Erhan Güneyisi - 2013
Erhan Güneyisi - 2013
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Composites: Part B
journal homepage: www.elsevier.com/locate/compositesb
a r t i c l e i n f o a b s t r a c t
Article history: One of the most remarkable drawbacks of the reinforced concrete structural elements is the corrosion of
Received 24 April 2012 reinforcement. Especially, in marine structures or in such environments where chloride contamination
Received in revised form 13 September 2012 risk exist this issue gains much importance. In this study, chloride contamination of the concrete was
Accepted 25 September 2012
implemented by adding 0%, 1.5%, 3%, and 5% NaCl by weight of the total binder content, into concrete.
Available online 16 October 2012
To assess the influence of high reactivity metakaolin (MK) incorporation on the corrosion resistance of
the chloride contaminated concrete, 5% and 15% MK replacement levels by the total weight of the binder
Keywords:
were assigned in concrete production. The corrosion behaviors of reinforcing bars embedded in concretes
A. Ceramic–matrix composites (CMCs)
B. Electrical properties
were monitored through accelerated corrosion test, corrosion current density and the corresponding cor-
B. Environmental degradation rosion rate by linear polarization technique (LPR). Moreover, the electrical resistivity of concrete was
B. Corrosion measured. Analysis of the test results indicated that MK was proved to be effective in inhibiting the active
Concrete corrosion of concrete even at severe chloride contamination levels.
Ó 2012 Elsevier Ltd. All rights reserved.
1359-8368/$ - see front matter Ó 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.compositesb.2012.09.085
E. Güneyisi et al. / Composites: Part B 45 (2013) 1288–1295 1289
assigned to produce mineral admixed concretes. For comparison, a Item Portland cement Metakaolin
reference plain concrete group was produced, as well. To evaluate CaO (%) 63.60 0.78
the degree of the deterioration of the chloride contamination, four SiO2 (%) 19.49 52.68
sodium chloride concentrations (0%, 1.5%, 3%, and 5%) were consid- Al2O3 (%) 4.54 36.34
ered. Corrosion behavior of reinforcing bars embedded in concretes Fe2O3 (%) 3.38 2.14
MgO (%) 2.63 0.16
was monitored through accelerated corrosion test and linear polari- SO3 (%) 2.84 –
zation resistance (LPR) test. Moreover, being an important indicator K2O (%) 0.58 0.62
of reinforcing steel corrosion, the electrical resistivity of concrete Na2O (%) 0.13 0.26
was also measured at the end of the specified curing periods. Loss on ignition (%) 2.99 0.98
Specific gravity (g/cm3) 3.13 2.5
Specific surface area (m2/kg) 339 12,000
2. Experimental program
2.1. Materials
Table 2
Sieve analysis and physical properties of aggregates.
The materials used in this study were Portland cement, metaka-
olin (MK), fine and coarse aggregates, and superplasticizer. Portland Sieve size (mm) Fine aggregate Coarse aggregate
cement (CEM I 42.5R) conforming to the Turkish standard TS EN River Crushed No. I (4– No. II (16–
197-1, commercial grade MK was utilized as cementitious materi- sand sand 16 mm) 22 mm)
als. The chemical compositions and the physical properties of PC 31.5 100 100 100 100
and MK are given in Table 1. Fine aggregate was a mix of river sand 16.0 100 100 100 27.7
and crushed sand whereas the coarse aggregate was river gravel 8.0 99.7 100 31.5 0.6
4.0 94.5 99.2 0.4 0
with a maximum particle size of 22 mm. Aggregates were obtained
2.0 58.7 62.9 0 0
from local sources. Properties of the aggregates are presented in Ta- 1.0 38.2 43.7 0 0
ble 2. Sulphonated naphthalene formaldehyde based high range 0.50 24.9 33.9 0 0
water-reducing admixture with specific gravity of 1.22 was em- 0.25 5.40 22.6 0 0
Fineness modulus 2.79 2.38 5.68 6.72
ployed to achieve the slump value of 10 ± 2 cm for the ease of han-
Specific gravity (g/ 2.66 2.45 2.72 2.73
dling, placing, and consolidation in all concrete mixtures. cm3)
Table 3
Mixture proportions and compressive strengths of the concretes.
Mixtures
Mix proportions (kg/m3) Materials Control 5 MK 15 MK
Cement 420 399 357
Water 168 168 168
MK 0 21 63
Coarse aggregates No. I 753 749 742
No. II 263 262 259
Fine aggregates Natural Sand 593 589 581
Crushed Sand 182 180 178
Superplasticizer 2.94 5.04 8.4
Compressive strength (MPa) at 28 days 63.8 67.7 72.4
at 90 days 67.8 71.0 77.6
1290 E. Güneyisi et al. / Composites: Part B 45 (2013) 1288–1295
with different chloride contamination levels. In this study, the recording the current variation with time. The current increases
reinforced concrete specimens were immersed in a 5% sodium abruptly when the specimen cracked, indicating the occurrence
chloride solution leveling the midheight of the concrete cylinder. of cracking. The variation of current with time and time to failure
The steel bar (working electrode) was connected to the positive of reinforced concrete specimens was determined for all concretes.
terminal of a DC power source while the negative terminal was Two specimens from each concrete mixture were tested at the age
connected to stainless steel plates (counter electrode) placed near of 28 days.
the specimen in the solution. In this circuit, the steel bar is the
anode, the steel plates are the cathode, and the sodium chloride 2.3.2. Corrosion current density by linear polarization resistance (LPR)
solution is the electrolyte. The corrosion process was initiated by technique
impressing an anodic potential of 30 V. A high impressed voltage The term linear polarization refers to the linear regions of the
is used to accelerate the corrosion process and to shorten the test polarization curve, in which slight changes in current applied to
period to fit practical laboratory testing conditions. Fig. 1 is a sche- corroding metal in an ionic solution cause corresponding changes
matic representation of the experimental set up for the accelerated in the potential of the metal [18]. This technique uses a single volt-
corrosion test. In Figs. 2 and 3, the photographic views of the age scan or ramp programmed from an initial potential to a final
experimental set up and the specimens after termination of the potential (range generally limited to ±20 mV vs. open circuit at
test are shown. Ecorr) that progresses at a defined step height per step time. Tech-
The specimens were monitored to see how long it takes for cor- nique also referred to as LPR, provides capability to calculate corro-
rosion cracks to appear on the surface. A data logger was used for sion rate. The linear polarization resistance method has been
Fig. 4. Schematic presentation of the linear polarization resistance test set up.
1292 E. Güneyisi et al. / Composites: Part B 45 (2013) 1288–1295
anodic potential. The current required to maintain the fixed poten- et al. [27], the corrosion behavior of carbon steel using metakaolin
tial was plotted against time and the typical curves of corrosion (5–20%) as partial replacement in ordinary Portland cement (OPC)
current versus time for 15MK concretes with and without chloride was investigated. They reported that the time taken for initial crack
ions are illustrated in Fig. 6. As seen from Fig. 6 current–time curve was found to be 63, 92, 110, 140, and 56 h for the concretes incor-
had a tendency of steady low rate of increase in current for a few porating 0%, 5%, 10%, 15% and 20% MK, respectively. In addition, the
days for 0% chloride contamination level. However due to the addi- decrease for 20% or higher replacement level was explained by
tion of 3.03% chloride ion, this duration was significantly shortened Batis et al. [17]. They attributed this phenomenon to the pH de-
and rapid increase in current due to the formation of the surface crease of the pore solution due to the pozzolanic reaction and
cracks in specimens was detected until failure of the specimen. the following consumption of the Ca(OH)2.
The sudden rise of the current intensity was observed to coincide
with the cracking of the specimen. Thus, it was reported that this
3.2. Corrosion current density and corrosion rate
curve can be utilized to determine the corrosion time of the spec-
imen when the specimen cracked due to corrosion and the current
The progress of the corrosion and consequently the perfor-
started to increase sharply [26].
mance of the MK admixed concretes can be monitored by means
Fig. 7 presents the average corrosion times required to crack the
of the corrosion current density measurement. In Figs. 8 and 9,
plain and MK concretes contaminated with different levels of chlo-
the corrosion current densities and the corresponding corrosion
ride. Time to cracking in plain concretes was in 5–102 h (0.2–
rates of the concretes were illustrated, respectively. Negligible
4.25 days) whereas that in 5MK and 15MK concretes were 18–
and active corrosion zones were bordered by dotted horizontal
120 h (0.75–5 days) and 25–130 h (1–5.5 days), respectively. The
lines in Fig. 8. It can clearly be seen from Fig. 8 that there is a sys-
resistance of concretes was seemed to be improved by inclusion
tematic increase in the corrosion current density of the concretes
of MK, especially at higher contamination levels. The increase in
due to the increase in the amount of chloride admixed. In previous
the chloride concentration resulted in sharp decreases in the times
studies, it was reported that when chloride concentration increases
of failure, especially for the plain concrete group. When 0.91% chlo-
in both exposure media or in concrete itself, the corrosion current
ride contamination is considered, the reductions in time to failure
density increases and concrete becomes more vulnerable to corro-
were observed to be 59% and 31% for 5MK and 15MK concretes,
sion [18,24,1,28]. The effect of chloride concentration on control
respectively, while it was measured as 78% for control concrete.
concrete is more pronounced than MK concretes. At 1.82% and
The improvement in corrosion behavior of MK incorporated rein-
3.03% chloride concentration levels, plain concrete showed active
forced concrete specimens up to 15% replacement level was also
corrosion behavior, whereas MK concretes generally stayed in
reported by a previous research [27]. In the study of Parande
moderate corrosion region. 5MK concrete with 3.03% chloride con-
centration slightly exceeded the threshold corrosion current den-
sity (0.3 lA/cm2). On the other hand, 15MK concrete without
chloride contamination seemed to have negligible corrosion. For
a given chloride concentration level, the utilization of MK espe-
cially at 15%, provided good performance to the concrete in terms
of corrosion. Since water, oxygen, and chloride ions have consider-
able roles in the initiation of corrosion of embedded steel and
hence causing cracking of concrete, it is obvious that the transport
characteristics of concrete is the key for controlling the occur-
rences of the processes required for corrosion. Since MK is known
for its beneficial contribution on the permeability properties of the
concrete [9–17], one of the main effects in mitigating the harmful
effect of chloride ion contamination can be considered as the
enhancement of the pore structure of the concrete. Decrease in
average pore size and total porosity of concrete results in reduced
capillarity of concrete [11,17]. This provides prevention of the
water with its injurious agents leading corrosion of rebar and dete-
Fig. 6. Typical time–current for the concretes containing% 15MK. rioration of concrete, to be transported within concrete.
E. Güneyisi et al. / Composites: Part B 45 (2013) 1288–1295 1293
Fig. 7. Effects of MK replacement and chloride contamination levels on the average time required to crack the specimens under accelerated corrosion test.
Fig. 8. Change of the corrosion current density with the change in level of chloride contamination.
Fig. 9. Corrosion rates of the concretes with respect to the level of MK used and the chloride contamination level.
Another aspect that can be attributed to the contribution of MK and lowest with silica fume due to the distinction in the amount of
for corrosion enhancement as well as improvement in cement the alumina content. This situation can be considered as an evi-
paste matrix is chloride binding ability. Silica fume (SF) is one of dence for superior performance of the concretes including MK for
the most important supplementary cementing materials used for corrosion behavior when considering the other mineral admix-
production of concretes with improved mechanical and durability tures. In the same manner, Vejmelková et al. [30] reported that
properties. In some studies, it was proposed that this material has the high performance concretes incorporating 10% MK revealed
similar or better contribution for providing additional performance 30% more chloride binding property. This reduced the risk of
to concrete when compared to MK [15]. However Thomas et al. embedded steel corrosion which otherwise would be increased
[29] stated that the chloride binding was highest with metakaolin by the decrease of alkalinity of pore solution. Another supporting
1294 E. Güneyisi et al. / Composites: Part B 45 (2013) 1288–1295
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