WJARR 2024 2951 - Final Published Paper
WJARR 2024 2951 - Final Published Paper
Mohammad Harun-Or-Rashid *, Abubakar Abdullah, Md. Ashikur Rahman, Aanha Haque and Md. Saber
Hossain
Department of Mechanical and Production Engineering, Ahsanullah University of Science and Technology, Dhaka 1208,
Bangladesh.
Publication history: Received on 23 August 2024; revised on 05 October 2024; accepted on 07 October 2024
Abstract
The development of a low-cost remotely controlled underwater vehicle, as well as wireless communication and
submerging methods, are discussed in this paper. One of the major objectives of the present study was to monitor the
underwater environment. An action camera was used to record the underwater environment. The shape of the
underwater vehicle is cylindrical where radius and length are 0.15 m and 0.45 m respectively. SolidWorks software was
used to design the vehicle and build it accordingly. For the main body, PVC pipe was used because it was cost-effective
and wouldn’t catch any rust. In the present study, it was found that radio frequency was not working properly
underwater. Therefore, the antenna was extended above the surface of the water. Finally, experimental data was stored
in a black box. From the experimental data, it is found that output responses like roll, pitch and yaw show good
agreement against the input command.
Keywords: Ballast tank; Hull; Submarine; Unmanned underwater vehicle; Wireless communication
1. Introduction
An underwater remotely operated vehicle (UROV) is a type of watercraft that is designed to operate in water. It is
operated by a human elsewhere from the system and used for various purposes such as detecting objects and rescue
operations, and military, scientific, and commercial applications. In the present study, a camera is used for detecting the
object. UROV operates by using a combination of mechanical and electrical systems. They can operate at various depths
under the water's surface. In 1578, the initial conceptual design of a submarine was created [1]. From the Research of
Mohammad Harun-Or-Rashid et al. [2], It has been seen that different components of the vehicle were made of
Aluminum to reduce the weight and a Bluetooth module was used to receive the signal. From their paper, it was found
that the setup was not perfectly water-protected. In the Research of Ricardo Perez-Alcocer et al. [3] it was discovered
that even though GPS devices are widely used for localization, they show low performance in an underwater
environment. Therefore, data fusion is needed to increase the accuracy of the position estimation. It has also been stated
that underwater visibility is poor due to the optical properties of light propagation, absorption and scattering, which
are involved in the image formation process. Kelasidi et al. [4] describe the cost of transportation using a dimensionless
number, CoT=Energy/ (Mass × gravitational force × Distance). It measures the amount of energy utilized to displace a
designated mass over a certain distance. The cost of transportation has found diverse applications in determining the
most energy-efficient movement of various systems. James C. Kinsey et al. [5], conducted research on navigation:
determining the current position of a vehicle and choosing a collection of paths required to accomplish predetermined
objectives.
Shahrieel, Mohd Aras [6], describe the ballasting process of the submarine. This mechanical approach involves the use
of pumps and compressed air to intake and release water. They found that using downward-facing thrusters as an
Corresponding author: Mohammad Harun-Or-Rashid
Copyright © 2024 Author(s) retain the copyright of this article. This article is published under the terms of the Creative Commons Attribution Liscense 4.0.
World Journal of Advanced Research and Reviews, 2024, 24(01), 706–719
alternative method which has several challenges and is not economically viable. On the other hand, Mohd Aras, Hazriq
Izzuan Jaafar et al. [7] discussion about data acquisition. Data acquisition helps in accurately determining the
submarine's position, speed, and heading. This information is crucial for navigation, especially in challenging
underwater environments where global positioning system (GPS) signals may be limited or unavailable. Sumukha
Udupa et al. [8] designed a robot that integrates manoeuvring capabilities, image recognition and depth control
functionalities. The paper focuses on the design process of the robot and conducts simulation analysis to know its real-
life performance. Software packages like SolidWorks and OpenProp are utilized for design and analysis purposes, while
FlowExpress is employed for pressure and computational fluid dynamics (CFD) simulation. In the study of Leong Wai
Lunn Alexander et al. [9] describe an autonomous underwater vehicle (AUV) that operates autonomously and performs
predefined tasks. To accomplish the tasks of navigation and target acquisition, the AUV incorporates an autonomous
guidance and control system. The AUV employs two thrusters for controlling horizontal movement, guided by a digital
magnetic compass. Kalman filter algorithm is used to estimate the state of the navigation system. According to a research
of MIT [10], sharing data between underwater and land-based environments poses challenges due to the use of distinct
wireless signals optimized for each medium. Radio signals, effective in the air, lose strength rapidly in water, reducing
their transmission range. Similarly, underwater devices relying on acoustic signals or sonar encounter difficulties as
these signals primarily reflect off the water's surface and struggle to pass through it.
In the present study, the submerging was done by a ballasting process as mentioned in some of the previous works.
Many of the researchers used thrusters to go either horizontally or vertically or even both and it needs much more
energy and is not much cost efficient. Therefore, in this research, a peristaltic pump is used which requires less energy
and less power. In this study, polyvinyl chloride (PVC) is used for the hull because of its lightweight and cheap. For
controlling the system radio controller is used as it is much more responsive underwater compared to Bluetooth. This
UROV is waterproof which is quite a challenge as many components are placed outside the body and the connection
comes from inside. The ratio of diameter to length is 1:3 as it has less amount of radius compared to length; it needs less
weight to submerge in the water. The main objective of this study was to build a low-cost (Total cost: 150 USD) UROV
to monitor the underwater environment.
Step 1: Start the recording option of the camera to record the underwater environment.
Step 2: Put the vehicle on the surface of the water.
Step 3: Start the pump to intake the water into the ballast tank. The vehicle continues to sink as it fills.
Step 4: Start the BLDC motor to move the vehicle forward.
Step 5: Use the servo motor to turn the UROV left or right.
Step 6: Run the vehicle under the water and record the environment as well as save the roll, pitch and yaw data
in the SD card.
Step 7: After a few minutes start the pump again to exhaust the water from the ballast tank. The vehicle
continues to rise as it empties.
3. UROV Dynamics
UROVs are used extensively in marine exploration, underwater inspections, and scientific research. One of the key
components of a UROV is its propulsion system, which is responsible for providing the necessary thrust to overcome
the drag and friction forces that act on the vehicle as it moves through the water. In most cases, UROVs use motors for
propulsion due to their low cost and ease of maintenance. The amount of thrust produced by the propulsion system is
directly related to the amount of drag experienced by the vehicle. This relationship can be expressed mathematically
using Eq. (1).
𝐶𝑑 𝜌𝐴𝑠 2
𝑇𝑝 = (1)
2
where ρ is the density of the water, s is the speed, A is the effective surface area of the vehicle, and Cd is the drag
coefficient. The effective surface area is the surface area of the vehicle that is in contact with the water and is
perpendicular to the direction of motion. The effective surface area of the UROV is an important consideration when
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World Journal of Advanced Research and Reviews, 2024, 24(01), 706–719
calculating the amount of drag experienced by the vehicle. The drag coefficient of the UROV is another critical factor in
the calculation of drag. The drag coefficient is a dimensionless quantity that characterizes the resistance of an object to
motion through a fluid. It is influenced by the shape, size, and orientation of the object, as well as the properties of the
fluid. As the UROV moves through the water, it experiences a variety of forces, including drag and friction forces. These
forces act to slow down the vehicle and require a certain amount of thrust to overcome. The amount of thrust required
to move the UROV through the water is directly related to the speed of the vehicle. As the speed of the UROV increases,
the drag and friction forces also increase, requiring a larger amount of thrust to overcome.
Engineering mechanics generally consider six degrees of freedom (DoF) for a rigid body. Three are translational degrees
of freedom and the others are rotational degrees of freedom. Movement of the UROV is shown in Fig.1. In hull-fixed
reference axes systems, Newton-Euler equations of motion [Eq. (2)-Eq. (7)] are as follows:
𝜙̇ = p+ q(sinϕtanθ)+r(cosϕtanθ) (5)
𝜃̇ = qcosϕ-rsinϕ (6)
𝜓̇ = q(sinϕ/cosθ)+r(cosϕ/cosθ) (7)
Here, u, v, w are linear velocities, and p, q, r are angular velocities of the submarine. On the other hand, ϕ, θ, and ψ are
the roll, pitch and yaw rotation respectively.
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Parameter Value
Maximum speed 0.243 m/s
Dimension
Total Length 65 cm
Length of main vessel 45 cm
Diameter of Main vessel 15 cm
Length of front 7 cm
Length of rear part 13 cm
Weight
Designed body 7.95 kg
Actual body 7.8 kg
With water mass balance 10 kg (max.)
Power System
Voltage 11.1 V
Current 2.2 A
Capacity 24.4 Wh
Antenna
Extended pipe length for antenna 70 cm
Diameter of the pipe used for the protection of the antenna wire 1.5cm
Control System Wireless control via
Arduino Mega
Propulsion System Brushless DC motor
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For an object to sink, it has to have more density than water. Therefore, letting the water get into the ballast tank which
increases the density of the object and on the other hand, keeps the volume constant. The volume of a cylindrical main
hull is calculated by the Eq. (8).
𝜋𝐷2 𝐿
V= (8)
4
Here, the length of the hull is L and the diameter of the hull is D. It is known that volume is proportional to the required
𝑚
mass (𝑉 = ) for the object to sink, therefore, to do that it is important to minimize the volume to reduce the mass
𝜌
requirement as the motor which is being used is not capable of moving a huge load. Since density is constant (density,
ρ of water is 1000 kg/𝑚3 ), length is in simple form and diameter is in squared form, if the diameter remains small and
the length increases it won’t have as much volume as it would have been used in bigger diameter.
0.50
Diameter (m)
0.16
Length (m)
0.45
0.14
0.40
0.12
0.35
0.30 0.10
Figure 3 Change of volume with the change of length and diameter of the hull
In Fig. 3 length and diameter of the hull are changed simultaneously. Finally, 0.008 m 3 volume is selected where the
length is 0.45 m diameter is 0.15 m. In this optimum condition, the vehicle starts to sink if the ballast tank is filled with
water.
The total mass of the body is 7.8kg while the ballast tank is empty. During the experiment, it is found that when the
ballast tank is partially filled with water and the mass becomes 8kg then the submarine starts to submerge.
Finally, a small unmanned submarine is constructed according to the estimated parameters and presented in Fig. 4. In
the present study, two different models of the main body are developed using two different materials: one is made of
PVC pipe (Fig. 4) and another is made of Acrylic sheet. A 0.254 m propeller is used to convert motor power into thrust.
It can generate sufficient force to propel the submarine through the water.
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Figure 4 Under water vehicle: (a) Isometric view, (b) Back view, (c) Front view: Position of the ballast tank and the
electric circuit
During the construction of the acrylic body, the acrylic sheet was heated to make it pliable and then bent into the desired
shape of a round cylinder. Two caps were added to the body that could be opened and closed as needed.
The problem of the Acrylic material is that, it is prone to brittleness and may break under high pressure, especially when
it is exposed to water for extended periods. It became apparent that Acrylic was not suitable for this application as it
could not withstand the torque generated by the BLDC motor, and the Acrylic joints weakened the structural integrity
of the device. Furthermore, during the experiment, water leakage was found at different joints.
Therefore, after facing these problems Acrylic hull was replaced with the PVC hull because PVC is a more flexible and
durable material that can better withstand underwater pressure compared to Acrylic.
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In summary, the initial choice of using acrylic for the device's body proved to be unsuitable due to its poor withstanding
quality, weakened structural integrity and water leakage at the joints. PVC pipe was subsequently used, and it proved
to be a better option as it could handle the torque and pressure of the water and prevent water leakage.
A brushless DC motor (Fig. 6), also known as a BLDC motor, is an electric motor that does not require physical brushes
to transfer power to the motor's rotor. Instead, the motor uses electronic commutation to control the flow of electricity
and generate torque. The BLDC motor model A2212/6T with a KV rating of 920 was used for rotating the propeller.
This motor is a popular choice among professionals due to its high efficiency, low maintenance requirements, and long
lifespan.
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The Electronic Speed Controller (ESC) of 30 A shown in Fig. 7 is used in the field of radio-controlled (RC) vehicles to
control the speed of the electric motor. The ESC takes the signal from the microcontroller board and sent to the motor.
ESCs are commonly used with brushless motors due to their high efficiency and performance characteristics.
The SG90 Mini Servo Motor (Fig. 8) is designed to operate with DC power. The SG90 Mini Servo Motor offers precise
control and positioning capabilities. It can rotate within a specific angle range and hold positions accurately. This
precision is valuable in submarine applications that require precise control of movable parts, such as the rudder.
A peristaltic dosing pump (Fig. 9) is a type of pump that utilizes a squeezing motion to move water through a tube to
the ballast tank and remove from it. The peristaltic dosing pump model being referred to operates at 12 volts and uses
silicone tubing for fluid transfer. The specifications of this peristaltic dosing pump include a maximum flow rate of 90
ml/minute, a maximum suction lift of 2 meters, and a maximum discharge head of 3 meters. It has a motor speed of
3000 RPM and a motor power consumption of 4.5 watts. This pump can both intake water at one side and exert the
same water on another side.
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A 2200mAh 3S Li-Po Battery (Fig. 10) is used for power supply to the whole UROV. It is used to support all the equipment
like the pump, brushless motor, servo motor and microcontroller board. It offers a high energy density compared to
other batteries. This means that they can store a significant amount of energy in a compact and lightweight package. In
a small submarine, where weight and space are critical factors, the high energy density of this battery allows more
power storage without sacrificing valuable space.
During the selection of a motor driver, it is important to ensure that the motor driver is properly rated and matched
with the specific motor requirements to ensure optimal performance and prevent damage. A 43A BTS7960 motor driver
shown in Fig11 is used in this research because of its high current handling, dual H-bridge configuration, PWM speed
control, thermal protection and compatibility with the microcontroller board.
The LM2596 DC-DC buck converter (Fig.12) is an electronic module that converts a higher-voltage DC input to a lower-
voltage DC output. The module is designed to operate with input voltage in the range of 4.5V to 40V and output voltage
in the range of 3V to 35V.
A FlySky FS-i6 2.4G transmitter is used to send the signal to the FS-iA6 receiver in the vehicle. The user manipulates the
command signal on the remote, such as the throttle, and steering to control the vehicle's movements.
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The connection of different electric components is presented in Fig.13. In this setup the Arduino microcontroller board
is being used to control the water pump through the BTS7960 motor driver that is BTS7960 motor driver is connected
with the Arduino board. A receiver is connected to the board to receive the commands from the transmitter and save
the data on the SD card. The receiver signal directly goes to the servo motor to set the submarine’s heading left or right
direction as well as it goes to the controller to save it. The ESC is a device that is used to control the speed of the BLDC
motor, often used in remote-controlled vehicles or drones. The power for the ESC is provided by a battery. The signal
from the receiver goes to the BLDC motor through the ESC. This receiver signal also goes to the microcontroller board
to save it.
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2000
1800
1700
1600
640 660 680 700 720 740 760 780 800 820
Time (sec)
35
30
25
Roll angle (degree)
20
15
10
-5
-10 640 660 680 700 720 740 760 780 800 820
Time (sec)
25
20
15
Pitch angle (Degree)
10
-5
-10
-15
650 700 750 800 850
Time (sec)
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2000
1600
1400
1200
1000
To control the rudder a waterproof servo motor is used. The input command for the servo motor is presented in Fig. 17.
This command is generated by the transmitter. After sending the command to the servo motor the rudder starts to
rotate and as a result heading of the UROV changes. The output response of the system is shown in Fig. 18. From this
figure it is found that, yaw angle is changes according to the command of the rudder.
100
50
Yaw angle (Degree)
-50
-100
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In the present study, a waterproof camera is attached to the outside of the system and a light is used inside of the system
to monitor the underwater environment. The camera can record the video file as well. A picture of the underwater
environment is shown in Fig. 19. Higher resolution camera as well as higher light intensity can improve the visibility of
the underwater environment.
Nomenclature
Ẋ , Ẏ , Ż : Linear velocities in fixed reference
frame (m/s)
m: mass (kg)
ρ: Density of the water (kg/m3)
L: Hull length (m)
D: Hull diameter (m)
List of abbreviations
AUV: Autonomous underwater vehicle
CFD: Computational fluid dynamics
GPS: Global positioning system
PVC: Polyvinyl chloride
UROV: Unmanned remotely operated vehicle
6. Conclusion
The goal of this research was to develop a battery-powered low-cost underwater vehicle where no fuel is required to
monitor the underwater environment. The efficiency of the vehicle largely depends on the proper transmission system,
load, shape and the design of the propeller. The underwater vehicle was successfully made and the making process of
this vehicle is mentioned in this paper. In this study, one of the major concerns was wireless communication. It was
solved by using a long antenna. The basic use of the unmanned underwater vehicle is to observe the underwater
environment. With the help of the camera and image processing, it can be found any desirable object. A camera is
attached to the UROV which can video an underwater environment and save the file in its memory. As it is operated
from a distance without a living soul in the vehicle, therefore, the risk of the loss of human’s life is decreased in the war
and uneven situation. This underwater vehicle is able to inspect the submerged pipelines that are used to transfer crude
oil and communication cables. Furthermore, it can collect data and can be used for port and harbor security tasks.
Acknowledgments
Thanks to Ahsanullah University of Science and Technology, 141-142 Love Road, Tejgaon, Dhaka 1208, Bangladesh.
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