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Beater Addition Jointings Specification

Beater Addition Jointings — Specification

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36 views12 pages

Beater Addition Jointings Specification

Beater Addition Jointings — Specification

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ROHIT TRIPATHI
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© © All Rights Reserved
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Free Standard provided by BIS via BSB Edge Private Limited to EBRO INDIA FOOD RESEARCH AND ANALYSIS

CENTRE (EINFRAC), TARAORI- KARNAL (HARYANA) - KARNAL([email protected]) 14.195.46.186.

भारतीय मानक IS 10008 : 2024

Indian Standard

विडोलक परििर्धन संवर्य ाँ — विविवि


( दसू रा पनु रीक्षण )

Beater Addition Jointings —


Specification
( Second Revision )

ICS 21.140

 BIS 2024

भारतीय मानक ब्यरू ो


BUREAU OF INDIAN STANDARDS
मानक भवन, 9 बहादरु शाह ज़फर मार्ग, नई ददल्ली - 110002
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI - 110002
www.bis.gov.in www.standardsbis.in

July 2024 Price Group 5


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Gaskets and Packing Sectional Committee, MED 30

FOREWORD

This Indian Standard (Second Revision) was adopted by the Bureau of Indian Standards, after the draft finalized
by the Gaskets and Packing Sectional Committee had been approved by the Mechanical Engineering Division
Council.

This standard was first published in 1981 and subsequently revised in 1992.

In this revision, the standard has been brought into the latest style and format of Indian Standards, and references
of Indian Standards, wherever applicable have been updated. BIS certification marking clause has been modified
to align with the revised Bureau of Indian Standards Act, 2016. In this revision, the following major modifications
have been incorporated:
a) Application has been added;
b) Terminologies have been added;
c) Safety requirement for asbestos have been added; and
d) Load for compressibility test is modified.

The composition of the Committee responsible for the formulation of this standard is given in Annex E.

For the purpose of deciding whether a particular requirement of this standard is complied with, the final value,
observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with
IS 2 : 2022 ‘Rules for rounding off numerical values (second revision)’. The number of significant places retained
in the rounded off value should be the same as that of the specified value in this standard.
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IS 10008 : 2024

Indian Standard
BEATER ADDITION JOINTINGS — SPECIFICATION
( Second Revision )

1 SCOPE 4 DIMENSIONS

This standard covers the requirements for asbestos 4.1 Size


fibre jointing sheets manufactured by the beater
process. The length and the width of the sheet shall be as
NOTE — Such type of gaskets are commonly used as
agreed upon between the manufacturer and the
cylinder head gaskets. purchaser.

2 REFERENCES 4.2 Thickness

The standard given below contain provisions which, The sheets shall have permissible variation of
through reference in this text, constitute provisions nominal thickness as mentioned in Table 1.
of this standard. At the time of publication, the
edition indicated was valid. All standards are subject The thickness of the unconditioned specimens shall
to revision, and parties to agreements based on this be measured with a suitable measuring instrument
standard are encouraged to investigate the with an accuracy of 0.01 mm with a contact Gauge
possibility of applying the most recent editions of diameter of 6.3 mm.
these standards:
5 CONDITIONING OF TEST PIECE
IS No. Title
Conditioning of the specimens shall be carried out
IS 2712 : 1998 Gaskets and packings — prior to all tests as laid down in Annex A.
Compressed asbestos fibre
jointing — Specification (third 6 DENSITY
revision)
IS 11707 : 1986 Glossary of terms relating to The range of density of the jointing shall be between
asbestos 0.8 g/cm3 to 1.3 g/cm3. Higher value of density can
be specified if agreed to between the purchaser and
IS 11768 : 1986 Recommendations for disposal supplier.
of asbestos waste material
IS 12081 (Part 2) : Recommendations for pictorial 7 TENSILE STRENGTH
1987 warning signs and
precautionary notices for The minimum tensile strength when tested in
asbestos and products accordance with Annex B shall be 4 MPa.
containing asbestos: Part 2
Asbestos and its products 8 COMPRESSIBILITY

3 TERMINOLOGY When tested in accordance with Annex C, the


compression values shall comply with the
For the purpose of this standard, the definitions following:
given in IS 11707 shall apply, in addition to the
following: a) Min — 15 percent; and
b) Max — 50 percent.
3.1 Asbestos — Asbestos is a collective name given
to naturally occurring fibrous silicate material. The 9 RECOVERY
most commonly used is chrysotile fibre.
After a period of 1 min, the specimens tested under
3.2 Gasket — Deformable material (or combination 8 (compressibility) shall be tested for recovery in
of materials) intended to be clamped between accordance with Annex C and the minimum value
flanges to prevent leakage of contained fluid. expressed as the average shall be 20 percent.

To access Indian Standards click on the link below:


https://www.services.bis.gov.in/php/BIS_2.0/bisconnect/knowyourstandards/Indian_standards/isdetails/

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IS 10008 : 2024

Table 1 Thickness
(Clause 4.2)
Sl No. Nominal Thickness, Permissible Variation Maximum Permissible
Thickness, Thickness,
mm Min mm
(1) (2) (3) (4)
i) 0.40 0.35 0.45
ii) 0.50 0.45 0.55
iii) 0.60 0.54 0.66
iv) 0.70 0.63 0.77
v) 0.75 0.67 0.83
vi) 0.80 0.72 0.88
vii) 1.00 0.90 1.10
viii) 1.20 1.08 1.32
ix) 1.50 1.37 1.63
NOTE — The above thickness tolerances are permissible variations applicable to a given lot of sheets or gaskets. Where
other thickness of sheets is necessary, due to application, the tolerance on the individual sheet shall be as agreed to
between the purchaser and the supplier.

10 RESISTANCE TO OIL AND FUEL in rolls and shall be suitably packed to prevent
damage in transit.
The requirements shall be as agreed to between the
purchaser and the supplier. The method of test shall 14 WASTE DISPOSAL
be as per Annex E of IS 2712.
Disposal of waste shall be in accordance with
11 SAMPLING provisions laid down in IS 11768.

The sample size shall be as specified in Annex D. 15 WARNING


12 MARKING The material containing asbestos shall bear a
Each sheet shall be marked with the following: pictorial warning sign and precautionary notice as
given in IS 12081 (Part 2) to caution the users that
a) Name and address of manufacturer;
these products contain asbestos fibres and improper
b) Grade; and
use of these materials may result in generation of
c) Thickness.
asbestos dust, inhalation of which may cause serious
damage to health.
12.1 BIS Certification Marking
The sheet may also be marked with the Standard 16 MATERIAL DATA SHEET
Mark.
Asbestos containing materials are required to be
The product(s) conforming to the requirements of accompanied by material safety data sheet
this standard may be certified as per the conformity containing the following information:
assessment schemes under the provisions of the
Bureau of Indian Standards Act, 2016 and the Rules a) Name and address of manufacturer of the
and Regulations framed thereunder, and the product;
product(s) may be marked with the Standard Mark. b) Precautionary information regarding
handling of the product; and
13 PACKING c) Procedure for cleaning and safe disposal of
Beater addition jointings may be supplied in sheet or waste.

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IS 10008 : 2024

ANNEX A
(Clause 5)
METHOD OF CONDITIONING

A-1 Clean cut test pieces are conditioned by placing A-3 Cooling shall be carried out in a desiccator
them in an oven at a temperature of (100 ± 2) °C for containing anhydrous calcium chloride.
1 h.
A-4 Sulphuric acid shall never be used in the
A-2 The test piece/pieces shall then be allowed to desiccator for beater addition jointings.
cool to room temperature for at least 1 h before the
tests are carried out.

ANNEX B
(Clause 7)
TEST FOR TENSILE STRENGTH

B-1 The test shall be carried out on six test pieces. B-9 About 4 readings shall be available to obtain the
average tensile strength.
B-2 Each test piece shall be 230 mm long and
25 mm wide. The test pieces shall be cut from the B-10 ACCEPTANCE CRITERIA
sheet, preferably with a die punch, in such a manner
that the longest axis is at right angles to the grain B-10.1 The average of the six readings obtained on
direction. the specimens as described above shall meet the
minimum requirement of the specified value of
B-3 The test pieces shall have clean and uniform tensile strength given in the specification for every
edges. Samples with dents, uneven cut or any other beater jointing material.
deformity shall be discarded.
The maximum permissible number of individual
B-4 Immediately on removal from the desiccator, readings not meeting the minimum requirement of
the thickness of each test piece shall be measured the specified value shall be 3.
with a micrometer at about four places within 50 mm
on both sides of the centre. The smallest dimensions B-10.2 When the sheets for testing tensile strength
shall be taken as the thickness. are drawn on the basis of lot sizes given in Annex D
the permissible number of sheets failing to meet the
B-5 After measurement, each test piece shall be minimum requirement of the specified value is given
gripped between the jaws of a suitable tensile testing below:
machine, the distance between the jaws being
Sl No. Lot Size Group Rejection No. (R)
approximately 100 mm.
(1) (2) (3)
B-6 The rate of traverse of the moving jaw of the i) A 0
machine shall be 230 mm/min. ii) B 1
B-7 In case the test piece breaks at the jaw, the iii) C 1
reading should not be taken into consideration. iv) D 2

B-8 The tensile strength shall be determined as: If the total number of non-conforming sheets is
Breaking load greater than the corresponding rejection number (R)
given in the above table, the lot shall be rejected.
Cross − section area of test piece

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IS 10008 : 2024

ANNEX C
(Clauses 8 and 9)
TEST FOR COMPRESSIBILITY AND RECOVERY

C-1 The test shall be carried out on four test pieces when the compressed thickness of the specimen is
to obtain the average result. read to the nearest 0.002 mm and recorded (M).

C-2 The size of the test piece shall be 50 mm × C-4.3 The major load is then immediately removed,
50 mm and thickness 1.6 mm. leaving the pre-load, and after a period of 60 s the
recovered thickness of the specimen under the
C-3 APPARATUS original pre-load is read to the nearest 0.002 mm and
recorded (R).
C-3.1 Anvil
C-5 CALCULATION
A hardened and ground surface of a minimum
diameter of 32 mm. 𝑃𝑋𝑀
C-5.1 Compressibility, percent = × 100
𝑃

C-3.2 Penetrator 𝑅− 𝑀
C-5.2 Recovery, percent = × 100
𝑃−𝑀
A steel cylinder with the end hardened and ground
and of (6.3 ± 0.025) mm diameter. The penetrator is C-6 ACCEPTANACE CRITERIA
guided in its descent so that the surface remains
parallel to the anvil A. C-6.1 The average of four readings obtained on the
specimens as described above shall meet the
C-3.3 Dial minimum requirements of the specified values of
compressibility and recovery given in the
A micrometer indicator dial reading to 0.01 mm. specifications for every beater jointing material The
individual value of compressibility obtained shall
C-3.4 Pre-load not go beyond 4 percent of the minimum value and
+ 4 percent of the maximum value. The individual
A pre-load of 2.25 kg which includes the weight of value of recovery obtained shall not go beyond
the penetrator to an accuracy of ± 1 percent. - 5 percent of the minimum value.

C-3.5 Loading Device C-6.2 When the number of sheets for testing
compressibility are drawn on the basis of lot sizes
A device for applying a major load of 110 kg to an given in Annex D the permissible number of sheets
accuracy of ± 1 percent which is addition to the failing to meet the minimum requirement of the
pre-load. specified value is given below:

C-4 TEST METHOD Sl No. Lot Size Group Rejection No. (R)
(1) (2) (3)
C-4.1 Each Lest specimen or set of plied test
i) A 0
specimens is centred on the anvil and the pre-load is
ii) B 1
applied gently and held for 15 s, when the thickness
iii) C 1
of the specimen under pre-load is read to the nearest
iv) D 2
0.002 mm and recorded (P).

C-4.2 The major load is then applied in a slow If the total number of non-conforming sheets is
uniform manner, so that the total load is applied greater than the corresponding rejection number (R)
within 10 s The total load is maintained for 60 s, given in the above table, the lot shall be rejected.

4
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IS 10008 : 2024

ANNEX D
(Clauses 11, B-10.2 and C-6.2)
SAMPLING

D-1 SAMPLING

The sampling plan is given in Table 2.

Table 2 Sampling
(Clause D-1)
Sl No. Test Sample Size

Group A Lot Group B Lot Group C Lot Group D Lot


Size Up to Size 251 kg Size 501 kg Size Over
250 kg to 500 kg to 1 000 kg 1 000 kg
(1) (2) (3) (4) (5) (6)
i) Thickness 1 2 4 5
ii) Density 1 2 3 4
iii) Tensile strength 2 3 5 6
iv) Compressibility 1 2 3 4
v) Recovery 1 2 3 4
vi) Thickness change: Oil 1 1 2 3
Fuel 1 1 2 3

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IS 10008 : 2024

ANNEX E
(Foreword)
COMMITTEE COMPOSITION
Gasket and Packing Sectional Committee, MED 30
Organization Representative(s)

Engineers India Limited, New Delhi SHRI U. CHAKRAVARTY (Chairperson)

Bharat Corrub Industries, Vadodara SHRI B. M. TOLIA


SHRI S. R. DESAI (Alternate)

Bharat Heavy Electricals Ltd, Delhi SHRI SUBRATA RAY


SHRI R. ELAYARAJA (Alternate I)
SHRI S. SUBBA RAO (Alternate II)

Bharat Petroleum Corporation Ltd, Noida SHRI S. MANIVANNAN

Champion Jointings Pvt Ltd, Mumbai SHRI FARZAD J. PALIA


SHRI MANOHAR S. DHANDEKAR (Alternate)

Crompton Greaves Ltd, Mumbai SHRI P. S. RAMACHANDRAN

Defence Research and Development Organization, SHRI A. K. MANDAL


Research Centre Imarat, Hyderabad SHRI I. S. DAS (Alternate)

Department of Scientific and Industrial Research, SHRI PURUSHOTTAM KUMAR


New Delhi

Directorate of Steam Boilers, Mumbai SHRI G. D. WANKHEDE


SHRI S. S. SOLANKE (Alternate)

Engineers India Ltd, New Delhi MOHAMMED ISMAEEL


SHRI G. BALAJI (Alternate I)
MS SULAKSHNA NAGNATH (Alternate II)

Ferolite Jointings Ltd, Ghaziabad SHRI AKSHAY SHARMA


SHRI PRADEEP KUMAR (Alternate)

GAIL (India) Ltd, New Delhi SHRI NITIN NIMJE


SHRI AMRESH BEDAR (Alternate I)
SHRI ASHIF TADVI (Alternate II)
SHRI ANUP S. S. KONGARI (Alternate III)

Hindustan Petroleum Corporation Ltd, Visakhapatnam SHRI SANDIPTA NATH


SHRI PRABHUDATTA PADARBINDA (Alternate)

I.G.P. Engineers Pvt Ltd, Chennai SHRI G. GANESAN


SHRI P. SUNDAR (Alternate)

ICAR - National Institute of Natural Fibre Engineering and DR SANJOY DEBNATH


Technology, Kolkata

Indian Sealing Association, New Delhi SHRI RASIKLAL M. DOSHI


SHRI DARSHAN A. PAREKH (Alternate)

Indian Valve and Actuator Manufacturers Association SHRI VISHAL WAKCHOURE


(IVAMA), Coimbatore SHRI R. MURUGANANTHAM (Alternate)

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IS 10008 : 2024

Organization Representative(s)

L&T-Sargent & Lundy Limited, Vadodara SHRI MANISH V. SANE


SHRI PINKESH PATEL (Alternate)

Mecon Limited, Ranchi SHRI GURNEK SINGH


SHRI SUJOY BANERJEE (Alternate)

Ministry of Commerce and Industry, Department for SHRI SHAISH KUMAR


Promotion of Industry and Internal Trade, New Delhi SHRI M. Z. KHAN (Alternate)

Ministry of Science and Technology, Department of SHRI PURUSHOTTAM KUMAR


Science & Technology, New Delhi

NTPC Limited, Noida SHRI U. K. MUKHOPADHYAY


SHRI S. CHAKRABORTY (Alternate)

Nu-Cork Products Pvt Ltd, Gurugram SHRI SWAPAN KUMAR DATTA

Ordnance Factory Board, Jabalpur SHRI RAJNISH LODWAL


SHRI M. K. MISHRA (Alternate)

Projects and Development India Ltd, Noida SHRI HARISH KUMAR


SHRI JITENDER KUMAR SINGH (Alternate)

RITES Ltd, Gurugram SHRI PANKAJ AGARWAL


SHRI MUKESH SINHA (Alternate)

Spareage Sealing Solution, Mumbai SHRI SHIVA SHINDE

Super Waudite Jointing Pvt Ltd, Ahmedabad SHRI PRADEEP J. PANDYA


SHRI C. D. GAZDAR (Alternate)

Superlite Jointings Private Limited, Ghaziabad SHRI VARUN AGARWAL


SHRI PHERU SINGH (Alternate)

The Tata Power Company Ltd, Mumbai SHRI DHIRAJ B. KAMATH


SHRI V. V. NAMJOSHI (Alternate)

Uni Klinger Limited, Pune SHRI MAHESH AVACHAT

BIS Directorate General SHRI RAJNEESH KHOSLA, SCIENTIST ‘F’/SENIOR


DIRECTOR AND HEAD (MECHANICAL ENGINEERING)
[REPRESENTING DIRECTOR GENERAL (Ex-officio)]

Member Secretary
MS KHUSHBU JYOTSNA KINDO
SCIENTIST ‘C’/DEPUTY DIRECTOR
(MECHANICAL ENGINEERING), BIS

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Bureau of Indian Standards

BIS is a statutory institution established under the Bureau of Indian Standards Act, 2016 to promote harmonious
development of the activities of standardization, marking and quality certification of goods and attending to
connected matters in the country.

Copyright

BIS has the copyright of all its publications. No part of these publications may be reproduced in any form without
the prior permission in writing of BIS. This does not preclude the free use, in the course of implementing the
standard, of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating to
copyright be addressed to the Head (Publication & Sales), BIS.

Review of Indian Standards

Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the website-
www.bis.gov.in or www.standardsbis.in.
This Indian Standard has been developed from Doc No.: MED 30 (20864).

Amendments Issued Since Publication


Amend No. Date of Issue Text Affected

BUREAU OF INDIAN STANDARDS


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