGE DATA].
• Par. 104 Motor frequency fM,N
• Par. 105 Motor current IM,N
• Par. 106 Rated motor speed nM,N
• Par. 107 Automatic motor adaption.
• Par. 204 Minimum reference RefMIN
• Par. 205 Maximum reference RefMAX
• Par. 207 Ramp-up time
The display shows that in parameter 128, Motor
• Par. 208 Ramp-down time
thermal protection, the second [2] selection is active,
• Par. 002 Local/remote operation
Thermistor trip.
• Par. 003 Local reference

Parameter 102 - 106 can be read out from the motor


nameplate. Programming the adjustable frequency drive
Menu mode NOTE!
The motor
must be stopped to change parameter data.

Program the drive in accordance with the following


procedure:
1. Press the [QUICK MENU] key to enter the Quick
menu.

6 MG.28.A4.2G - VLT is a registered Danfoss trade mark


VLT® 2800 Series

2. Scroll through the Quick menu using the [+] and 7. "107" will then continue to flash with the data

Introduction to VLT 2800


[-] keys. value [0]. Press [QUICK MENU] to exit Menu
3. Change the data values by first pressing mode and enter Display mode.
[CHANGE [DATA] key
4. and then change the parameter value with the [+]
and [-] keys.
5. Press [CHANGE DATA] again to accept the
change or [QUICK MENU] to cancel the change.
Press [QUICK MENU] once more to exit Quick
menu mode and enter Display mode. (The drive
will default from Quick menu mode to Display
mode in 2 minutes if no activity has taken place.)
NOTE!
Enter parameters 102 through 106 data,
at minimum, to ready the drive for operation.
Data for parameters 102 through 106 can be read
from the motor nameplate.

Automatic motor tuning


Automatic motor tuning (AMT) measures stator re-
sistance RS without the motor axle turning. This
means that the motor is not delivering any torque.
AMT can optimize adjustment of the adjustable fre-
quency drive to the motor. For best possible tuning,
it is recommended that AMT be performed on a cold
motor. Repeated AMT runs can cause motor heat-
ing, resulting in an increase in the stator resistance.
As a rule, however, this is not critical. (See parame-
ter 107, Automatic motor tuning, AMT, description
for more detail before running AMT.)

Perform AMT in accordance with the following proce-


dure:

1. Press the [QUICK MENU] key to enter Quick


menu mode
2. Use the [+] key to scroll to parameter 107.
3. In parameter 107, Automatic motor tuning, "107"
will now flash.
4. Press [CHANGE DATA] and use the [+] key to se-
lect data value [2], Optimization on (AMT
START). [2] will now flash.
5. Press [START] key to activate AMT. "107" will
now flash and dashes will move from left to right
in the data value field.
6. When "107" appears once more with the data
value [0], AMT is complete. Press [STOP/RESET]
to save the motor data into the drive memory.

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VLT® 2800 Series

■ Operation & Display 2. the [STOP/RESET] and [JOG] keys, on the condi-
tion that these are active. (See parameters 014
001 Language and 015.)
(LANGUAGE) 3. the [FWD/REV] key, on the condition that it has
Value: been selected as active in parameter 016 Local
✭English (ENGLISH) [0] reversing, and that parameter 013 Local control is
German (DEUTSCH) [1] set at Local control and open loop [1] or Local
French (FRANCAIS) [2] control as parameter 100 [3]. Parameter 200 Out-
Danish (DANSK) [3] put frequency range is set at Both directions [4].
Spanish (ESP ANOL) [4] 4. parameter 003 Local reference where the refer-
Italian (ITALIANO) [5] ence can be set using the [+] and [-] keys.
5. an external control command that can be con-
Function:
nected to the digital inputs (see parameter 013
This parameter is used to choose the language
Local control).
shown in the display whenever an optional LCP con-
trol unit is connected. NOTE!
The [JOG] and [FWD/REV] keys
Description of choice: are located on the optional LCP control unit.
Choose the language to display. The factory setting
may vary.
003 Local reference
(LOCAL REFERENCE)
002 Local/remote operation Value:
Par. 013 Local control must be set to [1] or [2]:
(OPERATION SITE)
0 - fMAX (par. 202) ✭ 000,000.000
Value:
✭Remote operation (REMOTE) [0]
[1] Par. 013 Local control must be set to [3] or [4] and
Local operation (LOCAL)
parameter 203 Reference/feedback range to [0]:
Function: RefMIN - RefMAX (par. 204-205) ✭ 000,000.000
There is a choice between two modes of operation
for the adjustable frequency drive: Remote operation Par. 013 Local control must be set to [3] or [4] and
[0] or Local operation [1]. See also parameter 013 parameter 203 Reference/feedback range to [1]:
Local control if Local operation [1] is selected. - RefMAX - + RefMAX (par. 204-205) ✭ 000,000.000

Description of choice: Function:


If Remote operation [0] is selected, the adjustable In this parameter, the local reference can be set
frequency drive is controlled via: manually . The unit of the local reference depends on
1. the control terminals or serial communication. the configuration selected in parameter 100 Configu-
2. the [START] key. This cannot, however, override ration.
stop commands transmitted via the digital inputs
Description of choice:
or via serial communication (see parameter 505
In order to protect the local reference, parameter
Start).
002 Local/remote operation must be set to Local op-
3. the [STOP/RESET] and [JOG] keys, on the condi-
tion that these are active. (See parameters 014
Local stop and 015 Local jog.)

If Local operation [1] is selected, the adjustable fre-


quency drive is controlled via:
1. the [START] key. This cannot, however, override
stop commands via the digital inputs (see param-
eter 013 Local control).

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

8 MG.28.A4.2G - VLT is a registered Danfoss trade mark


VLT® 2800 Series

eration [1]. Local reference cannot be set via serial known status. Setup 1-4 [1]-[4] are individual Setups
communication. that can be programmed freely during operation. If
Active Setup [5] is selected, the programming Setup
will be equal to parameter 004 Active Setup. Each
004 Active Setup Setup 1-4 initially has the Factory Setup.
(ACTIVE SETUP) NOTE!
Value: If data is modified or copied to the active
Factory Setup (FACTORY SETUP) [0] Setup, the modifications have an immediate
✭Setup 1 (SETUP 1) [1] effect on the unit’s operation.
Setup 2 (SETUP 2) [2]
Setup 3 (SETUP 3) [3]
Setup 4 (SETUP 4) [4] 006 Setup copying

Programming
Multi Setup (MULTI SETUP) [5] (SETUP COPY)
Value:
Function: [0]
✭No copying (NO COPY)
The active operational Setup is selected here. All Copy to Setup 1 from #
parameters can be programmed in four individual (COPY TO SETUP 1 ) [1]
Setups. Selections between Setups can be made in Copy to Setup 2 from #
this parameter via a digital input or via serial com- (COPY TO SETUP 2) [2]
munication. Copy to Setup 3 from #
(COPY TO SETUP 3) [3]
Description of choice: Copy to Setup 4 from #
Factory Setup [0] contains the factory-set parameter (COPY TO SETUP 4) [4]
values. Setups 1-4 [1]-[4] are four individual Setups Copy to all Setups from # (COPY TO ALL) [5]
which can be selected for active operation. Multi
Setup [5] is used for remote-controlled selection be- Function:
tween the four Setups via a digital input or via serial You can copy from the selected active Setup in pa-
communication. rameter 005 Programming setup to the selected
Setup in this parameter.
NOTE!
005 Programming Setup Copying is only possi-
(EDIT SETUP) ble in [STOP/RESET] with the motor stopped.
Value: Description of choice:
Factory Setup (FACTORY SETUP) [0]
Copying begins when the required copying function
Setup 1 (SETUP 1) [1]
has been selected and the [CHANGE DATA] key has
Setup 2 (SETUP 2) [2]
[3] been pushed. The display indicates when copying is
Setup 3 (SETUP 3)
Setup 4 (SETUP 4) [4] in progress. Press [OK] to complete copying for the
✭Active Setup (ACTIVE SETUP) [5] optional LCP.

Function:
You can select which Setup you want to program.
007 LCP copy
You can program a Setup during operation (from the
(LCP COPY)
control panel or the serial communication port). It is,
for example, possible to program Setup 2 [2], while Value:
✭No copying (NO COPY) [0]
the active Setup is set to Setup 1 [1] in parameter
Upload all parameters (UPL. ALL PAR.) [1]
004 Active Setup. You cannot, however, change
Download all parameters (DWNL. ALL PAR.) [2]
Factory Setup [0].
Download size-independent parameters
(DWNL. OUTPIND. PAR.) [3]
Description of choice:
Factory Setup [0] contains the factory-set data and
can be used as a source of data or to reset to a
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 9
VLT® 2800 Series

Function: Output frequency x scaling


Parameter 007 LCP copy is used if the LCP control (FREQUENCY X SCAL.) [5]
panel is to be used to transfer settings. Use this Motor current [A] (MOTOR CURRENT [A]) [6]
function if all parameter Setups 1-4 are to be copied Torque [%] (TORQUE [%]) [7]
Power [kW] (POWER [KW]) [8]
from one unit to another by connecting the LCP con-
Power [HP] (POWER [HP]) [9]
trol panel to different drives.
Motor voltage [V]
Description of choice: (MOTOR VOLTAGE [V]) [11]
Select Upload all parameters [1] to transfer all pa- DC link voltage [V]
rameter values to the LCP. Select Download all (DC LINK VOLTAGE [V]) [12]
parameters [2] to transfer parameter values to the Thermal load motor [%]
(THERM. LOAD MOTOR [%]) [13]
unit on which the control panel has been connected.
Thermal load [%]
Select Download power-independent parameters [3]
(THERM. LOAD [%]) [14]
if only the power-independent parameters are to be
Running hours [Hours]
downloaded. Use this facility when downloading to a
(RUN HOURS [HOURS]) [15]
unit with a different rated power size than the unit
Digital input [Bin]
from which the parameter Setup originates. [16]
(DIGIT AL INPUT[BIN])
NOTE! Analog input 53 [V]
Upload/download can only be performed in ([Link] . 53 [V]) [17]
stop mode. Download can only be performed Analog input 60 [mA]
to an adjustable frequency drive with the same soft- (ANA. INP. 60 [MA]) [19]
ware version number, see parameter 626 Database Pulse reference [Hz]
identification no. (PULSE REFERENCE [HZ]) [20]
External reference [%]
(EXT . REFERENCE [%]) [21]
008 Display scaling of output frequency Status word [Hex] (STATUS WORD [HEX]) [22]

(FREQUENCY SCALE) Heatsink temperature [ C]

Value: (HEATSINK TEMP. [ C]) [25]
✭ 1.00 Alarm word [Hex] (ALARM WORD [HEX]) [26]
0.01 - 100.00
Control word [Hex] (CONTROL WORD [HEX]) [27]
Function: Warning word [Hex]
In this parameter, the factor is selected by which the (WARNING WORD [HEX]) [28]
output frequency is to be multiplied. The value is Extended status word [Hex]
(EXT .STATUS WORD[HEX]) [29]
shown in the display, provided parameters 009-012
Communication option card warning
Display readout have been set to Output frequency x
([Link] .WARN[HEX]) [30]
scaling [5].
Pulse count
Description of choice: (PULSE COUNT) [31]
Set the required scaling factor.
Function:
In this parameter you can select the data value that
you wish to display in the LCP control unit display
009 Large display readout line 2 when the adjustable frequency drive is
(DISPLAY LINE 2) switched on. The display will also be included in the
Value: scrollbar in display mode. In parameters 010-012
No readout (NONE) [0] Display readout you can select a further three data
Resulting reference %] values, which are displayed in display line 1.
(REFERENCE [%]) [1]
Resulting reference [unit] Description of choice:
(REFERENCE [UNIT]) [2] No readout can only be selected in parameters 010-
Feedback [unit] (FEEDBACK [UNIT]) [3] 012 Small display readout.
✭Frequency [Hz] (FREQUENCY [HZ]) [4]

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

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VLT® 2800 Series

Resulting reference [%] gives, as a percentage, the Analog input 53 [V] gives the voltage value of termi-
resulting reference in the range from Minimum refer- nal 53.
ence, Ref MIN to Maximum reference, RefMAX.
Analog input 60 [mA] gives the present value of ter-
Reference [unit] gives the resulting reference with minal 60.
unit Hz in Open loop. In Closed loop the reference
unit is selected in parameter 416 Process units. Pulse reference [Hz] gives the reference in Hz con-
nected to terminal 33.
Feedback [unit] gives the resulting signal value
using the unit/scaling selected in parameter 414 Min- External reference [%] gives the sum of external ref-
imum feedback, FB LOW, 415 Maximum feedback, erences as a percentage (sum of analog/pulse/serial
FBHIGH and 416 Process units. communication) in the range from Minimum refer-

Programming
ence, RefMIN to Maximum reference, RefMAX.
Frequency [Hz] gives the output frequency of the ad-
justable frequency drive. Status word [Hex] gives one or several status condi-
tions in a Hex code. See Serial communication in
Output frequency x scaling [-] equals the present the Design Guide for further information.
output frequency fM multiplied by the factor set in pa- 
rameter 008 Display scaling of output frequency. Heatsink temp.[ C] gives the present heatsink tem-
perature of the adjustable frequency drive. The

Motor current [A] gives the phase current of the mo- cut-out limit is 90-100 C, while cutting back in oc-

tor measured as an effective value. curs at 70 ± 5 C.

Torque [%] denotes the motor’s present load in rela- Alarm word [Hex] gives one or several alarms in hex
tion to the motor’s rated torque. code. See Serial communication in the Design
Guide for further information.
Power [kW] gives the present power that the motor is
absorbing in kW. Control word [Hex] gives the control word for the ad-
justable frequency drive. See Serial communication
Power [HP] gives the present power that the motor is in the Design Guide for further information.
absorbing in HP.
Warning word [Hex] gives one or several warnings in
Motor voltage[V] gives the voltage supplied to the hex code. See Serial communication in the Design
motor. Guide for further information.
DC link voltage [V] gives the intermediate circuit volt- Extended status word [Hex] gives one or several sta-
age of the adjustable frequency drive. tus modes in Hex code. See Serial communication
Thermal load motor [%] gives the calculated/esti- in the Design Guide for further information.
mated load on the motor. 100 % is the cut-out limit. Communi cation option card warning [Hex] gives a
Thermal load [%] gives the calculated/estimated warning word if there is a fault in the communication
thermal load on the adjustable frequency drive. 100 bus. Only active if communication options are in-
% is the cut-out limit. stalled.
If there are no communication options 0 Hex is dis-
Running hours [Hours] gives the number of hours played.
that the motor has run since the last reset in param-
eter 619 Reset of running hours counter.

Digital input [Binary code] gives the signal status


from the 5 digital inputs (18, 19, 27, 29 and 33). Ter-
minal 18 corresponds to the bit on the extreme left.
` 0’ = no signal, ` 1’ = signal connected.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 11
VLT® 2800 Series

Description of choice:
Pulse count gives the number of pulses that the unit See parameter 009 Large display readout.
has registered.

013 Local control


010 Small display line 1.1
(LOC CTRL/CONFIG.)
(DISPLAY LINE 1.1)
Value:
Value: Local not active (DISABLE) [0]
See par. 009 Large display readout Local control and open loop
✭ Reference [%] [1] (LOC CTRL/OPEN LOOP) [1]
Remote-operated control and open loop
Function:
(LOC+DIG CTRL/AS P100) [2]
Select the first of three data values to be displayed
Local control as parameter 100
in the optional LCP control unit display, line 1, posi- [3]
(LOC CTRL/AS P100)
tion 1. This is a useful function, e.g. when setting ✭Remote-operated control as parameter 100
the PID regulator, as it gives a view of process reac- (LOC+DIG CTRL/AS P100) [4]
tions to reference changes. The display readout is
activated by pushing the [DISPLA Y MODE] key. Function:
Select the required function when, in parameter 002
Description of choice: Local/remote operation, Local operation [1] has been
See parameter 009 Large display readout. chosen.

Description of choice:
If Local not active [0] is selected, it is not possible to
011 Small display readout 1.2
set a reference via parameter 003 Local reference.
(DISPLAY LINE 1.2)
To select Local not active [0], parameter 002 Local/
Value:
remote operation must be set to Remote operation
See parameter 009 Large display readout
[0].
✭ Motor current [A][6]
Local control and open loop [1] is used if the motor
Function:
speed is to be set via parameter 003 Local refer-
See the functional description given under parameter
ence. When this choice is made, parameter 100
010 Small display readout.
Configuration automatically shifts to Speed regula-
Description of choice: tion, open loop [0].
See parameter 009 Large display readout.
Remote-operated control and open loop [2] functions
in the same way as Local control and open loop [1];
however, the unit can also be controlled via the digi-
012 Small display readout 1.3 tal inputs.
(DISPLAY LINE 1.3)
Local control as parameter 100 [3] is used when the
Value:
motor speed is to be set via parameter 003 Local
See parameter 009 Large display readout
reference, but without parameter 100 Configuration
✭ Power [kW][8]
automatically shifting to Speed regulation, open loop
Function: [0].
See the functional description given under parameter
Remote-operated control as parameter 100 [4]
010 Small display readout.
works the same way as Local control as parameter
100 [3]; however, the unit can also be controlled via
the digital inputs.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

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VLT® 2800 Series

NOTE!
Shifting from Remote operation to Local operation in
If Not active [0] is selected, the motor can-
parameter 002 Local/remote operation, while this pa-
not be stopped by means of the [STOP]-key .
rameter 013 is set to Remote-operated control and
open loop [1]: The present motor frequency and di-
rection of rotation will be maintained. If the present 015 Local jog
direction of rotation does not respond to the revers- (LOCAL JOGGING)
ing signal (negative reference), the reference will be
Value:
set to 0. [0]
✭Not active (DISABLE)
Active (ENABLE) [1]
Shifting from Local operation to Remote operation in
parameter 002 Local/remote control, while this pa- Function:
rameter 013 is set to Remote-operated control and In this parameter, the jog function on the LCP con-

Programming
open loop [1]: The configuration selected in parame- trol panel can be engaged/disengaged.
ter 100 Configuration will be active. The transition
will be smooth. Description of choice:
If Not active [0] is selected in this parameter, the
Shifting from Remote control to Local control in [JOG]-key will be inactive.
parameter 002 Local/remote operation, while this pa-
rameter 013 is set to Remote-operated control as
parameter 100 [4]: the present reference will be
016 Local reversing
maintained. If the reference signal is negative, the
local reference will be set to 0. (LOCAL REVERSING)
Value:
Shifting from Local operation to Remote operation in ✭Not active (DISABLE) [0]
parameter 002 Local/remote operation, while param- Active (ENABLE) [1]
eter 013 is set to Remote-operated control as
parameter 100 [4]: The local reference will be re- Function:
placed by the remote-operated reference signal. In this parameter you can select/deselect the revers-
ing function on the LCP control panel. The key can
only be used if parameter 002 Local/remote opera-
tion is set to Local operation [1] and parameter 013
014 Local stop Local control to Local control, open loop [1] or Local
(LOCAL STOP) control as parameter 100 [3].
Value:
Not active (DISABLE) [0] Description of choice:
✭Active (ENABLE) [1] When Disable [0] is selected, the [FWD/REV] key
will be disabled. See also parameter 200 Output fre-
Function: quency range.
In this parameter, the local stop function of the
[STOP/RESET] key can be engaged or disengaged
on the control panel and on the LCP control panel.
017 Local reset of trip
Description of choice: (LOCAL RESET)
If Not active [0] is selected in this parameter, the Value:
[STOP]-key will be inactive. Not active (DISABLE) [0]
✭Active (ENABLE) [1]

Function:
The reset function of the [STOP/RESET] key on the
control panel can be engaged/disengaged.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 13
VLT® 2800 Series

Description of choice: start command the motor speed is ramped up to the


If Not active [0] is selected in this parameter, the re- saved reference in parameter 003 Local reference.
set function will be inactive. Forced stop, set ref. to 0 [2] is selected if the unit is
NOTE! to remain stopped when the line voltage is cut back
Select Not active [0], only if an external reset in. Parameter 003 Local reference is to be zeroed.
signal has been connected via the digital in- NOTE!
puts. In remote operation (parameter 002 Local/
remote operation) the start/stop state at the
time of AC line connection will depend on the exter-
018 Lock for data changes nal control signals. If Pulse start [8] is selected in
(DATA CHANGE LOCK) parameter 302 Digital input, the motor will remain
Value: stopped after line connection.
✭Not locked (NOT LOCKED) [0]
Locked (LOCKED) [1]
024 User-defined Quick Menu
Function:
(USER QUICK MENU)
In this parameter, it is possible to ’lock’ the controls
Value:
to disable data changes via the control keys.
✭Not active (DISABLE) [0]
Description of choice: Active (ENABLE) [1]
If Locked [1] is selected, data changes in the param-
Function:
eters cannot be made; however, it will still be
In this parameter you can opt out of the standard
possible to make data changes via serial communi-
setup of the Quick menu key on the control panel
cation. Parameter 009-012 Display readout can be
and the LCP control panel.
changed via the control panel.
Using this function, in parameter 025 Quick Menu
setup the user can select up to 20 parameters for
the Quick Menu key.
019 Operating mode at power-up, local opera-
tion Description of choice:
(POWER UP ACTION) If not active [0] is selected, the standard setup of the
Quick Menu key is active.
Value:
If Active [1] is selected, the user-defined Quick Menu
Auto restart, use saved reference (AUTO
[0] is active.
REST ART)
✭Forced stop, use saved reference (LOCAL=STOP)[1]
Forced stop, set ref. to 0 (LOCAL=STOP , REF=0)[2]
025 Quick Menu Setup
Function:
(QUICK MENU SETUP)
Setting of the required operating mode when the AC
Value:
line voltage is engaged. This function can only be
[Index 1 - 20] Value: 0 - 999 ✭ 000
active if Local operation [1] has been selected in pa-
rameter 002 Local/remote operation. Function:
Description of choice: In this parameter you define which parameters are
Auto restart, use saved ref. [0] is selected if the unit required in the Quick Menu when parameter 024
is to start using the local reference (set in parameter User-defined Quick Menu is set to Active [1].´
003 Local reference) and the start/stop state given Up to 20 parameters can be selected for the user-
via the control keys immediately prior to the AC line defined Quick Menu.
voltage being cut out. NOTE!
Forced stop, use saved ref. [1] is selected if the unit Please note that this parameter can only
is to remain stopped when the line voltage is en- be set using an LCP control panel. See Order
gaged, until the [START]-key is activated. After a form.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

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VLT® 2800 Series

Description of choice:
The Quick Menu is set up as follows:
1. Select parameter 025 Quick Menu setup and
press [CHANGE DATA].
2. Index 1 indicates the first parameter in Quick
Menu. You can scroll between the index numbers
using the [+ / -] keys. Select Index 1.
3. Using [< >] you can scroll between the three fig-
ures. Press the [<] key once ad the last number
in the parameter number can be selected using
the [+ / -] keys.
Set Index 1 to 100 for parameter 100 Configura-

Programming
tion.
4. Press [OK] when Index 1 has been set to 100.
5. Repeat steps 2 - 4 until all parameters required
have been set to the Quick Menu key.
6. Press [OK] to complete the Quick Menu setup.
If parameter 100 Configuration is selected at Index
1, Quick Menu will start with this parameter every
time Quick Menu is activated.

Please note that parameter 024 User-defined Quick


Menu and parameter 025 Quick Menu setup are re-
set to the factory setting during initialization.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 15
VLT® 2800 Series

■ Load and Motor (TORQUE: HIGH) [4]


Variable torque low with CT start
100 Configuration (VT LOW CT START) [5]
(CONFIGURATION) Variable torque medium with CT start
(VT MED CT START) [6]
Value:
Variable torque high with CT start
✭Speed regulation, open loop
(VT HIGH CT START) [7]
(SPEED OPEN LOOP) [0]
Special motor mode
Speed regulation, closed loop
(SPECIAL MOTOR MODE) [8]
(SPEED CLOSED LOOP) [1]
Process regulation, closed loop
[3] ✭ CT = Constant torque
(PROCESS CLOSED LOOP)

Function: Function:
This parameter is used to select the configuration to This parameter enables a choice of principle for
which the unit is to be adapted. The parameters not adaptation of the U/f ratio of the adjustable fre-
used in a given configuration are hidden (not active). quency drive to the torque characteristic of the load.
See par. 135 U/f ratio.
Description of choice:
If Speed regulation, open loop [0] is selected, nor- Description of choice:
mal speed control is obtained (without feedback If Constant torque [1] is selected, a load-dependent
signal) with automatic load and slip compensation to U/f characteristic is obtained, in which output voltage
ensure a constant speed at varying loads. Compen- and output frequency increase with increasing loads
sations are active, but may be disabled in parameter in order to maintain constant energy to the motor.
134 Load compensation and parameter 136 Slip Select Variable torque low [2], Variable torque
compensation as required. medium [3] or Variable torque high [4], if the load is
If Speed regulation, closed loop [1] is selected, bet- square (centrifugal pumps, fans).
ter speed accuracy is obtained. A feedback signal If a higher break-away torque is required than the
must be added, and the PID regulator must be set in three previous choices provide, select Variable
parameter group 400 Special functions. torque - low with CT start [5], - medium with CT start
If Process regulation, closed loop [3] is selected, the [6] or high with CT start [7].
internal process regulator is activated to enable pre- NOTE!
cise regulation of a process in relation to a given Load and slip compensation are not active
process signal. The process signal can be set to the if variable torque or special motor mode have
relevant process unit or as a percentage. A feed- been selected.
back signal must be added from the process and the
process regulator must be set in parameter group
400 Special functions.

101 Torque characteristic


(TORQUE CHARACT)
Value:
✭Constant torque
(CONST ANT TORQUE) [1]
Variable torque low
(TORQUE: LOW) [2] Select Special motor mode [8], if a special U/f set-
Variable torque medium ting is needed that is to be adapted to the present
(TORQUE: MED) [3]
Variable torque high

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

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VLT® 2800 Series

motor. The break points are set in parameters 423- Function:


428 Voltage/frequency. This is where to set the rated motor voltage UM,N for
either star Y or delta .1
NOTE! Description of choice:
If a value set in the name-plate parameters Select a value that corresponds to the nameplate
102-106 is changed, parameters 108 Stator data on the motor, regardless of the adjustable fre-
resistance and 109 Stator reactance change auto- quency drive’s AC line voltage.
matically.

102 Motor power PM,N


104 Motor frequency fM,N
(MOTOR POWER)
(MOTOR FREQUENCY)

Programming
Value:
Value:
0.25 - 11 kW ✭ Depends on unit
24-1000 Hz ✭ 60 Hz
Function:
Function:
Here you must set a power value [kW] P M,N, corre-
This is where to select the rated motor frequency
sponding to the motor’s rated power. The factory
fM,N.
sets a rated power value [kW] PM,N, that depends on
the type of unit. Description of choice:
Select a value that corresponds to the nameplate
Description of choice:
data on the motor.
Set a value that matches the nameplate data on the
motor. Settings between one size below and one
size over the factory setting are possible.
105 Motor current IM,N
North American HP to kW (MOTOR CURRENT)
Conversion Chart Value:
HP kW 0.01 - IMAX ✭ Depends on choice of motor
1/2 0.37
Function:
3/4 0.55
The nominal, rated current of the motor IM,N forms
1 0.75 part of the unit’s calculation for features such as
1 1/2 1.1 torque and motor thermal protection.
2 1.5
Description of choice:
3 2.2
Set a value that corresponds to the nameplate data
4 3.0
on the motor. Set the motor current IM,N taking into
5 4
7 1/2 5.5
10 7.5

103 Motor voltage UM,N


(MOTOR VOLTAGE)
Value:
For 200 V units: 50 - 999 V ✭ 230 V

For 400 V units: 50 - 999 V ✭ 400 V

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 17
VLT® 2800 Series

account whether the motor is star-connected Y or Description of choice:


delta-connected . 1 Select Optimization on [2] as part of the AMT proce-
dure if you want the adjustable frequency drive to
perform automatic motor tuning.
106 Rated motor speed
(MOTOR NOM. SPEED)
Value: 108 Stator resistance RS
100 - fM,N x 60 (max. 60000 rpm) (STATOR RESISTAN)
✭ Depends on parameter 102 Motor power, PM,N Value:
0.000 - [Link]
Function: ✭ Depends on choice of motor
This is where to set the value that corresponds to
the rated motor speed nM,N that can be seen from Function:
the nameplate data. After setting of parameters 102-106 Nameplate data,
a number of adjustments of various parameters is
Description of choice: carried out automatically , including stator resistance
Select a value that corresponds to the nameplate RS. A manually entered RS must apply to a cold mo-
data on the motor. tor. The shaft performance can be improved by
NOTE! fine-tuning RS and XS, see procedure below.
The max. value equals fM,N x 60. fM,N to be NOTE!
set in parameter 104 Motor frequency, fM,N. Parameters 108 Stator resistance RS and 109
Stator reactance XS are normally not to be
changed if nameplate data has been set.
107 Automatic motor tuning, AMT
(AUTO MOTOR TUN.) Description of choice:
Value: RS can be set as follows:
✭Optimisation off (AMT OFF) [0]
Optimisation on (AMT START) [2] 1. Use the factory settings of RS which the ad-
justable frequency drive itself chooses on the
Function: basis of the motor nameplate data
- For AMT to define the motor parameters acccu- 2. The value is stated by the motor supplier.
rately, the correct nameplate data for the motor 3. The value is obtained through manual measure-
connected to the adjustable frequency drive must ments: RS can be calculated by measuring the
be keyed into parameters 102 to 106. resistance RPHASE-PHASE between two phase ter-
- Alarms will appear in the display if faults arise minals. Where RPHASE-PHASE is lower than 1-2
during tuning of the motor. See Warnings/alarms Ohms (typical for motors > 7.5 HP, 400 V), a spe-
messages in this manual. cial Ohm-meter should be used (Thomson-bridge
- As a rule, the AMT function can measure the RS or similar). RS = 0.5 x RPHASE-PHASE
values for motors that are 1-2 times larger or 4. RS is set automatically when AMT has been com-
smaller than the adjustable frequency drive’s pleted. See parameter 107 Auto motor tuning.
nominal size.
- If you wish to interrupt automatic motor tuning,
press the [STOP/RESET] key. 109 Stator reactance XS
(STATOR REACTANCE)
NOTE! Value:
AMT may not be performed on motors con- 0.00 - X,XX
nected in parallel, nor may setup changes be ✭ Depends on choice of motor
made while AMT is running.
Function:
See Automatic motor tuning in this manual for the After setting of parameters 102-106 Nameplate data,
AMT procedure. stator reactance XS is calculated automatically by the
✭ = factory setting. () = display text [] = value for use in communication via serial communication port

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VLT® 2800 Series

adjustable frequency drive. Shaft performance can Description of choice:


be improved by fine tuning X S, see options below. Set the necessary time before commencing to accel-
NOTE! erate.
Parameter 109 Stator reactance X S is
normally not changed if nameplate data has
been programmed. 121 Start function
(START FUNCTION)
Description of choice:
XS can be set as follows: Value:
DC hold during start delay time
1. Use the factory settings of XS programmed into (DC HOLD/DELA Y TIME) [0]
the adjustable frequency drive from the motor DC brake during start delay time
nameplate data. (DC BRAKE/DELA Y TIME) [1]

Programming
2. The value stated by the motor supplier. ✭Coasting during start delay time
3. The value is obtained through manual measure- (COAST/DELA Y TIME) [2]
ments XS is obtained by connecting a motor to Start frequency/voltage clockwise
(CLOCKWISE OPERA TION) [3]
AC line and measuring the phase-phase voltage
Start frequency/voltage in reference direction
UM and the idle current 8.
Xs = pUm
3xI
(VERTICAL OPERA TION) [4]

Function:
Choose the required mode during the start delay
119 High start torque
time (parameter 120 Start delay time).
(HIGH START TORQ.)
Value: Description of choice:
0.0 - 0.5 sec. ✭ 0.0 sec. Select DC hold during start delay time [0] to ener-
gize the motor with a DC hold voltage during the
Function: start delay time. Set voltage in parameter 137 DC
To ensure a high start torque approx. 1.8 x IINV. can hold voltage.
be permitted for max 0.5 sec. The current is,
however, limited by the adjustable frequency drive in- Choose DC brake during start delay time [1] to ener-
verter’s safety limit 0 sec. corresponds to no high gize the motor with a DC brake voltage during the
start torque. start delay time. Set voltage in parameter 132 DC
brake voltage.
Description of choice:
Set the necessary time for which a high start torque Choose Coasting during start delay time [2] and the
is required. motor will not be controlled by the drive during the
start delay time (inverter turned off).

Choose Start frequency/voltage clockwise [3] to ob-


120 Start delay tain the function described in parameters 130 Start
(START DELAY) frequency and 131 Voltage at start during start delay
Value: time. Regardless of the value assumed by the refer-
0.0 - 10.0 sec. ✭ 0.0 sec. ence signal, the output frequency equals the setting
in parameter 130 Start frequency and the output
Function: voltage will correspond to the setting in parameter
This parameter enables a delay of the start-up time 131 Voltage at start.
after the conditions for start have been fulfilled. This functionality is typically used in hoist applica-
When the time has passed, the output frequency will tions. It is used in particular in applications in which
start by ramping up to the reference. Select the a cone anchor motor is applied, where the direction
mode of start delay in parameter 121 Start function. of rotation is to start clockwise followed by the refer-
ence direction.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 19
VLT® 2800 Series

Select Start frequency/voltage in reference direction Select DC hold [1] if parameter 137 DC hold voltage
[4] to obtain the function described in parameter 130 is to be activated.
Start frequency and 131 Voltage at start during the
start delay time.
The direction of motor rotation will always follow the 123 Min. frequency for activation of function at
reference direction. If the reference signal equals stop
zero, the output frequency will equal 0 Hz, while the
([Link])
output voltage will correspond to the setting in pa-
Value:
rameter 131 Voltage at start. If the reference signal
0.1 - 10 Hz ✭ 0.1 Hz
is different from zero, the output frequency will equal
parameter 130 Start frequency and the output volt- Function:
age will equal parameter 131 Voltage at start. This Choose the output frequency at which the function
functionality is used typically for hoist applications selected in parameter 122 Function at stop is to be
with counterweight. It is used in particular for appli- activated.
cations in which a cone anchor motor is applied.
The cone anchor motor can break away using pa- Description of choice:
rameter 130 Start frequency and parameter 131 Set the required output frequency.
Voltage at start.

126 DC brake time


122 Function at stop (DC BRAKING TIME)
(FUNCTION AT STOP) Value:
Value: 0 - 60 sec. ✭ 10 sec
✭Coasting (COAST) [0]
DC hold (DC HOLD) [1] Function:
Select the DC brake time at which parameter 132
Function: DC brake voltage is to be active.
Determines the function of the drive after the output
frequency has become lower than the value in pa- Description of choice:
rameter 123 Min. frequency for activation of function Set the required time.
at stop or after a stop command and when the out-
put frequency has been ramped down to 0 Hz.
127 DC brake cut-in frequency
Description of choice:
(DC BRAKE CUT-IN)
Select Coasting [0] if the unit is to ’let go’ of the mo-
Value:
tor (inverter turned off).
0.0 (OFF) - par. 202 Output frequency high limit,
fMAX ✭ OFF

Function:
In this parameter, the DC brake cut-in frequency is
set at which the DC brake is to be activated in con-
nection with a stop command.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

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VLT® 2800 Series

Description of choice: ETR function even when changing between two or


Set the required frequency. more motors.

Description of choice:
Select No protection [0] if you do not want a warning
128 Thermal motor protection or trip when a motor is overloaded.
([Link] PROTEC) Select Thermistor warning [1] if you want a warning
Value: when the connected thermistor becomes too warm.
✭No protection (NO PROTECTION) [0] Select Thermistor trip [2] if you want a trip when the
Thermistor warning connected thermistor becomes too warm.
(THERMISTOR WARN) [1] Select ETR WARNING if you want a warning when
Thermistor trip (THERMISTOR TRIP) [2] the motor is overloaded according to the calcula-
ETR warning 1 (ETR WARNING 1) [3]

Programming
tions. You can also program the adjustable frequency
ETR trip 1 (ETR TRIP 1) [4]
drive to give a warning signal via the digital output.
ETR warning 2 (ETR WARNING 2) [5]
[6] Select ETR Trip if you want a trip when the motor is
ETR trip 2 (ETR TRIP 2)
ETR warning 3 (ETR WARNING 3) [7] overloaded according to the calculations.
ETR trip 3 (ETR TRIP 3) [8] Select ETR warning 1-4 if you want a warning when
ETR warning 4 (ETR WARNING 4) [9] the motor is overloaded according to the calculations.
ETR trip 4 (ETR TRIP 4) [10] You can also program the adjustable frequency drive
to give a warning signal via one of the digital out-
Function: puts. Select ETR Trip 1-4 if you want a trip when the
The adjustable frequency drive can monitor the mo- motor is overloaded according to the calculations.
tor temperature in two different ways:
NOTE!
- Via a PTC thermistor that is mounted on the This function cannot protect the individual
motor. The thermistor is connected between ter- motors in the case of motors linked in parallel.
minal 50 (+10V) and one of the digital input
terminals 18, 19, 27 or 29. See parameter 300
130 Start frequency
Digital inputs.
- Thermal load calculation (ETR - Electronic Ther- (START FREQUENCY)
mal Relay), based on present load and time. This Value:
is compared with the rated motor current I M,N and 0.0 - 10.0 Hz ✭ 0.0 Hz
rated motor frequency fM,N. The calculations take
Function:
into account the need for lower loading at low
The start frequency is active for the time set in pa-
speeds due to the motor’s internal ventilation be-
rameter 120 Start delay, after a start command. The
ing reduced.
output frequency will ’jump’ to the next preset fre-
quency. Certain motors, such as conical anchor
motors, need an extra voltage/start frequency
(boost) at start to disengage the mechanical brake.
To achieve this parameters 130 Start frequency and
131 Initial voltage are used.

Description of choice:
Set the required start frequency. It is a precondition
that parameter 121 Start function, is set to Start fre-
quency/voltage clockwise [3] or Start frequency
voltage in reference direction [4] and that in parame-

ETR functions 1-4 do not begin to calculate the load


until you switch to the Setup in which they have
been selected. This means that you can use the
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 21
VLT® 2800 Series

ter 120 Start delay a time is set and a reference Description of choice:
signal is present. To be set as a percentage value of the max. DC
brake voltage, which depends on the motor.

131 Initial voltage


(INITIAL VOLTAGE) 133 Start voltage
Value: (START VOLTAGE)
0.0 - 200.0 V ✭ 0.0 V Value:
0.00 - 100.00 V ✭ Depends on unit
Function:
Initial voltage is active for the time set in parameter Function:
120 Start delay, after a start command. This param- A higher start torque can be obtained by increasing
eter can be used for example for lifting/dropping the start voltage. Small motors (< 1.0 HP) normally
applications (conical anchor motors). require a high start voltage.

Description of choice:
Set the required voltage necessary to cut out the
mechanical brake. It is assumed that parameter 121
Start function, is set to Start frequency/voltage clock-
wise [3] or Start frequency/voltage in reference
direction [4] and that in parameter 120 Start delay a
time is set, and that a reference signal is present.

132 DC brake voltage


(DC BRAKE VOLTAGE)
Description of choice:
Value: The factory setting will be suitable for most applica-
0 - 100% of max. DC brake voltage ✭ 0% tions. The value may need to be increase gradually
for high torque application.
Function:
This parameter sets the DC brake voltage at which it Warning: Use of exaggerated start
is to be activated at stop when the DC brake voltage may lead to over-energizing and
frequency set in parameter 127 DC brake cut-in fre- overheating the motor. The drive may trip.
quency is reached, or if DC braking inverse is active
via a digital input or via serial communication. Sub-
134 Load compensation
sequently, the DC brake voltage will be active for the
time set in parameter 126 DC brake time. (LOAD COMPENSATIO)
Value:
0.0 - 300.0% ✭ 100.0%

Function:
In this parameter, the load characteristic is set. By
increasing the load compensation, the motor is given
an extra voltage and frequency supplement at
increasing loads. This is used e.g. in motors/applica-
tions in which there is a big difference between the
full-load current and idle-load current of the motor.
NOTE!
If this value is set too
high, the drive may trip due to overcurrent.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

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VLT® 2800 Series

Description of choice: Description of choice:


If the factory setting is not adequate, load compen- Key in a % value.
sation must be set to enable the motor to start at the
given load.
Warning: Set to 0% in connection with 137 DC hold voltage
synchronous and parallel-coupled motors (DC HOLD VOLTAGE)
and in the cases of quick load changes.
Value:
Too high load compensation may lead to instability. ✭ 0%
0 - 100% of max. DC hold voltage

Function:
135 U/f-ratio
This parameter is used to keep the motor (holding
(U/F RATIO) torque) at start/stop.

Programming
Value:
0.00 - 20.00 at Hz ✭ Depends on unit Description of choice:
This parameter can only be used if a selection has
Function: been made of DC hold in parameter 121 Start func-
This parameter enables a linear shift in the ratio be- tion or 122 Function at stop. Set as a percentage
tween output voltage (V) and output frequency (f) to value of the max. DC hold voltage, which depends
ensure correct energizing of the motor and thus opti- on the choice of motor.
mum dynamics, accuracy and efficiency. The V/
f-ratio only affects the voltage characteristic if Con-
stant torque [1] has been selected in parameter 101
138 Brake cut out value
Torque characteristic.
(BRAKE CUT OUT)
Description of choice: Value:
Change the V/f-ratio only if it is not possible to set 0.5 - 132.0/1000.0 Hz ✭ 3.0 Hz
the correct motor data in parameters 102-109. The
value programmed in the factory settings is based Function:
on idle operation. Select the frequency at which the external brake is
released, via the output defined in parameter 323
Relay output 1-3 or 341 Digital output, terminal 46.

136 Slip compensation Description of choice:


(SLIP COMP.) Set the required frequency.
Value:
-500 - +500% of rated slip compensation
✭ 100% 139 Brake cut in frequency
(BRAKE CUT IN)
Function:
Slip compensation is calculated automatically , on the Value:
basis of such data as the rated motor speed nM,N. In 0.5 - 132.0/1000.0 Hz ✭ 3.0 Hz
this parameter, the slip compensation can be fine
Function:
tuned, thereby compensating for tolerances on the
Select the frequency at which the external brake is
value for n M,N. Slip compensation is only active if a
activated; this takes place via the output defined in
selection has been made of Speed regulation, open
parameter 323 Relay output 1-3 or 341 Digital output
loop [0] in parameter 100 Configuration and Constant
terminal 46.
torque [1] in parameter 101 Torque characteristic.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 23
VLT® 2800 Series

Description of choice: 2. Use the factory settings of XL which the drive it-
Set the required frequency. self chooses on the basis of the motor nameplate
data.

140 Current, minimum value 143 Internal fan control


(CURRENT [Link].) (FAN CONTROL)
Value: Value:
0 % of Within - 100 % of Within ✭0% [0]
✭Automatic (AUTOMA TIC)
Always switched on (ALWA YS ON) [1]
Function:
Always switched off (ALWA YS OFF) [2]
This is where the user selects the minimum motor
current running for the mechanical brake to be re- Function:
leased. Current monitoring is active from stop until This parameter can be set so that the internal fan is
the point when the brake is released. automatically switched on and off. You can also set
the internal fan to be permanently switched on or off.
Description of choice:
This is an extra safety precaution, aimed at guaran- Description of choice:
teeing that the load is not lost during a lifting/ If Automatic [0] is selected, the internal fan is
lowering operation. switched on or off depending on the ambient tem-
perature and the loading of the adjustable frequency
drive.
142 Spread reactance XL If Always switched on [1] or Always switched off [2]
is selected, the internal fan will be permanently
(LEAK. REACTANCE)
switched on or off, respectively .
Value:
0.000 - [Link] NOTE!
✭ Depends on choice of motor If Always switched off [2] is selected in combi-
nation with high switch frequency, long motor
Function: cables or high output power, the adjustable fre-
After setting parameters 102-106 Nameplate data, a quency drive’s life span is reduced. This applies in
number of adjustments of various parameter is made particular to 1.5, 2, 4 and 5 HP units.
automatically , including the spread reactance X L.
The shaft performance may be improved by fine tun-
ing the spread reactance XL 144 Gain AC brake
(GAIN AC BRAKE)
NOTE! Value:
Parameter 142 Spread reactance X L is nor- 1.00 - 1.50 ✭ 1.30
mally not changed if the nameplate data have
been set in parameters 102-106. Function:
This parameter is used to set the AC brake. Using
Description of choice: par. 144 it is possible to adjust the size of the gener-
XL can be set as follows: ator torque that can be applied to the motor without
the intermediate circuit voltage exceeding the warn-
1. The value stated by the motor supplier.
ing level.

Description of choice:
The value is increased if a greater possible brake
torque is required. If 1.0 is selected, this corre-
sponds to the AC brake being inactive.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

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VLT® 2800 Series

NOTE!
If the value in par. 144 is increased, the
motor current will simultaneously increase sig-
nificantly when generator loads are applied. The
parameter should therefore only be changed if it is
guaranteed during measurement that the motor cur-
rent in all operating situations will never exceed the
maximum permitted current in the motor. Please
note: that the current cannot be read out from the
display.

Programming
146 Reset voltage vector
(RESET VECTOR)
Value:
*Off (OFF) [0]
Reset (RESET) [1]

Function:
When the voltage vector is reset it is set to the same
starting point each time a new process commences.

Description of choice:
Select reset (1) when running unique processes
each time they arise. This will enable repetitive pre-
cision when stopping to be improved. Select Off (0)
for example for lifting/lowering operations or syn-
chronous motors. It is an advantage that the motor
and the adjustable frequency drive are always syn-
chronized.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 25
VLT® 2800 Series

■ References & Limits

200 Output frequency range


(OUT FREQ. RNG/ROT)
Value:
✭Only clockwise, 0 - 132 Hz
(132 HZ CLOCKWISE) [0]
Both directions, 0 - 132 Hz
(132 HZ BOTH DIRECT) [1]
Anti-clockwise only, 0 - 132 Hz
(132 HZ COUNTER CLOCK) [2]
Clockwise only, 0 - 1000 Hz
(1000 HZ CLOCK WISE) [3]
Both directions, 0 - 1000 Hz
(1000 HZ BOTH DIRECT) [4] 201 Output frequency low limit, fMIN
Anti-clockwise only, 0 - 1000 Hz (MIN OUTPUT FREQ)
(1000 HZ COUNTER CLOCK) [5] Value:
0.0 - fMAX ✭ 0.0 Hz
Function:
This parameter guarantees protection against un- Function:
wanted reversing. Furthermore, the maximum output In this parameter, a minimum motor frequency limit
frequency can be selected that will apply regardless can be selected that corresponds to the minimum
of the settings of other parameters. This parameter speed at which the motor is allowed to run. If Both
has no function if Process regulation, closed loop directions has been selected in parameter 200 Out-
has been selected in parameter 100 Configuration. put frequency range, the minimum frequency is of no
significance.
Description of choice:
Select the required direction of rotation as well as Description of choice:
the maximum output frequency. Please note that if The value chosen can range from 0.0 Hz to the fre-
Clockwise only [0]/[3] or Anti-clockwise only [2]/[5] is quency set in parameter 202 Output frequency high
selected, the output frequency will be limited to the limit, fMAX .
range fMIN-fMAX. If Both directions [1]/[4] is selected,
the output frequency will be limited to the range ±
fMAX (the minimum frequency is of no significance).
202 Output frequency high limit, fMAX
(MAX. OUTPUT FREQUENCY)
Value:
fMIN - 132/1000 Hz (par. 200 Output frequency
range)
✭ 132 Hz

Function:
In this parameter, a maximum output frequency limit
can be selected that corresponds to the highest
speed at which the motor is allowed to run.
NOTE!
The output frequency of the drive can
never assume a value higher than 1/10 of the
switching frequency (parameter 411 Switching fre-
quency).

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

26 MG.28.A4.2G - VLT is a registered Danfoss trade mark


VLT® 2800 Series

Description of choice: Description of choice:


A value can be selected from fMIN to the value cho- The minimum reference is preset if the motor has to
sen in parameter 200 Output frequency range. run at a minimum speed, regardless of whether the
resulting reference is 0.

203 Reference range


(REFERENCE RANGE) 205 Maximum reference, RefMAX
Value: ([Link])
✭Min. reference - Max reference (MIN - MAX) [0] Value:
-Max. reference - Max. reference (-MAX - +MAX)[1] Par. 100 Config. = Open loop [0].
Par. 204 RefMIN - 1000.000 Hz ✭ 50.000 Hz
Function:

Programming
In this parameter you select whether the reference
Par. 100 Config. = Closed loop [1]/[3].
signal must be positive or whether it can be both
Par. 204 RefMIN - Par. 415 Max. feedback
positive and negative. The minimum limit may be a
✭ 50.000 Hz
negative value, unless in parameter 100 Configura-
tion a selection has been made of Speed regulation, Function:
closed loop. You should select Min ref. - Max. ref. The maximum reference gives the highest value that
[0], if Process regulation, closed loop [3] has been can be assumed by the sum of all references. If
selected in parameter 100 Configuration. Closed loop [1]/[3] is selected in parameter 100 Con-
figuration the maximum reference cannot exceed the
Description of choice:
value in parameter 415 Maximum feedback.
Select the required range.
Maximum reference is ignored if the local reference
is active.

204 Minimum reference, RefMIN The reference unit can be defined from the following
([Link]) table:
Value: Par. 100 Configuration Unit
Par. 100 Config. = Open loop [0]. Open loop [0] Hz
-100,000.000 - par. 205 RefMAX ✭ 0.000 Hz
Speed reg, closed loop [1] rpm
Par. 100 Config. = Closed loop [1]/[3].
-Par. 414 Minimum feedback - par. 205 Ref MAX
Process reg, closed loop [3] Par. 416
✭ 0.000 Hz
Description of choice:
Function: Maximum reference is set, if the speed of the motor
Minimum reference is an expression of the minimum is to be the max. of the set value, regardless of the
possible value of the total of all references. If in pa- whether the resulting reference is greater than the
rameter 100 Configuration, Speed regulation, closed maximum reference.
loop [1] or Process regulation, closed loop [3] is
selected, the minimum reference is limited by param-
eter 414 Minimum feedback. Minimum reference is
ignored if the local reference is active. 206 Ramp type
(RAMP TYPE)
The reference unit can be defined from the following Value:
table: ✭Linear (LINEAR) [0]
Sine-shaped (S-SHAPED) [1]
Par. 100 Configuration Unit
Sine 2- shaped (S 2) [2]
Open loop [0] Hz
Speed reg, closed loop [1] rpm Function:
Process reg, closed loop [3] Par. 416 You can choose between a linear, a sine-shaped
and a sine2-shaped ramp process.
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MG.28.A4.2G - VLT is a registered Danfoss trade mark 27
VLT® 2800 Series

Description of choice: arises in the inverter because of generating opera-


Select the required ramp type depending on require- tion of the motor.
mentsfor the acceleration/deceleration process.
Description of choice:
Set the required ramp-down time.

209 Ramp-up time 2


(RAMP UP TIME 2)
Value:
0.02 - 3600.00 sec. ✭ 3.00 sec

Function:
See description of parameter 207 Ramp-up time 1.

Description of choice:
207 Ramp-up time 1 Set the required ramp-up time. Shift from ramp 1 to
(RAMP-UP TIME 1) ramp 2 by activating Ramp 2 via a digital input.
Value:
0.02 - 3600.00 sec ✭ 3.00 sec
210 Ramp-down time 2
Function:
(RAMP DOWN TIME 2)
The ramp-up time is the acceleration time from 0 Hz
Value:
to the rated motor frequency fM,N (parameter 104
0.02 - 3600.00 sec. ✭ 3.00 sec
Motor frequency, fM,N). It is assumed that the output
current will not reach the current limit (set in parame- Function:
ter 221 Current limit ILIM). See description of parameter 208 Ramp-down time
1.

Description of choice:
Set the required ramp-down time. Shift from ramp 1
to ramp 2 by activating Ramp 2 via a digital input.

211 Jog ramp time


(JOG RAMP TIME)
Value:
0.02 - 3600.00 sec. ✭ 3.00 sec
Description of choice:
Set the required ramp-up time. Function:
The jog ramp time is the acceleration/deceleration
time from 0 Hz to the rated motor frequency fM,N
208 Ramp-down time 1 (parameter 104 Motor frequency, fM,N). It is assumed
(RAMP DOWN TIME 1) that the output current will not reach the current limit
Value: (set in parameter 221 Current limit ILIM).
0.02 - 3600.00 sec ✭ 3.00 sec

Function:
The ramp-down time is the deceleration time from
the rated motor frequency fM,N (parameter 104 Motor
frequency, fM,N) to 0 Hz, provided no overvoltage
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28 MG.28.A4.2G - VLT is a registered Danfoss trade mark


VLT® 2800 Series

Description of choice:
Set the required frequency.

214 Reference function


(REFERENCE FUNCTION)
Value:
✭Sum (SUM) [0]
Relative (RELA TIVE) [1]
External/preset (EXTERNAL/PRESET) [2]

Function:
The jog ramp time starts if a jog-signal is given via

Programming
It is possible to define how preset references are to
the LCP control panel, one of the digital inputs or the
be added to the other references; for this purpose,
serial communication port.
use Sum or Relative. It is also possible by using the
Description of choice: External/preset to select whether a shift between ex-
Set the required ramp time. ternal references and preset references is required.
External reference is the sum of the analog refer-
ences, pulse references and any references from
serial communication.
212 Quick-stop ramp-down time
(Q STOP RAMP TIME) Description of choice:
Value: If Sum [0] is selected, one of the adjusted preset ref-
0.02 - 3600.00 sec. ✭ 3.00 sec erences (parameters 215-218 Preset reference) is
summarized as a percentage of the reference range
Function: (RefMIN - RefMAX), added to the other external refer-
The quick-stop ramp-down time is the deceleration ences.
time from the rated motor frequency to 0 Hz, pro- If Relative [1] is selected, one of the added preset
vided no overvoltage arises in the inverter because references (parameters 215-218 Preset reference) is
of generating operation of the motor, or if the gener- summarized as a percentage of the sum of present
ated current exceeds the current limit in parameter external references.
221 Current limit I LIM. Quick-stop is activated via one If External/preset [2] is selected, it is possible via a
of the digital inputs or the serial communication. digital input to shift between external references or
preset references. Preset references will be a per-
Description of choice:
centage value of the reference range.
Set the required ramp-down time.
NOTE!
If Sum or Relative is selected, one of the
preset references will always be active. If the
213 Jog frequency
preset references are to be without influence, they
(JOG FREQUENCY) must be set to 0% (factory setting).
Value:
0.0 - Par. 202 Output frequency high limit, fMAX
✭ 10.0 Hz 215 Preset reference 1 (PRESET REF. 1)
216 Preset reference 2 (PRESET REF. 2)
Function: 217 Preset reference 3 (PRESET REF. 3)
Jog frequency fJOG means a fixed output frequency 218 Preset reference 4 (PRESET REF. 4)
that the adjustable frequency drive supplies to the
Value:
motor when the Jog function is activated. Jog can ✭ 0.00%
-100.00% to +100.00%
be activated via the digital inputs, serial communica- of the reference range/external reference
tion or via the LCP control panel, on the condition
that this is active in parameter 015 Local jog.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 29
VLT® 2800 Series

Function: reference will be deducted from the remote con-


Four different preset references can be programmed trolled reference.
in parameters 215-218 Preset reference.
The preset reference is stated as a percentage of
the reference range (Ref MIN - RefMAX) or as a per- 221 Current limit, ILIM
centage of the other external references, depending
(CURRENT LIMIT)
on the choice made in parameter 214 Reference
Value:
function. The choice between preset references can
0 - XXX.X % of par. 105 ✭ 160 %
be made via the digital inputs or via serial communi-
cation. Function:
Preset ref., msb Preset ref. lsb In this parameter, the maximum output current ILIM is
set. The factory-set value corresponds to the maxi-
0 0 Preset ref. 1
mum output current IMAX. If the current limit is to be
0 1 Preset ref. 2 used as motor protection, set the rated motor cur-
1 0 Preset ref. 3 rent. If the current limit is set above 100% (the rated
1 1 Preset ref. 4 output current of the drive, IINV.), the unit can only
handle a load intermittently, i.e. for short periods at
Description of choice: a time. After the load has been higher than IINV., it
Set the options for the preset reference(s). must be ensured that for a period the load is lower
than IINV .. Please note that if the current limit is set
at a lower value than IINV., the acceleration torque
will be reduced to the same extent.
219 Catch up/Slow down reference
(CATCH UP/SLW DWN) Description of choice:
Value: Set the required maximum output current ILIM.
0.00 - 100% of the given reference ✭ 0.00%

Function:
223 Warning: Low current, ILOW
In this parameter, the percentage value can be set
(WARN. CURRENT LO)
which will either be added to or deducted from the
remote-controlled references. Value:
The remote-controlled reference is the sum of preset 0.0 - par. 224 Warning: High current, I HIGH ✭ 0.0 A
references, analog references, pulse reference and
Function:
any references from serial communication.
If the output current falls below the preset limit ILOW
Description of choice: a warning is given.
If Catch up is active via a digital input, the percent- Parameters 223-228 Warning functions are out of
age value in parameter 219 Catch up/Slow down function during ramp-up after a start command and
reference will be added to the remote-controlled ref- after a stop command or during stop. The warning
erence. functions are activated when the output frequency
If Slow down is active via a digital input, the percent- reaches the resulting reference. The signal outputs
age value in parameter 219 Catch up/Slow down can be programmed to give a warning signal via ter-
minal 46 and via the relay output.

Description of choice:
The lower signal limit of the output current ILAV must
be programmed within the normal working range of
the unit.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

30 MG.28.A4.2G - VLT is a registered Danfoss trade mark


VLT® 2800 Series

are activated when the output frequency reaches the


resulting reference. The signal outputs can be pro-
grammed to give a warning signal via terminal 46
and via the relay output.

Description of choice:
The lower signal limit of the output frequency fLOW
must be programmed within the normal operating
range of the adjustable frequency drive. See draw-
ing at parameter 223 Warning: Low current, ILOW.

Programming
226 Warning: High frequency fHIGH
([Link])
Value:
Par. 200 Frequency range = 0-132 Hz [0]/[1].
224 Warning: High current, IHIGH par. 225 fLOW - 132 Hz ✭ 132.0 Hz
(WARN. CURRENT HI)
Par. 200 Frequency range = 0-1000 Hz [2]/[3].
Value:
par. 225 fLOW - 1000 Hz ✭ 132.0 Hz
Par. 223 Warn.: Low current, I LOW - I MAX ✭ IMAX
Function:
Function:
If the output frequency exceeds the preset limit fHIGH
If the output current exceeds the preset limit IHIGH a
a warning is given.
warning is given.
Parameters 223-228 Warning functions do not work
Parameters 223-228 Warning functions do not work
during ramp-up after a start command, after stop
during ramp-up after a start command, after stop
command or during stop. The warning functions are
command or during stop. The warning functions are
activated when the output frequency reaches the
activated when the output frequency reaches the
resulting reference. The signal outputs can be pro-
resulting reference. The signal outputs can be pro-
grammed to give a warning signal via terminal 46
grammed to give a warning signal via terminal 46
and via the relay output.
and via the relay output.
Description of choice:
Description of choice:
The output frequency’s upper signal limit fHIGH must
The output current’s upper signal limit IHIGH must be
be programmed within the adjustable frequency
programmed within the adjustable frequency drive’s
drive’s normal operating range. See drawing at pa-
normal operating range. See drawing at parameter
rameter 223 Warning: Low current, ILOW.
223 Warning: Low current, ILOW.

227 Warning: Low feedback, FBLOW


225 Warning: Low frequency, fLOW
([Link]. LOW)
([Link]. LOW)
Value:
Value:
-100,000.000 - par. 228 Warn.:FBHIGH ✭ -4000.000
0.0 - par. 226 Warn.: High frequency, fHIGH ✭ 0.0 Hz
Function:
Function:
If the feedback signal falls below the preset limit
If the output frequency falls below the preset limit
FBLOW , a warning is given.
fLOW , a warning is given.
Parameters 223-228 Warning functions are out of
Parameters 223-228 Warning functions are out of
function during ramp-up after a start command, after
function during ramp-up after a start command, after
a stop command or during stop. The warning func-
stop command or during stop. The warning functions

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 31
VLT® 2800 Series

tions are activated when the output frequency has Description of choice:
reached the resulting reference. The signal outputs The frequency set in this parameter will be centered
can be programmed to give a warning signal via ter- around parameters 230 Frequency bypass 1 and
minal 46 and via the relay output. The unit for 231 Frequency bypass 2.
feedback in Closed loop is programmed in parame-
ter 416 Process units.

Description of choice: 230 Frequency bypass 1 (FREQ. BYPASS 1)


Set the required value within the feedback range 231 Frequency bypass 2 (FREQ. BYPASS 2)
(parameter 414 Minimum feedback, FB MIN and 415 Value:
Maximum feedback, FBMAX). 0 - 1000 Hz ✭ 0.0 Hz

Function:
Some systems call for certain output frequencies to
228 Warning: High feedback, FB HIGH be avoided because of mechanical resonance prob-
([Link] HIGH) lems in the system.
Value:
Description of choice:
Par. 227 Warn.: FBLOW - 100,000.000 ✭ 4000.000
Enter the frequencies to be avoided. See also pa-
Function: rameter 229 Frequency bypass, bandwidth.
If the feedback signal gets above the preset limit
FB HIGH , a warning is given.
Parameters 223-228 Warning functions are out of
function during ramp-up after a start command, after
a stop command or during stop. The warning func-
tions are activated when the output frequency
reaches the resulting reference. The signal outputs
can be programmed to give a warning signal via ter-
minal 46 and via the relay output. The unit for
feedback in Closed loop is programmed in parame-
ter 416 Process units.

Description of choice:
Set the required value within the feedback range
(parameter 414 Minimum feedback, FBMIN and 415
Maximum feedback, FBMAX).

229 Frequence bypass, bandwidth


(FREQ BYPASS B.W.)
Value:
0 (OFF) - 100 Hz ✭ 0 Hz

Function:
Some systems call for certain output frequencies to
be avoided because of mechanical resonance
problems in the system. In parameters 230-231 Fre-
quency bypass these output frequencies can be
programmed. In this parameter a bandwidth can be
defined on either side of these frequencies.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

32 MG.28.A4.2G - VLT is a registered Danfoss trade mark


VLT® 2800 Series

■ Inputs and Outputs

Digital inputs Term. no. 18 19 27 29 33


par. no. 302 303 304 305 307
Value:
No function (NO OPERA TION) [0] [0] [0] [0] ✭[0]
Reset (RESET) [1] [1] [1] [1] [1]
Coasting stop inverse (MOTOR COAST IN- [2] [2] [2] [2] [2]
VERSE)
Reset and coasting inverse (RESET AND COAST [3] [3] ✭[3] [3] [3]
INV.)

Programming
Quick-stop inverse (QUICK-STOP INVERSE) [4] [4] [4] [4] [4]
DC braking inverse (DC-BRAKE INVERSE) [5] [5] [5] [5] [5]
Stop inverse (STOP INVERSE) [6] [6] [6] [6] [6]
Start (START) ✭[7] [7] [7] [7] [7]
Pulse start (LATCHED START) [8] [8] [8] [8] [8]
Reversing (REVERSING) [9] ✭[9] [9] [9] [9]
Reversing and start (START REVERSING) [10] [10] [10] [10] [10]
Start clockwise (ENABLE FORWARD) [11] [11] [11] [11] [11]
Start counterclockwise (ENABLE REVERSE) [12] [12] [12] [12] [12]
Jog (JOGGING) [13] [13] [13] ✭[13] [13]
Freeze reference (FREEZE REFERENCE) [14] [14] [14] [14] [14]
Freeze output frequency (FREEZE OUTPUT) [15] [15] [15] [15] [15]
Speed up (SPEED UP) [16] [16] [16] [16] [16]
Speed down (SPEED DOWN) [17] [17] [17] [17] [17]
Catch-up (CATCH-UP) [19] [19] [19] [19] [19]
Slow-down (SLOW-DOWN) [20] [20] [20] [20] [20]
Ramp 2 (RAMP 2) [21] [21] [21] [21] [21]
Preset ref, LSB (PRESET REF, LSB) [22] [22] [22] [22] [22]
Preset ref, MSB (PRESET REF, MSB) [23] [23] [23] [23] [23]
Preset reference on (PRESET REFERENCE [24] [24] [24] [24] [24]
ON)
Thermistor (THERMISTOR) [25] [25] [25] [25]
Precise stop, inverse (PRECISE STOP INV.) [26] [26]
Precise start/stop (PRECISE START/STOP) [27] [27]
Pulse reference (PULSE REFERENCE) [28]
Pulse feedback (PULSE FEEDBACK) [29]
Pulse input (PULSE INPUT) [30]
Selection of Setup, lsb (SETUP SELECT LSB) [31] [31] [31] [31] [31]
Selection of Setup, msb (SETUP SELECT MSB) [32] [32] [32] [32] [32]
Reset and start (RESET AND START) [33] [33] [33] [33] [33]

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 33
VLT® 2800 Series

Function:
In these parameters 302-307 Digital inputs it is pos-
sible to choose between the different enabled
functions related to the digital inputs (terminals 18-
33).

Description of choice:
No operation is selected if the adjustable frequency
drive is not to react to signals transmitted to the ter-
minal. Latched start, if a pulse is applied for min. 14 ms,
the adjustable frequency drive will start the motor,
Reset resets the adjustable frequency drive after an
provided no stop command has been given. The mo-
alarm; however, a few alarms cannot be reset (trip
tor can be stopped by briefly activating Stop inverse.
locked) without first disconnecting the AC line supply
and reconnecting it. See table under List of warn- Reversing is used for changing the direction of rota-
ings and alarms. Reset is activated on the leading tion of the motor shaft. Logic ’0’ will not lead to
edge of the signal. reversing. Logic ’1’ will lead to reversing. The re-
verse signal only changes the direction of rotation, it
Coasting stop inverse is used for making the
does not activate the start. Is not active at Process
adjustable frequency drive ’let go’ of the motor im-
regulation, closed loop. See also parameter 200
mediately (output transistors are ’turned off’), which
Output frequency range/direction.
means that the motor runs freely to stop. Logic ’0’
leads to coasting to stop. Reversing and start is used for start/stop and for
reversing with the same signal. No active start com-
Reset and coasting inverse are used to activate mo-
mand is allowed at the same time. Is not active for
tor coast simultaneously with reset. Logical ’0’
Process regulation, closed loop. See also parameter
means motor coast stop and reset. Reset is acti-
200 Output frequency range/direction.
vated on the falling edge.
Start clockwise is used if the motor shaft is only to
Quick stop inverse is used for activating the quick-
rotate clockwise when starting. It should not be used
stop ramp down set in parameter 212 Quick stop
in Process regulation, closed loop.
ramp-down time. Logic ’0’ leads to quick stop.
Start counterclockwise is used if the motor shaft is
DC-braking inverse is used for stopping the motor by
only to rotate counterclockwise when started. It
energizing it with a DC voltage for a given time, see
should not be used in Process regulation, closed
parameters 126, 127 and 132 DC brake. Please note
loop. See also parameter 200 Output frequency
that this function is only active if the value in param-
range/direction.
eter 126 DC braking time and 132 DC brake voltage
is different from 0. Logic ’0’ leads to DC braking. Jog is used to override the output frequency to the
jog frequency set in parameter 213 Jog frequency.
Stop inverse, a logic ’0’ means that the motor speed
Jog is active regardless of whether a start command
is ramped down to stop via the selected ramp.
has been given, yet not when Coast stop, Quick-stop
None of the stop commands listed above or DC braking are active.
are to be used as repair switches. The
adjustable frequency drive has other volt- Freeze reference freezes the present reference. The
age inputs in addition to L1, L2 and L3, whenever reference can now only be changed via Speed up
the DC-bus terminals are used. Ensure that all volt- and Speed down. If freeze reference is active, it will
age inputs have been disconnected and that 4 be saved after a stop command and in the event of
minutes has passed before repair work begins. AC line failure.

Start is selected if a start/stop command is required. Freeze output freezes the present output frequency
Logic ’1’ = start, logic ’0’ = stop. (in Hz). The output frequency can now only be
changed via Speed up and Speed down.
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34 MG.28.A4.2G - VLT is a registered Danfoss trade mark


VLT® 2800 Series

NOTE!
Preset ref. Preset ref. Function
If Freeze output is active the adjustable
msb lsb
frequency drive can only be stopped if you se-
0 0 Preset ref. 1
lect Motor coast, Quick stop or DC braking via a
digital input. 0 1 Preset ref. 2
1 0 Preset ref. 3
Speed up and Speed down are selected if digital 1 1 Preset ref. 4
control of the up/down speed is required. This func-
tion is only active if Freeze reference or Freeze
output frequency has been selected. Preset reference on is used for shifting between
If Speed up is active the reference or output fre- remote-controlled reference and preset reference. It
quency will be increased, and if Speed down is is assumed that External/preset [2] has been se-
lected in parameter 214 Reference function. Logic

Programming
active the reference or output frequency will be re-
duced. The output frequency is changed via the ’0’ = remote-controlled references are active, logic ’1’
preset ramp times in parameters 209-210 Ramp 2. = one of the four preset references is active, as can
One pulse (logic ’1’ minimum high for 14 ms and a be seen from the table above.
minimum break time of 14 ms) will lead to a speed Thermistor is to be selected if a possibly integrated
change of 0.1 % (reference) or 0.1 Hz (output fre- thermistor in the motor is to be able to stop the ad-
quency). Example: justable frequency drive if the motor overheats. The
cut-out value is 3 k .
Term. Term. Freeze ref/ Function
29 33 freeze outp.
0 0 1 No speed change
0 1 1 Speed up
1 0 1 Speed down
1 1 1 Speed down

Freeze reference can be changed even if the ad-


justable frequency drive has stopped. The reference
will also be saved if the AC lines are disconnected

Catch-up/Slow-down is selected if the reference If a motor features a Klixon thermal switch instead,
value is to be increased or reduced by a pro- this can also be connected to the input. If motors
grammable percentage value set in parameter 219 operate in parallel, the thermistors/thermal switches
Catch-up/Slow-down reference. can be connected in series (total resistance lower
than 3 k ).
Slow-down Catch-up Function Parameter 128 Motor thermal protection must be
0 0 Unchanged speed programmed for Thermistor warning [1] or Thermistor
0 1 Increase by % value trip [2] and the thermistor is to be connected be-
1 0 Reduce by % value tween a digital input and terminal 50 (+ 10 V supply).
1 1 Reduce by % value

Ramp 2 is selected if a shift between ramp 1


(parameters 207-208) and ramp 2 (parameters 209-
210) is required. Logic ’0’ leads to ramp 1 and logic
’1’ leads to ramp 2.

Preset reference, lsb and Preset reference, msb Precise stop, inverse is selected to obtain a high de-
makes it possible to select one of the four preset ref- gree of accuracy when a stop command is repeated.
erences, see the table below:
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 35
VLT® 2800 Series

A logic 0 means that the motor speed is ramped reference signal. If reference signals are connected
down to stop via the selected ramp. to more than one input, these reference signals must
be added up.
Precise start/stop is selected to obtain a high degree If a voltage feedback signal is connected, select
of accuracy when a start and stop command is re- Feedback [2] on terminal 53.
peated.

Pulse reference is selected if the reference signal


applied is a pulse train (frequency). 0 Hz corre- 309 Terminal 53 Min. scaling
sponds to parameter 204 Minimum reference, (AI 53 SCALE LOW)
Ref MIN. The frequency set in parameter 327 Pulse Value:
reference/feedback corresponds to parameter 205 0.0 - 10.0 Volt ✭ 0.0 Volt
Maximum reference RefMAX.
Function:
Pulse feedback is selected if the feedback signal This parameter is used for setting the signal value
used is a pulse train (frequency). In parameter 327 that is to correspond to the minimum reference or
Pulse reference/feedback the maximum pulse feed- the minimum feedback, parameter 204 Minimum ref-
back frequency is set. erence, RefMIN / 414 Minimum feedback, FBMIN
Pulse input is selected if a specific number of pulses Description of choice:
must lead to a Precise stop, see parameter 343 Pre- Set the required voltage value. For reasons of accu-
cise stop and parameter 344 Counter value. racy, compensation should be made for voltage
losses in long signal cables. If the Time out function
Selection of Setup, lsb and Selection of Setup, msb
is to be used (parameter 317 Time out and 318
gives the possibility to select one of the four setups.
Function after time out), the value set must be
It is, however, a condition that parameter 004 is set
higher than 1 Volt.
to Multisetup.

Reset and start can be used as a start function. If


24 V are connected to the digital input, this will 310 Terminal 53 Max. scaling
cause the adjustable frequency drive to reset and (AI 53 SCALE HIGH)
the motor will ramp up to the preset reference.
Value:
0 - 10.0 Volt ✭ 10.0 Volt

308 Terminal 53, analog input voltage Function:


(AI [V]53FUNCT.) This parameter is used for setting the signal value
that is to correspond to the maximum reference value
Value:
[0] or maximum feedback, parameter 205 Maximum ref-
No function (NO OPERA TION)
✭Reference (REFERENCE) [1] erence, RefMAX / 414 Maximum feedback, FBMAX.
Feedback (FEEDBACK) [2]
Description of choice:
Function: Set the required voltage value. For reasons of accu-
In this parameter it is possible to select the function racy, compensation should be made for voltage
required to be connected to terminal 53. Scaling of losses in long signal cables.
the input signal is made in parameter 309 Terminal
53, min. scaling and parameter 310 Terminal 53,
max. scaling. 314 Terminal 60, analog input current
(AI [MA] 60 FUNCT)
Description of choice:
No function [0] is selected if the drive is not to react Value:
✭No function (NO OPERA TION) [0]
to signals connected to the terminal.
Reference (REFERENCE) [1]
Reference [1]. If this function is selected, the refer-
Feedback (FEEDBACK) [2]
ence can be changed by means of an analog
✭ = factory setting. () = display text [] = value for use in communication via serial communication port

36 MG.28.A4.2G - VLT is a registered Danfoss trade mark


VLT® 2800 Series

Function: Description of choice:


This parameter allows a choice between the different Set the required current value.
functions available for the input, terminal 60. Scaling
of the input signal is effected in parameter 315 Ter-
minal 60, min. scaling and parameter 316 Terminal 317 Time out
60, max. scaling.
(LIVE ZERO TIME O)
Description of choice: Value:
No function [0] is selected if the drive is not to react 1 - 99 sec. ✭ 10 sec.
to signals connected to the terminal.
Function:
Reference [1]. If this function is selected, the refer-
If the value of the of the reference or feedback signal
ence can be changed by means of an analog
connected to one of the input terminals 53 or 60 falls

Programming
reference signal. If reference signals are connected
below 50% of the minimum scaling for a period
to more than one input, these reference signals must
longer than the time set, the function selected in pa-
be added up.
rameter 318 Function after time out will be activated.
If one current feedback signal is connected, select
This function is only active if in parameter 309 Termi-
Feedback [2] on terminal 60.
nal 53, min. scaling a value higher than 1 Volt has
been selected, or if in parameter 315 Terminal 60,
min. scaling a value higher than 2 mA has been se-
315 Terminal 60 Min. scaling lected.
(AI 60 SCALE LOW)
Value: Description of choice:
0.0 - 20.0 mA ✭ 0.0 mA Set the required time.

Function:
In this parameter you can set the signal value that
318 Function after time out
will correspond to the minimum reference or mini-
(LIVE ZERO FUNCT.)
mum feedback, parameter 204 Minimum reference,
Value:
Ref MIN / 414 Minimum feedback, FBMIN.
✭No operation ( NO OPERA TION) [0]
Description of choice: Freeze output frequency ( FREEZE OUTPUT
Set the required current value. If the Time out func- FREQ.) [1]
tion is to be used (parameter 317 Time out and 318 Stop (STOP) [2]
Jog (JOG) [3]
Function after time out) the value set must be higher
Max. speed (MAX SPEED) [4]
than 2 mA.
Stop and trip (STOP AND TRIP) [5]

Function:
316 Terminal 60 Max. scaling This parameter allows a choice of the function to be
(AI 60 SCALE HIGH) activated after the expiration of the Time out (param-
eter 317 Time out). If a time out function occurs at
Value:
✭ 20.0 mA the same time as a bus time out function (parameter
0.0 - 20.0 mA
513 Bus time interval function), the time out function
Function: in parameter 318 will be activated.
This parameter is used for setting the signal value
Description of choice:
that is to correspond to the maximum reference
The output frequency of the drive can be:
value, parameter 205 Maximum reference value,
- frozen at the present frequency [1]
RefMAX.
- overruled to stop [2]
- overruled to jog frequency [3]
- overruled to max. output frequency [4]

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 37
VLT® 2800 Series

- overruled to stop with subsequent trip [5]


FBMIN-FBMAX 0-20 mA/ 4-20 mA.
An output signal is obtained, which is proportional to
the feedback value in the interval Minimum feed-
319 Analog output terminal 42 back, FBMIN - Maximum feedback, FBMAX (parameter
(AO 42 FUNCTION) 414/415).
Value:
No function (NO OPERA TION) [0] 0-fMAX 0-20 mA/4-20 mA.
External reference min.-max. 0-20 mA An output signal is obtained, which is proportional to
(REF MIN-MAX = 0-20 MA) [1] the output frequency in the interval 0 - fMAX (parame-
External reference min.-max. 4-20 mA ter 202 Output frequency, high limit, fMAX).
(REF MIN-MAX = 4-20 MA) [2]
Feedback min.-max. 0-20 mA 0 - IINV. 0-20 mA/4-20 mA.
(FB MIN-MAX = 0-20 MA) [3] An output signal is obtained, which is proportional to
Feedback min.-max. 4-20 mA the output current in the interval 0 - IINV..
(FB MIN-MAX = 4-20 MA) [4]
0 - PM,N 0-20 mA/4-20 mA.
Output frequency 0-max 0-20 mA
[5] An output signal is obtained, which is proportional to
(0-FMAX = 0-20 MA)
Output frequency 0-max 4-20 mA the present output power. 20 mA corresponds to the
(0-FMAX = 4-20 MA) [6] value set in parameter 102 Motor power, PM,N.
✭Output current 0-IINV. 0-20 mA
0 - [Link] 0-20 mA/4-20 mA.
(0-IMAX = 0-20 MA) [7]
An output signal is obtained, which is proportional to
Output current 0-IINV. 4-20 mA
the present heatsink temperature. 0/4 mA corre-
(0-IMAX = 4-20 MA) [8] 
sponds to a heatsink temperature of less than 20 C,
Output power 0-PM,N 0-20 mA 
[9] and 20 mA corresponds to 100 C.
(0-PNOM = 0-20 MA)
Output power 0-PM,N 4-20 mA
(0-PNOM = 4-20 MA) [10]

Inverter temperature 20-100 C 0-20 mA (TEMP 323 Relay output 1-3
20-100 C=0-20 MA) [11]
 (RELAY 1-3 FUNCT.)
Inverter temperature 20-100 C 4-20 mA
Value:
(TEMP 20-100 C=4-20 MA) [12]
No function (NO OPERA TION) [0]
Function: ✭Unit ready (UNIT READ Y) [1]
Enable/no warning (ENABLE/NO WARNING) [2]
The analog output can be used for stating a process
Running (RUNNING) [3]
value. It is possible to choose two types of output
Running in reference, no warning
signals 0 - 20 mA or 4 - 20 mA.
(RUN ON REF/NO WARN) [4]
If used as a voltage output (0 - 10 V), a pull-down
Running, no warnings
resistor of 500 must be fitted to common (terminal [5]
(RUNNING/NO WARNING)
55). If the output is used as a current output the re- Running in reference range, no warnings
sulting resistance from the equipment connected (RUN IN RANGE/ NO WARN) [6]
may not exceed 500 . Ready - AC line voltage within range
(RDY NO OVER/UNDERVOL) [7]
Description of choice:
Alarm or warning
No function is selected if the analog output is not to
(ALARM OR WARNING) [8]
be used.
Current higher than current limit, par. 221
(CURRENT LIMIT) [9]
External Ref MIN - RefMAX 0-20 mA/4-20 mA.
Alarm (ALARM) [10]
An output signal is obtained, which is proportional to
Output frequency higher than fLOW par. 225
the resulting reference value in the interval Minimum
(ABOVE FREQUENCY LOW) [11]
reference, RefMIN - Maximum reference, RefMAX (pa-
Output frequency lower than fHIGH par. 226
rameters 204/205). [12]
(BELOW FREQUENCY HIGH)
Output current higher than ILOW par. 223
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38 MG.28.A4.2G - VLT is a registered Danfoss trade mark


VLT® 2800 Series

(ABOVE CURRENT LOW) [13]


Output current lower than I HIGH par. 224 Alarm or warning. The output is activated by an
(BELOW CURRENT HIGH) [14] alarm or warning.
Feedback higher than FBLOW par. 227
Current limit. The output current is higher than the
(ABOVE FEEDBACK LOW) [15]
value programmed in parameter 221 Current limit
Feedback lower than FBHIGH par. 228
[16] I LIM.
(UNDER FEEDBACK HIGH)
Relay 123 (RELA Y 123) [17]
Alarm. The output is activated by an alarm.
Reversing (REVERSE) [18]
Thermal warning (THERMAL WARNING) [19] Output frequency higher than fLOW, the output fre-
Local operation (LOCAL MODE) [20]
quency is higher than the value set in parameter 225
Pulse output (PULSE OUTPUT) [21]
Warning: Low frequency, fLOW.
Out of frequency range, par. 225/226

Programming
(OUT OF FREQ RANGE) [22] Output frequency higher than Flow. The output fre-
Out of current range quency is higher than the value set in parameter 225
(OUT OF CURRENT RANGE) [23] Warning: Low frequency, fLOW.
Out of feedback range
(OUT OF FDBK. RANGE) [24] Output current higher than ILOW. The output current
Mechanical brake control is higher than the value set in parameter 223 Warn-
(MECH. BRAKE CONTROL) [25] ing: Low current, ILOW

Function: Output current lower than IHIGH. The output current


The relay output can be used for giving the present is lower than the value set in parameter 224 Warn-
status or warning. The relay is a Form C with ing: High current, IHIGH.
contacts 1 and 3 normally closed. The output is acti-
vated when a given condition is fulfilled. Feedback higher than FBLOW. The feedback value is
higher than the value set in parameter 227 Warning:
Description of choice: Low feedback, FBLOW.
No function is selected if the adjustable frequency
drive is not to react to signals. Feedback lower than FBHIGH. The feedback value is
lower than the value set in parameter 228 Warning:
Unit ready. There is a supply voltage on the control High current, IHIGH.
card of the adjustable frequency drive, and the ad-
justable frequency drive is ready for operation. Relay 123. Only used in connection with Profidrive.

Enable, no warning. The adjustable frequency drive Reversing. The relay output is activated when the di-
is ready for operation, but no start command has rection of motor rotation is anti-clockwise. When the
been given. No warning. direction of motor rotation is clockwise, the value is 0
VDC.
Running. A start command has been given
Thermal warning. Above the temperature limit in ei-
Running in reference, no warning speed according ther the motor or the adjustable frequency drive, or
to reference. from a thermistor connected to a digital input.

Running, no warning. A start command has been Local operation. The output is active when in param-
given. No warning. eter 002 Local/remote operation, Local operation [1]
has been selected.
Ready - AC line voltage within range. The adjustable
frequency drive is ready for use; the control card is Pulse output. Only selected in par. 341 Digital out-
receiving a supply voltage; and there are no active put terminal 46.
control signals on the inputs. The AC line voltage
lies within the voltage limits. Out of the frequency range. The output frequency is
out of the programmed frequency range in parame-
ters 225 and 226.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 39
VLT® 2800 Series

Out of the current range. The motor current is out of See parameter 323 Relay output for the other de-
the programmed range in parameters 223 and 224. scriptions.
Out of the feedback range. The feedback signal is
out of the programmed range in parameters 227 and
228. 342 Terminal 46, max. pulse scaling
Out of the feedback range. The feedback signal is (DO 46 MAX. PULS)
out of the programmed range in parameters 227 and Value:
228. 150 - 10000 Hz ✭ 5000 Hz

Mechanical brake control. Enables you to control an Function:


external mechanical brake. This parameter is used for setting the pulse output
signal’s maximum frequency.

Description of choice:
327 Pulse/reference feedback Set the required frequency.
(PULSE REF/FB MAX)
Value:
150 - 67600 Hz ✭ 5000 Hz 343 Precise stop function
Function: (PRECISE STOP)
This parameter is used for setting the signal value Value:
that corresponds to the maximum value set in pa- ✭Normal ramp stop (NORMAL) [0]
rameter 205 Maximum reference, Ref MAX or to the Counter stop with reset
maximum feedback value set in parameter 415 Max- (COUNTER STOP W. RESET) [1]
imum feedback, FBMAX. Counter stop no reset
(COUNTER STOP NO RESET) [2]
Description of choice: Speed-compensated stop (SPD CMP STOP) [3]
Set the required pulse reference or pulse feedback Speed-compensated counter stop with reset (SPD
to be connected to terminal 33. CMP CSTOP W. RES) [4]
Speed-compensated counter stop no reset (SPD
CMP CSTOP NO RES) [5]

341 Digital output terminal 46 Function:


(DO 46 FUNCTION) In this parameter you select which stop function is
Value: performed in response to a stop command. All six
✭Drive ready (UNIT READ Y) [1] data selections contain a precise stop routine, thus
ensuring a high level of repeat accuracy.
✭ See the selection made in parameter 323 Relay The selections are a combination of the functions
output. described below.
NOTE!
Function: Pulse start [8] may not be
The digital output can be used for giving the present used together with the precise stop function.
status or warning. The digital output (terminal 46)
gives a 24 VDC signal when a given condition is ful- Description of choice:
filled. Normal ramp stop [0], is selected to achieve a high
level of repeat accuracy at the stopping point.
Description of choice:
Counter stop. Once it has received a pulse start sig-
Pulse output is to be selected if a pulse sequence is
nal, the adjustable frequency drive runs until the
required that corresponds to the reference value.
number of pulses programmed by the user have
Pulse output can only be selected in parameter 341
been received at input terminal 33. In this way an in-
Digital output.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

40 MG.28.A4.2G - VLT is a registered Danfoss trade mark


VLT® 2800 Series

ternal stop signal will activate the normal ramp down The counter function is activated (starts timing) at
time (parameter 208). the flank of the start signal (when it changes from
The counter function is activated (starts timing) at stop to start)
the flank of the start signal (when it changes from Speed compensated stop. To stop at precisely the
stop to start). same point, regardless of the present speed, a stop
Speed compensated stop. To stop at precisely the signal received is delayed internally when the pre-
same point, regardless of the present speed, a stop sent speed is lower than the maximum speed (set in
signal received is delayed internally when the pre- parameter 202).
sent speed is lower than the maximum speed (set in Reset. Counter stop and Speed-compensated stop
parameter 202). can be combined with or without reset.
Reset. Counter stop and Speed-compensated stop Counter stop with reset [1]. After each precise stop
can be combined with or without reset. the number of pulses counted during ramp down 0

Programming
Counter stop with reset [1]. Hz is reset.
Counter stop without reset [2]. The number of
pulses counted during ramp down to 0 Hz is de-
343 Precise stop function ducted from the counter value in parameter 344.

(PRECISE STOP)
Value:
✭Normal ramp stop (NORMAL) [0] 344 Counter value
Counter stop with reset (PULSE COUNT PRE.)
(COUNT STOP W. RESET) [1] Value:
Counter stop without reset 1 - 999999 ✭ 100000 pulses
(COUNT STOP NO RESET) [2]
Speed-compensated stop (SPEED CMP STOP) [3] Function:
Speed-compensated counter stop with reset (SPD In this parameter you can select the counter value to
CMP CSTOP W. RES) [4] be used in the integrated precise stop function (pa-
Speed-compensated counter stop without reset rameter 343).
(SPD CMP CSTOP NO RES) [5]
Description of choice:
Function: The factory setting is 100000 pulses. The highest
In this parameter you select which stop function is frequency (max. resolution) that can be registered at
performed in response to a stop command. All six terminal 33 is 67.6 kHz.
data selections contain a precise stop routine, thus
ensuring a high level of repeat accuracy.
The selections are a combination of the functions
349 Speed comp delay
described below.
(SPEED COMP DELAY)
NOTE!
Value:
Pulse start [8] may not be
0 ms - 100 ms ✭ 10 ms
used together with the precise stop function.
Function:
Description of choice:
In this parameter the user can set the system’s de-
Normal ramp stop [0] is selected to achieve high
lay time (Sensor, PLC, etc.). If you are running
repetitive precision at the stopping point.
speed-compensated stop, the delay time at different
Counter stop. Once it has received a pulse start sig-
frequencies has a major influence on the way in
nal the adjustable frequency drive runs until the
which you stop.
number of pulses programmed by the user have
been received at input terminal 33. In this way an in- Description of choice:
ternal stop signal will activate the normal ramp down The factory setting is 10 ms. This means that it is
time (parameter 208). assumed that the total delay from the Sensor, PLC
and other hardware corresponds to this setting.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 41
VLT® 2800 Series

NOTE!
Only active for speed-compensated stop.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

42 MG.28.A4.2G - VLT is a registered Danfoss trade mark


VLT® 2800 Series

■ Special functions Function:


This parameter makes it possible to select whether
400 Brake function reset and restart after a trip are to be manual or
(BRAKE FUNCTION) whether the unit is to be reset and restarted auto-
Value: matically. Furthermore, it is possible to select the
Off (OFF) [0] number of times a restart is to be attempted. The
Resistor brake time between each attempt is set in parameter 406
(RESISTOR) [1] Automatic restart time.
AC brake (AC BRAKE) [4]
Load sharing (LOAD SHARING) [5] Description of choice:
If Manual reset [0] is selected, reset is to be carried
✭ Factory setting depends on unit type. out via the [STOP/RESET] key, a digital input or se-

Programming
rial communication. If the unit is to carry out an
Function: automatic reset and restart after a trip, select data
Resistor brake [1] is selected if the adjustable fre- value [1], [3] or [10].
quency drive has an integral brake transistor and the If Reset at power-up [11] is selected, the unit will
brake resistor is connected to terminals 81, 82. A carry out a reset if there has been a fault in connec-
higher intermediate circuit voltage is permitted dur- tion with an AC line.
ing braking (generated operation) when a brake The motor may start without warning.
resistor is connected.
AC brake [4] can be selected to improve braking
without using brake resistors. Please note that AC
brake [4] is not as effective as Resistor brake [1].
406 Automatic restart time
Description of choice: (AUTORESTART TIME)
Select Resistor brake [1] if a brake resistor is con- Value:
nected. 0 - 10 sec. ✭ 5 sec.
Select AC brake [4] if short-term generated loads oc-
cur. See parameter 144 Gain AC brake to set the Function:
brake. This parameter allows setting of the time from trip-
ping until the automatic reset function begins. It is
Select Load sharing [5] if this is used. assumed that automatic reset has been selected in
NOTE! parameter 405 Reset function.
A change of selection will not become active
Description of choice:
until the AC line voltage has been discon-
Set the required time.
nected and reconnected.

405 Reset function 409 Trip delay overcurrent, ILIM


(RESET MODE) (TRIP DELAY CUR.)
Value: Value:
✭Manual reset (MANUAL RESET) [0] 0 - 60 sec. (61=OFF) ✭ OFF
Automatic reset x 1
(AUTOMA TIC X 1) [1] Function:
Automatic reset x 3 When the adjustable frequency drive registers that
(AUTOMA TIC X 3) [3] the output current has reached the current limit I LIM
Automatic reset x 10 (parameter 221 Current limit) and remains there for
(AUTOMA TIC X 10) [10] the preset time, it is disconnected.
Reset at power-up
(RESET AT POWER UP) [11]

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 43
VLT® 2800 Series

Description of choice: Description of choice:


Select how long the adjustable frequency drive Select LC-filter connected [3] when an LC-filter is
should maintain the output current at the current limit connected between the adjustable frequency drive
I LIM before it disconnects. At OFF parameter 409 and the motor.
Trip delay overcurrent, I LIM is not working, i.e. dis- NOTE!
connection will not take place. When the LC filter is selected, the
switching frequency is changed to 4.5 kHz.

411 Switching frequency


413 Overmodulation function
(SWITCH FREQ.)
(OVERMODULATION)
Value:
Value:
3000 - 14000 Hz ✭ 4500 Hz
Off (OFF) [0]
Function: ✭On (ON) [1]
The set value determines the switching frequency of
Function:
the inverter. If the switching frequency is changed,
This parameter allows connection of the overmodu-
this may help to minimize possible acoustic noise
lation function for the output voltage.
from the motor.
NOTE! Description of choice:
The output frequency of the adjustable Off [0] means that there is no overmodulation of the
frequency drive can never assume a value output voltage, which means that torque ripple on
higher than 1/10 of the switching frequency. the motor shaft is avoided. This can be a good fea-
ture, e.g. on grinding machines.
Description of choice: On [1] means that an output voltage can be obtained
When the motor is running, the switching frequency which is greater than the AC line voltage (up to 5%).
is adjusted in parameter 411 Switching frequency
until the frequency has been obtained at which the
motor is as low-noise as possible.
414 Minimum feedback, FB MIN
NOTE!
(MIN. FEEDBACK)
The switching frequency is reduced
Value:
automatically as a function of the load. See
-100,000.000 - par. 415 FBMAX ✭ 0.000
Temperature-Dependent Switching Frequency under
Special Conditions. Function:
When LC-filter connected is selected in pa- Parameter 414 Minimum feedback, FBMIN and 415
rameter 412, the minimum switching frequency is 4.5 Maximum feedback, FBMAX are used to scale the
kHz. display text to make it show the feedback signal in a
process unit proportionally to the signal on the input.

412 Variable switching frequency


(VAR CARRIER FREQ.)
Value:
✭Without LC-filter (WITHOUT LC-FILTER) [2]
LC-filter connected
(LC-FIL TER CONNECTED) [3]

Function:
The parameter must be set to LC-filter connected if
an LC-filter is connected between the adjustable fre-
quency drive and the motor.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

44 MG.28.A4.2G - VLT is a registered Danfoss trade mark


VLT® 2800 Series

 
Description of choice: F ( F) [27]
Set the value to be shown on the display as the min- In wg (IN WG) [28]
imum feedback signal value on the selected gal/s (GAL/S) [29]
Ft3/s (FT3/S) [30]
feedback input (parameters 308/314 Analog inputs).
Gal/min. (GAL/MIN) [31]
Ft3/min. (FT3/MIN) [32]
Gal/h (GAL/H) [33]
415 Maximum feedback, FBMAX Ft3/h (FT3/H) [34]
(MAX. FEEDBACK) Lb/s (LB/S) [35]
Lb/min. (LB/MIN) [36]
Value:
Lb/hour (LB/H) [37]
FB MIN - 100,000.000 ✭ 1500.000
Lb ft (LB FT) [38]
Ft/s (FT/S) [39]
Function:

Programming
Ft/min. (FT/MIN) [40]
See description of parameter 414 Minimum feed-
back, FB MIN. Function:
Select among different units to be shown on the dis-
Description of choice:
play. The unit is read out if the optional LCP control
Set the value to be shown on the display when the
unit is connected, and if Reference [unit] [2] or
maximum feedback has been obtained on the se-
Feedback [unit] [3] has been selected in one of pa-
lected feedback input (parameter 308/314 Analog
rameters 009-012 Display read-out, and in Display
inputs).
mode. The unit is used in Closed loop also as a unit
for Minimum/Maximum reference and Minimum/Max-
imum feedback.
416 Process units
(REF/FEEDB. UNIT) Description of choice:
Select the required unit for the reference/feedback
Value:
[0] signal.
✭No unit ( NO UNIT)
% (%) [1]
ppm (PPM) [2]
rpm (RPM) [3] NOTE!
bar (BAR) [4] Parameters 417-421 are only used, if in pa-
Cycles/min (CYCLE/MI) [5] rameter 100 Configuration the selection made
Pulses/s (PULSE/S) [6] is Speed regulation, closed loop [1].
Units/s (UNITS/S) [7]
Units/min. (UNITS/MI) [8] 417 Speed PID proportional gain
Units/h (UNITS/H) [9] (SPEED PROP GAIN)
 
C ( C) [10]
Value:
Pa (PA) [11]
0.000 (OFF) - 1.000 ✭ 0.010
l/s (L/S) [12]
m3/s (M3/S) [13]
Function:
l/min. (L/M) [14]
Proportional gain indicates how many times the error
m3/min. (M3/MIN) [15]
[16] (deviation between the feedback signal and the set-
l/h (L/H)
m3/h (M3/H) [17] point) is to be amplified.
Kg/s (KG/S) [18]
Kg/min. (KG/MIN) [19]
Kg/hour (KG/H) [20]
Tons/min. (T/MIN) [21]
Tons/hour (T/H) [22]
Meters (M) [23]
Nm (NM) [24]
m/s (M/S) [25]
m/min. (M/MIN) [26]

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 45
VLT® 2800 Series

Description of choice: cess unstable. When the differential time is 0 ms,


Quick regulation is obtained at high amplification, but the D-function is not active.
if the amplification is too high, the process may be-
come unstable in the case of overshooting.
420 Speed PID D- gain limit
(SPEED D-GAIN LIM)
418 Speed PID integral time Value:
(SPEED INT. TIME) 5.0 - 50.0 ✭ 5.0
Value:
20.00 - 999.99 ms (1000 = OFF) ✭ 100 ms Function:
It is possible to set a limit for the gain provided by
Function: the differentiator. Since the D-gain increases at
The integral time determines how long the PID regu- higher frequencies, limiting the gain may be useful.
lator takes to correct the error. The greater the error, This enables obtaining a pure D-gain at low frequen-
the quicker the integrator frequency contribution will cies and a constant D-gain at higher frequencies.
increase. The integral time is the time the integrator
needs to achieve the same change as the propor- Description of choice:
tional amplification. Select the required gain limit.

Description of choice:
Quick regulation is obtained through a short integral 421 Speed PID lowpass filter time
time. However, if this time is too short, it can make
(SPEED FILT. TIME)
the process unstable. If the integral time is long, ma-
Value:
jor deviations from the required reference may occur,
20 - 500 ms ✭ 100 ms
since the process regulator will take long to regulate
if an error has occurred. Function:
Noise in the feedback signal is dampened by a first
order lowpass filter to reduce noise impact impact on
419 Speed PID differential time the regulation. This might be an advantage, e.g. if
(SPEED DIFF. TIME) there is a great amount of noise on the signal. See
Value: drawing.
0.00 (OFF) - 200.00 ms ✭ 20.00 ms

Function:
The differentiator does not react to a constant error.
It only makes a contribution when the error changes.
The quicker the error changes, the stronger the gain
from the differentiator will be. The contribution is
proportional to the speed at which errors change.

Description of choice:
Quick control is obtained by a long differential time.
However, if this time is too long, it can make the pro-

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

46 MG.28.A4.2G - VLT is a registered Danfoss trade mark


VLT® 2800 Series

Description of choice: Description of choice:


If a time constant (t) of 100 ms is programmed, the Set the output frequency (F1) that is to match the
cut-off frequency for the lowpass filter will be 1/0.1 = first output voltage (V1), parameter 423 V1 voltage.
10 RAD/sec., corresponding to (10 / 2 x ) = 1.6 Hz.
The PID regulator will then only regulate a feedback
signal that varies with a frequency of less than 1.6 425 V2 voltage
Hz. If the feedback signal varies by a higher fre-
(U2 VOLTAGE)
quency than 1.6 Hz, it will be dampened by the
Value:
lowpass filter.
0.0 - 999.0 V ✭ par. 103

Function:
423 V1 voltage See parameter 423 V1 voltage.

Programming
(U1 VOLTAGE)
Description of choice:
Value: Set the output voltage (V2) that is to match the
0.0 - 999.0 V ✭ par. 103
second output frequency (F2), parameter 426 F2 fre-
Function: quency.
Parameters 423-428 are used when, in parameter
101 Torque characteristic, a selection has been
made of Special motor characteristic [8]. It is possi- 426 F2 frequency
ble to determine a V/f characteristic on the basis of (F2 FREQUENCY)
four definable voltages and three frequencies. The Value:
voltage at 0 Hz is set in parameter 133 Start voltage. Par. 424 F1 frequency - par. 428 F3 frequency
✭ Par. 104 Motor frequency

Function:
See parameter 423 V1 voltage.

Description of choice:
Set the output frequency (F2) that is to match the
second output voltage (V2), parameter 425 V2 volt-
age.

427 V3 voltage
Description of choice: (U3 VOLTAGE)
Set the output voltage (V1) that is to match the first Value:
output frequency (F1), parameter 424 F1 frequency. 0.0 - 999.0 V ✭ par. 103

Function:
See parameter 423 V1 voltage.
424 F1 frequency
(F1 FREQUENCY)
Value:
0.0 - par. 426 F2 frequency
✭ Par. 104 Motor frequency

Function:
See parameter 423 U1 voltage.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 47
VLT® 2800 Series

Description of choice: Function:


Set the output voltage (V3) that is to match the third It is possible to select whether the process regulator
output frequency (F3), parameter 428 F3 frequency. is to continue regulating on a deviation even if it is
not possible to increase/reduce the output frequency.

Description of choice:
428 F3 frequency The factory setting is Enable [1], which means that
(F3 FREQUENCY) the integration link is initialized in relation to the ac-
Value: tual output frequency if the current limit, the voltage
Par. 426 F2 frequency - 1000 Hz limit, or the max./min. frequency has been reached.
✭ Par. 104 Motor frequency The process regulator will not engage again until ei-
ther the error is zero or its sign has changed. Select
Function:
Disable [0] if the integrator is to continue integrating
See parameter 423 V1 voltage.
on the deviation, even if it is not possible to remove
Description of choice: the error by such control.
Set the output frequency (F3) that is to match the NOTE!
third output voltage (V3), parameter 427 V3 voltage. If Disable [0] is selected, it will mean that
when the deviation changes its sign, the inte-
grator will first have to integrate down from the level
NOTE! obtained as a result of the former error, before any
Parameters 437-444 are only used if in change in output frequency occurs.
parameter 100 Configuration a selection has
been made of Process regulation, closed loop. [3].
439 Process PID start frequency
437 Process PID normal/inverse control (PROC START VALUE)
(PROC NO/INV CTRL) Value:
Value: fMIN - fMAX (parameter 201/202)
✭Normal (NORMAL) [0] ✭ Par. 201 Output frequency, low limit, fMIN
Inverse (INVERSE) [1]
Function:
Function: Upon a start signal, the drive will react in the form of
It is possible to choose whether the process regula- Open loop and will not change to Closed loop until
tor is to increase/reduce the output frequency if the programmed start frequency is reached. This
there is a deviation between the reference/setpoint makes it possible to set a frequency that corre-
and the actual process mode. sponds to the speed at which the process normally
runs, which will enable the required process condi-
Description of choice:
tions to be reached sooner.
If the unit is to reduce the output frequency in case
the feedback signal increases, select Normal [0]. Description of choice:
If the unit is to increase the output frequency in case Set the required start frequency.
the feedback signal increases, select Inverse [1].

438 Process PID anti-windup


(PROC ANTI WINDUP)
Value:
Not active (DISABLE) [0]
✭Active (ENABLE) [1]

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

48 MG.28.A4.2G - VLT is a registered Danfoss trade mark


VLT® 2800 Series

NOTE! lator will take a long time to regulate in relation to a


If the unit is running at current limit before the given error.
required start frequency is obtained, the pro-
cess regulator will not be activated. For the regulator
to be activated anyway, the start frequency must be 442 Process PID differentiation time
lower to the required output frequency. This can be (PROC. DIFF. TIME)
done during operation. Value:
0.00 (OFF) - 10.00 sec. ✭ 0.00 sec.
440 Process PID proportional gain Function:
(PROC. PROP. GAIN) The differentiator does not react to a constant error.
Value: It only makes a gain when an error changes. The

Programming
0.0 - 10.00 ✭ 0.01 quicker the deviation changes, the stronger the gain
from the differentiator. The gain is proportional to
Function:
the speed at which the deviation changes.
The proportional gain indicates the number of times
the deviation between the setpoint and the feedback Description of choice:
signal is to be applied. Quick regulation is obtained with a long differentia-
tion time. However, this time may become too long,
Description of choice:
which can make the process unstable due to over-
Quick regulation is obtained by a high gain, but if the
swing.
gain is too high, the process may become unstable
due to overshoot.

443 Process PID diff. gain limit


(PROC. [Link])
441 Process PID integration time
Value:
(PROC. INTEGR. T.)
5.0 - 50.0 ✭ 5.0
Value:
0.01 - 9999.99 (OFF) ✭ OFF Function:
It is possible to set a limit for the differentiator gain.
Function:
The differentiator gain will increase if there are fast
The integrator provides an increasing gain at a con-
changes, which is why it can be beneficial to limit
stant error between the reference/setpoint and the
this gain. Thereby a pure differentiator gain is ob-
feedback signal. The greater the error, the quicker
tained at slow changes and a constant differentiator
the integrator frequency contribution will increase.
gain where quick changes to the deviation occur.
The integral time is the time needed by the integrator
to make the same change as the proportional gain. Description of choice:
Select a differentiator gain limit as required.
Description of choice:
Quick regulation is obtained at a short integral time.
However, this time may become too short, which can
make the process unstable due to overswing. If the 444 Process PID lowpass filter time
integral time is long, major deviations from the (PROC FILTER TIME)
required setpoint may occur, since the process regu- Value:
0.02 - 10.00 ✭ 0.02

Function:
Noise in the feedback signal is dampened by a first
order lowpass filter to reduce noise impact on the
process regulation. This can be an advantage e.g. if
there is a lot of noise on the signal.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 49
VLT® 2800 Series

Description of choice:
Select the required time constant (t). If a time con- Limitations:
stant (t) of 0.1s is programmed, the cut-off frequency - Too low inertia will lead to load acceleration,
for the lowpass filter will be 1/0.1 = 10 RAD/sec., which can be dangerous or prevent correct catch-
corresponding to (10 / 2 x ) = 1.6 Hz. The process ing of a rotating motor. Use the DC brake instead.
regulator will thus only regulate a feedback signal - If the load is driven, e.g. by ’Windmilling’ (rotating
that varies by a frequency lower than 1.6 Hz. If the motor) effects, the unit may cut out because of
feedback signal varies by a higher frequency than overvoltage.
1.6 Hz, it will be dampened by the lowpass filter. - Flying start does not work at values lower than
250 rpm.

445 Flying start


451 Speed PID feedforward factor
(FLYINGSTART )
(FEEDFORWARD FACT)
Value:
[0] Value:
✭Off (DISABLE)
0 - 500% ✭ 100%
OK - same direction
(OK-SAME DIRECTION) [1]
Function:
OK - both directions
This parameter is only active if in parameter 100
(OK-BOTH DIRECTIONS) [2]
Configuration the selection made is Speed regula-
DC brake and start
tion, closed loop. The FF function sends a larger or
(DC-BRAKE BEF. START) [3]
smaller part of the reference signal outside the PID
Function: controller in such a way that the PID controller only
This function makes it possible to ’catch’ a rotating has an influence on part of the control signal. Any
motor shaft, which is no longer controlled by the unit, change to the set point will thus have a direct effect
e.g. because of a AC line drop-out. The function is on the motor speed. The FF factor provides high dy-
activated each time a start command is enabled. For namism when changing the set point and less
the unit to be able to ’catch’ the rotating motor shaft, overswing.
the motor speed must be lower than the frequency
Description of choice:
that corresponds to the frequency in parameter 202
The required % value can be selected in the interval
Output frequency, high limit, fMAX.
fMIN - fMAX. Values over 100% are used if the set
Description of choice: point variations are only small.
Select Disable [0] if this function is not required.

Select OK - same direction [1] if the motor shaft is


452 Controller range
only able to rotate in the same direction when cutting
in. OK - same direction [1] should be selected if in (PID CONTR. RANGE)
parameter 200 Output frequency range a selection Value:
has been of Clockwise only. 0 - 200 % ✭ 10 %

Select OK - both directions [2] if the motor is able to Function:


rotate in both directions when cutting in. This parameter is only active if in parameter 100
Configuration the selection made is Speed regula-
Select DC brake and start [3] if the drive is to be tion, closed loop.
able to brake the motor using the DC brake first, The controller range (bandwidth) limits the output
followed by start. It is assumed that parameters 126- from the PID controller as a % of motor frequency
127/132 DC brake are enabled. In the case of fM,N.
higher ’Windmilling’ (rotating motor) effects, the unit
is not able to ’catch’ a rotating motor without select-
ing DC brake and start.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

50 MG.28.A4.2G - VLT is a registered Danfoss trade mark


VLT® 2800 Series

Description of choice:
The required % value can be selected for motor fre-
quency fM,N. If the controller range is reduced the
speed variations will be less during initial tuning.

456 Brake Voltage Reduce


(BRAKE [Link])
Value:
0 - 25 V if 200V device ✭0
0 - 50 V if 400V device ✭0

Programming
Function:
The user sets the voltage by which the level for
resistor braking is reduced. It is only active when re-
sistor in parameter 400 is selected.

Description of choice:
The greater the reduction value, the faster the reac-
tion to a generator overload. Should only be used if
there are problems with overvoltage in the intermedi-
ate circuit.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 51
VLT® 2800 Series

■ Serial communication Parameter 501 Baudrate cannot be selected via the


serial port, but must be preset via the operating unit.
500 Address
(BUS ADDRESS)
Value: 502 Coasting Stop
0 - 126 ✭1 (COASTING SELECT)
Value:
Function:
Digital input (DIGIT AL INPUT) [0]
This parameter allows the allocation of an address [1]
Serial port (SERIAL PORT)
to each adjustable frequency drive in a serial com- Logic and (LOGIC AND) [2]
munication network. ✭Logic or (LOGIC OR) [3]

Description of choice: Function:


The individual adjustable frequency drive must be al- Parameters 502-508 allow a choice between control-
located a unique address. ling the frequency converter via the digital inputs
If the number of units connected (adjustable and/or via the serial port.
frequency drives + master) is higher than 31, a re- If Serial port [1] is selected, the relevant command
peater must be used. can only be activated if a command is given via the
Parameter 500 Address cannot be selected via the serial port.
serial communication, but must be preset via the In the case of Logic and [2] the function must also
control unit. be activated via a digital input.

Description of choice:
The table below shows when the motor is running
501 Baudrate
and when it is coasting, when each of the following
(BAUDRATE)
is selected: Digital input [0], Serial port [1], Logic
Value: and [2] or Logic or [3].
300 Baud (300 BAUD) [0]
[1] NOTE!
600 Baud (600 BAUD)
1200 Baud (1200 BAUD) [2] Note that Coasting stop and Bit
2400 Baud (2400 BAUD) [3] 03 in the control word are active at logic ’0’.
4800 Baud (4800 BAUD) [4]
✭9600 Baud (9600 BAUD) [5] Digital input [0]
Dig. input Ser. port Function
Function:
0 0 Coasting
This parameter is for programming the speed at
0 1 Coasting
which data is transmitted via the serial port. Baud
rate is defined as the number of bits transmitted per 1 0 Motor running
second. 1 1 Motor running

Description of choice:
Serial port [1]
The frequency converter’s transmission speed must
Dig. input Ser. port Function
be set at a value corresponding to the transmission
speed of the master. 0 0 Coasting
0 1 Motor running
1 0 Coasting
1 1 Motor running

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

52 MG.28.A4.2G - VLT is a registered Danfoss trade mark


VLT® 2800 Series

Logic and [2] Serial port [1]


Dig. input Ser. port Function Dig. input Serial port Function
0 0 Coasting 0 0 Quick-stop
0 1 Motor running 0 1 Motor running
1 0 Motor running 1 0 Quick-stop
1 1 Motor running 1 1 Motor running

Logic or [3] Logic and [2]


Dig. input Ser. port Function Dig. input Serial port Function
0 0 Coasting 0 0 Quick-stop
0 1 Coasting 0 1 Motor running

Programming
1 0 Coasting 1 0 Motor running
1 1 Motor running 1 1 Motor running

Logic or [3]
Dig. input Serial port Function
503 Quick-stop
0 0 Quick-stop
(Q STOP SELECT)
0 1 Quick-stop
Value:
Digital input (DIGIT AL INPUT) [0] 1 0 Quick-stop
Serial port (SERIAL PORT) [1] 1 1 Motor running
Logic and (LOGIC AND) [2]
✭Logic or (LOGIC OR) [3]

Function:
504 DC brake
See function description for parameter 502 Coasting
(DC BRAKE SELECT)
stop.
Value:
Description of choice: Digital input (DIGIT AL INPUT) [0]
The table below shows when the motor is running Serial port (SERIAL PORT) [1]
and when it is in Quick-stop mode, when each of the Logic and (LOGIC AND) [2]
✭Logic or (LOGIC OR) [3]
following is selected: Digital input [0], Serial port [1],
Logic and [2] or Logic or [3]. Function:
NOTE! See function description for parameter 502 Coasting
Note that Quick-stop inverse and Bit stop.
04 in the control word are active at logic ’0’.
Description of choice:
Digital input [0] The table below shows when the motor is running
Dig. input Serial port Function and the DC braking when each of the following is se-
0 0 Quick-stop lected Digital input [0], Serial port [1], Logic and [2]
or Logic or [3].
0 1 Quick-stop
NOTE!
1 0 Motor running
Note that DC braking inverse and Bit
1 1 Motor running
02 in the control word are activt at logic ’0’.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 53
VLT® 2800 Series

Digital input [0]


Digital input [0]
Dig. input Ser. port Function
Dig. input Ser. port Function
0 0 DC braking
0 0 Stop
0 1 DC braking
0 1 Stop
1 0 Motor running
1 0 Start
1 1 Motor running
1 1 Start

Serial port [1]


Serial port [1]
Dig. input Ser. port Function
Dig. input Ser. port Function
0 0 DC braking
0 0 Stop
0 1 Motor running
0 1 Start
1 0 DC braking
1 0 Stop
1 1 Motor running
1 1 Start

Logic and [2]


Logic and [2]
Dig. input Ser. port Function
Dig. input Ser. port Function
0 0 DC braking
0 0 Stop
0 1 Motor running
0 1 Stop
1 0 Motor running
1 0 Stop
1 1 Motor running
1 1 Start

Logic or [3]
Logic or [3]
Dig. input Ser. port Function
Dig. input Ser. port Function
0 0 DC braking
0 0 Stop
0 1 DC braking
0 1 Start
1 0 DC braking
1 0 Start
1 1 Motor running
1 1 Start

505 Start
506 Reversing
(START SELECT)
(REVERSING SELECT)
Value:
[0] Value:
Digital input (DIGIT AL INPUT)
[1] Digital input (DIGIT AL INPUT) [0]
Serial port (SERIAL PORT)
[2] Serial port (SERIAL PORT) [1]
Logic and (LOGIC AND)
[3] Logic and (LOGIC AND) [2]
✭Logic or (LOGIC OR)
✭Logic or (LOGIC OR) [3]
Function:
Function:
See function description for parameter 502 Coasting
See function description for parameter 502 Coasting
stop.
stop.
Description of choice:
Description of choice:
The table below shows when the motor has stopped
The table below shows when the motor is running
and when the frequency converter has a start com-
clockwise and anti-clockwise when each of the fol-
mand when each of the following is selected: Digital
input [0], Serial port [1], Logic and [2] or Logic or [3].

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

54 MG.28.A4.2G - VLT is a registered Danfoss trade mark


VLT® 2800 Series

lowing is selected: Digital input [0], Serial port [1], Description of choice:
Logic and [2] or Logic or [3]. The table below shows which Setup (parameter 004
Active Setup) is selected for each of the following:
Digital input [0] Digital input [0], Serial communication [1], Logic and
Dig. input Ser. port Function [2] or Logic or [3].
0 0 Clockwise
Digital input [0]
0 1 Clockwise
Setup msb Setup lsb Function
1 0 Anti-clockwise
0 0 Setup 1
1 1 Anti-clockwise
0 1 Setup 2
1 0 Setup 3
Serial port [1]
1 1 Setup 4

Programming
Dig. input Ser. port Function
0 0 Clockwise
Serial communication [1]
0 1 Anti-clockwise
Setup msb Setup lsb Function
1 0 Clockwise
0 0 Setup 1
1 1 Anti-clockwise
0 1 Setup 2
1 0 Setup 3
Logic and [2]
1 1 Setup 4
Dig. input Ser. port Function
0 0 Clockwise
Logic and [2]
0 1 Clockwise
Bus Bus Dig. Dig. Setup
1 0 Clockwise
Setup Setup Setup Setup no.
1 1 Anti-clockwise msb lsb msb lsb
0 0 0 0 1
Logic or [3]
0 0 0 1 1
Dig. input Ser. port Function
0 0 1 0 1
0 0 Clockwise
0 0 1 1 1
0 1 Anti-clockwise
0 1 0 0 1
1 0 Anti-clockwise
0 1 0 1 2
1 1 Anti-clockwise
0 1 1 0 1
0 1 1 1 2
1 0 0 0 1
507 Selection of Setup 1 0 0 1 1
(SETUP SELECT) 1 0 1 0 3
Value: 1 0 1 1 3
Digital input (DIGIT AL INPUT) [0] 1 1 0 0 1
Serial communication (SERIAL PORT) [1]
1 1 0 1 2
Logic and (LOGIC AND) [2]
✭Logic or (LOGIC OR) [3] 1 1 1 0 3
1 1 1 1 4
Function:
See function description of parameter 502 Coasting
stop.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 55
VLT® 2800 Series

Logic or [3] Description of choice:


Bus Bus Dig. Dig. Setup Preset references via serial communication are ac-
Setup Setup Setup Setup no. tive when parameter 512 Telegram profile is set to
msb lsb msb lsb FC protocol [1].
0 0 0 0 1
0 0 0 1 2
0 0 1 0 3 509 Bus jog 1 (BUS JOG 1 FREQ.)
510 Bus jog 2 (BUS JOG 2 FREQ.)
0 0 1 1 4
Value:
0 1 0 0 2
0.0 - par. 202 Output frequency high limit
0 1 0 1 2 ✭ 10,0 Hz
0 1 1 0 4
0 1 1 1 4 Function:
If parameter 512 Telegram Profile shows the selec-
1 0 0 0 3
tion Profidrive [0], two fixed speeds (Jog 1 or Jog 2)
1 0 0 1 4
can be selected via the serial port.
1 0 1 0 3 The function is the same as in parameter 213 Jog
1 0 1 1 4 frequency.
1 1 0 0 4
Description of choice:
1 1 0 1 4
Jog frequency fJOG can be selected between 0 Hz
1 1 1 0 4 and fMAX.
1 1 1 1 4

512 Telegram Profile


(TELEGRAM PROFILE)
508 Selection of preset ref.
Value:
([Link]. SELECT)
Profidrive (PROFIDRIVE) [0]
Value: [1]
✭FC protocol (FC PROTOCOL)
Digital input (DIGIT AL INPUT) [0]
Serial comunication (SERIAL PORT) [1] Function:
Logic and (LOGIC AND) [2] It is possible to choose between two different control
✭Logic or (LOGIC OR) [3]
word profiles.
Function: Description of choice:
See function description of parameter 502 Coasting Select the desired control word profile.
stop. See Serial port for VLT 2800 for further details of
control word profiles.

513 Bus time interval


(BUS TIMEOUT TIME)
Value:
1 - 99 sec. ✭ 1 sec.

Function:
In this parameter it is possible to preset the maxi-
mum time expected to elapse between receipt of two
consecutive telegrams. If this time is exceeded, the
serial communication is assumed to have stopped

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

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VLT® 2800 Series

and the desired reaction is preset in parameter 514 [5]


Bus time interval function.
Function:
Description of choice: In this parameter you can select the required reac-
Preset the required time. tion for the adjustable frequency drive when the
preset time in parameter 513 Bus time interval has
been exceeded. If choices [1] to [5] are activated the
514 Bus time interval function output relay will be deactivated.
(BUS TIMEOUT FUNC) Description of choice:
Value: The output frequency of the adjustable frequency
✭Off (OFF) [0] drive can be frozen at the present value, stop the
Freeze output frequency (FREEZE OUTPUT) [1]
motor, be frozen at parameter 213 Jogging

Programming
Stop ( STOP) [ 2]
frequency, be frozen at parameter 202 Output fre-
Jogging (JOGGING) [3]
[4] quency, high limit fMAX or stop and activate a cut out.
Max. speed (MAX SPEED)
Stop and trip (STOP AND TRIP)

515-544 Data readout


Value:
Par. Description Display text Unit Update
no. interval
515 Res. reference (REFERENCE %) %
516 Res. reference [Unit] (REFERENCE [UNIT]) Hz, rpm
517 Feedback [Unit] (FEEDBACK [UNIT]) Par. 416
518 Frequency (FREQUENCY) Hz
519 Frequency x scale (FREQUENCY X SCALE) Hz
520 Motor current (MOTOR CURRENT) Amp
521 Torque (TORQUE) %
522 Power[kW] (POWER (KW)) kW
523 Power[HP] (POWER (HP)) HP
524 Motor voltage (MOTOR VOLTAGE) V
525 DC-link voltage (DC LINK VOLTAGE) V
526 Thermal load motor (MOTOR THERMAL) %
527 Thermal load inverter (INV . THERMAL) %
528 Digital input (DIGIT AL INPUT) Bin
529 Term.53, analog input (ANALOG INPUT 53) V
531 Term.60, analog input (ANALOG INPUT 60) mA
532 Pulse reference (PULSE REFERENCE) Hz
533 External ref. (EXT . REF.%) %
534 Status word, Hex (STATUS WORD) Hex

537 Inverter temperature (INVERTER TEMP.) C
538 Alarm word (ALARM WORD) Hex
539 Control word (CONTROL WORD) Hex
540 Warning word (WARN. WORD) Hex
541 Extended status word (STATUS WORD) Hex
544 Pulse count (PULSE COUNT)

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 57
VLT® 2800 Series

Function: Gives the intermediate circuit voltage in the ad-


These parameters can be read out via the serial justable frequency drive.
communication port and the LCP display. See also
parameters 009-012 Display readout. Thermal load, motor [%], parameter 526:
Gives the calculated/estimated thermal load on the
NOTE!
motor. 100% is the cut-out limit. See also parameter
Parameters 515-541
128 Thermal motor protection.
can only be read out via an LCP control unit.
Thermal load INV [%], parameter 527:
Description of choice:
Gives the calculated/estimated thermal load on the
Resulting reference %, parameter 515:
adjustable frequency drive. 100% is the cut-out limit.
Gives the resulting reference as a percentage in the
Digital input, parameter 528:
range from Minimum reference, Ref MIN to Maximum
Gives the signal status from the 5 digital inputs (18,
reference, RefMAX. See also Handling of References.
19, 27, 29 and 33). Input 18 corresponds to the bit
Resulting reference [unit], parameter 516: on the extreme left. ’0’ = no signal, ’1’ = connected
Gives the resulting reference in Hz in Open loop (pa- signal.
rameter 100). In Cclosed loop the reference unit in
Terminal 53 analogue input [V], parameter 529:
parameter 416 Process units is selected.
Gives the voltage value for the signal on terminal 53.
Feedback [unit], parameter 517:
Terminal 60 analogue input [mA], parameter 531:
Gives the resulting feedback value with the unit/scal-
Gives the current value for the signal on terminal 60.
ing that is selected in parameters 414, 415 and 416.
See also handling of feedback. Pulse reference [Hz], parameter 532:
Gives a pulse frequency in Hz connected to terminal
Frequency [Hz], parameter 518:
33.
Gives the output frequency from the adjustable fre-
quency drive. External reference, parameter 533:
Gives the sum of external references as a percent-
Frequency x scaling [-], parameter 519:
age (sum of analog/pulse/serial communication) in
corresponds to the present output frequency fM mul-
the range from Minimum reference, RefMIN to Maxi-
tiplied by the factor preset in parameter 008 Display
mum reference, RefMAX .
scaling of output frequency.
Status word, parameter 534:
Motor current [A], parameter 520:
Gives the present status word for the adjustable fre-
Gives the motor’s phase current measured as an ef-
quency drive in Hex. See Serial communication for
fective value.
the VLT 2800.
Torque [Nm], parameter 521:
Inverter temperature, parameter 537:
Gives the motor’s present load in relation to the mo-
Gives the present inverter temperature on the ad-
tor’s rated torque.
justable frequency drive. The cut-out limit is 90-100
 
Power [kW], parameter 522: C, with cut back in at 70 ± 5 C.
Gives the motor’s present power in kW which the
Alarm word, parameter 538:
motor absorbs.
Gives in Hex code which alarm is on the adjustable
Power [HP], parameter 523: frequency drive. See Warning word, extended status
Gives the motor’s present voltage in HP which the word and alarm word.
motor absorbs.
Control word, parameter 539:
Motor voltage, parameter 524: Gives the present control word on the adjustable fre-
Gives the voltage supplied to the motor. quency drive in Hex. See Serial communication for
the VLT 2800.
DC link voltage, parameter 525:

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

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VLT® 2800 Series

Warning word, parameter 540:


Gives whether there is a warning on the adjustable
frequency drive in Hex. See Warning word, ex-
tended status word and alarm word.

Extended status word, parameter 541:


Gives whether there is a warning on the adjustable
frequency drive in Hex code. See Warning word, ex-
tended status word and alarm word.

Pulse count, parameter 544:


This parameter can be read out via the LCP display

Programming
(009–012). When you run with counter stop, this pa-
rameter enables you, either with or without reset, to
read the number of pulses registered by the device.
The highest frequency is 67.6 kHz, while the lowest
is 5 Hz. The counter is reset when counter stop is
restarted.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 59
VLT® 2800 Series

■ Technical functions

600-605 Operating Data


Value:
Par. no. Description Display text Unit Range
600 Operating hours (OPERA TING HOURS) Hours 0-130,000.0
601 Hours run (RUNNING HOURS) Hours 0-130,000.0
602 kWh counter (KWH COUNTER) kWh Depends on unit
603 Number of power-ups (POWER UP’S) Number of times 0-9999
604 Number of overtem- (OVER TEMP’S) Number of times 0-9999
peratures
605 Number of overvolt- (OVER VOLT’S) Number of times 0-9999
ages

Function: Gives the number of overvoltages of the intermediate


These parameters can be read out via the serial circuit voltage in the adjustable frequency drive. This
communication port and the optional LCP control is only counted when Alarm 7 Overvoltage is active.
unit.

Description of choice: NOTE!


Parameter 600, Operating hours: Parameters 615-617 Fault log can-
Gives the number of hours the adjustable frequency not be read out via the integral control unit.
drive has been operating. The value is saved every
hour and when there is an AC line failure. This value
cannot be reset. 615 Fault log: Error code
([Link]: ERROR COD)
Parameter 601, Hours run:
Value:
Gives the number of hours the motor has been oper-
[Index 1 - 10] Error code: 0 - 99
ating since the reset in parameter 619 Reset of
hours-run counter. The value is saved every hour Function:
and when there is an AC line failure. In this parameter it is possible to see the reason for
a trip (cut-out of the adjustable frequency drive) oc-
Parameter 602, kWh counter:
curring. 10 [1-10] log values are defined.
Gives the adjustable frequency drive’s output energy
The lowest log number [1] contains the latest/most
in kWh. The calculation is based on the mean kW
recently saved data value. The highest log number
value over one hour. This value can be reset using
[10] contains the oldest data value saved. If a trip
parameter 618 Reset of kWh counter.
occurs, it is possible to see the cause, time and a
Range: 0 - depends on unit.
possible value of the output current or output voltage.
Parameter 603, Number of power-ups:
Gives the number of power-ups of the supply voltage
undertaken on the adjustable frequency drive.

Parameter 604, Number of overtemperatures:


Gives the number of overtemperature faults that
have been registered on the adjustable frequency
drive’s heat sink.

Parameter 605, Number of overvoltages:

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

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VLT® 2800 Series

Description of choice: set to zero Hours run. This parameter cannot be


Given as a fault code, in which the number refers to selected via serial communication.
a table. See the table in Warnings/alarm messages. NOTE!
When the [OK]
key is activated, the counter is reset to zero.
616 Fault log: Time
([Link]: TIME)
619 RESET RUNNING HOURS COUNTER
Value:
(RESET RUN. HOUR)
[Index 1 - 10] Hours: 0 - 130,000.0
Value:
Function: ✭No reset (DO NOT RESET) [0]
Reset (RESET COUNTER) [1]
In this parameter it is possible to see the total num-

Programming
ber of operating hours in connection with the last 10 Function:
trips. Resetting of parameter 601 Hours run to zero.
10 [1-10] log values are denoted. The lowest log
number [1] contains the latest/most recently saved Description of choice:
data value, and the highest log number [10] contains If Reset [1] is selected and you press the [OK] key,
the oldest data value. the adjustable frequency drive’s parameter 601 is re-
set to zero Hours run. This parameter cannot be
Description of choice:
selected via serial communication.
Read out as one value.
NOTE!
When the [OK]
key is activated the parameter is reset to zero.
617 Fault log: Value
([Link]: VALUE)
Value: 620 Operation Mode
[Index 1 - 10] Value: 0 - 9999 (OPERATION MODE)
Value:
Function: ✭Normal operation (NORMAL OPERA TION) [0]
In this parameter it is possible to see at which value Control card test (CONTROL CARD TEST) [2]
a trip occurred. The unit of the value depends on Initialize (INITIALIZE) [3]
which alarm is active in parameter 615 Fault log:
Function:
Fault code.
In addition to its normal function, this parameter can
Description of choice: be used to test the control card.
Read out as one value. There is also the opportunity to perform an initializa-
tion at the factory setting for all parameters in all
Setups, with the exception of parameters 500 Ad-
dress, 501 Baudrate, 600-605 Operating data and
618 Reset of kWh counter
615-617 Fault log.
(RESET KWH COUNT)
Value: Description of choice:
✭No reset (DO NOT RESET) [0] Normal function [0] is used for normal operation of
Reset (RESET COUNTER) [1] the motor.
Function: Control card test [2] is selected if you wish to check
Resetting parameter 602 kWh counter to zero. the control card’s analog/digital inputs, analog/digital
outputs, relay outputs and 10 V and 24 V voltages.
Description of choice:
Performed the control card test as follows
If Reset [1] is selected and you press the [OK] key,
27 - 29 - 33 - 46 are connected.
the adjustable frequency drive’s parameter 602 is re-
50 - 53 are connected.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 61
VLT® 2800 Series

42 - 60 are connected.
12 - relay terminal 01 is connected.
18 - relay terminal 02 is connected.
19 - relay terminal 03 is connected.

Use the following procedure for the control card test:


1. Select control card test [2].
2. Disconnect the AC line voltage and wait until the
light in the display has disappeared.
3. Mount according to drawing and description.
4. Connect the AC line voltage.
5. The adjustable frequency drive automatically un-
dertakes a test of the control card.

If the adjustable frequency drive displays a fault code


from 37-45, the control card test has failed. Change
the control card. Start up the adjustable frequency
drive. If the adjustable frequency drive comes into
Display mode, the test is OK. Remove the test con-
nector and the adjustable frequency drive is ready
for operation. Parameter 620 Operating mode is au-
tomatically set to Normal operation [0].

Initialization [3] is selected if you wish to use the


unit’s factory setting.
Procedure for initialization:
1. Select Initialization [3].
2. Disconnect the AC line voltage and wait until the
light in the display has disappeared.
3. Connect the AC line voltage.
4. An initialization is performed in all parameters in
all Setups, with the exception of parameters 500
Address, 501 Baudrate, 600-605 Operating data
and 615-617 Fault log.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

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VLT® 2800 Series

621-642 Nameplate
Value:
Par. Description Display text
no Nameplate
621 Unit type (DRIVE TYPE)
624 Software version (SOFTWARE VERSION)
625 LCP identification no. (LCP VERSION)
626 Database identification no. (DATABASE VER.)
627 Power parts version (POWER UNIT DB ID)
628 Application option type (APP. OPTION)
630 Communication option type (COM. OPTION)

Programming
632 BMC software identification (BMC-SOFTWARE ID)
634 Unit identification for communication (UNIT ID)
635 Software parts no. (SW. PART NO.)
640 Software version (SOFTWARE VERSION)
641 BMC-software identification (BMC2 SW)
642 Power card identification (POWER ID)

Function: Here you can see which types of application options


The unit’s main data can be read out from parame- are installed in the adjustable frequency drive.
ters 621 to 635 Nameplate using the LCP control
unit or serial communication. Parameters 640 - 642 Parameter 630 Nameplate: Communication option
can also be seen on the unit’s integral display. type:
Here you can see which types of communication op-
Description of choice: tions are installed in the adjustable frequency drive.
Parameter 621 Nameplate: Unit type:
Gives unit size and AC line voltage. Parameter 632 Nameplate: BMC software identifica-
Example: VLT 2811 380-480 V. tion:
The ID number of the BMC software appears here.
Parameter 624 Nameplate: Software version no.
The unit’s present software version number appears Parameter 634 Nameplate: Unit identification for
here. communication:
Example: V 1.00 The ID number for communication appears here.

Parameter 625 Nameplate: LCP ID number: Parameter 635 Nameplate: Software section no.:
The ID number of the unit’s LCP appears here. The software section number appears here.
Example: ID 1.42 2 kB Parameter 640 Nameplate: Software version:
Parameter 626 Nameplate: Database ID number: The unit’s present software version number appears
The ID number of the software’s database appears here. Example: 1.00
here. Parameter 641 Nameplate: BMC software identifica-
Example: ID 1.14. tion:
Parameter 627 Nameplate: Power section version: The ID number of the BMC software appears here.
The ID number of the unit’s power section appears Parameter 642 Nameplate: Power card identification:
here. The ID number of the unit’s power part appears
Example: ID 1.15. here. Example: 1.15
Parameter 628 Nameplate: Application option type:

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 63
VLT® 2800 Series

■ Mechanical dimensions The drawing below gives the mechanical dimensions


The drawing below gives the mechanical dimensions of VLT 2840 (5 HP) 200-240 Volt and VLT 2855-
of VLT 2803-2815 (1/2 - 2 HP) 200-240 Volts and 2875 (7 - 10HP) 380-480 Volt. All dimensions are in
VLT 2805-2815 (3/4 - 2 HP) 380-480 Volts. All di- inches.
mensions are in inches.
VLT 2840 200-240 Volt
VLT 2803-2815 200-240 Volt VLT 2855-2875 380-480 Volt
VLT 2805-2815 380-480 Volt

The drawing below gives the mechanical dimensions


of VLT 2822 (3 HP) 200-240 Volts and VLT 2822-
2840 (3 - 5 HP) 380-480 Volts. All dimensions are in
inches.

VLT 2822 200-240 Volt


VLT 2822-2840 380-480 Volt

64 MG.28.A4.2G - VLT is a registered Danfoss trade mark


VLT® 2800 Series

■ Terminal cover
The drawing below gives the dimensions for the
NEMA 1 terminal covers.
Dimension ’a’ depends on the unit type.

Installation

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VLT® 2800 Series

■ Mechanical installation ■ Side-by-side


The adjustable frequency drive is cooled by air circu- All VLT 2800 units can be installed side-by-side
lation. For proper cooling, allow a minimum of 4 since they do not require side cooling.
inches (100 mm) of open space above and below
the unit. To protect the unit from overheating, ensure The VLT 2800 mounts in virtually any position. This
that both the ambient temperature and the 24-hour free mounting position offers wide flexibility in sys-
average temperature are not exceeded. The maxi- tem design and motor connection.
mum temperature and 24-hour average are listed in
General technical data in this manual. If the ambient
 
temperature is in the range of 45 C - 55 C, derating
of the drive must be carried out. See Derating for
ambient temperature in this manual. The service life
of the unit will be reduced without applicable derat-
ing.
The requirements that apply to enclosures
and remote mounting must be complied
with to avoid serious injury or equipment
damage, especially when installing large units.

■ Enclosures
In the USA and some other countries, a NEMA 1 ter-
minal cover enclosing terminal connectors is required
for remote mounting of the drive. All units rated IP 20
(no terminal cover) may need to be mounted within a
cabinet, panel, conduit box, or other protective en-
closure. IP 20 is not suitable for remote mounting.

■ Spacing for mechanical installation


All units require a minimum of 4 inches (100 mm)
open air space at the fan inlet and outlet of the drive.

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VLT® 2800 Series

■ High voltage warning - Suitable for a pulse-shaped, brief discharge on


The voltage of the adjustable frequency power-up
drive is dangerous whenever the drive is - Suitable for a high leakage current.
connected to the AC line. Incorrect instal-
lation of the motor or drive may cause damage to
the equipment, serious injury or death. Comply with
the safety instructions in this manual as well as local
and national rules and safety regulations. Touching
electrical parts may be fatal - even after the equip-
ment has been disconnected from the AC line. Wait
at least 4 minutes for current to dissipate.
NOTE!
It is the responsibility of the user or installer to
ensure correct grounding and protection in ac-
cordance with national and local standards.

■ Grounding
Comply with the following at installation:

• Safety grounding: The drive has a high leakage


current and must be grounded properly for safety.

Installation
Follow all local safety regulations.
• High frequency grounding: Keep grounding ca-
bles as short as possible.

Connect all grounds to ensure the lowest possible


conductor impedance. The lowest possible conduc-
tor impedance is achieved by keeping the conductor
as short as possible and by grounding with the
greatest possible surface area. If multiple drives are
installed in a cabinet, the cabinet backplate, which
must be made of metal, should be used as a joint
ground reference plate. The drives must be fitted to
the backplate at the lowest possible impedance.

To achieve low impedance, connect the drive to the


backplate with the drive fastening bolts. Remove any
layers of isolating paint from the contact points.

■ Additional protection
ELCB relays or multiple protective grounding can be
used for additional protection. In the case of a
ground fault, a DC content may develop in the faulty
current. Never use an RCD (ELCB) relay, type A, as
it is not suitable for DC faulty currents. If ELCB re-
lays are used, comply with local regulations.
In addition, if ELCB relays are used, they must be:

- Suitable for protecting equipment with a DC con-


tent in the faulty current (3-phase bridge rectifier)

MG.28.A4.2G - VLT is a registered Danfoss trade mark 67


VLT® 2800 Series

■ High voltage test


A high voltage test can be performed by short-
circuiting terminals U, V, W, L1, L2 and L3, and
applying max. 2160 V DC in 1 sec. between this
short-circuit and terminal 95.

68 MG.28.A4.2G - VLT is a registered Danfoss trade mark


VLT® 2800 Series

■ EMC electrical installation - Ensure good electrical contact between the drive
NOTE! and the metal cabinet using the drive installation
Using unshielded/unarmored cable may screws.
not comply with some EMC/RFI requirements. - Use toothed discs and galvanically conductive in-
stallation plates.
Observe the following procedures to ensure proper - Use shielded/armored motor cables in the instal-
EMC electrical installation. lation cabinets.

- Use only shielded/armored motor cables and The illustration below shows proper EMC electrical
shielded/armored control cables. installation, with the drive installed in a cabinet and
- Connect the shield to ground at both ends. connected to a PLC.
- Use cable clamps rather than twisted shield ends
(pigtails), for installation to provide shielding at
high frequencies.

Installation

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VLT® 2800 Series

In general, control cables must be screened/ar-


mored, and the screen must be connected to the
unit’s metal cabinet with a cable clamp at each end.
The drawing shows the correct way to perform
grounding.

1. Correct earthing
Control cables and cables for serial communica-
tion must be attached with cable clamps at both
ends to ensure maximum possible electrical con-
tact.
2. Incorrect earthing
Do not use twisted screen ends that are plaited
together (pigtails), as these increase screen
impedance at higher frequencies.
3. Securing the ground potential between a PLC
and the adjustable frequency drive
If there is a different ground potential between the
drive and the PLC, electrical noise can be gener-
ated which could interfere with the whole system.
This problem can be solved by attaching a com-
pensation cable, which is placed beside the
control cable. Minimum cable diameter: 6 AWG.
4. In the event of a 50/60 Hz earth loop
If very long control cables are used, 50/60 Hz
ground loops can arise which can interfere with
the whole system. This problem is resolved by at-
taching one end of the screen to ground via a
100 nF condenser (short pin length).

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VLT® 2800 Series

■ Diagram

* Integrated 1A RFI filter and brake is an option.


** VLT 2803-2815 200-240 V is not supplied with in-
termediate circuit coils.

Installation

MG.28.A4.2G - VLT is a registered Danfoss trade mark 71


VLT® 2800 Series

■ Electrical installation

VLT 2803-2815 200-240 V, 2805-2815 380-480 V

72 MG.28.A4.2G - VLT is a registered Danfoss trade mark


VLT® 2800 Series

VLT 2822 200-240 V, 2822-2840 380-480 V


VLT 2840 200-240 V, 2855-2875 380-480 V

Installation

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VLT® 2800 Series

■ Safety clamp ■ Pre-fuses


To maintain the galvanic isolation (PEL V) between For all unit types, external fuses must be fitted in the
the control terminals and high-voltage terminals, the AC line supply to the drive. For UL/cUL applications
accompanying safety clamp must be attached to VLT with an AC voltage of 200-240 Volts, use fuses type
2803-2815, 200-240 V, and VLT 2805-2815, 380-480 Bussmann KTN-R (200-240 Volts) or similar. For UL/
V. Attach the safety clamp to the strain relief plate cUL applications with an AC voltage of 380-480
with the two screws provided. Volts, use fuses type Bussmann KTS-R (380-480
Volts) or similar. See Technical data in this manual
for correct dimensioning of fuses.
■ AC line connection
All drives that are equipped with an RFI
filter cannot be connected to a grounded ■ Motor connection
DELTA or IT mains/AC line system. NOTE!
NOTE! It is recommended that an LC filter be con-
Check that the AC voltage matches the volt- nected to the output of the drive for motors
age rating of the drive. The drive rating is on without phase insulation paper.
the drive nameplate. See Technical data in this man-
See Technical data in this manual for correct dimen-
ual for correct dimensioning of cable cross-section.
sioning for cable cross-section. All types of
At 1 x 220-240 Volts, attach the neutral wire to termi- three-phase asynchronous standard motors can be
nal N (L2) and connect the phase wire to terminal L1 connected to a drive.
(L1).
Connect the motor to terminals 96, 97, 98. Connect
No. N(L2) L1(L1) (L3) AC line voltage 1 x 220-240 V ground to terminal 99.
N L1
Nr. 96 97 98 Motor voltage 0-100%
No. 95 Ground connection
U V W of AC line voltage.
Nr. 99 Ground connection
No. N(L2) L1(L1) (L3) AC line voltage 3 x 220-240 V
L2 L1 L3
See Technical data for correct dimensioning of cable
No. 95 Ground connection cross-section.

No. 91 92 93 AC line voltage 3 x 380-480 V


L1 L2 L3
No. 95 Ground connection

400-Volt units with RFI-filters may not


be connected to AC line supplies in which
the voltage between phase and ground is
more than 300 Volts. Please note that for the AC
line for IT and the delta ground the AC line voltage
can exceed 300 Volts between phase and ground.

See Technical data for correct dimensioning of cable


cross-section.

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VLT® 2800 Series

■ Direction of motor rotation


Problems may arise at start-up and when operating
at low rpm if the motor sizes are widely different.
This is because the small motors’ relatively high re-
sistance in the stator calls for a higher voltage at the
start-up and at low rpm.
In systems with motors connected in par-
allel, the electronic thermal relay (ETR) of
the adjustable frequency drive cannot be
used as motor protection for the individual motor.
For this reason further motor protection must be
used, e.g. thermistors in each motor (or an individ-
ual thermal relay).
NOTE!
In systems with motors connected in parallel,
The factory setting is for clockwise rotation with the
the electronic thermal relay (ETR) of the ad-
drive output connected as follows:
justable frequency drive cannot be used as motor
Terminal 96 connected to U-phase. protection for individual motors. For this reason indi-
vidual motor overload protection must be provided,
Terminal 97 connected to V-phase. e.g. thermistors in each motor (or an individual ther-
mal relay).
Terminal 98 connected to W-phase.

Installation
To change the direction of motor rotation, switch any
■ Motor cables
two phases on the motor terminals.
See Technical data in this manual for correct dimen-
sioning of motor cable cross-section and length.
Always comply with national and local regulations on
■ Parallel connection of motors cable cross-section.
NOTE!
Using unshielded/unarmored cable may
not comply with some EMC/RFI requirements

To comply with EMC specifications regarding emis-


sion, the motor cable must be shielded/armored,
unless an RFI filter is in use that states otherwise.
Keep the motor cable as short as possible to reduce
the noise level and to keep leakage currents to a
minimum. Connect the motor cable shield to the
ground connection of both the unit and the motor.
Use cable clamps rather than twisted shield ends
(pigtails), for installation to provide shielding at high
The adjustable frequency drive is able to control sev- frequencies. If it is necessary to break the shield to
eral motors connected in parallel. The combined install a motor isolator or motor relay, the shield must
total current consumption of the motors is not to ex- be continued at the lowest possible HF impedance.
ceed the maximum rated output current (I INV) for the
adjustable frequency drive. If the motors are to have
different rpm values, use motors with different rated ■ Motor thermal protection
rpm values. Motor frequency is changed simultane- The electronic thermal relay in the adjustable fre-
ously, which means that the ratio between the rated quency drive has received the UL-approval for single
rpm values is maintained. motor protection, when the following parameters
have been set. Enter the rated motor current from

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VLT® 2800 Series

the motor nameplate in parameter 105, Motor cur-


No. 88 89 Loadsharing
rent. Set parameter 128, Motor thermal protection,
for ETR Trip. See Programming the adjustable fre- - +
quency drive in this manual for instructions on
programming parameters.

■ Brake connection
NOTE! Voltage up to 850
Volt- VDC may occur in terminals 88 and 89.
ages up to 850 VDC occur on the terminals.

No. 81 82 Brake resistor


■ Control of mechanical brake
R- R+ terminals
In lifting/lowering applications, an electromagnetic
brake is used which is controlled by the adjustable
frequency drive. The brake is controlled using a re-
Connect the brake resistor wiring to drive terminals lay output or digital output (terminal 46). The output
81 and 82. The connection cable to the brake resis- must be kept open (voltage-free) for the period of
tor must be shielded/armored. Connect the shield to time during which the adjustable frequency drive is
both the ground of the drive and the brake resistor not able to ’support’ the motor, as when the load be-
by means of cable clamps. Dimension the cross- ing too great. Select Mechanical brake control in
section of the brake cable to match the brake torque. parameter 323 (relay) or 341(digital) for applications
with an electromagnetic brake.

When the output frequency exceeds the brake cut


■ Ground connection out value, set in parameter 138, the brake is re-
Since the leakage currents to ground may be higher leased if the motor current exceeds the preset value
than 3.5 mA, the adjustable frequency drive must al- in parameter 140.. The brake is activated when the
ways be connected to ground in accordance with output frequency is less than the brake in frequency.
applicable national and local regulations. To ensure Set the cut in frequency in parameter 139, Break cut
that the ground cable has good mechanical connec- in frequency.
tion to terminal 95, the cable cross- section must be If the adjustable frequency drive is placed at alarm
a minimum 10 mm2 or 2 rated ground wires that are status or in an overvoltage situation the mechanical
terminated separately . To improve protection even brake is cut in immediately . See Programming the
further, an RCD (Residual Current Device) can be adjustable frequency drive in this manual for instruc-
fitted to ensure that the adjustable frequency drive tions on progtamming parameters.
cuts out when the leakage currents get too high.
NOTE!
Also see RCD instructions [Link].02.
This application is only
for lifting/lowering without counterbalance.

■ Load sharing
Load sharing enables the linkage of the DC interme-
diate circuits of a number of adjustable frequency
drives. This requires that the installation is extended
with extra fuses and AC coils (see drawing below).
For load sharing parameter 400 Brake function must
be set to Load sharing [5].
Contact Danfoss for further information.

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VLT® 2800 Series

■ Access to control terminals


All terminals to the control cables are located under-
neath the protective plate on the front of the
adjustable frequency drive. Remove the protective
plate by sliding it downwards (see drawing).

Logic control wires must be shielded/armored. Con-


nect the shield to the drive chassis with a clamp.
Normally, the shield must also be connected to the
chassis of the controlling device. (See the instruc-
tions for the specific device.) In analog signals or
connections using very long wires, 50/60 Hz ground
loops may occur because of noise transmitted from
the AC line. It may be necessary to break the shield
■ Electrical installation, logic controlwires
and insert a 100 nF capacitor between the shield
NOTE! and the chassis.
Using unshielded/unarmored cable may
not comply with some EMC/RFI requirements.

Installation

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VLT® 2800 Series

■ Electrical installation, control terminals ■ Relay connection


NOTE! See parameter 323, Relay output for programming of
Using unshielded/unarmored cable may relay output.
not comply with some EMC/RFI requirements.
No. 01 - 02 1 - 2 make (normally open)
See Grounding of shielded/armored control cables in
this manual for the correct termination of control 01 - 03 1 - 3 break (normally closed)
cables. Refer to the following table for VLT 2800 ter-
minal designations and their functional descriptions.
NOTE!
The cable jacket for the relay must cover the
first row of control card terminals - otherwise
the galvanic isolation (PEL V) cannot be maintained.
Maximum cable diameter: 4 mm. See drawing.

No. Function
01-03 Relay outputs 01-03 can be used for
indicating status and alarms/warnings.
12 24 VDC voltage supply.
18-33 Digital inputs.
20, 55 Common frame for input
and output terminals. ■ Switches 1-4
The dip switch is only on the control card with
42 Analog output for displaying frequency,
Profibus DP communication.
reference, current or torque.
The switch position shown is the factory setting.
46 Digital output for displaying status,
warnings or alarms, as well as
frequency output.
50 +10 VDC supply The dip switch is only on the control card with
voltage for potentiometer or thermistor. Profibus DP communication. The switch position
53 Analog voltage input 0 - 10 V DC. shown is the factory setting. Switches 1 and 2 are
60 Analog current input 0/4 - 20 mA. used as cable termination for the RS-485 interface.
67 + 5 VDC supply voltage If the adjustable frequency drive is located as the
to Profibus. first or last (or only) unit in the bus system, switches
68, 69 RS-485, Serial communication. 1 and 2 must be ON. On the remaining adjustable
70 Frame for terminals 67, 68 and 69. frequency drives, switches 1 and 2 must be OFF.
Normally this terminal is not to be used. Switches 3 and 4 are not applied.

■ VLT Software Dialog


Connection to terminals 68–70 or ■ LCP 2 plug
D-Sub:
- PIN 3 GND
- PIN 8 P-RS 485
- PIN 9 N-RS 485

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VLT® 2800 Series

An LCP 2 control unit can be connected to the D-


Sub plug on the control card. Ordering number:
175N0131.
LCP control units with ordering number 175Z0401
are not to be connected.

Installation

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VLT® 2800 Series

■ Connection examples

■ Start/stop
See Programming the adjustable frequency drive in
this manual for instructions on programming parame-
ters.

Start/stop using terminal 18 and coasting stop using


terminal 27.

Par. 302 Digital input = Start [7]


Par. 304 Digital input = Coasting stop inverse [2]

For Precise start/stop the following settings are used:


Par. 302 Digital input = Precise start/stop [27]
Par. 304 Digital input = Coasting stop inverted [2]

■ Pulse start/stop
Pulse start using terminal 18 and pulse stop using
terminal 19. In addition, the jog frequency is acti-
vated via terminal 29.

Par. 302 Digital input = Pulse start [8]


Par. 303 Digital input = Stop inverse [6]
Par. 304 Digital input = Coasting stop inverse [2]
Par. 305 Digital input = Jog [13]

■ Speed up/down
Speed up/down using terminals 29/33.

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VLT® 2800 Series

Par. 303 Digital input = Freeze reference [14]


Par. 305 Digital input = Speed up [16]
Par. 307 Digital input = Speed down [17]

■ Potentiometer reference
Voltage reference via a potentiometer.

Par. 308 Analog input = Reference [1]


Par. 309 Terminal 53, min. scaling = 0 Volt.
Par. 310 Terminal 53, max. scaling = 10 Volt.

■ Connection of a 2-wire transmitter

Installation
Connection of a 2-wire transmitter as feedback to
terminal 60.

Par. 314 Analog input = Feedback [2]


Par. 315 Terminal 60, min. scaling = 4 mA
Par. 316 Terminal 60, max. scaling = 20 mA

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VLT® 2800 Series

■ Status messages ■ Warnings/alarm messages


Fr A warning or alarms appear in the LED display as a
The drive displays the present output frequency in numerical code Err. xx. A warning is displayed until
Hertz [Hz]. the fault has been corrected, while an alarm will
flash. After a reset the adjustable frequency drive
Io will be ready to start an operation again. It is possi-
The drive displays the present output current in ble to choose an automatic reset in parameter 405,
Amps [A]. Reset function.
Uo
The drive displays the present output voltage in Volts 1. Via the operating key [STOP/RESET].
[V]. 2. Via a digital input.
3. Via serial communication.
Ud
The drive displays the intermediate circuit voltage in After a Trip locked, cut off the AC power supply and
Volts [V]. correct the fault. Reconnect the AC line power and
reset the drive. The adjustable frequency drive is
Po now ready.
The drive displays the calculated output in kilowatt The following table identifies various warnings and
[kW]. alarms, and whether the fault locks the adjustable
frequency drive. When both warning and alarm are
notrun
marked, it means that a warning can be issued befor
This message is shown if an attempt is made to
an alarm. It also means that it is possible to program
change a parameter value while the motor is run-
whether a warning or an alarm is issued for a given
ning. Stop the motor to change the parameter value.
fault. This is possible, for example, in parameter
LCP 128,Motor thermal protection.
This message is shown if an LCP2 control unit is
connected and the [QUICK MENU] or [CHANGE
DATA] key is pressed. With an LCP 2 control unit
connected, it is only possible to change parameters
via the LCP2.

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VLT® 2800 Series

No. Description Warning Alarm Trip


locked
2 Live zero error (LIVE ZERO ERROR) X X X
4 AC line phase loss (AC LINE PHASE LOSS) X X X
5 Voltage warning high (DC LINK VOLTAGE HIGH) X
6 Voltage warning low (DC LINK VOLTAGE LOW) X
7 Overvoltage (DC LINK OVERVOL T) X X X
8 Undervoltage (DC LINK UNDERVOL T) X X X
9 Inverter overload (INVERTER TIME) X X
10 Motor overloaded ( MOTOR, TIME) X X
11 Motor thermistor (MOTOR THERMISTOR) X X
12 Current limit (CURRENT LIMIT) X X
13 Overcurrent (OVERCURRENT) X X X
14 Ground fault (GROUND FAULT) X X
15 Switch mode fault (SWITCH MODE FAULT) X X
16 Short-circuit (CURR. SHORT CIRCUIT) X X
17 Serial communication timeout (STD BUS TIMEOUT) X X
18 HPFB bus timeout (HPFB TIMEOUT) X X
33 Out of frequency range (OUT FREQ RNG/ROT LIM) X
34 HPFB communication fault (PROFIBUS OPT. FAULT) X X
35 Inrush fault (INRUSH FAULT) X X
36 Overtemperature (OVERTEMPERA TURE) X X
37-45 Internal fault (INTERNAL FAULT) X X
50 AMT not possible X
51 AMT fault re. nameplate data (AMT [Link] TA FAULT) X

All about VLT 2800


54 AMT wrong motor (AMT WRONG MOTOR) X
55 AMT timeout (AMT TIMEOUT) X
56 AMT warning during AMT (AMT WARN. DURING AMT) X
99 Locked (LOCKED) X

LED indication WARNING 5: Voltage warning high


Warning yellow If the intermediate circuit voltage (UDC) is higher
Alarm red than Voltage warning high, the adjustable frequency
drive will give a warning and the motor will continue
Trip locked yellow and red
to operate unchanged. Check whether the supply
voltage matches the rating of the adjustable fre-
WARNING/ALARM 2: Live zero fault quency drive. (See Technical data.) If the UDC
The voltage or current signal on terminal 53 or 60 is remains above the voltage warning limit, the inverter
below 50% of the preset value in parameter 309 or will trip after a fixed period of time. The time de-
315 Terminal, min. scaling. pends on the unit and is set at 5 - 10 sec. NOTE:
The adjustable frequency drive will trip with an alarm
WARNING/ALARM 4: AC line phase fault
7 (over voltage). A voltage warning can also occur if
Missing phase on AC line supply side. Check the
the motor frequency is reduced too quickly due to
supply voltage to the adjustable frequency drive.
ramp-down time being too short.
This fault is only active in 3-phase AC line.
WARNING 6: Voltage warning low

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VLT® 2800 Series

If the intermediate circuit voltage (UDC) is lower than


Voltage warning low, the adjustable frequency drive WARNING/ALARM 10: Motor overloaded
will give a warning and the motor will continue to op- According to the electronic thermal inverter protec-
erate unchanged. Check whether the supply voltage tion the motor is too hot. In parameter 128 the user
matches the rating of the adjustable frequency drive. can select whether the VLT adjustable frequency
(See Technical data.) If the UDC remains below the drive should emit a warning or an alarm when the
voltage warning limit, the inverter will trip after a counter reaches 100%. This fault is due to the motor
fixed period of time. The time depends on the unit being overloaded by more than 100% for too long.
and is set at 2 - 25 sec. NOTE: The adjustable fre- Check that motor parameters 102–106 are set cor-
quency drive will trip with an alarm 5 (undervoltage). rectly.
When the adjustable frequency drive is switched off, WARNING/ALARM 11: Motor thermistor
a warning 6 (and warning 8) is displayed briefly. The motor is too hot or the thermistor/thermistor
WARNING/ALARM 7: Overvoltage connection is cut off. Parameter 128 Motor thermal
If the intermediate circuit voltage (UDC) is higher protection allows a choice of whether the adjustable
than the inverter’s Overvoltage limit, the inverter will frequency drive is to give a warning or an alarm.
switch off until the UDC once more falls below the Check that the PTC thermistor has been correctly
overvoltage limit. If the UDC remains above the connected between terminal 18, 19, 27 or 29 (digital
overvoltage limit, the inverter will trip after a fixed pe- input) and terminal 50 (+ 10 V supply).
riod of time. The time depends on the unit and is set WARNING/ALARM 12: Current limit
at 5 - 10 sec. NOTE: Voltage warning high (warning The output current is greater than the value in
5) will thus also be able to generate an alarm 7. An parameter 221 Current Limit I LIM. The adjustable fre-
overvoltage in the UDC can occur if the motor fre- quency drive will trip after a set period of time, as
quency is reduced too quickly due to ramp-down selected in parameter 409 Trip delay overcurrent.
time being too short.
WARNING/ALARM 13: Overcurrent
WARNING/ALARM 8: Undervoltage The inverter’s peak current limit (approx. 200% of
If the intermediate circuit voltage (UDC) is lower rated output current) has been exceeded. The warn-
than the inverter’s Undervoltage limit, the inverter ing will last for approx. 1-2 secs, and the adjustable
will switch off until the UDC once more goes above frequency drive will then trip and give an alarm.
the undervoltage limit. Check whether the supply Switch off the adjustable frequency drive and check
voltage fits the adjustable frequency drive. (See that the motor shaft can be turned and that the mo-
Technical data.) If the UDC remains under the un- tor size fits the adjustable frequency drive.
dervoltage limit, the inverter will trip after a fixed
period of time. The time depends on the unit and is ALARM: 14: Ground fault
set at 1 - 3 sec. When the adjustable frequency There is a discharge from the output phases to
drive is switched off a warning 8 (and warning 6) is ground, either in the cable between the adjustable
displayed briefly. NOTE: Voltage warning low (warn- frequency drive and the motor, or in the motor. Turn
ing 6) will thus also be able to generate an alarm 8. off the adjustable frequency drive and remove the
ground fault.
WARNING/ALARM 9: Inverter overload
Electronic thermal inverter protection indicates that ALARM: 15: Switch mode fault
the adjustable frequency drive is close to discon- Fault in switch mode power supply (internal supply).
necting due to overloading (output current too high Contact your Danfoss supplier.
for too long). The counter for electronic, thermal in-
ALARM: 16: Short-circuit
verter protection gives a warning at 98% and trips at
There is a short-circuit on the motor terminals or in
100% giving an alarm. The adjustable frequency
the motor. Disconnect the AC line supply to the ad-
drive cannot be reset until the counter is below 90%.
justable frequency drive and remove the short-circuit.
The fault occurs when the adjustable frequency drive
is over-loaded for too long.

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VLT® 2800 Series

If the temperature of the heatsink rises above 92 -


WARNING/ALARM 17: Serial communication 
100 C (depending on the unit), the adjustable fre-
timeout quency drive will trip. The temperature fault cannot
There is no serial communication to the adjustable be reset until the temperature of the heatsink has
frequency drive. The warning will only be active  
dropped to below 70 C. The tolerance is ± 5 C.
when parameter 514 Bus time interval function has The temperature can be caused by the following:
been set to a value other than OFF . If parameter - Ambient temperature too high.
514 Bus time interval function has been set to Stop - Motor cable too long.
and trip [5], it will first give a warning and then until it - AC line voltage too high.
trips and issues an alarm. Parameter 513 Bus time
interval could possibly be increased. ALARM 37–45: Internal fault
Alarm 37, internal fault number 0: Communication
WARNING/ALARM 18: HPFB bus timeout fault between control card and BMC2.
There is no serial communication to the adjustable
frequency drive’s communication option card. The Alarm 38, internal fault number 1: Flash EEPROM
warning will only be active when parameter 804 Bus fault on control card.
time interval function has been set to a value other
than OFF. If parameter 804 Bus time interval func- Alarm 39, internal fault number 2: RAM fault on con-
tion has been set to Stop and trip, it will first give a trol card
warning and then ramp down, trip and issue an Alarm 40, internal fault number 3: Calibration con-
alarm. Parameter 803 Bus time interval could possi- stant in EEPROM.
bly be increased.
Alarm 41, internal fault number 4: Data values in
WARNING 33: Out of frequency range EEPROM.
This warning is active if the output frequency has
reached Output frequency low limit (parameter 201) Alarm 42, internal fault number 5: Fault in motor pa-
or Output frequency high limit (parameter 202). If rameter database.
the VLT adjustable frequency drive is in Process reg-
Alarm 43, internal fault number 6: General power
ulation, closed loop (parameter 100) the warning will
card fault.
be active in the display. If the VLT adjustable fre-
quency drive is in another mode than Process

All about VLT 2800


Alarm 44, internal fault number 7: Minimum software
regulation, closed loop bit 008000 Out of frequency version of control card or BMC2
range in the extended status word will be active, but
there will be no warning in the display. Alarm 45, internal fault number 8: I/O fault (digital in-
put/output, relay or analog input/output)
WARNING/ALARM: 34: HPFB communication
NOTE!
fault
When restarting after an alarm 38–45, the
Communication fault only occurs in Profibus ver-
VLT adjustable frequency drive will display an
sions.
alarm 37. In parameter 615 the actual alarm code
ALARM 35: Inrush fault can be read.
This alarm appears when the adjustable frequency
ALARM 50: AMT not possible
drive has been connected to the AC line supply too
One of the following three possibilities can occur:
many times within 1 minute.
- The calculated R S value falls outside permitted
WARNING/ALARM 36: Overtemperature limits.
If the temperature of the heatsink moves above 75 - - The motor current in at least one of the motor

85 C (depending on the unit), the adjustable phases is too low.
frequency drive gives a warning, and the motor con- - The motor in use is probably too small for AMT
tinues to operate unchanged. If the temperature calculations to be performed.
continues to rise, the switching frequency is reduced
ALARM 51: AMT Fault re. nameplate data
automatically . See Temperature-dependent switching
frequency.

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VLT® 2800 Series

There is inconsistency in the registered motor data.


Check the motor data for the relevant setup.

ALARM 52: AMT faulty motor phase


The motor current in at least one of the motor
phases is too low.

ALARM 53: AMT motor too small


The motor used is probably too small for the AMT
calculations to be carried out.

ALARM 54: AMT incorrect motor


AMT cannot be performed on the motor being used.

ALARM 55: AMT timeout


The calculations are taking too long, possibly due to
noise in the motor cables.

ALARM 56: AMT warning during AMT


An adjustable frequency drive warning is given while
AMT is being performed.

WARNING 99: Locked


See parameter 018.

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■ Warning words, extended status wordsand alarm Bit (Hex) Alarm words
words 000002 Triplock
Warning words, status words and alarm words ap-
000004 AMT tuning fail
pear in the display in Hex format. If there are several
000040 HPFP bus timeout
warnings, status words or alarms, a total of all will
be displayed. Warning words, status words and 000080 Standard bus timeout
alarm words can also be read out using the serial 000100 Curr. short circuit
bus in parameters 540, 541 and 538 respectively . 000200 Switch mode fault
000400 Earth fault
Bit (Hex) Warning words
000800 Overcurrent
000008 HPFB bus timeout
002000 Motor thermistor
000010 Standard bus timeout
004000 Motor overload
000040 Current limit
008000 Inverter overload
000080 Motor thermistor
010000 Undervolt
000100 Motor overload
020000 Overvolt
000200 Inverter overload
040000 Phase loss
000400 Undervolt
080000 Live zero error
000800 Overvolt
100000 Heat sink temperature too high
001000 Voltage warning low
2000000 Profibus communication fault
002000 Voltage warning high
8000000 Inrush fault
004000 Phase loss
10000000 Internal fault
010000 Live zero error
400000 Out of frequency range
800000 Profibus communication fault
40000000 Switch mode warning
80000000 Heat sink temperature high

All about VLT 2800


Bit (Hex) Extended status words
000001 Ramping
000002 AMT running
000004 Start forw./reverse
000008 Slow down
000010 Catch-up
000020 Feedback high
000040 Feedback low
000080 Output current high
000100 Output current low
000200 Output frequency high
000400 Output frequency low
002000 Braking
008000 Out of frequency range

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VLT® 2800 Series

■ Special conditions top of cabinets. Indication of aggressive gases in the


air are black copper rails and cable ends on existing
■ Extreme environments electrical installations.
An adjustable frequency drive contains a number of
mechanical and electronic components which are
vulnerable to environmental impact. ■ Derating for ambient temperature
Do not install the adjustable frequency The ambient temperature (T AMB,MAX) is the maxi-
drive in environments where liquids, parti- mum temperature allowed. The average (TAMB,AVG)

cles or gases in the air would damage the measured over 24 hours, must be at least 5 C lower.
electronics of the drive. Take all necessary mea- If the adjustable frequency drive operates at temper-

sures to protect the drive. There is a risk of fault atures above 45 C, a derating of the rated output
trips and reduced service life of the drive. current is necessary as shown in the diagram below.

Liquids carried through the air can condense in the


adjustable frequency drive. Liquids may facilitate
galvanic corrosion of components and metal parts.
Steam, oil and brine may also cause corrosion of
components and metal parts. In these areas, it is
recommended to install units in cabinets. As a mini-
mum, cabinets should meet NEMA 12.

Particles in the air, such as dust, may lead to


mechanical, electrical and thermal faults in the ad-
justable frequency drive. A typical indicator of too
many particles in the air is dust around the fan. In
very dusty areas, mounting the drive in a cabinet is
recommended. As a minimum, cabinets should meet
NEMA 12. ■ Temperature-related switching frequency
This function ensures the highest possible switching
Aggressive gases, such as sulfur, nitrogen and chlo-
frequency without the adjustable frequency drive
rine compounds, together with high humidity and
becoming thermally overloaded. The internal tem-
temperature, facilitate possible chemical processes
perature determines the switching frequency based
on the components of the adjustable frequency
on the load, the ambient temperature, the supply
drive. These chemical processes quickly damage
voltage and the cable length. The function ensures
the electronics. In these areas, mounting in a cabi-
that the drive automatically adjusts the switching fre-
net with fresh-air circulation is recommended,
quency between fsw, min and fsw, max (parameter
thereby ensuring that aggressive gases are kept
411), see drawing below.
away from the drive.
NOTE!
Installation of adjustable frequency drives
in extreme environments increases the risk of
down-time, and considerable reduction of the service
life of the drive.

Before the adjustable frequency drive is installed,


check whether there are liquids, particles or gases in
the air. Examine existing installations in the same
environment. Typical indicators of harmful airborne
liquids are water or oil on metal parts or corrosion.
Too many dust particles are typically observed on

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The relay contacts in terminals 1 - 3 are separated


from the other control circuits with increased isola-
tion, i.e. these comply with PELV even if there is AC
line potential in the relay terminals.

The circuit elements described below form the safe


electric separation. They fulfill the requirements for
increased isolation and associated testing pursuant
to EN 50 178.
1. Optical isolation between basic motor control and
control card.
2. Optical isolation between basic motor control and
control card.
3. Isolation between the control card and the power
part.
When using the LC filter the minimum switch fre- 4. Relay contacts and terminals relating to other cir-
quency is 4.5 kHz. cuits on the control card.

For VLT 2800 series:


PELV isolation of the control card is guaranteed un-
■ Derating for long motor cables
der the following conditions:
The adjustable frequency drive has been designed
- TT network with maximum 300 Vrms between
for a 240 ft (75 m) unscreened/unarmored cable or a
phase and ground.
80 ft (25 m) screened/armored cable and a motor
- TN network with maximum 300 Vrms between
cable with a rated cross-section. If a cable with a
phase and ground.
larger cross-section is required, it is recommended
- IT network with maximum 400 Vrms between
to reduce the output current by 5% for each step that
phase and ground.
the cable cross-section is increased. (Increased ca-
At higher voltages only SELV is achieved.
ble cross-section leads to increased capacitance to
ground, and thus to an increased ground leakage
current).

All about VLT 2800


■ UL Standard
This device is UL-approved.
■ Galvanic isolation (PELV)
PELV (Protective Extra-Low Voltage) separation is
achieved with galvanic separators between control
circuits and circuits connected to the AC line poten-
tial. These separators meet the requirements for
increased isolation in standard EN 50 178. Installa-
tion must be in accordance with local and national
PELV regulations.

All control terminals, terminals for serial communica-


tion and relay terminals are safely separated from
the AC line potential, i.e. they comply with the PELV
requirements. Circuits that are connected to control
terminals 12, 18, 19, 20, 27, 29, 33, 42, 46, 50, 55,
53 and 60 are galvanically connected to one an-
other. Serial communication connected to terminals
67 - 70 is galvanically isolated from the control ter-
minals, although this is only a functional isolation.

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VLT® 2800 Series

■ General technical data

AC line supply (L1, L2, L3):


Supply voltage VLT 2803-2815 220-240 V (N, L1) ....................................................... 1 x 220/230/240 V ±10%
Supply voltage VLT 2803-2840 200-240 V ..................................................... 3 x 200/208/220/230/240 V ±10%
Supply voltage VLT 2805-2875 380-480 V ..................................................... 3 x 380/400/415/440/480 V ±10%
Supply frequency .................................................................................................................................... 50/60 Hz
Max. imbalance on supply voltage ..................................................................... ± 2.0 % of rated supply voltage
Power factor (400 V) / cos. 81 .................................................................................... 0.90 / 1.0 at rated loading
Number of switches on supply input L1, L2, L3 ................................................................................ 2 times/min.
Max. short-circuit value ........................................................................................................................ 100,000 A

Output data (U, V, W):


Output voltage ............................................................................................................ 0 - 100% of supply voltage
Output frequency ......................................................................................................... 0.2 - 132 Hz, 1 - 1000 Hz
Rated motor voltage, 200-240 V units ............................................................................. 200/208/220/230/240 V
Rated motor voltage, 380-480 V units ...................................................................... 380/400/415/440/460/480V
Rated motor frequency ........................................................................................................................... 50/60 Hz
Switching on output ................................................................................................................................ Unlimited
Ramp times ................................................................................................................................. 0.02 - 3600 sec.

Torque characteristics:
Starting torque (parameter 101 Torque characteristic = Constant torque) .................................. 160% in 1 min. *
Starting torque (parameter 101 Torque characteristics = Variable torque) ................................. 160% in 1 min.*
Starting torque (parameter 119 High starting torque) ............................................................. 180% for 0.5 sec.*
Overload torque (parameter 101 Torque characteristic = Constant torque) ............................................... 160%*
Overload torque (parameter 101 Torque characteristic = Variable torque) ................................................ 160%*
*Percentage relates to adjustable frequency drive’s nominal current.

Control card, digital inputs:


Number of programmable digital inputs .............................................................................................................. 5
Terminal number ....................................................................................................................... 18, 19, 27, 29, 33
Voltage level ...................................................................................................... 0 - 24 V DC (PNP positive logic)
Voltage level, logic ’0’ ............................................................................................................................. < 5 V DC
Voltage level, logic ’1’ ........................................................................................................................... > 10 V DC
Maximum voltage on input ...................................................................................................................... 28 V DC
Input resistance, Ri (terminals 18, 19, 27, 29) ................................................................................. approx. 4 k
Input resistance, Ri (terminal 33) ..................................................................................................... approx. 2 k
All digital inputs are galvanically isolated from the supply voltage (PEL V) and other high-voltage terminals. See
section entitled Galvanic Isolation.

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VLT® 2800 Series

Control card, analog inputs:


Number of analog voltage inputs ................................................................................................................. 1 pcs.
Terminal number ................................................................................................................................................ 53
Voltage level ...................................................................................................................... 0 - 10 V DC (scalable)
Input resistance, R i ........................................................................................................................ approx. 10 k
Max. voltage .................................................................................................................................................. 20 V
Number of analog current inputs ................................................................................................................. 1 pcs.
Terminal number ................................................................................................................................................ 60
Current level ...................................................................................................................... 0/4 - 20 mA (scalable)
Input resistance, Ri ......................................................................................................................... approx. 300
Max. current ................................................................................................................................................ 30 mA
Resolution for analog inputs ......................................................................................................................... 10 bit
Accuracy of analog inputs .......................................................................................... Max. error 1% of full scale
Scan interval ......................................................................................................................................... 13.3 msec
The analog inputs are galvanically isolated from the supply voltage (PEL V) and other high-voltage terminals.
See section entitled Galvanic Isolation.

Control card, pulse inputs:


Number of programmable pulse inputs ............................................................................................................... 1
Terminal number ................................................................................................................................................ 33
Max. frequency on terminal 33 ............................................................................................ 67.6 kHz (Push-pull)
Max. frequency on terminal 33 ......................................................................................... 5 kHz (open collector)
Min. frequency on terminal 33 ...................................................................................................................... 4 Hz
Voltage level ...................................................................................................... 0 - 24 V DC (PNP positive logic)
Voltage level, logic ’0’ ............................................................................................................................. < 5 V DC
Voltage level, logic ’1’ ........................................................................................................................... > 10 V DC
Maximum voltage on input ...................................................................................................................... 28 V DC
Input resistance, Ri .......................................................................................................................... approx. 2 k
Scan interval ......................................................................................................................................... 13.3 msec

All about VLT 2800


Resolution ..................................................................................................................................................... 10 bit
Accuracy (100 Hz - 1 kHz) terminal 33 ................................................................. Max. error: 0.5% of full scale
Accuracy (1 kHz - 67.6 kHz) terminal 33 .............................................................. Max. error: 0.1% of full scale
The pulse input (terminal 33) is galvanically isolated from the supply voltage (PEL V) and other high-voltage ter-
minals. See section entitled Galvanic Isolation.

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VLT® 2800 Series

Control card, digital/frequency output:


Number of programmable digital/pulse outputs ........................................................................................... 1 pcs.
Terminal number ................................................................................................................................................ 46
Voltage level at digital/frequency output .......................................................................... 0 - 24 V DC (O.C PNP)
Max. output current at digital/frequency output ......................................................................................... 25 mA.
Max. load at digital/frequency output ............................................................................................................ 1 k
Max. capacity at frequency output .............................................................................................................. 10 nF
Minimum output frequency at frequency output .......................................................................................... 16 Hz
Maximum output frequency at frequency output ....................................................................................... 10 kHz
Accuracy on frequency output .............................................................................. Max. error: 0.2 % of full scale
Resolution on frequency output ................................................................................................................... 10 bit
The digital output is galvanically isolated from the supply voltage (PEL V) and other high-voltage terminals. See
section entitled Galvanic Isolation.

Control card, analog output:


Number of programmable analog outputs ........................................................................................................... 1
Terminal number ................................................................................................................................................ 42
Current range at analog output .......................................................................................................... 0/4 - 20 mA
Max. load to common at analog output ...................................................................................................... 500
Accuracy on analog output ................................................................................... Max. error: 1.5 % of full scale
Resolution on analog output ........................................................................................................................ 10 bit
The analog output is galvanically isolated from the supply voltage (PEL V) and other high-voltage terminals.
See section entitled Galvanic Isolation.

Control card, 24 V DC supply:


Terminal number ................................................................................................................................................ 12
Max. load .................................................................................................................................................. 130 mA
The 24 V DC supply is galvanically isolated from the supply voltage (PEL V) , but has the same potential as the
analog and digital inputs and outputs. See section entitled Galvanic Isolation.

Control card, 10 V DC supply:


Terminal number ................................................................................................................................................ 50
Output voltage ................................................................................................................................. 10.5 V ±0.5 V
Max. load .................................................................................................................................................... 15 mA
The 10 V DC supply is galvanically isolated from the supply voltage (PEL V) and other high-voltage terminals.
See section entitled Galvanic Isolation.

Control card, RS 485 serial communication:


Terminal number .................................................................................................... 68 (TX+, RX+), 69 (TX-, RX-)
Terminal number 67 ...................................................................................................................................... + 5 V
Terminal number 70 .................................................................................. Common for terminals 67, 68 and 69
Full galvanic isolation. See section entitled Galvanic Isolation.

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VLT® 2800 Series

Relay outputs:
Number of programmable relay outputs .............................................................................................................. 1
Terminal number, control card ......................................................................................... 1-3 (break), 1-2 (make)
Max. terminal load (AC) on 1-3, 1-2, control card ........................................................................ 240 V AC, 2 A
Min. terminal load on 1-3, 1-2, control card .................................................. 24 V DC 10 mA, 24 V AC 100 mA
The relay contact is separated from the rest of the circuit by strengthened isolation. See section entitled Gal-
vanic Isolation.

Cable lengths and cross sections:


Max. motor cable length, screened/armored cable ...................................................................................... 40 m
Max. motor cable length, unscreened/unarmored cable .............................................................................. 75 m
Max. motor cable length, screened/armored cable and motor coil ............................................................ 100 m
Max. motor cable length, unscreened/unarmored cable and motor coil .................................................... 200 m
Max. motor cable length, screened/armored cable and RFI/1B filter ............................................. 200 V, 100 m
Max. motor cable length, screened/armored cable and RFI/1B filter ............................................... 400 V, 25 m
Max. motor cable length, screened/armored cable and RFI 1B/LC filter ......................................... 400 V, 25 m
Max. cross section to motor, see next section.
Max. cross section to control cables, rigid cable ............................................ 1.5 mm2/16 AWG (2 x 0.75 mm2)
Max. cross section to control cables, flexible cable ..................................................................... 1 mm2/18 AWG
Max. cross section to control cables, cable with enclosed core .............................................. 0.5 mm2/20 AWG
When complying with EN 55011 1A and EN 55011 1B the motor cable must be reduced in certain in-
stances.

Control characteristics:
Frequency range .......................................................................................................... 0.2 - 132 Hz, 1 - 1000 Hz
Resolution of output frequency ...................................................................................... 0.013 Hz, 0.2 - 1000 Hz
Repeat accuracy of Precise start/stop (terminals 18, 19) ............................................................... ≤ ± 0.5 msec
System response time (terminals 18, 19, 27, 29, 33) ....................................................................... ≤ 26.6 msec
Speed control range (open loop) ............................................................................... 1:15 of synchronous speed

All about VLT 2800


Speed control range (closed loop) .......................................................................... 1:120 of synchronous speed
Speed accuracy (open loop) .................................................................... 90 - 3600 rpm: Max. error of ±23 rpm
Speed accuracy (closed loop) ................................................................ 30 - 3600 rpm: Max. error of ±7.5 rpm
All control characteristics are based on a 4-pole asynchronous motor

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VLT® 2800 Series

Surroundings:
Enclosure ...................................................................................................................................................... IP 20
Enclosure with options ............................................................................................................................. NEMA 1
Vibration test ................................................................................................................................................. 0.7 g
Max. relative humidity ................................................................................................ 5% - 85% during operation
 
Ambient temperature IP 20 ............................................................... Max. 45 C (24-hour average max. 40 C)
 
Ambient temperature NEMA 1 .......................................................... Max. 40 C (24-hour average max. 35 C)

Min. ambient temperature during full-scale operation ................................................................................... 0 C

Min. ambient temperature at reduced performance .................................................................................. - 10 C

Temperature during storage/transport .......................................................................................... -25 - +65/70 C
Max. altitude above sea level ................................................................................................................... 1000 m
EMC standards used, Emission .............................................................. EN 50081-1/2, EN 61800-3, EN 55011
EMC standards used, immunity ..... EN 50082-2, EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5,
EN 61000-4-6

Safeguards:

• Electronic thermal motor protection against overload.


• Temperature monitoring of the heatsink ensures that the adjustable frequency drive cuts out if the tempera-

ture reaches 100 C. An overload temperature cannot be reset until the temperature of the heatsink is below

70 C.
• The adjustable frequency drive is protected against short circuits on motor terminals U, V, W.
• If an AC line phase is missing, the adjustable frequency drive will cut out.
• Monitoring of the intermediate circuit voltage ensures that the adjustable frequency drive cuts out if the in-
termediate circuit voltage is too low or too high.
• The adjustable frequency drive is protected against ground fault on motor terminals U, V, W.

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VLT® 2800 Series

■ Technical data, AC line supply 1 x 220 - 240 V / 3 x 200-240V

Acc. to international requirements Type 2803 2805 2807 2811 2815 2822 2840
Output current I INV. [A] 2.2 3.2 4.2 6.0 6.8 9.6 16
(3 x 200-240V) IMAX (60s) [A] 3.5 5.1 6.7 9.6 10.8 15.3 25.6
Output power (230 V) SINV. [KVA] 0.9 1.3 1.7 2.4 2.7 3.8 6.4
Typical shaft output PM,N [kW] 0.37 0.55 0.75 1.1 1.5 2.2 3.7
Typical shaft output PM,N [HP] 0.5 0.75 1.0 1.5 2.0 3.0 5.0
Max. cable cross [mm2/AWG] 1) 4/10 4/10 4/10 4/10 4/10 4/10 4/10
section, motor

Input current IL,N [A] 5.9 8.3 10.6 14.5 15.2 - -


(1 x 220-240 V) IL,MAX (60s) [A] 9.4 13.3 16.7 23.2 24.3 - -
Input current IL,N [A] 2.9 4.0 5.1 7.0 7.6 8.8 14.7
(3 x 200-240 V) IL,MAX (60s) [A] 4.6 6.4 8.2 11.2 12.2 14.1 23.5
Max. cable cross [mm2/AWG] 1) 4/10 4/10 4/10 4/10 4/10 4/10 4/10
section, power
Max. pre-fuses [A]/UL 2) [A] 20/20 20/20 20/20 20/20 20/20 20/20 25/25
Efficiency3) [%] 95
Power loss at max. [W] 25 37 50 73 100 147 247
load
Weight [kg] 2.0 2.0 2.0 2.0 2.0 3,7 6.0
Enclosure type IP 20 / NEMA 1 (optional)
1. American Wire Gauge. Max. cable cross sec-
tion is the largest cable cross section that can be
attached to the terminals. Always follow national
and local regulations.

All about VLT 2800


2. Type gG pre-fuses must be used. If you want to
comply with UL/cUL, the pre-fuses must be Buss-
mann KTN-R 200 V, KTS-R 500 V or equivalent.
The fuses must provide protection in a circuit capa-
ble of supplying a maximum of 100,000 amps RMS
(symmetrical), 500 V maximum.
3. Measured using a 25 m screened/armored mo-
tor cable with a rated load and rated frequency.

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VLT® 2800 Series

■ Technical data, AC line supply 3 x 380 - 480 V

Acc. to international re- Type 2805 2807 2811 2815 2822 2830 2840 2855 2875
quirements
Output current I INV. [A] 1.7 2.1 3.0 3.7 5.2 7.0 9.1 12 16
(3 x 380-480V) IMAX (60s) [A] 2.7 3.3 4.8 5.9 8.3 11.2 14.5 19.2 25.6
Output power SINV. [KVA] 1.1 1.7 2.0 2.6 3.6 4.8 6.3 8.3 11.1
(400 V)
Typical shaft out- PM,N [kW] 0.55 0.75 1.1 1.5 2.2 3.0 4.0 5.5 7.5
put
Typical shaft out- PM,N [HP] 0.75 1.0 1.5 2.0 3.0 4.0 5.0 7.5 10.0
put
Max. cable cross [mm 2/AWG] 1) 4/10 4/10 4/10 4/10 4/10 4/10 4/10 4/10 4/10
section, motor

Input current IL,N [A] 1.6 1.9 2.6 3.2 4.7 6.1 8.1 10.6 14.9
(3 x 380-480 V) IL,MAX(60s)[A] 2.6 3.0 4.2 5.1 7.5 9.8 13.0 17.0 23.8
Max. cable cross [mm2/AWG] 1) 4/10 4/10 4/10 4/10 4/10 4/10 4/10 4/10 4/10
section, power
Max. pre-fuses [A]/UL 2) [A] 20/20 20/20 20/20 20/20 20/20 20/20 20/20 25/25 25/25
Efficiency3) [%] 96
Power loss at [W] 29 40 59 80 117 160 213 293 400
max. load
Weight [kg] 2.1 2.1 2.1 2.1 3.7 3.7 3.7 6.0 6.0
Enclosure type IP 20 / NEMA 1 (optional)

1. American Wire Gauge. Max. cable cross sec-


tion is the largest cable cross section that can be
attached to the terminals. Always follow national
and local regulations.
2. Type gG pre-fuses must be used. If you want to
comply with UL/cUL the pre-fuses used must be
Bussmann KTN-R 200 V, KTS-R 500 V or equiva-
lent. The fuses must provide protection in a circuit
capable of supplying a maximum of 100,000 amps
RMS (symmetrical), 500 V maximum.
3. Measured using a 25 m screened/armored mo-
tor cable with a rated load and rated frequency.

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VLT® 2800 Series

■ Available literature

■ Supplied with the unit


Below is a list of the literature available for VLT
2800. It must be noted that there may be deviations
from one country to the next.

Supplied with the unit:


Operating instructions ..................................................................................................................... [Link]
Quick setup ..................................................................................... [Link], [Link] , [Link]
Parameter list .................................................................................................................................. [Link]

Various literature for VLT 2800:


Data sheet ...................................................................................................................................... [Link]

Instructions for VLT 2800:


LCP remote-mounting kit ................................................................................................................... [Link].51
Filter instruction .................................................................................................................................. MI.28.B1.02

Communication with VLT 2800:


Profibus manual .............................................................................................................................. [Link]
X = version number
YY = language version

All about VLT 2800

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VLT® 2800 Series

■ Factory Settings

PNU Parameter Factory setting 4-setup Conv. Data


# description index type
001 Language English No 0 5
002 Local/remote operation Remote-controlled Yes 0 5
003 Local reference 000,000.000 Yes -3 4
004 Active Setup Setup 1 No 0 5
005 Programming Setup Active Setup No 0 5
006 Setup copying No copying No 0 5
007 LCP copy No copying No 0 5
008 Display scaling 1.00 Yes -2 6
009 Large display readout Frequency [Hz] Yes 0 5
010 Small display line 1.1 Reference [%] Yes 0 5
011 Small display line 1.2 Motor current [A] Yes 0 5
012 Small display line 1.3 Power [kW] Yes 0 5
013 Local control Remote control Yes 0 5
as par. 100
014 Local stop/reset Active Yes 0 5
015 Local jog Not active Yes 0 5
016 Local reversing Not active Yes 0 5
017 Local reset of trip Active Yes 0 5
018 Lock for data changes Not locked Yes 0 5
019 Operating status at Forced stop, Yes 0 5
power up use saved ref.
024 User-defined Quick Menu Not active No 0 5
025 Quick Menu Setup 000 No 0 6

4-Setup: Data type:


’Yes’ means that the parameter can be programmed Data type shows the type and length of the telegram.
individually in each of the four Setups, i.e. one sin-
gle parameter can have four different data values. Data type Description
No’ means that the data value will be the same in all 3 Integer 16
Setups. 4 Integer 32
5 Unsigned 8
Conversion index:
This number refers to a conversion figure to be used 6 Unsigned 16
when writing or reading via serial communication 7 Unsigned 32
with an adjustable frequency drive. 9 Text string
See Data character in Serial communication.

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VLT® 2800 Series

PNU Parameter- Factory setting 4-setup Conv. Data-


# description index type
100 Configuration Speed reg., open loop Yes 0 5
101 Torque characteristics Constant torque Yes 0 5
102 Motor power PM,N depends on unit Yes 1 6
103 Motor voltage UM,N depends on unit Yes 0 6
104 Motor frequency fM,N 50 Hz Yes -1 6
105 Motor current IM,N depends on motor se- Yes -2 7
lected
106 Rated motor speed depends on par. 102 Yes 0 6
107 Automatic motor tuning Optimization off Yes 0 5
108 Stator resistance RS depends on motor se- Yes -3 7
lected
109 Stator reactance XS depends on motor se- Yes -2 7
lected
119 High start torque 0.0 sec Yes -1 5
120 Start delay 0.0 sec Yes -1 5
121 Start function Coast in start del. Yes 0 5
122 Function at stop Coast Yes 0 5
123 Min. freq. for activation of 0.1 Hz Yes -1 5
par. 122
126 DC braking time 10 sec. Yes -1 6
127 DC brake cut-in frequency OFF Yes -2 6
128 Thermal motor protection No protection Yes 0 5
130 Start frequency 0.0 Hz Yes -1 5
131 Voltage at start 0.0 V Yes -1 6
132 DC brake voltage 0% Yes 0 5

All about VLT 2800


133 Start voltage depends on unit Yes -2 6
134 Load compensation 100.0 % Yes -1 6
135 U/f-ratio depends on unit Yes -2 6
136 Slip compensation 100 % Yes -1 3
137 DC hold voltage 0% Yes 0 5
138 Brake cut out value 3.0 Hz Yes -1 6
139 Brake cut in frequency 3.0 Hz Yes -1 6
140 Current, minimum value 0% Yes 0 5
142 Spread reactance depends on motor se- Yes -3 7
lected
143 Internal fan control Automatic Yes 0 5
144 Gain AC brake 1.30 Yes -2 5
146 Reset voltage vector Off Yes 0 5

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VLT® 2800 Series

PNU Parameter Factory setting 4-setup Conv. Data


# description index type
200 Output frequency range Clockwise only, 0-132 Hz Yes 0 5
201 Output frequency, 0.0 Hz Yes -1 6
low limit f MIN
202 Output frequency, 132 Hz Yes -1 6
high limit fMAX
203 Reference range Min ref.-Max ref. Yes 0 5
204 Minimum ref RefMIN 0.000 Hz Yes -3 4
205 Maximum ref RefMAX 50.000 Hz Yes -3 4
206 Ramp type Linear Yes 0 5
207 Ramp-up time 1 3.00 sec. Yes -2 7
208 Ramp-down time 1 3.00 sec. Yes -2 7
209 Ramp-up time 2 3.00 sec. Yes -2 7
210 Ramp-down time 2 3.00 sec. Yes -2 7
211 Jog ramp time 3.00 sec. Yes -2 7
212 Quick stop ramp-down time 3.00 sec. Yes -2 7
213 Jog frequency 10.0 Hz Yes -1 6
214 Reference function Sum Yes 0 5
215 Preset reference 1 0.00% Yes -2 3
216 Preset reference 2 0.00% Yes -2 3
217 Preset reference 3 0.00% Yes -2 3
218 Preset reference 4 0.00% Yes -2 3
219 Catch up/slow down 0.00% Yes -2 6
reference
221 Current limit 160 % Yes -1 6
223 Warn. Low current 0.0 A Yes -1 6
224 Warn. High current IMAX Yes -1 6
225 Warn. Low frequency 0.0 Hz Yes -1 6
226 Warn. High frequency 132.0 Hz Yes -1 6
227 Warn. Low Feedback -4000.000 Yes -3 4
228 [Link] Feedback 4000.000 Yes -3 4
229 Frequency bypass, 0 Hz (OFF) Yes 0 6
bandwidth
230 Frequency bypass 1 0.0 Hz Yes -1 6
231 Frequency bypass 2 0.0 Hz Yes -1 6

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VLT® 2800 Series

PNU Parameter Factory setting 4-setup Conv. Data


# description index type
302 Digital input, term. 18 Start Yes 0 5
303 Digital input, term. 19 Reversing Yes 0 5
304 Digital input, term. 27 Reset and coast Yes 0 5
inverse
305 Digital input, term. 29 Jog Yes 0 5
307 Digital input, term. 33 No function Yes 0 5
308 Term. 53, analog input voltage Reference Yes 0 5
309 Term. 53, min scaling 0.0 V Yes -1 6
310 Term. 53, max scaling 10.0 V Yes -1 6
314 Term. 60, analog input current No function Yes 0 5
315 Term. 60, min scaling 0.0 mA Yes -4 6
316 Term. 60, max scaling 20.0 mA Yes -4 6
317 Time out 10 sec. Yes 0 5
318 Function after timeout No function Yes 0 5
319 Term. 42, analog output 0-I MAX = 0-20 mA Yes 0 5
323 Relay output Control ready Yes 0 5
327 Pulse ref./FB 5000 Hz Yes 0 7
341 Term. 46 digital output Control ready Yes 0 5
342 Term. 46 Max. pulse output 5000 Hz Yes 0 6
343 Precise stop function Normal ramp stop Yes 0 5
344 Counter value 100000 pulses Yes 0 7
349 Speed comp delay 10 ms Yes -3 6

4-Setup: Data type:

All about VLT 2800


’Yes’ means that the parameter can be programmed Data type shows the type and length of the telegram.
individually in each of the four Setups, i.e. one sin-
gle parameter can have four different data values. Data type Description
No’ means that the data value will be the same in all 3 Integer 16
Setups. 4 Integer 32
5 Unsigned 8
Conversion index:
This number refers to a conversion figure to be used 6 Unsigned 16
when writing or reading via serial communication 7 Unsigned 32
with an adjustable frequency drive. 9 Text string
See Data character in Serial communication.

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VLT® 2800 Series

PNU Parameter Factory setting 4-setup Conv. Data


# description index type
400 Brake function Depends on unit type No 0 5
405 Reset function Manual reset Yes 0 5
406 Automatic restart time 5 sec. Yes 0 5
409 Trip delay overcurrent Off (61 sec.) Yes 0 5
411 Switching frequency 4.5 kHz Yes 0 6
412 Var. switching frequency No LC-filter Yes 0 5
413 Overmodulation function On Yes 0 5
414 Min. feedback 0.000 Yes -3 4
415 Max. feedback 1500.000 Yes -3 4
416 Process units No unit Yes 0 5
417 Speed PID [Link]. 0.010 Yes -3 6
418 Speed PID intergra. time 100 ms Yes -5 7
419 Speed PID differen. time 20.00 ms Yes -5 7
420 Speed PID diff. gain 5.0 Yes -1 6
limit
421 Speed PID lowpass filter time 20 ms Yes -3 6
423 U1 voltage par. 103 Yes -1 6
424 F1 frequency Par. 104 Yes -1 6
425 U2 voltage par. 103 Yes -1 6
426 F2 frequency par. 104 Yes -1 6
427 U3 voltage par. 103 Yes -1 6
428 F3 frequency par. 104 Yes -1 6
437 Proc. PID no/inv. Normal Yes 0 5
438 Proc. PID anti wind. Active Yes 0 5
439 Proc. PID start frequency Par. 201 Yes -1 6
440 Proc. PID start 0.01 Yes -2 6
proportional gain.
441 Proc. PID integration time Off (9999.99 s) Yes -2 7
442 Proc. PID differentiation time Off (0.00 s). Yes -2 6
443 Proc. PID diff. gain limit 5.0 Yes -1 6
444 Proc. PID lowpass filter time 0.02 s Yes -2 6
445 Flying start Not possible Yes 0 5
451 FF factor 100 % Yes 0 6
452 Controller range 10 % Yes -1 6
456 Brake voltage reduce 0 Yes 0 5

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VLT® 2800 Series

PNU Parameter Factory setting 4-setup Conv. Data


# description index type
500 Address 1 No 0 5
501 Baudrate 9600 Baud No 0 5
502 Coasting stop Logic or Yes 0 5
503 Quick stop Logic or Yes 0 5
504 DC brake Logic or Yes 0 5
505 Start Logic or Yes 0 5
506 Reversing Logic or Yes 0 5
507 Selection of Setup Logic or Yes 0 5
508 Selection of preset ref. Logic or Yes 0 5
509 Bus jog 1 10.0 Hz Yes -1 6
510 Bus jog 2 10.0 Hz Yes -1 6
512 Telegram profile FC protocol Yes 0 5
513 Bus time interval 1 sec. Yes 0 5
514 Bus time interval function Off Yes 0 5
515 Data readout: Reference % No -1 3
516 Data readout: Reference [unit] No -3 4
517 Data readout: Feedback [unit] No -3 4
518 Data readout: Frequency No -1 3
519 Data readout: Frequency x scaling No -1 3
520 Data readout: Motor current No -2 7
521 Data readout: Torque No -1 3
522 Data readout: Power [kW] No 1 7
523 Data readout: Power [HP] No -2 7
524 Data readout: Motor voltage [V] No -1 6

All about VLT 2800


525 Data readout: DC Link voltage No 0 6
526 Data readout: Motor thermal load No 0 5
527 Data readout: Inverter thermal load No 0 5
528 Data readout: Digital input No 0 5
529 Data readout: Analog input, term. 53 No -1 5
531 Data readout: Analog input, term. 60 No -4 5
532 Data readout: Pulse reference No -1 7
533 Data readout: External reference No -1 6
534 Data readout: Status word No 0 6
537 Data readout: Inverter temperature No 0 5
538 Data readout: Alarm word No 0 7
539 Data readout: Control word No 0 6
540 Data readout: Warning word No 0 7
541 Data readout: Extended status word No 0 7
544 Data readout: Pulse Count No 0 7

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VLT® 2800 Series

PNU Parameter Factory setting 4-setup Conv. Data


# description index type
600 Operating hours No 73 7
601 Hours run No 73 7
602 kWh counter No 2 7
603 Number of cut ins No 0 6
604 Number of overtemperatures No 0 6
605 Number of overvoltages No 0 6
615 Fault log: Error code No 0 5
616 Fault log: Time No 0 7
617 Fault log: Value No 0 3
618 Reset of kWh counter No reset No 0 7
619 Reset of running hours counter No reset No 0 5
620 Operation mode Normal operation No 0 5
621 Nameplate: Unit type No 0 9
624 Nameplate: Software version No 0 9
625 Nameplate: LCP identification no. No 0 9
626 Nameplate: Database identification no. No -2 9
627 Nameplate: Power parts version No 0 9
628 Nameplate: Application option type No 0 9
630 Nameplate: Communication option type No 0 9
632 Nameplate: BMC software identification No 0 9
633 Nameplate: Motor database identification No 0 9
634 Nameplate: Unit identification for communication No 0 9
635 Nameplate: Software parts no. No 0 9
640 Software version No -2 6
641 BMC software identification No -2 6
642 Power card identification No -2 6

4-Setup: Data type:


’Yes’ means that the parameter can be programmed Data type shows the type and length of the telegram.
individually in each of the four Setups, i.e. one sin-
gle parameter can have four different data values. Data type Description
No’ means that the data value will be the same in all 3 Integer 16
Setups. 4 Integer 32
5 Unsigned 8
Conversion index:
This number refers to a conversion figure to be used 6 Unsigned 16
when writing or reading via serial communication 7 Unsigned 32
with an adjustable frequency drive. 9 Text string
See Data character in Serial communication.

104 MG.28.A4.2G - VLT is a registered Danfoss trade mark


VLT® 2800 Series

A Fault log ......................................................................60


AC brake .....................................................................43 Feedback .................................................................... 44
AC line connection ........................................................74
Additional protection ......................................................67
Address ...................................................................... 52 G
Analog input ................................................................ 36 Gain AC brake ............................................................. 24
Analog output .............................................................. 38 Galvanic isolation (PEL V) ............................................... 89
Automatic motor tuning .................................................. 18 Ground connection ....................................................... 76
Grounding ................................................................... 67

B
Baudrate ..................................................................... 52 H
Brake connection ..........................................................76 High voltage warning.....................................................67
Brake cut in frequency ...................................................23
Brake cut out value ....................................................... 23
Brake function .............................................................. 43
I
Initialize ...................................................................... 61
Brake Voltage Reduce ................................................... 51
Bus jog ....................................................................... 56
Bus time interval...........................................................56
J
Jog frequency .............................................................. 29

C Jog ramp time .............................................................. 28

Catch up ..................................................................... 30
Constant torque............................................................16
L
Control of mechanical brake ........................................... 76
Language ..................................................................... 8
Control terminals .......................................................... 77
LCP 2 plug .................................................................. 78
Counter value .............................................................. 41
Literature .................................................................... 97
Current limit .................................................................30
Load compensation .......................................................22
Current, minimum value ................................................. 24
Load sharing................................................................76
Local reference .............................................................. 8
Logic control wires ........................................................ 77
D
DC brake time ..............................................................20
DC brake voltage ..........................................................22
M
DC hold voltage ........................................................... 23
Manual initialization ........................................................ 5
Diagram ...................................................................... 71
Mechanical dimensions ..................................................64
Digital inputs ................................................................34
Mechanical installation ...................................................66
Digital output ............................................................... 40
Menu mode ................................................................... 6
Direction of motor rotation .............................................. 75
Motor cables ................................................................ 75
Display ......................................................................... 5
Motor connection .......................................................... 74
Display mode.................................................................6
Motor current ............................................................... 17
Motor frequency ........................................................... 17
Motor power ................................................................ 17
E
Motor voltage ............................................................... 17
Electrical installation, logic controlwires ............................ 77
ETR - Electronic ThermalRelay ....................................... 21
Extreme environments ................................................... 88
O
Output frequency .......................................................... 26

F Overmodulation function ................................................ 44

Fan control .................................................................. 24

MG.28.A4.2G - VLT is a registered Danfoss trade mark 105


VLT® 2800 Series

P Status messages .......................................................... 82


Parallel connection of motors .......................................... 75 STOP/RESET ................................................................ 5
Pre-fuses .................................................................... 74 Sum ........................................................................... 29
Precise stop function................................................40, 41 Switching frequency ...................................................... 44
Preset reference ........................................................... 29
Process PID ................................................................ 48
Process regulation, closed loop .......................................16 T
Process units ............................................................... 45 Telegram Profile ........................................................... 56
Programming the adjustable frequency drive ....................... 6 Temperature-related switching frequency .......................... 88
Pulse/reference feedback ............................................... 40 Thermal motor protection ............................................... 21
Thermistor ............................................................. 21, 35
Time out ..................................................................... 37
Q
Quick menu ............................................................... 6, 6
Quick-stop ramp-down time ............................................ 29 U
U/f-ratio.......................................................................23
UL Standard ................................................................ 89
R User-defined Quick Menu ...............................................14
Ramp type .................................................................. 27
Ramp-down time .......................................................... 28
Ramp-up time .............................................................. 28 V
Rated motor speed ....................................................... 18 Variable torque............................................................. 16
RCD ...........................................................................76 VLT Software Dialog......................................................78
Reference ................................................................... 27
Reference function ........................................................29
Relative ...................................................................... 29
W
Warning functions ......................................................... 30
Relay connection .......................................................... 78
Warning words, extended status wordsandalarm words ....... 87
Relay output 1-3 ........................................................... 38
Warnings/alarm messages ............................................. 82
Reset function ..............................................................43
Reset voltage vector ..................................................... 25
Reversing .................................................................... 34

S
Slip compensation ........................................................ 23
Slow down...................................................................30
Special motor mode ...................................................... 16
Speed comp delay ........................................................ 41
Speed PID .................................................................. 45
Speed regulation, closed loop ......................................... 16
Speed regulation, open loop ........................................... 16
Spread reactance ......................................................... 24
Start ...........................................................................50
Start delay...................................................................19
Start frequency ............................................................ 21
Start function ............................................................... 19
Start torque ................................................................. 19
Start voltage ................................................................ 22
Stator reactance ........................................................... 18
Stator resistance .......................................................... 18

106 MG.28.A4.2G - VLT is a registered Danfoss trade mark

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