3.08.2023, 07:31 SIS 2.
2010/04/12 Crankshaft Deflection (Bend) (M0081586-01)
SMCS - 1202 i03905230
The crankshaft can be deflected (bent) if the installation of the engine is not correct.
PSP
If the engine mounting rails are not fastened correctly to the foundation mounting rails, the
202 -0006
cylinder block can twist or bend. The crankshaft to can deflect. This deflection can cause
crankshaft and/or bearing failure.
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The crankshaft deflection must be checked after the final installation of the engine.
3
M0 1:14+ 3
For engines that drive equipment from the rear, the deflection must be checked at the connecting
rod journals that are listed in Table 1:
Table 1
© 2 08158 02:00
023 6
Number of Engine Cylinders Cylinder Journal to Check
6 Cylinder
Cat
3 and 6
8 Cylinder
erp
4 and 8
12 Cylinder
illa
5 and 6, 11 and 12
16 Cylinder
r In
7 and 8, 15 and 16
c.
For engines that drive equipment from the front, the deflection must be checked at the
connecting rod journals that are listed in Table 2:
Table 2
Number of Engine Cylinders Cylinder Journal to Check
6 Cylinder 4 and 1
8Cylinder 5 and 1
12 Cylinder 5 and 6, 1 and 2
16 Cylinder 7 and 8, 1 and 2
Illustration 1 g00605226
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3.08.2023, 07:31 SIS 2.0
(1) Bolt
(2) Nut
(3) Dial gauge
1. Remove the appropriate inspection cover from the cylinder block.
2. Turn the crankshaft in the direction of normal rotation until the center of the counterweights
barely go beyond the connecting rod.
3. For engines with six and eight cylinders, install a 2B-7218 Bolt with a 1B-4333 Nut or 2J-
3507 Full Nut in the crankshaft. Tighten the nut against the crankshaft. The bolt and the nut
are used to provide a locating face.
4. Install a Starrett Crankshaft Distortion Dial Gauge No. 696 and a Starrett No. 696B between
the bolt and the counterweight. Put the dial indicator within 10 mm (0.39 inch) of the end of
the counterweight. Turn the dial of the dial indicator in order to align the zero with the
pointer. Turn the dial indicator on the end points until the pointer of the dial indicator will not
move from zero.
5. Turn the crankshaft in the direction of the normal rotation until the dial indicator almost
contacts the connecting rod. This connecting rod is on the other side of the crankshaft.
Note: Do not allow the dial indicator to contact the connecting rod.
6. The dial indicator reading must not change more than the appropriate value that is given in
Table 3 for the approximate 300 degrees of crankshaft rotation. Now turn the crankshaft in
the opposite direction to the starting position. The dial indicator must now read zero. If the
dial indicator does not read zero, do the procedure again.
Table 3
Maximum Acceptable Dial Indicator Readings
Front and Rear Cylinders Middle Cylinders
0.18 mm (0.007 inch) 0.08 mm (0.003 inch)
If the dial indicator reads more than the value that is given in Table 3, the cylinder block is
distorted. Loosen the bolts that hold the engine mounting rails to the foundation mounting rails.
Adjust the shims in order to straighten the engine again. Ensure that the engine mounting bolts
have enough clearance in order to allow the engine to expand as the engine gets hot.
PSP-0006219E
2023/08/03
05:30:33+02:00
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