Product Checking Systems

- Technofour Electronics Pvt. Ltd.

The Beginning

Sales
Turnover: 100
Crores

TECHNOFOUR Group was established in 1972 by

four Technocrats from the prestigious <Indian
Institute of Technology= (IIT) Mumbai.
The Company was formed with an objective to
design, develop and manufacture <Import
Substitute Products= in India.

U.S. Godbole S.K. Kudekar P.V. Dhole R.G. Kulkarni

(Late) Manpower
employed: 300
NDT: Non Destructive
1972 1982 2015 Testing
Established Established Technofour Established
Technofour. Electronics Pvt. Ltd. Technofour
PCS: Product
NDT Div. Electronics
PCS Div. Checking Systems
Defence Pvt. Ltd.
Defence Div.
 Technofour Group - Location

Group Head Office

NDT House, 45 Ambedkar Road,
Pune – 411 001. INDIA.
Tel.: +91 20 2605 8064.
Email: [email protected]
www.technofour.com

Technofour Electronics Pvt. Ltd.

(Factory.)
Gat No. 5, 243, Kasurdi, Khed Shivapur –
Saswad Link Road, Tal. Bhor, Pune – 412
205. INDIA.
Tel.: +91 20 2605 8064.
Email: [email protected] www.teplindia.com
Technofour Electronics Pvt. Ltd. India

TECHNOFOUR ELECTRONICS PVT. LTD. Kasurdi, Khed Shivapur-Saswad Road, Post: Khed Shivapur, Tal. Bhor, Pune 412 205. INDIA
Product Range

Metal Detectors Metal Detectors Combination of Product Handling

Dynamic Metal Detector &
for pharma for packed Checkweighers Dedusters Systems
Applications products Checkweigher

leading manufacturer and exporter of Metal Detection Systems and Checkweigher Systems in India.

With over 15,000 Metal Detection Systems and 4,500 Checkweigher Systems installed and operating successfully in
various Pharmaceutical, Food, Soap, FMCG and Chemical Industries in India and around the globe
Product Development Milestones –PCS division

Metal Detector for Soap Gravity Feed Metal Digital Metal Detector Revolving Checkweigher
Industry / HUL Detector for small bottles
1982 1990 2000 2008
A
N
A 1985 2000 2004 2008
L Pharma Metal Detector / Dynamic Checkweigher Tablet Deduster Pin Hole
O Conveyorized Detector
G

V
E
R 360 Bottle Handling
System Sachet Separator Next-Gen Metal Detector
S
I 2016 2017 2018 2019
O
N
2012 2016 2017 OPC-UA server
IIoT (Industry 4.0)
Carton Handling System Carton Handling System Next-Gen Checkweigher Compliance Gx series
for Print & Inspection with Tamper Evidence
Metal Detection Systems
M E TA L D E T E C T O R S

Gravity Feed Conveyorized Combo – Metal

Metal Detector Metal Detector Detector +
Deduster
Used to detect Used to detect
metal metal Used in Pharma
contamination in contamination in Industry for tablets
powders / granules packaged products
/ spices

Metal Detector Pharma Metal Detector

Metal Detector is an equipment to identify foreign object contamination
prevalent in food, pharmaceutical and cosmetic industry. Metal detectors
Used in Pharmaceutical Industry
are traditionally used as a first line of defence in detecting ferrous, non- for detection of metal
ferrous and stainless steel contamination in packaged food products, contamination in tablets and
tablets, capsules, soaps, detergents, powdered products, spices, granules, capsules
etc. before these products leave the manufacturing / processing plants.
Metal Detector – Important Features & User Benefits
We offer two Models : SS series and Gx Series, following are important common features
of SS and Gx series Metal Detector

Digital Signal Processing Auto Product Learning Self Check Monitoring

Digital signal processing for accurate Adjusts the product signal The machine continuously
adjustment of phase angle – To and product threshold monitors the critical inputs
minimize the product effect and get automatically. Different and parameters as a self
the optimum metal detection settings can be stored in diagnosis process.
sensitivity. memory for multiple products
Sensitivity:0.3mm Ferrous ,0.3mm Non-Ferrous and 0.5mm
stainless steel (Validated with spherical ball test piece )

Auto Product Tracking E-Signature Multi-level Password

To validate the Metal Provides safety and control
The machine tracks the
Detector with standard test by adding protection layers.
product phase to compensate
piece. Standard test pieces Alpha-numeric passwords
the product variation thereby
are calibrated spherical balls can be set and rights can be
eliminating chances of false
of desired size. selectively assigned
rejection during inline
production

Fail Safe Mechanism Event Time Stamping Data Transfer to PC

Safety interlocks to ensure Real Time stamping of event Data like Batch production
proper and fail safe separation logs available report, Audit trail, Event &
of metal contaminated product Time log, alarm report and
from the good product. user credentials can be
transferred from machine to
PC.
Pharma Metal Detector – Metaltrap GX-30
Important Features:
✓ Extremely high sensitivity, Fe: 0.3mm, Nfe: 0.3mm & SS:
0.5mm (Validated with spherical ball test piece)
✓ Real time X-Y plot
✓ Sophisticated digital signal processing along with phase
sensitive detection
✓ 7= touch screen
✓ Auto setting facility
✓ 16GB data storage memory expandable to 64GB
✓ Electronic signature for tamper proof validation
21 CFR Part 11 ✓ Validation using prompt
compliant ✓ Rejection confirmation / Fail safe mechanism
✓ Multilevel alpha-numeric password
✓ Continuous online self check monitoring system
✓ Reject time stamping
✓ Set parameter data retention on loss of power
✓ Buzzer on detection of metal contamination
Dynamic Linear
Checkweigher
 Checkweigher – Important Features
CHECKWEIGHER ❑ Modern graphical user interface
❑ Auto adjustment of conveyor speed
according to throughput PPM
❑ Height adjustment for ease in
integration with existing lines
❑ Multi-weight classification
❑ Inbuilt report generation – complete
statistical data
❑ Ethernet connectivity

Linear Dynamic ❑ Interface with other machines

Combi-Checker
Checkweigher ❑ Multi-product memory
Combination of Checkweigher
For weighing in a range of
DYNAMIC

and Metal Detector

100gm. To 20Kg. ❑ Facility for dynamic weight

Dynamic Checkweigher compensation

A Checkweigher is an automatic dynamic weighing system for checking the weight of a given product. It checks,
classifies and rejects Underweight / Overweight products and prevents them from reaching the customers.

Our Checkweigher uses the state of the art technology to achieve greater accuracy in dynamic weighing of your
products. The system provides 100% online weighing of your product ensuring compliance with international standards
of Pharmaceutical, Food, Chemical and Cosmetic Industry.
Linear Checkweigher – Models & Specifications
Model Weight Least Accuracy Max.
Range Count (gm.) Speed
(gm) (gm.) (p.p.m.)
AWESOME
CW 1200 02 – 1000 0.1 +/- 0.20 120
PRESENTATION
CW 1200
02 – 1000 0.1 +/- 0.20 350
HSA
CW 600 HSA 1 – 500 0.05 +/- 0.15 400

CW 3000 02 – 2000 0.2 +/- 0.40 120

Power PowerPoint Presentation
CW 3000
02 – 2000
2008 ~ 2015 Text here 0.2 +/- 0.40 350
Example Text : HSA
Get a modern PowerPoint
Presentation that is beautifully designed.
CW 5000 05 – 5000 0.5 +/- 2.00 100
2016 ~ 2020 Text here
Example Text : Get a modern PowerPoint
CW 21K 20
Presentation that is beautifully designed
– 20000 2 +/- 6.00 50
Linear Checkweigher – Additional features in
<GX – Series=

AWESOME
❑ 11.6= display (7= display in standard models)
PRESENTATION
❑ FDA 21 CFR Part 11 compliant
❑ Upto 1000 product memory
❑ In-built report generation in PDF format
Power PowerPoint Presentation

❑ IIoT compliant
2008 ~ 2015 Text here
Example Text : Get a modern PowerPoint
❑ Over 05 years data storage memory
Presentation that is beautifully designed.

2016 ~ 2020 Text here

❑ Multilevel password.
Example Text : Get a modern PowerPoint
Presentation that is beautifully designed
Advantage Customer!
Deployment of a Checkweigher ensures tighter production tolerances thereby resulting in
less waste, less extra give aways enabling more final product, more inventory and more
Savings & profits!

Profit
100% inspection of pouches on Checkweigher ensure that all the products
reaching the customers are as weighing as per the defined weight and
thereby ensure compliance to Weights & Measures guidelines protecting the
Brand & <Brand Name= of the customer.

Compliance
Tendency
The Checkweigher can give a continual close loop feedback to the
Control Filling machine when integrated with the same. This checks the
!! User
fillers and prevents overfills / underfills by keeping the filler heads
Benefits !!
adjusted.

It is common to use static weighing scale to check the weight of finished

Saves Manual
product which is practically checked on a sampling basis. Using online
dynamic Checkweighers eliminates the potential errors related to sampling
Labour errors and reduces the manpower required while ensuring 100% inspection
of all the products

Process
Efficiency Checkweigher provides real-time monitoring of production process parameters and provides
statistical data which can be used to improve the operational efficiency of the machines and
process.
 Industry internet of things (Industry 4.0) – TEPL Solution

Cloud computing storage

Central server will have OPC client which will collect the data from all systems
and will display in SQL format which will be used for further analysis

Data transfer from

each system to central
server

Metal Detector/Checkweigher –
having inbuilt OPC server
which transmit the real time
data to central server

Central server

Data monitoring at central location / HO

Factory location 1

Factory location 2
 Global Presence

EGYPT

COLOMBIA

We export to more than 30 countries globally

Distributor network across the globe
Industries Served

Aerospace
Defence
Automotive

Electronics &
Pharmaceutical Food & Beverages Instrumentation
Some Esteemed
Pharma
Customers
Thank
You We look forward to serve you
MARKETED BY:
PT. AIRLOCK INDONESIA JAYA RAYA
KAWASAN INDUSTRI JABABEKA TAHAP VI.
JL. EAST PARK BOULEVARD BLOCK C1B NO. 7 JATIREJA,
CIKARANG TIMUR BEKASI ZIP 17530 INDONESIA
E : [email protected]
T: +62 21 8932 1222