FF/VII-02-012
PT. SWADAYA GRAHA
(SEMEN INDONESIA GROUP)
PLANTS BUILDER SPECIALIST
Document : Document No. :
INSPECTION & TEST PLAN 024/ITP/FB/1003935/11.21
PLATFORM NEW FLARE PLANE OF STEEL BOTTOM GRID & HEAD STOCK Cover
RDMP - BALIKPAPAN JO Division :
PT. PANCA DUTA PRAKARSA Steel Fabrication
PROJECT DATA
Project Code : 1003935
Project Name : PLAT FORM NEW FLARE PLANE OF STEEL BOTTOM GRID & HEAD STOCK
RDMP BALIKPAPAN JO
Location Project : Balikpapan East Kalimantan
Time Schedule : 06 November 2021 - 05 January 2022
PO No. : PO-BBC/2021/X/004
OWNER DATA
Customer
Name : PT. PANCA DUTA PRAKARSA
Address :
QC
PM
Phone :
Fax :-
Email :-
PT. Swadaya Graha
Contact Person :
DOCUMENT SUPPORT
( Document) :-
( Specification ) :-
REV. DATE PAGE DESCRIPTION PREPARED CHECKED APPROVED
0 25-Nov-21 1-3 Issued for Approval Suji ef M. Fadholi
Engineering Departement
Steel Fabrication Division
CUSTOMER : PT. PANCA DUTA PRAKARSA INSPECTION AND TEST PLAN
PT. SWADAYA GRAHA PROJECT : Plat Form New Flare Plane Of Steel Bottom Grid & Head Stock NO : 024/ITP/FB/1003935/11.21
(SEMEN INDONESIA GROUP) PO. NO. : PO-BBC/2021/X/004 REV. NO : 0
THE PLANTS BUILDER SPECIALIST SHEET : 2 of 3
Frequency Confirmation of Inspection
ITEM INSPECTION DESCRIPTION of QC APPLICABLE DOCUMENT ACCEPTANCE CRITERIA INSPECTION
PT. SG PDP JO & KPB
Inspection
1. MATERIAL
1.1. Visual Dimensional and Material Verification 100% - Delivery note & purchase order of material - ASTM A36 - Standard specification for General Requirement for Rolled Inspection Record M SW SW
received Structure Steel Bars, Plates, Shapes, and Sheet Piling For Incoming Material
1.2. Supply of Material Certificates 100% - Mill Certificate / Material Test Report - ASTM A36 - Standard specification for Carbon Structural Steel MTR / Mill Certificate M R R
2. DOCUMENT PREPARATION
2.1. Welding Map List 100% - WMP LIST, Doc. No. : - As per AWS D1.1 Welding Map List P R R
024/WMP/FB/1003935/11.21 (WMP)
2.2 WPS & PQR List Specification 100% - WPS & PQR LIST, Doc. No. : - As per AWS D1.1 Welding Procedure Specification P R R
024/WPS &PQR/FB/1003935/11.21 (WPS & PQR)
2.3 Welder Performance List Qualification 100% - Welder Qualification List, Doc. No. : - As per AWS D1.1 Welder Certificate P R R
024/Welder/FB/1003935/11.21
2.4. ITP 100% - ITP, Doc. No. : - As per Doc. Customer Inpection & Test Plan P R R
024/ITP/FB/1003935/11.21 (ITP)
2.5. Fabrication Procedure 100% - Fabrication Procedure, Doc. No. : - As per Doc. Customer Fabrication Procedure P R R
024/FBP/FB/1003935/11.21 (FBP)
2.6. Repair Procedure 100% - Repair Procedure, Doc. No. : - As per Doc. Customer Repair Procedure P R R
024/RP/FB/1003935/11.21 (RP)
2.7. Painting Procedure 100% - Painting Procedure, Doc. No. : - As per Doc. Customer Painting Procedure P R R
024/PTPP/FB/1003935/11.21 (PTP)
2.8. Packing Procedure 100% - Packing Procedure, Doc. No. : - As per Doc. Customer Packing Procedure P R R
024/PKP/FB/1003935/11.21 (PKP)
2.9. Handling & Storing Procedure 100% - Handling & Storing Procedure, Doc. No. : - As per Doc. Customer Handling & Storing Procedure P R R
024/HSP/FB/1003935/11.21 (HSP)
3. FABRICATION
3.1. Marking. 100% - Aproved Drawing / Cutting Lay out - As per Aproved Drawing / Cutting Lay out - M R R
3.2. Cutting. 100% - Approved Drawing - As per Approved Drawing - M R R
3.4. Fit up (Dimensional check of fabricated items once 100% - Approved Drawing - As per Approved Drawing Dimension Inspection Report W R R
tacked)
CUSTOMER : PT. PANCA DUTA PRAKARSA INSPECTION AND TEST PLAN
PT. SWADAYA GRAHA PROJECT : Plat Form New Flare Plane Of Steel Bottom Grid & Head Stock NO : 024/ITP/FB/1003935/11.21
(SEMEN INDONESIA GROUP) PO. NO. : PO-BBC/2021/X/004 REV. NO : 0
THE PLANTS BUILDER SPECIALIST SHEET : 3 of 3
Frequency Confirmation of Inspection
ITEM INSPECTION DESCRIPTION of QC APPLICABLE DOCUMENT ACCEPTANCE CRITERIA INSPECTION
PT. SG PDP JO & KPB
Inspection
4. NON DESTRUCTIVE EXAMINATION (NDE)
4.1. Visual inspection of weld : 100% - Inspection report - As per AWS D1.1 Welding Report W W SW
4.2. Ultrasonic Test (UT) 5% - Inspection report - As per AWS D1.1 Welding Report W W R
4.3. Magneting Particle Test (MPT) 10% - Inspection report - As per AWS D1.1 Welding Report W W R
5. PAINTING
5.1. Surface Preparation 100% - Approved Painting Procedure - Document Number 26071-100-3SS-NX00-00100 Rev.006 Coating Application Report W SW R
5.2. Painting 100% - Approved Painting Procedure - Document Number 26071-100-3SS-NX00-00100 Rev.006 Coating Application Report W SW R
5.3. Coating/ Painting Application 100% - Approved Painting Procedure - Document Number 26071-100-3SS-NX00-00100 Rev.006 Coating Application Report W SW R
5.4. Painting Inspection 100% - Approved Painting Procedure - Document Number 26071-100-3SS-NX00-00100 Rev.006 Coating Application Report W SW R
6. FAT INSPECTION 100% - As per Doc. Customer & Final Packing List - Doc. Customer & Final Packing List Final Packing List W W R
DELIVERY
7. FINAL DOCUMENT 100% - As per Doc. Customer - Certificate of Compliance (COC) / Inspection Release Certificate (IRC) Manufacture Data Report M R R
a. Manufacturing Data Report (MDR) 100% - MDR - Approved MDR P R R
Remarks : Legend :
PO = Purchase Order H = Mandatory Hold Point
MTR = Material Test Report W = Witness Point
WPS = Welding Procedure Specification R = Review
PQR = Procedure Qualification Record SW = Spot Witness
COC = Certificate of Compliance M = Monitoring
IRC = Inspection Release Certificate P = Issued/ Provide doc.
UT = Ultrasonic Testing
MPT = Magneting Particle Testing
Engineering Departement
Steel Fabrication Baja
