VLT 2800
VLT 2800
■ Contents
Programming ....................................................................................................... 8
Operation & Display ................................................................................................. 8
Load and Motor ..................................................................................................... 16
References & Limits .............................................................................................. 26
Inputs and Outputs ................................................................................................ 33
Special functions .................................................................................................... 43
Serial communication ............................................................................................ 52
Technical functions ................................................................................................ 60
Installation .......................................................................................................... 64
Mechanical dimensions ......................................................................................... 64
Mechanical installation ........................................................................................... 66
EMC electrical installation ..................................................................................... 69
Grounding of screened/armored control cables ................................................... 70
Diagram ................................................................................................................. 71
Electrical installation .............................................................................................. 72
Safety clamp .......................................................................................................... 74
AC line connection ................................................................................................. 74
Pre-fuses ................................................................................................................ 74
Motor connection ................................................................................................... 74
Direction of motor rotation ..................................................................................... 75
Parallel connection of motors ................................................................................ 75
Motor cables .......................................................................................................... 75
Motor thermal protection ....................................................................................... 75
Brake connection ................................................................................................... 76
Ground connection ................................................................................................ 76
Load sharing .......................................................................................................... 76
Control of mechanical brake .................................................................................. 76
Access to control terminals ................................................................................... 77
Electrical installation, logic controlwires ................................................................ 77
Electrical installation, control terminals ................................................................. 78
VLT Software Dialog .............................................................................................. 78
Relay connection ................................................................................................... 78
Connection examples ............................................................................................ 80
■ Software version
195NA009.13
VLT 2800 Series
Operating instructions
Software version: 2.2x
Warning:
It can be extremely dangerous to touch the electrical parts
even when the mains supply has been disconnected.
Also ensure that other voltage inputs are disconnected
from load sharing, for example (sharing of DC intermediate
circuit).
For VLT 2800: wait at least 4 minutes.
195NA139.10
■ Control unit [+] and [-] are used to scroll through parameters and
■ Control keys
[QUICK MENU] allows access to the parameters in
the Quick menu. This menu is for initial setup of the
drive. The [QUICK MENU] key is also used to can-
cel a change of parameter values and to toggle
between Display mode and Quick menu mode.
■ Display readout states To enter the Menu mode, press [QUICK MENU] + [+]
Display mode at the same time.
In Menu mode, most of the adjustable frequency
drive parameters can be changed. Scroll through the
parameters using the [+] and [-] keys. The current
In normal operation, one item of operating data can parameter number will flash while scrolling through
be selected for continuous display. the menu items.
Use the [+] and [-] keys to select from the following
options for display:
- Output frequency [Hz]
- Output current [A]
- Output voltage [V]
- Intermediate circuit voltage [V]
- Output power [kW]
The display example shows that the setting in pa-
See Status messages for code explanations. rameter 102 Motor power PM,N is 0.75. In order to
change the value of 0.75, press [CHANGE DATA].
Quick menu Use the [+] and [-] keys to change the parameter
value.
2. Scroll through the Quick menu using the [+] and 7. "107" will then continue to flash with the data
■ Operation & Display 2. the [STOP/RESET] and [JOG] keys, on the condi-
tion that these are active. (See parameters 014
001 Language and 015.)
(LANGUAGE) 3. the [FWD/REV] key, on the condition that it has
Value: been selected as active in parameter 016 Local
✭English (ENGLISH) [0] reversing, and that parameter 013 Local control is
German (DEUTSCH) [1] set at Local control and open loop [1] or Local
French (FRANCAIS) [2] control as parameter 100 [3]. Parameter 200 Out-
Danish (DANSK) [3] put frequency range is set at Both directions [4].
Spanish (ESP ANOL) [4] 4. parameter 003 Local reference where the refer-
Italian (ITALIANO) [5] ence can be set using the [+] and [-] keys.
5. an external control command that can be con-
Function:
nected to the digital inputs (see parameter 013
This parameter is used to choose the language
Local control).
shown in the display whenever an optional LCP con-
trol unit is connected. NOTE!
The [JOG] and [FWD/REV] keys
Description of choice: are located on the optional LCP control unit.
Choose the language to display. The factory setting
may vary.
003 Local reference
(LOCAL REFERENCE)
002 Local/remote operation Value:
Par. 013 Local control must be set to [1] or [2]:
(OPERATION SITE)
0 - fMAX (par. 202) ✭ 000,000.000
Value:
✭Remote operation (REMOTE) [0]
[1] Par. 013 Local control must be set to [3] or [4] and
Local operation (LOCAL)
parameter 203 Reference/feedback range to [0]:
Function: RefMIN - RefMAX (par. 204-205) ✭ 000,000.000
There is a choice between two modes of operation
for the adjustable frequency drive: Remote operation Par. 013 Local control must be set to [3] or [4] and
[0] or Local operation [1]. See also parameter 013 parameter 203 Reference/feedback range to [1]:
Local control if Local operation [1] is selected. - RefMAX - + RefMAX (par. 204-205) ✭ 000,000.000
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
eration [1]. Local reference cannot be set via serial known status. Setup 1-4 [1]-[4] are individual Setups
communication. that can be programmed freely during operation. If
Active Setup [5] is selected, the programming Setup
will be equal to parameter 004 Active Setup. Each
004 Active Setup Setup 1-4 initially has the Factory Setup.
(ACTIVE SETUP) NOTE!
Value: If data is modified or copied to the active
Factory Setup (FACTORY SETUP) [0] Setup, the modifications have an immediate
✭Setup 1 (SETUP 1) [1] effect on the unit’s operation.
Setup 2 (SETUP 2) [2]
Setup 3 (SETUP 3) [3]
Setup 4 (SETUP 4) [4] 006 Setup copying
Programming
Multi Setup (MULTI SETUP) [5] (SETUP COPY)
Value:
Function: [0]
✭No copying (NO COPY)
The active operational Setup is selected here. All Copy to Setup 1 from #
parameters can be programmed in four individual (COPY TO SETUP 1 ) [1]
Setups. Selections between Setups can be made in Copy to Setup 2 from #
this parameter via a digital input or via serial com- (COPY TO SETUP 2) [2]
munication. Copy to Setup 3 from #
(COPY TO SETUP 3) [3]
Description of choice: Copy to Setup 4 from #
Factory Setup [0] contains the factory-set parameter (COPY TO SETUP 4) [4]
values. Setups 1-4 [1]-[4] are four individual Setups Copy to all Setups from # (COPY TO ALL) [5]
which can be selected for active operation. Multi
Setup [5] is used for remote-controlled selection be- Function:
tween the four Setups via a digital input or via serial You can copy from the selected active Setup in pa-
communication. rameter 005 Programming setup to the selected
Setup in this parameter.
NOTE!
005 Programming Setup Copying is only possi-
(EDIT SETUP) ble in [STOP/RESET] with the motor stopped.
Value: Description of choice:
Factory Setup (FACTORY SETUP) [0]
Copying begins when the required copying function
Setup 1 (SETUP 1) [1]
has been selected and the [CHANGE DATA] key has
Setup 2 (SETUP 2) [2]
[3] been pushed. The display indicates when copying is
Setup 3 (SETUP 3)
Setup 4 (SETUP 4) [4] in progress. Press [OK] to complete copying for the
✭Active Setup (ACTIVE SETUP) [5] optional LCP.
Function:
You can select which Setup you want to program.
007 LCP copy
You can program a Setup during operation (from the
(LCP COPY)
control panel or the serial communication port). It is,
for example, possible to program Setup 2 [2], while Value:
✭No copying (NO COPY) [0]
the active Setup is set to Setup 1 [1] in parameter
Upload all parameters (UPL. ALL PAR.) [1]
004 Active Setup. You cannot, however, change
Download all parameters (DWNL. ALL PAR.) [2]
Factory Setup [0].
Download size-independent parameters
(DWNL. OUTPIND. PAR.) [3]
Description of choice:
Factory Setup [0] contains the factory-set data and
can be used as a source of data or to reset to a
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 9
VLT® 2800 Series
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Resulting reference [%] gives, as a percentage, the Analog input 53 [V] gives the voltage value of termi-
resulting reference in the range from Minimum refer- nal 53.
ence, Ref MIN to Maximum reference, RefMAX.
Analog input 60 [mA] gives the present value of ter-
Reference [unit] gives the resulting reference with minal 60.
unit Hz in Open loop. In Closed loop the reference
unit is selected in parameter 416 Process units. Pulse reference [Hz] gives the reference in Hz con-
nected to terminal 33.
Feedback [unit] gives the resulting signal value
using the unit/scaling selected in parameter 414 Min- External reference [%] gives the sum of external ref-
imum feedback, FB LOW, 415 Maximum feedback, erences as a percentage (sum of analog/pulse/serial
FBHIGH and 416 Process units. communication) in the range from Minimum refer-
Programming
ence, RefMIN to Maximum reference, RefMAX.
Frequency [Hz] gives the output frequency of the ad-
justable frequency drive. Status word [Hex] gives one or several status condi-
tions in a Hex code. See Serial communication in
Output frequency x scaling [-] equals the present the Design Guide for further information.
output frequency fM multiplied by the factor set in pa-
rameter 008 Display scaling of output frequency. Heatsink temp.[ C] gives the present heatsink tem-
perature of the adjustable frequency drive. The
Motor current [A] gives the phase current of the mo- cut-out limit is 90-100 C, while cutting back in oc-
tor measured as an effective value. curs at 70 ± 5 C.
Torque [%] denotes the motor’s present load in rela- Alarm word [Hex] gives one or several alarms in hex
tion to the motor’s rated torque. code. See Serial communication in the Design
Guide for further information.
Power [kW] gives the present power that the motor is
absorbing in kW. Control word [Hex] gives the control word for the ad-
justable frequency drive. See Serial communication
Power [HP] gives the present power that the motor is in the Design Guide for further information.
absorbing in HP.
Warning word [Hex] gives one or several warnings in
Motor voltage[V] gives the voltage supplied to the hex code. See Serial communication in the Design
motor. Guide for further information.
DC link voltage [V] gives the intermediate circuit volt- Extended status word [Hex] gives one or several sta-
age of the adjustable frequency drive. tus modes in Hex code. See Serial communication
Thermal load motor [%] gives the calculated/esti- in the Design Guide for further information.
mated load on the motor. 100 % is the cut-out limit. Communi cation option card warning [Hex] gives a
Thermal load [%] gives the calculated/estimated warning word if there is a fault in the communication
thermal load on the adjustable frequency drive. 100 bus. Only active if communication options are in-
% is the cut-out limit. stalled.
If there are no communication options 0 Hex is dis-
Running hours [Hours] gives the number of hours played.
that the motor has run since the last reset in param-
eter 619 Reset of running hours counter.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 11
VLT® 2800 Series
Description of choice:
Pulse count gives the number of pulses that the unit See parameter 009 Large display readout.
has registered.
Description of choice:
If Local not active [0] is selected, it is not possible to
011 Small display readout 1.2
set a reference via parameter 003 Local reference.
(DISPLAY LINE 1.2)
To select Local not active [0], parameter 002 Local/
Value:
remote operation must be set to Remote operation
See parameter 009 Large display readout
[0].
✭ Motor current [A][6]
Local control and open loop [1] is used if the motor
Function:
speed is to be set via parameter 003 Local refer-
See the functional description given under parameter
ence. When this choice is made, parameter 100
010 Small display readout.
Configuration automatically shifts to Speed regula-
Description of choice: tion, open loop [0].
See parameter 009 Large display readout.
Remote-operated control and open loop [2] functions
in the same way as Local control and open loop [1];
however, the unit can also be controlled via the digi-
012 Small display readout 1.3 tal inputs.
(DISPLAY LINE 1.3)
Local control as parameter 100 [3] is used when the
Value:
motor speed is to be set via parameter 003 Local
See parameter 009 Large display readout
reference, but without parameter 100 Configuration
✭ Power [kW][8]
automatically shifting to Speed regulation, open loop
Function: [0].
See the functional description given under parameter
Remote-operated control as parameter 100 [4]
010 Small display readout.
works the same way as Local control as parameter
100 [3]; however, the unit can also be controlled via
the digital inputs.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
NOTE!
Shifting from Remote operation to Local operation in
If Not active [0] is selected, the motor can-
parameter 002 Local/remote operation, while this pa-
not be stopped by means of the [STOP]-key .
rameter 013 is set to Remote-operated control and
open loop [1]: The present motor frequency and di-
rection of rotation will be maintained. If the present 015 Local jog
direction of rotation does not respond to the revers- (LOCAL JOGGING)
ing signal (negative reference), the reference will be
Value:
set to 0. [0]
✭Not active (DISABLE)
Active (ENABLE) [1]
Shifting from Local operation to Remote operation in
parameter 002 Local/remote control, while this pa- Function:
rameter 013 is set to Remote-operated control and In this parameter, the jog function on the LCP con-
Programming
open loop [1]: The configuration selected in parame- trol panel can be engaged/disengaged.
ter 100 Configuration will be active. The transition
will be smooth. Description of choice:
If Not active [0] is selected in this parameter, the
Shifting from Remote control to Local control in [JOG]-key will be inactive.
parameter 002 Local/remote operation, while this pa-
rameter 013 is set to Remote-operated control as
parameter 100 [4]: the present reference will be
016 Local reversing
maintained. If the reference signal is negative, the
local reference will be set to 0. (LOCAL REVERSING)
Value:
Shifting from Local operation to Remote operation in ✭Not active (DISABLE) [0]
parameter 002 Local/remote operation, while param- Active (ENABLE) [1]
eter 013 is set to Remote-operated control as
parameter 100 [4]: The local reference will be re- Function:
placed by the remote-operated reference signal. In this parameter you can select/deselect the revers-
ing function on the LCP control panel. The key can
only be used if parameter 002 Local/remote opera-
tion is set to Local operation [1] and parameter 013
014 Local stop Local control to Local control, open loop [1] or Local
(LOCAL STOP) control as parameter 100 [3].
Value:
Not active (DISABLE) [0] Description of choice:
✭Active (ENABLE) [1] When Disable [0] is selected, the [FWD/REV] key
will be disabled. See also parameter 200 Output fre-
Function: quency range.
In this parameter, the local stop function of the
[STOP/RESET] key can be engaged or disengaged
on the control panel and on the LCP control panel.
017 Local reset of trip
Description of choice: (LOCAL RESET)
If Not active [0] is selected in this parameter, the Value:
[STOP]-key will be inactive. Not active (DISABLE) [0]
✭Active (ENABLE) [1]
Function:
The reset function of the [STOP/RESET] key on the
control panel can be engaged/disengaged.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 13
VLT® 2800 Series
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Description of choice:
The Quick Menu is set up as follows:
1. Select parameter 025 Quick Menu setup and
press [CHANGE DATA].
2. Index 1 indicates the first parameter in Quick
Menu. You can scroll between the index numbers
using the [+ / -] keys. Select Index 1.
3. Using [< >] you can scroll between the three fig-
ures. Press the [<] key once ad the last number
in the parameter number can be selected using
the [+ / -] keys.
Set Index 1 to 100 for parameter 100 Configura-
Programming
tion.
4. Press [OK] when Index 1 has been set to 100.
5. Repeat steps 2 - 4 until all parameters required
have been set to the Quick Menu key.
6. Press [OK] to complete the Quick Menu setup.
If parameter 100 Configuration is selected at Index
1, Quick Menu will start with this parameter every
time Quick Menu is activated.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 15
VLT® 2800 Series
Function: Function:
This parameter is used to select the configuration to This parameter enables a choice of principle for
which the unit is to be adapted. The parameters not adaptation of the U/f ratio of the adjustable fre-
used in a given configuration are hidden (not active). quency drive to the torque characteristic of the load.
See par. 135 U/f ratio.
Description of choice:
If Speed regulation, open loop [0] is selected, nor- Description of choice:
mal speed control is obtained (without feedback If Constant torque [1] is selected, a load-dependent
signal) with automatic load and slip compensation to U/f characteristic is obtained, in which output voltage
ensure a constant speed at varying loads. Compen- and output frequency increase with increasing loads
sations are active, but may be disabled in parameter in order to maintain constant energy to the motor.
134 Load compensation and parameter 136 Slip Select Variable torque low [2], Variable torque
compensation as required. medium [3] or Variable torque high [4], if the load is
If Speed regulation, closed loop [1] is selected, bet- square (centrifugal pumps, fans).
ter speed accuracy is obtained. A feedback signal If a higher break-away torque is required than the
must be added, and the PID regulator must be set in three previous choices provide, select Variable
parameter group 400 Special functions. torque - low with CT start [5], - medium with CT start
If Process regulation, closed loop [3] is selected, the [6] or high with CT start [7].
internal process regulator is activated to enable pre- NOTE!
cise regulation of a process in relation to a given Load and slip compensation are not active
process signal. The process signal can be set to the if variable torque or special motor mode have
relevant process unit or as a percentage. A feed- been selected.
back signal must be added from the process and the
process regulator must be set in parameter group
400 Special functions.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Programming
Value:
Value:
0.25 - 11 kW ✭ Depends on unit
24-1000 Hz ✭ 60 Hz
Function:
Function:
Here you must set a power value [kW] P M,N, corre-
This is where to select the rated motor frequency
sponding to the motor’s rated power. The factory
fM,N.
sets a rated power value [kW] PM,N, that depends on
the type of unit. Description of choice:
Select a value that corresponds to the nameplate
Description of choice:
data on the motor.
Set a value that matches the nameplate data on the
motor. Settings between one size below and one
size over the factory setting are possible.
105 Motor current IM,N
North American HP to kW (MOTOR CURRENT)
Conversion Chart Value:
HP kW 0.01 - IMAX ✭ Depends on choice of motor
1/2 0.37
Function:
3/4 0.55
The nominal, rated current of the motor IM,N forms
1 0.75 part of the unit’s calculation for features such as
1 1/2 1.1 torque and motor thermal protection.
2 1.5
Description of choice:
3 2.2
Set a value that corresponds to the nameplate data
4 3.0
on the motor. Set the motor current IM,N taking into
5 4
7 1/2 5.5
10 7.5
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 17
VLT® 2800 Series
Programming
2. The value stated by the motor supplier. ✭Coasting during start delay time
3. The value is obtained through manual measure- (COAST/DELA Y TIME) [2]
ments XS is obtained by connecting a motor to Start frequency/voltage clockwise
(CLOCKWISE OPERA TION) [3]
AC line and measuring the phase-phase voltage
Start frequency/voltage in reference direction
UM and the idle current 8.
Xs = pUm
3xI
(VERTICAL OPERA TION) [4]
Function:
Choose the required mode during the start delay
119 High start torque
time (parameter 120 Start delay time).
(HIGH START TORQ.)
Value: Description of choice:
0.0 - 0.5 sec. ✭ 0.0 sec. Select DC hold during start delay time [0] to ener-
gize the motor with a DC hold voltage during the
Function: start delay time. Set voltage in parameter 137 DC
To ensure a high start torque approx. 1.8 x IINV. can hold voltage.
be permitted for max 0.5 sec. The current is,
however, limited by the adjustable frequency drive in- Choose DC brake during start delay time [1] to ener-
verter’s safety limit 0 sec. corresponds to no high gize the motor with a DC brake voltage during the
start torque. start delay time. Set voltage in parameter 132 DC
brake voltage.
Description of choice:
Set the necessary time for which a high start torque Choose Coasting during start delay time [2] and the
is required. motor will not be controlled by the drive during the
start delay time (inverter turned off).
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 19
VLT® 2800 Series
Select Start frequency/voltage in reference direction Select DC hold [1] if parameter 137 DC hold voltage
[4] to obtain the function described in parameter 130 is to be activated.
Start frequency and 131 Voltage at start during the
start delay time.
The direction of motor rotation will always follow the 123 Min. frequency for activation of function at
reference direction. If the reference signal equals stop
zero, the output frequency will equal 0 Hz, while the
([Link])
output voltage will correspond to the setting in pa-
Value:
rameter 131 Voltage at start. If the reference signal
0.1 - 10 Hz ✭ 0.1 Hz
is different from zero, the output frequency will equal
parameter 130 Start frequency and the output volt- Function:
age will equal parameter 131 Voltage at start. This Choose the output frequency at which the function
functionality is used typically for hoist applications selected in parameter 122 Function at stop is to be
with counterweight. It is used in particular for appli- activated.
cations in which a cone anchor motor is applied.
The cone anchor motor can break away using pa- Description of choice:
rameter 130 Start frequency and parameter 131 Set the required output frequency.
Voltage at start.
Function:
In this parameter, the DC brake cut-in frequency is
set at which the DC brake is to be activated in con-
nection with a stop command.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Description of choice:
Select No protection [0] if you do not want a warning
128 Thermal motor protection or trip when a motor is overloaded.
([Link] PROTEC) Select Thermistor warning [1] if you want a warning
Value: when the connected thermistor becomes too warm.
✭No protection (NO PROTECTION) [0] Select Thermistor trip [2] if you want a trip when the
Thermistor warning connected thermistor becomes too warm.
(THERMISTOR WARN) [1] Select ETR WARNING if you want a warning when
Thermistor trip (THERMISTOR TRIP) [2] the motor is overloaded according to the calcula-
ETR warning 1 (ETR WARNING 1) [3]
Programming
tions. You can also program the adjustable frequency
ETR trip 1 (ETR TRIP 1) [4]
drive to give a warning signal via the digital output.
ETR warning 2 (ETR WARNING 2) [5]
[6] Select ETR Trip if you want a trip when the motor is
ETR trip 2 (ETR TRIP 2)
ETR warning 3 (ETR WARNING 3) [7] overloaded according to the calculations.
ETR trip 3 (ETR TRIP 3) [8] Select ETR warning 1-4 if you want a warning when
ETR warning 4 (ETR WARNING 4) [9] the motor is overloaded according to the calculations.
ETR trip 4 (ETR TRIP 4) [10] You can also program the adjustable frequency drive
to give a warning signal via one of the digital out-
Function: puts. Select ETR Trip 1-4 if you want a trip when the
The adjustable frequency drive can monitor the mo- motor is overloaded according to the calculations.
tor temperature in two different ways:
NOTE!
- Via a PTC thermistor that is mounted on the This function cannot protect the individual
motor. The thermistor is connected between ter- motors in the case of motors linked in parallel.
minal 50 (+10V) and one of the digital input
terminals 18, 19, 27 or 29. See parameter 300
130 Start frequency
Digital inputs.
- Thermal load calculation (ETR - Electronic Ther- (START FREQUENCY)
mal Relay), based on present load and time. This Value:
is compared with the rated motor current I M,N and 0.0 - 10.0 Hz ✭ 0.0 Hz
rated motor frequency fM,N. The calculations take
Function:
into account the need for lower loading at low
The start frequency is active for the time set in pa-
speeds due to the motor’s internal ventilation be-
rameter 120 Start delay, after a start command. The
ing reduced.
output frequency will ’jump’ to the next preset fre-
quency. Certain motors, such as conical anchor
motors, need an extra voltage/start frequency
(boost) at start to disengage the mechanical brake.
To achieve this parameters 130 Start frequency and
131 Initial voltage are used.
Description of choice:
Set the required start frequency. It is a precondition
that parameter 121 Start function, is set to Start fre-
quency/voltage clockwise [3] or Start frequency
voltage in reference direction [4] and that in parame-
ter 120 Start delay a time is set and a reference Description of choice:
signal is present. To be set as a percentage value of the max. DC
brake voltage, which depends on the motor.
Description of choice:
Set the required voltage necessary to cut out the
mechanical brake. It is assumed that parameter 121
Start function, is set to Start frequency/voltage clock-
wise [3] or Start frequency/voltage in reference
direction [4] and that in parameter 120 Start delay a
time is set, and that a reference signal is present.
Function:
In this parameter, the load characteristic is set. By
increasing the load compensation, the motor is given
an extra voltage and frequency supplement at
increasing loads. This is used e.g. in motors/applica-
tions in which there is a big difference between the
full-load current and idle-load current of the motor.
NOTE!
If this value is set too
high, the drive may trip due to overcurrent.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Function:
135 U/f-ratio
This parameter is used to keep the motor (holding
(U/F RATIO) torque) at start/stop.
Programming
Value:
0.00 - 20.00 at Hz ✭ Depends on unit Description of choice:
This parameter can only be used if a selection has
Function: been made of DC hold in parameter 121 Start func-
This parameter enables a linear shift in the ratio be- tion or 122 Function at stop. Set as a percentage
tween output voltage (V) and output frequency (f) to value of the max. DC hold voltage, which depends
ensure correct energizing of the motor and thus opti- on the choice of motor.
mum dynamics, accuracy and efficiency. The V/
f-ratio only affects the voltage characteristic if Con-
stant torque [1] has been selected in parameter 101
138 Brake cut out value
Torque characteristic.
(BRAKE CUT OUT)
Description of choice: Value:
Change the V/f-ratio only if it is not possible to set 0.5 - 132.0/1000.0 Hz ✭ 3.0 Hz
the correct motor data in parameters 102-109. The
value programmed in the factory settings is based Function:
on idle operation. Select the frequency at which the external brake is
released, via the output defined in parameter 323
Relay output 1-3 or 341 Digital output, terminal 46.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 23
VLT® 2800 Series
Description of choice: 2. Use the factory settings of XL which the drive it-
Set the required frequency. self chooses on the basis of the motor nameplate
data.
Description of choice:
The value is increased if a greater possible brake
torque is required. If 1.0 is selected, this corre-
sponds to the AC brake being inactive.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
NOTE!
If the value in par. 144 is increased, the
motor current will simultaneously increase sig-
nificantly when generator loads are applied. The
parameter should therefore only be changed if it is
guaranteed during measurement that the motor cur-
rent in all operating situations will never exceed the
maximum permitted current in the motor. Please
note: that the current cannot be read out from the
display.
Programming
146 Reset voltage vector
(RESET VECTOR)
Value:
*Off (OFF) [0]
Reset (RESET) [1]
Function:
When the voltage vector is reset it is set to the same
starting point each time a new process commences.
Description of choice:
Select reset (1) when running unique processes
each time they arise. This will enable repetitive pre-
cision when stopping to be improved. Select Off (0)
for example for lifting/lowering operations or syn-
chronous motors. It is an advantage that the motor
and the adjustable frequency drive are always syn-
chronized.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 25
VLT® 2800 Series
Function:
In this parameter, a maximum output frequency limit
can be selected that corresponds to the highest
speed at which the motor is allowed to run.
NOTE!
The output frequency of the drive can
never assume a value higher than 1/10 of the
switching frequency (parameter 411 Switching fre-
quency).
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Programming
In this parameter you select whether the reference
Par. 100 Config. = Closed loop [1]/[3].
signal must be positive or whether it can be both
Par. 204 RefMIN - Par. 415 Max. feedback
positive and negative. The minimum limit may be a
✭ 50.000 Hz
negative value, unless in parameter 100 Configura-
tion a selection has been made of Speed regulation, Function:
closed loop. You should select Min ref. - Max. ref. The maximum reference gives the highest value that
[0], if Process regulation, closed loop [3] has been can be assumed by the sum of all references. If
selected in parameter 100 Configuration. Closed loop [1]/[3] is selected in parameter 100 Con-
figuration the maximum reference cannot exceed the
Description of choice:
value in parameter 415 Maximum feedback.
Select the required range.
Maximum reference is ignored if the local reference
is active.
204 Minimum reference, RefMIN The reference unit can be defined from the following
([Link]) table:
Value: Par. 100 Configuration Unit
Par. 100 Config. = Open loop [0]. Open loop [0] Hz
-100,000.000 - par. 205 RefMAX ✭ 0.000 Hz
Speed reg, closed loop [1] rpm
Par. 100 Config. = Closed loop [1]/[3].
-Par. 414 Minimum feedback - par. 205 Ref MAX
Process reg, closed loop [3] Par. 416
✭ 0.000 Hz
Description of choice:
Function: Maximum reference is set, if the speed of the motor
Minimum reference is an expression of the minimum is to be the max. of the set value, regardless of the
possible value of the total of all references. If in pa- whether the resulting reference is greater than the
rameter 100 Configuration, Speed regulation, closed maximum reference.
loop [1] or Process regulation, closed loop [3] is
selected, the minimum reference is limited by param-
eter 414 Minimum feedback. Minimum reference is
ignored if the local reference is active. 206 Ramp type
(RAMP TYPE)
The reference unit can be defined from the following Value:
table: ✭Linear (LINEAR) [0]
Sine-shaped (S-SHAPED) [1]
Par. 100 Configuration Unit
Sine 2- shaped (S 2) [2]
Open loop [0] Hz
Speed reg, closed loop [1] rpm Function:
Process reg, closed loop [3] Par. 416 You can choose between a linear, a sine-shaped
and a sine2-shaped ramp process.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 27
VLT® 2800 Series
Function:
See description of parameter 207 Ramp-up time 1.
Description of choice:
207 Ramp-up time 1 Set the required ramp-up time. Shift from ramp 1 to
(RAMP-UP TIME 1) ramp 2 by activating Ramp 2 via a digital input.
Value:
0.02 - 3600.00 sec ✭ 3.00 sec
210 Ramp-down time 2
Function:
(RAMP DOWN TIME 2)
The ramp-up time is the acceleration time from 0 Hz
Value:
to the rated motor frequency fM,N (parameter 104
0.02 - 3600.00 sec. ✭ 3.00 sec
Motor frequency, fM,N). It is assumed that the output
current will not reach the current limit (set in parame- Function:
ter 221 Current limit ILIM). See description of parameter 208 Ramp-down time
1.
Description of choice:
Set the required ramp-down time. Shift from ramp 1
to ramp 2 by activating Ramp 2 via a digital input.
Function:
The ramp-down time is the deceleration time from
the rated motor frequency fM,N (parameter 104 Motor
frequency, fM,N) to 0 Hz, provided no overvoltage
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Description of choice:
Set the required frequency.
Function:
The jog ramp time starts if a jog-signal is given via
Programming
It is possible to define how preset references are to
the LCP control panel, one of the digital inputs or the
be added to the other references; for this purpose,
serial communication port.
use Sum or Relative. It is also possible by using the
Description of choice: External/preset to select whether a shift between ex-
Set the required ramp time. ternal references and preset references is required.
External reference is the sum of the analog refer-
ences, pulse references and any references from
serial communication.
212 Quick-stop ramp-down time
(Q STOP RAMP TIME) Description of choice:
Value: If Sum [0] is selected, one of the adjusted preset ref-
0.02 - 3600.00 sec. ✭ 3.00 sec erences (parameters 215-218 Preset reference) is
summarized as a percentage of the reference range
Function: (RefMIN - RefMAX), added to the other external refer-
The quick-stop ramp-down time is the deceleration ences.
time from the rated motor frequency to 0 Hz, pro- If Relative [1] is selected, one of the added preset
vided no overvoltage arises in the inverter because references (parameters 215-218 Preset reference) is
of generating operation of the motor, or if the gener- summarized as a percentage of the sum of present
ated current exceeds the current limit in parameter external references.
221 Current limit I LIM. Quick-stop is activated via one If External/preset [2] is selected, it is possible via a
of the digital inputs or the serial communication. digital input to shift between external references or
preset references. Preset references will be a per-
Description of choice:
centage value of the reference range.
Set the required ramp-down time.
NOTE!
If Sum or Relative is selected, one of the
preset references will always be active. If the
213 Jog frequency
preset references are to be without influence, they
(JOG FREQUENCY) must be set to 0% (factory setting).
Value:
0.0 - Par. 202 Output frequency high limit, fMAX
✭ 10.0 Hz 215 Preset reference 1 (PRESET REF. 1)
216 Preset reference 2 (PRESET REF. 2)
Function: 217 Preset reference 3 (PRESET REF. 3)
Jog frequency fJOG means a fixed output frequency 218 Preset reference 4 (PRESET REF. 4)
that the adjustable frequency drive supplies to the
Value:
motor when the Jog function is activated. Jog can ✭ 0.00%
-100.00% to +100.00%
be activated via the digital inputs, serial communica- of the reference range/external reference
tion or via the LCP control panel, on the condition
that this is active in parameter 015 Local jog.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 29
VLT® 2800 Series
Function:
223 Warning: Low current, ILOW
In this parameter, the percentage value can be set
(WARN. CURRENT LO)
which will either be added to or deducted from the
remote-controlled references. Value:
The remote-controlled reference is the sum of preset 0.0 - par. 224 Warning: High current, I HIGH ✭ 0.0 A
references, analog references, pulse reference and
Function:
any references from serial communication.
If the output current falls below the preset limit ILOW
Description of choice: a warning is given.
If Catch up is active via a digital input, the percent- Parameters 223-228 Warning functions are out of
age value in parameter 219 Catch up/Slow down function during ramp-up after a start command and
reference will be added to the remote-controlled ref- after a stop command or during stop. The warning
erence. functions are activated when the output frequency
If Slow down is active via a digital input, the percent- reaches the resulting reference. The signal outputs
age value in parameter 219 Catch up/Slow down can be programmed to give a warning signal via ter-
minal 46 and via the relay output.
Description of choice:
The lower signal limit of the output current ILAV must
be programmed within the normal working range of
the unit.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Description of choice:
The lower signal limit of the output frequency fLOW
must be programmed within the normal operating
range of the adjustable frequency drive. See draw-
ing at parameter 223 Warning: Low current, ILOW.
Programming
226 Warning: High frequency fHIGH
([Link])
Value:
Par. 200 Frequency range = 0-132 Hz [0]/[1].
224 Warning: High current, IHIGH par. 225 fLOW - 132 Hz ✭ 132.0 Hz
(WARN. CURRENT HI)
Par. 200 Frequency range = 0-1000 Hz [2]/[3].
Value:
par. 225 fLOW - 1000 Hz ✭ 132.0 Hz
Par. 223 Warn.: Low current, I LOW - I MAX ✭ IMAX
Function:
Function:
If the output frequency exceeds the preset limit fHIGH
If the output current exceeds the preset limit IHIGH a
a warning is given.
warning is given.
Parameters 223-228 Warning functions do not work
Parameters 223-228 Warning functions do not work
during ramp-up after a start command, after stop
during ramp-up after a start command, after stop
command or during stop. The warning functions are
command or during stop. The warning functions are
activated when the output frequency reaches the
activated when the output frequency reaches the
resulting reference. The signal outputs can be pro-
resulting reference. The signal outputs can be pro-
grammed to give a warning signal via terminal 46
grammed to give a warning signal via terminal 46
and via the relay output.
and via the relay output.
Description of choice:
Description of choice:
The output frequency’s upper signal limit fHIGH must
The output current’s upper signal limit IHIGH must be
be programmed within the adjustable frequency
programmed within the adjustable frequency drive’s
drive’s normal operating range. See drawing at pa-
normal operating range. See drawing at parameter
rameter 223 Warning: Low current, ILOW.
223 Warning: Low current, ILOW.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 31
VLT® 2800 Series
tions are activated when the output frequency has Description of choice:
reached the resulting reference. The signal outputs The frequency set in this parameter will be centered
can be programmed to give a warning signal via ter- around parameters 230 Frequency bypass 1 and
minal 46 and via the relay output. The unit for 231 Frequency bypass 2.
feedback in Closed loop is programmed in parame-
ter 416 Process units.
Function:
Some systems call for certain output frequencies to
228 Warning: High feedback, FB HIGH be avoided because of mechanical resonance prob-
([Link] HIGH) lems in the system.
Value:
Description of choice:
Par. 227 Warn.: FBLOW - 100,000.000 ✭ 4000.000
Enter the frequencies to be avoided. See also pa-
Function: rameter 229 Frequency bypass, bandwidth.
If the feedback signal gets above the preset limit
FB HIGH , a warning is given.
Parameters 223-228 Warning functions are out of
function during ramp-up after a start command, after
a stop command or during stop. The warning func-
tions are activated when the output frequency
reaches the resulting reference. The signal outputs
can be programmed to give a warning signal via ter-
minal 46 and via the relay output. The unit for
feedback in Closed loop is programmed in parame-
ter 416 Process units.
Description of choice:
Set the required value within the feedback range
(parameter 414 Minimum feedback, FBMIN and 415
Maximum feedback, FBMAX).
Function:
Some systems call for certain output frequencies to
be avoided because of mechanical resonance
problems in the system. In parameters 230-231 Fre-
quency bypass these output frequencies can be
programmed. In this parameter a bandwidth can be
defined on either side of these frequencies.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Programming
Quick-stop inverse (QUICK-STOP INVERSE) [4] [4] [4] [4] [4]
DC braking inverse (DC-BRAKE INVERSE) [5] [5] [5] [5] [5]
Stop inverse (STOP INVERSE) [6] [6] [6] [6] [6]
Start (START) ✭[7] [7] [7] [7] [7]
Pulse start (LATCHED START) [8] [8] [8] [8] [8]
Reversing (REVERSING) [9] ✭[9] [9] [9] [9]
Reversing and start (START REVERSING) [10] [10] [10] [10] [10]
Start clockwise (ENABLE FORWARD) [11] [11] [11] [11] [11]
Start counterclockwise (ENABLE REVERSE) [12] [12] [12] [12] [12]
Jog (JOGGING) [13] [13] [13] ✭[13] [13]
Freeze reference (FREEZE REFERENCE) [14] [14] [14] [14] [14]
Freeze output frequency (FREEZE OUTPUT) [15] [15] [15] [15] [15]
Speed up (SPEED UP) [16] [16] [16] [16] [16]
Speed down (SPEED DOWN) [17] [17] [17] [17] [17]
Catch-up (CATCH-UP) [19] [19] [19] [19] [19]
Slow-down (SLOW-DOWN) [20] [20] [20] [20] [20]
Ramp 2 (RAMP 2) [21] [21] [21] [21] [21]
Preset ref, LSB (PRESET REF, LSB) [22] [22] [22] [22] [22]
Preset ref, MSB (PRESET REF, MSB) [23] [23] [23] [23] [23]
Preset reference on (PRESET REFERENCE [24] [24] [24] [24] [24]
ON)
Thermistor (THERMISTOR) [25] [25] [25] [25]
Precise stop, inverse (PRECISE STOP INV.) [26] [26]
Precise start/stop (PRECISE START/STOP) [27] [27]
Pulse reference (PULSE REFERENCE) [28]
Pulse feedback (PULSE FEEDBACK) [29]
Pulse input (PULSE INPUT) [30]
Selection of Setup, lsb (SETUP SELECT LSB) [31] [31] [31] [31] [31]
Selection of Setup, msb (SETUP SELECT MSB) [32] [32] [32] [32] [32]
Reset and start (RESET AND START) [33] [33] [33] [33] [33]
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 33
VLT® 2800 Series
Function:
In these parameters 302-307 Digital inputs it is pos-
sible to choose between the different enabled
functions related to the digital inputs (terminals 18-
33).
Description of choice:
No operation is selected if the adjustable frequency
drive is not to react to signals transmitted to the ter-
minal. Latched start, if a pulse is applied for min. 14 ms,
the adjustable frequency drive will start the motor,
Reset resets the adjustable frequency drive after an
provided no stop command has been given. The mo-
alarm; however, a few alarms cannot be reset (trip
tor can be stopped by briefly activating Stop inverse.
locked) without first disconnecting the AC line supply
and reconnecting it. See table under List of warn- Reversing is used for changing the direction of rota-
ings and alarms. Reset is activated on the leading tion of the motor shaft. Logic ’0’ will not lead to
edge of the signal. reversing. Logic ’1’ will lead to reversing. The re-
verse signal only changes the direction of rotation, it
Coasting stop inverse is used for making the
does not activate the start. Is not active at Process
adjustable frequency drive ’let go’ of the motor im-
regulation, closed loop. See also parameter 200
mediately (output transistors are ’turned off’), which
Output frequency range/direction.
means that the motor runs freely to stop. Logic ’0’
leads to coasting to stop. Reversing and start is used for start/stop and for
reversing with the same signal. No active start com-
Reset and coasting inverse are used to activate mo-
mand is allowed at the same time. Is not active for
tor coast simultaneously with reset. Logical ’0’
Process regulation, closed loop. See also parameter
means motor coast stop and reset. Reset is acti-
200 Output frequency range/direction.
vated on the falling edge.
Start clockwise is used if the motor shaft is only to
Quick stop inverse is used for activating the quick-
rotate clockwise when starting. It should not be used
stop ramp down set in parameter 212 Quick stop
in Process regulation, closed loop.
ramp-down time. Logic ’0’ leads to quick stop.
Start counterclockwise is used if the motor shaft is
DC-braking inverse is used for stopping the motor by
only to rotate counterclockwise when started. It
energizing it with a DC voltage for a given time, see
should not be used in Process regulation, closed
parameters 126, 127 and 132 DC brake. Please note
loop. See also parameter 200 Output frequency
that this function is only active if the value in param-
range/direction.
eter 126 DC braking time and 132 DC brake voltage
is different from 0. Logic ’0’ leads to DC braking. Jog is used to override the output frequency to the
jog frequency set in parameter 213 Jog frequency.
Stop inverse, a logic ’0’ means that the motor speed
Jog is active regardless of whether a start command
is ramped down to stop via the selected ramp.
has been given, yet not when Coast stop, Quick-stop
None of the stop commands listed above or DC braking are active.
are to be used as repair switches. The
adjustable frequency drive has other volt- Freeze reference freezes the present reference. The
age inputs in addition to L1, L2 and L3, whenever reference can now only be changed via Speed up
the DC-bus terminals are used. Ensure that all volt- and Speed down. If freeze reference is active, it will
age inputs have been disconnected and that 4 be saved after a stop command and in the event of
minutes has passed before repair work begins. AC line failure.
Start is selected if a start/stop command is required. Freeze output freezes the present output frequency
Logic ’1’ = start, logic ’0’ = stop. (in Hz). The output frequency can now only be
changed via Speed up and Speed down.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
NOTE!
Preset ref. Preset ref. Function
If Freeze output is active the adjustable
msb lsb
frequency drive can only be stopped if you se-
0 0 Preset ref. 1
lect Motor coast, Quick stop or DC braking via a
digital input. 0 1 Preset ref. 2
1 0 Preset ref. 3
Speed up and Speed down are selected if digital 1 1 Preset ref. 4
control of the up/down speed is required. This func-
tion is only active if Freeze reference or Freeze
output frequency has been selected. Preset reference on is used for shifting between
If Speed up is active the reference or output fre- remote-controlled reference and preset reference. It
quency will be increased, and if Speed down is is assumed that External/preset [2] has been se-
lected in parameter 214 Reference function. Logic
Programming
active the reference or output frequency will be re-
duced. The output frequency is changed via the ’0’ = remote-controlled references are active, logic ’1’
preset ramp times in parameters 209-210 Ramp 2. = one of the four preset references is active, as can
One pulse (logic ’1’ minimum high for 14 ms and a be seen from the table above.
minimum break time of 14 ms) will lead to a speed Thermistor is to be selected if a possibly integrated
change of 0.1 % (reference) or 0.1 Hz (output fre- thermistor in the motor is to be able to stop the ad-
quency). Example: justable frequency drive if the motor overheats. The
cut-out value is 3 k .
Term. Term. Freeze ref/ Function
29 33 freeze outp.
0 0 1 No speed change
0 1 1 Speed up
1 0 1 Speed down
1 1 1 Speed down
Catch-up/Slow-down is selected if the reference If a motor features a Klixon thermal switch instead,
value is to be increased or reduced by a pro- this can also be connected to the input. If motors
grammable percentage value set in parameter 219 operate in parallel, the thermistors/thermal switches
Catch-up/Slow-down reference. can be connected in series (total resistance lower
than 3 k ).
Slow-down Catch-up Function Parameter 128 Motor thermal protection must be
0 0 Unchanged speed programmed for Thermistor warning [1] or Thermistor
0 1 Increase by % value trip [2] and the thermistor is to be connected be-
1 0 Reduce by % value tween a digital input and terminal 50 (+ 10 V supply).
1 1 Reduce by % value
Preset reference, lsb and Preset reference, msb Precise stop, inverse is selected to obtain a high de-
makes it possible to select one of the four preset ref- gree of accuracy when a stop command is repeated.
erences, see the table below:
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 35
VLT® 2800 Series
A logic 0 means that the motor speed is ramped reference signal. If reference signals are connected
down to stop via the selected ramp. to more than one input, these reference signals must
be added up.
Precise start/stop is selected to obtain a high degree If a voltage feedback signal is connected, select
of accuracy when a start and stop command is re- Feedback [2] on terminal 53.
peated.
Programming
reference signal. If reference signals are connected
below 50% of the minimum scaling for a period
to more than one input, these reference signals must
longer than the time set, the function selected in pa-
be added up.
rameter 318 Function after time out will be activated.
If one current feedback signal is connected, select
This function is only active if in parameter 309 Termi-
Feedback [2] on terminal 60.
nal 53, min. scaling a value higher than 1 Volt has
been selected, or if in parameter 315 Terminal 60,
min. scaling a value higher than 2 mA has been se-
315 Terminal 60 Min. scaling lected.
(AI 60 SCALE LOW)
Value: Description of choice:
0.0 - 20.0 mA ✭ 0.0 mA Set the required time.
Function:
In this parameter you can set the signal value that
318 Function after time out
will correspond to the minimum reference or mini-
(LIVE ZERO FUNCT.)
mum feedback, parameter 204 Minimum reference,
Value:
Ref MIN / 414 Minimum feedback, FBMIN.
✭No operation ( NO OPERA TION) [0]
Description of choice: Freeze output frequency ( FREEZE OUTPUT
Set the required current value. If the Time out func- FREQ.) [1]
tion is to be used (parameter 317 Time out and 318 Stop (STOP) [2]
Jog (JOG) [3]
Function after time out) the value set must be higher
Max. speed (MAX SPEED) [4]
than 2 mA.
Stop and trip (STOP AND TRIP) [5]
Function:
316 Terminal 60 Max. scaling This parameter allows a choice of the function to be
(AI 60 SCALE HIGH) activated after the expiration of the Time out (param-
eter 317 Time out). If a time out function occurs at
Value:
✭ 20.0 mA the same time as a bus time out function (parameter
0.0 - 20.0 mA
513 Bus time interval function), the time out function
Function: in parameter 318 will be activated.
This parameter is used for setting the signal value
Description of choice:
that is to correspond to the maximum reference
The output frequency of the drive can be:
value, parameter 205 Maximum reference value,
- frozen at the present frequency [1]
RefMAX.
- overruled to stop [2]
- overruled to jog frequency [3]
- overruled to max. output frequency [4]
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 37
VLT® 2800 Series
Programming
(OUT OF FREQ RANGE) [22] Output frequency higher than Flow. The output fre-
Out of current range quency is higher than the value set in parameter 225
(OUT OF CURRENT RANGE) [23] Warning: Low frequency, fLOW.
Out of feedback range
(OUT OF FDBK. RANGE) [24] Output current higher than ILOW. The output current
Mechanical brake control is higher than the value set in parameter 223 Warn-
(MECH. BRAKE CONTROL) [25] ing: Low current, ILOW
Enable, no warning. The adjustable frequency drive Reversing. The relay output is activated when the di-
is ready for operation, but no start command has rection of motor rotation is anti-clockwise. When the
been given. No warning. direction of motor rotation is clockwise, the value is 0
VDC.
Running. A start command has been given
Thermal warning. Above the temperature limit in ei-
Running in reference, no warning speed according ther the motor or the adjustable frequency drive, or
to reference. from a thermistor connected to a digital input.
Running, no warning. A start command has been Local operation. The output is active when in param-
given. No warning. eter 002 Local/remote operation, Local operation [1]
has been selected.
Ready - AC line voltage within range. The adjustable
frequency drive is ready for use; the control card is Pulse output. Only selected in par. 341 Digital out-
receiving a supply voltage; and there are no active put terminal 46.
control signals on the inputs. The AC line voltage
lies within the voltage limits. Out of the frequency range. The output frequency is
out of the programmed frequency range in parame-
ters 225 and 226.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 39
VLT® 2800 Series
Out of the current range. The motor current is out of See parameter 323 Relay output for the other de-
the programmed range in parameters 223 and 224. scriptions.
Out of the feedback range. The feedback signal is
out of the programmed range in parameters 227 and
228. 342 Terminal 46, max. pulse scaling
Out of the feedback range. The feedback signal is (DO 46 MAX. PULS)
out of the programmed range in parameters 227 and Value:
228. 150 - 10000 Hz ✭ 5000 Hz
Description of choice:
327 Pulse/reference feedback Set the required frequency.
(PULSE REF/FB MAX)
Value:
150 - 67600 Hz ✭ 5000 Hz 343 Precise stop function
Function: (PRECISE STOP)
This parameter is used for setting the signal value Value:
that corresponds to the maximum value set in pa- ✭Normal ramp stop (NORMAL) [0]
rameter 205 Maximum reference, Ref MAX or to the Counter stop with reset
maximum feedback value set in parameter 415 Max- (COUNTER STOP W. RESET) [1]
imum feedback, FBMAX. Counter stop no reset
(COUNTER STOP NO RESET) [2]
Description of choice: Speed-compensated stop (SPD CMP STOP) [3]
Set the required pulse reference or pulse feedback Speed-compensated counter stop with reset (SPD
to be connected to terminal 33. CMP CSTOP W. RES) [4]
Speed-compensated counter stop no reset (SPD
CMP CSTOP NO RES) [5]
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
ternal stop signal will activate the normal ramp down The counter function is activated (starts timing) at
time (parameter 208). the flank of the start signal (when it changes from
The counter function is activated (starts timing) at stop to start)
the flank of the start signal (when it changes from Speed compensated stop. To stop at precisely the
stop to start). same point, regardless of the present speed, a stop
Speed compensated stop. To stop at precisely the signal received is delayed internally when the pre-
same point, regardless of the present speed, a stop sent speed is lower than the maximum speed (set in
signal received is delayed internally when the pre- parameter 202).
sent speed is lower than the maximum speed (set in Reset. Counter stop and Speed-compensated stop
parameter 202). can be combined with or without reset.
Reset. Counter stop and Speed-compensated stop Counter stop with reset [1]. After each precise stop
can be combined with or without reset. the number of pulses counted during ramp down 0
Programming
Counter stop with reset [1]. Hz is reset.
Counter stop without reset [2]. The number of
pulses counted during ramp down to 0 Hz is de-
343 Precise stop function ducted from the counter value in parameter 344.
(PRECISE STOP)
Value:
✭Normal ramp stop (NORMAL) [0] 344 Counter value
Counter stop with reset (PULSE COUNT PRE.)
(COUNT STOP W. RESET) [1] Value:
Counter stop without reset 1 - 999999 ✭ 100000 pulses
(COUNT STOP NO RESET) [2]
Speed-compensated stop (SPEED CMP STOP) [3] Function:
Speed-compensated counter stop with reset (SPD In this parameter you can select the counter value to
CMP CSTOP W. RES) [4] be used in the integrated precise stop function (pa-
Speed-compensated counter stop without reset rameter 343).
(SPD CMP CSTOP NO RES) [5]
Description of choice:
Function: The factory setting is 100000 pulses. The highest
In this parameter you select which stop function is frequency (max. resolution) that can be registered at
performed in response to a stop command. All six terminal 33 is 67.6 kHz.
data selections contain a precise stop routine, thus
ensuring a high level of repeat accuracy.
The selections are a combination of the functions
349 Speed comp delay
described below.
(SPEED COMP DELAY)
NOTE!
Value:
Pulse start [8] may not be
0 ms - 100 ms ✭ 10 ms
used together with the precise stop function.
Function:
Description of choice:
In this parameter the user can set the system’s de-
Normal ramp stop [0] is selected to achieve high
lay time (Sensor, PLC, etc.). If you are running
repetitive precision at the stopping point.
speed-compensated stop, the delay time at different
Counter stop. Once it has received a pulse start sig-
frequencies has a major influence on the way in
nal the adjustable frequency drive runs until the
which you stop.
number of pulses programmed by the user have
been received at input terminal 33. In this way an in- Description of choice:
ternal stop signal will activate the normal ramp down The factory setting is 10 ms. This means that it is
time (parameter 208). assumed that the total delay from the Sensor, PLC
and other hardware corresponds to this setting.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 41
VLT® 2800 Series
NOTE!
Only active for speed-compensated stop.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Programming
rial communication. If the unit is to carry out an
Function: automatic reset and restart after a trip, select data
Resistor brake [1] is selected if the adjustable fre- value [1], [3] or [10].
quency drive has an integral brake transistor and the If Reset at power-up [11] is selected, the unit will
brake resistor is connected to terminals 81, 82. A carry out a reset if there has been a fault in connec-
higher intermediate circuit voltage is permitted dur- tion with an AC line.
ing braking (generated operation) when a brake The motor may start without warning.
resistor is connected.
AC brake [4] can be selected to improve braking
without using brake resistors. Please note that AC
brake [4] is not as effective as Resistor brake [1].
406 Automatic restart time
Description of choice: (AUTORESTART TIME)
Select Resistor brake [1] if a brake resistor is con- Value:
nected. 0 - 10 sec. ✭ 5 sec.
Select AC brake [4] if short-term generated loads oc-
cur. See parameter 144 Gain AC brake to set the Function:
brake. This parameter allows setting of the time from trip-
ping until the automatic reset function begins. It is
Select Load sharing [5] if this is used. assumed that automatic reset has been selected in
NOTE! parameter 405 Reset function.
A change of selection will not become active
Description of choice:
until the AC line voltage has been discon-
Set the required time.
nected and reconnected.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 43
VLT® 2800 Series
Function:
The parameter must be set to LC-filter connected if
an LC-filter is connected between the adjustable fre-
quency drive and the motor.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Description of choice: F ( F) [27]
Set the value to be shown on the display as the min- In wg (IN WG) [28]
imum feedback signal value on the selected gal/s (GAL/S) [29]
Ft3/s (FT3/S) [30]
feedback input (parameters 308/314 Analog inputs).
Gal/min. (GAL/MIN) [31]
Ft3/min. (FT3/MIN) [32]
Gal/h (GAL/H) [33]
415 Maximum feedback, FBMAX Ft3/h (FT3/H) [34]
(MAX. FEEDBACK) Lb/s (LB/S) [35]
Lb/min. (LB/MIN) [36]
Value:
Lb/hour (LB/H) [37]
FB MIN - 100,000.000 ✭ 1500.000
Lb ft (LB FT) [38]
Ft/s (FT/S) [39]
Function:
Programming
Ft/min. (FT/MIN) [40]
See description of parameter 414 Minimum feed-
back, FB MIN. Function:
Select among different units to be shown on the dis-
Description of choice:
play. The unit is read out if the optional LCP control
Set the value to be shown on the display when the
unit is connected, and if Reference [unit] [2] or
maximum feedback has been obtained on the se-
Feedback [unit] [3] has been selected in one of pa-
lected feedback input (parameter 308/314 Analog
rameters 009-012 Display read-out, and in Display
inputs).
mode. The unit is used in Closed loop also as a unit
for Minimum/Maximum reference and Minimum/Max-
imum feedback.
416 Process units
(REF/FEEDB. UNIT) Description of choice:
Select the required unit for the reference/feedback
Value:
[0] signal.
✭No unit ( NO UNIT)
% (%) [1]
ppm (PPM) [2]
rpm (RPM) [3] NOTE!
bar (BAR) [4] Parameters 417-421 are only used, if in pa-
Cycles/min (CYCLE/MI) [5] rameter 100 Configuration the selection made
Pulses/s (PULSE/S) [6] is Speed regulation, closed loop [1].
Units/s (UNITS/S) [7]
Units/min. (UNITS/MI) [8] 417 Speed PID proportional gain
Units/h (UNITS/H) [9] (SPEED PROP GAIN)
C ( C) [10]
Value:
Pa (PA) [11]
0.000 (OFF) - 1.000 ✭ 0.010
l/s (L/S) [12]
m3/s (M3/S) [13]
Function:
l/min. (L/M) [14]
Proportional gain indicates how many times the error
m3/min. (M3/MIN) [15]
[16] (deviation between the feedback signal and the set-
l/h (L/H)
m3/h (M3/H) [17] point) is to be amplified.
Kg/s (KG/S) [18]
Kg/min. (KG/MIN) [19]
Kg/hour (KG/H) [20]
Tons/min. (T/MIN) [21]
Tons/hour (T/H) [22]
Meters (M) [23]
Nm (NM) [24]
m/s (M/S) [25]
m/min. (M/MIN) [26]
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 45
VLT® 2800 Series
Description of choice:
Quick regulation is obtained through a short integral 421 Speed PID lowpass filter time
time. However, if this time is too short, it can make
(SPEED FILT. TIME)
the process unstable. If the integral time is long, ma-
Value:
jor deviations from the required reference may occur,
20 - 500 ms ✭ 100 ms
since the process regulator will take long to regulate
if an error has occurred. Function:
Noise in the feedback signal is dampened by a first
order lowpass filter to reduce noise impact impact on
419 Speed PID differential time the regulation. This might be an advantage, e.g. if
(SPEED DIFF. TIME) there is a great amount of noise on the signal. See
Value: drawing.
0.00 (OFF) - 200.00 ms ✭ 20.00 ms
Function:
The differentiator does not react to a constant error.
It only makes a contribution when the error changes.
The quicker the error changes, the stronger the gain
from the differentiator will be. The contribution is
proportional to the speed at which errors change.
Description of choice:
Quick control is obtained by a long differential time.
However, if this time is too long, it can make the pro-
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Function:
423 V1 voltage See parameter 423 V1 voltage.
Programming
(U1 VOLTAGE)
Description of choice:
Value: Set the output voltage (V2) that is to match the
0.0 - 999.0 V ✭ par. 103
second output frequency (F2), parameter 426 F2 fre-
Function: quency.
Parameters 423-428 are used when, in parameter
101 Torque characteristic, a selection has been
made of Special motor characteristic [8]. It is possi- 426 F2 frequency
ble to determine a V/f characteristic on the basis of (F2 FREQUENCY)
four definable voltages and three frequencies. The Value:
voltage at 0 Hz is set in parameter 133 Start voltage. Par. 424 F1 frequency - par. 428 F3 frequency
✭ Par. 104 Motor frequency
Function:
See parameter 423 V1 voltage.
Description of choice:
Set the output frequency (F2) that is to match the
second output voltage (V2), parameter 425 V2 volt-
age.
427 V3 voltage
Description of choice: (U3 VOLTAGE)
Set the output voltage (V1) that is to match the first Value:
output frequency (F1), parameter 424 F1 frequency. 0.0 - 999.0 V ✭ par. 103
Function:
See parameter 423 V1 voltage.
424 F1 frequency
(F1 FREQUENCY)
Value:
0.0 - par. 426 F2 frequency
✭ Par. 104 Motor frequency
Function:
See parameter 423 U1 voltage.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 47
VLT® 2800 Series
Description of choice:
428 F3 frequency The factory setting is Enable [1], which means that
(F3 FREQUENCY) the integration link is initialized in relation to the ac-
Value: tual output frequency if the current limit, the voltage
Par. 426 F2 frequency - 1000 Hz limit, or the max./min. frequency has been reached.
✭ Par. 104 Motor frequency The process regulator will not engage again until ei-
ther the error is zero or its sign has changed. Select
Function:
Disable [0] if the integrator is to continue integrating
See parameter 423 V1 voltage.
on the deviation, even if it is not possible to remove
Description of choice: the error by such control.
Set the output frequency (F3) that is to match the NOTE!
third output voltage (V3), parameter 427 V3 voltage. If Disable [0] is selected, it will mean that
when the deviation changes its sign, the inte-
grator will first have to integrate down from the level
NOTE! obtained as a result of the former error, before any
Parameters 437-444 are only used if in change in output frequency occurs.
parameter 100 Configuration a selection has
been made of Process regulation, closed loop. [3].
439 Process PID start frequency
437 Process PID normal/inverse control (PROC START VALUE)
(PROC NO/INV CTRL) Value:
Value: fMIN - fMAX (parameter 201/202)
✭Normal (NORMAL) [0] ✭ Par. 201 Output frequency, low limit, fMIN
Inverse (INVERSE) [1]
Function:
Function: Upon a start signal, the drive will react in the form of
It is possible to choose whether the process regula- Open loop and will not change to Closed loop until
tor is to increase/reduce the output frequency if the programmed start frequency is reached. This
there is a deviation between the reference/setpoint makes it possible to set a frequency that corre-
and the actual process mode. sponds to the speed at which the process normally
runs, which will enable the required process condi-
Description of choice:
tions to be reached sooner.
If the unit is to reduce the output frequency in case
the feedback signal increases, select Normal [0]. Description of choice:
If the unit is to increase the output frequency in case Set the required start frequency.
the feedback signal increases, select Inverse [1].
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Programming
0.0 - 10.00 ✭ 0.01 quicker the deviation changes, the stronger the gain
from the differentiator. The gain is proportional to
Function:
the speed at which the deviation changes.
The proportional gain indicates the number of times
the deviation between the setpoint and the feedback Description of choice:
signal is to be applied. Quick regulation is obtained with a long differentia-
tion time. However, this time may become too long,
Description of choice:
which can make the process unstable due to over-
Quick regulation is obtained by a high gain, but if the
swing.
gain is too high, the process may become unstable
due to overshoot.
Function:
Noise in the feedback signal is dampened by a first
order lowpass filter to reduce noise impact on the
process regulation. This can be an advantage e.g. if
there is a lot of noise on the signal.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 49
VLT® 2800 Series
Description of choice:
Select the required time constant (t). If a time con- Limitations:
stant (t) of 0.1s is programmed, the cut-off frequency - Too low inertia will lead to load acceleration,
for the lowpass filter will be 1/0.1 = 10 RAD/sec., which can be dangerous or prevent correct catch-
corresponding to (10 / 2 x ) = 1.6 Hz. The process ing of a rotating motor. Use the DC brake instead.
regulator will thus only regulate a feedback signal - If the load is driven, e.g. by ’Windmilling’ (rotating
that varies by a frequency lower than 1.6 Hz. If the motor) effects, the unit may cut out because of
feedback signal varies by a higher frequency than overvoltage.
1.6 Hz, it will be dampened by the lowpass filter. - Flying start does not work at values lower than
250 rpm.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Description of choice:
The required % value can be selected for motor fre-
quency fM,N. If the controller range is reduced the
speed variations will be less during initial tuning.
Programming
Function:
The user sets the voltage by which the level for
resistor braking is reduced. It is only active when re-
sistor in parameter 400 is selected.
Description of choice:
The greater the reduction value, the faster the reac-
tion to a generator overload. Should only be used if
there are problems with overvoltage in the intermedi-
ate circuit.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 51
VLT® 2800 Series
Description of choice:
The table below shows when the motor is running
501 Baudrate
and when it is coasting, when each of the following
(BAUDRATE)
is selected: Digital input [0], Serial port [1], Logic
Value: and [2] or Logic or [3].
300 Baud (300 BAUD) [0]
[1] NOTE!
600 Baud (600 BAUD)
1200 Baud (1200 BAUD) [2] Note that Coasting stop and Bit
2400 Baud (2400 BAUD) [3] 03 in the control word are active at logic ’0’.
4800 Baud (4800 BAUD) [4]
✭9600 Baud (9600 BAUD) [5] Digital input [0]
Dig. input Ser. port Function
Function:
0 0 Coasting
This parameter is for programming the speed at
0 1 Coasting
which data is transmitted via the serial port. Baud
rate is defined as the number of bits transmitted per 1 0 Motor running
second. 1 1 Motor running
Description of choice:
Serial port [1]
The frequency converter’s transmission speed must
Dig. input Ser. port Function
be set at a value corresponding to the transmission
speed of the master. 0 0 Coasting
0 1 Motor running
1 0 Coasting
1 1 Motor running
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Programming
1 0 Coasting 1 0 Motor running
1 1 Motor running 1 1 Motor running
Logic or [3]
Dig. input Serial port Function
503 Quick-stop
0 0 Quick-stop
(Q STOP SELECT)
0 1 Quick-stop
Value:
Digital input (DIGIT AL INPUT) [0] 1 0 Quick-stop
Serial port (SERIAL PORT) [1] 1 1 Motor running
Logic and (LOGIC AND) [2]
✭Logic or (LOGIC OR) [3]
Function:
504 DC brake
See function description for parameter 502 Coasting
(DC BRAKE SELECT)
stop.
Value:
Description of choice: Digital input (DIGIT AL INPUT) [0]
The table below shows when the motor is running Serial port (SERIAL PORT) [1]
and when it is in Quick-stop mode, when each of the Logic and (LOGIC AND) [2]
✭Logic or (LOGIC OR) [3]
following is selected: Digital input [0], Serial port [1],
Logic and [2] or Logic or [3]. Function:
NOTE! See function description for parameter 502 Coasting
Note that Quick-stop inverse and Bit stop.
04 in the control word are active at logic ’0’.
Description of choice:
Digital input [0] The table below shows when the motor is running
Dig. input Serial port Function and the DC braking when each of the following is se-
0 0 Quick-stop lected Digital input [0], Serial port [1], Logic and [2]
or Logic or [3].
0 1 Quick-stop
NOTE!
1 0 Motor running
Note that DC braking inverse and Bit
1 1 Motor running
02 in the control word are activt at logic ’0’.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 53
VLT® 2800 Series
Logic or [3]
Logic or [3]
Dig. input Ser. port Function
Dig. input Ser. port Function
0 0 DC braking
0 0 Stop
0 1 DC braking
0 1 Start
1 0 DC braking
1 0 Start
1 1 Motor running
1 1 Start
505 Start
506 Reversing
(START SELECT)
(REVERSING SELECT)
Value:
[0] Value:
Digital input (DIGIT AL INPUT)
[1] Digital input (DIGIT AL INPUT) [0]
Serial port (SERIAL PORT)
[2] Serial port (SERIAL PORT) [1]
Logic and (LOGIC AND)
[3] Logic and (LOGIC AND) [2]
✭Logic or (LOGIC OR)
✭Logic or (LOGIC OR) [3]
Function:
Function:
See function description for parameter 502 Coasting
See function description for parameter 502 Coasting
stop.
stop.
Description of choice:
Description of choice:
The table below shows when the motor has stopped
The table below shows when the motor is running
and when the frequency converter has a start com-
clockwise and anti-clockwise when each of the fol-
mand when each of the following is selected: Digital
input [0], Serial port [1], Logic and [2] or Logic or [3].
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
lowing is selected: Digital input [0], Serial port [1], Description of choice:
Logic and [2] or Logic or [3]. The table below shows which Setup (parameter 004
Active Setup) is selected for each of the following:
Digital input [0] Digital input [0], Serial communication [1], Logic and
Dig. input Ser. port Function [2] or Logic or [3].
0 0 Clockwise
Digital input [0]
0 1 Clockwise
Setup msb Setup lsb Function
1 0 Anti-clockwise
0 0 Setup 1
1 1 Anti-clockwise
0 1 Setup 2
1 0 Setup 3
Serial port [1]
1 1 Setup 4
Programming
Dig. input Ser. port Function
0 0 Clockwise
Serial communication [1]
0 1 Anti-clockwise
Setup msb Setup lsb Function
1 0 Clockwise
0 0 Setup 1
1 1 Anti-clockwise
0 1 Setup 2
1 0 Setup 3
Logic and [2]
1 1 Setup 4
Dig. input Ser. port Function
0 0 Clockwise
Logic and [2]
0 1 Clockwise
Bus Bus Dig. Dig. Setup
1 0 Clockwise
Setup Setup Setup Setup no.
1 1 Anti-clockwise msb lsb msb lsb
0 0 0 0 1
Logic or [3]
0 0 0 1 1
Dig. input Ser. port Function
0 0 1 0 1
0 0 Clockwise
0 0 1 1 1
0 1 Anti-clockwise
0 1 0 0 1
1 0 Anti-clockwise
0 1 0 1 2
1 1 Anti-clockwise
0 1 1 0 1
0 1 1 1 2
1 0 0 0 1
507 Selection of Setup 1 0 0 1 1
(SETUP SELECT) 1 0 1 0 3
Value: 1 0 1 1 3
Digital input (DIGIT AL INPUT) [0] 1 1 0 0 1
Serial communication (SERIAL PORT) [1]
1 1 0 1 2
Logic and (LOGIC AND) [2]
✭Logic or (LOGIC OR) [3] 1 1 1 0 3
1 1 1 1 4
Function:
See function description of parameter 502 Coasting
stop.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 55
VLT® 2800 Series
Function:
In this parameter it is possible to preset the maxi-
mum time expected to elapse between receipt of two
consecutive telegrams. If this time is exceeded, the
serial communication is assumed to have stopped
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Programming
Stop ( STOP) [ 2]
frequency, be frozen at parameter 202 Output fre-
Jogging (JOGGING) [3]
[4] quency, high limit fMAX or stop and activate a cut out.
Max. speed (MAX SPEED)
Stop and trip (STOP AND TRIP)
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 57
VLT® 2800 Series
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Programming
(009–012). When you run with counter stop, this pa-
rameter enables you, either with or without reset, to
read the number of pulses registered by the device.
The highest frequency is 67.6 kHz, while the lowest
is 5 Hz. The counter is reset when counter stop is
restarted.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 59
VLT® 2800 Series
■ Technical functions
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Programming
ber of operating hours in connection with the last 10 Function:
trips. Resetting of parameter 601 Hours run to zero.
10 [1-10] log values are denoted. The lowest log
number [1] contains the latest/most recently saved Description of choice:
data value, and the highest log number [10] contains If Reset [1] is selected and you press the [OK] key,
the oldest data value. the adjustable frequency drive’s parameter 601 is re-
set to zero Hours run. This parameter cannot be
Description of choice:
selected via serial communication.
Read out as one value.
NOTE!
When the [OK]
key is activated the parameter is reset to zero.
617 Fault log: Value
([Link]: VALUE)
Value: 620 Operation Mode
[Index 1 - 10] Value: 0 - 9999 (OPERATION MODE)
Value:
Function: ✭Normal operation (NORMAL OPERA TION) [0]
In this parameter it is possible to see at which value Control card test (CONTROL CARD TEST) [2]
a trip occurred. The unit of the value depends on Initialize (INITIALIZE) [3]
which alarm is active in parameter 615 Fault log:
Function:
Fault code.
In addition to its normal function, this parameter can
Description of choice: be used to test the control card.
Read out as one value. There is also the opportunity to perform an initializa-
tion at the factory setting for all parameters in all
Setups, with the exception of parameters 500 Ad-
dress, 501 Baudrate, 600-605 Operating data and
618 Reset of kWh counter
615-617 Fault log.
(RESET KWH COUNT)
Value: Description of choice:
✭No reset (DO NOT RESET) [0] Normal function [0] is used for normal operation of
Reset (RESET COUNTER) [1] the motor.
Function: Control card test [2] is selected if you wish to check
Resetting parameter 602 kWh counter to zero. the control card’s analog/digital inputs, analog/digital
outputs, relay outputs and 10 V and 24 V voltages.
Description of choice:
Performed the control card test as follows
If Reset [1] is selected and you press the [OK] key,
27 - 29 - 33 - 46 are connected.
the adjustable frequency drive’s parameter 602 is re-
50 - 53 are connected.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 61
VLT® 2800 Series
42 - 60 are connected.
12 - relay terminal 01 is connected.
18 - relay terminal 02 is connected.
19 - relay terminal 03 is connected.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
621-642 Nameplate
Value:
Par. Description Display text
no Nameplate
621 Unit type (DRIVE TYPE)
624 Software version (SOFTWARE VERSION)
625 LCP identification no. (LCP VERSION)
626 Database identification no. (DATABASE VER.)
627 Power parts version (POWER UNIT DB ID)
628 Application option type (APP. OPTION)
630 Communication option type (COM. OPTION)
Programming
632 BMC software identification (BMC-SOFTWARE ID)
634 Unit identification for communication (UNIT ID)
635 Software parts no. (SW. PART NO.)
640 Software version (SOFTWARE VERSION)
641 BMC-software identification (BMC2 SW)
642 Power card identification (POWER ID)
Parameter 625 Nameplate: LCP ID number: Parameter 635 Nameplate: Software section no.:
The ID number of the unit’s LCP appears here. The software section number appears here.
Example: ID 1.42 2 kB Parameter 640 Nameplate: Software version:
Parameter 626 Nameplate: Database ID number: The unit’s present software version number appears
The ID number of the software’s database appears here. Example: 1.00
here. Parameter 641 Nameplate: BMC software identifica-
Example: ID 1.14. tion:
Parameter 627 Nameplate: Power section version: The ID number of the BMC software appears here.
The ID number of the unit’s power section appears Parameter 642 Nameplate: Power card identification:
here. The ID number of the unit’s power part appears
Example: ID 1.15. here. Example: 1.15
Parameter 628 Nameplate: Application option type:
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.28.A4.2G - VLT is a registered Danfoss trade mark 63
VLT® 2800 Series
■ Terminal cover
The drawing below gives the dimensions for the
NEMA 1 terminal covers.
Dimension ’a’ depends on the unit type.
Installation
■ Enclosures
In the USA and some other countries, a NEMA 1 ter-
minal cover enclosing terminal connectors is required
for remote mounting of the drive. All units rated IP 20
(no terminal cover) may need to be mounted within a
cabinet, panel, conduit box, or other protective en-
closure. IP 20 is not suitable for remote mounting.
■ Grounding
Comply with the following at installation:
Installation
Follow all local safety regulations.
• High frequency grounding: Keep grounding ca-
bles as short as possible.
■ Additional protection
ELCB relays or multiple protective grounding can be
used for additional protection. In the case of a
ground fault, a DC content may develop in the faulty
current. Never use an RCD (ELCB) relay, type A, as
it is not suitable for DC faulty currents. If ELCB re-
lays are used, comply with local regulations.
In addition, if ELCB relays are used, they must be:
■ EMC electrical installation - Ensure good electrical contact between the drive
NOTE! and the metal cabinet using the drive installation
Using unshielded/unarmored cable may screws.
not comply with some EMC/RFI requirements. - Use toothed discs and galvanically conductive in-
stallation plates.
Observe the following procedures to ensure proper - Use shielded/armored motor cables in the instal-
EMC electrical installation. lation cabinets.
- Use only shielded/armored motor cables and The illustration below shows proper EMC electrical
shielded/armored control cables. installation, with the drive installed in a cabinet and
- Connect the shield to ground at both ends. connected to a PLC.
- Use cable clamps rather than twisted shield ends
(pigtails), for installation to provide shielding at
high frequencies.
Installation
1. Correct earthing
Control cables and cables for serial communica-
tion must be attached with cable clamps at both
ends to ensure maximum possible electrical con-
tact.
2. Incorrect earthing
Do not use twisted screen ends that are plaited
together (pigtails), as these increase screen
impedance at higher frequencies.
3. Securing the ground potential between a PLC
and the adjustable frequency drive
If there is a different ground potential between the
drive and the PLC, electrical noise can be gener-
ated which could interfere with the whole system.
This problem can be solved by attaching a com-
pensation cable, which is placed beside the
control cable. Minimum cable diameter: 6 AWG.
4. In the event of a 50/60 Hz earth loop
If very long control cables are used, 50/60 Hz
ground loops can arise which can interfere with
the whole system. This problem is resolved by at-
taching one end of the screen to ground via a
100 nF condenser (short pin length).
■ Diagram
Installation
■ Electrical installation
Installation
Installation
To change the direction of motor rotation, switch any
■ Motor cables
two phases on the motor terminals.
See Technical data in this manual for correct dimen-
sioning of motor cable cross-section and length.
Always comply with national and local regulations on
■ Parallel connection of motors cable cross-section.
NOTE!
Using unshielded/unarmored cable may
not comply with some EMC/RFI requirements
■ Brake connection
NOTE! Voltage up to 850
Volt- VDC may occur in terminals 88 and 89.
ages up to 850 VDC occur on the terminals.
■ Load sharing
Load sharing enables the linkage of the DC interme-
diate circuits of a number of adjustable frequency
drives. This requires that the installation is extended
with extra fuses and AC coils (see drawing below).
For load sharing parameter 400 Brake function must
be set to Load sharing [5].
Contact Danfoss for further information.
Installation
No. Function
01-03 Relay outputs 01-03 can be used for
indicating status and alarms/warnings.
12 24 VDC voltage supply.
18-33 Digital inputs.
20, 55 Common frame for input
and output terminals. ■ Switches 1-4
The dip switch is only on the control card with
42 Analog output for displaying frequency,
Profibus DP communication.
reference, current or torque.
The switch position shown is the factory setting.
46 Digital output for displaying status,
warnings or alarms, as well as
frequency output.
50 +10 VDC supply The dip switch is only on the control card with
voltage for potentiometer or thermistor. Profibus DP communication. The switch position
53 Analog voltage input 0 - 10 V DC. shown is the factory setting. Switches 1 and 2 are
60 Analog current input 0/4 - 20 mA. used as cable termination for the RS-485 interface.
67 + 5 VDC supply voltage If the adjustable frequency drive is located as the
to Profibus. first or last (or only) unit in the bus system, switches
68, 69 RS-485, Serial communication. 1 and 2 must be ON. On the remaining adjustable
70 Frame for terminals 67, 68 and 69. frequency drives, switches 1 and 2 must be OFF.
Normally this terminal is not to be used. Switches 3 and 4 are not applied.
Installation
■ Connection examples
■ Start/stop
See Programming the adjustable frequency drive in
this manual for instructions on programming parame-
ters.
■ Pulse start/stop
Pulse start using terminal 18 and pulse stop using
terminal 19. In addition, the jog frequency is acti-
vated via terminal 29.
■ Speed up/down
Speed up/down using terminals 29/33.
■ Potentiometer reference
Voltage reference via a potentiometer.
Installation
Connection of a 2-wire transmitter as feedback to
terminal 60.
■ Warning words, extended status wordsand alarm Bit (Hex) Alarm words
words 000002 Triplock
Warning words, status words and alarm words ap-
000004 AMT tuning fail
pear in the display in Hex format. If there are several
000040 HPFP bus timeout
warnings, status words or alarms, a total of all will
be displayed. Warning words, status words and 000080 Standard bus timeout
alarm words can also be read out using the serial 000100 Curr. short circuit
bus in parameters 540, 541 and 538 respectively . 000200 Switch mode fault
000400 Earth fault
Bit (Hex) Warning words
000800 Overcurrent
000008 HPFB bus timeout
002000 Motor thermistor
000010 Standard bus timeout
004000 Motor overload
000040 Current limit
008000 Inverter overload
000080 Motor thermistor
010000 Undervolt
000100 Motor overload
020000 Overvolt
000200 Inverter overload
040000 Phase loss
000400 Undervolt
080000 Live zero error
000800 Overvolt
100000 Heat sink temperature too high
001000 Voltage warning low
2000000 Profibus communication fault
002000 Voltage warning high
8000000 Inrush fault
004000 Phase loss
10000000 Internal fault
010000 Live zero error
400000 Out of frequency range
800000 Profibus communication fault
40000000 Switch mode warning
80000000 Heat sink temperature high
Torque characteristics:
Starting torque (parameter 101 Torque characteristic = Constant torque) .................................. 160% in 1 min. *
Starting torque (parameter 101 Torque characteristics = Variable torque) ................................. 160% in 1 min.*
Starting torque (parameter 119 High starting torque) ............................................................. 180% for 0.5 sec.*
Overload torque (parameter 101 Torque characteristic = Constant torque) ............................................... 160%*
Overload torque (parameter 101 Torque characteristic = Variable torque) ................................................ 160%*
*Percentage relates to adjustable frequency drive’s nominal current.
Relay outputs:
Number of programmable relay outputs .............................................................................................................. 1
Terminal number, control card ......................................................................................... 1-3 (break), 1-2 (make)
Max. terminal load (AC) on 1-3, 1-2, control card ........................................................................ 240 V AC, 2 A
Min. terminal load on 1-3, 1-2, control card .................................................. 24 V DC 10 mA, 24 V AC 100 mA
The relay contact is separated from the rest of the circuit by strengthened isolation. See section entitled Gal-
vanic Isolation.
Control characteristics:
Frequency range .......................................................................................................... 0.2 - 132 Hz, 1 - 1000 Hz
Resolution of output frequency ...................................................................................... 0.013 Hz, 0.2 - 1000 Hz
Repeat accuracy of Precise start/stop (terminals 18, 19) ............................................................... ≤ ± 0.5 msec
System response time (terminals 18, 19, 27, 29, 33) ....................................................................... ≤ 26.6 msec
Speed control range (open loop) ............................................................................... 1:15 of synchronous speed
Surroundings:
Enclosure ...................................................................................................................................................... IP 20
Enclosure with options ............................................................................................................................. NEMA 1
Vibration test ................................................................................................................................................. 0.7 g
Max. relative humidity ................................................................................................ 5% - 85% during operation
Ambient temperature IP 20 ............................................................... Max. 45 C (24-hour average max. 40 C)
Ambient temperature NEMA 1 .......................................................... Max. 40 C (24-hour average max. 35 C)
Min. ambient temperature during full-scale operation ................................................................................... 0 C
Min. ambient temperature at reduced performance .................................................................................. - 10 C
Temperature during storage/transport .......................................................................................... -25 - +65/70 C
Max. altitude above sea level ................................................................................................................... 1000 m
EMC standards used, Emission .............................................................. EN 50081-1/2, EN 61800-3, EN 55011
EMC standards used, immunity ..... EN 50082-2, EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5,
EN 61000-4-6
Safeguards:
Acc. to international requirements Type 2803 2805 2807 2811 2815 2822 2840
Output current I INV. [A] 2.2 3.2 4.2 6.0 6.8 9.6 16
(3 x 200-240V) IMAX (60s) [A] 3.5 5.1 6.7 9.6 10.8 15.3 25.6
Output power (230 V) SINV. [KVA] 0.9 1.3 1.7 2.4 2.7 3.8 6.4
Typical shaft output PM,N [kW] 0.37 0.55 0.75 1.1 1.5 2.2 3.7
Typical shaft output PM,N [HP] 0.5 0.75 1.0 1.5 2.0 3.0 5.0
Max. cable cross [mm2/AWG] 1) 4/10 4/10 4/10 4/10 4/10 4/10 4/10
section, motor
Acc. to international re- Type 2805 2807 2811 2815 2822 2830 2840 2855 2875
quirements
Output current I INV. [A] 1.7 2.1 3.0 3.7 5.2 7.0 9.1 12 16
(3 x 380-480V) IMAX (60s) [A] 2.7 3.3 4.8 5.9 8.3 11.2 14.5 19.2 25.6
Output power SINV. [KVA] 1.1 1.7 2.0 2.6 3.6 4.8 6.3 8.3 11.1
(400 V)
Typical shaft out- PM,N [kW] 0.55 0.75 1.1 1.5 2.2 3.0 4.0 5.5 7.5
put
Typical shaft out- PM,N [HP] 0.75 1.0 1.5 2.0 3.0 4.0 5.0 7.5 10.0
put
Max. cable cross [mm 2/AWG] 1) 4/10 4/10 4/10 4/10 4/10 4/10 4/10 4/10 4/10
section, motor
Input current IL,N [A] 1.6 1.9 2.6 3.2 4.7 6.1 8.1 10.6 14.9
(3 x 380-480 V) IL,MAX(60s)[A] 2.6 3.0 4.2 5.1 7.5 9.8 13.0 17.0 23.8
Max. cable cross [mm2/AWG] 1) 4/10 4/10 4/10 4/10 4/10 4/10 4/10 4/10 4/10
section, power
Max. pre-fuses [A]/UL 2) [A] 20/20 20/20 20/20 20/20 20/20 20/20 20/20 25/25 25/25
Efficiency3) [%] 96
Power loss at [W] 29 40 59 80 117 160 213 293 400
max. load
Weight [kg] 2.1 2.1 2.1 2.1 3.7 3.7 3.7 6.0 6.0
Enclosure type IP 20 / NEMA 1 (optional)
■ Available literature
■ Factory Settings
B
Baudrate ..................................................................... 52 H
Brake connection ..........................................................76 High voltage warning.....................................................67
Brake cut in frequency ...................................................23
Brake cut out value ....................................................... 23
Brake function .............................................................. 43
I
Initialize ...................................................................... 61
Brake Voltage Reduce ................................................... 51
Bus jog ....................................................................... 56
Bus time interval...........................................................56
J
Jog frequency .............................................................. 29
Catch up ..................................................................... 30
Constant torque............................................................16
L
Control of mechanical brake ........................................... 76
Language ..................................................................... 8
Control terminals .......................................................... 77
LCP 2 plug .................................................................. 78
Counter value .............................................................. 41
Literature .................................................................... 97
Current limit .................................................................30
Load compensation .......................................................22
Current, minimum value ................................................. 24
Load sharing................................................................76
Local reference .............................................................. 8
Logic control wires ........................................................ 77
D
DC brake time ..............................................................20
DC brake voltage ..........................................................22
M
DC hold voltage ........................................................... 23
Manual initialization ........................................................ 5
Diagram ...................................................................... 71
Mechanical dimensions ..................................................64
Digital inputs ................................................................34
Mechanical installation ...................................................66
Digital output ............................................................... 40
Menu mode ................................................................... 6
Direction of motor rotation .............................................. 75
Motor cables ................................................................ 75
Display ......................................................................... 5
Motor connection .......................................................... 74
Display mode.................................................................6
Motor current ............................................................... 17
Motor frequency ........................................................... 17
Motor power ................................................................ 17
E
Motor voltage ............................................................... 17
Electrical installation, logic controlwires ............................ 77
ETR - Electronic ThermalRelay ....................................... 21
Extreme environments ................................................... 88
O
Output frequency .......................................................... 26
S
Slip compensation ........................................................ 23
Slow down...................................................................30
Special motor mode ...................................................... 16
Speed comp delay ........................................................ 41
Speed PID .................................................................. 45
Speed regulation, closed loop ......................................... 16
Speed regulation, open loop ........................................... 16
Spread reactance ......................................................... 24
Start ...........................................................................50
Start delay...................................................................19
Start frequency ............................................................ 21
Start function ............................................................... 19
Start torque ................................................................. 19
Start voltage ................................................................ 22
Stator reactance ........................................................... 18
Stator resistance .......................................................... 18