Partner for the professionals

Deburring spindles for robots

Our strengths: advice, innovation, quality

Combined know-how

MANNESMANN DEMAG have from a proud tradition of manufacturing sophisticated

compressed air products in Germany. Our air spindles and air motors contain the knowledge
and experience of more than 100 years of development and production. Our success
is based on decades of research and development with deburring spindles and brushing
machines for robot applications.

When installing MANNESMANN DEMAG air spindles and motors you can be sure: the latest
technology, maximum reliability and reputable top quality bring decisive advantages for your
automation process.

Integrators and end users know the benefits of our solutions

As a reliable manufacturer of both power units and deflection units we know the best turbines
and motors for your deburring needs, if not we have the knowledge and ability to design
them specifically for you. We have experience with and solutions for a wide range of materials:
plastics, fibre composites or metals.

Constant innovations are a pillar of our success. Our designers are constantly busy developing
new products and improving existing products in order to open up new and sophisticated
possibilities to the growing needs of our customers.
The many advantages of air power units

The choice of drive – turbine versus vane motors

As a manufacturer of turbine power units and vane motors we can provide you with machine
neutral and application related advice. Oil-free turbine drives offer advantages where high
speeds and relatively low power are required for the deburring task. With increasing power of
the turbine drive, its air consumption also increases. With a comparable performance of a
vane drive, the air consumption of the turbine drive is almost twice as high. There are also other
application characteristics that must be considered when choosing a turbine engine. Do you
want to avoid unclean deburring contours, chatter marks or drops in speed during machining?
We can provide you with in depth and neutral advice - with the aim of helping you find and
use the best machines for your application.
Turbine: EST 1000 ZG

The plus points

+ Easy installation
+ Stall resistant in case of overload
+ Long service life
+ Light and small design
+ Low follow up costs in maintenance and service

Motor: EBM 38-5200 B

MANNESMANN DEMAG 2 | 3
Industry 4.0 – the electrified future

VSpin ESR EBM SSU

The right deflection unit Industry 4.0 – with our spindles you are machining the future

In addition to the power unit, the design of the radial and the axial deflection unit is key The sensors and evaluation electronics of our spindles, drilling and brushing motors for
to a successful deburring application. Many parameters and specific details determine whether robot applications provide you with all the important data to master your deburring task:
the required accuracy and quality can be maintained in the long term during automated + Motors with speed monitoring
deburring. Reworking can result in high costs. Trust in our know-how and our quality right from + Axial and radial path monitoring of the deflection
the start: one thing fits exactly to the other. + Storage of your process data such as speed, deflection distance and angle
+ Operating time monitoring
+ Visual and acoustic feedback signals in the teach-in procedure
Great experience and development power in deburring projects

Exactly your case: application testing with our own robot

We can advise you without obligation using our many years of experience. With the ability
to simulate processes and test new approaches using our own robots we can offer you the best
solution with our tools. Benefit from our know-how !

+ We will find the most economical solution for your application.

+ Your advantage: our experience in numerous successfully completed deburring projects.
+ Our cooperation with system integrators makes one-stop solutions possible.
+ You receive detailed documentation of the test process as a basis for your robot programming.
The dossier includes videos of the deburring process as well as additional technical details.

We are happy to advise you: there may be several different solutions available to you, we will
be able to advise on which makes the most sense for your application. Not every application
requires a robot spindle, there may be a simpler solution. As a manufacturer of air motors we can
offer suitable alternative models for all speed ranges and performance classes. Take advantage
of our years of experience with power units, materials and suitable accessories: talk to us !

MANNESMANN DEMAG 4 | 5
Deburring spindles vSpin New!

Our world innovation: highly precise and easy to operate

The new VSpin series deburring spindles provide end customers and integrators with detailed
process information that enables evaluations of the status of the spindle and cutter, the
component and burr, and the deburring process. This data can be processed in the robot control.
Furthermore, the teaching of the spindles is greatly simplified.

Wide range of features

+ Simplified installation
The correct setting of the air pressure, hose length and hose cross sections can be checked
immediately by means of the speed monitoring system.
+ Live feedback
Evaluate and save measured values such as speed, deflection, deflection direction, service
VSpin 350
intervals and running time in real time.
+ Quality assurance
Seamless verification for system integrators. Increased safety and precision in the system setup
as well as later in the running process.
+ Crash protection
No more crashes due to faulty travel paths or contour deviations.
+ Full process control
Monitoring and storage of all relevant data of the deburring process: The component with
contour, the burr formation, the spindle speed, the deflection and direction in degrees and
many other process data.
+ Maintenance / servicing
The ability to measure values allows early detection of tool wear. This simplifies the planning
of maintenance intervals and helps to avoid breakdowns.
+ Position monitoring
Component position and component location can be determined to within 0.2 mm using
the deflection data.
+ Fast access
Whether on mobile devices or a PC: evaluations and settings are possible on many devices.
+ Simplified teaching
Thanks to audio visual feedback teaching takes place in a fraction of the time previously
required.
Deburring is now smart

vPort – the interface to the robot

The VPort has digital and analogue interfaces for smooth integration of the deburring spindle
into the robot controller. When this data is integrated the robot can react to events such as
cutter failure, a changed component contour or excessive burr with an emergency stop or a tool
change. By transmitting all process data from the spindle during the deburring process the
full potential of the VSpin is exploited.

vApp and vControl – The software for the spindle

The free Android app significantly shortens installation and teaching times. The spindle provides
a wide range of data saving, evaluation and warning functions for monitoring the deburring task:
+ Simple teaching
+ Saving of data and curve recordings
+ Defining the logging interval VPort
+ Defining extreme and threshold values for warning messages
+ Recording of idle speed, minimum speed
+ Maximum deflection
+ Crash warnings with speed, deflection, date and time
+ Service and repair data
+ Spindle running time

When using the VPort all settings can be accessed in the comprehensive VControl PC software.
VControl also enables extensive data analysis of the deburring process. For example, this data can
be imported into Excel.

All highlights as well as product videos at vspin.mannesmann-demag.com/en/

VApp and VControl

MANNESMANN DEMAG 6 | 7
vSpin | 100 000 – 35 000 min–1 The smart ones

VSpin 1000 VSpin 350

Deburring | Milling

VSpin 1000
+ Non lubricated turbine motor for highest speeds, offering excellent surface results
with low air consumption

VSpin 350
+ High torque vane motor with paired bearings – for fine to medium burr removal

vPort – the interface to the robot a see p. 39

Application

VSpin 1000 VSpin 350

The VSpin 1000 is used for the finest deburring tasks. Collaborative as well as small robots can The powerful spindle can be used for fine burrs as well as for medium burrs. This tool is also
take over deburring tasks with this spindles in addition to handling the components. ideal for machining undefined contours of castings.

Deburring tasks can be carried out parallel to the main machine time, especially in CNC machining. During CNC machining of castings undefined secondary burrs can occur from the machined
As the CNC machines are loaded and unloaded by robots the defined grip position of the com- surface. The spindle shows it full strengths through radial and axial flexibility. Depending
ponent is used to subsequently process secondary burrs. The high speed of the spindles, the float- on the material type the high torque motor can normally be used without problems for burrs
ing spindle bearings and the sensitive deflection allow high machining speeds with this type. up to 3 mm. For more pronounced burrs, pre-deburring with a rigid spindle can be useful.
Alternatively, even more powerful units are available in the VSpin 200 to VSpin 170 series.

Technical data

Type VSpin 1000 VSpin 350

Order no. 60061-86-5 60061-87-5
Compressed air non lubricated lubricated
Free speed min –1
100 000 35 000
Power Watt 80 300
Radial deflection ±4° ±4°
Collet chuck mm 3 6
Contact pressure N 3 – 12 6 – 55
Infinitely variable
Weight kg 1.7 1.9
Power and speed at 6.3 bar operating pressure.

MANNESMANN DEMAG 8 | 9
vSpin | 20 000 – 15 000 min–1 The smart ones

VSpin 200 VSpin 170

Deburring | Milling

+ High torque vane motors with paired bearings – for medium to coarse burr removal
+ Stainless steel housing
+ Sealed with splash protection caps and bellows
+ Slim design for good workpiece accessibility
+ High concentricity (< 0.02 mm)

VSpin 200
+ For medium to coarse burr removal

VSpin 170
+ For the toughest deburring tasks

vPort – the interface to the robot a see p. 39

Application

VSpin 200 und VSpin 170

These models are used for medium to coarse burr removal. Our powerful vane driven power
units can even cope with irregular burrs. Even closed casting windows or casting lugs can
be deburred with these series. Depending on the cutter types and cutter diameters to be used
a large machining field can be covered with these three types. In the case of extreme burr
formation, which requires pre-deburring, powerful drives with up to 1.2 kW are available with
the rigid spindle series. (see p. 20)

Technical data

Type VSpin 200 VSpin 170

Order no. 60067-62-5 60067-63-5
Compressed air lubricated lubricated
Free speed min –1
22 000 15 000
Power Watt 400 800
Radial deflection ±4° ±4°
Direction of rotation clockwise clockwise
Collet chuck mm 6 8
Contact pressure N 10 – 60 25 – 110
Infinitely variable
Weight kg 5.0 5.1
Power and speed at 6.3 bar operating pressure.

MANNESMANN DEMAG 10 | 11
ESR | 100 000 – 35 000 min–1 The proven ones

ESR 1000 ESR 551 ESR 350 ESR 353 with extended collet spindle

Deburring | Milling

ESR 1000
+ Ideal for deburring plastics and materials requiring the cleanest air quality

ESR 551
+ High concentricity (< 0.02 mm) for long continuous running times

ESR 350 / ESR 353

+ Stainless steel housing, sealed with splash protection caps and bellows.
+ High concentricity (< 0.02 mm).
+ Easy horizontal or vertical flange mounting on tool stands due to cuboid housing.
+ Available with guided exhaust air
ESR 350 with guided exhaust air
+ Available with extended collet spindle
Application

ESR 1000 and ESR 551 ESR 353 und ESR 350
The spindles are used for the finest deburring tasks. Collaborative as well as small robots can With its extended collet spindle of 82 mm and the high concentricity, the spindle ESR 353 is
take over deburring tasks with these spindles in addition to handling the components. Deburring especially suitable for hard-to-reach places. With a special cap on the air outlet, the exhaust air
tasks can be carried out parallel to the main machine time, especially in CNC machining. As the of the spindle can be collected and discharged with these two variants. This ensures that no
CNC machines are loaded and unloaded by robots the defined grip position of the component oily exhaust air gets into the working environment.
is used to subsequently process secondary burrs. Due to the small size of the ESR 551 spindle even
hard-to-reach places can be deburred. With good accessibility the ESR 1000 offers additional Due to the radial and also axial flexibility, the spindle shows its full strengths. Depending on
a dvantages in machining due to the non lubricated turbine motor and floating spindle bearing. the material, the high-torque motor can easily withstand burrs up to 3 mm. In the case of extreme
burr formation, which requires pre-deburring, powerful drives with up to 1. 2 kW are available
with the series of rigid spindles. (see p. 20)

Technical data

Type ESR 1000 ESR 551 ESR 353 ESR 350

Order no. 60007-42-5 60007-39-5 60059-78-5 60008-59-5
Compressed air non lubricated lubricated lubricated lubricated
Free speed min –1
100 000 55 000 35 000 35 000
Power Watt 80 60 300 300
Radial deflection ±4° ±4° ±4° ±4°
Direction of rotation clockwise clockwise clockwise clockwise
Collet chuck mm 3 3 6 6
Contact pressure N 3 – 12 3 – 12 8 – 55 8 – 55
Infinitely variable
Weight kg 0.90 0.75 1.95 1.85
Power and speed at 6.3 bar operating pressure.

MANNESMANN DEMAG 12 | 13
ESR | 28 000 – 15 000 min–1 The proven ones

ESR 280 ESR 200 ESR 200 WS ESR 170

Deburring | Milling

+ Wide speed and power ranges for the most diverse deburring tasks
+ Stainless steel housing
+ Sealed with splash protection caps and bellows
+ Small sizes for good workpiece accessibility
+ High concentricity (< 0.02 mm)

ESR 280, ESR 200

+ For medium to coarse burr removal
+ ESR 200 also available with guided exhaust air

ESR 170
+ For the toughest deburring tasks

ESR 200 WS, ESR 170 WS

+ Available with quick change chuck
Application

The ESR 280, ESR 200 and ESR 170 are used for medium to rough burr removal. Our powerful vane
driven power units can even cope with irregular burrs. Even closed casting windows or casting
lugs can be deburred with these series. Depending on the cutter types and cutter diameters to be
used a large machining field can be covered with these three types. In principle, rigid spindles
up to 1. 2 kW are also available for pre-deburring if initial machining is required with extreme burr
formation. (see p. 20)

Technical data

Type ESR 280 ESR 200 ESR 170

Order no. 60019-99-5 60057-66-5 60032-40-5
Compressed air lubricated lubricated lubricated
Free speed min –1
28 000 22 000 15 000
Power Watt 380 400 800
Radial deflection ±4° ±4° ±4°
Direction of rotation clockwise clockwise clockwise
Collet chuck mm 6 6 8
Weight kg 2.0 4.5 5.2
Power and speed at 6.3 bar operating pressure.

MANNESMANN DEMAG 14 | 15
Rigid spindles ES

Fundamental tools

With our standard spindles without deflection, you can solve basic deburring tasks or use them
to support the deflectable robot spindles. Rigid spindles are suitable for pre-deburring or for
removing very irregular, even large burrs. In a second step, the contour is reworked with a suitable
robot spindle.

Powerful alternatives

+ Maximum reliability
+ High power output due to powerful motors
+ Long service life
+ Small dimensions for limited space
+ Customized spindles on request
+ Inexpensive repair

Turbine spindles are operated oil-free, but have up to 100 % higher air consumption than vane
motors. The provision of the required amount of air is often a bottleneck in robot cells, especially
in tool change systems or in general with long hose lines.

In order to be able to cover high power ranges from 400 watts, we therefore recommend vane
drives that respond without delay, in which the oiled exhaust air can be discharged and, if neces-
sary, guided via an exhaust air deoiler. This alternative is available for many drives.
ES | 100 000 – 55 000 min–1 The fundamentals

EST 1000 ZG ES 804 ER ES 550 ZG

Deburring | Milling

EST 1 000 ZG
+ High speeds for excellent machining quality
+ High concentricity for long continuous running times
+ Low maintenance turbine motor
+ Stainless steel housing
+ Stainless steel collet spindles

ES 804 ER and ES 550 ZG

+ Powerful vane motors
+ ES 804 ER with paired bearings
+ Small dimensions
+ Stainless steel housing
+ Stainless steel collet spindles

All other models with vane motor and paired bearings (except ES 550 ZG).
Application

The rigid spindles are clamped to the housing and are used in a wide variety of applications.
In addition to classic deburring and grinding tasks, the spindles are also used for engraving
or marking components or for drilling. For drilling applications, however, the cutter and
material as well as the feed rate must be matched to prevent overloading the machine or the
bearings. The small diameters of the spindles allow for very narrow centre distances. On the
EST 1000 ZG type, the non lubricated exhaust air is blown off to the front. The ES 804 ER and
ES 550 ZG discharge the silenced exhaust air to the rear adjacent to the air supply connection.

Technical data

Type EST 1000 ZG ES 804 ER ES 550 ZG

Order no. 60069-27-7 60051-24-7 29924-59-7
Compressed air non lubricated lubricated lubricated
Free speed min – 1 100 000 80 000 55 000
Power Watt 80 110 60
Direction of rotation clockwise clockwise clockwise
Collet chuck mm 3 3 3
Weight kg 0.30 0.11 0.08
Power and speed at 6.3 bar operating pressure.

MANNESMANN DEMAG 18 | 19
ES | 35 000 – 15 000 min–1 The fundamentals

ES 350 ER ES 280 ER ES 200 ER ES 170 ER

Deburring | Milling

ES 350 ER, ES 280 ER, ES 200 ER, ES 170 ER

+ For installation in transfer lines, machine tools and robot stations
+ Stainless steel housing and collet spindles
+ High concentricity
+ Paired bearings for longer service life and better running characteristics
+ Rotating splash protection cap to prevent the ingress of dust, water or chips
Application

Deburring, grinding, polishing or milling: these spindles are true classics. Robust, versatile
and with a power that is second to none. The spindles can be supplied in a version with guided
exhaust air. This exhaust air variant allows the speed of the machines to be throttled with
little loss of power. Alternatively, the exhaust air can be discharged or routed via an exhaust air
deoiler for filtering. In the field of robot spindles, the rigid types are used for pre-deburring
with very irregular burr contours. The spindles are mounted directly on the housing and can also
be used, for example, for opening casting windows, deburring sprues or milling grooves.

Technical data

Type ES 350 ER ES 280 ER ES 200 ER ES 170 ER

Order no. 60012-15-7 29924-52-7 60008-32-7 29924-44-7
Compressed air lubricated lubricated lubricated lubricated
Free speed min –1
35 000 28 000 22 000 15 000
Power Watt 290 380 400 800
Direction of rotation clockwise clockwise clockwise clockwise
Exhaust air rear rear rear rear
Collet chuck mm 6 6 6 8
fitted
Weight kg 0.46 0.75 1.10 1.65
Power and speed at 6.3 bar operating pressure.

MANNESMANN DEMAG 20 | 21
Brush motors EBM

The brushing champions

Brush motors are ideal for rounding sharp edges or, when choosing the right brush also for
levelling and deburring mold parting seams. Since the bristles are generally subject to greater
wear than the cutting edges of milling cutters, we recommend using our quick change system
for the automated changing of brushes. The changing process is simple, mechanically safe
and reliable. Different brushes can be used with a single drive.

Everything under control

Brush wear on standard brush motors without deflection can be very easily determined using
our motors with speed sensors. These allow conclusions to be drawn about brush wear when the
speed changes during operation. When idling, i. e. without brush intervention, the speed sensor
provides information about the operating status of the motor. This also makes it possible to check
the maintenance intervals of the engine.

Full choice

Robotic brushing applications are easy to program. If the bristles are sufficiently flexible, work-
piece and position tolerances can be easily compensated. The application and the brushes to be
used determine whether a spindle with deflection (robot spindle) or a standard brush motor
without deflection is used. You can't find the right speed or the desired output variant? Do you
have special contours or housing shapes that require adaptation? As a manufacturer we can
basically offer you brush motors across the entire performance spectrum of our air motor series.
Brush motors | 380W With collet chuck

EBM 19000 S-ST EBM 5200 S EBM 2900 S EBM 2400 S EBM 1200 S

Drilling | Brushing

For installation in transfer lines, machine tools and robot stations

+ Stainless steel housing
+ Collet for precise work
+ Without valve for central remote control
+ Small housing diameter allows narrowest axis distances
+ Exhaust air for all types via G 1/4 "
+ Protective cap against the ingress of chips and dust

● Guided exhaust air, clockwise rotation

● Speed sensor for monitoring the working speed,
also available for counterclockwise rotation
● Guided exhaust air, counterclockwise
Application

These built-in motors cover a wide range of applications with their 380 watts. The supplied A flexible brush set can often compensate for component tolerances in robot applications.
6 mm collet is suitable for standard brush shafts with a brush diameter up to approx. 100 mm. Our brush motors with speed sensor can detect these component tolerances. A standard
The design of the collet ensures high concentricity with high clamping force. This series can brush motor without axial or radial compensation can therefore often be used instead of
be excellently throttled by up to 60 % via the exhaust air, i. e. a wide range of speeds can be a robot spindle.
covered with reduced air consumption and wear. The non-lubricated motors used already offer
oil-free operation at 6 bar and a service life of approx. 800 to 1 000 hours at full speed. If the
air quality is maintained and the supply air lubricated, a 6-fold increase in service life is easily
possible. In this case, the lubricated exhaust air can be fed through an exhaust air de-oiler
for filtering.

Technical data

Type guided exhaust air ● EBM 19000 S ● EBM 5200 S ● EBM 2 900 S ● EBM 2400 S ● EBM 1200 S
Order no. 29945-61-7 60003-64-7 29948-33-7 60003-63-7 60015-38-7
Type speed sensor ● ESM 19000 S-ST ● EBM 5200 S-ST ● EBM 2900 S-ST ● EBM 2400 S-ST ● EBM 1200 S-ST
Order no. 60054-91-7 60058-01-7 60058-02-7 60058-03-7 60058-04-7
Type counterclockwise rotation ● EBM 19000 SL ● EBM 5200 SL ● EBM 2900 SL ● EBM 2400 SL ● EBM 1200 SL
Order no. 29946-52-7 60026-90-7 29948-32-7 60003-86-7 60054-74-7
Compressed air lubricated lubricated lubricated lubricated lubricated
Free speed min –1
19 000 5 200 2 900 2 400 1 200
Power Watt 380 380 380 380 380
Collet chuck mm 6 6 6 6 6
Gear ratio for speed sensor 1:1 1 : 3.58 1 : 6.44 1:8 1 : 16.25
Weight kg 1.10 1.10 1.10 1.10 1.40
Power and speed at 6.3 bar operating pressure.

MANNESMANN DEMAG 24 | 25
Drilling motors | 380 – 160W With drill chuck

EBM 38-5200 B EBM 38-2900 B EBM 38-1200 B EBM 12-5000 B

Drilling | Brushing

For installation in transfer lines, machine tools and robot stations

+ Stainless steel housing

+ Without valve for central remote control
+ Small housing diameter allows narrowest centre distances
+ High true running accuracy of the drill chuck (< 0.1 mm)
Application

The drill motors are classically used for drilling applications. In principle, however, these types A flexible brush set can often compensate for component tolerances in robot applications.
can also be used for brush applications. The advantage is that brushes with different diameters Our brush motors with speed sensor can detect these component tolerances. A standard
can be clamped easily. The speed can be throttled by up to 60 % via the exhaust air, i. e. a wide brush motor without axial or radial compensation can therefore often be used instead of
range of speeds can be covered with reduced air consumption and wear. The non lubricated a robot spindle.
motors of the EBM 38 series already offer a service life of approx. 800 –1 000 hours in non-lubrica-
ted operation at 6 bar and full speed. If the air quality is maintained and the supply air is lubrica-
ted, a 6-fold increase in service life is easily possible. In this case, the lubricated exhaust air can
be filtered through an exhaust air de-oiler.

Technical data

Type Standard EBM 38-5200 B EBM 38-2900 B EBM 38-2400 B EBM 38-1200 B EBM 12-5000 B EBM 12-3500 B
Order no. 60053-66-7 60019-47-7 60058-05-7 60019-71-7 60058-76-7 60058-60-7
Compressed air lubricated lubricated lubricated lubricated lubricated lubricated
Free speed min –1
5 200 2 900 2 400 1 200 7 000 3 500
Power Watt 380 380 380 380 160 160
Drill chuck mm 1–10 1–10 1–10 1–10 1–6 1–6
clamping range
Direction of rotation clockwise clockwise clockwise clockwise clockwise clockwise
Din taper or 3/8 " × 24 UNF 3/8 " × 24 UNF 3/8 " × 24 UNF 3/8 " × 24 UNF B10 B10
thread drill chuck
Weight kg 1.20 1.20 1.20 1.50 0.60 0.60
Power and speed at 6.3 bar operating pressure.

MANNESMANN DEMAG 26 | 27
Drilling motors | 500 – 230W Reversible

EBMU 40-4800 B EBMU 40-3000 B EBMU 23-4000 B EBM 23-2000 B

Drilling | Brushing

For installation in transfer lines, machine tools and robot stations

+ Stainless steel housing

+ Without valve for central remote control
+ Small housing diameter allows narrowest centre distances
+ High true running accuracy of the drill chuck (< 0.1 mm)
Application

Despite the name “drilling motors”, the EBMU 23 and EBMU 40 series are mainly used in The speed can be throttled by up to 60 % via the exhaust air, i. e. a wide range of speeds can
brush ing applications. The reversal of the direction of rotation allows variable use and mounting be covered with reduced air consumption and wear. The non-lubricated motors of the EBMU 23
in the construction. For brush diameters of more than 80 mm the EBMU 40 is recommended. series already offer a service life of approx. 800 –1 000 hours even in non-lubricated operation
The reversal of the direction of rotation should always be discussed with the brush manufacturer. at 6 bar and full speed. If the air quality is maintained and the supply air is lubricated, a 6-fold
In deburring processes the bristles knock off the burr. Reversing the direction of rotation can increase in service life is easily possible. In this case, the lubricated exhaust air can be filtered
lead to premature wear of the bristles. In simple cleaning processes with soft bristles the cleaning through an exhaust air de-oiler.
result can be significantly improved by reversing the rotation.

Technical data

Type EBMU 40-4800 B EBMU 40-3400 B EBMU 40-3000 B EBMU 23-4000 B EBMU 23-2000 B EBMU 23-1000 B
Order no. 60008-19-7 60008-17-7 60008-15-7 60009-28-7 60009-31-7 60009-34-7
Compressed air lubricated lubricated lubricated lubricated lubricated lubricated
Free speed min –1
4 800 3 400 3 000 4 000 2 000 1 000
Power Watt 500 500 500 230 230 230
Drill chuck mm 1–10 1–10 1–10 1–10 1–10 1–10
clamping range
Thread UNF 1/2 " × 20 1/2 " × 20 1/2" × 20 3/8 " × 24 3/8" × 24 3/8 " × 24
drill chuck mounting
Direction of rotation reversible reversible reversible reversible reversible reversible
Weight kg 2.30 2.30 2.60 1.30 1.30 1.60
Power and speed at 6.3 bar operating pressure.

MANNESMANN DEMAG 28 | 29
Brush motors with quick change chuck | 1 200 – 820W Change safely and quickly

EBM 120-18600 WS EBM 120-1200 WS with chuck EBMU 82-13600 WS EBMU 82-4000 WS

Brushes

The brush unit consists of a quick change chuck and holders that allow quick
and easy changing of the tools. The tools to be changed can be prepared outside
the working process in a secondary process and changed in a very short time.
The tool change can be carried out manually or by means of a robot.

+ Automatic brush change for robot system

+ Ideal for brushing
+ Required accessories:
holder with collet or M14 × 2 threaded holder
+ Optional accessories:
fork, rotary collet chuck

You will find the matching accessories on a p. 39

Application

The changing system was specially developed for robot applications – regardless of whether
the robot guides the tool or the workpiece. With the appropriate accessories both applications
are covered. The rotary holders are used for safe storage of the brush holders that have been
changed in and out, provided that the changing process is carried out with the fork on the robot
arm. When the machine is mounted on the robot arm the replaced brush holders can be safely
and reliably deposited with the fork in any position.

All series can be supplied with an optional speed sensor.

Technical data

Type EBM 120-18600 WS EBM 120-5400 WS EBM 120-1200 WS EBMU 82-13600 WS EBMU 82-4000 WS EBMU 82-850 WS
Order no. 60038-70-5 60038-71-5 60038-72-5 60038-65-5 60038-73-5 60038-74-5
Compressed air lubricated lubricated lubricated lubricated lubricated lubricated
Free speed min –1
18 600 5 400 1 200 13 600 4 000 850
Power Watt 1 200 1 200 1 200 820 820 820
Direction of rotation clockwise clockwise clockwise reversible reversible reversible
Weight kg 3.40 3.40 3.40 3.40 3.40 3.40
Power and speed at 6.3 bar operating pressure.

MANNESMANN DEMAG 30 | 31
Brush motors with quick change chuck | 620 – 500 W Change safely and quickly

EBM 55-5600 WS EBM 55-3600 WS EBMU 40-19000 WS EBMU 40-3000 WS

Brushing

The brush unit consists of the quick change chuck and holders that enable the tools to be
changed quickly and easily.

The tools to be changed can be prepared outside the working process in a secondary process
and changed in a very short time. The tool change can be carried out manually or by means of
a robot.

+ Automatic brush change for robot system

+ Ideal for brushing
+ Required accessories:
holder with collet or M14 × 2 threaded holder
+ Optional accessories:
fork, rotary collet chuck

EBMU 40
+ Reversible

Rotary chuck WS
You will find the matching accessories on a p. 39
Application

The changing system was specially developed for robot applications – regardless of whether
the robot guides the tool or the workpiece. With the appropriate accessories both applications
are covered. The rotary holders are used for safe storage of the brush holders that have been
changed in and out, provided that the changing process is carried out with the fork on the robot
arm. When the machine is mounted on the robot arm the replaced brush holders can be safely
and reliably deposited with the fork in any position.

All series can be supplied with an optional speed sensor.

Fork

Technical data

Type EBM 55-5600 WS EBM 55-3600 WS EBMU 40-19000 WS EBMU 40-4800 WS EBMU 40-3000 WS
Order no. 60038-27-7 60038-69-7 60050-76-7 60038-29-7 60038-28-7
Compressed air lubricated lubricated lubricated lubricated lubricated
Free speed min –1
5 600 3 600 19 000 4 800 3 000
Power Watt 620 620 500 500 500
Direction of rotation clockwise clockwise reversible reversible reversible
Weight kg 2.30 2.30 2.30 2.30 2.30
Power and speed at 6.3 bar operating pressure.

MANNESMANN DEMAG 32 | 33
Brush motors with quick change chuck | 380 W Change safely and quickly

EBM 38-19000 WS EBM 38-5200 WS EBM 38-2400 WS EBM 38-1200 WS

Brushing

The brush unit consists of the quick change chuck and holders that enable the tools to be
changed quickly and easily.

The tools to be changed can be prepared outside the working process in a secondary process
and changed in a very short time. The tool change can be carried out manually or by means of
a robot.

+ Automatic brush change for robot system

+ Ideal for brushing
+ Required accessories:
holder with collet or M14 × 2 threaded holder
+ Optional accessories:
fork, rotary collet chuck

Collet retainer
You will find the matching accessories on a p. 39
Application

The changing system was specially developed for robot applications – regardless of whether
the robot guides the tool or the workpiece. With the appropriate accessories both applications
are covered. The rotary holders are used for safe storage of the brush holders that have been
changed in and out, provided that the changing process is carried out with the fork on the robot
arm. When the machine is mounted on the robot arm the replaced brush holders can be safely
and reliably deposited with the fork in any position.

All series can be supplied with an optional speed sensor.

Technical data

Type EBM 38-19000 WS EBM 38-5200 WS EBM 38-2400 WS EBM 38-1200 WS

Order no. 60051-92-7 60038-62-7 60038-63-7 60061-78-7
Compressed air lubricated lubricated lubricated lubricated
Free speed min –1
19 000 5 200 2 400 1 200
Power Watt 380 380 380 380
Direction of rotation clockwise clockwise clockwise clockwise
Weight kg 1.20 1.20 1.20 1.50
Power and speed at 6.3 bar operating pressure.

MANNESMANN DEMAG 34 | 35
Reversible brush motors with quick change chuck | 230 W Change safely and quickly

EBMU 23-14000 WS EBMU 23-4000 WS EBMU 23-2000 WS EBMU 23-1000 WS

Brushing

The brush unit consists of the quick change chuck and holders that enable the tools to be
changed quickly and easily.

The tools to be changed can be prepared outside the working process in a secondary process
and changed in a very short time. The tool change can be carried out manually or by means of
a robot.

+ Automatic brush change for robot system

+ Ideal for brushing
+ Required accessories:
holder with collet or M14 × 2 threaded holder
+ Optional accessories:
fork, rotary collet chuck

Holder with M 14 × 2 thread

You will find the matching accessories on a p. 39
Application

The changing system was specially developed for robot applications – regardless of whether
the robot guides the tool or the workpiece. With the appropriate accessories both applications
are covered. The rotary holders are used for safe storage of the brush holders that have been
changed in and out, provided that the changing process is carried out with the fork on the robot
arm. When the machine is mounted on the robot arm the replaced brush holders can be safely
and reliably deposited with the fork in any position.

All series can be supplied with an optional speed sensor.

Technical data

Type EBMU 23-14000 WS EBMU 23-4000 WS EBMU 23-2000 WS EBMU 23-1000 WS

Order no. 60037-48-7 60038-54-7 60038-57-7 60050-75-7
Compressed air lubricated lubricated lubricated lubricated
Free speed min –1
14 000 4 000 2 000 1 000
Power Watt 230 230 230 230
Direction of rotation reversible reversible reversible reversible
Gewicht kg 1.20 1.20 1.20 1.50
Power and speed at 6.3 bar operating pressure.

MANNESMANN DEMAG 36 | 37
Accessories vPort – Interface to the robot
Brushing motors with quick change chuck

Fork, collet retainer, M 14 × 2 holder, rotary chuck WS VPort

Technical data Technical data

Fork for automatic tool change 60036-02-5 VPort 60066-08-5

Collet retainer 6 mm 60050-24-5 Dimensions (W × H × D) 88 × 90 × 58 mm
8 mm 60063-53-5 Operating voltage
10 mm 60063-54-5 Nominal value / range 24.0 V DC / 18.0 – 28.0 V DC

Holder with M 14 × 2 thread 60050-38-3 Current nominal value / max. value 0.1 / 0.5 A

Rotary chuck WS 60059-05-5 Voltage at the digital inputs

Rated value / max. value 24.0 V DC / 32.0 V DC
Voltage at the digital outputs
The tools to be changed can be prepared in a secondary process and changed in a very short time. Nominal value / max. value 24.0 V DC / 24.0 V DC
Voltage at the analogue outputs
Outputs @ max 24.0 V, 0 – 20 mA

MANNESMANN DEMAG 38 | 39
Robot spindles with radial deflection For brushing

ESR 50 ESR 50 WS with quick change chuck

Brushing

Radial deflection brushing motors offer 360 ° compensation and can optionally
be combined with quick-change chucks.

You will find the matching accessories on a p. 39

Application

Brush motors with radial deflection are a sensible alternative to the standard brush motor
when there are large dimensional variations on the component and high brush stiffness, such
as with knotted wire brushes. Brushes up to a diameter of 100 mm can then be quickly and
easily integrated into the deburring process. The additional equipment with an interchangeable
chuck offers maximum flexibility. Worn brushes can be automatically replaced with the inter-
changeable chuck. With a similar working speed, different brushes can be used with only one
machine thanks to the changing system.

Technical data

Type ESR 50 ESR 30 ESR 20 ESR 10

Order no. 29940-05-5 60051-09-5 60071-21-5 60050-93-7
Type with quick-change chuck ESR 50 WS ESR 30 WS ESR 20 WS —
Order no. 60051-67-5 60051-71-5 60051-66-5
Compressed air lubricated lubricated lubricated lubricated
Free speed min – 1 5 000 3 000 2 000 1 000
Power Watt 380 380 380 380
Radial deflection ±4° ±4° ±4° ±4°
Collet chuck mm 6 6 6 6
Contact pressure infinitely variable N 10 – 60 10 – 60 10 – 60 10 – 60
Weight kg 4.70 4.70 4.70 5.00
Power and speed at 6.3 bar operating pressure.

MANNESMANN DEMAG 40 | 41
Robot spindles with axial deflection For brushing

ESR 84-2700 AX25 ESR 84-2700 AX25 WS with interchangeable chuck ESR 30 AX25 ST with sensor

Brushing

+ Optimal for use with cup brushes or brushes with increased contact pressure
+ Powerful vane motors
+ High torque due to gearbox
+ High brush contact load possible
+ Large axial deflection

Robot spindles with axial deflection and monitoring of position and end position
are available on request.

You will find the appropriate accessories on a p. 39

Rotable quick change chuck

Application

In an axial brushing application it is often necessary to change the brush at regular intervals.

The quick change chuck of the WS types enables the brushes to be changed quickly and easily.
The tools to be changed can be prepared outside the working process in a secondary process and
changed in a very short time. The tool change is ideally be carried out by a robot.

Rotating holders are used for safe storage of the brush holders that are being changed in and
out, provided that the changing process is carried out with the fork on the robot arm. When the
machine is mounted on the robot arm the exchanged brush holders can be safely and reliably
deposited in the forks in any position.
Collet chuck mounting

Technical data

Type ESR 84-6000 AX25 ESR 84-4700 AX25 ESR 84-2700 AX25 ESR 50 AX25 ESR 30 AX25
Order no. 60058-64-5 60071-07-5 60057-45-5 60001-34-5 60001-35-5
Type with quick change chuck ESR 84-6000 AX25 WS ESR 84-4700 AX25 WS ESR 84-2700 AX25 WS — —
Order no. 60051-29-5 60051-30-5 60051-31-5
Compressed air lubricated lubricated lubricated lubricated lubricated
Free speed min –1
6 000 4 700 2 700 5 000 3 000
Power Watt 840 840 840 380 380
Axial deflection mm 25 25 25 25 25
ER collet chuck mm 6 6 6 6 6
Contact pressure N 25 – 1 000 25 – 1 000 25 – 1 000 25 – 1 000 25 – 1 000
infinitely variable
Weight kg 6.80 6.80 6.80 6.50 6.50
Power and speed at 6.3 bar operating pressure.

MANNESMANN DEMAG 42 | 43
Robot spindles and countersinks for countersinking With and without deflection

RWBS 38-520 RBS 38-520 AX25 EBS 520 ER EWBS 903 ST EBS 504 ZG

RWBS 38-520 ER
+ Small angle head, head height 30 mm, for difficult to reach deburring points

RBS 38-520 AX25

+ Helical coupling to compensate for the radial offset of the hole
+ Large axial deflection

EBS 520 ER
+ Large adjustable speed range via exhaust air

EBS 504 ZG
+ With push start by pressing the tool against the hole

EWBS 903 ST
+ Very small angle head, head height 20 mm
+ With sensor for monitoring speed and resulting load
Application

Depending on the countersinking / deburring task, different types are available. If,
for example, dimensional deviations are to be expected due to the casting the use of
axial or radial compensation is recommended.

For components with high repeat accuracy of the bore, a type without deflection such
as EBS 520 ER or EBS 504 ZG can also be used.

In order to achieve an optimal speed depending on the counterbore size, the speed of
the machines can be throttled via the supply and exhaust air. Due to the high gear reduction,
there is still sufficient power for the chamfering process even with a low working pressure.

Technical data

Type RWBS 38-520 RBS 38-520 AX25 EBS 520 ER EWBS 903 ST EBS 504 ZG
Order no. 60051-11-5 60001-33-5 60001-36-7 60066-42-5 29937-30-7
Compressed air lubricated lubricated lubricated lubricated lubricated
Free speed min –1
520 520 520 900 500
Power Watt 380 380 380 35 160
Start-up external external external external pressure start
Radial deflection ±4° — — — —
Axial deflection mm — 25 — — —
ER collet chuck mm — 6 8 — —
ZG collet mm — — — — 8
Contact pressure N 10 – 70 25 – 1 000 — — —
infinitely variable
Countersinking range mm 5 – 25 5 – 25 5 – 30 2 – 10 5 – 30
Weight kg 5.80 6.70 1.40 0.50 0.80
Power and speed at 6.3 bar operating pressure.

MANNESMANN DEMAG 44 | 45
Robot spindles for filing

RF 110 FRV 100

Deburring

For deburring cast and machine parts.

For use with files with round shank B 6,0 mm

+ Extremely low vibration values: 2.0 m/s2, resulting in high precision and smooth running.

RF 110
+ With radial deflection

FRV 100
+ Rigid design
Application

The advantage of a filing machine lies in its easy handling and programming. Files are also used
for work that basically requires oscillating machining. The tool used is not necessarily a file. For
example in sand core deburring in core making a simple piece of round steel can be used to clean
contours. Applications where a cutting blade oscillates instead of a file are also quite common.

Technical data

Type RF 110 FRV 100

Order no. 60057-29-5 60026-94-6
Compressed air lubricated lubricated
Stroke rate min –1
9 000 9 000
Frequency Hz 150 150
Tool holder B mm mm 6 6
Radial deflection ±4° —
Contact pressure N 18 – 75 —
infinitely variable
Weight kg 4.60 0.85
Power and speed at 6.3 bar operating pressure.

MANNESMANN DEMAG 46 | 47
SSU 60 deflection unit The versatile ones

EWS 121 EWS 121 with deflection unit FRV 100 with deflection unit

Boost your potential

With the SSU 60 deflection unit you can combine a variety of air motors, angle drill deburrers,
files or grinding spindles. The deflection unit can be radially deflected upwards and downwards
in one axis. The angle to the centre axis is ± 5 °.

Due to the modular design and the separation of the drives from the deflection unit, drives can
be exchanged cost effectively when the process changes or when tools wear out.

+
The deflection is monitored by means of analogue sensors for path and angle monitoring.
Application

With its rocker function and a clamping diameter of 60 mm the SSU 60 offers a wide range
+
of possible applications. The inductive analogue M12 sensor enables precise position detection
of the drive. In brushing applications this allows bristle wear to be detected. In deburring
applications excessively large or even irregular burrs can be detected and a stop initiated.
The contact pressure of the SSU 60 varies depending on the projection length and centre of
gravity of the drive and is, for example, approx. 80 N for a projection length of 150 mm at
6 bar pressure.

+
Technical data

Type SSU 60
Order no. 60058-00-5
Analogue sensor for monitoring the deflection yes
Clamping diameter 60 mm
Deflection radial 1-axis 5°
Weight 6.40 kg

MANNESMANN DEMAG 48 | 49
 Air tools | Air motors

MD Drucklufttechnik GmbH & Co. KG

2022.04 © MD Drucklufttechnik GmbH & Co. KG. Subject to technical alterations.

Postal address:
P. O. Box 2001
71268 Renningen
Headquarters:
Rosine-Starz-Straße 16
71272 Renningen

Telephone +49 7159 18093-0

Fax +49 7159 18093-100
E-mail [email protected]
Internet www.mannesmann-demag.com