Vertical shaft machining

VTC 250 / 250 DUO

VTC 315 / 315 DUO
VTC 250 L
The VTC series of machi-
nes is specially designed
for the vertical machining
of shaft-type components.
And thus, yet another
classical horizontal
machining process has
been turned on its head.
Users of these vertical
turning centers profit from
minimal throughput times,
true process capability
and outstanding precision.
Complete-machining of
shafts on a single machine –
automation included.
Technology modules
ensure the VTC machines
can be tailored to suit
individual machining
requirements.

V T C 2 5 0
V T C 2 5 0 D U O
V T C 3 1 5
V T C 3 1 5 D U O

2
V e r t i c a l s h a f t m a c h i n i n g

3
 VTC – machining shafts to perfection.

The development of the VTC series of The vertical construction guarantees

machines followed the same governing unimpeded chip flow, making it hardly
principle that led to the success of the ever necessary to remove chips
EMAG chuckers. As with all EMAG man­ually. This is of particular impor-
turning and production centers, the tance in soft-machining, as the process
cornerstone of the design is the sturdy frequently produces great volumes of
machine base in MINERALIT . The®
chips. Spindle motor, main spindle, turret
vibration damping properties of this and electrical cabinet are all fluid-cooled.
polymer granite are eight times better With their great power, high spindle
than those of cast iron, making it the speeds and sturdy turrets the machines
infinitely superior material, especially of the VTC series are highly productive
when it comes to the more demanding turning centers for the machining in
machining processes. Its excellent four axes. Tailstock and steadies are
damping properties lead to a better CNC-controlled. In addition to work­-
surface finish and a much extended piece grippers, every turret can be
tool life. equipped with stationary turning tools
or driven drilling and milling tools.

V T C 2 5 0
V T C 2 5 0 D U O
V T C 3 1 5
V T C 3 1 5 D U O

The VTC 250 turns components of up to

180 mm diameter and 630 mm in length
(optionally 1,000 mm). The maximum
workpiece weight is 20 kg. The larger
VTC 315 machines workpieces of up to
315 mm diameter and 700 mm length,
weighing up to 40 kg.

4
5
 Complete-machining shafts.

The VTC is available with a single spindle Advantages of the VTC series:
or in its DUO version. The latter com­ • Four-axis machining reduces
bines the functions of two four-axis cycle times
turning machines and offers different • Cycle time-concurrent loading and
machining technologies on its two unloading of the workpieces reduces
stations. idle times
These machines are increasingly con­ • The compact design makes for a
verted into multi-functional production small footprint
centers that include, for instance, end- • Lower capital outlay for automation
working operations such as cutting to and peripherals (raw-part and finished
length and centring, as preparation for component storage sectors form an
the subsequent four-axis turning or as a integral part of the machine)
down-stream process. And everything is • Less manual intervention (tailstock
carried out in a fully automated cycle on and steadies are CNC-controlled;
a single machine, of course. the oper­ator has direct access to
the turrets)

V T C 2 5 0
V T C 2 5 0 D U O
V T C 3 1 5
V T C 3 1 5 D U O

Shaft machining: Machining a steel piston:

centring and end machining plunge-cutting the grooves

6
 • Short set-up and resetting times The cycle time-concurrent loading and
• Less capital outlay for sensory unloading is accomplished by the turrets.
equipment thanks to direct driven Example: automation on the VTC 250 DUO
machine axes and modern control The gripper in turret 1 collects the
technology workpiece from raw-part storage and
• A smaller number of set-ups and a conveys it into the first clamping
better component quality through position.
complete-machining The gripper in turret 2 removes – cycle
time-concurrent – the machined com-
po­nent from the first clamping position
and conveys it to the second one.
The gripper in turret 3 simultaneously
removes the component from the
second clamping position and
conveys it to the storage sector for
finish-machined components.

Component changeover:
the finished component is removed and taken
to its storage place; the new raw-part is loaded
(sequence from right to left) Rear wheel axle being super-finished

7
 VTC production lines.

The VTC series of machines is ideally When production requirements change,

suited to handle complex manufacturing the machines of the VTC series can
processes. Whether the job includes easily be equipped with different
the high metal removal rates of turning technology modules to suit the new
and milling or a grinding process – workpieces.
the machines offer the possibility to
integrate most metal cutting processes.
This makes them perfect for the for­ma-
­tion of complete production lines for
soft- and hard-machining. Applications
that include turning, milling, drilling,
grinding and gear cutting operations
have already been realised on this
machine platform.

V T C 2 5 0
V T C 2 5 0 D U O
V T C 3 1 5
V T C 3 1 5 D U O

OP 10 + 20
Cutting to length, OP 30
centring, milling the
turning pin bearing
(VTC 250 DUO) (VTC 250 F)

8
 The following technologies are available:
• Soft-turning
• Milling (side-and-face cutter)
• Drilling
• Gear hobbing
• Hard-turning
• Scroll-free turning
• Grinding / simultaneous grinding
• Out-of-round turning
This guarantees flexible use of the
machine and provides access to
a wide range of applications, as
the technologies can also be used
in a variety of combinations.

OP 50 OP 60
OP 40 centric eccentric
oil hole drilling turning turning
(EMAG HSC 800) (VTC 250) (VTC 250)

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 VTC 250 L – Shaft by shaft …

The VTC 250 L is a lean-design vertical The vertical design of the machine also
shaft machining center. The machine offers a footprint that is up to 50% less
is specially designed to serve as a than that of a horizontal turning machine.
standalone or as part of a production
line based on the chaku-chaku principle.
As all VTC machines, the VTC 250 L also
incorporates integral automation. That
means the machine always does what it
does best: PRODUCE – regardless of
whether its operator is there or is taking
a well deserved break or there is a shift
change.

V T C 2 5 0 L

10
The advantages of the VTC 250 L:

• Used as standalone or part of a • The vertical design of the machine

production cell based on the chaku- ensures the unimpeded flow of chips
chaku principle and prevents the build-up of chip
• Integrated workhandling: The EMAG clusters
turret reduces the cost of automation • The compact vertical design makes
equipment and peripherals for a smaller footprint
• Raw-part and finished component • Great accessibility and operator
storage areas form an integral part of friendliness ensure short setting and
the machine resetting times
• Tailstock and steadies are CNC-con- • Direct-driven machine axes and
trolled, reducing setting and resetting modern control systems reduce the
times need for sensors

11
 Technical data.

Floor plan VTC 250 / 315

Dimensions in mm
c
b

Floor plan VTC 250 L

Dimensions in mm
c
b
d

12
 Floor plan VTC 250 DUO / 315 DUO

Dimensions in mm
c
b
d

Weights and
measurements VTC 250 (630 / 1000) VTC 315 VTC 250 DUO (630 / 1000) VTC 315 DUO VTC 250 L

Length a mm 3,100 3,100 3,100 3,100 5,200

Width b mm 3,100 3,100 4,100 4,200 1,575
Width c mm 4,900 4,900 5,900 6,000 3,600
Height d mm 3,900 / 4,300 3,900 3,900 / 4,300 3,900 3,900

Weight approx. kg 14,000 / 16,000 16,000 21,000 / 24,000 24,000 12,500

Subject to technical changes

13
 Technical data.

Capacity VTC 250 VTC 315 VTC 250 L

Chuck diameter mm 250 315 250

Workpiece diameter, max. mm 140 250 140
Travel in X/Z mm 300 / 740 390 / 950 300 / 700

Workpiece

Length, max. mm 630 / 1,000* 700 630

Weight, max. kg 20 40 20
Loading time, depending on workpiece
and clamping mode s 4-5 6-8 8
Chip-to-chip time depending on workpiece,
clamping mode and machining cycle s 6-7 8 - 10 10

Main spindle

Main spindle Qty 1 1 1

Spindle nose to DIN 55 026-A Size 6 8 6
Spindle bearing, front dia. in mm 110 140 110
Speed, max. rpm 5,000 4,000 5,000

Main drive

Power rating at 40 / 100 % duty cycle kW 38 / 29 38 / 29 38 / 29

full power at spindle speed of rpm 1,400 660 1,400
Torque at 40 / 100 % duty cycle Nm 250 / 200 650 / 425 250 / 200
or
Power rating at 40 / 100 % duty cycle kW 48 / 38 48 / 38 –
full power at spindle speed of rpm 1,200 600 –
Torque at 40 / 100 % duty cycle Nm 380 / 300 800 / 500 –

Feed drives

Rapid traverse speed X/Z m/min 30 / 40 30 / 40 30 / 40

Feed force X/Z kN 9,4 / 10 14 / 10 9,4 / 10
Ball screw X/Z dia. in mm 32 / 40 40 / 50 32 / 40

Tooling system

EMAG disc-type turret Qty 2 2 1

Tool receptors per turret
for cylindrical shanks to DIN 69 880 Qty 11 11 11
Shank diameter mm 40 50 40
Loading gripper / unloading gripper Qty 1 1 1

Subject to technical changes *special length 1,000 mm

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Capacity VTC 250 DUO VTC 315 DUO

Chuck diameter mm 250 315

Workpiece diameter, max. mm 140 250
Travel in X/Z X/Z mm 300 / 740 390 / 950

Workpiece

Length, max. mm 630 / 1,000* 700

Weight, max. kg 20 40
Loading time, depending on workpiece
and clamping mode s 4-5 6 - 8
Chip-to-chip time depending on workpiece,
clamping mode and machining cycle s 6-7 8 - 10

Main spindle

Main spindle Qty 2** 2**

Spindle nose to DIN 55 026-A Size 6 8
Spindle bearing, front dia. in mm 110 140
Speed, max. rpm 5,000 4,000

Main drive

Power rating at 40 / 100 % duty cycle kW 38 / 29 38 / 29

full power at spindle speed of rpm 1,400 660
Torque at 40 / 100 % duty cycle Nm 250 / 200 650 / 425
or
Power rating at 40 / 100 % duty cycle kW 48 / 38 48 / 38
full power at spindle speed of rpm 1,200 600
Torque at 40 / 100 % duty cycle Nm 380 / 300 800 / 500

Feed drives

Rapid traverse speed X/Z m/min 30 / 40 30 / 40

Feed force X/Z kN 9,4 / 10 14 / 10
Ball screw X/Z dia. in mm 32 / 40 40 / 50

Tooling system

EMAG disc-type turret Qty 2-3 2 - 3

Tool receptors per turret
for cylindrical shanks to DIN 69 880 Qty 11 11
Shank diameter mm 40 50
Loading gripper / unloading gripper Qty 3 3

** 1 main spindle when end machining

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