Nanjing Qiming Machinery Co.

;Ltd
Redefining Wear Parts

Qiming Casting designs and distributes world-leading, high-quality wear

parts for the aggregates, mining, cement,metal recycling,quarrying, and
coal industries.

Address:2th,Taixi Road, Pukou Area, Nanjing City, China Email: [email protected]

Website:https://www.qimingcasting.com/
 About Qiming
World-leading & high-quality wear parts .

For over 20 years, Qiming Casting’s mission has remained the same: To respond to industrial wear
part challenges and deliver innovative wear parts with outstanding wear life.
Extreme temperatures, high-impact work, and tough materials wreak havoc on wear parts. The
frequent replacement and maintenance of these parts waste huge amounts of time and money.
Qiming Casting helps cut down on costs and makes maintenance staff’s job easy by providing wear
parts that can withstand even the most abrasive conditions and materials.
 Crusher Wear Parts
01 For Mining Quarrying and cement

Maximize Your Crushing Efficiency

Our crusher wear parts are designed to deliver superior performance and longevity,
ensuring your crushing equipment operates at its maximum potential. With a wide
selection of premium-quality wear parts for various types of crushers, you can count
on us to provide the right parts for your needs. Our expert team of engineers and
technicians uses advanced manufacturing processes and cutting-edge technology to
produce wear parts that are durable, reliable, and cost-effective
Crusher Jaw Plates
Qiming Casting manufactures ISO9001 certified, fully guaranteed and warranted parts to suit
an extensive range of jaw crusher crusher brands.

Crusher jaw plates are the component of a jaw crusher that is used Spare Parts
to crush and grind rocks and other heavy materials. They are
located at the two sides of the crushing chamber, and work in a Qiming Casting had cooperation with some foundry to supply a
reciprocating motion to crush and grind the material being
processed. wide selection of high quality jaw crusher spare parts including
toggle beams, groove blocks, wedge blocks, toggle seats, toggle
The jaw plates are made of high-quality, wear-resistant steel or grooves, toggle pins, and pitmans together with all the ancillary
other durable materials, and are designed with teeth or ridges to components.
grip and crush the material. They are mounted onto the main shaft
or pitman of the jaw crusher and are used in a reciprocal motion to
crush and grind the material.

Our customers have proven that the right jaw plate design can make a
dramatic difference, depending on the application. We have many
case histories in which wear life increases of 50% are common, and
some in which wear life increased up to 300%.
.
Available in our M14, M18, and M21 material grades we have a cost-
effective solution to your specific requirements.

Cheek Plates
Not only Qiming Casting supplies high quality manganese cheek
plates, but also Qiming Casting’s tungsten carbide impregnated
Cheek Plates provide the solution to wear problems
encountered with jaw-type crushers. In many crushing
applications, factory-style manganese cheek plates do not get
sufficient impact to "work harden". Qiming Casting cheek plates
are impregnated to a minimum depth of .25" with tungsten
carbide particles, providing a wear surface of 90 Rockwell A at
the time of installation.
Cone and Gyratory Crusher Liners
Qiming Casting manufactures ISO9001 certified, fully guaranteed and warranted parts to suit
an extensive range of cone crusher crusher brands

Cone crusher liners mainly wear parts in the cone crusher, which are Spare Parts
included cone crusher mantle and cone crusher concave. Cone
crusher mantle, which covers the cone head of the crusher to Qiming Casting had cooperation with some foundry to supply a
protect it from wear. It is the inner sacrificial wear liner that sits on
the cone head. Cone crusher concave, which sits in the upper frame wide selection of high quality cone crusher replacement spare
of the crusher to protect it from wear. It is the outer sacrificial wear parts in the China including bronze bushes, sockets, head nuts,
liner that sits inside the upper frame. gears, pinions, filler pieces, torch rings.

The metallurgy for Qiming Casting® premium mining range

manganese liners has been developed in partnership with our
foundry partner who is renowned to be the world’s leading
manufacturer of crusher liners.

Qiming Casting® premium manganese steel that has been developed

from the original Hadfield’s manganese steel specification, our
variation can provide unequaled toughness with excellent resistance
to abrasion, which improves as the steelwork hardens in operation.

Available in our M14, M18, and M21 material grades we have a cost-
effective solution to your specific requirements.

Gyratory Crusher Liners

Qiming Casting is a professional manufacturer of high
manganese steel, alloy steel, and high chrome steel in China. We
supply various types and brands of high-quality high manganese
steel gyratory crusher liners to mines, quarries, and cement
plants all over the world.
At the same time, in order to help customers solve the problem
that ordinary high manganese steel is not wear-resistant,
Qiming’s engineers have developed TIC inserts mantle, which
has more than double the service life of ordinary high
manganese steel liners, more effective in crushing some hard
stones.
Crusher Blow Bars
Qiming Casting manufactures ISO9001 certified, fully guaranteed and warranted parts to suit
an extensive range of impact crusher crusher brands

The crusher blow bars are one of the important parts of the impact Special Patterns
crusher, which is mounted on the rotor and generally works in
groups of 3 or 4 pieces. When the machine is in operation, the rotor Unlike other manufacturers, Qiming Casting uses special patterns
rotates at high speed under the driving of the electric motor, and to produce blow bars of various materials. Under this pattern,
the material enters the impact zone of the crusher blow bar and is our blow bars have a better surface quality and wear abrasive.
crushed with the crusher blow bar on the rotor. The material is
routed to the required size and discharged from the discharge port.
The crusher blow bars should be adjusted or replaced in time to
avoid damage to the fasteners and other components when worn
to a certain extent.
Because of the material’s direct contact and crushing, the crusher
blow bars are made of high-strength wear-resistant material. The
primary materials currently popular on the market are:
Ø Chrome steel
Ø Manganese steel
Ø Martensitic steel
Ø Martensitic + Ceramic
Ø Chrome + Ceramic

Qiming Casting is a Chinese factory specializing in the production of

crusher blow bars in various materials. Our engineers will use the
most suitable material to produce the crusher blow bar according to
the actual working conditions provided by the customer.

Special Cooling System

Qiming Casting has designed a unique blow bars cooling system.
This system can be air-cooled or mist-cooled. The blow bar is
placed on an optional platform, surrounded by eight upper and
lower blowers and spray machines, so that all areas of the blow
bar can be cooled and the hardness of all areas of the blow bar is
the same.
 Shredder Wear Parts
02 For Metal Recycling

We know that no two shredding operations are

alike.
That’s why our product engineers work with customers to achieve their unique
production goals. If you need increased throughput, we can provide the
components to do the job. Looking for greater density? We can match hammers and
grates to meet your specs. We’ve worked with leading shredder operators for
decades to improve the wear life of all shredder components, through improved
design, metallurgy and quality assurance.
Shredder Hammers
Qiming Casting manufactures ISO9001 certified, fully guaranteed and warranted shredder
hammers to suit an extensive range of scrap metal shredding brands

Shredder hammers play a very important role in a metal scrap Special Patterns
shredder. Hammers impart the enormous kinetic energy of a
shredder’s spinning rotor onto the metal being shredded. The Unlike other manufacturers, Qiming Casting uses special patterns
shredder hammers basically have four styles that is belt-shaped to produce hammers of various materials. Under this pattern,
hammer, standard hammer, light iron hammer and weight efficient our hammers have a better surface quality and wear abrasive.
hammer. Qiming Casting provides all of them, and the most-
frequently replaced wear part is the bell-shaped hammer.

Based on different working conditions, Qiming Casting supplies

different materials hammers for them. The popular material include:

Ø Alloy Steel
Ø Manganese steel
Ø 30CrNiMo

All Qiming Casting shredder hammers are backed by the

ISO9001:2015 quality control system and are shipped only after
meeting our rigorous quality standards. We are committed to
meeting your replacement parts needs in a professional and efficient
manner. Our Customer Support Department is ready to help you with
a quote, check inventory, or answer a technical question. Talk to your
Qiming Casting professional today about your specific needs!

DHT Shredder Hammers

A proprietary chemistry and heat treatment optimize material
properties in Qiming Casting’s differentially heat treated (DHT)
hammers. The working end approaches 600 BHN for excellent
abrasion resistance while the softer pin-eye area lowers pin wear
and increases reliability. Qiming Casting DHT hammers are an
ideal option for applications where manganese hammers don’t
adequately work harden.
For details reports and other details, please check the DHT
shredder hammers page.
Other Shredder Wear Parts
Qiming Casting manufactures other wear parts for metal recycling shredders, such as anvils,
grates, caps and others.

Breaker Bars / Anvils

Pin Protectors
Pin protectors protect the long pins that secure the hammers in Breaker bars provide internal reinforcement against the impact
place. Not only they shield hammer pins, they reduce wear and tear force of hammers on metal being shredded. Anvils provide an
on rotor disks. Pin Protectors also add vital mass to the rotor to internal surface where feedstock material is introduced into the
preserve kinetic energy input by the motor. shredder and initially impacted by the hammers.

Bottom Grates
The bottom grate ensures that shredded metal does not leave the
shredding zone until shredded metal pieces are reduced to the
desired size. The bottom grate sustains substantial abrasion and
impacts from the rapidly moving metal inside the metal shredder.
Bottom grates are often replaced at the same time as anvils and
breaker bars.

Liners
Liners which include side liners and main liners internally protect
the shredder from damage by the metal being shredded. Liners
sustain substantial abrasion and impacts from the rapidly moving
metal inside the metal shredder.

Caps (rotor and end discs)

Rotor and end disc caps protect the rotor from damage by the
metal being shredded. Depending on shredder size, caps can
weight hundreds of pounds. Caps are replaced after about 10-15
hammer replacements, or about every 2-3 weeks of operations.

Reject Doors
Reject doors allow removal of unshreddable material and sustain
substantial abrasion and impacts from metal being shredded.

Front Walls
Front walls sustain substantial abrasion and impacts from metal
being shredded.
 Mill Liners
03 For SAG mill & AG mill

Dependable mill liners to boost your operation’s

productivity.
Mill Liner systems fill a basic role: to protect your mills from the intense wear and
tear that comes from grinding down hard, raw materials. But even if they all do the
same job, not all mill liners are created equal. From the abrasion resistance of
rubber to the impact resistance of steel, different material parts offer different
advantages.
Mill Liners
Qiming Casting manufactures manganese steel and chrome-moly alloy steel mill liners for
SAG, AG, and ball mill.

Liner Types
According to the different grinding media and grinding materials,
the mill can be divided into: ball mill, rod mill, AG mill, SAG mill, Ø Head Linings
vertical mill and so on. When working, the motor rotates the Ø Shell Linings
cylinder through the transmission gear, sprocket or belt, and the Ø Discharge Parts
centrifugal force generated will bring the grinding media and Ø Trunnion Linings
materials to a certain height and then fall, which will produce heavy Ø Lifting bars
blows and grinding effects on the materials.

Due to the continuous friction and impact of materials and grinding

media, the quality of the grinding mill liners directly determines the
service life of the grinding mill and the quality of the products.
Qiming Casting mainly provides wear parts for ball mills and AG
mills/ SAG mills. We provide rubber, alloy and steel-rubber
compound grinding mill parts to optimize the work efficiency and
grinding effect.

Material Selection

• L2B
• L2C
• Manganese Steel

OEM Design Material

Our engineers design different material for different ball

mills and working conditions.

Such as, we design Bi-metal shell liners for our Australia

customer, which working life can be improve 60% than
normal chrome-moly liners.

If you have any inquiry, contact us freely!

 TIC Inserts Wear Part
04 For Crusher Plants

Pronglong Crusher Wear Parts Span life

In order to solve traditional manganese crusher wear parts do not have a good
working life in crushing hard material problem, Qiming Casting’s engineers have
developed a new crusher liner series, TIC Inlay Wear Parts, with the goal of
extending the lifetime of these tools. Featuring a special alloy, the high-quality TIC
inlay wear parts from the Qiming Casting ensure substantially enhanced economic
efficiency and can be used in all types of crusher series.
TIC Inserts Jaw Plates
Qiming Casting manufactures and designs TIC inserts jaw plates for customers to prolong
jaw plates span life.

How it prolong span life?

When the stone enters the jaw crusher, titanium carbide rods are
hit first. Due to the high hardness of titanium carbide rods, titanium
carbide rods wear very slowly. On the other hand, the small broken
stone touches the gap of two rods. Crushed small stones have low TIC Inserts Jaw Plates Design
impact, but can also harden areas of high manganese steel matrix.
When the rods worn out, the manganese steel matrix had hardened.
This is the reason why TIC inserts jaw plates span life more than
manganese jaw plates.

Why choose this design?

We have some customers who use jaw crushers to crush very hard
stones. Even with the best Mn22 jaw plates, the liners have a short
lifespan. Our customer told us his manganese PEW760 jaw plates
just work around 165 hours.

After analyzing the customer’s crusher working condition and wear

of the old liners, our engineers designed TIC inserts liners for him.

Case Study : Philippines customer, PEW760 jaw crusher

Before: Normally, the Mn18Cr2 crusher jaw plates work 160

hours

After Switching to Qiming Casting TiC: Our TIC inerts jaw

plates span a life of 412 hours. 2.575 times than normal
manganese jaw plates!
TIC Inserts Cone Liners & Gyratory Mantles
Qiming Casting manufactures and designs TIC inserts cone crusher liners & gyratory mantles
for customers to prolong cone liners span life.

How it prolong span life?

When the stone enters the cone crusher, titanium carbide rods are
hit first. Due to the high hardness of titanium carbide rods, titanium
carbide rods wear very slowly. On the other hand, the small broken
stone touches the gap of two rods. Crushed small stones have low TIC Inserts Cone Liners Design
impact, but can also harden areas of high manganese steel matrix.
When the rods worn out, the manganese steel matrix had hardened.
This is the reason why TIC inserts cone liners span life more than
manganese steel cone liners.

Why choose this design?

We have some customers in Australia and Peru, who use cone

crushers to crush very hard stones. Even with the best Mn22 cone
liners, the liners have a short lifespan. Our Australia customer told
us that a set of Mn22 cone crusher liners just can work 7 days.

After analyzing the customer’s crusher working condition and wear

of the old liners, our engineers designed TIC inserts liners for him.

Case Study : Australia customer, MVP450 cone crusher

Before: Competitor’s manganese cone liners work 7 days

After Switching to Qiming Casting TiC: Our TIC inserts

MVP450 mantle and concave work 20 days. Around 3 times
span life !
TIC Inserts Blow Bars
Qiming Casting manufactures and designs TIC inserts blow bars for customers to prolong
crusher blow bars span life.

How it prolong span life?

When the stone enters the impact crusher, titanium carbide rods
are hit first. Due to the high hardness of titanium carbide rods,
titanium carbide rods wear very slowly. On the other hand, the
small broken stone touches the gap of two rods. Crushed small TIC Inserts Blow Bars Design
stones have low impact, but can also harden areas of high
manganese steel matrix. When the rods worn out, the manganese
steel matrix had hardened. This is the reason why TIC inserts blow
bars span life more than manganese steel cone liners.

Why choose this design?

In some working conditions, such as the input size is very big or use
impact crusher as the primary plant to crush the stone or crush
some materials which have iron steel, the safty blow bars are
manganese blow bars. However, manganese blow bars can not get
a good span life. So we design the TIC inserts blow bars to prolong
its span life.

Case Study : Colombia customer

Before: Cemex’s limestone operation in Cúcuta, Colombia

was having trouble with the blow bars in the Laron crusher
in 2017. Fabricated with 14 percent manganese, the blow
bars were only lasting two months at a time.

After Switching to Qiming Casting TiC: After the Qiming

Casting-fabricated blow bar was installed in the crusher, it
lasted an impressive seven months before needing to be
replaced a whole 3.5 times longer than the previous blow
bar.
TIC Inserts Blow Bars
Qiming Casting manufactures and designs TIC inserts blow bars for customers to prolong
crusher blow bars span life.

Product Details

TIC inserts crusher hammer is a type of crusher hammer that has

been enhanced with titanium carbide (TiC) inserts. Crusher
hammers are used in hammer mills and crusher machines to break
down rocks, ores, and other hard materials into smaller pieces. TIC Inserts Hammers Design
They are an important component of crushing equipment and play
a critical role in the crushing process.

Titanium carbide inserts are used in TIC inserts crusher hammers to

improve their wear resistance and durability. TiC is a hard and wear-
resistant material that can withstand high levels of impact and
abrasion, making it ideal for use in high-wear applications such as
crushing equipment. The TiC inserts are welded onto the surface of
the hammer to increase its hardness and toughness, reducing the
need for frequent replacements and maintenance.

Case Study : Cement Customer

Before: Cemex’s limestone operation in USA, the

manganese hammers can work 11.5 month.

After Switching to Qiming Casting TiC: After the Qiming

Casting-fabricated hammers was installed in the crusher,
The new hammers were removed after 2.5 campaigns,
exceeding expectations by 6 months.
 Metal Matrix Composite
05 For Quarrying, Mining, Cement

Pronglong Service and Reduce Downtime

We pride our strong technical support & manufacturing ability on being able to
provide a comprehensive support to our customer from wear problem analysis,
consulting, drawing, designing, manufacturing to after sales and innovation.

As one of few foundries are capable of manufacturing reliable MMC wear castings
especially impact crusher wear parts with ceramic inserts in the world, Qiming
Casting is making the products in highest quality standards. Every piece of products
will be strictly inspected before handing over to our customers.
Blow bars, impact plate, side liner and rotor protection liner are the major wear parts that be
frequently replaced on impact crusher and these account for a big part of the operation cost.

Extending the wear life of blow bars, impact plates, side and rotor liners can reduce the downtime of
crusher, save the expensive labor cost for maintenance and consequently save the crushing cost on
per ton.

As a wear parts manufacturer, Sunwill is applying the advanced MMC (Ceramic Embedded) and
Bimetallic technology on the crusher parts to improve their wear performance. This has been
proven to be the most efficient solution to reduce the downtime of crusher so as to relieve
customers from the burden of operation cost.

Ceramic Embedded & Bimetallic Technology

Reduce the downtime of impact crushers

MMC Ceramic Embedded

A casting technology that embeds the ceramic grits into
the casting at molten state.
The embedded ceramics largely enhance the ability of
wear resistance of casting.
MMC technology is used to make the blow bars and
impact plates last much longer

Bimetallic
A wear technology that combines two different types of
metals (always chrome backed with mild steel) by brazing. It
combines the good wear performance of chrome white iron
and the good impact resistance of mild steel.
Bimetallic is used to make the side plates and chocky bars with
longer life for Impact crushers.
 BLOW BARS

Select the Right Material for Right Application

No one material suits all crushing applications. Using the right material for blow bars is so important to
efficiently and safely run the impact crusher.
Sunwill offers a wide range of material options for blow bars to suit the applications from low wear to
extreme abrasion.

• Manganese steel
• Manganese steel with TIC inserts
• Martensitic steel
• Martensitic steel or with Ceramics
• Chrome white iron
• Chrome white iron or with Ceramics

Customized Wear Solution For Blow Bars

Qiming Casting is able to provide the customized

solution for blow bars catering to specific application
and wear conditions on sites.
Please just simply advise the application details, our
engineers will come back to you with the best proposal.
 BLOW BAR SELECTION

Code Material Basis Hardness Wear Resistance Applications

Large feed size low-abrasiveness stones

S200 Manganese steel 200-250HB Relatively low
e.g. limestones.

Up to 100% Same as above

S200T Manganese+Tic 200-250HB
increased on S200 but where longer wear life required.

Medium feed size of low to medium abrasiveness,

such as Limestones, Asphalt, Concretes, Building
S550 Martensitic Steel 500-550HB Medium
rubbleswith steel rebars or a small quantity of
unbreakable objects.

Martensitic Steel Up to 100% Same as above

S550C +Ceramic 500-550HB
increased on S550 but where longer wear life required.

Small feed size of medium to high abrasiveness

but low strength, such as Limestones, Asphalt,
C650 High Chrome 600-650HB High
Concretes, Building rubbles without steel rebars
or unbreakable objects.

High Chrome Up to 100% Same as above

C650C +Ceramic 600-650HB
increased on C650 but where longer wear life required.

High Chrome 150% Small feed size of high abrasiveness and high
C650X +Ceramic 600-650HB strength materials, such as gravels, granites
increased on C650
without unbreakable objects

Qiming Casting supply blow bars to suit following and more brands:

• Metso • Rubblemaster • KPI-JCI • Portafill

• Terex • Hazemag • Sandvik • Lippmann
• Powerscreen • Tesab • Hartl • Rockster
• Finlay • McCloskey • Striker • Mesda
• Evoquip • Eagle • Keestrack • Kreat

* All brands mentioned above are for reference purpose only.

SIDE LINERS & IMPACT PLATES
Bimetallic (Chromium Brazed Steel) Liner

An innovative solution of wear liner.

Wear life is 300% to 400% as long as the alloy steel liners.

Easier assembly with bolts pre-welded on.

Mild Steel Backup

A whole piece of High Chrome plate

Hardness: HB700+

Parts Code Material Hardness Applications

High abrasiveness applications,

R50 Bimetallic >700HB Particularly at the rotor areas where
SIDE LINER the most abrasion happens.

Manganese
S200 200-250HB Large feed size low abrasiveness stones
steel

S550 Martensitic steel 500-550HB Large to medium feed size low abrasiveness

Martensitic
IMPACT PLATE S550C +Ceramic 500-550HB Small to medium feed size high abrasiveness

Small feed size high abrasiveness

C650 High chrome 600-650HB
without unbreakable objects
 ROTOR PROTECTION LINER

Bimetallic (Chromium Brazed Steel) Chocky Bars

Manufacture in different dimensions

cater to specific rotor size

300%-400% Wear Life Increased

compared to classical hardfacing solution

Easier and faster to be welded on

WEDGE & ACCESSORIES

Qiming Casting is able to provide the customized wedges and other accessories for impact crushers.
 Ceramic grinding rollers are made of wear-resistant industrial
ceramic particles (inlay) and high-chromium cast iron (matrix). It's a
new type of composite wear-resistant grinding roller produced
through one-go pouring & casting technology.

Ceramic grinding rollers are considered as the best

wear-resistant solutions for vertical mills, and now
are widely used in cement, metallurgy, electric power,
construction, mining and other industries.

Matrix: High Chrome Cast Iron

Thickness of Embedded Ceramic：40mm-
60mm

Advantages Over
Traditional Grinding Roller

Higher
Production Yield
Longer Lower
Energy
Service Life
Consumption
 C Longer Service Life
The service life of the grinding roller depends on the wear condition of its roller surface. The higher the
hardness of its surface, the greater its wear performance, hence a longer service life. It all depends on
what material to choose.

The material of traditional grinding roller is usually high chromium cast iron or hardfacing. Due to the
characteristics of the material, the hardness is generally around HBW 650. Ceramic grinding rollers are
embedded with high-hardness, industrial wear-resistant ceramics in the wear area of traditional high-
chromium cast iron rollers. Its hardness can reach HV 2100, increasing the wear performance in the wear
areas and significantly extending the service life of the grinding roller.

Material High Chrome Hardfacing Ceramic

Hardness HBW 650 HBW 650 HV 2100

Ceramic grinding roller helps reduce:

Downtime Cost Disassembly Cost Labor Cost Consumable Cost Spare Cost

Higher Production Yield

The surface of traditional grinding roller is getting smoother after frequent grinding between the roller
and the grinding material. Its friction coefficient, grabbing ability and its yield pervertical roller mill will
then all be noticeably reduced.

See what ceramic grinding roller will bring to you. Specially designed honeycomb structure that
significantly increases the bite force and grinding efficiency of the grinding material, increasing the
yield of the mill (per unit) by 5-10%.

Honeycomb Structure - Demo Overall Structure - Demo

 Lower Energy Consumption in Operation

The specially designed honeycomb structure enables the grinding curve of the grinding roller and
lining plate to maintain a sufficient grinding area, reducing the mills power consumption by about 7%.

Comparison of Energy Consumption

Between Ceramic Grinding Rollers and Traditional Grinding Rollers

Ceramic Composite High Chrome

12.0
11.0
10.0
9.0
8.0
7.0
6.0
Consumption
Power ( kW ~

5.0
0 500
100015002000250030003500400045005000550060006500700075008000
Working Hours
（ h ou rs）

Ceramic Grinding Rollers VS Hardfacing Grinding Rollers

Cost Comparison

Hardfacing Maintenance Yield Power Consumption

Cost Inspection Cost Increases by Decreases By

1 set of ≈ 3X + 3X + 5% 7%
Ceramic Hardfacing
Grinding Roller Grinding Roller
I Case Study

Customer Name：Hefei Zhongya Equipment Factory

Customer Tag：Vertical Mill State-Owned Equipment Factory
Production Materials：Grinding Coal
Production Challenge：Yield must be stable
Working Hours：Approx. 24,000 hours
Service Life：3.3 Times Over Hardfacing Grinding Rollers

Customer Name：Gansu Jinchuan Group

Customer Tag：Ranked No. 4 of nickel and cobalt in the world
Production Materials：Quartz Sand
Ore Hardness：Mohs Hardness 7.0
Grinding Roller Yield：12,572 Tons
Service Life：3.3 Times Over Hardfacing Grinding Rollers

Customer Name：Jiangxi Ganfeng Lithium Industry

Customer Tag：Ranked No.1 in the Lithium Industry in China
Production Materials：Lithium Ore
Ore Hardness：Mohs Hardness 6.5~8.0
Grinding Roller Yield：Approx. 81,360 tons
Service Life：2.0-3.0 Times Over Hardfacing Grinding Rollers

Customer Name：China Jushi Group

Customer Tag：Ranked No.1 in the Fiberglass Industry in China
Production Materials：Pyrophyllite, White Foam Stone
Working Condition：Pressure 13-16Mpa
Grinding Roller Yield：45,317 tons
Service Life：4.1 Times Over Hardfacing Grinding Rollers
 Special Products
-DHT Hammers

Alloy Hammers-DHT Hammers

The hammers used in shredder lines represent a key factor in plant efficiency. With the development of the market for recycling and
shredding of scrap metal, the scrap has evolved, and it is getting lighter as cars and other products have much more plastics and
other softer materials, which prevents proper work hardening of manganese. The traditional high manganese steel hammers are
becoming increasingly unsuitable for the market.
Qiming Casting has developed a new hammer series, Dual Hardness Alloy Steel Hammer, with the goal of extending the lifetime of
these tools. Featuring a special alloy, the high-quality cast-steel hammers from the Qiming Casting ensure substantially enhanced
economic efficiency and can be used in all types of shredder series.
The special alloy is harder on key areas and helps to keep the original shape of the hammer for longer. With the correct hammer
profile for your rotor, the shredder will feed better since it grabs the material and pulls it in, resulting in a higher production rate over
a longer period of the life of the hammer (it keeps the sweet spot longer). This alloy has a higher yield point than manganese (it
deforms less); consequently, you can push its geometry and use a thicker hammer that will not jam in your rotor. This gives you a
more powerful striking force and improves material breakage and non-ferrous recovery.

Ø Double hardness. Hammer handle hardness

is around 400HB; Hammer working surface
hardness is around 52 HRC to 60 HRC.
Ø Many-time heat treatment
Ø Maximum crushing capacity: 12000 tons

TIC Insert Cone Liners

Based on the customer’s feedback on the wear and tear of the
liner, Qiming Casting engineer’s inlaid titanium carbide rods
Case
into Study
the most :severely
USA Customer, Alpha
worn working Shredding
surface. When Group,
the stoneInc
enters the crushing chamber, the protruding titanium carbide
Before:
rods Alpha
are the firstShredding
to come into Group,
contactInc Is one
with of theDue
the stone. biggest
to
used
the car recycling
ultra-hardness of manufacturer in USA.
the titanium carbide rods,They use Danieli
the titanium
shredder
carbide rodshammers
wear veryto crush.
slowly. On the other hand, the working
surface of the high manganese steel, which is the substrate,
After Switching to Qiming Casting DHT hammers: After
slowly contacts the stone and by the time the protruding part
change to Qiming DHT hammers, the shredder hammers
of the titanium carbide rod has worn away, the working
span life improve 10% and cost down 15%.
surface of the high manganese steel has hardened.

1.5-2 times !!!

4
06 Reciprocity &
Mutual Benefits

About Us
Qiming Casting produces wear parts in standard materials according to
the actual needs of our customers. For example, high manganese
crusher jaw plates, cone crusher liners, and side plates for stone
crushers; High chrome steel rollers for vertical mills; Cr-mo alloy steel
liners for ball mills.
Qiming Casting strives to assist clients in lowering costs, increasing parts
availability, reducing downtime, and providing even better after-sales
services by drawing on the experience, knowledge, and financial
stability of our very successful business. Qiming Casting is able to
produce and deliver suitable quality crusher replacements and worn
parts at extremely low costs for all major mobile crushing and screening
equipment thanks to the hiring of highly experienced people. Our
success in the quarry and mining industries has been attributed to our
emphasis on excellent craftsmanship, cost-effectiveness, and customer
happiness, as well as our goal to consistently give our clients the finest
goods.

Phone：+86 15251744209
Website：https://www.qimingcasting.com/
Email：[email protected]

Address：2th, Taixi Road, Pukou Area,Nanjing City ,Jiangsu

Province,China