USE AND MAINTENANCE MANUAL

EN TIGER 370 CNC--MR

YEAR OF MANUFACTURE: ______________
 EN
”CE” CONFORMITY DECLARATION
(according to EEC MACHINES DIRECTIVE 2006/42/CE annex II A)

The manufacturer:

SEGATRICI
Via Enzo Magnani, 1
61045 Pergola (PU) ITALIA
SPA Tel. 072173721--Fax 0721734533

Hereby declares that the circular sawing machine:

Machine model: TIGER 370 CNC--MR

E
Serial number:

Year of manufacture:

L
MI
is in specification with the following directives:

• DIRECTIVE EEC MACHINES DIRECTIVE 2006/42/CE

• DIRECTIVE 2006/95/CE ”LVD”
SI
• DIRECTIVE 2004/108/CE ”EMC”
• D. Lgs. 17/2010

Responsible of a Technical File

(Walter Di Giovanni) c/o MEP SPA
C

Via Enzo Magnani, 1

61045 -- Pergola -- PU -- ITALY
FA

Managing Director
(William Giacometti)

Pergola, lì
Introduction and technical specifications . . . . . . . . . . 1--1
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--1
Machine presentation . . . . . . . . . . . . . . . . . . . . . . . . . . 1--1
Machine specification . . . . . . . . . . . . . . . . . . . . . . . . . 1--2
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--2
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--4
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--4
Functional parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--1
TIGER 370 CNC--MR model . . . . . . . . . . . . . . . . . . . 2--1
Cutting head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--2
Cutting vice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--2
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--3
Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--3
Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--4
Safety and accident prevention . . . . . . . . . . . . . . . . . . 3--1
Use of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--1
General recommendations . . . . . . . . . . . . . . . . . . . . . . 3--1
Recommendations to the operator . . . . . . . . . . . . . . . . 3--2
Machine safety devices . . . . . . . . . . . . . . . . . . . . . . . . 3--4
Reference standards . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--4
Protection against accidental contact with the blade . . 3--5
Electrical equipment . . . . . . . . . . . . . . . . . . . . . . . . . . 3--5
Emergency devices . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--5
Noise level of the machine . . . . . . . . . . . . . . . . . . . . . . 3--6
Noise level measurement . . . . . . . . . . . . . . . . . . . . . . . 3--6
Noise level values . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--7
Vibration emission . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--7
Electromagnetic compatibility . . . . . . . . . . . . . . . . . . . 3--7
Machine installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--1
Packaging and storage . . . . . . . . . . . . . . . . . . . . . . . . . 4--1
Anchoring the machine . . . . . . . . . . . . . . . . . . . . . . . . 4--4
Minimum requirements . . . . . . . . . . . . . . . . . . . . . . . . 4--4
Check list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--4
Connection to the compressed air supply . . . . . . . . . . 4--6
Connection to the power supply . . . . . . . . . . . . . . . . . 4--6
Description of machine operation . . . . . . . . . . . . . . . . 5--1
Description of the control panel . . . . . . . . . . . . . . . . . 5--1

5
Key for control console keyboard . . . . . . . . . . . . . . . . 5--1
Basic instructions for carrying out a cutting cycle . . . 5--4
Manoeuvring the cutting head . . . . . . . . . . . . . . . . . . . 5--4
Access to the cutting head . . . . . . . . . . . . . . . . . . . . . . 5--4
Manoeuvring the feeder . . . . . . . . . . . . . . . . . . . . . . . . 5--4
Clamping the work piece in the vice . . . . . . . . . . . . . . 5--4
Lubricant/coolant fluid supply . . . . . . . . . . . . . . . . . . . 5--6
Preliminary check list for cutting operation . . . . . . . . 5--6
Starting up the machine . . . . . . . . . . . . . . . . . . . . . . . . 5--7
Semi--automatic operating cycle . . . . . . . . . . . . . . . . . 5--8
Automatic operating cycle . . . . . . . . . . . . . . . . . . . . . . 5--12
Single program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5--15
Multiple programming . . . . . . . . . . . . . . . . . . . . . . . . . 5--22
Multiple programming cuts . . . . . . . . . . . . . . . . . . . . . 5--29
Automatic loop operating cycle . . . . . . . . . . . . . . . . . . 5--30
Diagrams, exploded views and replace--
ment parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6--1
Pneumatic diagram TIGER 370 CNC--MR . . . . . . . . . 6--1
Pneumatic diagram TIGER 370 CNC--FE HR . . . . . . 6--2
APS/P drive for step motors . . . . . . . . . . . . . . . . . . . . 6--3
MEANING OF THE PARAMETERS IN THE TABLE 6--3
SCHEMATIC CONFIGURATION
OF INPUTS / OUTPUTS . . . . . . . . . . . . . . . . . . . . . . 6--7
LAYOUT OF APS/P DRIVE COMPONENTS . . . . . 6--8
How to read the wiring diagrams . . . . . . . . . . . . . . . . . 6--9
D2--Letter codes used to designate the type
of component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6--11
Standardised Wiring Diagrams TIGER 370 CNC--MR
(IEC 750 EN 60204--1 Standard) . . . . . . . . . . . . . . . . . 6--14
List of cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6--29
List of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6--34
List of terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6--37
List of IUD--IUV Card Inputs and Outputs . . . . . . . . . 6--39
IUD: Digital Inputs and Outputs . . . . . . . . . . . . . . . . . 6--39
IUV card: Miscellaneous Inputs and Outputs . . . . . . . 6--39
CN 1 VICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6--40
CNSL card: Console Inputs and Outputs . . . . . . . . . . . 6--41
Exploded views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6--42

6
Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6--42
Fixed worktable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6--44
Turntable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6--46
Vice assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6--48
Head unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6--50
Motor assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6--52
Blade guard unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6--54
Electro--cylinder unit . . . . . . . . . . . . . . . . . . . . . . . . . . 6--56
Supply carriage unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 6--58
Supply roller unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6--60
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6--62
Guard rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6--64
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7--1
Displaying and editing the set--up parameters . . . . . . . 7--1
Set language parameter . . . . . . . . . . . . . . . . . . . . . . . . 7--1
Set parameter for machine type . . . . . . . . . . . . . . . . . . 7--2
Set parameter for step motor . . . . . . . . . . . . . . . . . . . . 7--2
Setting blade characteristics, head downstroke
speed and bar initializing . . . . . . . . . . . . . . . . . . . . . . . 7--5
Blade motor and supply unit setting . . . . . . . . . . . . . . 7--5
Set minimum blade tension threshold . . . . . . . . . . . . . 7--6
Optional settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7--6
Cutting head setting . . . . . . . . . . . . . . . . . . . . . . . . . . . 7--7
Head transducer calibration Set--up . . . . . . . . . . . . . . . 7--7
Electronic systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7--9
Replacing the microchip C8 on the control console . . 7--9
Machine parameters Eeprom memory . . . . . . . . . . . . . 7--9
Replacing the MEP 24 controller Eprom . . . . . . . . . . 7--10
Adjusting the display brightness . . . . . . . . . . . . . . . . . 7--11
Mechanical systems . . . . . . . . . . . . . . . . . . . . . . . . . . . 7--12
Cutting head stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . 7--12
Adjusting the position of the blade--cleaning brush . . 7--12
Replacing tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7--14
Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7--15
Vice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7--17
Adjusting the vice play . . . . . . . . . . . . . . . . . . . . . . . . 7--17
Adjusting the anti--chip device . . . . . . . . . . . . . . . . . . 7--18
Maintenance and choice of consumables . . . . . . . . . . . 8--1

7
The role of the operator . . . . . . . . . . . . . . . . . . . . . . . . 8--1
Maintenance requirements . . . . . . . . . . . . . . . . . . . . . . 8--2
General maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 8--2
Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8--2
Weekly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8--2
Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8--3
Maintenance of working parts . . . . . . . . . . . . . . . . . . . 8--3
Transmission box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8--3
Consumable materials . . . . . . . . . . . . . . . . . . . . . . . . . 8--4
Oils for transmission box . . . . . . . . . . . . . . . . . . . . . . . 8--4
Oils for lubrication/coolant liquid . . . . . . . . . . . . . . . . 8--4
Oils for spray mist system (optional) . . . . . . . . . . . . . . 8--4
Cutting speed and choice of tools . . . . . . . . . . . . . . . . 9--1
Cutting speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--1
Basic version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--1
Choice of blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--2
Tooth pitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--2
Types of swarf: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--3
Cutting and feeding speed . . . . . . . . . . . . . . . . . . . . . . 9--3
Lubricant/coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--4
Blade structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--4
Types of blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--5
Tooth shape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--5
Blade selection table with respect to cutting speed and
downstroke speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--8
Classification of steels . . . . . . . . . . . . . . . . . . . . . . . . . 9--9
Classification of steels . . . . . . . . . . . . . . . . . . . . . . . . . 9--10
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--1
Troubleshooting blade and cutting problems . . . . . . . . 10--1
Troubleshooting (control console diagnostics) . . . . . . 10--3
Displaying the diagnostics menu . . . . . . . . . . . . . . . . . 10--3
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--4
Error messages, alarm and emergency . . . . . . . . . . . . 10--7
Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11--1
Accessories available on request . . . . . . . . . . . . . . . . . 11--1
Chute type bar loader CB 6001 . . . . . . . . . . . . . . . . . . 11--1
Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11--3
Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11--3

8
Roller table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11--3
Can of emulsible oil . . . . . . . . . . . . . . . . . . . . . . . . . . . 11--3
Adattatore pianale a rulli lato scarico . . . . . . . . . . . . . 11--3
Feed side roller table support . . . . . . . . . . . . . . . . . . . . 11--4
Motor chip discharger unit . . . . . . . . . . . . . . . . . . . . . . 11--4

9
Introduction and
technical 1
specifications

Foreword
We have decades of experience in the construction of the best metal---cutting
machines. Our experience, our knowledge of our customers and constant
technological development of design and production equipment allow us to offer
a specific solution for every type of cutting need. This work tool has been
designed as a simple and reliable answer to the wide range of cutting needs of the
modern workshop. TIGER 370 CNC---MR is rugged, quiet and safe. It cuts
various kinds of material, with very little scrap and great applicative flexibility for
cutting copper, brass and bronze.
Congratulations for having chosen this product which, by following the instruc-
tions contained in this user and maintenance handbook, will guarantee you years
of dependable service.
Warning This band saw has been exclusively designed to cut metals.

Machine presentation
TIGER 370 CNC---MR is an electromechanical pneumatic saw, which cuts metal
profiles and solids. It can operate in SEMIAUTOMATIC or AUTOMATIC
mode. In Semiautomatic mode, after setting the cutting head stroke and the head
downstroke speed on the control panel, position the vice 2÷3 mm from the
material being processed and press the start button on the control panel to
activate the disk (or foot pedal if supplied);

1. The cutter vice closes 2. The head lowers un- 3. The head returns to 4. The cutter vice
til the cut is made start position (FCTI) opens
(FCTA)

In Automatic mode, after setting the cutting head stroke and the head downstro-
ke speed on the control panel, position the vice 2÷3 mm from the material being
processed and press the start button on the control panel to activate the disk (or
foot pedal if supplied):

1--1
MEP S.p.A.

1. The cutter vice closes 2. The head lowers un- 3. The head returns to 4. The feed vice closes
til the cut is made start position (FCTI)
(FCTA)

5. The cutter vice opens 6. The cutting material 7. The cutting vice closes 8. The feed vice opens
is fed and the cutting cycle
starts up

Machine specification
The anodised aluminium name plate is riveted on the side of the machine; the
same data are reproduced on the declaration of conformity included with this use
and maintenance manual.

TIGER 370 CNC--FE MR

N.B. When communicating with the Technical Service department, the model, serial
number and year of manufacture of the machine must be quoted.

Technical Data
WORKING PRESSURE
Max. working pressure for opening/closing vice Bar 6
Air consumption for a complete cycle Nl/min 5,74
N.B. The “air consumption” value refers to standard conditions (temperature 0° and
pressure 1.013 bar, i.e. density 1.3 x 10 --3 Kg/l) where 1 Kg/min. = 772 Nl/min.

1--2 Use and maintenance manual TIGER 370 CNC-- MR 2

LUBRICANT/COOLANT FLUID AND OIL
Lubricant/coolant fluid (oil concentration 5---6%) capacità Lt. 105
Oil for transmission box capacità Lt. 10

VICE
Vice max. opening mm 190

CUTTING CAPABILITY

Model Blade diameter

0° 370 120 100 180 x 100

45° ' 370 70 70 70 x 100
45° a 370 70 70 70 x 100
60° a 370 50 50 50 x 100

CUTTING CAPABILITY

Model Blade diameter

0° 370 120 100 180 x 100

45° ' 370 115 100 120 x 100
45° a 370 115 100 120 x 100
60° a 370 115 90 90 x 100

PACKED WEIGHT
Wooden cage and pallet Kg 250
Wooden pallet Kg 100

2100

2600
1800

3 Introduction and technical specifications 1--3

MEP S.p.A.

Technical Data
CUTTING SPEEDS
Speed rpm 900
Speed (optional) rpm 600­900

Disk blade (HSS type)

External disc diameter mm 370
Internal hole diameter mm 32
Blade thickness mm 3

RATED ELECTRICAL POWER

Head spindle motor Kw 3
Electric coolant pump motor Kw 0,09 x 2
Feed step motor Kw 0,44
Step head motor kW 0,048
Max installed power kW 3.668

SPINDLE MOTOR
No.of poles Current (Volts) Absorption (Amps) Power (Kw) rpm
6 380 8,4 3 940---1130
Stator wound with enamelled copper wire, class H 200° C.
Class F insulation (limit temperature TL 155° C).
IP 54 protection rating (total against contact with live parts, water sprayed from all directions, with shaft oil
seal).
Conforming to CEI norms, publication: IEC 34 of 01/07/1985.

Dimensions
MACHINE INSTALLED
Work table height mm 1000
Weight Kg 1060

1--4 Use and maintenance manual TIGER 370 CNC-- MR 4

5 Introduction and technical specifications 1--5
Functional parts
2

TIGER 370 CNC--MR model

In order for the user to move towards a full understanding of how the machine
works, which is described in detail in the chapter 5, this chapter deals with the
main units and their locations.

2--1
MEP S.p.A.

Cutting head

The cutter head makes the cut. It is contained inside guards preventing accidental
contact with the tool and moving parts. It is moved by an electro---mechanical
cylinder (step motor), and runs on a twin linear guide with ball---bushing sliding
blocks. This system makes the structure highly rigid, providing a better cutting
finish with less vibration and noise.

Cutting vice

The vice is the unit that clamps the workpiece during cutting; it consists of a vice
support, commonly known as a “lead nut” fixed to the work table on which a
mobile jaw is mounted. The vice is operated manually by a handwheel and locked
by a Pneumatic cylinder.

2--2 Use and maintenance manual TIGER 370 CNC-- MR 7

Control Panel

The control panel has a protection rating of IP 54 and contains the electronic
equipment. Access to the control panel is protected by a safety panel mounted on
hinges and fastened with screws, specially designed to prevent tampering. The
control panel swivels on two articulated joints so that it can be positioned by the
operator for greater ease---of---use and safety.

Feeder

The material, locked by means of the pneumatic vice, is delivered by a carriage

which conveys it along ground guides. The numeric check controls, with great
precision, the step motor of the infeed carriage, enabling the operator to set, on
the same bar, 32 batches of pieces to be cut, each with different amounts and
lengths.The material, locked by means of the pneumatic vice, is delivered by a
carriage which conveys it along ground guides. The numeric check controls, with
great precision, the step motor of the infeed carriage, enabling the operator to
set, on the same bar, 32 batches of pieces to be cut, each with different amounts
and lengths.

8 Functional parts 2--3

MEP S.p.A.

Base

This unit features a large coolant collection surface which conveys the coolant to
the rear tank via the tank cover, and a swarf collection drawer. An electric pump
is housed inside the tank which draws the clean fluid from the filter system.

2--4 Use and maintenance manual TIGER 370 CNC-- MR 9

Safety and accident
prevention 3
The TIGER 370 CNC---MR has been designed and produced in accordance with
European standards. For the correct use of the machine we recommend that the
instructions contained in this chapter are carefully followed.

Use of the machine

The TIGER 370 CNC---MR circular saw is designed to cut exclusively non---fer-
rous profiles and solid metal sections. Other types of material and machining are
not compatible with the specific characteristics of the saw. The employer is
responsible for instructing the personnel who, in turn, are obliged to inform the
operator of any accident risks, safety devices, noise emission and accident
prevention regulations provided for by international standards and national laws
regarding the use of the machine. The operator must be perfectly aware of the
position and function of all the machine’s controls.The instructions, warnings and
accident prevention standards in this manual must be respected without question
by all those concerned.The following definitions are those provided for by EEC
MACHINES DIRECTIVE 2006/42/CE :
H “Danger zone”: any zone in and/or around a machine in which the presence of a
person constitutes a risk for the safety and health of that person.
H “Person exposed”: any person finding himself either completely or partly in a
danger zone.
H “Operator”: the person or persons given the responsibility of installing, operating,
adjusting, maintaining, cleaning, repairing or transporting the machine.
Attention The manufacturer declines any responsibility whatsoever, either civil or crimi-
nal, should there be unauthorised interference or replacement of one or more
parts or assemblies on the machine, or if accessories, tools and consumable
materials are used that are different from those recommended by the manu-
facturer itself or if the machine is employed in a plant system and its proper
function is thereby altered.

General recommendations
LIGHTING
Insufficient lighting for the types of operation envisaged could constitute a safety
hazard for the persons concerned. For this reason, the machine user must provide
lighting in the working area sufficient to eliminate all shadowy areas while also
avoiding any blinding light concentrations. (Reference standard ISO 8995---89
”Lighting in work environments”).
CONNECTIONS
Check that the power supply cables and pneumatic feed systems comply with the
maximum machine absorption values listed in the “Machine Specification” tables;
replace if necessary.
3--1
MEP S.p.A.

EARTHING
The installation of the earthing system must comply with the requirements set out
in IEC STANDARD 204.
OPERATOR POSITION
The position of the operator controlling machine operations must be as shown in
the diagram below.

Recommendations to the operator

Always wear proper goggles or protective glasses.

Do not use the machine without the guards in position. Replace the poly-
carbonate windows , if subject to corrosion.

Do not allow hands or arms to encroach on the cutting zone while the
machine is in operation.

Do not wear oversize clothing with long sleeves, oversize gloves, brace-
lets, necklaces or any other object that may become entangled in the ma-
chine during working; long hair must be tied back and bunched.

Always disconnect the power supply to the machine before carrying out
any maintenance work whatsoever, including in the case of abnormal
operation of the machine.

Before starting cutting operations, support the material at both ends of

the machine using the support arm --- standard, or OPTIONAL acces-
sories such as the feed and discharge roller tables shown in the diagram
below.

3--2 Use and maintenance manual TIGER 370 CNC-- MR 11

 FEED ROLLER TABLE DISCHARGE ROLLER TA-
BLE
mm. 1500 mm. 1500

Any maintenance work on the hydraulic or pneumatic systems must be

carried out only after the pressure in the system has been released.

The operator MUST NOT perform any risky operations or those not
required for the machining in course (e.g. remove swarf or metal shavings
form the machine while cutting).

Remove equipment, tools or any other objects from the cutting zone; al-
ways keep the working area as clean as possible.

Do not use the machine for cutting pieces which exceed the cutting ca-
pacity described in the technical specifications or are less than 5 mm

Before starting any cutting operations, ensure that the workpiece is se-
curely held in the vice and the machine has been set correctly. A number
of examples of how to clamp the different profiles correctly in our ma-
chines are shown below.

Never move the machine while it is cutting.

Do not use blades of different sizes to those recommended in the ma-

chine’s specifications.

When cutting very short pieces, make sure that they are not dragged be-
hind the support shoulder, where they could jam in the blade.

12 Safety and accident prevention 3--3

MEP S.p.A.

When using the pneumatic vice (version MA) check that the jaws actually
move right up to and effectively block the piece, as the maximum travel
in only 6 mm, and check that the clamping pressure is correct.

When working on the bandsaw, only wear gloves when handling materials
and tool change or adjustment operations. Only carry out one operation
at a time and do not hold more than one item or operate more than one
device simultaneously. Keep hands as clean as possible.

Warning: if the blade jams in the cut, press the emergency stop pushbut-
ton immediately. If this does not free the blade, slowly release the vice,
remove the piece and check that the blade or its teeth for damage, if
need be replace the blade.

Before carrying out any repair works on the machine, consult the MEP
Technical Service; this can also be done through an agency in the country
in which the machine is being used.

Machine safety devices

This use and maintenance manual is not intended as purely a guide for the use of
the machine in a strictly productive environment, it is instead an instrument
providing information on how to use the machine correctly and safely. The
following standards are those specified by the EEC Committee in the directives
regarding safety of machinery, health and safety at work, personal protection and
safeguarding of the environment. These standards have been applied to the
TIGER 370 CNC---MR band saw.
Reference standards
MACHINE SAFETY
H EEC MACHINES DIRECTIVE 2006/42/CE ;
H EEC directive no. 2004/108/CE “EMC -- Electromagnetic Compatibility”;
H EEC Directive No. 2006/95/CE known as “Low voltage directive”.
HEALTH AND SAFETY AT WORK
H EEC Directive No. 80/1107; 83/477;86/188;88/188; 88/642 for the protection of
workers against risks caused by exposure to physical, chemical and biological ag-
ents during working;
H EEC Directive No. 89/391 and Special EEC Directives No. 89/654 and No. 89/655
for improvements in health and safety at work;
H EEC Directive No. 90/394 for the protection of workers against risks deriving from
exposure at work to carcinogenic substances;
H EEC Directive No. 77/576 and No. 79/640 on safety signs at work.
PERSONAL PROTECTION
H EEC Directive No. 89/656 and No. 89/686 on the use of personal protection de-
vices.
ENVIRONMENTAL PROTECTION
H EEC Directive No. 75/442 on waste disposal.
H EEC Directive No. 75/439 on the disposal of used oil.

3--4 Use and maintenance manual TIGER 370 CNC-- MR 13

 Protection against accidental contact with the blade
1. Metal disc cover fixed to the cutting head;
2. mobile protection of the disc attached to the guard, in order to guarantee
cover of the blade and to leave only the part of the disc used for cutting free
as required by President’s Decree 547/55 article 108;
3. vice with double---blocking anti---burr device to securely grip the workpiece;
4. the cutting and infeed vice is controlled by pneumatic devices, with maximum
6 mm stroke; the jaw which clamps the piece must be aligned to the part to be
processed at a distance of 2÷3 mm;
5. Access to the cutting zone is bounded by a door fitted with a timed lock,
which allows it to be opened only 5 or 10 seconds after the processing cycle
has stopped;
6. the cutting material supply is protected by a sheet---metal casing, which can be
opened, that is fitted with a Perspex window to check the cutting operations.

1
2
4

6
3
5

Electrical equipment
In accordance with Italian standard CEI 60204---1, April 1998, derived from
European Standard EN 60204---1 publication IEC 204---1, 1997:
H 24 Vac Control voltage for actuators, in accordance with chapter 6 of European
Standard “Control and indication circuits” paragraph 2 “Control Circuits” sub--sec-
tion 1 “Preferential voltage values for control circuits”;
H plant protected against short circuits by quick blowing fuses and earthing of all
work and accidental contact parts;
H Protection from accidental start--up by a minimum voltage relay in the case of
power failure.
Emergency devices
In accordance with Standard CEI 204---1:
H Chapter 5 Section 6 Sub--section 1 ”Emergency stop device”: “the emergency
stop device immediately stops all the dangerous and other functions of the ma-
chine”.
H Chapter 6 Section 2 Subsection 4 point 7 “Safety guards”: “the removal of
safety guards protecting dangerous parts or zones of the machine causes the ma-
chine to shut down immediately. When the guards are returned to their original
position the machine must be reset in order to resume work”.
...Emergency devices applicable to the TIGER 370 CNC---MR:
1. Emergency stop: a non---return mushroom---head pushbutton, colour red on
yellow background, is located on the control panel of the machine. To release
the pushbutton, the actuator must be rotated 45° . After the emergency situ-
ation has been resolved, the machine must be reset.

14 Safety and accident prevention 3--5

MEP S.p.A.

2. Thermal---magnetic circuit breaker: this device incorporates two power fail-

ure protection systems. In fact, in the event of a power failure, it disconnects
all the electrical components, causing the machine to shut down immediately
and prevents it from automatically starting up again when power is restored.
The device also resets the thermal relay fitted to protect against current over-
loads.
3. Head casing safety switch: to access the cutting zone it is necessary to open
the front door, pressing the relevant button on the control console. This de-
vice cannot be removed and has timed opening; therefore, it can only be
opened 5 or 10 seconds after the processing cycle has stopped.
4. Feeder casing safety switch: to access the cutting material feeder, it is necess-
ary to open the casing, with a safety limit switch that stops all machine oper-
ations that must be reset to continue processing.

1
4
2

Noise level of the machine

Noise can cause hearing damage and represents one the problems faced by many
countries who adopt their own standards. In accordance with the EEC MA-
CHINES DIRECTIVE 2006/42/CE , we are listing the standards that specify noise
levels for machine tools. This chapter also reports the noise levels produced by
the TIGER 370 CNC---MR during its various operating phases and the methods
used for measuring these levels. The Italian standard governing this aspect is
D.M.n.277/91 drawn from EEC Directives 80/1107, 82/605, 83/477, 86/188, 88/642,
UNI EN ISO 4871 (1998).
Noise level measurement
Noise levels are measured using an instrument known as an Integrator noise---
meter which registers the equivalent continuous acoustic pressure level at the
work station. The damage caused by noise depends on three parameters: level,
frequency and duration. The equivalent level concept Leq combines the three
parameters and supplies just one indication. The Leq is based on the principle of
equal energy, and represents the continuous stationary level containing the same
amount of energy, expressed in dBA, as that actually fluctuating over the same
period of time. This calculation is made automatically by the integrator noise---
meter. The measurements are taken every 60 seconds, in order to obtain a
stabilised value. The reading stays on the display for a sufficient time to enable a
reading to be taken by the operator.Measurements are taken by holding the
instrument at approximately 1 metre from the machine at a height of 1.60 metres
above the platform at the operator’s work station. Two measurements are taken:
the first while the machine operates without cutting anything, the second while
cutting in manual mode.

3--6 Use and maintenance manual TIGER 370 CNC-- MR 15

 Noise level values
Identification
Machine type Circular sawing machine
Model TIGER 370 CNC--- MR
Reference standard ISO 3746

Results
Mean sound level (Leq) 67,7 dB (A)
Test 1st Results Environmental correction (K) 0,6 dB(A)
Peak sound power (Lw) 85,0 dB(A)
Mean sound level (Leq) 65,2 dB(A)
Test 2nd Results Environmental correction (K) 0,6 dB(A)
Peak sound power (Lw) 82,6 dB(A)
Mean sound level (Leq) 68,8 dB(A)
Test 3rd Results Environmental correction (K) 0,6 dB(A)
Peak sound power (Lw) 86,2 dB(A)

Vibration emission

This sawing machine complies with the norms EN1299 and EN1033, as the
machine vibration emission on the devices controlled by the operator does not
exceed the threshold of 2.5 m/s2

Electromagnetic compatibility
As from 1 January 1996 all electrical and electronic appliances bearing the CE
marking that are sold on the European market must conform to Directive
2004/108/CE e 2006/95/CE and 2006/42/CEE. The prescriptions regard two
specific aspects in particular:
1. “EMISSIONS: during its operation, the appliance or system must not emit spurious
electromagnetic signals of such magnitude as to contaminate the surrounding
electromagnetic environment beyond clearly prescribed limits”;
2. “IMMUNITY: the appliance or system must be able to operate correctly even when
it is placed in an electromagnetic environment that is contaminated by disturbances
of defined magnitude”.
The following text contains a list of the applied standards and the results of the
electromagnetic compatibility testing of machine model TIGER 370 CNC---MR;
Test report no. 120101.

Emissions
H CEI EN 61000--6--4 (2002) Electromagnetic Compatibility (EMC) -- Generic stan-
dard regarding emissions. Part 6--4: Industrial Environment.
H EN 55011 (1999) Industrial, scientific, and medical radio frequency appliances
(ISM). Characteristics of radio frequency disturbance -- Limits and methods of
measurement.
H EN 55014--1 (2002) Electromagnetic Compatibility -- Prescriptions for domestic
appliances, electric power tools, and similar equipment. Part 1: Standard Emission
in relation to product family.

16 Safety and accident prevention 3--7

MEP S.p.A.

CONDUCTED EMISSIONS
Gate A Freq. (MHz) Q--- peak limit (dBuV) Mean value limit (dBuV) Result
A.C. power supply 0.15 --- 0.5 79 --- 73 66 --- 60 Complies
input (linear reduction with (linear reduction with log of fre-
log of frequency) quency)

0.5 --- 5 73 60
5 --- 30 73 60
CONDUCTED EMISSIONS --- ANALYSIS OF INTERMITTENT DISTURBANCES
Gate Result
A.C. power supply input Not applicable
IRRADIATED EMISSIONS
Gate Freq. (MHz) Q--- peak limit (10 m) Result
(dBuV/m)
Enclosure 30 --- 230 40 Complies
230 --- 1000 47

Immunity
H CEI EN 61000--6--2 (2000) Electromagnetic Compatibility (EMC) -- Generic stan-
dard on immunity. Part 6--2: Industrial Environment.
H EN 61000--4--2 + A1 (1996--1999) Electromagnetic Compatibility (EMC) -- Part 4:
Test and measurement techniques -- Section 2: Electrostatic discharge immunity
tests -- Basic publication.
H EN 61000--4--3 Electromagnetic Compatibility (EMC) -- Part 4: Test and measure-
ment techniques -- Section 3: Radiated, radio-- frequency, electromagnetic field im-
munity test.
H EN 61000--4--4 (1996) Electromagnetic Compatibility (EMC) -- Part 4: Test and
measurement techniques -- Section 4: Fast transients/bursts immunity tests -- Basic
publication.
H EN 61000--4--5 (1997) Electromagnetic Compatibility (EMC) -- Part 4: Test and
measurement techniques -- Section 5: Surge immunity test.
H EN 61000--4--6 (1995) Electromagnetic Compatibility (EMC) -- Part 4: Test and
measurement techniques -- Section 6: Immunity to conducted interference, induced
by radio frequency fields.
H EN 61000--4--11 (1977) Electromagnetic Compatibility (EMC) -- Part 4: Test and
measurement techniques -- Section 11: Voltage dips, short interruptions and voltage
variations immunity tests.
IMMUNITY TO ELECTROSTATIC DISCHARGES
Gate Test levels Evaluation criterion Result
Enclosure contact 4 kV B Complies
steel plate 4 kV
in air 8 kV
IMMUNITY TO VOLTAGE (BURSTS)
Gate Test levels Evaluation criterion Result
A.C. power supply in- 2 kV B Complies
put
IMMUNITY TO CONDUCTED ELECTROMAGNETIC FIELDS
Gate Test levels Evaluation criterion Result
A.C. power supply in- 10V A Complies
put
IMMUNITY TO IRRADIATED ELECTROMAGNETIC FIELDS
Gate Test levels Evaluation criterion Result
Enclosure 10 V/m A Complies

3--8 Use and maintenance manual TIGER 370 CNC-- MR 17

Machine installation
4
Packaging and storage
MEP S.p.A. use packing materials that guarantee the integrity and protection of
the machine during its transport to the customer.

The type of packing differs according to the size, weight and destination.
Therefore the customer will receive the machine in one of two following ways:

1. on a pallet with straps and heat---shrink plastic;

2. on a pallet with straps, heat---shrink plastic and a wooden crate.

Warning In both cases, for correct balancing the machine must be handled using a
fork--lift truck, inserting the tines at the points indicated by the arrows, using
the reference marks on the crate itself.

Attention Before carrying out lifting operations, make sure that the weight of the ma-
chine, as indicated on the crating or other packaging, is within the forklift truck
load limit.

4--1
MEP S.p.A.

Attention Do not handle the packed machine using slings.

Attention When storing, machines palletized and shrink--wrapped must not be stacked
two high, and machines pallettized and crated must not be stacked three high.

To install the machine, first remove the packing, paying particular attention not to
cut any electric wires or hydraulic hoses; if necessary use pliers, a hammer and a
cutter.
Open crate in the illustrated order:

4--2 Use and maintenance manual TIGER 370 CNC-- MR 19

 1. remove nails and lift the top of the cage;
2. remove nails and lower walls;

2
2

2
2
3. remove heat---shrink covering;
4. remove the straps;
5. remove nails from pallet securing planks and remove planks;
6. remove the front panel and insert fork tines.
3

4 6
5
To locate the machine in the workplace, the machine dimensions and necessary
operator working space, including the spaces laid down in safety standards, must
be taken into account.

20 Machine installation 4--3

MEP S.p.A.

Anchoring the machine

The base of the machine is anchored to the floor by two permanent studs located
on the sides of the base. The studs are screwed into nuts previously sunk into the
concrete, and tightened from above with lock nuts. The schematic specifications
set out in Chapter 1 should be taken into account when positioning the machine.
747,5

2226

Minimum requirements

For the machine to function correctly, the room in which it is to be installed must
satisfy the following requirements:
H power supply voltage/frequency: refer to the values on the rating plate;
H working pressure not less than 6 Bar and not greater than 8 Bar;
H temperature of machine location: from --10 to +50° C;
H relative humidity: not more than 90%;
H lighting: not less than 500 Lux.

Warning The machine is already protected against voltage variations, but will only run
trouble--free if the variations do not exceed ± 10%.

Check list
Before starting installation, check that all the accessories, whether standard or
optional, supplied with the machine are present. The basic version of the TIGER
370 CNC---MR is supplied complete with:
CHARACTERISTICS
Multi---microprocessor with two controlled axes that permits programming 32 n
batches of workpieces with different lengths and quantities on the same bar
Three---stage drive system to ensure a high level of rigidity and precision, and to n
attain a great capacity for removal

4--4 Use and maintenance manual TIGER 370 CNC-- MR 21

CHARACTERISTICS
Fully encased model to provide operator safety, sound insulation and the possibility n
of working with large quantities of liquid
HSS disk ø 370 x 32 x 3 for steel n
HM disk ø 400 x 32 x 3.6 for aluminium and light alloys n
Cabinet for electric and electronic equipment with fully identifiable wiring, door--- n
locking switch with padlockable device, emergency device, motor overload cut---out,
minimum voltage coil and protection against a missing phase
Activation and control systems protected by input and output electric and elec- n
tronic devices
Low tension control panel: softkey polyester keypad with thermo---moulded touch n
sensitive buttons and acoustic signal when the machine is started
48 character x 16 line display showing technical parameters such as: number of cuts n
programmed and executed, blade thickness, single forward movement measure,
cutting time, ammeter, display of diagnostic messages (approx. 80) and warnings in
the language chosen
Four controls to program the cutting head stroke limits, according to the dimen- n
sions of the bars to be cut
Programming and control console with LCD display comprehensive of self---diag- n
nosis messages
Blade rotation with motor at a speed, together with an electronic variable speed n
drive, making cutting possible from 15 to 150 rpm to always accomplish the best
efficiency
Spray gun to wash the work surfaces n
Pneumatic clamp with adjustable steel gib n
Acoustic and flashing light signal in case of machine stop n
Infeed unit with step motor; screw/nut with ball bushing (length 1000 mm) n
Vice with rag prevention device and double workpiece clamping feature n
Swing feeder vice to deliver even deformed bars n
Coolant tank obtained in the pedestal with a pair of motor pumps for a total deliv- n
ery of 120 l/min
Chip drawer n
Electric pump to lubricate and cool the disk n
Blade cleaning brush n
Upright pneumatic vice for cutting more than one bar n
Cutting head moving on twin linear guide with pre---loaded double ball---bushing n
sliding blocks
Head movement with electro---mechanical cylinder to provide the greatest cutting n
rigidity
Rotating pin with pre---loaded thrust bearing to ensure precision and reliability n
Machine set for handling with pallet truck n
Keys, user manual and manual for ordering spare parts in the language used n
Motor chip discharger n
Roller platform adapter on loading and unloading side n
Emulsifiable oil 5 l n
MEP slide bar loader for high production (CB6001)* n
*ACCESSORIES AVAILABLE ON REQUEST
Accessory kit is placed before the packaging inside the machine; it contains the
following items:
H 3, 4, 5, 6, 8 and 10 mm Allen keys;
H open 19 mm wrench;

22 Machine installation 4--5

MEP S.p.A.

H this Use and Maintenance Manual.

Connection to the compressed air supply

To ensure perfect operation and a long service life, it is recommended that the
machine is connected to a compressed air system having the characteristics
reported in the diagram below.

KEY
1 - DOWN PIPE 1

2 - CONDENSATE COLLECTOR
3 - DRAIN COCK
4 - AIR FILTER
5 - DRAIN COCK
6 - CONNECTING HOSE
4
2

6
5

Connection to the power supply

Before connecting the machine to the power supply, check that the socket is not
connected in series with other machines. This requirement is fundamental for the
good operation of the machine.To connect the machine to the power supply,
proceed as follows:
" connect the power supply cable of the machine to a plug which matches the
socket to be used. (EN 60204---1; par. 5.3.2).
CONNECTION FOR ”5-CORE” WIRE SYSTEMS WITH NEUTRAL

R = L1
S = L2
T = L3
PE = GND
N = NEUTRAL
CONNECTION FOR ”4-CORE” WIRE SYSTEMS WITH NEUTRAL

R = L1
S = L2
T = L3

PE = GND

Attention When using systems with a neutral wire, special care must be taken when con-
necting the blue neutral wire, in that if it is connected to a phase wire it will dis-
charge the phase voltage to the equipment connected for voltage: phase--
neutral.

4--6 Use and maintenance manual TIGER 370 CNC-- MR 23

 " Insert the plug in the socket, ensuring that the mains voltage is the same as
that for which the machine has been setup.
VOLT ? VOLT ?

" To switch on the machine, turn the main switch located at the rear, on the
right---hand side of the electric cabinet;

" press the ON button on the control console;

" press RESET twice.

The above sequence (ON and RESET buttons) must be performed each time the
machine is switched on.

Make sure that the disk rotates properly. To do this, proceed as follows:
" make sure the machine is not in emergency status (red mushroom head but-
ton released); otherwise, release the emergency stop button and press
RESET;
" set the cutting head downstroke adjuster by means of the specific selector;

" set the speed of the disc by means of the relevant potentiometer;

24 Machine installation 4--7

MEP S.p.A.

" enable motor rotation by activating the blade motor selector on the control
console;

" start disc rotation using the start pushbutton on the control panel or the pedal
control (if machine is equipped);

" if all the above operations have been carried out correctly, the disc motor will
start up and the disc will start to turn.
Attention Ensure that the blade moves in the correct direction as shown in the
above figure. If it does not, simply reverse two of the phase wires on the ma-
chine’s power supply input.

The sawing machine is now ready to start the work for which it was designed.
Chapter 5 provides a detailed description of the various functions of the machine
and its operating cycles.

4--8 Use and maintenance manual TIGER 370 CNC-- MR 25

Description of
machine operation 5

This chapter analyses all the machine functions. We begin with a description of
the pushbuttons and other components on the control panel.

Description of the control panel

The control console is housed inside the control panel in an IP 54 rated housing
which is tamperproof and resistant to dust and moisture. The control panel
swivels on two articulated joints so that it can be positioned by the operator for
greater ease of use and safety. The figure below shows the control panel of
TIGER 370 CNC---MR:

Key for control console keyboard

On key: enables machine operation Cutting vice closure

5--1
MEP S.p.A.

RESET key: resets the machine after an

Cutting vice opening emergency condition or conflicting com-
mands.

Blade motor selector: during normal

operation of the machine, this enables or
Start button: starts the cutting cycle
disables the cutting cycle start button
(START)

STOP button: stops the machine in the

Speed de---selection key (zero)
automatic cycle only

Head lowering speed potentiometer Cutting force control potentiometer

Function key:
In automatic work mode, allows you to enter
programming and return to execution
Disk rotation speed potentiometer
In programming work mode, allows you to
switch between the program cuts and select
program displays
Function Key:
Function Key:
In automatic work mode, allows you to delete
Calling up program No.
the last program carried out by loading the new
Scrollimg the cursor
one to be carried out
Storing data
In programming work mode, allows you to de-
Storing programs
lete existing or incorrect data
Selecting programs
When entering cutting or machine parameters,
Storing parameters
allows you to delete existing or incorrect data

Manual movement of feed carriage fore- Manual movement of feed carriage

ward backward

Head up key Head down key

Main vice closure Main vice opening

EMERGENCY mushroom: pressing this

button all the operations of the machine Gun sprays lubricant/coolant fluid even
stop immediately. To reset the emergen- when the machine is stopped
cy, rotate the actuator by 45°

5--2 Use and maintenance manual TIGER 370 CNC-- MR 27

 Jet of lubricant/coolant fluid from taps,
No lubricant/coolant fluid jet
only when the cycle has started

Button for memorizing the FCTI (Head Button for memorizing the FCTA (Head
Upstroke Limit) Downstroke Limit)

Button to open and close the timed door

Chip discharger unit in manual mode
of the cutting head

Chip discharger unit deactivated Chip discharger unit in automatic mode

Decimal point for entering numerical

values in tenths of a millimetre or thou-
Selecting operating mode
sandths of an inch when programming
parameters and cutting lenghts.

F0: Function Key: F1: function key

Takes you from single to multiple pro- At machine start up, it allows program-
gramming in automatic work mode ming the setup parameters.

F3: Function Key:

F2: Function key not operational Selects semi---automatic work mode in
the main menu

F4: Function Key: F5: Function Key:

Selects Automatic work mode in the Resets total cutting time counter in
Main menu semi---automatic work mode

F6: Function Key:

Selects diagnostic work mode in the F7: function key
main menu in automatic mode it enables the selec-
zeroing command tion of the single cycle i.e. the basket
Enables step=length check in automatic change cycle, or the continuous cycle
work mode
F9: Function Key:
Takes you from the first display to the
F8: Function Key:
zero---setting display
---Allows operator to enter blade thick-
Takes you from the zero---setting display
ness value in automatic work mode
to the main menu
Takes you back to the main menu

28 Description of machine operation 5--3

MEP S.p.A.

Basic instructions for carrying out a cutting cycle

Manoeuvring the cutting head
In the TIGER 370 CNC---MR model, it is possible to move the cutting head with
up and down buttons, shown in the key of the control panel in this chapter.
Head up key Y+ Head down key Y--

Access to the cutting head

To ensure operator safety, the machine is entirely enclosed by safety guards that
prevent accidental contact with the tool and moving parts. To access the cutting
zone it is necessary to unlock the device closing the door.

Button to open/close the door of the cutting head

Manoeuvring the feeder

The power supplier can be moved with the buttons reported on the diagram
below, only after having reset the power supply (as explained in the “machine
start up” paragraph).
Forward key X+ Back key X--

Clamping the work piece in the vice

Vice opening and closure, for the cutting vice and the feeder vice, are controlled
by the corresponding buttons on the control console.
Cutting Vice close button Cutting vice open button

Feeder vice close button Feeder vice open button

5--4 Use and maintenance manual TIGER 370 CNC-- MR 29

 However, to ensure that the workpiece is securely clamped in the vice, proceed as
follows:
" make sure the workpiece dimensions do not exceed the machine’s cutting ca-
pacity;
" make sure the piece is correctly supported on both sides of the machine;
" move the vice to within 2÷3 mm of the workpiece using the handwheel. Press
the vice closure button on the console;
2--3 mm

" make sure that the material is well blocked by trying to move it manually, as
the vice cylinder has a stroke of 6 mm only.

30 Description of machine operation 5--5

MEP S.p.A.

Lubricant/coolant fluid supply

It is possible to select the operating mode of the coolant by means of the specific
buttons on the control panel:

Technological control parameters

The following table indicates the control parameters which are shown on the
displays of the semi---automatic, automatic and Automatic Loop operating cycles.
X =1000,5 X---axis dimension (position of feeder carriage)
θ =00,00 Nonoperating
W =000.0 Nonoperating
F =0 Cutting head descent speed potentiometer
S = 15 Disc rotation speed (rpm)
Kg=000 Nonoperating
DL=0 Nonoperating
SL= 3 Blade thickness (depends upon machine model)
AM=5,8 Max. blade motor absorption
A =0,7 Amperometer
T =00,00 Partial cutting time
TT=00,00 Total machine time for the cutting cycle

Preliminary check list for cutting operation

To guarantee complete safety during cutting cycles, the operator should work
through a check list of the entire apparatus, checking:
" ensure that the disk guard completely surrounds the tool when it is not in use;
" that the work piece is properly clamped in place;
" ensure that the blade teeth are appropriate for the material being cut;
" that the speed selected is right for the kind of piece to be cut;
" that all protections are in place and correctly locked;
" lubricant/coolant level and activation of the electropump;
" the blade downstroke speed must be correct.

5--6 Use and maintenance manual TIGER 370 CNC-- MR 31

Starting up the machine

When switching on the machine, proceed as follows:

" press the ON button.

" Press RESET twice.

The display shows the introductory and starting SCREEN.

" To continue press F9.

" The display suggests ZERO SETTING the machine. To carry out this opera-
tion, press F6. To go to the main menu, press F9.

During zero setting, the display will read ZERO SETTING IN PROGRESS,
which will continue to be displayed until the operation has been completed. While
zero setting is taking place, only the EMERGENCY button is active.
" When ZERO SETTING has been completed, the display will show the
COUNT STARTING VALUE for the X axis. Press F9 to continue.

32 5--7
MEP S.p.A.

Semi--automatic operating cycle

" Starting from the main menu, press F3 to put the machine in SEMI---AUTO-
MATIC mode.

MAIN MENU

F3 = SEMI-AUTOMATIC
F4 = AUTOMATIC
F5 = AUTOMATIC-LOOP
F6 = DIAGNOSTICS
F9 = ZERO SETTING MENU
" The display will show the screen for the SEMI---AUTOMATIC cycle.

X = CURRENT CYCLE
θ° =
W = SEMI-AUTOMATIC
F = 153
S =
kg= 10
DL= 0
SL= 3
AM= 0.0
A = 0.1
T = 0: 0 F9 = MAIN MENU
TT= 0:10 F5 = RESET TT

Technological control parameters

X =1000,5 Nonoperating
θ =00,00 Nonoperating
W =000.0 Nonoperating
F =0 Cutting head descent speed potentiometer
S = 15 Disc rotation speed (rpm)
Kg=000 Nonoperating
DL=0 Nonoperating
SL= 3 Blade thickness
AM=5,8 Assorbimento motore
A =0,7 Amperometer
T =00,00 Partial cutting time
TT=00,00 Total machine time for the cutting cycle

Clamping the work piece in the vice

" Release the protection by pressing the relevant key;

5--8 Use and maintenance manual TIGER 370 CNC-- MR 33

 " open the vice by rotating the handwheel anti---clockwise and position the
workpiece between the jaws.

" Bring the moveable jaw to within 2÷3 mm of the workpiece by rotating the
handwheel clockwise.
2---3 mm

" Block the piece by means of the pneumatic cutting vice block, by pressing the
close cutting vice button.

" Check that the workpiece is effectively locked in positon!

N.B. If the vice was already closed by the pneumatic piston, it may not block the
piece. In this case it is necessary to repeat the operation, i.e.: open the vice by
pressing the specific button, bring the moving jaw near to the piece and block
it again with the closing button, bearing in mind that the stroke of the pneuma-
tic piston is approx. 6 mm.
Cutting stroke adjustment
" Once the workpiece is locked in position, the cutting stroke must be adjusted.
When the head down button is pressed, the cutting head is automatically low-
ered.

34 5--9
MEP S.p.A.

" Keep the button pressed until the disk is at 5/10 mm from the material to be
cut.

" Memorize the FCTI (Head Upstroke Limit) by pressing the specific button;

" after pressing the FCTA memorizing button, the display will indicate that it
has been memorized.

X = CURRENT CYCLE FCTI

θ° =
W = SEMI-AUTOMATIC
F = 153
S =
kg= 10
DL= 0
SL= 3
AM= 0.0
A = 0.1
T = 0: 0 F9 = MAIN MENU
TT= 0:10 F5 = RESET TT

" The FCTI (Head Downstroke Limit) will be restored at the end of the cut.
Preparing to cut
" Select the fluid for automatic operation by pressing the specific button. The
led of the relative button will light up.

" Adjust the head descent speed potentiometer to 0 to avoid undesirable start-
ing speeds.

Cutting
" Close the protection and press the reset button;
" Enable motor rotation by activating the blade motor selector on the control
console;

5--10 Use and maintenance manual TIGER 370 CNC-- MR 35

 " start operation.

N.B. At this stage it is possible to adjust, according to the type of material, the 2
parameters which influence the cut: the disk rotation speed and the head
downstroke speed, through the relative potentiometers on the control panel.
Now the blade starts, the cutting cylinder is under pressure and the lubricant/
coolant supply starts.
N.B. In this phase, pressing the head dowstroke button, the FCTA spot is deleted.

" When the machine arrives at the end of the cut it is necessary to memorize
the FCTA position, by pressing the relative button;

" when the machine reaches the position to start cutting again, the symbol to
indicate the FCTA upstroke limit will re---appear on the display.

CURRENT CYCLE FCTA

SEMI-AUTOMATIC

" At the same time, the disk will stop and the cutting head will return to the
start of cut position (FCTI).
" When the head arrives at the start of cut position, the display will indicate the
FCTI position.

X = CURRENT CYCLE FCTI

θ° =
W = SEMI-AUTOMATIC
F = 153
S =
kg= 10
DL= 0
SL= 3
AM= 0.0
A = 0.1
T = 0: 0 F9 = MAIN MENU
TT= 0:10 F5 = RESET TT

" Next, the machine automatically opens the cutting vice.

The machine is ready to carry out a new cutting cycle.

36 5--11
MEP S.p.A.

Automatic operating cycle

" Return to the main menu to change the operating mode. To return to the
MAIN MENU press F9.

MAIN MENU

F3 = SEMI-AUTOMATIC
F4 = AUTOMATIC
F5 = AUTOMATIC-LOOP
F6 = DIAGNOSTICS
F9 = ZERO SETTING MENU

" Now press the F4 button to go to the AUTOMATIC cutting cycle.

" The AUTOMATIC screen shows the parameters inserted for the last opera-
tion completed.

X = OPERATING CYCLE
θ° =
W = AUTOMATIC
F = 153 PGR. NO MEASUR. CUTS PROG.
S =
10 512,8 2343
kg= 10
DL= 0 SINGLE CYCLE
θ CUTS
SL= 3 RUN/PROG=PROGRAMMING
PROG.
AM= 0.0 F0 = PGR. SINGLE
A = 0.1 F9 = MAIN MENU CUTS
T = 0: 0 F8 = BLADE THICKNESS EXEC.
F7 = SING/CONT CYCLE
TT= 0:10 F6 = EXEC. STEP/CONT

PGR. NO. = When the AUTOMATIC cycle screen switches on, the programme
number for the last programme memorised is displayed, irrespective of whether it was
totally or partially completed or only saved. The control memory allows 32 pro-
grammes to be memorised as well as the single programme. The latter programme is
indicated by the number 0.
MEASUREMENT = As for the situation described above, the MEASUREMENT
value displayed also relates to the last programme memorised. The control memory
allows cutting lengths of up to 9999,9 mm. to be memorised. The cutting length can be
PROGRAMME DATA programmed to an accuracy of a tenth of a millimeter. PRECISION ±0.1 mm. 0÷1000
mm (Precision as regards the position of the feeding car and not to the cut part)
CUTS PROG. = In the case of the number of CUTS PROGRAMMED, the same in-
formation as above applies. It is possible to set a maximum number of cuts of 9999
pieces for each programme.
CUTS EXEC. = The number of CUTS EXECUTED displayed relates to those effec-
tively completed before the machine was last switched off. These will remain in the
memory until they are replaced by further cuts carried out using the same programme,
or until they are zero set or modified by a new programme.
F0 = SINGLE PROGRAMME: Press this button to access the single programme.
OPERATING BUT-
Using this option, programming can be done directly on the work screen. The single
TONS ACTIVE DUR-
programme allows 1 MEASUREMENT and 1 QUANTITY of cuts to be carried out.
ING THE AUTOMATIC
This possibilty has been included to avoid multiple programming procedures when
CYCLE
these are not necessary.

5--12 Use and maintenance manual TIGER 370 CNC-- MR 37

 F9 = MAIN MENU: press this button to return to the working mode selection menu.
F8 = BLADE THICKNESS: this option gives access to programming of the BLADE
THICKNESS. This parameter is very important because the bar infeed system oper-
ates in zero setting mode, therefore the value of the scrap produced by the disk must
OPERATING BUT-
be added to the size of the piece to be processed. Adding and subsequent division by
TONS ACTIVE DUR-
the number of runs necessary to obtain the required measurement, will be carried out
ING THE AUTOMATIC
independently on the control console.
CYCLE
F7 = SING/CONT CYCLE: this operation is more easily understood if the SINGLE
CYCLE is called the CHANGE TOTE---BOX cycle. In practice, when a number of
measurements and pieces are programmed for the same bar, this option allows them
to be kept separate, stopping the machine at the end of each programme.

Inserting and locking the workpiece

Initially the machine could be configured in any way, therefore the first series of
operations to be carried out is to set the machine for the material to be cut.
" Bring the cutting head to the upstroke limit, using the manual head lift but-
ton;

" Release the protection by pressing the relevant key;

" open the cutting vice and the infeed vice by rotating the relative handwheels;
then adjust the position of the anti---chip vice indicated by the arrow.

" After this second operation, check that the pneumatic piston is in open posi-
tion. To do this, use the supply vice and cutting vice opening buttons.

It is advisable to use the buttons a number of times, to be totally familiar with

operation.

38 5--13
MEP S.p.A.

" The second series of operations are to fit the material to be cut: place the ma-
terial between the vice jaws, and draw one end under the blade in order to
perform an initial cut to initialize the cuts.
" After inserting the material, bring the moving jaws for the cutting and feeder
vices to within 2÷3 mm of the workpiece;
" activate the automatic pneumatic vices to block the piece, using the two vice
closing buttons;

" check that the piece is well blocked;

to avoid deformation when the tubes are thin walled, or the blocking force of the
vices is not sufficient for materials which are particularly hard or with articulated
sections, adjust the vice pressure by means of the regulator located inside the
base.
Preparing to cut
" Close the protection and press the reset button;
" adjust the cutting stroke by memorizing the head upstroke limit (FCTI): bring
the cutting head near the material using the head downstroke button.

" Memorize the cutting start position by pressing the FCTI (Head Upstroke
Limit) button. The FCTI indication will appear at the top of the display on
the right hand side.

X = OPERATING CYCLE FCTI

θ° =
W = AUTOMATIC
F = 153 PGR. NO MEASUR. CUTS PROG.
S =
10 512,8 2343
kg= 10
DL= 0 SINGLE CYCLE
θ CUTS
SL= 3 RUN/PROG=PROGRAMMING
PROG.
AM= 0.0 F0 = PGR. SINGLE
A = 0.1 F9 = MAIN MENU CUTS
T = 0: 0 F8 = BLADE THICKNESS EXEC.
F7 = SING/CONT CYCLE
TT= 0:10 F6 = EXEC. STEP/CONT

Programming cuts
Once the material to be cut has been inserted and blocked, bring the cutting head
to the FCTI (Head Upstroke Limit) position, set the cutting dimension indicated

5--14 Use and maintenance manual TIGER 370 CNC-- MR 39

 on the display as Measure, and the amount of pieces to be cut Prog. cuts.

X = OPERATING CYCLE FCTI

θ° =
W = AUTOMATIC
F = 153 PGR. NO MEASUR. CUTS PROG.
S =
10 512,8 2343
kg= 10
DL= 0 SINGLE CYCLE θ CUTS
SL= 3 RUN/PROG=PROGRAMMING PROG.
AM= 0.0 F0 = PGR. SINGLE
A = 0.1 F9 = MAIN MENU CUTS
T = 0: 0 F8 = BLADE THICKNESS EXEC.
F7 = SING/CONT CYCLE
TT= 0:10 F6 = EXEC. STEP/CONT

For the cutting program it is necessary to set the following parameters:

H PGR. N. = PROGRAM NUMBER: this value identifies all existing programs, the-
refore it is possible to select a program previously memorized by setting a number,
or the number proposed by the controller can be accepted.
H MEASUREMENT = MEASUREMENT OF PIECES: This value is keyed in, using
the numeric keys, in mm and tenths of a mm, or in inches and thousandths of an
inch, relates to the selected programme.
H PROGRAMMED CUTS = NUMBER OF PIECES TO BE CUT PER MEASURE:
set this value using the numeric keys in relation to the PGR. N. and MEASURE
set.
The machine’s control console allows cuts to be programmed in two ways:
H SINGLE PROGRAMME: This option enables programming on the work screen,
setting the measurements and number of pieces to be obtained from the workpiece.
H MULTIPLE PROGRAMMING: With this programming system 32 cutting lengths
can be set with relative number of pieces to be cut for each dimension. Furthermo-
re, selecting the programs, it is possible to set cutting sequences with different
measures on the same bar.

Single program
" To set the measure and number of pieces in the single program, press F0.

X =
θ° = OPERATING CYCLE FCTI
W = AUTOMATIC
F = 153 PGR. NO MEASUR. CUTS PROG.
S =
0 512,8 2343
kg= 10
DL= 0 SINGLE PROGRAM
θ CUTS
SL= 3 RUN/PROG=PROGRAMMING
PROG.
AM= 0.0 F0 = PGR. SINGLE
A = 0.1 F9 = MAIN MENU CUTS
T = 0: 0 F8 = BLADE THICKNESS EXEC.
F7 = SING/CONT CYCLE
TT= 0:10 F6 = EXEC. STEP/CONT

" When the F0 button has been pressed, the display reads:
PGR. NO. 0
MEASUREMENT The last measurement programmed
CUTS PROG. The last number of cuts programmed
CUTS EXEC. The portion of the last job executed. The type of pro-

40 5--15
MEP S.p.A.

gramme in use will appear in the first square: SINGLE PGR. To begin pro-
gramming, press RUN/PROG.

X = OPERATING CYCLE FCTI

θ° =
W =
AUTOMATIC
F = 153 PGR. NO MEASUR. CUTS PROG.
S =
0 512,8 2343
kg= 10
DL= 0 SINGLE PROGRAM
θ CUTS
SL= 3 RUN/PROG=PROGRAMMING
PROG.
AM= 0.0 F0 = PGR. SINGLE
A = 0.1 F9 = MAIN MENU CUTS
T = 0: 0 F8 = BLADE THICKNESS EXEC.
F7 = SING/CONT CYCLE
TT= 0:10 F6 = EXEC. STEP/CONT

" When the RUN/PROG button has been pressed, the measurements will be
reversed, indicating that they can be changed. To set new measurements, key
in using the NUMERIC KEYS. Enter the measurement 905,7 (for example).
To do so the following keys must be pressed: “9” “0” “5” “.” “7”

X = OPERATING CYCLE FCTI

θ° = AUTOMATIC
W =
F = 153 PGR. NO MEASUR. CUTS PROG.
S =
0 905,7 2343
kg= 10
DL= 0 SINGLE PROGRAM
θ CUTS
SL= 3 RUN/PROG=PROGRAMMING
PROG.
AM= 0.0 F0 = PGR. SINGLE
A = 0.1 F9 = MAIN MENU CUTS
T = 0: 0 F8 = BLADE THICKNESS EXEC.
F7 = SING/CONT CYCLE
TT= 0:10 F6 = EXEC. STEP/CONT

" Pressing the numeric keys, the numbers are displayed from right to left. If you
make a mistake when writing the measure, press CLEAR to delete the value;
0.0. will appear. After entering the measure, press ENTER. With this opera-
tion you will obtain two results:
1) the new value is memorized;
2) the reverse moves to PROG. CUTS to set the desired number of cuts.

X = OPERATING CYCLE FCTI

θ° =
W = AUTOMATIC
F = 153 PGR. NO MEASUR. CUTS PROG.
S =
0 905,7 2343
kg= 10
DL= 0 SINGLE PROGRAM
θ CUTS
SL= 3 RUN/PROG=PROGRAMMING
PROG.
AM= 0.0 F0 = PGR. SINGLE
A = 0.1 F9 = MAIN MENU CUTS
T = 0: 0 F8 = BLADE THICKNESS EXEC.
F7 = SING/CONT CYCLE
TT= 0:10 F6 = EXEC. STEP/CONT

" With the reverse on PROG. CUTS, set the number of cuts to be executed
using the numeric keys as for the previous operation. Digit 100, pressing in
order buttons “1” “0” “0”; then press ENTER again. With this operation you
will obtain two results:

5--16 Use and maintenance manual TIGER 370 CNC-- MR 41

 1) the new value is memorized;
2) the reverse moves to NR PGR.

X = OPERATING CYCLE
θ° =
AUTOMATIC FCTI

W =
F = 153 PGR. NO MEASUR. CUTS PROG.
S =
0 905,7 2343
kg= 10
DL= 0 SINGLE PROGRAM
θ CUTS
SL= 3 RUN/PROG=PROGRAMMING
PROG.
AM= 0.0 F0 = PGR. SINGLE
A = 0.1 F9 = MAIN MENU CUTS
T = 0: 0 F8 = BLADE THICKNESS EXEC.
F7 = SING/CONT CYCLE
TT= 0:10 F6 = EXEC. STEP/CONT

" End of programming. Press RUN/PGR to return to execution.

N.B. Whenever CLEAR is pressed in the single program automatic mode, when the
machine is stopped, the count of the cuts executed previously is reset.

" After pressing RUN/PGR, the reverse will disappear from the display; this
indicates that the machine is ready for operation. To confirm the new pro-
gram, press CLEAR; this will produce two results:
1) confirmation of the program to be executed
2) count reset of cuts executed previously.

X = OPERATING CYCLE FCTI

θ° = AUTOMATIC
W =
F = 153 PGR. NO MEASUR. CUTS PROG.
S =
0 905,7 2343
kg= 10
DL= 0 SINGLE PROGRAM
θ CUTS
SL= 3 RUN/PROG=PROGRAMMING
PROG.
AM= 0.0 F0 = PGR. SINGLE
A = 0.1 F9 = MAIN MENU CUTS
T = 0: 0 F8 = BLADE THICKNESS EXEC.
F7 = SING/CONT CYCLE
TT= 0:10 F6 = EXEC. STEP/CONT

" Enter the value BLADE THICKNESS which must be programmed every ti-
me the tool is changed. It is necessary to add also the blade thisckness to the
cutting measure, because the bar supply system works when the carriage is at
zero, i.e. after being cut, the piece is on the right of the blade, and this value
is subtracted from the total length of the finished piece. Press F8 to enter this
value.

BLADE THICKNESS = 3

RESIDUAL
PROGRAMMED = 1547 m
BLADE LIFE = 952 m

MAXIMUM BLADE MOTOR CURRENT

TORTOISE 1ST SPEED AMP. = 12.5

SPEED HEAD AP MPP = 1

BAR INITIALIZING SIZE = 170
RUN/PROG = PREVIOUS MENU

42 5--17
MEP S.p.A.

" After pressing F8 the display will show BLADE THICKNESS. To enter the
value press in order the numeric keys and the decimal point. To memorize the
new value press ENTER again. Of course, in case of a typing error, it is possi-
ble to correct it by pressing CLEAR. Once the operation is complete, press
RUN/PROG to return to the operating display screen.

X =
OPERATING CYCLE
θ° =
AUTOMATIC FCTI

W =
F = 153 PGR. NO MEASUR. CUTS PROG.
S =
0 905,7 2343
kg= 10
θ CUTS
DL= 0 SINGLE PROGRAM
PROG.
SL= 3 RUN/PROG=PROGRAMMING
AM= 0.0 F0 = PGR. SINGLE
A = 0.1 F9 = MAIN MENU CUTS
T = 0: 0 F8 = BLADE THICKNESS EXEC.
F7 = SING/CONT CYCLE
TT= 0:10 F6 = EXEC. STEP/CONT

" Now it is possible to start operation. To check the measure of the piece cut,
press F6; in the first box the indication STEP will appear.

X = OPERATING CYCLE FCTI

θ° =
AUTOMATIC
W =
F = 153 PGR. NO MEASUR. CUTS PROG.
S =
0 905,7 2343
kg= 10
DL= 0 SINGLE PROGRAM
θ CUTS
SL= 3 RUN/PROG=PROGRAMMING
PROG.
AM= 0.0 F0 = PGR. SINGLE
A = 0.1 F9 = MAIN MENU CUTS
T = 0: 0 F8 = BLADE THICKNESS EXEC.
F7 = SING/CONT CYCLE
TT= 0:10 F6 = EXEC. STEP/CONT

" After pressing F6, the machine proceeds as follows:

--- START
--- INITIAL CUT
--- BAR SUPPLY
--- CUT IN AUTOMATIC MODE
--- STOP.
The machine performs the first cycle of operations, to cut to size the first pie-
ce. This enables a precise check of the measure of the piece. If the size is cor-
rect, press F6 again to deactivate the check cycle, then press START.

X = OPERATING CYCLE FCTI

θ° =
W = AUTOMATIC
F = 153 PGR. NO MEASUR. CUTS PROG.
S =
0 905,7 2343
kg= 10
DL= 0 SINGLE PROGRAM
θ CUTS
SL= 3 RUN/PROG=PROGRAMMING
PROG.
AM= 0.0 F0 = PGR. SINGLE
A = 0.1 F9 = MAIN MENU CUTS
T = 0: 0 F8 = BLADE THICKNESS EXEC.
F7 = SING/CONT CYCLE
TT= 0:10 F6 = EXEC. STEP/CONT

5--18 Use and maintenance manual TIGER 370 CNC-- MR 43

 " If the size is not correct, use the BLADE THICKNESS parameter to enter
the correction value. Repeat the cut with the check cycle activated. In this ca-
se the machine will perform the following operations:
--- START
--- BAR SUPPLY
--- CUT IN AUTOMATIC MODE
--- STOP.
In other words, the machine starts again where it had stopped, automatically
changing the size with the set adjustment, and supplying the bar with the new
measure. Check the size again, and if it is correct, press F6 to delete STEP,
then press START.

X = OPERATING CYCLE FCTI

θ° = AUTOMATIC
W =
F = 153 PGR. NO MEASUR. CUTS PROG.
S =
0 905,7 2343
kg= 10
DL= 0 SINGLE PROGRAM θ CUTS
SL= 3 RUN/PROG=PROGRAMMING PROG.
AM= 0.0 F0 = PGR. SINGLE
A = 0.1 F9 = MAIN MENU CUTS
T = 0: 0 F8 = BLADE THICKNESS EXEC.
F7 = SING/CONT CYCLE
TT= 0:10 F6 = EXEC. STEP/CONT

" Select the cutting speed.

" Select the fluid for automatic operation by pressing the specific button. The
button led will light up.

" Set the head descent speed regulator to 0 to prevent inadvertent movement of
the cutting head, once the cycle starts.

Cutting
" Enable motor rotation by activating the blade motor selector on the control
console;

" start operation.

Now the blade starts, the cutting cylinder is under pressure and the lubricant/
coolant supply starts. At this stage it is possible to adjust, according to the type of
material, the 3 parameters which influence the cut: the disk rotation speed and
the head downstroke speed, through the relative potentiometers on the control
panel.

44 5--19
MEP S.p.A.

N.B. In this phase, pressing the head dowstroke button, the FCTA spot is deleted.

" When the machine arrives at the end of the cut it is necessary to memorize
the FCTA position, by pressing the relative button;

" once the FCTA memorising button has been pressed, the display will show the
symbol confirming memorisation.

OPERATING CYCLE
X = AUTOMATIC FCTI
θ° =
W =
F = 153 PGR. NO MEASUR. CUTS PROG.
S =
0 905,7 2343
kg= 10
DL= 0 SINGLE PROGRAM θ CUTS
SL= 3 RUN/PROG=PROGRAMMING PROG.
AM= 0.0 F0 = PGR. SINGLE
A = 0.1 F9 = MAIN MENU CUTS
T = 0: 0 F8 = BLADE THICKNESS EXEC.
F7 = SING/CONT CYCLE
TT= 0:10 F6 = EXEC. STEP/CONT

" Then the machine will bring the head to the FCTI spot, and will deliver the
material to execute another cut in the set mode: step or continuous.

N.B. Every time the machine finishes a cut the number of CUTS EXEC. is updated
by one unit. The initial cut, and the cuts executed after an emergency, are not
counted.
" The machine can stop in two ways, when in automatic mode: BAR FIN-
ISHED or CUTS FINISHED in both cases, all that is required to exit these
situations is to press the RESET button, following which the machine will
again be ready to begin a new cutting programme, or cutting a new bar. In
both cases a clear message will be displayed.

BAR FINISHED CUT FINISHED

PRESS RESET PRESS RESET

5--20 Use and maintenance manual TIGER 370 CNC-- MR 45

 " The cuts programmed in the SINGLE PGR. have finished. The display will
show the relative message;

CUT FINISHED

PRESS RESET

" the machine stops in position to start cutting.

" Pressing RESET the display return to the operating screen, displaying the da-
ta of the program in progress. Press CLEAR to reset the cuts previously do-
ne.

X = OPERATING CYCLE FCTI

θ° = AUTOMATIC
W =
F = 153 PGR. NO MEASUR. CUTS PROG.
S =
0 905,7 2343
kg= 10
DL= 0 SINGLE PROGRAM
θ CUTS
SL= 3 RUN/PROG=PROGRAMMING
PROG.
AM= 0.0 F0 = PGR. SINGLE
A = 0.1 F9 = MAIN MENU CUTS
T = 0: 0 F8 = BLADE THICKNESS EXEC.
F7 = SING/CONT CYCLE
TT= 0:10 F6 = EXEC. STEP/CONT

46 5--21
MEP S.p.A.

Multiple programming

" Press button F0 to access the MULTIPLE PROGRAMMING. The display

proposes the data of the last program executed before switching off the ma-
chine, or before the SINGLE PGR.
" The first box will show the message referring to one of the two operating mo-
des of the automatic program:
1) CONTINUOUS CYCLE: sequence programs;
2) SINGLE CYCLE: one program at a time.
Press the RUN/PROG button to set operation and to enter the data.

X = OPERATING CYCLE FCTI

θ° =
W = AUTOMATIC
F = 153 PGR. NO MEASUR. CUTS PROG.
S =
10 905,7 2343
kg= 10
DL= 0 CONTINUOUS CYCLE
RUN/PROG=PROGRAMMING θ CUTS
SL= 3
PROG.
AM= 0.0 F0 = PGR. SINGLE
A = 0.1 F9 = MAIN MENU CUTS
T = 0: 0 F8 = BLADE THICKNESS EXEC.
F7 = SING/CONT CYCLE
TT= 0:10 F6 = EXEC. STEP/CONT

" After pressing the RUN/PROG button, the display will show a programming
screen to program cuts and select the programs to be executed. The function
of each button is described in the message. To access CUT PROGRAM-
MING press F1.

PROGRAMMING

F1 = PROGRAMMING CUTS
F2 = SELECT PROGRAMMES
F3 = SEL. PROG. LOOP

" The first CUT PROGRAMMING display screen shows the program number
in reverse, which means that it is possible to change the value. Start entering
the operating parameters from program No. 1; to enter the program number

5--22 Use and maintenance manual TIGER 370 CNC-- MR 47

 press the numeric key1: the old value will automatically be replaced by the
new one.

PROGRAMMING CUTS

PROGRAMME Nº= 12
MEASUREMENT= 2002.2
Nº OF CUTS = 331
θ° CUT = 0° 0’
WIDTH = 0.0

" After pressing 1, press ENTER. With this operation you will obtain two re-
sults:
1) the desired program number is memorized;
2) the reverse moves to measure, which means that it is possible to change its
value.

PROGRAMMING CUTS

PROGRAMME Nº= 1
MEASUREMENT= 200.2
Nº OF CUTS = 331
θ° CUT = 0° 0’
WIDTH = 0.0

" With the reverse on MEASURE the value of the first batch of pieces to be cut
can be entered, i.e. L=178; to enter this value press the numeric keys in or-
der. Any typing mistakes can be deleted by pressing CLEAR. After digiting
the numbers, press ENTER; the reverse will pass to CUTS No.

PROGRAMMING CUTS

PROGRAMME Nº= 1
MEASUREMENT= 178
Nº OF CUTS = 331
θ° CUT = 0° 0’
WIDTH = 0.0

" Repeat the same operation to set the number of cuts; press in order the nu-
meric keys 5 and 0. After digiting the numbers press ENTER. With this ope-
ration you will obtain two results:
1) the new value is memorized;

48 5--23
MEP S.p.A.

2) the display screen scrolls automatically to show the next program, i.e.
PGR. NUMBER 2.

PROGRAMMING CUTS

PROGRAMME Nº= 2
MEASUREMENT= 323.5
Nº OF CUTS = 500
θ° CUT = 0° 0’
WIDTH = 0.0

" At this point, the operator can chose whether to set operation in this program
(no.2), or to select PROGRAM POSITION number and enter new values, as
described previously. Proceed with setting the programs in order.
FIRST PROGRAMME

PROGRAMMING CUTS

PROGRAMME Nº= 1
MEASUREMENT= 178
Nº OF CUTS = 50
θ° CUT = 0° 0’
WIDTH = 0.0

SECOND PROGRAMME

PROGRAMMING CUTS

PROGRAMME Nº= 2
MEASUREMENT= 60
Nº OF CUTS = 112
θ° CUT = 0° 0’
WIDTH = 0.0

5--24 Use and maintenance manual TIGER 370 CNC-- MR 49

 THIRD PROGRAMME

PROGRAMMING CUTS

PROGRAMME Nº= 3
MEASUREMENT= 15
Nº OF CUTS = 120
θ° CUT = 0° 0’
WIDTH = 0.0

" After setting all the cutting programs, press ENTER. The last value entered
will be memorized and the display will scroll to the next program.

PROGRAMMING CUTS

PROGRAMME Nº= 4
MEASUREMENT= 630
Nº OF CUTS = 30
θ° CUT = 0° 0’
WIDTH = 0.0

" Once the programs have been set, press the RUN/PROG button to quit Cut
Programming.
" After pressing the RUN/PROG button, the display will show the Program-
ming screen. Now the programs to be executed must be communicated to the
controller. To do this press F2.

PROGRAMMING

F1 = PROGRAMMING CUTS
F2 = PROGRAMME SELECTION
F3 = SEL. PROG. LOOP

" Set the sequence of programs to be executed, up to maximum 32. The display
screen shows the cursor in position A, and the last program numbers set in
order of execution. There is no limit in relation to the programmable order,
whether it be in increasing, decreasing, repetitive or jump order, nor in rela-
tion to the minimum number of programs.

50 5--25
MEP S.p.A.

" Press the numeric keys to set the programs: digit 1 to set the 1st.

A B C D E F G H
11 12 16 17 18 20 23 21
I J K L M N O P
29 30
Q R S T U V W Z

AA BB CC DD EE FF GG HH

" After pressing the numeric key the value is immediately updated. As usual, in
case of typing errors, it is possible to correct them by pressing CLEAR. After
setting the new program to be executed, press ENTER. The new value is me-
morized and the cursor moves to the next position.

A B C D E F G H
1 2 16 17 18 20 23 21
I J K L M N O P
29 30
Q R S T U V W Z

AA BB CC DD EE FF GG HH

" Set the second program by pressing the numeric key 2, then press ENTER.
Proceed as described above for the remaining cutting programs to be execu-
ted.

A B C D E F G H
1 2 3 17 18 20 23 21
I J K L M N O P
29 30
Q R S T U V W Z

AA BB CC DD EE FF GG HH

5--26 Use and maintenance manual TIGER 370 CNC-- MR 51

 " Select the third programme by pressing the numeric key: 3 and press:
ENTER. Repeat the operation to select the last cutting programme to ex-
ecute.

A B C D E F G H
1 2 3 4 18 20 23 21
I J K L M N O P
29 30
Q R S T U V W Z

AA BB CC DD EE FF GG HH

" Once the last program has been set, complete the selecting operation by pres-
sing CLEAR.
" After pressing CLEAR, the previous value is deleted and 0 appears. To con-
firm the end of the programming operations and that only the first four pro-
grams are to be executed press ENTER again.

A B C D E F G H
1 2 3 4 0 20 23 21
I J K L M N O P
29 30
Q R S T U V W Z

AA BB CC DD EE FF GG HH

" At this point, all the other programs memorised are deleted, and the cursor
returns to the first position. Now it is possible to return to the operating di-
play screen by pressing the RUN/PROG button.

A B C D E F G H
1 2 3 4
I J K L M N O P

Q R S T U V W Z

AA BB CC DD EE FF GG HH

52 5--27
MEP S.p.A.

" Pressing the RUN/PROG button again, the PROGRAMMING display screen
returns.

PROGRAMMING

F1 = PROGRAMMING CUTS
F2 = PROGRAMME SELECTION
F3 = DEL. PROG. LOOP

" Pressing the RUN/PROG button, the operating display screen returns, where
no parameter has been changed yet. To activate the new program set, press
CLEAR. With this operation you will obtain two results:
1) the data of the previous program is deleted from the memory;
2) the data of the new program is entered.
" After pressing CLEAR, the display screen will show the data of the new pro-
gram being executed.
N.B. Whenever CLEAR is pressed in the automatic operation mode in the multiple
programming, with the machine stopped, the operation in progress is reset.
This means that if the machine has performed some cuts of the first program,
and it is stopped by pressing CLEAR, the cuts already executed are reset.
When the machine restarts it will start from the initial cut and therefore from the
first cut programmed. If the machine is stopped by pressing CLEAR during the
execution of a program after the first, for example the second or third, the di-
splay will return to the first program of the series programmed, resetting the
number of cuts executed in all the programs performed until that moment.
When the machine is restarted, the machine will start from the initial cut, i.e.
from the first cut of the first program.

The second operating mode in Multiple Programming is the Single Cycle.

" The message Single Cycle will replace Continuous Cycle by pressing F7.

X = OPERATING CYCLE
FCTI
θ° =
W = AUTOMATIC
F = 153 PGR. NO MEASUR. CUTS PROG.
S =
10 905,7 2343
kg= 10
DL= 0 CONTINUOUS CYCLE
θ CUTS
SL= 3 RUN/PROG=PROGRAMMING
PROG.
AM= 0.0 F0 = PGR. SINGLE
A = 0.1 F9 = MAIN MENU CUTS
T = 0: 0 F8 = BLADE THICKNESS EXEC.
F7 = SING/CONT CYCLE
TT= 0:10 F6 = EXEC. STEP/CONT

Activating this option the machine will operate as follows: at the end of the cuts
in each program, the machine will stop and wait for a new START command. This
allows replacing the piece collection container, in order to separate pieces of
different sizes. To return to the Continuous cycle mode press F7.

5--28 Use and maintenance manual TIGER 370 CNC-- MR 53

 Multiple programming cuts
Press the START button to re---start the cutting cycle.

" When the START button has been pressed, the display reads AUTOMATIC
EXECUTION. In this mode, all manual commands are blocked. The com-
mands available when the machine is cutting are: EMERGENCY --- RUN/
PROG --- STOP.
" Press STOP with the machine cutting;

STOP

F9 = OPERATING SCREEN
START = CONTINUES CYCLE
RESET = CYCLE START

" after pressing STOP the machine stops with the last operation in progress. In
other words, if the machine was cutting, it stops with the blade on the cut and
waits for the next instructions. This control is important for the use of the
machine: for example, when the machine is started without having set the pro-
gram to be executed, or when the cut or supply are not correct, or whenever it
is necessary to momentarily stop the machine.

BEGIN CUT = Pressing RESET the display returns to the operating screen and the machine re-
turns to the cutting start position. This is to correct the necessary parameters and restart the cycle.

CONTINUOUS CYCLE = If during the cut or material supply something falls into the machine,
a tool or cloth or something else, it is necessary to stop the machine by pressing STOP to draw it
out. Press START to activate the machine again.

WORK SCREEN = In case of doubts concerning the program in progress, after pressing STOP
and the machine is stopped, it is possible to return to the operating screen by pressing F9, leaving
the program in progress. After verifying the doubts, press F9 to return to the STOP screen and
decide whether to restart the cycle by pressing START or stop it by pressing RESET.

54 5--29
MEP S.p.A.

Automatic loop operating cycle

" Press F9 to pass to the main menu and change operating mode.
" Press F5 to pass to tha cutting cycle in AUTOMATIC LOOP. This mode ena-
bles the machine to execute cuts with different depths and lengths on the sa-
me bar.

MAIN MENU

F3 = SEMI-AUTOMATIC
F4 = AUTOMATIC
F5 = AUTOMATIC-LOOP
F6 = DIAGNOSTICS
F9 = ZERO SETTING

" Press F7 to select the LOOP mode, that can be single or continuous.
" SINGLE LOOP: this operating mode is used to cut material at preset depths
(P1, P2, P3) and lengths (L1, L2, L3), while the possibility of intervening in
the work cycle on completion of each LOOP executed, is retained.

X = OPERATING CYCLE FCTI

θ° =
W = AUTOMATIC LOOP
F = 153 PGR. NO MEASUR. CUTS PROG.
S =
0 905.7 2343
kg= 10
DL= 0 SINGLE LOOP
θ CUTS
SL= 3
PROG.
AM= 0.0 F0 = PGR. SINGLE
A = 0.1 CUTS
F9 = MAIN MENU
T = 0: 0 F8 = BLADE THICKNESS EXEC.
TT= 0:10 F7 = SING/CONT CYCLE
F6 = EXEC. STEP/CONT

" CONTIUOUS LOOP: this operating mode is used to obtain preset depths
and lengths of cuts on material, with LOOP repetitions up to 99 times.

X = OPERATING CYCLE
FCTI
θ° =
W = AUTOMATIC LOOP
F = 153 PGR. NO MEASUR. CUTS PROG.
S =
0 905.7 2343
kg= 10
DL= 0 SINGLE LOOP
θ CUTS
SL= 3
PROG.
AM= 0.0 F0 = PGR. SINGLE
A = 0.1 CUTS
F9 = MAIN MENU
T = 0: 0 F8 = BLADE THICKNESS EXEC.
TT= 0:10 F7 = SING/CONT CYCLE
F6 = EXEC. STEP/CONT

5--30 Use and maintenance manual TIGER 370 CNC-- MR 55

 Ltot = L1 + L2 + L3 + L4

L1 L2 L3 L4

P1
P2 P3

" Prepare for cutting as if for an automatic cycle (see the instructions in the
relevant paragraph).
" Set cutting parameters as indicated in the automatic cycle paragraph, for pro-
gramme data and technological machine control parameters.
" By pressing run/prog. programming is accessed. Press the F1 button, to pro-
gramme cuts.
" Key in the values for each field and confirm each piece of data input by press-
ing ENTER.

PROGRAMMING CUTS

PROGRAMME Nº= 1
MEASUREMENT= 100
Nº OF CUTS = 1
θ° CUT = 0° 0’
WIDTH = 45.5

" When ENTER is pressed again, the screen for the second LOOP programme
appears. Proceed to input the data for further programmes. When completed,
press RUN/PROG. Press the F3 key on the programming screen, which re-
lates to LOOP PROGRAMME SELECTION.

PROGRAMMING CUTS

PROGRAMME Nº= 2
MEASUREMENT= 100
Nº OF CUTS = 1
θ° CUT = 0° 0’
WIDTH = 45.5

56 5--31
MEP S.p.A.

" All that remains to be done, is that the sequence of execution of cutting pro-
grammes is to be established. Key in the programme numbers, to correspond
to the letters, confirming each one by pressing ENTER.

A B C D E F G H
1 12 16 17 18 20 23 21
I J K L M N O P
29 30
Q R S T U V W Z

AA BB CC DD EE FF GG HH
LOOP NR. = 99

" Also key in the number of LOOPS if using a continuous work cycle. Press
RUN/PROG. to proceed.
" The display screen will show the parameters of the first program set. Pressing
START the machine is reset and performs the initial cut before starting the
LOOP. Then the supply unit places the material of the length set in the first
program and the head descends to execute the cut. PROGRAMMING FCTA
will appear on the display. Once the cutting depth has been reached, reset the
head downstroke regulator by stopping the cutting head stroke; then press the
Head Downstroke Limit (FCTA) memorizing button.
" Memorise the cut depth for the second programme and so on for all pro-
grammes selected. On completion of this operation the user can select wheth-
er the cuts should be carried out in single or continuous mode, by pressing F7.

5--32 Use and maintenance manual TIGER 370 CNC-- MR 57

Diagrams, exploded
views and replace-- 6
ment parts
This chapter contains functional diagrams and exploded views of the TIGER 370
CNC---MR. This document is intended to help in identifying the location of the
various components making up the machine, giving information useful in carrying
out repair and maintenance operations; This chapter will also enable the user to
order replacement parts with no risk of misunderstanding, as all parts are given
codes.

Pneumatic diagram TIGER 370 CNC-- MR

solo HR e MR

6--1
MEP S.p.A.

Pneumatic diagram TIGER 370 CNC-- FE HR

E D C B A
3 TIGER 370 CNC MR--HR SCHEMA PNEUMATICO 3

CPT
CCCT CCCA CMT CPB CMA

R.D.T.M.
NEB

2 2

E.V. CPT E.V. C. E.V. CMT E.V. CMA

LEGENDA:
CCCT= CILINDRO CHIUSURA CARTER DI TAGLIO
CPT= CILINDRO PORTA TESTA
CMT= CILINDRO MORSADI TAGLIO
E.V. CMT= ELETTROVALVOLA CILINDRO MORSADI TAGLIO
CCCA= CILINDRO CHIUSURA CARTER ALIMENTATORE
CPB= CILINDRO PREMI BARRA
GTA= GRUPPO TRATTAMENTO ARIA
EV CMA= ELETTROVALVOLACILINDRO MORSAALIMENT..
CMA= CILINDRO MORSAALIMENTATORE

1 E.V. C.= ELETTROVALVOLA CARTERS

SDP= SORGENTE DI PRESSIONE
PRS= PRESSOSTATO
NEB= NEBULIZZATORE

SDP GTA PRS

MEP S.P.A.
Automation Studio
E D C B A

6--2 Use and maintenance manual TIGER 370 CNC-- MR 59

APS/P drive for step motors

FOREWORD

This drive allows you to control a step motor, using the input steps (STEP---IN).
The motor completes one step on the LOW---HIGH transition of this signal.
When the DIRECTION input is connected to +12 Vdc/+24 Vdc the motor will
turn clockwise. When it is disconnected, or connected to 0V the drive will turn
anti---clockwise.
When the ENABLE input is connected to +12 Vdc/+24 Vdc the drive is disabled
(current on motor = 0) resulting in the rotation of the motor being interrupted.
When it is disconnected, or connected to 0 V, the drive will be re---enabled and
the motor will be energised after at least 1 step is started.
When the CURRENT REDUCTION input is connected to +12 Vdc/+24 Vdc
the current on the motor will be reduced. When it is disconnected or connected to
0V the current will be returned to the regular level.
The rate of acceleration/deceleration, the current, and the step division, can be
adjusted using the dip---switches and trimmers on the card (see tables).
The two outputs allow the machine to display if the drive is protected
(READY_OUT) and if positioning in progress has finished (BUSY).
CHARACTERISTICS

CUT APS3/P
VDC NOM. [V] 40--- 80
VDC MAX. [V] 90
VDC MIN. [V] 30
I MAX. [A] 10
I MIN. [A] 1
I PASSO [A] 0.5
Operating temperature [° C] 0--55

MEANING OF THE PARAMETERS IN THE TABLE

H Vdc nom: Nominal voltage at which the drive can be powered.
H Vdc max: Maximum voltage at which the drive can operate, where this limit is
exceeded the protection intervenes, inhibiting the operation of the drive itself.
H Vdc min: Minimum voltage at which the drive can operate. When the voltage
drops below this limit, the protection intervenes, inhibiting the operation of the
drive itself.
H I max: Maximum value for the phase current.
H I min: Minimum value for the phase current.
H I step: Difference between the settable current values.
H Operating temperature: Forced ventilation is necessary for currents exceeding
6A.

60 Diagrams, exploded views and replace-- 6--3

MEP S.p.A.

TECHNICAL CHARACTERISTICS --- APS/P DRIVE

Terminal Name:
Power supply + HV (Positive power supply)
GND (0 V)
PHASE A1 = Phase A1 of the step motor
PHASE A2 = Phase A2 of the step motor
Engine connection
PHASE B1 = Phase B1 of the step motor
PHASE B2 = Phase B2 of the step motor
Of a PNP optoinsulated type “open collector” (10 mA max)
Outputs Also optoinsulated, so an external power supply (+12V/+24V) must
be connected to the terminal common to the optoinsulators (Pin 12
connector J2). Maximum current for each output (10 mA).
Of a PNP type (from 12 Vdc to 24 Vdc)
Not optoinsulated:
jumper JP1 ---inserted
Pin 12 of connector J2 ---connected to +15V auxiliary (pin 21 connector
Inputs J2) (common input optoinsulators)
Optoinsulated:
jumper JP1---not inserted
Pin 18 on connector J2 ---connected to GND of outside power supply
(common input optoinsulators)
Protections against short circuits:
--- between outputs
--- between outputs and the positive power supply terminal
If one of the conditions above occurs, the drive will disable the power
bridge, and display the error conditions on the screen:
“u” = wrong power supply voltage value
Protections and safety devices “t” = thermal protector intervention
“c” = max. current protector intervention. due to a short circuit across
the phases, or excess current.
If the drive is not disabled by a protective device, the display will
indicate the letter “r” (ready).
Thermal protection against overheating
Mains undervoltage and overvoltage safety devices

INPUTS
SIGNAL FUNCTION
DISABLE Disables the power bridge (current on motor=0)
Reduces the current on the motor. The percentage reduction can be set
CURRENT REDUCTION at from 25% to 50% of the regulated current using dip A1.
Select the direction of rotation. The signal must remain stable for at
DIRECTION least 50 microseconds before and 50 microseconds after the low---high
transition of the STEP---IN signal.
The motor carries out a step on the low---high transition of this signal.
It is preferable to use a square wave with a duty---cycle of 50 %.
The absence of this signal for 0,5 sec determines the automatic reduc-
STEP---IN tion of the current (stand---by condition). The percentage reduction for
stand---by can be set at 25% or 50% of the regulated current, using dip
A1.

6--4 Use and maintenance manual TIGER 370 CNC-- MR 61

OUTPUTS
BUSY: this open collector output indicates if the drive is busy
OUT1 positioning or if it is at the correct level.
BUSY Drive at level: low level.
Drive occupied: high level.
DRIVE_READY: this open collector output indicates if the drive is
OUT2 ready or if a protection device has intervened.
DRIVE_READY Drive protected: low level.
Drive ready: high level.

RATE ADJUSTMENT

It is possible to set the rate of acceleration/deceleration for the motor from a

minimum of 1 ms to a maximum of 2 s (the time indicated refers to an
acceleration from 1 Hz to 10 KHz), using the DIP A 3---6.

Rate value table

RAMPA
DIPA 3 DIPA 4 DIPA 5 DIPA 6
[ms]
OFF OFF OFF OFF 1
OFF OFF OFF ON 10
OFF OFF ON OFF 20
OFF OFF ON ON 30
OFF ON OFF OFF 50
OFF ON OFF ON 70
OFF ON ON OFF 100
OFF ON ON ON 150
ON OFF OFF OFF 200
ON OFF OFF ON 300
ON OFF ON OFF 400
ON OFF ON ON 500
ON ON OFF OFF 800
ON ON OFF ON 1000
ON ON ON OFF 1500
ON ON ON ON 2000
SETTING DIVISIONS OF MOTOR STEPS

It is possible to set the division of the motor steps using DIP---SWITCHES B 2

and 3.

DIP SWITCH B
DIPB 2 DIPB 3 STEP DIVISION
ON OFF Complete Step (200 steps/rev)
ON ON Half Step (400 steps/rev)
OFF OFF Quarter Step (800 steps/rev)
OFF ON Eighth of a Step (1600 steps/rev)

62 Diagrams, exploded views and replace-- 6--5

MEP S.p.A.

ADJUSTING THE CURRENT

To adjust the current:

--- Position DIP B---4 to the ON position (current adjustment mode).
--- Rotate trimmer RV6 until the screen displays the current required (clockwise
to increase).
Adjustment range: from 1A to 10A step 0.5A.
--- Return DIP B---4 to the OFF position (RUN mode).

VALUE DISPLAYED CURRENT SET

1 1A
5 5A
5. 5.5 A
0 10 A
A 11 A
B 12 A

N.B. Adjust the current witn tne motor stopped.

DIP- SWITCHES SUMMARY TABLE

DIP SWITCH A
DIP ON OFF
6 Set Rate Set Rate
5 Set Rate Set Rate
4 Set Rate Set Rate
3 Set Rate Set Rate
2 Not used Not used
1 Reduction of current in stand---by mode to Reduction of current in stand---by mode to
50% of set current 25% of set current
DIP SWITCH B
DIP ON OFF
4 Current adjustment mode RUN mode
3 Step division setting Step division setting
2 Step division setting Step division setting
1 Not used Not used

6--6 Use and maintenance manual TIGER 370 CNC-- MR 63

 SCHEMATIC CONFIGURATION OF INPUTS / OUTPUTS

R1
DISABLE 1 U1 6
J2---17
2.2K
3 4

IN3 --- CURRENT RED. R2

1 U2 6
J2---16
2.2K
3 4

IN2 --- DIRECTION R3

1 U3 6
J2---15
2.2K
3 4

IN1 --- STEP---IN R4

U4 6
J2---14 1
2.2K DRIVE
3 4
LOGIC

COMUNE OPTO IN JP1

J2---18

COMUNE OPTO OUT

J2---12

6 U5 1

OUT2 --- DRIVE---READY 4 3

J2---11
6 1
U6

OUT1 --- BUSY 4 3

J2---10

64 Diagrams, exploded views and replace-- 6--7

MEP S.p.A.

LAYOUT OF APS/P DRIVE COMPONENTS

VPPIN
TXD1
RXD1
/RES
GNDL
+15V
J4
J3
JP7 4 3 21 6543 2 1
65 4 3 2 1
JP6 97 5 3 1
ON ON
DIP-B DIP-A DISPLAY
32 1 JP5

JP4
RV6
RV7

21 +15V
20 GNDL
19
JP1 J2 COMUNE OPTO IN
18
17 DISABLE
16 IN3 (Current-Reduction)
15 IN2 (Direction)

14 IN1 (Step-in)
13
12 COM.OPTO OUT
JP2 OUT2 (Driver ready)
11 J2
10 OUT1 (Busy)
9
8
7 GNDL
6 GNDL
5
4 J2
3
2
1

4 PHASE B2
3 PHASE B1
J1
2 PHASE A2
1 PHASE A1

6--8 Use and maintenance manual TIGER 370 CNC-- MR 65

 How to read the wiring diagrams
With the introduction of the new standardised wiring diagrams, the following
gives an illustration of the way in which they have been drawn up.

Each sheet of the project contains a box which gives the following information:

The numbers indicate the columns into

which the entire drawing is divided

Indications of the
model of machine

Indications of the date production Indication of the

started page number
MARIO ROSSI Identification of the designer

Identification of the Reference Standard

66 Diagrams, exploded views and replace-- 6--9

MEP S.p.A.

Each component in the wiring diagram is identified by a unique alphanumeric

identification code, in compliance with regulations:

The wire is identified by the This symbol identifies the wire

code ---W4 with its relative number and co-
lour

These symbols, known as potentials, are used to

The motor is identified by the code ---M1 provide page references: the first number indi-
cates the page to be referred to, the second
number, after the dot, identifies the column on
that page; example /11.8 indicates that the wire
continues on page no. 11 in column 8

The pages following the wiring diagrams contain the following lists:
1. components list (list of all components) and terminals list (list of all the ter-
minals) with the following information:
n in---house article code;
n identification code;
n reference, no. of the page and column on which it can be found;
n description;
n manufacturer.
ART. COD. ID PRES. REF DESCRIPTION MANUFACTURER
022.2151 --B1 /5.2 STRAIN GAUGE DELTATEC

6--10 Use and maintenance manual TIGER 370 CNC-- MR 67

 2. wires list (list of all wires) with the following information:
n in---house article code;
n identification code;
n description;
n section of wire (mm2);
n colour of wire;
n start: indicates the component (identification code and contact number)
at which the wire starts;
n end: indicates the component (identification code and contact number) at
which the wire ends; e.g.
CODE CABLE DESCRIPTION SECTION NO. COLOUR START END
022.0141 --W7 RESET+EMER- 0.50 317 BIANCO --S3 4 --K10 14
GENZA

In this example, wire no. 317 white, identified as ---W7, starts from contact no. 4
on component ---S3, and ends at contact no. 14 on component ---K10.
Enclosed below is Appendix D2 to European Standard EN 60204---1

D2--Letter codes used to designate the type of component

LETTER TYPE OF COMPONENT EXAMPLES IDENTIFICATION OF
THE APPLIANCE
A Complex units Laser A
Maser
Regulator
B Transducers converting a non Transistor amplifier AD
electrical signal to an electrical IC amplifier
signal and vice versa Magnetic amplifier AJ
Valve amplifier AM
AV
Printed circuit board AP
Drawer AT
Rack AR
C Capacitors C
D Binary operators, timing devices, Digital integrated circuits and D
storage devices devices:
Delay line
Bistable element
Monostable element
Recorder
Magnetic memory
Tape or disk recorder
E Various materials Devices not specified in this E
table
F Protective Devices Lightning protectors F
Arrestors
Instant action current thresh- FA
old protector
Delayed action current thresh- FR
old protector
Instant and delayed action cur- FS
rent threshold protector
Fuse
Voltage threshold protector FU

FV

68 Diagrams, exploded views and replace-- 6--11

MEP S.p.A.

LETTER TYPE OF COMPONENT EXAMPLES IDENTIFICATION OF

THE APPLIANCE
G Generators, feeders Rotating generators G
Crystal oscillators
Accumulator battery GB
Rotating or static frequency
converter GF
Power feeder GS

H Signaling Devices Buzzer HA

Optical signal, indicator light
device HL
J
K Relays, Contactors Instant all or nothing relays or KA
instant contactors
Bistable relays or interdepen-
dent contactors
KL
(All or nothing contactors with
mechanical contact or perma-
nent magnet etc.) KM
Contactors KP
Polarised relays KR
Reed relays
All or nothing timed relays KT
(timers)
L Inductors, reactors Inductor L
Stop coil
Reactor
M Motors M
N Analogue intgrated circuits Operational amplifiers N
Hybrid analog/digital ap-
pliances
P Measurement equipment, test de- Indicator, recorder and inte- P
vices grator measurement devices
Signal generators
Q Power circuit switching appliances Automatic switch QF
Engine saver switch
Knife switch QM
QS
R Resistors Fixed or variable resistor R
(rheostat)
S Command or control devices Selector or switch SA
Button (including electronic
proximity switch)
Numerical all or nothing sen- SB
sors (single step) of mechan-
ical and electronic type: SL
--- Liquid level sensor
---Pressure sensor SP
Position sensor (including
proximity) SQ
---Rotation sensor SR
---Temperature probe ST

T Transformers Current transformer TA

Control circuit supply trans-
former TC
Power transformer TM
TS
Magnetic stabiliser TV
Voltage transformer

6--12 Use and maintenance manual TIGER 370 CNC-- MR 69

 LETTER TYPE OF COMPONENT EXAMPLES IDENTIFICATION OF
THE APPLIANCE
U Modulators, converters Discriminator U
Demodulator
Frequency converter
Coder
Converter
Inverter
Telegraphic repeater
V Electronic pipes, semiconductors Electronic pipe V
Gas discharge pipe
Diode
Transistor
Thyristor
W Transmission lines, wave guides, Conductor W
antennas Cable
Bar
Wave guide
Wave guide directional coupler
Dipole
Parabolic antenna
X Terminals, sockets, plugs Connector bar XB
Test plug XJ
Plug XP
Socket XS
XT
Terminal connector band
Y Electrically operated mechanical Electromagnet YA
appliances Electromagnetic brake YB
Electromagnetic clutch YC
Magnetic table spindle YH
YV
Electromagnetic valve
Z Transformers, impedence Line equalizer Z
adapters, equalizers, band limiters Compresser
Crystal filter

70 Diagrams, exploded views and replace-- 6--13

MEP S.p.A.

Standardised Wiring Diagrams TIGER 370 CNC-- MR (IEC 750 EN 60204-- 1 Standard)

6--14 Use and maintenance manual TIGER 370 CNC-- MR 71

72 Diagrams, exploded views and replace-- 6--15
MEP S.p.A.

6--16 Use and maintenance manual TIGER 370 CNC-- MR 73

74 Diagrams, exploded views and replace-- 6--17
MEP S.p.A.

6--18 Use and maintenance manual TIGER 370 CNC-- MR 75

76 Diagrams, exploded views and replace-- 6--19
MEP S.p.A.

6--20 Use and maintenance manual TIGER 370 CNC-- MR 77

78 Diagrams, exploded views and replace-- 6--21
6--22
IN
123456 78910
MEP S.p.A.

K7
K8
K09
K9
K10
K11
K12

123456 78910111213
OUT

8 1 2 3 4 5 6
9
10 IN

J1 12 22 J2 12 22 12 22 12 22 12 22
12 22 12 22

11 21 11 21 11 21 11 21 11 21 11 21 11 21

K7
K8
K09
K9
K10
K11
K12

Use and maintenance manual TIGER 370 CNC-- MR

J3
14 24 14 24 14 24 14 24 14 24 14 24 14 24
J4

A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2

J5 J6

136 24 5 7 8 9 10 11 12 13
OUT

79
80 Diagrams, exploded views and replace-- 6--23
MEP S.p.A.

6--24 Use and maintenance manual TIGER 370 CNC-- MR 81

82 Diagrams, exploded views and replace-- 6--25
MEP S.p.A.

6--26 Use and maintenance manual TIGER 370 CNC-- MR 83

84 Diagrams, exploded views and replace-- 6--27
MEP S.p.A.

6--28 Use and maintenance manual TIGER 370 CNC-- MR 85

 List of cables
Code Cable Description Ø No. Colour Start End
022.0892 --W31 COLL. DRIVER/MEP 24C 0.22 416 GIALLO --X2D 14 --X2MEP24C
022.0892 --W31 COLL. DRIVER/MEP 24C 0.22 413 VERDE --X2D 11 --X2MEP24C
022.0892 --W31 COLL. DRIVER/MEP 24C 0.22 412 MARRONE --X2D 10 --X2MEP24C
022.0892 --W31 COLL. DRIVER/MEP 24C 0.22 SCHERMO --SCH SCH --XPE
022.0892 --W31 COLL. DRIVER/MEP 24C 0.22 411 GRIGIO --X2D 12 --X2MEP24C
022.0892 --W31 COLL. DRIVER/MEP 24C 0.22 414 ROSA --X3D 18 --X2MEP24C
022.0892 --W31 COLL. DRIVER/MEP 24C 0.22 414 ROSSO --X3D 21 --X2MEP24C
022.0892 --W31 COLL. DRIVER/MEP 24C 0.22 411 BLU’ --X3D 20 --X2MEP24C
022.0141 --W28 STEP MOTOR CILINDRO 0.50 403 VERDE --M9 B --X2MEP24C
022.0141 --W28 STEP MOTOR CILINDRO 0.50 405 GIALLO --M9 A --X2MEP24C
022.0141 --W28 STEP MOTOR CILINDRO 0.50 SCHERMO --XPE --SCH SCH
022.0892 --W31 COLL. DRIVER/MEP 24C 0.22 415 BIANCO --X3D 15 --X2MEP24C
022.0141 --W28 STEP MOTOR CILINDRO 0.50 402 MARRONE --M9 B --X2MEP24C
022.0141 --W21 POTENZ. TRASDUTTORE 0.50 SCHERMO --XPE --SCH SCH
POSIZ.TESTA
022.0141 --W21 POTENZ. TRASDUTTORE 0.50 426 GIALLO --R5 --X2MEP24C
POSIZ.TESTA
022.0141 --W21 POTENZ. TRASDUTTORE 0.50 427 VERDE --R5 --X2MEP24C
POSIZ.TESTA
022.0141 --W21 POTENZ. TRASDUTTORE 0.50 MARRONE
POSIZ.TESTA
022.0141 --W21 POTENZ. TRASDUTTORE 0.50 425 BIANCO --R5 --X2MEP24C
POSIZ.TESTA
022.0158 --W1 ALIMENTAZIONE 1.50 3 NERO --Q0 5
022.0158 --W1 ALIMENTAZIONE 1.50 GIALLO/VERDE --XPE
022.0141 --W28 STEP MOTOR CILINDRO 0.50 404 BIANCO --M9 A --X2MEP24C
022.0158 --W1 ALIMENTAZIONE 1.50 2 NERO --Q0 3
022.0158 --W1 ALIMENTAZIONE 1.50 4 BLU’ --X1 N
022.0158 --W1 ALIMENTAZIONE 1.50 1 MARRONE --Q0 1
022.0141 --W25/CB RESET+EMERGENZA CB 0.50 02 BIANCO --S4 2 --X2F/CB 02
022.0141 --W25/CB RESET+EMERGENZA CB 0.50 01 MARRONE --S4 1 --X2F/CB 01
022.0141 --W25/CB RESET+EMERGENZA CB 0.50 03 VERDE --X2F/CB 03 --S3 3
022.0141 --W25/CB RESET+EMERGENZA CB 0.50 04 GIALLO --X2F/CB 04 --S3 4
022.0141 --W25/CB RESET+EMERGENZA CB 0.50 SCHERMO --SCH SCH --XPE
022.0145 --W26 CONSOLLE 0.20 02 BIANCO --X1MEP 24C --X1 Q.C. 02
022.0145 --W26 CONSOLLE 0.20 03 MARRONE --X1MEP 24C --X1 Q.C. 03
022.0145 --W26 CONSOLLE 0.20 VERDE
022.0145 --W26 CONSOLLE 0.20 GIALLO
022.0145 --W26 CONSOLLE 0.20 04 NERO --X1MEP 24C --X1 Q.C. 04
022.0145 --W26 CONSOLLE 0.20 05 ROSA --X1MEP 24C --X1 Q.C. 05
022.0145 --W26 CONSOLLE 0.20 06 BLU’ --X1MEP 24C --X1 Q.C. 06
022.0145 --W26 CONSOLLE 0.20 01 ROSSO --X1MEP 24C --X1 Q.C. 01
022.0145 --W26 CONSOLLE 0.20 SCHERMO --SCH SCH --X1MEP24C
022.0141 --W23 POT. INV. 0.50 71 BIANCO --X100 AI1 --R3
022.0141 --W23 POT. INV. 0.50 MARRONE
022.0141 --W23 POT. INV. 0.50 72 VERDE --X100 +10 --R3
022.0141 --W23 POT. INV. 0.50 70 GIALLO --X100 CO --R3
M

86 Diagrams, exploded views and replace-- 6--29

MEP S.p.A.

Code Cable Description Ø No. Colour Start End

022.0141 --W23 POT. INV. 0.50 SCHERMO --SCH SCH --XPE
022.0141 --W25 RESET+EMERGENZA 0.50 317 BIANCO --S3 4 --K10 14
022.0141 --W25 RESET+EMERGENZA 0.50 62 MARRONE --S3 3 --K10 24
022.0141 --W25 RESET+EMERGENZA 0.50 218 VERDE --S4 1 --X99 H
022.0141 --W25 RESET+EMERGENZA 0.50 217 GIALLO --S3 4 --K11 14
022.0141 --W25 RESET+EMERGENZA 0.50 SCHERMO --XPE --SCH SCH
022.0141 --W24 EMERGENZA 0.50 122 BIANCO --K12 11 --X13
022.0141 --W24 EMERGENZA 0.50 125 MARRONE --K12 14 --X13
022.0141 --W24 EMERGENZA 0.50 VERDE
022.0141 --W24 EMERGENZA 0.50 GIALLO
022.0141 --W24 EMERGENZA 0.50 SCHERMO --XPE --SCH SCH
022.0160 --W60 FINE CORSA AVANTI CAR- 0.50 117 MARRONE --X5MEP 24C --S9
RELLO ALIM.
022.0160 --W60 FINE CORSA AVANTI CAR- 0.50 100 BLU’ --X49 F --S9
RELLO ALIM.
022.0160 --W59 F.C.PRES.BARRA IN MORSA 0.50 118 MARRONE --X5MEP 24C --S10
ALIM.
022.0160 --W59 F.C.PRES.BARRA IN MORSA 0.50 99 BLU’ --X49 F --S10
ALIM.
022.0160 --W39 E.V. RIGENERATRICE 0.50 109 MARRONE --X5MEP 24C --K21 A1
022.0160 --W39 E.V. RIGENERATRICE 0.50 239 BLU’ --X5 D --K21 A2
022.0160 --W56 F.C. BARRA PROTEZIONE 0.50 0462 MARRONE --X47 M --S1
022.0160 --W56 F.C. BARRA PROTEZIONE 0.50 462 BLU’ --K8 A1 --S1
022.0160 --W57 F.C. BARRA PROT. LATERALE 0.50 362 MARRONE --S2 --X6 K
022.0160 --W57 F.C. BARRA PROT. LATERALE 0.50 0362 BLU’ --X47 M --S2
022.0141 --W4 ELETTROPOMPA 0.50 028 BIANCO --M2 V --K4 4
022.0141 --W4 ELETTROPOMPA 0.50 027 MARRONE --M2 U --K4 2
022.0141 --W4 ELETTROPOMPA 0.50 VERDE --XPE --M2 PE
022.0141 --W4 ELETTROPOMPA 0.50 029 GIALLO --M2 W --K4 6
022.0141 --W4 ELETTROPOMPA 0.50 SCHERMO --SCH SCH --XPE
022.0141 --W7 E.V.T. 0.50 025 BIANCO --M5 V --K6 4
022.0141 --W7 E.V.T. 0.50 024 MARRONE --M5 U --K6 2
022.0141 --W7 E.V.T. 0.50 VERDE --XPE --M5 PE
022.0141 --W7 E.V.T. 0.50 026 GIALLO --M5 W --K6 6
022.0141 --W7 E.V.T. 0.50 SCHERMO --SCH SCH --XPE
022.0143 --W2 1¦ VELOCITA’ 1.50 32 BIANCO --M1 V2 --K1 4
022.0143 --W2 1¦ VELOCITA’ 1.50 31 MARRONE --M1 U2 --K1 2
022.0143 --W2 1¦ VELOCITA’ 1.50 VERDE --XPE --M1 PE
022.0143 --W2 1¦ VELOCITA’ 1.50 33 GIALLO --M1 W2 --K1 6
022.0143 --W2 1¦ VELOCITA’ 1.50 SCHERMO --XPE --SCH SCH
022.0143 --W3 2¦ VELOCITA’ 1.50 35 BIANCO --M1 V1 --K2 4
022.0143 --W3 2¦ VELOCITA’ 1.50 34 MARRONE --M1 U1 --K2 2
022.0143 --W3 2¦ VELOCITA’ 1.50 VERDE --XPE --M1 PE
022.0143 --W3 2¦ VELOCITA’ 1.50 36 GIALLO --M1 W1 --K2 6
022.0143 --W3 2¦ VELOCITA’ 1.50 SCHERMO --XPE --SCH SCH
022.0160 --W58 F.C. PRES. BARRA MORSA DI 0.50 119 MARRONE --X5MEP 24C --S11
TAGLIO
022.0160 --W58 F.C. PRES. BARRA MORSA DI 0.50 0119 BLU’ --S11 --X49 F
TAGLIO
022.0160 --W69 F.C. AVANZAMENTO BARRA 0.50 314 MARRONE --X3MEP 24C --S26

6--30 Use and maintenance manual TIGER 370 CNC-- MR 87

 Code Cable Description Ø No. Colour Start End
022.0160 --W69 F.C. AVANZAMENTO BARRA 0.50 0314 BLU’ --S26 --X49 F
022.0165 --W33 E.V.+ PRESS. 0.50 105 BIANCO --X50 50 --X5MEP24C
022.0165 --W33 E.V.+ PRESS. 0.50 107 VERDE --X52 52 --X5MEP24C
022.0165 --W33 E.V.+ PRESS. 0.50 106 GIALLO --X51 51 --X5MEP24C
022.0165 --W33 E.V.+ PRESS. 0.50 121 BLU’ --X55 55 --X5 D
022.0165 --W33 E.V.+ PRESS. 0.50 162 ROSSO --X53 53 --X6 K
022.0165 --W33 E.V.+ PRESS. 0.50 262 NERO --X54 54 --K09 A1
022.0144 --W70 CARICAMENTO CB 0.50 BIANCO
022.0144 --W70 CARICAMENTO CB 0.50 MARRONE
022.0144 --W70 CARICAMENTO CB 0.50 318 VERDE --X3MEP 24C --X3F/CB 318
022.0144 --W70 CARICAMENTO CB 0.50 317 GIALLO --X3MEP 24C --X3F/CB 317
022.0144 --W70 CARICAMENTO CB 0.50 316 GRIGIO --X3MEP 24C --X3F/CB 316
022.0144 --W70 CARICAMENTO CB 0.50 ROSA
022.0144 --W70 CARICAMENTO CB 0.50 088 BLU’ --X49 F --X3F/CB 088
022.0144 --W70 CARICAMENTO CB 0.50 112 ROSSO --K09 21 --X3F/CB 112
022.0144 --W70 CARICAMENTO CB 0.50 315 NERO --X3MEP 24C --X3F/CB 315
022.0144 --W70 CARICAMENTO CB 0.50 319 VIOLA --X3MEP 24C --X3F/CB 319
022.0144 --W70 CARICAMENTO CB 0.50 SCHERMO
022.0138 --W71 AVANZAMENTO CB 0.50 060 BIANCO --X5 D --X2F/CB 060
022.0138 --W71 AVANZAMENTO CB 0.50 062 MARRONE --X6 K --X2F/CB 062
022.0138 --W71 AVANZAMENTO CB 0.50 307 VERDE --X3MEP 24C --X2F/CB 307
022.0138 --W71 AVANZAMENTO CB 0.50 GIALLO
022.0138 --W71 AVANZAMENTO CB 0.50 308 GRIGIO --X3MEP 24C --X2F/CB 308
022.0138 --W71 AVANZAMENTO CB 0.50 309 ROSA --X3MEP 24C --X2F/CB 309
022.0138 --W71 AVANZAMENTO CB 0.50 SCHERMO
022.0172G/V --W100 PE QUADRO COMANDI 1.50 GIALLO/VERDE --XPE PE
022.0172G/V --W101 PE QUADRO COMANDI/TA- 1.50 GIALLO/VERDE PE PE
STIERA
022.0171M --W102 PONTE RESET 0.50 62 MARRONE --S3 3 --S3 3
022.0171M --W103 PONTE RESET 0.50 62 MARRONE --S4 2 --S3 3
022.0172G/V --W105 PE STEP MOTOR ALIMENTA- 1.50 GIALLO/VERDE --XPE --M8 PE
TORE
022.0172G/V --W107 PE STEP MOTOR ALIMENTA- 1.50 GIALLO/VERDE --X --XPE
TORE
022.0172G/V --W108 PE DRIVER 1.50 GIALLO/VERDE --XPE --X4D PE
022.0172G/V --W109 PE CPU 1.50 GIALLO/VERDE --X1MEP 24C --XPE
022.0172G/V --W110 PE INVERTER 1.50 GIALLO/VERDE --X100 PE --XPE
022.0172G/V --W111 PE ILME 1.50 GIALLO/VERDE --XPE --X1F/CB
022.0172G/V --W112 PE PANNELLO VERTICALE 1.50 GIALLO/VERDE --XPE PE
022.0172G/V --W113 PE/T3:0 VAC(0--24) 1.50 GIALLO/VERDE --XPE --T3 0
022.0172G/V --W114 PE/T4:0 VAC(0--220) 1.50 GIALLO/VERDE --XPE --T4 0
022.0172G/V --W115 PE/T4:PE(500 VA) 1.50 GIALLO/VERDE --XPE --T4
022.0172G/V --W116 PE/T3:PE(200 VA O--24V)) 1.50 GIALLO/VERDE --XPE --T3 PE
022.0172G/V --W117 PE/T2:PE(200 VA O--19V)) 1.50 GIALLO/VERDE --XPE --T2 PE
022.0172N --W119 Q0:3/K0:D1 1.50 2 NERO --Q0 3 --K0 D1
022.0172N --W120 Q0:5/K0:D2 1.50 3 NERO --Q0 5 --K0 D2
022.0172N --W121 Q0:2/X2:B 1.50 5 NERO --Q0 2 --X2 B
022.0172N --W122 Q0:4/X3:C 1.50 6 NERO --Q0 4 --X3 C
022.0172N --W123 Q0:6/X4:A 1.50 7 NERO --Q0 6 --X4 A

88 Diagrams, exploded views and replace-- 6--31

MEP S.p.A.

Code Cable Description Ø No. Colour Start End

022.0172N --W126 F3/X4:A 1.50 10 NERO --F3 --X4 A
022.0172N --W127 F4/X3:C 1.50 11 NERO --F4 --X3 C
022.0172N --W128 F5/X4:A 1.50 12 NERO --F5 --X4 A
022.0172N --W129 F6/X3:C 1.50 13 NERO --F6 --X3 C
022.0172N --W130 F7/X4:A 1.50 14 NERO --F7 --X4 A
022.0172N --W131 F8/X3:C 1.50 15 NERO --F8 --X3 C
022.0172N --W134 F3/T2:400(200VA 0--19V) 1.50 18 NERO --F3 --T2 400
022.0172N --W135 F4/T2:0(200VA 0--19V) 1.50 19 NERO --F4 --T2 0
022.0172N --W136 F5/T3:400(200VA 0--24V) 1.50 20 NERO --F5 --T3 400
022.0172N --W137 F6/T3:0(200VA 0--24V) 1.50 21 NERO --F6 --T3 0
022.0172N --W138 F7/T4:400(500VA) 1.50 22 NERO --F7 --T4 400
022.0172N --W139 F8/T4:0(500VA) 1.50 23 NERO --F8 --T4 0
022.0172N --W140 X2:B/X100:L1 1.50 24 NERO --X100 R/L1 --X2 B
022.0172N --W141 X3:C/X100:L2 1.50 25 NERO --X100 R/L2 --X3 C
022.0172N --W142 X4:A/X100:L3 1.50 26 NERO --X100 R/L3 --X4 A
022.0172N --W143 X15:25/K2:1 1.50 27 NERO --X15 25 --K2 1
022.0172N --W144 X16:26/K2:3 1.50 28 NERO --X16 26 --K2 3
022.0172N --W145 X17:27/K2:5 1.50 29 NERO --X17 27 --K2 5
022.0172N --W146 K2:1/K1:1 1.50 27 NERO --K2 1 --K1 1
022.0172N --W147 K2:3/K1:3 1.50 28 NERO --K2 3 --K1 3
022.0172N --W148 K2:5/K1:5 1.50 29 NERO --K2 5 --K1 5
022.0172N --W149 K3:1/K3:3 1.50 30 NERO --K3 3 --K3 1
022.0172N --W150 K3:3/K3:5 1.50 30 NERO --K3 5 --K3 3
022.0172N --W151 K3:2/K1:2 1.50 31 NERO --K3 2 --K1 2
022.0172N --W152 K3:4/K1:4 1.50 32 NERO --K3 4 --K1 4
022.0172N --W153 K3:6/K1:6 1.50 33 NERO --K3 6 --K1 6
022.0172N --W154 X2:B/K4:1 1.50 37 NERO --K4 1 --X2 B
022.0172N --W155 X3:C/K4:3 1.50 28 NERO --K4 3 --X3 C
022.0172N --W156 X4:A/K4:5 1.50 39 NERO --K4 5 --X4 A
022.0172N --W157 K4:1/K6:1 1.50 37 NERO --K6 1 --K4 1
022.0172N --W158 K4:3/K6:3 1.50 38 NERO --K6 3 --K4 3
022.0172N --W159 K4:5/K6:5 1.50 39 NERO --K6 5 --K4 5
022.0172N --W172 X1MEP24C:1(CPU)/T2:0(O--19 1.50 81 NERO --X1MEP 24C --T2 0
V)
022.0172N --W173 X1MEP24C:2(CPU)/F9 1.50 82 NERO --F9 --X1MEP24C
022.0172N --W174 F9/T2:19(0--19V) 1.50 83 NERO --F9 --T2 19
022.0172N --W175 F10/T4:60(0--60V) 1.50 227 NERO --F10 --T4 60
022.0172N --W176 T4:0(0--60V)/X4D:AC(DRIVER) 1.50 228 NERO --X4D AC --T4 0
022.0172N --W177 X4D:AC(DRIVER)/F10 1.50 229 NERO --X4D AC --F10
022.0172N --W178 X100(INVERTER):T1/X18:28 1.50 127 NERO --X100 U/T1 --X18 28
022.0172N --W179 X100(INVERTER):T2/X19:29 1.50 128 NERO --X100 V/T2 --X19 29
022.0172N --W180 X100(INVERTER):T3/X20:30 1.50 129 NERO --X100 W/T --X20 30
3
022.0172R --W183 T4:220(0--220V)/F11 1.50 48 ROSSO --F11 --T4 220
022.0172R --W184 T4:0(0--220V)/M7:U 1.50 49 ROSSO --M7 U --T4 0
022.0172R --W185 F11/M7:V 1.50 50 ROSSO --M7 V --F11
022.0171L --W188 T3:0(0--24V)/X5:D 0.50 60 BLU’ --X5 D --T3 0
022.0171L --W190 X49:F/X100(INVERTER):R1B 0.50 67 BLU’ --X100 R1B --X49 F

6--32 Use and maintenance manual TIGER 370 CNC-- MR 89

 Code Cable Description Ø No. Colour Start End
022.0171L --W189 X49:F/X1MEP24C:5(CPU) 0.50 68 BLU’ --X1MEP 24C --X49 F
022.0171L --W193 X5:D/K4:A2 0.50 55 BLU’ --X5 D --K4 A2
022.0171L --W194 K4:A2/K6:A2 0.50 55 BLU’ --K6 A2 --K4 A2
022.0171L --W195 K6:A2/K1:A2 0.50 55 BLU’ --K6 A2 --K1 A2
022.0171L --W196 K1:A2/K3:A2 0.50 55 BLU’ --K1 A2 --K3 A2
022.0171L --W197 K3:A2/K2:A2 0.50 55 BLU’ --K3 A2 --K2 A2
022.0171L --W198 K2:A2/K12:A2 0.50 55 BLU’ --K12 A2 --K2 A2
022.0171L --W199 K12:A2/K11:A2 0.50 55 BLU’ --K12 A2 --K11 A2
022.0171L --W200 K11:A2/K10:A2 0.50 55 BLU’ --K11 A2 --K10 A2
022.0171L --W201 K10:A2/K9:A2 0.50 55 BLU’ --K10 A2 --K9 A2
022.0171L --W202 K9:A2/K09:A2 0.50 55 BLU’ --K09 A2 --K9 A2
022.0171L --W203 K09:A2/K8:A2 0.50 55 BLU’ --K8 A2 --K09 A2
022.0171L --W212 K8:21/X49:F 0.50 63 BLU’ --X49 F --K8 21
022.0171L --W213 X2MEP24C:13(IUV)/X49:F 0.50 421 BLU’ --X2MEP 24C --X49 F
022.0171R --W216 T3:24(O--24V)/F12 0.50 61 ROSSO --F12 --T3 24
022.0171R --W217 F12/X6:K 0.50 217 ROSSO --X6 K --F12
022.0171R --W220 F14/XIMEP24C:6(CPU) 0.50 69 ROSSO --X1MEP 24C --F14
022.0171R --W223 F14/X48:E 0.50 66 ROSSO --F14 --X48 E
022.0171R --W225 X48:E/X2MEP24C:14(IUV) 0.50 422 ROSSO --X2MEP 24C --X48 E
022.0171R --W226 X6:K/K12:24 0.50 62 ROSSO --X6 K --K12 24
022.0171R --W227 K12:24/K11:24 0.50 62 ROSSO --K11 24 --K12 24
022.0171R --W228 K11:24/K10:24 0.50 62 ROSSO --K10 24 --K11 24
022.0171R --W229 K2:52/K3:52 0.50 57 ROSSO --K2 52 --K3 52
022.0171R --W230 K2:A1/K1:51 0.50 86 ROSSO --K1 51 --K2 A1
022.0171R --W232 K1:A1/K3:51 0.50 87 ROSSO --K3 51 --K1 A1
022.0171R --W233 K9:21/X100:LI1(INVERTER) 0.50 58 ROSSO --X100 LI1 --K9 21
022.0171R --W234 K9:24/X100:+24(INVERTER) 0.50 59 ROSSO --X100 +24 --K9 24
022.0171R --W235 K12:A1/K10:21 0.50 621 ROSSO --K12 A1 --K10 21
022.0171R --W236 K10:21/K11:21 0.50 621 ROSSO --K10 21 --K11 21
022.0171R --W239 K8:14/K10:11 0.50 418 ROSSO --K10 11 --K8 14
022.0171R --W240 K11:14/K11:A1 0.50 217 ROSSO --K11 A1 --K11 14
022.0171R --W241 K10:14/K10:A1 0.50 317 ROSSO --K10 A1 --K10 14
022.0171R --W237 K8:11/K09:11 0.50 318 ROSSO --K09 11 --K8 11
022.0171C --W243 T0(T.AMP)/X2MEP24C:15(IUV) 0.50 423 ARANCIO --T0 --X2MEP24C
022.0171C --W244 T0(T.AMP)/X2MEP24C:16(IUV) 0.50 424 ARANCIO --T0 --X2MEP24C
022.0171C --W245 X5MEP24:1(IUD1)/X5MEP24:1 0.50 101 ARANCIO --X5MEP 24C --X5MEP24C
0(IUD1)
022.0171C --W246 X5MEP24:10(IUD1)/X4MEP24: 0.50 101 ARANCIO --X4MEP 24C --X5MEP24C
1(IUD2)
022.0171C --W247 X4MEP24:1(IUD2)/X4MEP24:1 0.50 101 ARANCIO --X4MEP 24C --X4MEP24C
0(IUD2)
022.0171C --W248 X4MEP24:10(IUD2)/X3MEP24: 0.50 101 ARANCIO --X3MEP 24C --X4MEP24C
1(IUD3)
022.0171C --W249 X3MEP24:1(IUD3)/X3MEP24:1 0.50 101 ARANCIO --X3MEP 24C --X3MEP24C
0(IUD3)
022.0171C --W250 X3MEP24:10(IUD3)/K12:21 0.50 101 ARANCIO --K12 21 --X3MEP24C
022.0171C --W251 X5MEP24C:2(IUD1)/K2:51 0.50 102 ARANCIO --X5MEP 24C --K2 51
022.0171C --W252 X5MEP24C:3(IUD1)/K1:52 0.50 103 ARANCIO --X5MEP 24C --K1 52
022.0171C --W253 X5MEP24C:4(IUD1)/K1:62 0.50 104 ARANCIO --X5MEP 24C --K1 62

90 Diagrams, exploded views and replace-- 6--33

MEP S.p.A.

Code Cable Description Ø No. Colour Start End

022.0171C --W254 X5MEP24C:8(IUD1)/K4:A1 0.50 108 ARANCIO --X5MEP 24C --K4 A1
022.0171C --W255 X4MEP24C:2(IUD2)/K6:A1 0.50 202 ARANCIO --X4MEP 24C --K6 A1
022.0171C --W256 X4MEP24C:9(IUD2)/K9:A1 0.50 209 ARANCIO --X4MEP 24C --K9 A1
022.0171B --W265 X4MEP24:19(IUD2)/X1OO:R1 0.50 219 BIANCO --X100 R1C --X4MEP24C
C(INV.)
022.0171B --W266 X3MEP24:20(IUD3)/X4MEP24: 0.50 120 BIANCO --X3MEP 24C --X4MEP24C
20(IUD2
022.0171B --W267 X4MEP24:20(IUD2)/X5MEP24: 0.50 120 BIANCO --X4MEP 24C --X5MEP24C
20(IUD1
022.0171B --W268 X5MEP24:20(IUD1)/X48:E 0.50 120 BIANCO --X48 E --X5MEP24C
022.0171B --W262 X5MEP24:12(IUD1)/K09:24 0.50 112 BIANCO --X5MEP 24C --K09 24
022.0171B --W263 X5MEP24:16(IUD1)/K8:24 0.50 116 BIANCO --X5MEP 24C --K8 24
022.0160 --W37 LAMPEGGIANTE 0.50 MARRONE --H1 --X14
022.0160 --W37 LAMPEGGIANTE 0.50 BLU’ --H1 --X14
022.0160 --W51P PRESSOSTATO 0.50 162 MARRONE --X53 53 --S14 1
022.0160 --W51P PRESSOSTATO 0.50 262 BLU’ --X54 54 --S14 4
022.0160 --W43P E.V. CH/AP CMA 0.50 107 MARRONE --X52 52 --K15 A1
022.0160 --W43P E.V. CH/AP CMA 0.50 121 BLU’ --X55 55 --K15 A2
022.0160 --W46P E.V. CH/AP CMT 0.50 106 MARRONE --X51 51 --K18 A1
022.0160 --W46P E.V. CH/AP CMT 0.50 121 BLU’ --X55 55 --K18 A2
022.0160 --W47P E.V. DISC./SAL. CPT 0.50 105 MARRONE --X50 50 --K19 A1
022.0160 --W47P E.V. DISC./SAL. CPT 0.50 121 BLU’ --X55 55 --K19 A2
022.0143 --W29 STEP MOTOR ALIMENTATO- 1.50 224 BIANCO --M8 A --X1D A1
RE
022.0143 --W29 STEP MOTOR ALIMENTATO- 1.50 222 MARRONE --M8 B --X1D B1
RE
022.0143 --W29 STEP MOTOR ALIMENTATO- 1.50 221 VERDE --M8 B --X1D B2
RE
022.0143 --W29 STEP MOTOR ALIMENTATO- 1.50 223 GIALLO --M8 A --X1D A2
RE
022.0143 --W29 STEP MOTOR ALIMENTATO- 1.50 SCHERMO --X --SCH SCH
RE
022.0172N --W270 X2:B/X1FCB:1 1.50 001 NERO --X2 B --X1F/CB
022.0172N --W271 X3:C/X1FCB:2 1.50 002 NERO --X3 C --X1F/CB
022.0172N --W272 X4:A/X1FCB:3 1.50 003 NERO --X4 A --X1F/CB
022.0171R --W231 K1:61/K3:A1 0.50 88 ROSSO --K1 61 --K3 A1
022.0171R --W238 K8:12/K11:11 0.50 518 ROSSO --K11 11 --K8 12
022.0141 --W35 EMERGENZA PEDALIERA 0.50 BIANCO
022.0141 --W35 EMERGENZA PEDALIERA 0.50 MARRONE
022.0141 --W35 EMERGENZA PEDALIERA 0.50 0218 VERDE --X99 H --S12 1
022.0141 --W35 EMERGENZA PEDALIERA 0.50 220 GIALLO --S12 2 --K09 14
022.0141 --W35 EMERGENZA PEDALIERA 0.50 SCHERMO --XPE --SCH SCH
022.0160 --W36 PEDALIERA 0.50 113 MARRONE --S13 3 --X5MEP24C
022.0160 --W36 PEDALIERA 0.50 066 BLU’ --S13 4 --X49 F

List of components
Code ID Rif Description Manufacturer
022.1128 --F3 /1.2 FUSIBILE VETRO 5X20 5A COMAPEL SRL
022.2246 --F3 /1.2 MORSETTO PORTAFUSIBILE PHOENIX
022.2301 --F3 /1.2 PIASTRA PROT. TEN. (SAETTE) PHOENIX

6--34 Use and maintenance manual TIGER 370 CNC-- MR 91

 Code ID Rif Description Manufacturer
022.1128 --F4 /1.2 FUSIBILE VETRO 5X20 5A COMAPEL SRL
022.2246 --F4 /1.2 MORSETTO PORTAFUSIBILE PHOENIX
022.2301 --F4 /1.2 PIASTRA PROT. TEN. (SAETTE) PHOENIX
022.1128 --F5 /1.2 FUSIBILE VETRO 5X20 5A COMAPEL SRL
022.2246 --F5 /1.2 MORSETTO PORTAFUSIBILE PHOENIX
022.2301 --F5 /1.2 PIASTRA PROT. TEN. (SAETTE) PHOENIX
022.1128 --F6 /1.3 FUSIBILE VETRO 5X20 5A COMAPEL SRL
022.2246 --F6 /1.3 MORSETTO PORTAFUSIBILE PHOENIX
022.2301 --F6 /1.3 PIASTRA PROT. TEN. (SAETTE) PHOENIX
022.1128 --F7 /1.3 FUSIBILE VETRO 5X20 5A COMAPEL SRL
022.2246 --F7 /1.3 MORSETTO PORTAFUSIBILE PHOENIX
022.2301 --F7 /1.3 PIASTRA PROT. TEN. (SAETTE) PHOENIX
022.1128 --F8 /1.3 FUSIBILE VETRO 5X20 5A COMAPEL SRL
022.2246 --F8 /1.3 MORSETTO PORTAFUSIBILE PHOENIX
022.2301 --F8 /1.3 PIASTRA PROT. TEN. (SAETTE) PHOENIX
022.1124 --F9 /1.7 FUSIBILE VETRO 5X20 10A OMEGA FUSIBILI SRL
022.2246 --F9 /1.7 MORSETTO PORTAFUSIBILE PHOENIX
022.1124 --F10 /1.7 FUSIBILE VETRO 5X20 10A OMEGA FUSIBILI SRL
022.2246 --F10 /1.7 MORSETTO PORTAFUSIBILE PHOENIX
022.1127 --F11 /1.9 FUSIBILE VETRO 5X20 2A COMAPEL SRL
022.2246 --F11 /1.9 MORSETTO PORTAFUSIBILE PHOENIX
022.2301 --F11 /1.9 PIASTRA PROT. TEN. (SAETTE) PHOENIX
022.1128 --F12 /1.7 FUSIBILE VETRO 5X20 5A COMAPEL SRL
022.2246 --F12 /1.7 MORSETTO PORTAFUSIBILE PHOENIX
022.1127 --F14 /6.2 FUSIBILE VETRO 5X20 2A COMAPEL SRL
022.2246 --F14 /6.2 MORSETTO PORTAFUSIBILE PHOENIX
022.0360 --H1 /5.9 LAMPEGGIANTE 24V SH 400
022.0582 --K0 /1.2 BOBINA SGANCIO ROCKWELL
022.0104 --K1 /4.2 CONTATTORE GRANDE ROCKWELL
022.0656 --K1 /4.2 ANTIDISTURBO PER CONTATTORE GR ROCKWELL
022.0622 --K1 /4.2 CONTATTI AUSILIARI CONT. GRAND ROCKWELL
022.0104 --K2 /4.4 CONTATTORE GRANDE ROCKWELL
022.0656 --K2 /4.4 ANTIDISTURBO PER CONTATTORE GR ROCKWELL
022.0622 --K2 /4.4 CONTATTI AUSILIARI CONT. GRAND ROCKWELL
022.0104 --K3 /4.3 CONTATTORE GRANDE ROCKWELL
022.0656 --K3 /4.3 ANTIDISTURBO PER CONTATTORE GR ROCKWELL
022.0622 --K3 /4.3 CONTATTI AUSILIARI CONT. GRAND ROCKWELL
022.0093 --K4 /4.1 MINICONTATTORE 9A CA 4--9--10 ROCKWELL AUTOMATION
022.0655 --K4 /4.1 ANTIDISTURBO PER TELEINVERTITO ROCKWELL AUTOMATION
022.0093 --K6 /4.1 MINICONTATTORE 9A CA 4--9--10 ROCKWELL AUTOMATION
022.0655 --K6 /4.1 ANTIDISTURBO PER TELEINVERTITO ROCKWELL AUTOMATION
022.0992 --K8 /4.9 REL 24 VAC COMPLETO DI ZOCCOL SIEI PETERLONGO SPA
022.0992 --K9 /4.7 REL 24 VAC COMPLETO DI ZOCCOL SIEI PETERLONGO SPA
022.0992 --K09 /4.8 REL 24 VAC COMPLETO DI ZOCCOL SIEI PETERLONGO SPA
022.0992 --K10 /4.6 REL 24 VAC COMPLETO DI ZOCCOL SIEI PETERLONGO SPA

92 Diagrams, exploded views and replace-- 6--35

MEP S.p.A.

Code ID Rif Description Manufacturer

022.0992 --K11 /4.6 REL 24 VAC COMPLETO DI ZOCCOL SIEI PETERLONGO SPA
022.0992 --K12 /4.5 REL 24 VAC COMPLETO DI ZOCCOL SIEI PETERLONGO SPA
043.0609 --K15 /8.4 VALVOLA PER MODELLO AX E TI--CB PARKER
022.0413 --K15 /8.4 CONNETTORE CON LED + VARISTORE SMC ITALIA SPA
022.0586 --K15 /8.4 BOBINA PS 1 E 491B PARKER PARKER HANNIFIN SPA
043.0609 --K18 /8.5 VALVOLA PER MODELLO AX E TI--CB PARKER
022.0413 --K18 /8.5 CONNETTORE CON LED + VARISTORE SMC ITALIA SPA
022.0586 --K18 /8.5 BOBINA PS 1 E 491B PARKER PARKER HANNIFIN SPA
043.0609 --K19 /8.5 VALVOLA PER MODELLO AX E TI--CB PARKER
022.0413 --K19 /8.5 CONNETTORE CON LED + VARISTORE SMC ITALIA SPA
022.0586 --K19 /8.5 BOBINA PS 1 E 491B PARKER PARKER HANNIFIN SPA
022.0615 --K21 /9.8 BOBINA VALVOLA RIGENERATRICE S TECNAIRE
022.0378 --K21 /9.8 CONNETT. BOBINA VALVOLA RIGENE TECNAIRE
044.1251 --K21 /9.8 VALVOLA RIG. SX--AX--CNC TECNAIRE
022.0588 --L1 /3.7 FILTRO INVERTER FIN MOTOR
019.1603 --M1 /3.6 MOTORE KW 1.8/1.3 3K100L 4/8 3 CARPANELLI MOTORI
028.0231 --M2 /2.2 ELETTROPOMPA TRIFASE SAMEC
025.0771 --M5 /2.4 MOTORID. PER EVACUAT. TRUCIOLI BONFIGLIOLI
019.5211 --M7 /1.9 VENTOLA QUADRO ELETTRICO CEM
019.5117 --M7 /1.9 COPRIVENTOLA QUADRO CEM
019.3401 --M8 /2.8 STEP MOTOR ALIMENTATORE (MOTOR EW HOF
019.3551 --M9 /6.9 STEP MOTOR CILINDRO (MOTORE PA JAPAN SERVO
022.1260 --Q0 /1.3 INTERRUTORE TERMICO ROCKWELL
022.0123 --Q0 /1.3 COMANDO BLOCCOPORTA LUCCHETTAB ROCKWELL
022.0045 --R1 /5.2 POTENZIOMETRO 10 K BUNS
034.1166 --R1 /5.2 MANOPOLA PER COMANDO POTENZIOM ELMI
022.0045 --R3 /3.3 POTENZIOMETRO 10 K BUNS
034.1166 --R3 /3.3 MANOPOLA PER COMANDO POTENZIOM ELMI
022.0046 --R5 /6.5 POTENZIOMETRO 6639S--001--202 BUNS
022.0507 --S1 /9.9 FINECORSA D4C--1902 2M ALIM. CN OMRON
022.0507 --S2 /9.9 FINECORSA D4C--1902 2M ALIM. CN OMRON
022.1401 --S3 /5.4 PULSANTE 800 EQ--F5 RESET ROCKWELL AUTOMATION
022.0629 --S3 /5.4 PORTACONTATTI PER PULSANTE RES ROCKWELL AUTOMATION
022.0939 --S3 /5.4 BLOCCHETTO N.A.DE 310 ROCKWELL AUTOMATION
022.0939 --S3 /5.4 BLOCCHETTO N.A.DE 310 ROCKWELL AUTOMATION
022.0939 --S3 /5.4 BLOCCHETTO N.A.DE 310 ROCKWELL AUTOMATION
022.1242 --S4 /5.6 EMERGENZA 800 EP--MTS 443LX01 ROCKWELL AUTOMATION
022.0940 --S4 /5.6 BLOCCHETTO N.C.DE 301 ROCKWELL AUTOMATION
022.0507 --S9 /9.5 FINECORSA D4C--1902 2M ALIM. CN OMRON
022.0508 --S10 /9.6 FINECORSA OMRON
022.0503 --S11 /9.6 FINECORSA CROUZET 83.123.018 CROUZET
022.1242 --S12 /5.8 EMERGENZA 800 EP--MTS 443LX01 ROCKWELL AUTOMATION
022.1001 --S13 /5.8 COMANDO A PEDALIERA COMEPI
043.0143 --S14 /8.3 PRESSOSTATO SH PNEUMATICO PARKER
022.0507 --S26 /9.7 FINECORSA D4C--1902 2M ALIM. CN OMRON

6--36 Use and maintenance manual TIGER 370 CNC-- MR 93

 Code ID Rif Description Manufacturer
022.0069 --T0 /3.5 TRASFORMATORE AMPEROMETRICO CARLO GAVAZZI
022.0455 --T2 /1.6 TR: 200W 0--230--400V 0--19V 50/6 W.A.N.
022.0457 --T3 /1.6 TR: 200W 0--230--400V 0--24V 50/6 W.A.N.
022.1601 --T4 /1.6 TR: 500W 0--230--400V 0--220V 0-- W.A.N.
--X1 Q.C. /6.2
022.0262 --X1F/CB /10.7 FRUTTO FEMMINA ILME ILME
022.0281 --X1F/CB /10.7 CUSTODIA PER FRUTTO FEMMINA IL ILME
022.0833 --X1MEP 24C /6.0 CPU SH 400 DONATI
022.2251 --X2F/CB /10.7 MORSETTTO 10 ANS A MOLLA PHOENIX
022.0831 --X2MEP 24C /6.4 IUV DONATI
022.2251 --X3F/CB /10.7 MORSETTTO 10 ANS A MOLLA PHOENIX
022.0832 --X3MEP 24C /7.1 IUD DONATI
022.0832 --X4MEP 24C /7.4 IUD DONATI
022.0892 --X4D /1.8 DRIVER APS--P SHS
022.0832 --X5MEP 24C /7.7 IUD DONATI

List of terminals
Code ID Rif Description Manufacturer
--X /2.7
022.2243BIS --X1 /1.1 MORSETTO SINGOLO A MOLLA BLU PHOENIX
022.2245 --X2 /1.2 MORSETTO QUADRUPLO PHOENIX
022.2301 --X2 /1.2 PIASTRA PROT. TEN. (SAETTE) PHOENIX
022.2301 --X2 /1.2 PIASTRA PROT. TEN. (SAETTE) PHOENIX
022.2245 --X3 /1.3 MORSETTO QUADRUPLO PHOENIX
022.2245 --X3 /1.3 MORSETTO QUADRUPLO PHOENIX
022.2271 --X3 /1.3 PONTICELLO SINGOLO PHOENIX
022.2301 --X3 /1.3 PIASTRA PROT. TEN. (SAETTE) PHOENIX
022.2301 --X3 /1.3 PIASTRA PROT. TEN. (SAETTE) PHOENIX
022.2301 --X3 /1.3 PIASTRA PROT. TEN. (SAETTE) PHOENIX
022.2301 --X3 /1.3 PIASTRA PROT. TEN. (SAETTE) PHOENIX
022.2245 --X4 /1.4 MORSETTO QUADRUPLO PHOENIX
022.2245 --X4 /1.4 MORSETTO QUADRUPLO PHOENIX
022.2271 --X4 /1.4 PONTICELLO SINGOLO PHOENIX
022.2301 --X4 /1.4 PIASTRA PROT. TEN. (SAETTE) PHOENIX
022.2301 --X4 /1.4 PIASTRA PROT. TEN. (SAETTE) PHOENIX
022.2301 --X4 /1.4 PIASTRA PROT. TEN. (SAETTE) PHOENIX
022.2301 --X4 /1.4 PIASTRA PROT. TEN. (SAETTE) PHOENIX
022.2283 --X4 /1.4 PIASTRA TERMINALE QUADRUPLA PHOENIX
022.2244 --X5 /1.7 MORSETTO TRIPLO PHOENIX
022.2244 --X5 /1.7 MORSETTO TRIPLO PHOENIX
022.2271 --X5 /1.7 PONTICELLO SINGOLO PHOENIX
022.2244 --X6 /1.8 MORSETTO TRIPLO PHOENIX
022.2244 --X6 /1.8 MORSETTO TRIPLO PHOENIX
022.2271 --X6 /1.8 PONTICELLO SINGOLO PHOENIX
022.0884 --X11 /5.2 M24 LD2(CNC) DATA SRL

94 Diagrams, exploded views and replace-- 6--37

MEP S.p.A.

Code ID Rif Description Manufacturer

022.0881 --X11 /5.2 M24 CNSL(CNC) DATA SRL
031.2044 --X12 /5.5 CONSOLLE DI PROGR. TI 350/CNC SERIGRAFIA DIA
022.0883 --X13 /5.6 M24 LD1(CNC) DATA SRL
022.0755 --X14 /5.9 DISPLAY MEP 24 LCD(CNC) DATA SRL
022.0374 --X15 /3.6 MORSETTO SINGOLO A VITE PHOENIX
022.0374 --X16 /3.6 MORSETTO SINGOLO A VITE PHOENIX
022.0374 --X17 /3.6 MORSETTO SINGOLO A VITE PHOENIX
022.0374 --X18 /3.8 MORSETTO SINGOLO A VITE PHOENIX
022.0374 --X19 /3.8 MORSETTO SINGOLO A VITE PHOENIX
022.0374 --X20 /3.8 MORSETTO SINGOLO A VITE PHOENIX
022.2243 --X47 /9.9 MORSETTO SINGOLO A MOLLA PHOENIX
022.2245 --X48 /9.4 MORSETTO QUADRUPLO PHOENIX
022.2245 --X49 /9.3 MORSETTO QUADRUPLO PHOENIX
022.2244 --X49 /9.3 MORSETTO TRIPLO PHOENIX
022.2244 --X49 /9.3 MORSETTO TRIPLO PHOENIX
022.2272 --X49 /9.3 PONTICELLO DOPPIO PHOENIX
022.2243 --X50 /8.1 MORSETTO SINGOLO A MOLLA PHOENIX
022.2243 --X51 /8.1 MORSETTO SINGOLO A MOLLA PHOENIX
022.2243 --X52 /8.2 MORSETTO SINGOLO A MOLLA PHOENIX
022.2243 --X53 /8.2 MORSETTO SINGOLO A MOLLA PHOENIX
022.2243 --X54 /8.3 MORSETTO SINGOLO A MOLLA PHOENIX
022.2243 --X55 /8.4 MORSETTO SINGOLO A MOLLA PHOENIX
022.2243 --X55 /8.4 MORSETTO SINGOLO A MOLLA PHOENIX
022.2271 --X55 /8.4 PONTICELLO SINGOLO PHOENIX
022.2281 --X55 /8.4 PIASTRA TERMINALE SINGOLA PHOENIX
022.2243 --X99 /5.8 MORSETTO SINGOLO A MOLLA PHOENIX
022.2281 --X99 /5.8 PIASTRA TERMINALE SINGOLA PHOENIX
022.0790 --X100 /3.6 INVERTER 2.2KW 3PH 380--440V 50 SCHNEIDER ELECTRIC
022.2321 --XPE /9.2 MORSETTIERA EQUIPOTENZIALE SEM SRL

6--38 Use and maintenance manual TIGER 370 CNC-- MR 95

List of IUD--IUV Card Inputs and Outputs

IUD: Digital Inputs and Outputs

The following chart lists the Digital Inputs and Outputs of card 1.

1 COM A 24 Vac
2 Output 1 -- Nonoperating
3 Output 2 -- Nonoperating
4 Output 3 -- Nonoperating
5 Output 4 -- Head cylinder down/up solenoid valve
6 Output 5 -- CMT open/close solenoid valve
CARD Nr. 1 - IUD 000

7 Output 6 -- CMA open/close solenoid valve

8 Output 7 --Liquid coolant electric pump
9 Output 8 -- Release the blade protection
10 COM B 24 Vac

1 GND
2 Input 1 -- Compressed air pressure switch
3 Input 2 -- Start from field control (pedal, unloader robot)
4 Input 3 -- Feeder forward limit switch
5 Input 4 -- Nonoperating
6 Input 5 -- Infeed bar safety limit switch
Input 6 -- Feeder carriage forward limit switch
7
8 Input 7 -- Limit switch bar in CMA
9 Input 8 -- Limit switch bar in CMT
10 24 Vcc

IUV card: Miscellaneous Inputs and Outputs

The following chart lists the Miscellaneous Inputs and Outputs.
1 0 Vcc
2 24 Vcc
3 Torque enabling
CN1
4 Speed enabling
Nonoperating +24V
+
5
Reference mass 0V24
6
Speed reference OK
7 TEN
8 Torque reference
IEN
REF
1 0 V Power REF/
2 Busy 0V
3 Driver ready EXTREF
Feeder stepper motor PULSE
4 24/15/12/Vdc
DIR
5 Direction CONCLR
6 Steps
1 0V
M1
2 24 Vcc
R
3 TA (1/500) -- Blade motor input (10V = 6.5A)
4 TA -- Blade run S
5 0V T
6 Head Position Head position potentiometer
SH
7 10 Vcc
8 0V U
9 Blade Tension V
10 Nonoperating W
11 Nonoperating

96 6--39
MEP S.p.A.

CN 1 VICE

CN 1 VICE
Vice with 12 poled coupling
Pin N° Signal Signal description
1 +V24 +24 Vdc power supply
2 0V24 Reference mass for the TEN, IEN isolated entrances
Driver OK (10 Wmax --- 100 Vmax --- 100 mAmax).
Exit relays indicating the state of the drive.
3 OK ---Contact closed at+24Vdc in normal functioning conditions.
--- Contact open in alarm conditions of the system
TORQUE ENABLE, signal of torque enabling
Isolated digital entrance, active at +24Vdc.
4 TEN With the signal active the drive is enabled to provide torque to the motor.
In absence of this signal the motor frees itself immediately.
INPUT ENABLE enabling signal of enabling of the speed reference.
Isolated digital entrance, active at +24Vdc.
With the signal active the drive enables the reading of the speed set---point
present at the REF and REF/ analogical entrances.
5 IEN In absence of the signal the reading of the set---point is disabled and attributed
to
The value of 0V. With the motor in movement, the absence of the IEN signal
causes the functioning motor to stop on the set ramp; the ramp ended the
motor is held in torque and in position.
External analogical reference signal ±10V of the speed.
6 REF Entrance not invertible
External analogical reference signal ±10V of the speed
7 REF/ Entrance invertible
8 0V Reference mass of the REF\, REF & EXTREF signals.
EXTERNAL TORQUE REFERENCE.
Analogical entrance (0÷10V) of torque limitations distributable to the motor:
9 EXTREF Entrance at 0V = no torque; Entrance not connected 0+10V = maximum
torque
10 PULSE Nonoperating
11 DIR Nonoperating
12 CONCLR Nonoperating

6--40 Use and maintenance manual TIGER 370 CNC-- MR 97

 CNSL card: Console Inputs and Outputs

The following chart lists the Miscellaneous Inputs and Outputs.

LCD backlighting connector

LCD connector

Keyboard connector

External blinker connector

Head down speed potentiome-

ter connector

Special function jumper (ZEE=zeroing Eeprom,

BI=burn in, SM=spare)

Emergency button connector

Reset button connector

M24CPU connector
(supply and serial) M24--LD1 and M24--LD2 LED
card connector

98 6--41
MEP S.p.A.

Exploded views

This part of the manual contains detailed exploded views of the machine which
can help to gain a deeper knowledge of how it is made.

Base

TIGER402CNC-HR

6--42 Use and maintenance manual TIGER 370 CNC-- MR 99

 Code Description U. of M. Quantity
010.1558 STAFFA FISSAGGIO CILINDRO SPORTELLO NR 1,000
010.1835 SET ATTACCHI 117.4.12.P AX--CNC NR 1,000
010.7229 DADO AUTOBLOCCANTE M8 NR 2,000
010.7603 RONDELLA DIAM. 6 NR 2,000
010.7830 VITE BUTON 5 X 10 NR 12,000
010.7868 VITE TCEI 6 X 12 NR 2,000
013.0136 PIEDISTALLO NR 1,000
016.1481 STAFFA PROTEZIONE CILINDRO SPORTEL-- NR 1,000
016.1749 PROTEZIONE FINECORSA CARTER ALIMEN-- NR 1,000
022.0210 RACCORDO RAPIDO SEM PG 11 NR 1,000
022.0211 RACCORDO RAPIDO SEM PG 13,5 NR 1,000
022.0212 RACCORDO RAPIDO SEM PG 16 NR 1,000
022.0231 PRESSACAVO IN OTTONE 3/8 BM 2451 NR 1,000
022.0234 PRESSACORDONE 3246 NERO PG 13,5 NR 1,000
022.0241 DADO IN OTTONE BM 2461 3/8 NR 1,000
022.0244 CONTRODADO 3217B GRIGIO PG 13 NR 2,000
022.0245 CONTRODADO 3213B GRIGIO PG 11 NR 1,000
022.0249 DADO POLIAM.HUMMEL 1.262.1600.11 NR 1,000
022.0324 PASSACAVI 24 INC.MM.2.5 NR 1,000
022.0507 FINECORSA D4C--1G02 1M NR 1,000
028.0121 RACCORDO 3/8--17 CL 2601 NR 1,000
028.0260 ELETTROPOMPA NR 2,000
028.0391 TUBO LOOC LINE SPD FP50.10315 3/4 MT 1,000
028.0396 UGELLO 0 20 SPD FP50.11B50 NR 1,000
028.0401 RACCORDO 3/4 SPD FP50.17A20 NR 1,000
034.0746 QUADRO PNEUMATICO TI 350 CNC NR 1,000
007.6317 STAFFA COMANDO MICROINTERRUTT.CN 90 TI 370 CNCFE NR 2,000
034.0901 TAPPO LIVELLO OLIO 1/2 ”GAS. NR 1,000
034.0905 TAPPO OLIO TAO/3 1/2” NERO NR 1,000
034.1112 VOLANTINO DIAM.40 M8 NR 2,000
034.1451 CATENA PORTACAVI E17.04.63.0 MT 1,000
043.0051 CILINDRO NR 1,000
043.0143 PRESSOSTATO PNEUM.PS1P1091 NR 1,000
043.0161 BLOCCO DI VALVOLE DA 3 TI 350 CNCFE NR 1,000
043.0180 RIDUZIONE M 3/4--F 3/8 NR 1,000
043.0192 RACCORDO RB 9889 3/4X20 NR 3,000
043.0198 ATTACCO A GOMITO GIREV.4X1/4 CL6521 NR 1,000
043.0204 ATTACCO A GOMITO 8X1/4 -- CL 6521 NR 2,000
043.0205 ATTACCO A ESAGONO 8X1/4 -- CL 6510 NR 1,000
043.0206 ATTACCO A ESAGONO 4X1/8 -- CL 6511 NR 9,000
043.0219 RACCORDO A”T” MFF 1/4” CL--2070 NR 1,000
043.0223 RACCORDO TE FFF ZINCATO 3/4 NR 1,000
043.0261 TAPPO TTE8 1/8 -- CL 2611 NR 1,000
043.0263 RACCORDO A GOMITO M/F ZINCATO 3/4 NR 2,000
043.0281 MANICOTTO 1/8 M 8/8 -- CL 2543 NR 2,000
043.0282 MANICOTTO 3/8 NR 1,000
043.0290 INNESTO RAPIDO 1/4 GHIOTTO 13/A NR 2,000
043.0472 SILENZIATORE 1/4-- PLASTICA NR 2,000
043.0552 MANOMETRO DIAM. 40 NR 1,000
043.0564 FR 1/4 20--08 NR 1,000
043.0601 VALVOLA VMS 114--1/4 08 NR 1,000
043.0654 RUBINETTO M/F 3/4 CL 6310 NR 1,000

100 6--43
MEP S.p.A.

Fixed worktable

6--44 Use and maintenance manual TIGER 370 CNC-- MR 101

 Code Description U. of M. Quantity
001.4803 PIATTAFORMA NR 1,000
007.4534 PERNO DI CENTRO NR 1,000
007.6331 PERNO BLOCCAGGIO PIANO GIREVOLE NR 1,000
010.0311 VITE TCEI M12X16 BATT.PIANO GIREVO. NR 2,000
010.0352 GHIERA AUTOBLOCCANTE 35X1,5 NR 1,000
010.0370 GHIERA 5S 30X1,5 NR 1,000
010.7604 RONDELLA DIAM. 8 NR 2,000
010.7890 VITE TCEI 8 X 12 NR 2,000
010.7932 VITE TCEI 10 X 110 NR 4,000
010.7961 VITE TE 8 X 20 NR 2,000
016.0491 GUIDA SCARICA PEZZI TI 370 CNC NR 1,000
025.0080 GABBIA ASSIALE A RULLINI AXK 3552 NR 1,000
025.0082 RALLA AS 3552 NR 2,000
034.1001 LEVA A SCATTO 8 MA PK55 NR 1,000

102 6--45
MEP S.p.A.

Turntable

6--46 Use and maintenance manual TIGER 370 CNC-- MR 103

 Code Description U. of M. Quantity
001.3709 STAFFA BLOCCAGGIO CILINDRO SUPPLEM. NR 1,000
001.3723 SUPPORTO CILINDRO SUPPLEMENTARE NR 1,000
001.4804 PIATTAFORMA ROTANTE NR 1,000
001.4806 SQUADRO MORSA NR 1,000
001.4819 COLONNA PORTANTE TI 372 SX NR 1,000
007.3218 BATTUTA FINECORSA NR 1,000
007.3234 BOCCOLA/GANASCIA X CILIN.SUPPLEMEN. NR 1,000
010.0319 VITE 8.8 TCEI 10X140 TI NR 2,000
010.0511 GANASCIA MORSA SINISTRA NR 1,000
010.0542 GANASCIA MORSA DESTRA TI 370 NR 1,000
010.1851 BOCCOLA PER CARTER DISCO --DIAM 20 NR 3,000
010.2122 CREMAGLIERA TI 370 CNCFE NR 1,000
010.2828 GUIDA PATTINO HGW25--HC--2--RO465 NR 1,000
010.2829 GUIDA PATTINO HGW25--HC--2--RO490 NR 1,000
010.7204 DADO M8 NR 2,000
010.7226 DADO AUTOBLOCCANTE M6 NR 3,000
010.7455 GRANO VCE P.CON. 8 X 10 NR 1,000
010.7470 GRANO VCE PUNTA PIANA 6 X 35 NR 3,000
010.7606 RONDELLA DIAM. 12 NR 1,000
010.7661 RONDELLA SPESSORE DIAM. 6 X 3 NR 9,000
010.7830 VITE BUTON 5 X 10 NR 2,000
010.7868 VITE TCEI 6 X 12 NR 4,000
010.7871 VITE TCEI 6 X 20 NR 16,000
010.7872 VITE TCEI 6 X 25 NR 16,000
010.7873 VITE TCEI 6 X 30 NR 2,000
010.7924 VITE TCEI 10 X 30 NR 1,000
010.7926 VITE TCEI 10 X 45 NR 2,000
010.7932 VITE TCEI 10 X 110 NR 1,000
010.7934 VITE TCEI 12 X 50 NR 4,000
010.7941 VITE TCEI 12 X 35 NR 2,000
010.7965 VITE TE 8 X 35 NR 2,000
010.8954 VITE TE 8 X 80 NR 2,000
016.0133 CARTER CREMAGLIERA SOLLEVAMENTO NR 1,000
043.0041 CILINDRO MORSE 50X10 0 40 L.150 D.E NR 1,000
043.0199 ATTACCO A GOMITO GIREV.4X1/8 CL6521 NR 2,000

104 6--47
MEP S.p.A.

Vice assembly

6--48 Use and maintenance manual TIGER 370 CNC-- MR 105

 Code Description U. of M. Quantity
001.3701 SCORREVOLE MORSA NR 1,000
001.4805 SUPPORTO MORSA M.1755 NR 1,000
007.3229 TASSELLO X BATTUTA SCORR. ANTIBAVA NR 1,000
007.3354 LARDONE MORSA NR 1,000
007.6333 PERNO BLOCCAGGIO MORSA TI 370 NR 1,000
010.0242 VITE MORSA NR 1,000
010.0509 GANASCIA MORSA NR 1,000
010.0512 GANASCIA ANTIBAVA NR 1,000
010.1202 OLIATORE A SFERA DIAM. 8 NR 1,000
010.7203 DADO M6 NR 7,000
010.7204 DADO M8 NR 1,000
010.7410 GRANO VCE P.CIL. 8 X 16 NR 4,000
010.7453 GRANO VCE P.CON. 6 X 30 NR 7,000
010.7456 GRANO VCE P.CON. 8 X 16 NR 2,000
010.7480 GRANO VCE PUNTA PIANA 8 X 30 NR 1,000
010.7603 RONDELLA DIAM. 6 NR 7,000
010.7604 RONDELLA DIAM. 8 NR 1,000
010.7868 VITE TCEI 6 X 12 NR 2,000
010.7893 VITE TCEI 8 X 20 NR 1,000
010.7924 VITE TCEI 10 X 30 NR 2,000
016.1747 PROTEZIONE MORSA TI 370 NR 1,000
034.0201 VOLANTINO MORSA GRANDE NR 1,000
034.1002 LEVA A SCATTO 10 MA NR 2,000
043.0033 CILINDRO VOLAMPRESS 125--8 NR 1,000
043.0199 ATTACCO A GOMITO GIREV.4X1/8 CL6521 NR 2,000

106 6--49
MEP S.p.A.

Head unit

6--50 Use and maintenance manual TIGER 370 CNC-- MR 107

 Code Description U. of M. Quantity
001.4802 TESTA OPERATRICE NR 1,000
007.3208 FLANGIA ESTERNA NR 1,000
007.3359 BOCCOLA RIPRESA CORSA NR 1,000
007.3616 GHIERA FIX CUSCINETTO NR 1,000
007.6302 DISTANZIALE IØ STADIO TI 370 CNCFE NR 1,000
007.6341 TAMPONE IØ STADIO RIDUZIONE NR 1,000
007.6362 ALBERO MOVIMENTO TESTA TI 370 CNCFE NR 1,000
007.6363 ALBERO D.35 IIØ STADIO TI 370 CNCFE NR 1,000
007.6381 FLANGIA PORTAMOLLA RICHIAMO TESTA NR 1,000
010.0352 GHIERA AUTOBLOCCANTE 35X1,5 NR 2,000
010.0913 MOLLA SOLLEVAMENTO TESTA NR 1,000
010.1201 VITERIA E BULLONERIA NR 5,000
010.1556 STAFFA FISSAGGIO MANIGLIA TESTA NR 1,000
010.1653 PERNO FLANGIA NR 2,000
010.1654 PERNO FLANGIA NR 2,000
010.2101 RUOTA SOLLEVAMENTO TESTA NR 1,000
010.7008 ANELLO SEEGER DIAM. 25 NR 1,000
010.7123 CHIAVETTA 10 X 8 X 25 NR 3,000
010.7204 DADO M8 NR 1,000
010.7409 GRANO VCE P.CIL. 8 X 10 NR 3,000
010.7456 GRANO VCE P.CON. 8 X 16 NR 2,000
010.7603 RONDELLA DIAM. 6 NR 4,000
010.7605 RONDELLA DIAM. 10 NR 1,000
010.7768 SPINA ELASTICA DIAM. 6 X 40 NR 1,000
010.7830 VITE BUTON 5 X 10 NR 3,000
010.7868 VITE TCEI 6 X 12 NR 4,000
010.7877 VITE TCEI 6 X 45 NR 4,000
010.7894 VITE TCEI 8 X 25 NR 3,000
010.7895 VITE TCEI 8 X 30 NR 1,000
010.7963 VITE TE 8 X 25 NR 4,000
010.7986 VITE TE 12 X 35 NR 4,000
010.9047 GRANO VCE P.CON. 8 X 25 NR 1,000
011.0016 ALBERO PORTADISCO TI 370 NR 1,000
016.0134 CARTER RUOTA SOLLEVAMENTO TESTA DI TAGLIO NR 1,000
016.0458 COPERCHIO MOLLA NR 1,000
025.0067 CUSCINETTO 3207A NR 1,000
025.0069 CUSCINETTO 32007X NR 2,000
025.0172 PULEGGIA 60X2 NR 1,000
025.0200 ANELLO TENUTA 62X45X10 NR 1,000
025.0203 ANELLO DI TENUTA 35X25X7 NR 1,000
025.0221 ANELLO DI TENUTA OR 176 NR 1,000
025.0248 ANELLO DI TENUTA OR PARKER 2--351 NR 1,000
025.0953 CUSCINETTO 6307 NR 1,000
025.0956 CUSCINETTO 6005 NR 1,000
025.0958 CUSCINETTO 3204 A 2RS NR 1,000
025.1022 RUOTA ELIC.CILINDR.ALBERO MANDRINO NR 1,000
025.1024 RUOTA ELICOIDALE CILINDR.IIØSTADIO NR 1,000
034.0901 TAPPO LIVELLO OLIO 1/2 ”GAS. NR 1,000
034.0905 TAPPO OLIO TAO/3 1/2” NERO NR 1,000
034.1106 VOLANTINO DIAM.100 A 6 LOBI NR 1,000
034.1211 MANIGLIA GN--565--20--128.SW NR 1,000

108 6--51
MEP S.p.A.

Motor assembly

6--52 Use and maintenance manual TIGER 370 CNC-- MR 109

 Code Description U. of M. Quantity
007.6212 PIASTRINO X REGOLAZIONE POSIZI NR 1,000
007.6231 SQUADRO SUPPORTO MOTORE TI 370 NR 1,000
007.6305 DISTANZIALE PULEGGIA MOTORE TI NR 1,000
007.6383 FLANGIA MOTORE REGOLABILE TI 3 NR 1,000
010.7124 CHIAVETTA 8 X 7 X 45 NR 1,000
010.7204 DADO M8 NR 2,000
010.7483 GRANO VCE PUNTA PIANA 8X50 NR 1,000
010.7603 RONDELLA DIAM. 6 NR 2,000
010.7604 RONDELLA DIAM. 8 NR 1,000
010.7605 RONDELLA DIAM. 10 NR 4,000
010.7625 RONDELLA DIAM. 8 X 32 NR 1,000
010.7867 VITE TCEI 6 X 10 NR 2,000
010.7924 VITE TCEI 10 X 30 NR 4,000
010.7964 VITE TE 8 X 30 NR 1,000
016.0107 CARTER CINGHIA DI TRASMISSIONE NR 1,000
016.0127 CARTER MOTORE TI 370 CNCHR NR 1,000
019.2263 KW 4,4/3,3 2/4P.B.14 GR112 V. NR 1,000
025.0027 CINGHIA SPZ 1180 NR 2,000
025.0172 PULEGGIA 60X2 SPZ FORO 24 NR 1,000

110 6--53
MEP S.p.A.

Blade guard unit

6--54 Use and maintenance manual TIGER 370 CNC-- MR 111

 Code Description U. of M. Quantity
010.7603 RONDELLA DIAM. 6 NR 1,000
010.7830 VITE BUTON 5 X 10 NR 2,000
010.7868 VITE TCEI 6 X 12 NR 1,000
016.0130 CARTER DISCO TI 370 CNCFE NR 1,000
016.1745 PROTEZIONE SPAZZOLA PULILAMA TI NR 1,000
028.0081 RIDUZIONE FM 1/2--3/8 -- CL 2531 NR 2,000
028.0091 NIPPLO 3/8” -- CL 2500 NR 2,000
028.0394 TUBO LOOC LINE 1/2 ART. 59861 MT 3,000
028.0399 UGELLO 0 12,7 -- 1/2 ART. 59863 NR 4,000
028.0404 RACCORDO 3/8 NPT LOOC LINE 1/2 NR 4,000
034.0073 PROTEZIONE LEXAN CARTER LAMA TI 370 NR 1,000
043.0192 RACCORDO RB 9889 3/4X20 NR 1,000
043.0217 RACCORDO A ”T” FFF 1/2 NR 1,000
043.0236 RIDUZIONE M 1/2--F 3/4 ZINCATA NR 1,000
043.0237 RACCORDO A T FFF 3/8 NR 2,000
043.0653 RUBINETTO M/F 3/8 CL 6310 NR 2,000

112 6--55
MEP S.p.A.

Electro--cylinder unit

6--56 Use and maintenance manual TIGER 370 CNC-- MR 113

 Code Description U. of M. Quantity
001.4816 .SUPPORTO AGGANCIO CILINDRO TI NR 1,000
010.1103 FORCELLA 16 X 1,5 NR 1,000
010.1559 STAFFA FISSAGGIO CILINDRO TI 3 NR 1,000
010.1561 STAFFA AGGANCIO CILINRO TI 370 NR 1,000
010.7221 DADO M16 BASSO NR 1,000
016.1752 PROTEZIONE CILINDRO NR 1,000
019.3551 MOTORE MAE MOD.HY 200 2232 190 NR 1,000
022.0212 RACCORDO RAPIDO SEM PG 16 NR 1,000
022.0378 CONNETT.BOBINA VALV. RIGENERAT NR 1,000
025.0876 GIUNTO WA 6--6 MM.28 X CILINDRO NR 1,000
043.0204 ATTACCO A GOMITO 8X1/4 -- CL 65 NR 1,000
043.0818 UNITA’ IDROPNEUMATICA 63RBXRSM NR 1,000
044.1257 VALVOLA DI CARICO CILINDRO NR 1,000

114 6--57
MEP S.p.A.

Supply carriage unit

6--58 Use and maintenance manual TIGER 370 CNC-- MR 115

 Code Description U. of M. Quantity
001.4823 SLITTA BASCULANTE ALIMENTATORE NR 1,000
001.4824 CARRELLO ALIMENTATORE NR 1,000
001.4825 TRAVERSA SLITTA BASCULANTE ALIMETA-- NR 1,000
001.4826 STAFFA FISSAGGIO GANASCIA MOBILE NR 1,000
007.3471 TASSELLO FISSAGGIO RULLO PREMIBARRA NR 2,000
007.3655 SUPPORTO CATENA PORTACAVI CN 90 NR 1,000
007.6211 PIASTRINO REGOLAZIONE SLITTA BASCU-- NR 2,000
007.6223 GANASCIA ALIMENTATORE NR 2,000
010.0254 VITE MORSA ALIMENTATORE 535X24 TI NR 1,000
010.0798 RULLO PREMIBARRA ALIMENTATORE TI ME NR 1,000
010.0927 MOLLA CARRELLO ALIMENTATORE NR 4,000
010.1201 VITERIA E BULLONERIA NR 4,000
010.1203 OLIATORE A 90Ø 6X1 NR 2,000
010.2028 GUIDA PATTINO LGR20--280 NR 2,000
010.3035 CHIOCCIOLA RNFTL2010A25S NR 1,000
010.3143 SUPPORTO RULLO PREMIBARRA NR 2,000
010.7233 DADO AUTOBLOCCANTE M16 NR 1,000
010.7450 GRANO VCE P.CIL. 6 X 6 NR 2,000
010.7475 GRANO VCE P.PIANA 8 X 8 NR 4,000
010.7602 RONDELLA DIAM. 5 NR 2,000
010.7604 RONDELLA DIAM. 8 NR 1,000
010.7860 VITE TCEI 5 X 15 NR 10,000
010.7868 VITE TCEI 6 X 12 NR 8,000
010.7870 VITE TCEI 6 X 16 NR 8,000
010.7871 VITE TCEI 6 X 20 NR 4,000
010.7886 VITE TCEI 5 X 35 NR 2,000
010.7891 VITE TCEI 8 X 16 NR 1,000
010.7893 VITE TCEI 8 X 20 NR 1,000
010.7924 VITE TCEI 10 X 30 NR 4,000
010.7928 VITE TCEI 10 X 70 NR 4,000
010.7990 VITE TSPEI 4 X 8 NR 4,000
016.0287 PROTEZIONE VOLAMPRESS NR 1,000
016.1509 STAFFA FIX SOFFIETTO CIRCOLARE NR 2,000
022.0523 SENSORE DI PROSSIMITA’ PNP NR 1,000
025.0045 MANICOTTO A RIC.SFERE LBBS12--2LS NR 4,000
025.1151 PATTINO LGW20HAZ1C NR 2,000
034.0209 VOLANTINO VDO.100 ALIMENTATORE NR 1,000
034.1001 LEVA A SCATTO 8 MA PK55 NR 2,000
043.0034 CILINDRO VOLAMPRESS 100--8 ALIM. NR 1,000
043.0229 RIDUZIONE MF 1/4 -- CL 2520 NR 2,000
043.0422 SOFFIETTO CIRCOLARE ALIMENTATORE NR 2,000

116 6--59
MEP S.p.A.

Supply roller unit

6--60 Use and maintenance manual TIGER 370 CNC-- MR 117

 Code Description U. of M. Quantity
001.4821 STAFFA POSTERIORE ALIMENTATORE NR 1,000
001.4822 STAFFA ANTERIORE ALIMENTATORE NR 1,000
007.3656 SUPPORTO MOTORE P/P ALIMENTATORE NR 1,000
007.3731 GIUNTO MOTORE ALIMENTATORE CN 90 NR 1,000
007.4905 SUPPORTO ALIMENTATORE SH 400 NR 2,000
010.0797 RULLO ALIMENTATORE NR 10,000
010.1201 VITERIA E BULLONERIA NR 2,000
010.2032 GUIDA RULLI ALIMENTATORE NR 2,000
010.3006 VITE A RICIRCOLO DI SFERE 0 20 P.10 NR 1,000
010.3055 GUIDA CARRELLO 0 40 MM.1283 NR 2,000
010.3147 SUPPORTO VITE RULLATA NR 1,000
010.7232 DADO AUTOBLOCCANTE M14 NR 1,000
010.7601 RONDELLA DIAM. 4 NR 2,000
010.7604 RONDELLA DIAM. 8 NR 4,000
010.7616 RONDELLA DIAM. 21 NR 2,000
010.7830 VITE BUTON 5 X 10 NR 2,000
010.7850 VITE TCEI 4 X 8 NR 2,000
010.7861 VITE TCEI 5 X 20 NR 4,000
010.7868 VITE TCEI 6 X 12 NR 8,000
010.7870 VITE TCEI 6 X 16 NR 4,000
010.7871 VITE TCEI 6 X 20 NR 4,000
010.7891 VITE TCEI 8 X 16 NR 2,000
010.7893 VITE TCEI 8 X 20 NR 2,000
010.7896 VITE TCEI 8 X 35 NR 4,000
010.7924 VITE TCEI 10 X 30 NR 2,000
010.7940 VITE TCEI 12 X 30 NR 4,000
016.0879 ADATTATORE DI CARICO PIANALE K 35 NR 1,000
016.1490 STAFFA COMANDO MICROINTERRUTT.CN 90 TI 370 CNCFE NR 1,000
016.1733 PROTEZIONE CAVO FINECORSA CN 90 NR 1,000
016.1736 PROTEZIONE MOTORE ALIMENTATORE NR 1,000
019.3401 MOTORE P/P KS200--085,3--R00,20 ALIM. NR 1,000
025.0813 BOCCOLA A RULLINI INA HK 1512 NR 20,000

118 6--61
MEP S.p.A.

Control panel

6--62 Use and maintenance manual TIGER 370 CNC-- MR 119

 Code Description U. of M. Quantity
005.2261 GIUNTO ANGOLO X QUADRO 497500 NR 1,000
007.5461 ROSETTA ASTA MOBILE SH 420 SE NR 1,000
007.6202 PIASTRA FISSAGGIO ASTA MOBILE NR 1,000
007.6321 ROSETTA BLOCCAGGIO ASTA MOBILE NR 1,000
010.7932 VITE TCEI 10 X 110 NR 1,000
016.0235 ASTA MOBILE X CONSOLLE TI 370 NR 1,000
016.0307 QUADRO COMANDI MEP--E NR 1,000
016.1484 STAFFA FISSAGGIO CONSOLLE SH 4 NR 1,000
022.0212 RACCORDO RAPIDO SEM PG 16 NR 1,000
022.0249 DADO POLIAM.HUMMEL 1.262.1600. NR 1,000
031.2046 CONSOLLE PROGRAMMAZIONE NR 1,000

120 6--63
MEP S.p.A.

Guard rail

6--64 Use and maintenance manual TIGER 370 CNC-- MR 121

 Code Description U. of M. Quantity
010.0938 MOLLA GAS 120MM. NR 1,000
010.1557 STAFFA COMANDO F.C.PROTEZIONE TI370 NR 2,000
010.1842 SUPPORTO MASCHIO X MOLLA A GAS NR 2,000
016.0132 CARTER ALIMENTATORE TI 370 NR 1,000
016.1482 STAFFA FISSAGGIO FINECORSA SPORTEL-- NR 1,000
016.1741 PROTEZIONE LATERALE TI 370 NR 1,000
016.1742 PROTEZIONE POSTERIORE TI 370 NR 1,000
016.1743 PROTEZIONE ANGOLO TI 370 NR 1,000
016.1744 RINFORZO PROTEZIONE LATERALE TI 370 NR 1,000
016.1748 PROTEZIONE CAVI TI 370 CNC NR 1,000
016.2001 SPORTELLO PROTEZIONE MACCHINA TI370 NR 1,000
022.0360 LAMPEGGIANTE NR 1,000
022.0507 FINECORSA D4C--1G02 1M NR 1,000
028.0010 PISTOLA NR 1,000
034.0074 PROTEZ.LEXAN CARTER ALIM.FRONTALE NR 1,000
034.0075 PROTEZIONE LEXAN CARTER ALIMENTATO-- NR 1,000
034.0076 PROTEZIONE LEXAN X SPORTELLO MACCHI NR 1,000
034.0801 ARRESTO ELASTICO P 40/30 NR 4,000
034.1211 MANIGLIA GN--565--20--128.SW NR 2,000
043.0186 RACCORDO FEMMINA 1/2 AQUASTOP NR 1,000

122 6--65
Adjustments
7
This chapter describes the adjustment operations of the electronic, mechanic and
pneumatic systems. These indications will help you to customize your machine
for the cut to be executed, thus improving operations.

Displaying and editing the set--up parameters

The machine set---up parameters may be programmed directly from the control
console. Set---up parameters vary according to the machine, an envelope contain-
ing all the standard set---up values can be found inside the control panel.
" Connect the power supply;
" press F1;
" enter the password by typing: 734533 (the numbers are displayed as black rec-
tangles), press ENTER and the machine set---up page will be displayed on the
screen.
SET UP
F1 = LANGUAGE
F2 = SELECT MACHINE TYPE
F3 = STEP
F4 = BLADE MOTOR, SUPPLY
F5 = TENSION THRESHOLD.BLADE.TENSION
F6 = TIMER MISC
F7 = OPTIONALS
F8 = TRANSD. GAUGE HEAD
RUN/PROG = PREVIOUS MENÚ

Set language parameter

" Press F1 to access language SET UP, select relative number and press EN-
TER to confirm;
LANGUAGE ITALIAN

1 = ITALIANO 7 = SUOMI
2 = ENGLISH 8 = NORSK
3 = DEUTSCH 9 = SVENSKA
4 = FRANCAIS 10= PORTUGES
5 = DANSK 11= ESPANOL
6 = NEDERLANDS

RUN/PROG = PREVIOUS MENU

" press RUN/PROG to return to previous menu.

7--1
MEP S.p.A.

Set parameter for machine type

" Press F2 to enter SET UP, select machine type, select relative number and
press ENTER to confirm.
SELECT MACHINE TYPE
CONDOR 90 CNC FE
1 = SHARK 320 CNC FE
2 = SHARK 330 CNC FE
3 = SHARK 330 CNC FE-S
4 = SHARK 400 CNC FE-S
5 = SHARK 270 CNC FE
6 = TIGER 370 CNC FE-LR
7 = COBRA 350 CNC FE
8 = CONDOR 90 CNC FE-LR
9 = CONDOR 90 CNC FE-MR
10= CONDOR 90 CNC FE-HR
RUN/PROG = PREVIOUS MENU

" Press RUN/PROG to return to PREVIOUS MENU.

Set parameter for step motor

" Press F3 to enter step motor SET UP.
STEP MOTOR

MEASURE UNIT = mm
SCREW STEP = 10
MAX QUOTA = 1005.5
ABOVE ZERO = 5.0
REV. STEPS = 400
ACCELERATION = 16
HEAD CYL.BREAKDOWN.ZERO SET =
1000
HEAD CYL.BREAKDOWN.ABOVE
ZERO=00000
RUN/PROG PREVIOUS MENU
HEAD CYL.BREAKDOWN.MANUAL =
2000
HEAD CYL.BREAKDOWN.MAX.FOR-
WARD=6000
HEAD CYL.BREAKDOWN.MAX RE-
VERSE=6000
" Set parameters highlighted on display and press ENTER each time to confirm
and change subject; use numerical keys to set numerical values and press F1
or F2 to set unit measures such as mm or inches.
" Press RUN/PROG. to return to PREVIOUS MENU. Or press ENTER, to
enter second SET UP step motor dislpay.
STEP MOTOR
TAB.CORRECT.SCREW STEP ERROR
QUOTA CORRECTION
0.0 ±0.0
1º REF. NODE: 5.1 ±0.0
2º REF. NODE: 5.2 ±0.0
3º REF. NODE: 5.3 ±0.0
1005.5 ±0.0

RUN/PROG = PREVIOUS MENU

" We can now correct the measurement error of the fed material. This adjust-
ment is to be carried out when the cut is longer or shorter than the value indi-
cated by the machine. By increasing the screw step correction value (diplayed

7--2 Use and maintenance manual TIGER 370 CNC-- MR 124

 on the right) we can compensate for any errors due to wearing of the screw in
the following way:
" the cursor is automatically positioned on the first node, set the required quota
and press ENTER;

STEP MOTOR
TAB.CORRECT.SCREW STEP ERROR
QUOTA CORRECTION
0.0 ±0.0
1º REF. NODE: 5.1 ±0.0
2º REF. NODE: 5.2 ±0.0
3º REF. NODE: 5.3 ±0.0
1005.5 ±0.0

RUN/PROG = PREVIOUS MENU

" the cursor then moves to the corretion value: if the actual piece measurement
is lower, press and add the difference; if the measurement is higher,

press to subtract the correction value;

STEP MOTOR
TAB.CORRECT.SCREW STEP ERROR
QUOTA CORRECTION
0.0 ±0.0
1º REF. NODE: 5.1 ±0.0
2º REF. NODE: 5.2 ±0.0
3º REF. NODE: 5.3 ±0.0
1005.5 ±0.0

" proceed in the same way for the other nodes. The machine automatically as-
sumes the value of the last node and therefore the correction value must be
added.
The machine may have the STEP---MOTOR screw at 5 or 10mm steps. To
change the SCREW STEP which is set in the above screen at 5 mm (full step)
with REV. STEP = 200, both the SET---UP screen and the STEP---MOTOR
driver must be configured.
" For this adjustment, the machine must be on: identify the STEP MOTOR
driver in the electric cabinet.

" The dip switches at the top are used for the configuration;

125 Adjustments 7--3

MEP S.p.A.

" The fourth dip---switch in the bench B, together with the RV6 potentiometer,
determines the current values for the feeder step motor: set the dip---switch
ON.
" Rotate the trimmer RV6 till displaying 0, which corresponds to a 10---A cur-
rent.
" Set again the dip---switch B---4 OFF.

SURFACE B CONFIGURATION
1 2 3 4 SCREW PITCH
OFF ON ON OFF 5
N.B. Chapter 6 contains the tables which illustrate the allowable configurations of
the driver.
" Set the current screw step values on the control console: e.g. SCREW---STEP
= 10 (1/2 step) and REV. STEP = 400.
" The driver can now be carefully put back into its original position. Restore the
machine.
STEP MOTOR
MEASURE UNIT = mm
SCREW STEP = 10
MAX QUOTA = 1005.5
ABOVE ZERO = 5.0
REV. STEPS = 400
ACCELERATION = 16
HEAD CYL.BREAKDOWN.ZERO SET= 1000
HEAD CYL.BREAKDOWN.ABOVE ZERO=00000
HEAD CYL.BREAKDOWN.MANUAL = 2000
HEAD CYL.BREAKDOWN.MAX.FORWARD=6000
HEAD CYL.BREAKDOWN.MAX REVERSE=6000
RUN/PROG = PREVIOUS MENU

7--4 Use and maintenance manual TIGER 370 CNC-- MR 126

 " Press RUN/PROG to return to PREVIOUS MENU.
N.B. The “MAX. UPSTROKE SPEED” parameter must be 2000 when the machine
is connected to the bar store.
Setting blade characteristics, head downstroke speed and bar initializing
These parameters are accessed by pressing F8 on the work video pages of the
automatic cycle.
X = OPERATING CYCLE
θ° =
W = AUTOMATIC
F = 153 PGR. NO MEASUR. CUTS PROG.
S =
10 905,7 2343
kg= 10
DL= 0 SINGLE CYCLE
θ CUTS
SL= 3 RUN/PROG=PROGRAMMING
PROG.
AM= 0.0 F0 = PGR. SINGLE
A = 0.1 F9 = MAIN MENU CUTS
T = 0: 0 F8 = BLADE THICKNESS EXEC.
F7 = SING/CONT CYCLE
TT= 0:10 F6 = EXEC. STEP/CONT

" Press F8 to display the SET UP in order to set: the blade thickness expressed
in millimeters, the programmed and residual life of the tool, the maximum
current of the blade motor, the opening speed of the cutting head downstroke
valve, the size of the bar initialization.

BLADE THICKNESS = 2.5

BLADE LIFE
RESIDUAL = 0 m
PROGRAMMED = 0 m

MAXIMUM BLADE MOTOR CURRENT

HARE 2ND SPEED AMP. = 19.9

MOTOR RAMP TIME CPT = 1

RUN/PROG = PREVIOUS MENU

" To enter data, move and confirm by pressing ENTER.

" Press RUN/PROG to return to PREVIOUS MENU.
Blade motor and supply unit setting
The Blade Motor Stop parameter can be used to stop the blade in the FCTA
(Head Forward Travel Limit) position, the FCTI (Head Back Travel Limit)
position, or in no position at all. The Park Feeder parameter is used to stop the
feeder carriage forward (near the cutting vice) or back (as during normal machine
operation).
" From the SET UP menu press F4 to change:

BLADE MOTOR STOP = 2

(0 = FCTA, 1 = FCTI, 2 = NEVER)

SUPPLY UNIT STOP = 1

(0 = DOWN, 1 = UP)

RUN/PROG = PREVIOUS MENU

" to enter data, move and confirm by pressing ENTER.

" Press RUN/PROG to return to PREVIOUS MENU.
127 Adjustments 7--5
MEP S.p.A.

Set minimum blade tension threshold

" Press F6 to enter SET UP for cutting vice opening/closure timings, rotating
tower lock and unlock, start and stop chip suction device, LCD lighting dura-
tion.

VICE OPENING/CLOSURE = 4.5S

ROTATING TOWER LOCK/UNLOCK = 3.0S
ON TIME CHIP SUCTION DEVICE = 1 M
OFF TIME CHIP SUCTION DEVICE = 5 M
LCD LIGHTING DURATION = 3 M
(0 = INFINITE)

" To change the pre---set values, input the timings in seconds for the first two
and in the minutes for the other three.
" Press RUN/PROG to return to PREVIOUS MENU.
Optional settings
" Press F7 to enter optional settings SET UP.

INVERTER = YES
1ª SPEED = NO
ROTATING TOWER = NO
MOTOR DRIVEN ROTATING TOWER = NO
MOTOR DRIVEN BLADE GUIDE HEAD= NO
MOTOR DRIVEN BLADE TENSIONER = NO

(0 =NO =ABSENT, 1 =YES =PRESENT)

RUN/PROG = PREVIOUS MENU

" Press 0 or key 1 to enable or disable each optional, press ENTER to go to the
next up to the second visualised screen.

DEVIATION CONTROL. BLADE = NO

PIECE UNLOAD ROBOT = NO
MEP BAR MAGAZINE = YES
GUEST BAR MAGAZINE = NO

(0 =NO =ABSENT, 1 =YES =PRESENT)

RUN/PROG = PREVIOUS MENU

" Press RUN/PROG to return to PREVIOUS MENU.Press RUN/PROG to

return to PREVIOUS MENU.

7--6 Use and maintenance manual TIGER 370 CNC-- MR 128

 Cutting head setting

The cutting head stroke is set from the machine control console. The following
figure illustrates the console keys controlling the cutting head (marked Y+ and
Y---) and memorisation of the cutting start position.(Blade Upstroke Limit) and
cutting end position (Blade Downstroke Limit).

FCTI Head Upstroke Limit Head Upstroke

FCTA Head Downstroke Limit Head Downstroke

To set the cutting stroke in accordance with production requirements, refer to

Chapter 5.

Head transducer calibration Set-- up

The cutting head travels the distance between the start and end cut positions
within a measured range between 0÷254. Press F8 on the SET---UP menu, and
RESET to start head movement and to access head transducer calibration
set---up. The pre---set head movement parameters are shown below and are within
the same range.

HEAD POSITION TRANSDUCER CALIBRATION

CURRENT VALUES = XXX
UPSTROKE LIMIT < 254
DOWNSTROKE LIMIT > 0

Head return to FCTI speed FCTI HEAD CYLINDER SPEED = 40

Movement speed blade HEAD CYLINDER MANUAL SPEED = 90
Head down speed HEAD CYLINDER BREAKDOWN SPEED= 100
WORK SPEED CPT = 30
WORK TORQUE CPT = 100
RUN/PROG = PREVIOUS MENU

Make sure however, that the head really travels the full cutting width defined by
the structural limits of the Head Upstroke and Head Downstroke Limits.
The aim of regulation is that of setting the value of the real position of the head
both to FCTI (backward limit stop 254) and to FCTA (forward limit stop 000).
The following operations must be performed to obtain this result.Make sure
however, that the head really travels the full cutting width defined by the
structural limits of the Head Upstroke and Head Downstroke Limits.

129 7--7
MEP S.p.A.

The aim of regulation is that of setting the value of the real position of the head
both to FCTI (backward limit stop 254) and to FCTA (forward limit stop 000).
The following operations must be performed to obtain this result.
" Now, set the head upstroke limit by returning the head to its fully up position
using the up button (Y+).
" Open the electrical cabinet and locate the IUD Card shown in the figure:

" two potentiometers are mounted under the IUD card terminal board. Using a
screwdriver, turn the adjustment screw on the upper potentiometer (as shown
in the figure) until you obtain a reading of between 254. This reading is dis-
played on the machine display.

" Return the machine to normal operating conditions and test to make sure it is
functioning correctly.

7--8 Use and maintenance manual TIGER 370 CNC-- MR 130

Electronic systems

Replacing the microchip C8 on the control console

To do this first disconnect the machine from the power supply and open the front
panel on the control console which houses the console card. Microchip C8 is
located at the front of the card (as indicated by the arrow). A label is affixed to
the chip indicating the type and version of the software programme.
" Remove the old chip from its socket and replace with a new one, taking care
to fit it the right way round. Follow the necessary precautions against electro-
static discharges to avoid damaging the chip (do not, for example, wear rub-
ber---soled shoes or woollen clothing etc.). Close the control panel and test
the machine.

Assembly reference notch

Attention Mak sure the chip is not inadvertently fitted back--to--front, as this could cause
damage to the apparatus.

Machine parameters Eeprom memory

If you have to replace the control console, transfer one of the EEPROMs from
the old card to the new one in order to save all the machine parameters: the
EEPROM memory is illustrated in the photo below.

131 7--9
MEP S.p.A.

Replacing the MEP 24 controller Eprom

To do this, first disconnect the machine from the power supply.and open the front
panel on the electrical cabinet which houses the MEP 24 controller.
" Locate the MEP 24 controller and unhook all the terminals relative to IUV
CARD and CARDS 1---2---3.

" Remove the front panel of the controller using a screwdriver to unscrew the
screws which fix it to the controller.
" Slide out the IUD and IUV cards from their slots.

" The eprom is mounted on the lower section of the CPU card (as indicated by
the arrow in the photo below).

EPROM

7--10 Use and maintenance manual TIGER 370 CNC-- MR 132

 " Follow the necessary precautions to protect against electro---static discharges
to avoid damaging the chip (do not, for example, wear rubber---soled shoes or
woollen clothing etc.).
" Remove the old eprom from its socket and replace with a new one, taking
care to fit it correctly (see photo below).

Assembly reference notch

M27CI00I

BHHAE
ST 93I8B
--15FI

KOREA
" Refit the cards in their housings, close the controller with a guard panel and
reinsert the terminals. Test the machine

Adjusting the display brightness

If external factors like changing ambient lighting conditions in the machine
installation site, affect visibility, adjust the brightness of the control and program-
ming console display. This is very important since the operator must be able to
clearly read the display messages at all times.
" To adjust the brightness, first remove the screws fixing the front console pan-
el. The photo below illustrates the MEP 24 controller card on which the
brightness potentiometer is marked by an arrow.

" Using a screwdriver, rotate the potentiometer until the required display
brightness is obtained.

133 7--11
MEP S.p.A.

Mechanical systems
Cutting head stroke
The head cutting stroke is defined by the cut start position (Head Upstroke
Limit) and cut end position (Head Downstroke Limit) which are electronically
programmed by the control console. The cutting head is also equipped with a
mechanical stop which defines the bottom limit of its stroke:
" to adjust this stop, use two hex wrenches, one to lock the nut and the other to
tighten or slacken the stop screw.

Adjusting the position of the blade-- cleaning brush

When the cutter disk is not clean enough, check the blade---cleaning brush for
wear and if it’s working correctly. The figure below illustrates how the brush
should be adjusted if need be.
" Loosen the screw highlighted in the drawing, and remove the protection;

7--12 Use and maintenance manual TIGER 370 CNC-- MR 134

 " adjust the position of the blade in relation to the teeth, as shown;

135 7--13
MEP S.p.A.

Replacing tool
As we have already said, this machine uses different kinds of blades according to
the material to be cut. The procedures described below, however, also apply in
the event of wear or breakage of the blade. To replace the blade, proceed as
follows:
" switch off the machine and position the head so that the disc is easily accessi-
ble;
" the machine is equipped with a vertical pneumatic vice that can be moved
away from the guard by unfastening the screw fixing it to the support;
" remove the screw with knob to free the plexiglass guard cover and lift it off in
a vertical direction;

" use a 19 mm spanner to slacken the hexagonal screw that locks the disc, turn-
ing the spanner in the direction of rotation of the disc; remove the old disc
and insert the new one, making sure that the centering pins fit correctly into
the holes in the disc.

Attention Make sure that the teeth on the cutter blade are facing in the direction of rota-
tion. When changing the tool, turn the cutter blade until drive is engaged to
eliminate any backlash in the drive pins.

7--14 Use and maintenance manual TIGER 370 CNC-- MR 136

 " Tighten the lock nut and refit all guards and any other components you may
have removed to facilitate installation.

N.B. Adjust the position of the blade--cleaning brush, or replace it when worn.

Attention If disks are fitted with diameters less than 370 mm, adjust the head mechani-
cal stop screw as described above.

Feeder
Should the feeder at a later stage in time become misaligned with the cutting
table, then use the levelling devices located on the side of the machine and the
loading table to restore. Misalignment can be measured using a workshop
standard ruler or a straight bar section.
" Lower the rear guard rail.
" Place the ruler on top of the feeder to check that the feeder is parallel to the
cutting table.

137 7--15
MEP S.p.A.

" If the feed table is not parallel to the cutting table, move the feed carriage
away from the platform, then loosen the fixing TCEI screws on the feeder
(A---B).

A
B

" Adjust the foot height (D---E), according to the measurement read on the rul-
er on the cutting table so as to obtain a difference in level of 0.5 mm between
the two tables.

D
E
" Once the height has been set with a standard ruler near the fixed platform,
line up the rest of the feeder using the support pins to adjust as shown in the
figure;

" open the left door panel on the base to access the adjustment nuts and the 4
support pins;

7--16 Use and maintenance manual TIGER 370 CNC-- MR 138

Vice
The shearing vice, which is a standard fitting on the TIGER 370 CNC---MR, is
equipped with an anti---chip device, adjustable cross positioning, and is driven by
a pneumatic cylinder known as the volampress. These elements will be dealt with
one by one in the following.
Adjusting the vice play
Any play which develops between the slideway and the slide gibs on the vice must
be compensated by adjusting the grub screws setting the distance between the gib
and lead screw, proceeding as follows:
" slacken all the locknuts on the grub screws in the slide, holding the screws still
using an Allen key.
" move the vice to its fully open position.

" adjust the slight pressure exerted by the grub screws on the gib, starting with
the first two in contact with the lead screw.
" adjust these two grub screws and tighten the relative lock nuts, keeping the
screws still with an Allen key.

" close the vice until the other two grub screws coincide with the lead screw.
" repeat this adjustment on the gib grub screws for the entire length of the
slideway
" at the end of the operation, use the handwheel to move the slide backwards
and forwards, identifying the zones where the grub screws exert greater pres-
sure on the gib.
" repeat the adjustments if necessary.
" tighten or loosen the upper nuts on the supports according to the reading ob-
tained with the standard ruler on the machine work table.

139 7--17
MEP S.p.A.

Adjusting the anti-- chip device

The vice is fitted as standard with a rag prevention device that serves to support
the material and prevent the formation of ragged edges at the end of the cut. To
adjust the rag prevention device transversely:
" loosen the release lever (1) located above the vice slide;
" movement the rag prevention device arm to the right or left;
" tighten the release lever.

4 3
2

To adjust the longitudinal position of the vice jaw, proceed as follows:

" tighten the cutting vice completely;
" slacken the two screws located to the side of the rag prevention device (2---3);
" slacken the nut that locks the grub screw;
" adjust the longitudinal position of the rag prevention vice jaw by slackening or
tightening the grub screw (4) until the position of the rag prevention jaw is
aligned with that of the cutting jaw;
" hold the bolt still using the hexagonal key and tighten the blocking nut.

7--18 Use and maintenance manual TIGER 370 CNC-- MR 140

Maintenance and
choice of 8
consumables

TIGER 370 CNC---MR is built to be sturdy and long---lasting It has no need of any
special maintenance, though, like all other tools, it needs adjusting from time to
time, especially if not regularly looked over or used without due care.

This chapter, therefore, is intended as a guide for those who want to look after
the machine and get the most out of it for as long as possible.

The role of the operator

The person operating and maintaining the machine must follow these instructions
for his own safety, as well as for the safety of other personnel, and in the interests
of machine productivity:
H check that his own work and that of the other operators of the machine always
complies with the relevant safety standards. Therefore, check that the safety
devices are in position and work perfectly and that personal safety requirements are
complied with.
H ensure that the working cycle is efficient and guarantees maximum productivity,
checking:
n the functions of the main components of the machine;
n the sharpness of the blade and coolant flow;
n the optimum working parameters for the type of material.
H check that the quality of the cut is that required and that the final product does not
have any machining defects.

8--1
MEP S.p.A.

Maintenance requirements

H All ordinary and extraordinary maintenance must be carried out with the power
switched off and the machine in emergency condition.
H To guarantee perfect operation, all spare parts must be MEP S.p.A originals.
H On completion of maintenance works, ensure that the replaced parts or any tools
used have been removed from the machine before starting it up.
H Any behaviour not in accordance with the instructions for using the machine may
create risks for the operator.
H Therefore, read and follow all the instructions for use and maintenance of the ma-
chine and those on the product itself.

General maintenance

Daily

The daily maintenance operations to carry out on the machine are as follows:
" remove all swarf from the machine (using compressed air or preferably
thread---free cloth;
" top up the lubricant/coolant fluid level;
" check the wear of the blade and change if necessary;

Weekly

The weekly maintenance operations are as follows:

" remove all swarf from the machine;
" empty the chip drawer on the side of the pedestal;
" clean the vice and lubricate all the joints and sliding surfaces using a good
quality oil;
" check the oil level in the drive box: if necessary top up through the filler cap;
" Check the cutting clamp slide, if it is not precise or there is sideways move-
ment, regulate as indicated in chapter 7.

8--2 Use and maintenance manual TIGER 370 CNC-- MR 142

 Monthly

This section lists the operations to be carried out for the monthly maintenance of
the machine.
" clean thoroughly the water tank and the electric pump filter;

Maintenance of working parts

During maintenance work on the TIGER 370 CNC---MR, special attention should
be paid to operating units such as the transmission box.

Transmission box

After 100 work hours, empty the drive box using the following procedure:
" remove the outlet plug, collect oil in a container for used oils; to speed up the
operation remove the inlet plug positioned on the top of the head;
" once the operation is complete, replace the outlet plug and fill with AGIP
BLASIA 460 oil, or equivalent, up to the point indicated by the level plug po-
sitioned on the right---hand side of the head;
" after every 2000 working hours repeat the oil change operation.

143 Maintenance and choice of consumables 8--3

MEP S.p.A.

Consumable materials

It is essential to use specific oils for the pneumatic and lubricant/coolant circuits.
The oils suitable for each of these circuits are listed below.

Oils for transmission box

The machine is supplied with AGIP BLASIA 460 oil, ISO and UNI symbol
CC460. However the following oils can be regarded as compatible or with
equivalent characteristics:

SHELL OMALA 460

Transmission box:
--- capacity Kg. 10

Oils for lubrication/coolant liquid

The oil used for the lubrication/coolant fluid in the machine is CASTROL
Syntolin TFX. Though there are no specific standards for these types of oils,
MEP considers that CASTROL Syntolin
TFX is the best product available with regard to quality:price ratio. Nevertheless,
the following oils of similar characteristics can be said to be compatible:

AGIP NB 200 --- SHELL Lutem TT --- IP Utens Fluid---F

Finally, one particular blade manufacturer (LENOX) recommends and supplies a

coolant under the name of LENOX BAND---ADE SAWING FLUID.

Coolant tank:
--- tank capacity 5050 litres
--- oil concentration 5---6%

Oils for spray mist system (optional)

The used oil type for the optional spray mist system is BLASER Vascomill 22.
The following oils can also be said to have similar characteristics and are
therefore compatible:

UNIST Coolube 2210 --- FUCHS Plantocut Micro Plus 27

--- tank capacity Lt. 1

8--4 Use and maintenance manual TIGER 370 CNC-- MR 144

Cutting speed and
choice of tools 9
The cutting speed depends on the disk rotation speed and supply speed. This
chapter illustrates the speed tolerance of the basic version of the machine.

Cutting speed
Basic version
The inverter is an electronic instrument fitted to the TIGER 370 CNC---MR for
varying spindle motor rpm. This device facilitates the operator’s task to execute
special cuts, by adapting the rotation speed of the tool to the specific material.
Blade use can thus be optimised, inasmuch as a blade not especially suitable for
cutting a certain material can be adjusted all the same to the task, and premature
wear is avoided.
The basic version, with 4---pole motor and inverter, has this range of cutting
speeds:
H 15÷150 rpm.
The speeds can be set on the control panel via a potentiometer.The speeds can be set on the control panel via a

potentiometer.
Inverter technical specifications
Protection rating IP 31
Vibration and shock resi- 0.6 gn from 10 to 50 Hz
stance (EN50178) 2 gn from 50 to 150 Hz
Max. relative humidity 93% without condensation or drop--forming
Acceptable Temperature For warehouse storing: from --25° C to +65° C For ope-
Range (EN 50178) rating purposes: from --10° C to +40° C
Max. altitude 1000mt. with no derating
-- single phase: 200V -- 15% to 240V + 10%
Supply -- three phase: 200V -- 15% to 230V + 10%
380V -- 15% to 460V + 10%
Frequency 50/60 Hz ± 5%
Output voltage Maximum voltage equal to the supply voltage
Output frequency range 0,5 a 320 Hz
Max. transients 150% of electronic speed control rated current for 60
secs.
-- Display: 0.1 Hz
Frequency resolution
-- Analog inputs: 0.1 Hz per 100 Hz max.
Switching frequency Adjustable from 2.2 to 12 Hz max.

9--1
MEP S.p.A.

Inverter technical specifications

Galvanic insulation between power and control panel
Short circuit protection:
-- of available internal supplies;
Electronic speed control
--between U--V--W output phases
protection and safety de-
between phase and earth for calibres from 5.5 to 15Kw
vices
Thermal protection against overheating and overcurrents
Motor protections
Protection integrated in the electronic speed control
Motor protections with 12t calculation
Protection integrated in the electronic speed control
with 12t calculation
Motor protections Protection integrated in the electronic speed control
with 12t calculation

Choice of blade
The different types of blade that can be used for the TIGER 370 CNC---MR must
in any case respect the following general characteristics:
H “Fine tooth pitch”: for thin wall materials such as sheet steel, tubes and profiles;
H “Coarse tooth pitch”: for large cross--sections; for soft materials (aluminium alloys
and soft alloys in general).
Tooth pitch
The choice of the most suitable tooth pitch depends on various factors:
H the size of the section;
H the hardness of the material;
H wall thickness.

Solid sections call for discs with a coarse tooth pitch, while small cross---sections
require blades with finer teeth. This is because when cutting walls of small
cross---section (1÷7 mm) profiles, it is important that the number of teeth
actually making the cut should not be too small, otherwise the effect obtained will
be one of tearing rather than of swarf removal, leading to a large increase in
shearing stress. On the other hand, when cutting thick materials or solid sections
using an excessively fine tooth pitch, the swarf collects as a spiral inside the gullet,
and since fine tooth pitches have small gullets, the accumulated swarf will exceed
the gullet capacity and press against the walls of the workpieces, resulting in poor
cutting (same situation with soft materials), greater shearing stress and hence
breakage of the blade.

Choice of tooth pitch T as a function of cross---section to be cut for light alloy solid pieces and profiles
S S sp
S in mm Pitch T S and sp in mm Pitch T
10 4 10 sp = 0,5 3
30 6 30 sp = 1,5 4 --- 5
50 8 50 sp = 2,5 5 --- 6
70 10 70 sp = 3,5 6---7
90 12 90 sp = 4,5 7 --- 8
130 16 130 sp = 6,5 8
KEY:
S = diameter or width of the solid piece to be cut in mm;
sp = thickness of the wall to be cut in mm;

9--2 Use and maintenance manual TIGER 370 CNC-- MR 146

 T = tooth pitch in mm.
A larger pitch should be chosen when, as a result of the shape of the piece to be
cut, the cross---section at any given point exceeds the average cross---section given
above.
Types of swarf:
H Very fine or fragmented swarf indicates that the downstroke speed and/or cutting
pressure is too low.

H Thick and/or blue swarf indicates that the blade is overloaded.

H Long coils of swarf indicate ideal cutting conditions.

Cutting and feeding speed

The cutting speed, in m/min, and the head feeding speed, in cm2/min, are limited
by the amount of heat generated near to the points of the teeth. If the head
feeding speed is too high, the cut will not be straight in either the vertical or the
horizontal plane. As we have already said, the cutting speed depends on the
strength (kg/mm2) and hardness (HRC) of the material and the dimensions of the
thickest section. The feeding speed depends on the cross---section of the material.
Solid or thick---walled materials (thickness > 5 mm), can therefore be cut at high
speed providing there is sufficient swarf removal by the blade, while thin---walled
materials such as tubes or thin profiles must be cut with a low feeding speed. A
new blade requires a wearing---in period, during which time a feeding speed of
about half normal speed should be used.

147 Cutting speed and choice of tools 9--3

MEP S.p.A.

Lubricant/coolant
The lubricating/cooling fluid must ensure that the blade teeth and material in the
area of the cut do not overheat. Furthermore, the quantity and pressure must be
sufficient to remove the swarf from the cutting zone. The fluid must be an
excellent lubricant, such that prevents abrasion of the teeth and welding of the
swarf to the teeth themselves (seizing).

Blade structure
The circular blades most frequently used for cutting---off machines are HSS---
DMo5/M2 consisting of a single piece and characterised by a high level of
toughness and a good cutting resistance. With non---ferrous materials it is normal
to use circular blades with brazed hard metal (HM) cutting edges, which offer
excellent resistance to wear but low resistance to impact, which in any case is not
generally a problem with non---ferrous materials.
They consist in a disk made of alloy steel (71 Cr 1) with teeth and places for the
plates, made of Widia K10.

Key
Mo Molyb- Ni Nickel Si Silicon V Vanadium W Tungsten
denum
Al Aluminium C Carbon Co Cobalt Cr Chromium Mn Manganese

TYPE OF BLADE C Cr W Mo V Co HRC

HSS--DMO 5/M2 0,47 1,00 6,37 1,00 0,12 45--50

0,71 0,20 43
HM ø 300x32x3,4
÷ ÷ +/--
0,78 0,30 1

N.B. The numbers in the columns indicate the % content of the element in the steel.

9--4 Use and maintenance manual TIGER 370 CNC-- MR 148

 Types of blades
The blades fitted to the TIGER 370 CNC---MR have dimensions 370x32x3 mm
and are of HSS DMo5 hard steel type since the machine is to be used for cutting
non---ferrous materials. In addition to the size and pitch of the teeth, however,
the blades also have different geometric characteristics in accordance with their
particular use:
H tooth sharpening, which in this case may be BW with alternate raked tooth or C
with roughing tooth raked on both sides and non--raked finishing tooth;
H tooth pitch, the distance between the crests of two subsequent teeth (tooth pitch =
T).
Tooth shape
“C” TYPE SHARPENING (HZ)
Coarse toothing with roughing tooth raked on both sides and non---raked finishing
tooth. The roughing tooth is about 0.3 mm higher.

Coarse toothing with roughing tooth and finishing tooth. Used in saws with pitch
greater than or equal to 5 mm for cutting ferrous and non---ferrous materials with
solid or solid---profiled sections.
“BW” TYPE SHARPENING DIN 1838---UNI 4014
Coarse toothing with teeth alternately raked to the right and left.

Toothing generally used on cutting---off machines for cutting ferrous and alloy
materials with tubular and profiled sections.

The disks for the TIGER 370 CNC---MR are ∅ 370x32x3 with C---type sharpness;
however, also the tooth pitch is important, as indicated in the table below.

D. T Z D. T Z D. T Z
300 5 180 275 5 180 250 8 120

149 Cutting speed and choice of tools 9--5

MEP S.p.A.

POSITIVE AND NEGATIVE CUTTING ANGLES

The cutting angle γ may vary from positive to negative depending on the cutting
speed, the profile and the type of material to be cut.

A positive angle γ determines better penetration of the tool and hence lower
shear stress and greater ease of sliding for the swarf over the cutting edge. On the
other hand, the cutting edge has lower mechanical resistance, so as the breaking
load of the material to be cut increases, the cutting angle decreases from positive
until it becomes negative so as to offer a cutting edge with a larger resistant
section.

γ Positive

Short swarf material such as brass, bronze, aluminium and hard cast iron require
smaller cutting angles because the swarf becomes crushed immediately and the
rake angle has little effect during the cutting stage.

The TIGER 370 CNC---MR uses discs with positive cutting angles for cutting solid
materials and with negative cutting angles for cutting hollow profiles. This is
because, as a result of the high cutting speeds (2900 rpm), even with non---ferrous
materials the tool ”strikes” against the wall of the profile to be cut several times,
thus requiring a cutting edge with a larger resistant section.
B

γ Negative

9--6 Use and maintenance manual TIGER 370 CNC-- MR 150

 Circular saws can also be characterised by other parameters such as the whine
reduction feature, which cuts down noise at high speeds, or expansion, which
compensates for the pushing of swarf inside the cutting edge, thus reducing the
thrust on the walls of the material to be cut.
Whine reduction feature Expansion cut

This table can be used to facilitate the choice of toothing since it takes into
account both the size of the material to be cut and the diameter of the disc to be
used.

D 200 225 250 275 300 315 350 370 400 425 450 500
t t t t t t t t t t t t t t t t t t t t t t t t
S z z z z z z z z z z z z z z z z z z z z z z z z
5 6 5 6 5 6 5 6
10
Solid section

130 100 140 120 160 128 180 140

6 8 6 8 6 8 6 8 6 8 7 8
30 100 80 120 80 128 100 140 110 160 120 140 120
8 10 8 10 8 10 8 10 8 10 9 10 10 11
50 90 70 100 80 110 90 120 90 120 100 120 110 110 100
10 12 10 12 10 12 11 12 11 12 10 12 10 12 10 12 10 12
70 90 70 90 80 100 80 100 90 100 90 120 100 130 110 140 120 150 130
12 14 12 14 12 14 12 14 12 14 12 14 12 14 12 14
90 80 70 80 70 90 80 90 80 100 90 110 94 120 100 130 110
12 14 12 14 12 14 12 14 12 14 12 14 12 14
110 80 70 80 70 90 80 100 90 110 94 120 100 130 110
12 16 14 16 14 16 14 16 14 16 14 16
S
130 80 70 80 70 90 80 94 84 100 90 110 100
14 16 14 16 14 16 14 16
150 90 80 94 84 100 90 110 100

D
10 3
200
3
200
3
220
3
220
3
250
3
250
3
280
3
280
S 30 4
160
5
130
4
180
5
140
4
200
5
160
4
220
5
180
4
220
5
180
4
240
5
200
D 5 6 5 6 5 6 5 6 5 6 5 6 5 7
50 140 120 160 128 180 140 180 160 200 160 200 180 220 160
Hollow section

70 6
140
8
110
6
160
8
120
6
160
7
140
6
180
7
160
7
160
8
140
6
200
7
180
6
220
7
190
6
230
7
200
6
260
7
220
90 8
120
10
100
7
140
8
120
7
160
8
140
7
160
8
140
7
180
8
160
7
190
8
160
7
200
8
180
7
220
8
200
110 8
120
10
100
8
140
9
120
8
140
9
120
8
160
9
140
8
160
9
150
8
180
9
160
8
200
9
170
9 10 9 10 9 10 9 10 9 10 9 10
130 120 110 120 110 140 120 150 130 160 140 170 150
9 10 9 10 9 10 9 10 9 10
150 120 110 140 120 150 130 160 140 170 150

151 Cutting speed and choice of tools 9--7

 152
Aluminium and alloys

Aluminium and alloys

Hardened and tempered

Austenitic stainless steel

R = 950--1000 N/mmq

R = 950--1300 N/mmq

Martensiticstainless

Titanium and alloys

Profiles and tubes with

Profiles and tubes with

R = 300--600 N/mmq
R = 500--800 N/mmq

R = 500--800 N/mmq

R = 200--400 N/mmq

R = 300--500 N/mmq

R = 200--350 N/mmq

R = 600--900 N/mmq

R = 400--600 N/mmq

R = 200--400 N/mmq

R = 400--700 N/mmq

R = 300--800 N/mmq

R = 300--600 N/mmq
R = 350--500 N/mmq

R = 500--700 N/mmq

R = 750--950N/mmq

wall thickness 0.05 D

wall thickness 0.25 D

Phosphor bronze
Super hard steel

RECOMMENDED CUT-
Medium steel

Alloyed brass
TING PARAMETERS

Hard bronze
Hard steel
Mild steel

Grey iron
Blade selection table with respect to cutting speed and downstroke speed

Copper

Brass
steel

α 20 18 15 12 10 12 15 12 22 20 20 15 12 16 12 18 18 15
CUTTING ANGLE γ 8 8 8 6 6 8 6 8 10 8 10 8 8 16 16 8 8 8
T mm 5 4 4 3 2 4 4 4 6 5 6 5 4 5 5 4 3 2
10--20 Vt rpm 50 30 20 15 9 20 20 25 1100 200 400 400 120 600 500 50 19 35
Av rpm 160 130 110 60 35 50 50 100 1800 400 600 800 160 1100 700 160 130 130
T mm 7 6 6 4 3 6 6 6 8 7 8 7 8 6 7 4 4 3
20--40 Vt rpm 45 30 20 15 9 19 19 23 1000 180 350 400 110 600 400 45 18 33

Use and maintenance manual TIGER 370 CNC-- MR

Av rpm 150 120 110 60 33 45 45 100 1700 400 600 700 150 1100 600 150 120 120
T mm 10 9 8 6 4 8 8 8 12 10 11 10 8 10 10 6 5 4
40--60 Vt rpm 45 25 18 14 9 18 18 22 900 160 300 350 100 550 350 45 18 30
Av rpm 140 110 100 50 30 45 45 90 1600 350 550 700 140 1000 600 140 110 110
Cutting section (in mm)

T mm 12 12 11 9 6 11 11 11 16 12 14 12 10 12 12 10 6 5
60--90 Vt rpm 40 25 17 14 8 17 17 20 800 160 250 300 90 550 350 45 17 30
Av rpm 130 110 50 50 28 40 40 80 1400 300 550 600 130 900 500 130 110 110
T mm 14 14 14 12 8 14 14 14 18 14 17 14 12 16 16 12 6 5
90--110 Vt rpm 40 20 15 13 8 15 15 19 700 140 200 250 70 500 300 40 16 28
Av rpm 110 100 80 45 25 40 40 880 1300 300 500 600 110 900 500 110 100 100
T mm 16 16 16 14 10 16 16 16 20 16 18 16 14 18 18 14 8 6
110--130 Vt rpm 35 20 14 13 7 14 14 17 600 130 150 200 60 500 300 35 16 26
Av rpm 100 90 70 45 25 35 35 70 1100 250 500 500 100 800 400 100 90 90
T mm 18 16 16 14 12 16 16 16 20 16 20 18 16 18 18 16 10 6
MEP S.p.A.

130--150 Vt rpm 30 15 12 12 7 12 12 16 500 130 120 150 50 450 200 30 15 24

Av rpm 90 80 60 40 22 35 35 60 900 250 400 400 90 800 400 90 80 80

9--8
Recommended lubrificants Emulsion --- cutting oil Emulsion Cutting oil Emulsion
 Types of steel Hardness

153
UNI DIN BS AISI Brinell HB HRB Kg/mmq

C 22 -- C 35 CK 22 -- CK 3 En 2 C -- En 6 1022 -- 1035 160 -- 170 34 -- 87 55 -- 59

C 45 CK 45 En 8 1040 160 -- 180 84 -- 89 55 -- 61
C 10 -- C 15 CK 10 -- CK 15 En 32 A -- En 328 1010 -- 1015 150 -- 175 81 -- 87 51 -- 59
C 60 CK 60 En 9 1060 160 -- 180 84 -- 89 55 -- 61
4360 -- 50 A 160 -- 180 84 -- 89 55 -- 61
17100 3706 -- 1.2.3. ASTMA -- 36/68 160 -- 180 84 -- 89 55 -- 61
Classification of steels

45 Cr Si 9 17115 4360 160 -- 180 84 -- 89 55 -- 61

En 20 A 190 -- 215 91 -- 97 64 -- 73
blade to use.

34 Cr Mo 5 17221 970 -- 1955 1065 180 -- 205 89 -- 94 61 -- 69

En 18 B 5135 -- 5145 180 -- 200 89 -- 93 61 -- 67
35 Cr Mo 4 34 Cr Mo En 19 B 4135 200 -- 230 93 -- 99 67 -- 77
36 Ni Cr 6 En 111 3135 190 -- 230 91 -- 99 64 -- 77
En 36 3310 -- 3315 200 -- 230 93 -- 99 67 -- 77
20 Nc Cr Mo 2 En 362 4315 200 -- 225 93 -- 98 67 -- 75
En 100 D 8645 190 -- 220 91 -- 97 64 -- 74
1880 X C 95 DX W1 150 -- 190 80 -- 91 51 -- 64
100 Cr 6 100 Cr 6 En 31 52100 210 -- 230 96 -- 99 71 -- 77
B2 L6 190 -- 230 91 -- 99 64 -- 77
52 Nc Cr Mo KU 56 Ni Cr Mo V 7 217 -- 248 97 -- 102 73 -- 83
2750 (280W18) 18 % W T1 217 -- 248 97 -- 102 73 -- 83
1507 -- 825 1310 160 -- 220 84 -- 91 55 -- 64
A2 M 13 200 -- 230 93 -- 99 67 -- 77
210 Cr 46 A1 D3 215 -- 240 97 -- 101 73 -- 81
4845 En 58 G 309 S 150 -- 200 80 -- 93 51 -- 67
X 12 Cr 13 4001 En 56 A 410 150 -- 200 80 -- 93 51 -- 67
X 6 Cr Ni 1810 4301 En 58 E 304 130 -- 170 74 -- 86 45 -- 58
X Cr Ni 1910
X 8 Cr Ni Mo 1713 4401 1501 -- 845 316 160 -- 200 84 -- 93 55 -- 67
Phosphor bronze 60 -- 100 56,5 36

Cutting speed and choice of tools

The tables on this page provide users with information on materials to cut,

Aluminium bronze 70 -- 90 49 32
Manganese bronze 95 -- 120 51 -- 69 34 -- 42

9--9
Silicon bronze 70 -- 100 56,5 36
enabling their classification with respect to hardness and consequently the correct
9--10
Material SS AISI DIN BS UNI AFNOR
Sweden U.S.A. Germany Great Britain Italy France
MEP S.p.A.

050 A 20
C 22 -- C 35 C 15 -- C 35 XC 18
1311 080 M 46 -- 50
Carbon steels 1015 -- 1035 20 Mn 5 -- 28 Mn 6 C 22 Mn XC 38 H 1
1572 120 M 19
CK 22 -- CK 50 150 M 28 C 28 Mn 20 M 5

CK 60 -- CK 101 060 A 40 -- 060 A 96 XC 60 -- XC 75

1650 1040 -- 1064 40 M 5
Carbon steels 36 Mn 5 070 M 55
1880 1770 -- 1880 XC 42 H 1
Cm 45 -- Cm 55 080 A 40 -- 080 A 62 C 45 -- C 60 XC 55 H 1
1717 CDS 110
2120 1335 -- 1345 25 CD 4
Alloy steel 25 Cr Mo 4 -- 42 Cr Mo 4 708 A 37 25 Cr Mo 4 -- 42 Cr Mo 4
2255 4130 -- 4140 42 CD 4
708 M 40

2541 4337 -- 4340 40 Ni Cr Mo 6 735 A 50, 534 A 99 40 Ni Cr Mo 2 -- 40 Ni Cr Mo 7 35 NCD 6

Alloy steels 50100 -- 52100
2230 40 Ni Cr Mo 73 817 M 40 30 Ni Cr Mo 8 -- 35 Ni Cr Mo 6 KB 50 CV 4
6145 -- 6152
2258 8630 -- 8645 34 Cr Ni Mo 6, 100 Cr 6 311 tipo 6 e 7 50 Cr V 4, 100 Cr 6 100 C 6

Use and maintenance manual TIGER 370 CNC-- MR

2310 -- 12 X 210 Cr 12 X 205 Cr 12 KU Z 160 CVD 12
Tool steels D -- 2, D -- 3 BD 2, BD 3
Classification of steels

2754 -- 55 X 155 Cr V Mo 121 X 155 Cr V Mo 121 KU Z 200 C 12

2550 60 W Cr V 7 55 W Cr V 8 Ku
Tool steel S -- 1 BS 1 55 NCVD 7
2710 55 Ni Cr Mo V 6 55 Ni Cr Mo V 6

X 2 Cr Ni 189 304 S 15 X 2 Cr Ni 18.11 Z 2 CN 18.10

2324 201, 202
Stainless steels X 5 Cr Ni 189 304 C 12 X 5 Cr Ni 18.10 Z 6 CN 18.09
2333 302, 304
G -- X 2 Cr Ni 189 304 S 12 G -- X 2 Cr Ni 19.10 Z 3 CN 19.10

X 15 Cr Ni Si 2520 X 16 Cr Ni Si 2520
2343 314, 316 316 S 16 Z 12 CNS 25.20
Stainless steel X 5 Cr Ni Mo 1812 X 5 Cr Ni Mo 1713
2353 317 317 S 16 Z 6 CND 17.12

154
X 5 Cr Ni Mo 1713 X 5 Cr Ni Mo 1815
Troubleshooting
10
This chapter describes the inspection and troubleshooting procedures for the
TIGER 370 CNC---MR. Regular inspections and efficient maintenance are
essential to ensure your machine gives you a long, trouble---free service life. The
chapter is divided into two sections: the first being dedicated specifically to
TROUBLESHOOTING BLADE AND CUTTING PROBLEMS, while the
second TROUBLESHOOTING section concerns troubleshooting general
machine operating faults. Taken together they form a comprehensive trouble-
shooting guide which will enable you to follow a methodical procedure for solving
any problem.

Troubleshooting blade and cutting problems

PROBLEM PROBABLE CAUSE SOLUTION

Cuts not at 90 degrees or angled ' Head speed too high .Reduce head speed
' Disc with worn teeth .Replace disc
' Perpendicularity of disc to .If this is not the case, contact
work surface our technical service depart-
ment
' Cutting speed too low .Increase cutting speed.
' Broken teeth .Check the hardness of the
material being cut.

Teeth breaking ' Incorrect lubricant/coolant .Check the water and oil
fluid emulsion; check that the
holes and hoses are not
blocked; direct the nozzles
correctly.
' Material too hard .Check the cutting speed,
feed speed and disc pres-
sure parameters and the type
of disc you are using.

10--1
MEP S.p.A.

PROBLEM PROBABLE CAUSE SOLUTION

Teeth breaking ' Disc not worn--in correctly .With a new disc it is neces-
sary to start cutting at half
feeding speed. After the
wearing--in period (a cutting
surface of about 300 cm2 for
hard materials and about
1000 cm2 for soft materials)
the cutting and feed speeds
can be brought up to normal
values.
' Disc with excessively fine .The swarf wedges into the
tooth pitch bottom of the teeth causing
excessive pressure on the
teeth themselves.
' New blade inserted in a par- .The surface of the cut may
tially completed cut. have undergone local ther-
mal alteration, making it
harder: when starting work
again, use a lower cutting
speed and head feed speed.
A tooth from the old blade
may be left in the cut: check
and remove before starting
work again.
' Workpiece not clamped firmly .Any movement of the work-
in place piece during cutting can
cause broken teeth: check
the vice, jaws and clamping
pressure.
' Vibration .Workpiece vibrates in the
vice: check that the slide has
been adjusted correctly;
check the clamping pressure
and if necessary increase.

Rapid tooth wear ' Head speed too slow .The blade runs over the ma-
terial without removing it: in-
crease head speed.
' Cutting pressure too high .Reduce cutting pressure.
' Cutting speed too high .The teeth slide over the ma-
terial without cutting it: re-
duce the cutting speed.
' Insufficient coolant .Check the coolant level and
clean piping and nozzles.
' Incorrect fluid concentration .Check and use the correct
concentration.

10--2 Use and maintenance manual TIGER 370 CNC-- MR 156

 PROBLEM PROBABLE CAUSE SOLUTION

Rapid tooth wear ' Material defective .The materials may present
altered zones either on the
surface, such as oxides or
sand, or in section, such as
under--cooled inclusions.
These zones, which are
much harder than the blade,
cause the teeth to break: dis-
card or clean these materials.

Broken blade ' Head speed too high .Reduce head speed.
' Teeth in contact with material .Always check the position of
before starting the cut the blade before starting a
new job.
' Insufficient coolant .Check the coolant level and
clean piping and nozzles.
' Vibrations .Workpiece vibrates in the
vice: check that the slide is
regulated correctly; check the
clamping pressure and if nec-
essary increase.

Troubleshooting (control console diagnostics)

This section deals with problems which may occur during machine operation. The
MEP 24 controller allows you to test all the machine electrical and electronic
devices by checking the status of the input and output signals on the IUD/IUV
card.
Displaying the diagnostics menu
" Power up the machine as per the instructions in Chapter 5;
" press F6 to access machine diagnostics;
" press RESET to enable the digital outputs.
N.B. Should access to the diagnostics menu prove impossible, then press F3 imme-
diately after powering up the machine;
The diagram below shows the inputs and outputs, both digital and analog, of the
machine:

x+ = SHIFT DX, X- = SHIFT SX, Y+ = 1, Y- = 0

A321 12345678 A321 12345678
CARD 1 iUD 000 : 00000000 iUD 001 : 00000000 CARD 2
I : 00000000 I : 00000000
CARD 3 iUD 0101 : 00000000 CARD 2
I : 00000000 COM.
MPP AXIS X: 1-5 = BACKWARDS, 6÷0=FORWARD AXIS X
MOT AX. L = 000 HEAD POS = 000
INPUT SEG.DRIVER
BLADE TENS= 000 BLADE DEV= 000
ANALOGUES MPP
DRV X BL = 0 BUSY =0 DIR AX X = 000

KEY TEST KEY = “KEY NAME”

LIM I M L = 199 RIF V CPT = 000 VISUALIS.
TEST FLASH. = 0 RETROI.LCD = 0
EMERGENCY = 0 RESET = 0 KEY TEST
RUN/PROG = PREVIOUS MENÚ

157 Troubleshooting 10--3

MEP S.p.A.

Diagnostics
Once you have opened the diagnostics menu, a set of characters, each correspon-
ding to INPUT and OUT PUT signals on the MEP 24 controller are displayed.
For further information, refer to the electrical and electronic diagrams illustrated
in chapter 6 of this manual.
The IUD---IUV card are mounted inside the MEP 24 controller.
Legend of navigation and reading keys
Next parameter key
Previous parameter key
Activate
Deactivate

X+ = SHIFT DX, X- = SHIFT SX, Y+ = 1, Y- = 0

Configuration card
No. signal identification
Digital outputs
Digital inputs

A321 12345678
IUD 000 : 00000000
I : 00000000

Digital outputs CARD IUD 1

Digits 0 and 1 on the top line of the display indicate the OFF (0) or ON (1) status
of each output; press relative activation (y+) or deactivation keys (y---), to check
functioning; but press Reset beforehand to enable output:

A321 12345678
IUD 000 : 00000000

Non operating Lock/Unlock Blade cover

Non operating Liquid coolant electric pump
Non operating CMA open/close
Non operating CMT open/close

IUD card 1 digital inputs

The numbers 0 and 1 shown on the bottom line of the display, indicate whether
the OFF (0) or ON (1) status of each input; pressing the relative activating (y+)
or deactivating (y---) buttons, it is possible to check their operation;
A321 12345678
IUD 000 : 00000000
I : 10001111

Limit switch for bar in cutting vice

Air presence pressure
Foot pedal start switch
(optional) Limit switch for bar in the vice
Feeder forward limit switch
Blade cover limit switch Feeder carriage forward limit switch
Front protection bar

10--4 Use and maintenance manual TIGER 370 CNC-- MR 158

 Digital outputs CARD IUD 2
Digits 0 and 1 on the top line of the display indicate the OFF (0) or ON (1) status
of each output; press relative activation (y+) or deactivation keys (y---), to check
functioning; but press Reset beforehand to enable output:

A321 12345678
IUD 000 : 00000000

Chip discharger unit Inverter blade motor start

Non operating Non operating
Non operating Non operating
Non operating Non operating

IUD card 2 digital inputs

The numbers 0 and 1 shown on the bottom line of the display, indicate whether
the OFF (0) or ON (1) status of each input; pressing the relative activating (y+)
or deactivating (y---) buttons, it is possible to check their operation;
A321 12345678
IUD 000 : 00000000
I : 10001111

Non operating Inverter Failure

Non operating Non operating
Non operating Non operating
Non operating Non operating

Input card IUV

Forward and reverse speed of the feed step motor can be controlled in the
following way: digits 1 to 5 reverses the feed carriage at progressive speed, in the
same way, digits 6 to 0 for forwarding;

MPP AXIS X: 1-5 = REVERSE, 6÷0= FORWARD

Feed carriage progressive reverse

Feed carriage progressive forward
Blade motor absorption appears expressed in Ampers once blade inverter motor
start has been activated in CARD no. 2. The head position visualises the cutting
value transmitted by the cylinder head transducer which is between 1 and 255 and
represents the current head height.
MOT AXIS L = 000 HEAD POS = 000
BLADE TENS = 000 BLADE DEV = 000

Non operating Non operating

Blade motor absorption Head position
The blade motor maximum absorption visualises the cutting force value between
1 and 199 which is transmitted by the inverter by means of the potentiometer
rotation on the control board.

159 Troubleshooting 10--5

MEP S.p.A.

The vertical CPT (Head cylinder) visualises the value between 1 and 199
transmitted by the cylinder head step motor.
LIM I M L = 199 RIF V CPT = 000

Max. blade motor absorption

No. step motor CPT
Input card CNSL (control console)
Each key on the console has a name which appears on the diagnostic menu after
the sign “=”, when pressed. For example, if we press key “start” to start up the
cycle, alongside the sign “=” we see “START”;
If, however, the name doesn’t appear after the sign “=”, it follows that malfunc-
tioning is probably due to the key on the console which does not conduct
electricity when turned off.
KEY = “KEY NAME”

The values indicated in the following prospectus visualise activation or deactiva-

tion of the devices commanded by the CARD Console.
FLASHING = 0 RETROI.LCD = 0
EMERGENCY = 0 RESET = 0

Emergency pushbutton Reset button

Alarm or emergency flashing
Rear lighting display

10--6 Use and maintenance manual TIGER 370 CNC-- MR 160

Error messages, alarm and emergency

The machine’s MEP 24 controller notifies the operator of any alarm or emerg-
ency condition which may occur during production by way of acoustic and visual
signals.

PRESS RESET This message is displayed at each emergency initialisation.

This message is displayed when the machine has carried out a full automatic cut-
CUTTING END ting cycle. It advises the operator that the cycle is finished.
" Press RESET to restore manual command control.
PRESS RESET

This message is displayed when the bar load is terminated during normal, auto-
BAR END matic cutting cycle.
" Press RESET to restore manual command control.
PRESS RESET

This message is when the bar load is terminated during normal, automatic cutting
cycle. It advises the operator that the cycle is finished.
BAR END " Press RESET to restore manual command control. After inserting the new bar
ATTENDING BAR LOAD press START, the machine will register the material and continue the programme
from where it was interrupted.

CUTTING LOAD REQUEST

This message is displayed when an automatic cycle has been started without select-
OR SELECT PROGRAMME ing the programme or setting the programme number.
" Press RUN/PROG once the number of cuts has been set or the programme se-
RUN/PROG = ESECUTEI lected to return to automatic cycle display.
CLEAR " Press CLEAR to cancel data.

ALARM
VORN TOOL This message is displayed when tool reaches its duration in hours which is pre---set
in the submenu (F8 = blade thickness) of the automatic cycle, the maximum limit
is 9999 min
PRESS RESET " Press RESET to return to manual command control.

COMMAND INHIBITED
This alarm indicates a conflicting machine setting.
" Press RESET to return to manual command control.
PRESS RESET

161 Troubleshooting 10--7

MEP S.p.A.

COMMAND INHIBITED
This message is displayed if the cycle has been started without having selected the
SELECT SPEED
cutting speed or the inverter range. Select speed.
" Press RESET to return to manual comand control.
PRESS RESET

COMMAND INHIBITED
This message is displayed when a further command is given to the carriage feed.
AXIS X IN MOVEMENT " Press RESET, operation will follow and appear on the display.
PRESS RESET

COMMAND INHIBITED
This message is displayed when a START cycle command is given and the head is
HEAD NOT AT FCTI not at FCTI position.
" Press RESET, to return to manual command control.
PRESS RESET

COMMAND INHIBITED
This message may appear if the ZERO SETTING cycle has been skipped because
ZERO SET AXIS machine was initially intended for semi---automatic cycle.
" Press RESET to return to work display then proceed to “ZERO SETTING”
PRESS RESET

COMMAND INHIBITED
This message is displayed when trying to move feed with manual buttons and both
OPEN VICE (MIN: 1) vices were previously closed.
" Press RESET, to return to manual command control.
PRESS RESET

COMMAND INHIBITED
This message is displayed when “PLAYING” with the keyboard i.e. when a com-
TWO OR MORE COMMANDS mand has been given and keys continue to be pressed.
" Press RESET, to return to manual command control
PRESS RESET

COMMAND INHIBITED
CUTTING CYCLE IN PROG- This message may appear when cutting cycle has been started and the machine has
RESS been requested to carry out other operations.
" Press RESET, to return to work displpay.
PRESS RESET

ALARM
ATTEMPTING MEMORISA-
This message is displayed when the cutting limit has been changed. New cutting
TION start position could be lower than previous position saved for cutting end position.
CUTTING LIMIT ERROR " Save FCTI and FCTA positions again and press RESET to return to manual
command control.
PRESS RESET

10--8 Use and maintenance manual TIGER 370 CNC-- MR 162

 EMERGENCY
EMERGENCY STOP BUTTON
This message is displayed if an operation is activated before releasing the HEAD
PRESSED EMERGENCY STOP button.
" Release the emergency stop button and press RESET to return to manual com-
mand control.
PRESS RESET

EMERGENCY
The causes of this problem could be of mechanical, electrical or electronic nature.
FEED BAR JAMMED
" Press RESET to return to manual command control
PRESS RESET

EMERGENCY

INVERTER FAILURE This message is always on line when the system is in use.
" Press RESET, to restore manual command control.

PRESS RESET

EMERGENCY

HEAD JAMMED This message is always on line when the system is in use.
" Press RESET, to restore manual command control.

PRESS RESET

EMERGENCY
FEED REQUESTED WITH This message may appear during automatic cycle when the head returns to FCTI
FCTI ERROR position and then loses its positioning.
" Press RESET to restore manual command control.
PRESS RESET

EMERGENCY
This messages derives from an anomaly in AXIS X control and may be due to over-
DRIVER MPP AXISX IN heating or electronic breakdown.
BLOCO
" Press RESET to restore manual command control.
PRESS RESET

EMERGENCY
This message is displayed when no material has been loaded in the cutting vice or
BAR IN CUTTING VICE when the cutting vice hasn’t been manually positioned at a distance of 2÷3 mm
ABSENT before being automatically closed
" Press RESET to restore manual command control.
PRESS RESET

163 Troubleshooting 10--9

MEP S.p.A.

This message is displayed each time the controller software transmits an error, it is
identified as (XX). Here follows a list of error codes which may occur during work-
ing.
0 = INCORRECT RESET OR INTERRUPTS
1 = DIGITAL INPUTS CARD 3 UNSTABLE
2 = DIGITAL INPUTS CARD 4 UNSTABLE
3 = NO STATUS OR SCREEN
4 = DIGITAL INPUTS CARD 1 UNSTABLE
5 = DIGITAL INPUTS CARD 2 UNSTABLE
EMERGENCY 6 = ANALOGUE INPUT BLADE TENSION (#9) UNSTABLE
7 = INP. ANALOGIC AXIS BLADE MOTOR (#3,4) UNSTABLE
CODE ERROR 8 = INP.ANALOGIC POWER TABLE CENTRE HEAD (#6) UNSTAB.
SHORT CIRCUIT XX
9 = OUTS 1st AND 2nd OUTS REQUEST SPEED. SIMULT.
PRESS RESET
10 = REQ. OUTS 1st AND CEN. STAR 2nd SPEED. SIMULT.
11 = REQ. OUTS 1st, CEN. STAR AND 2nd SPEED. SIMULT.
12 = EEPROM UNAVAILABLE
13 = IUV FAILURE
14 = TEST RAM FAILED
15 = TEST ROM FAILED
16 = UNDEFINED EMERGENCY
17 = NO CUTTING CYCLE PHASE
18 = INP.ANALOGIC POWER TABLE CENTRE. HEAD (#6) UNSTAB.
" Press RESET to restore manual command control

10--10 Use and maintenance manual TIGER 370 CNC-- MR 164

Optional
11
This chapter provides a list of the available accessories that can be fitted to this
machine, along with assembly instructions.

Accessories available on request

These optional extras must be fitted in the manufacturer’s factory, inasmuch as
they could be difficult for the user to mount by himself. A list of these parts is
provided below.
Chute type bar loader CB 6001
This accessory delivers all the bars on the loader chute in order, giving long
autonomy to the saw even when unattended.
N.B. CB 6001 must be ordered with the saw, as it is necessary to enhance the con-
troller and to test it carefully before delivery.
It has a surface of 80 cm with adjustable tilt feature, can be loaded entirely with
circular bars (1) or square bars (2), solid or tubular, in the dimensions indicated
in the table below:

1 2

LOAD TABLE

Sections

mm 20÷80 20÷100 20÷80 20÷100 130 x h 10÷35 130 x h 10÷100

11--1
MEP S.p.A.

It must be connected to a 6 Bar pneumatic power supply and the motor is fed by
the saw control.

CHARACTERISTICS
0
1
AIR
3

BAR kw kg
6 0.37 485

Installation:
" fit the adaptor, which is together with the motor unit, on the loading side of
the machine;
" position the motor unit on the loading side (left) and connect it to the machi-
ne adaptor;

CB 6001
MEP SPA ITALY

" before tightening the screws, use a ground bar and place the first module level
with the working surface, adjusting the feet;
" fit the other two modules, by inserting the male tubes into the female ones;

CB 6001
MEP SPA ITALY

" open the rollers that determine the load section entirely; then insert the drive
connection coupling in the crown gear of modules 1 and 2, then of modules 2
and 3;
" fix the modules using screws and bolts in the tube holes;
" unwind the emergency winding, located on the first module, until the device
reaches the last module; fix it using screws in an easily accessible place;
" take the emergency mushroom, located on the first module, to the end of the
last module which is set for fixing and connecting the cables;
" insert the power supply plug into the socket on the left---hand side of the ma-
chine;
" connect the male terminals of the signal cables to the controller card, making
them pass through the hole in the electric cabinet with sheath and fitting, then
connect the male terminals with the female terminals inside the cabinet.

11--2 Use and maintenance manual TIGER 370 CNC-- MR 166

Optional
Blade
The disk for the TIGER 370 CNC---MR is:
H circular blade HSS DMo5/M2 D.370x32x3.

Roller table
H K35 roller table module for feed side, 1500 mm;

mm24
Kg 35

mm 190

mm 950-1000

H K35 roller table module for discharge side, 1500 mm.

Can of emulsible oil
5 l can of emulsible oil.
Adattatore pianale a rulli lato scarico
This device is used to attach the discharge roller table to the machine, and
instructions are supplied below for how to assemble it:
" remove the chute from the right---hand side of the fixed platform;
" attach the adapter and secure it in place with the screws removed previously.

" Attach the outfeed rolling deck by fixing it with the screws supplied.

167 Optional 11--3

MEP S.p.A.

Feed side roller table support

This device is used to increase the load---bearing strength of the roller table, both
during feeding and discharge. The steps which should be followed to assemble it
are illustrated below.
" Disconnect the table from the adapter (on the discharge side, for example);

" position the support to correspond with the holes on the base of the trailer
and reconnect to the adapter.
Motor chip discharger unit
This device can be used to eliminate the chips from the chip collection drawer; for
installation, proceed as follows:
" disconnect the machine from the power supply;
" extract and remove the chip collection drawer;

" fit the lower part of the discharger unit in the place of the drawer, making the
holes coincide for the screws;
" adjust the discharger unit feet so that the conveyor belt is slightly tilted;
" connect the machine to the power supply again;
" start the machine and select the operating mode on the control panel; from
left to right in order: manual, inactive, automatic.

11--4 Use and maintenance manual TIGER 370 CNC-- MR 168