Detailed Project Plan: Water Storage, Purification, and Bottling Plant
(25,000 Liters/Day)
Introduction
This document outlines the detailed project plan for setting up a water storage, purification,
and bottling plant with a production capacity of 25,000 liters per day. The plan includes
area requirements,
components, and layout suggestions for each section of the plant, ensuring operational
efficiency and adherence
to industry standards.
1. Raw Water Storage Section
Purpose: To store untreated water from the source.
Components:
- 1 Raw Water Tank (Capacity: 10,000 liters)
Area Required: Approximately 161 ft² (15 m²), including access space.
2. Filtration Section
Purpose: To remove sediment and impurities from the raw water.
Components:
- Sand Filter
- Carbon Filter
- Pump System
Area Required: Approximately 108 ft² (10 m²).
3. Reverse Osmosis (RO) Section
Purpose: To desalinate and purify water.
Components:
- RO Unit
- Pre-treatment Tank (Capacity: 2,000 liters)
Area Required: Approximately 129 ft² (12 m²).
4. UV Sterilization Section
Purpose: To kill microorganisms and ensure water safety.
Components:
- UV Sterilizer
- Flow Control System
Area Required: Approximately 54 ft² (5 m²).
5. Bottling Section
Purpose: To fill purified water into bottles for distribution.
Components:
- Automatic Bottling Machine (Capacity: 1,000 bottles/hour)
- Labeling Machine
- Conveyor Belts
Area Required: Approximately 269 ft² (25 m²).
6. Quality Control Lab
Purpose: To test water quality to ensure compliance with standards.
Components:
- Workbenches
- Testing Equipment (e.g., pH meter, TDS meter)
Area Required: Approximately 108 ft² (10 m²).
7. Storage for Bottled Water
Purpose: To store finished bottled water before distribution.
Components:
- Racks for bottled water (Capacity: 10,000 bottles)
Area Required: Approximately 215 ft² (20 m²).
8. Wastewater Treatment Section
Purpose: To treat and recycle reject water to minimize environmental impact.
Components:
- Sedimentation Tank
- Filtration System
Area Required: Approximately 161 ft² (15 m²).
Total Area Required
Total operational area required for the plant is 1,205 ft². To account for walkways and
buffer spaces, a 20% buffer is added,
bringing the total to approximately 1,446 ft².
Conclusion
This project plan ensures a systematic layout and efficient operations for a 25,000
liters/day water storage, purification,
and bottling plant. Each section's area and components have been detailed to facilitate a
practical and scalable design.
Costing for the Water Plant
The estimated costs for setting up the water storage, purification, and bottling plant with a
capacity of 25,000 liters per day are as follows:
Item Estimated Cost
Raw Water Storage Tank (10,000 liters) $5,000
Filtration System (Sand and Carbon Filters) $3,500
Reverse Osmosis (RO) System $12,000
UV Sterilization Unit $2,000
Automatic Bottling Machine (1,000 $15,000
bottles/hour)
Labeling Machine $4,000
Quality Control Equipment $3,000
Storage Racks for Bottled Water $2,500
Wastewater Treatment System $8,000
Miscellaneous (piping, fittings, installation, $5,000
etc.)
Land Preparation and Civil Work (1446 ft²) $10,000
**Total Estimated Cost:** $70,000
**Costing in Indian Rupees:**
Item Estimated Cost (INR)
Raw Water Storage Tank (10,000 liters) ₹415,000
Filtration System (Sand and Carbon Filters) ₹290,500
Reverse Osmosis (RO) System ₹996,000
UV Sterilization Unit ₹166,000
Automatic Bottling Machine (1,000 ₹1,245,000
bottles/hour)
Labeling Machine ₹332,000
Quality Control Equipment ₹249,000
Storage Racks for Bottled Water ₹207,500
Wastewater Treatment System ₹664,000
Miscellaneous (piping, fittings, installation, ₹415,000
etc.)
Land Preparation and Civil Work (1446 ft²) ₹830,000
**Total Estimated Cost in INR:** ₹5,810,000
