DA FORM 5988-E EQUIPMENT MAINTENANCE & DATE

INSPECTION WORKSHEET
UIC:

ADMIN NUMBER MODEL EQUIPMENT NOUN CURRENT READING

HMMWV (soft) TRUCK, UTILITY: CARGO/TROOP CARRIER, 1.25 TON 4x4

SERIAL NUMBER EQUIPMENT NUMBER EQUIPMENT NSN CURRENT READING

See Next Page

PUB NUMBER PUB DATE(YYMM) PUB CHANGE INSPECTORS NAME DATE/TIME

TM 9-2320-280-10 27 SEP 2013

SIGNATURE:_________________________________________ DATE/TIME: ________________________________________

SERVICE DATA
SERVICE TYPE SERVICE DUE READING DUE USAGE REMAINING UNIT OF MEASURE

FAULTS & PARTS REQUESTED

NOTIFICATION TECH STATUS NOTIFICATION DATE FAULT DESCRIPTION WORK ORDER

MAINTENANCE FAULTS
ITEM TECH FAULT FAULT DESCRIPTION CORRECTIVE ACTION INITIAL
NUM STATUS DATE

PAGE OF
 *ARMY TM 9-2320-280-10
AIR FORCE TO 36A12-1A-2091-1
MARINE CORPS TM 2320-10/6B
TECHNICAL MANUAL
OPERATOR’S MANUAL
FOR
TRUCK, UTILITY: CARGO/TROOP CARRIER, 1-1/4 TON, 4X4, M998 NSN 2320-01-107-7155 (EIC: BBD)
TRUCK, UTILITY: CARGO/TROOP CARRIER, 1-1/4 TON, 4X4, M998A1 NSN 2320-01-371-9577 (EIC: BBN)
TRUCK, UTILITY: CARGO/TROOP CARRIER, 1-1/4 TON, 4X4, W/WINCH, M1038 NSN 2320-01-107-7156
(EIC: BBE)
TRUCK, UTILITY: CARGO/TROOP CARRIER, 1-1/4 TON, 4X4, W/WINCH, M1038A1 NSN 2320-01-371-9578
(EIC: BBP)
TRUCK, UTILITY: HEAVY VARIANT, 4X4, M1097 NSN 2320-01-346-9317 (EIC: BBM)
TRUCK, UTILITY: HEAVY VARIANT, 4X4, M1097A1 NSN 2320-01-371-9583 (EIC: BBU)
TRUCK, UTILITY: HEAVY VARIANT, 4X4, M1097A2, M1097R1 NSN 2320-01-380-8604 (EIC: BB6)
TRUCK, UTILITY: HEAVY VARIANT, 4X4, M1123 NSN 2320-01-455-9593 (EIC: B6G)
TRUCK, UTILITY: TOW CARRIER, ARMORED, 1-1/4 TON, 4X4, M966 NSN 2320-01-107-7153 (EIC: BBC)
TRUCK, UTILITY: TOW CARRIER, ARMORED, 1-1/4 TON, 4X4, M966A1 NSN 2320-01-372-3932 (EIC: BBX)
TRUCK, UTILITY: TOW CARRIER, ARMORED, 1-1/4 TON, 4X4, M1121 NSN 2320-01-456-1282 (EIC: B6H)
TRUCK, UTILITY: TOW CARRIER, W/SUPPLEMENTAL ARMOR, 1-1/4 TON, 4X4, M1045
NSN 2320-01-146-7191
TRUCK, UTILITY: TOW CARRIER, W/SUPPLEMENTAL ARMOR, 1-1/4 TON, 4X4,
M1045A1 NSN 2320-01-371-9580 (EIC: BBR)
TRUCK, UTILITY: TOW CARRIER, W/SUPPLEMENTAL ARMOR, 1-1/4 TON, 4X4,
M1045A2 NSN 2320-01-380-8229 (EIC: BB5)
TRUCK, UTILITY: TOW CARRIER, W/SUPPLEMENTAL ARMOR, 1-1/4 TON, 4X4, W/WINCH, M1046
NSN 2320-01-146-7188
TRUCK, UTILITY: TOW CARRIER, W/SUPPLEMENTAL ARMOR, 1-1/4 TON, 4X4, W/WINCH,
M1046A1 NSN 2320-01-371-9582 (EIC: BBT)
TRUCK, UTILITY: ARMAMENT CARRIER, ARMORED, 1-1/4 TON, 4X4, M1025 NSN 2320-01-128-9551
(EIC: BBF)
TRUCK, UTILITY: ARMAMENT CARRIER, ARMORED, 1-1/4 TON, 4X4, M1025A1 NSN 2320-01-371-9584
(EIC: BBV)
TRUCK, UTILITY: ARMAMENT CARRIER, ARMORED, 1-1/4 TON, 4X4, M1025A2, M1025R1
NSN 2320-01-380-8233 (EIC: BB3)
TRUCK, UTILITY: ARMAMENT CARRIER, ARMORED, 1-1/4 TON, 4X4, W/WINCH,
M1026 NSN 2320-01-128-9552 (EIC: BBG)
TRUCK, UTILITY: ARMAMENT CARRIER, ARMORED, 1-1/4 TON, 4X4, W/WINCH,
M1026A1 NSN 2320-01-371-9579 (EIC: BBQ)
TRUCK, UTILITY: ARMAMENT CARRIER, W/SUPPLEMENTAL ARMOR, 1-1/4 TON, 4X4, M1043
NSN 2320-01-146-7190
TRUCK, UTILITY: ARMAMENT CARRIER, W/SUPPLEMENTAL ARMOR, 1-1/4 TON, 4X4,
M1043A1 NSN 2320-01-372-3933 (EIC: BBY)
TRUCK, UTILITY: ARMAMENT CARRIER, W/SUPPLEMENTAL ARMOR, 1-1/4 TON, 4X4,
M1043A2 NSN 2320-01-380-8213 (EIC: BB4)
TRUCK, UTILITY: ARMAMENT CARRIER, W/SUPPLEMENTAL ARMOR, 1-1/4 TON, 4X4, W/WINCH,
M1044 NSN 2320-01-146-7189
TRUCK, UTILITY: ARMAMENT CARRIER, W/SUPPLEMENTAL ARMOR, 1-1/4 TON, 4X4,
W/WINCH, M1044A1 NSN 2320-01-371-9581 (EIC: BBS)
TRUCK, UTILITY: S250 SHELTER CARRIER, 4X4, M1037 NSN 2320-01-146-7193 (EIC: BBK)
TRUCK, UTILITY: S250 SHELTER CARRIER, 4X4, W/WINCH, M1042 NSN 2320-01-146-7187
TRUCK, AMBULANCE, 2-LITTER, ARMORED, 4X4, M996 NSN 2310-01-111-2275 (EIC: BBB)
TRUCK, AMBULANCE, 2-LITTER, ARMORED, 4X4, M996A1 NSN 2310-01-372-3935 (EIC: BB2)
TRUCK, AMBULANCE, 4-LITTER, ARMORED, 4X4, M997 NSN 2310-01-111-2274 (EIC: BBA)
TRUCK, AMBULANCE, 4-LITTER, ARMORED, 4X4, M997A1 NSN 2310-01-372-3934 (EIC: BBZ)
TRUCK, AMBULANCE, 4-LITTER, ARMORED, 4X4, M997A2 NSN 2310-01-380-8225 (EIC: BB8)
TRUCK, AMBULANCE, 2-LITTER, SOFT TOP, 4X4, M1035 NSN 2310-01-146-7194
TRUCK, AMBULANCE, 2-LITTER, SOFT TOP, 4X4, M1035A1 NSN 2310-01-371-9585 (EIC: BBW)
TRUCK, AMBULANCE, 2-LITTER, SOFT TOP, 4X4, M1035A2 NSN 2310-01-380-8290 (EIC: BB9)
*SUPERSEDURE NOTICE: This TM supersedes TM 9-2320-280-10 dated 31 January 1996 and all changes.
DISTRIBUTION STATEMENT C: Distribution authorized to U.S. Government agencies and their contractors. REASON:
Critical Technology. DATE OF DETERMINATION: 4 October 2007. Other requests for this document shall be referred to the
U.S. Army TACOM Life Cycle Management Command, ATTN: AMSTA-LCL-MPP/ TECH PUBS, MS 727, 6501 E. 11 Mile
Road, Warren, MI 48397-5000.
EXPORT CONTROL NOTICE: This document contains technical data whose export is restricted by the Arms Export Control
Act (Title 22, U.S.C., Sec. 2751 et seq) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App. 2401
et seq. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of
DoD Directive 5230.25.
DESTRUCTION NOTICE: Destroy by any method that will prevent disclosure of contents or reconstruction of the document.
HEADQUARTERS, DEPARTMENTS OF THE ARMY, AIR FORCE, AND HEADQUARTERS, US MARINE CORPS
27 SEPTEMBER 2013 Marine Corps PCN 180 002321 00
 TM 9-2320-280-10 0073

OPERATOR MAINTENANCE
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - BEFORE

INITIAL SETUP:
References
WP 0092
AR 385-10

Table 1. Preventive Maintenance Checks and Services - Before.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
WARNING
Always remember WARNINGS,
CAUTIONS, and NOTES before
operating this vehicle and prior to
PMCS.
NOTE
Perform your before, after, and
weekly checks if:
1. You are the assigned driver but
have not operated the vehicle since
the last weekly inspection.
2. You are operating the vehicle for
the first time.
3. See separate manual for smoke
generator, TOW launcher, and
radios.

1. Before Left Front, Side DRIVER

Exterior CAUTION
If leaks are detected in area of
transfer case oil cooler, do not
attempt to tighten retaining nuts.
Internal damage to transfer case oil
cooler may result. Notify field
maintenance.
NOTE
If leakage is detected, further
investigation is needed to
determine location and cause of
leak.

0073-1
 TM 9-2320-280-10 0073

Table 1. Preventive Maintenance Checks and Services - Before - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
a. Visually check underneath Any brake fluid
vehicle for any evidence of fluid leaks; class III
leakage. leak of oil, fuel,
or coolant.
b. Visually check front and left Any damage that
side of vehicle for obvious prevents
damage that would impair operation.
operation.
c. Check and adjust mirror. Mirror cracked,
broke, or missing.
2. Before Left Side Tires DRIVER
WARNING
Operating a vehicle with a tire in
an underinflated condition or with a
questionable defect may lead to
premature tire failure. Failure to
comply may result in equipment
damage and injury or death to
personnel.
Visually check tires for Tire missing,
underinflation and defects. deflated, or
unserviceable.
3. Before Rear Exterior DRIVER
NOTE
If leakage is detected, further
investigation is needed to
determine location and cause of
leak.
a. Visually check underneath Any brake fluid
vehicle for evidence of fluid leaks; class III
leakage. leak of oil, fuel,
or coolant.
b. Visually check rear of vehicle Any damage that
for obvious damage that would prevents
impair operation. operation.
c. Inspect bumper supports for Any damage that
cracks before towing trailer. prevents
operation.

0073-2
 TM 9-2320-280-10 0073

Table 1. Preventive Maintenance Checks and Services - Before - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:

NOTE
Perform following check prior to
airlift procedure.
d. Inspect shackle for loose or Loose or missing
missing mounting hardware. hardware.
4. Before Exhaust Louvers DRIVER
(M996, Check air exhaust louvers to ensure
M996A1) they are clear and free of debris that
would restrict air flow. Clean any
dirt or debris from louvers.
5. Before Right Front, Side DRIVER
Exterior
NOTE
If leakage is detected, further
investigation is needed to
determine location and cause of
leak.
a. Visually check underneath Any brake fluid
vehicle for evidence of fluid leaks; class III
leakage. leak of oil, fuel,
or coolant.
b. Visually check front and right Any damage that
side of vehicle for obvious prevents
damage that would impair operation.
operation.
c. Check and adjust mirror. Mirror cracked,
broke, or missing.
6. Before Right Side Tires DRIVER
WARNING
Operating a vehicle with a tire in
an underinflated condition or with a
questionable defect may lead to
premature tire failure. Failure to
comply may result in equipment
damage and injury or death to
personnel.
Visually check tires for Tire missing,
underinflation and defects. deflated, or
unserviceable.

0073-3
 TM 9-2320-280-10 0073

Table 1. Preventive Maintenance Checks and Services - Before - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
7. Before Front DRIVER
NOTE
If leakage is detected, investigation
is needed to determine location and
cause of leak.
a. Visually check front of vehicle Any damage that
for obvious damage that would prevents
impair operation. operation.
b. Visually check underneath Any brake fluid
vehicle for evidence of fluid leaks; class III
leakage. leak of oil, fuel,
or coolant.
8. Before Power Steering DRIVER
Reservoir (All CAUTION
models excepts
A2 and M1123) • Do not permit dirt, dust, or grit to
enter power steering reservoir.
Damage to power steering system
will result if power steering fluid
becomes contaminated.
• Do not overfill power steering
reservoir. Damage to power
steering system will result.
Check fluid in power steering
reservoir (WP 0092). Fluid should
be between HOT and COLD marks.
Add fluid if level is below COLD
mark.

Figure 1. Power Steering Reservoir Cap (Basic and A1 Vehicles Only).

0073-4
 TM 9-2320-280-10 0073

Table 1. Preventive Maintenance Checks and Services - Before - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
9. Before Power Steering DRIVER
Reservoir (A2 CAUTION
and M1123
models only) • Do not permit dirt, dust, or grit to
enter power steering reservoir.
Damage to power steering system
will result if power steering fluid
becomes contaminated.
• Do not overfill power steering
reservoir. Damage to power
steering system will result.
Check sightglass for proper fluid
level. If fluid is HOT, level should
be at top of sightglass. If fluid is
COLD, fluid should be in center of
sightglass. Add fluid if level is at
bottom of sightglass.

Figure 2. Power Steering Reservoir Cap (A2, R1, M1123 Vehicles Only).
10. Before Cooling System DRIVER
WARNING
If engine has been recently
operated, do not remove radiator
cap to check coolant level. Cooling
system is under pressure, and
escaping steam or coolant can
cause burns.
CAUTION
Overheating, caused by lack of
coolant, will cause engine damage.

0073-5
 TM 9-2320-280-10 0073

Table 1. Preventive Maintenance Checks and Services - Before - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
Check coolant level in coolant tank.
Level should be at or above FULL
COLD line. Add coolant if below
FULL line.
11. Before Seat and DRIVER
Seatbelts
NOTE
Vehicle operation with inoperative
seatbelts may violate AR 385-10.
a. Check all seatbelts, including Seatbelts
troop seat safety strap for inoperable,
security, damage, and proper buckles or clasps
operation. damaged,
retractor
damaged, or
straps frayed.
b. Check gunner’s restraint for Harness, tail
security, damage, and operation strap, sling seat
of harness, tail strap, sling seat assembly is
assembly, turret brackets, mount missing, frayed,
retractor, rotary buckle quick damaged or does
release and clasp ends. not fasten, adjust,
retract or operate.
c. Check operation of seat Seat adjusting
adjusting mechanism (driver’s lock inoperative,
seat only). or missing.
12. Before Fire DRIVER
Extinguisher a. Check for missing or damaged Fire extinguisher
fire extinguisher. missing or
damaged.
b. Check gauge for proper pressure Pressure gauge
of about 150 psi (1,034 kPa). needle in recharge
area.
c. Check for damaged or missing Seal broken or
seal. missing.

0073-6
 TM 9-2320-280-10 0073

Table 1. Preventive Maintenance Checks and Services - Before - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:

Figure 3. Fire Extinguisher.

13. Before Instrument Panel DRIVER
WARNING
If gauges, instruments, or
instrument lights are inoperable or
not within ranges described in
these checks, immediately shut off
engine and notify your supervisor
or unit maintenance personnel.
Continued operation of vehicle may
result in injury to personnel or
damage to equipment.
NOTE
If engine is warm, wait to start
light may not come on. During
cranking or after starting, light may
go on and off a few times.
a. Check wait to start light and Wait to start light
brake warning light. Turn rotary does not come on
switch to RUN. Wait to start when engine is
and brake warning light should cold, or wait light
come on. stays on
continually.
Brake warning
light does not
come on.

0073-7
 TM 9-2320-280-10 0073

Table 1. Preventive Maintenance Checks and Services - Before - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:

Figure 4. Rotary Switch, Wait-To-Start Lamp, and Brake Warning Lamp.

b. Start engine and check Engine will not
following: start.
1. Engine oil pressure gauge. Oil pressure is
less than 10
psi (69 kPa) at
idle.
2. Voltmeter. Voltmeter
needle stays in
yellow or red
range.
3. Air restriction gauge. Air restriction
indicator
reaches red
zone.
4. Brake warning light should go Brake warning
off when hand brake is light stays on
released. after hand
brake is
released or
comes on
while driving.
5. Check fuel gauge.

0073-8
 TM 9-2320-280-10 0073

Table 1. Preventive Maintenance Checks and Services - Before - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
6. Check coolant temperature Coolant
gauge. temperature
gauge
inoperative or
reads greater
than 240° F
(116° C)
and/or
overheat lamp
illuminates.

Figure 5. Instrument Panel Gauges.

7. Check transmission indicator Transmission
lamp. indicator lamp
stays
illuminated.

Figure 6. Transmission Indicator Lamp.

0073-9
 TM 9-2320-280-10 0073

Table 1. Preventive Maintenance Checks and Services - Before - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
14. Before Brakes DRIVER
NOTE
Engine must be warmed up and
idling, transmission in drive (D),
transfer in high (H), and parking
brake released to perform following
check.
a. Check brake pedal travel. With Brakes will not
vehicle at idle, transfer in high stop vehicle.
(H), transmission in drive (D),
allow vehicle to move forward.
As vehicle moves, slowly
depress brake pedal. Pedal
should travel 1 to 1 ½ in.
(2.5 to 3.8 cm) before brakes
take hold. After brakes take
hold, pedal may exceed 1 to 1
½ in. (2.5 to 3.8 cm) travel.
This is normal.
b. Check parking brake. With Parking brake
parking brake fully applied, inoperable or
transmission in drive (D) or unable to hold
reverse (R), and transfer in high vehicle.
(H), vehicle should not move.
c. Check parking brake lever
safety mechanism to ensure that Parking brake
it latches when parking brake is lever safety
applied. mechanism (if
equipped) is not
functioning
properly.
15. Before NBC (CBRN) DRIVER
System (M996, a. Check NBC (CBRN) system
M996A1, M997, power switch for proper
M997A1, operation and security of
M997A2) mounting. All system fuses,
including spares, should be
present.
b. Check NBC (CBRN) heater for Light does not
proper operation. When knob is come on. Heater
turned clockwise, the light inoperable.
should come on, indicating
heater is working.

0073-10
 TM 9-2320-280-10 0073

Table 1. Preventive Maintenance Checks and Services - Before - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
c. Check for steady flow of air at Flow of air not
hose outlets. steady or no flow
of air.
16. Before Weapon Station DRIVER
(M966, M966A1,
M1045, NOTE
M1045A1, Weapon station binding should be
M1045A2, checked with weapon system or
M1046, equivalent weight applied to turret.
M1046A1, Refer to appropriate system TM to
M1025, determine weight of weapon
M1025A1, system.
M1025A2/R1,
M1026,
M1026A1,
M1043,
M1043A1,
M1043A2,
M1044,
M1044A1,
M1121)
a. Check weapon station for Weapon station
binding by rotating 360° in both binds.
directions at least five times.
b. (Armament carriers only) Check Armament
armament mounting plate and weapons required
bearing sleeve for security of for missions:
mounting and obvious damage Mounting plate or
that would impair operation. bearing sleeve
missing or any
damage that
prevents or
impair mounting
of armament
weapons.
c. (TOW vehicles only) Check Level vial is
inclinometer for proper broken or no
operation. Check level vial for bubble is present.
breaks and/or bubbles.

END OF WORK PACKAGE

0073-11/12 blank
 TM 9-2320-280-10 0074

OPERATOR MAINTENANCE
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - DURING

INITIAL SETUP: NOT APPLICABLE

Table 1. Preventive Maintenance Checks and Services - During.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
1. During Controls and DRIVER
Indicators a. Monitor all gauges. Engine oil
pressure gauge
reads less than
approximately 25
psi (172 kPa)
under normal
driving conditions
or less than 10 psi
(69 kPa) at idle.
Coolant
temperature gauge
reads greater than
240° F (116° C).
Air restriction
gauge indicates
restriction in air
cleaner. Voltmeter
indicates loss of
voltage.
b. Check speedometer operation. Speedometer not
operational.
c. (Marine Corps Only) Check Hour/tachometer
hour/tachometer operation. not operational.
2. During Brakes DRIVER
Check brakes for pulling or Brakes pull or
grabbing. grab.
3. During Steering DRIVER
Be alert for excessive sway, leaning Handling is
to one side, or unstable handling. unstable; turning
Check steering response for unusual is difficult;
free play, binding, or shimmy. unusual free play,
binding, or
shimmy detected.
4. During Accelerator Pedal DRIVER
Check response to accelerator feed. Pedal sticking or
Check for sticking or binding pedal. binding.

0074-1
 TM 9-2320-280-10 0074

Table 1. Preventive Maintenance Checks and Services - During - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
5. During Powertrain DRIVER
Be alert for unusual noises or Unusual noise or
vibrations from engine, transmission, vibration detected.
transfer case, differentials, propeller
shafts (especially under load), axle
shafts, or wheels.
6. During Transmission DRIVER
Check transmission for proper Transmission slips
operation. or will not shift.
7. During Air Conditioner NOTE
(M997, M997A1,
M997A2) Perform following inspection only
if air conditioner is required for
climatic conditions.
Turn air conditioner on and set Climatic
blower to maximum cooling speed conditions require
settings. Wait 5 minutes to allow air-conditioning
temperature to stabilize. Check and A/C is
outlet ducts for cool air. inoperable, or
outlet duct air is
not cooler than
ambient
temperature.

END OF WORK PACKAGE

0074-2
 TM 9-2320-280-10 0075

OPERATOR MAINTENANCE
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - AFTER

INITIAL SETUP:
References
AR 385-10

Table 1. Preventive Maintenance Checks and Services - After.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
1. After Gear Shifter DRIVER
Lever a. Check transmission shift lever Lever inoperable
operation. Shift transmission or binds between
through all operating ranges. range detents.
Lever should move freely
through all range positions.
b. Check transfer shift lever Lever inoperable
operation. With transmission in or does not
neutral (N), shift transfer lever engage in all
through all range positions. ranges with
Lever should move freely engine not
through all range positions. running.

0075-1
 TM 9-2320-280-10 0075

Table 1. Preventive Maintenance Checks and Services - After - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
2. After Transmission DRIVER
Fluid CAUTION
• Do not permit dirt, dust, fluid or
grit to enter transmission oil
dipstick tube. Internal transmission
damage will result if transmission
oil becomes contaminated.
• Do not overfill transmission.
Damage to transmission will result.
An over-full transmission can also
indicate a transfer case fluid leak.
Notify field maintenance if
transmission fluid is above
crosshatch mark.
NOTE
• With foot on brake, move shift
lever through each gear range.
Pause for about three seconds in
each range, ending in park (P) for
vehicles that have 4L80-E/4L85-E
transmission and in neutral (N) for
vehicles that have 3L80
transmission.
• Transmission fluid level should be
checked with engine running,
parking brake set, transmission
shift lever in park (P) for vehicles
that have 4L80-E/4L85-E
transmission and in neutral (N) for
vehicles that have 3L80
transmission, and vehicle on level
ground. Fluid level should be at
crosshatch marks on dipstick.
• Let vehicle idle with all
accessories off for three minutes.
• Engine operating temperature of
190–240° F (88–116° C) must be
reached before performing AFTER
checks.
Check transmission fluid level. If
level is below crosshatch marks, add
sufficient fluid to bring level to
crosshatch marks.

0075-2
 TM 9-2320-280-10 0075

Table 1. Preventive Maintenance Checks and Services - After - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:

Figure 1. Transmission Oil Dipstick.

3. After Fuel Filter DRIVER
WARNING

Do not perform fuel system checks,

inspections, or maintenance while
smoking or near fire, flames, or
sparks. Fuel may ignite, causing
damage to vehicle and injury or
death to personnel.
NOTE
A rubber hose can be attached to
drain valve to catch fuel in
container before opening drain
valve. If fuel is clear, put fuel back
in fuel tank.
a. Check fuel for contamination. Fuel is not clear
With engine running, open after draining 1
drain valve. Allow fuel to drain pt (0.47 L).
into suitable container until it
runs clear and close valve.

0075-3
 TM 9-2320-280-10 0075

Table 1. Preventive Maintenance Checks and Services - After - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:

NOTE
Fuel retained in drain valve may
drip when vehicle vibrations occur.
This is normal and does not
constitute a leak. Wipe drain valve
with rag until excess fuel is
removed.
b. Check for leaks. Any Class III
leakage evident.
c. Stop engine and remove rubber
hose from drain valve, if
installed.

Figure 2. Fuel Filter Drain Valve.

4. After Left Side Tires DRIVER
WARNING
Operating a vehicle with a tire in
an underinflated condition or with a
questionable defect may lead to
premature tire failure. Failure to
comply may result in equipment
damage and injury or death to
personnel.
Visually check tires for Tires deflated or
underinflation, cuts, gouges, cracks, otherwise
or bulges. Remove all penetrating unserviceable.
objects.

0075-4
 TM 9-2320-280-10 0075

Table 1. Preventive Maintenance Checks and Services - After - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
5. After Left Side Mirror DRIVER
NOTE
Vehicle operation with damaged or
missing outside rearview mirrors
may violate AR 385-10.
Check mirror for defects, cracks,
and serviceability.
6. After Left Front, Side DRIVER
Exterior
NOTE
If leakage is detected, further
investigation is needed to
determine location and cause of
leak.
a. Visually check underneath Any brake fluid
vehicle for evidence of fluid leaks; Class III
leakage. leak of oil, fuel,
or coolant.
b. Visually check halfshaft cv
boots and ball joint boots for
rips, tears, or cuts.
c. Inspect frame crossmembers Crossmembers or
and underbody support for underbody
missing hardware, cracks, support are
bends, and breaks. Notify field missing any
maintenance if rust is present, hardware, are
but base metal is sound. cracked, broken,
or bent or
rusted-through
condition is
present that
would affect
vehicle operation.
d. Visually check for body Any damage that
damage that would impair prevents
operation of vehicle. operation.
7. After Rear Exterior DRIVER
NOTE
If leakage is detected, further
investigation is needed to
determine location and cause of
leak.

0075-5
 TM 9-2320-280-10 0075

Table 1. Preventive Maintenance Checks and Services - After - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
a. Visually check underneath Any brake fluid
vehicle for evidence of fluid leaks; Class III
leakage. leak of oil, fuel,
or coolant.
b. Visually check halfshaft cv
boots and ball joint boots for
rips, tears, or cuts.
c. Inspect frame crossmembers and Crossmembers or
underbody support for missing underbody support
hardware, cracks, bends, and are missing any
breaks. Notify field maintenance hardware, are
if rust is present, but base metal cracked, broken,
is sound. or bent or
rusted-through
condition is
present that would
affect vehicle
operation.
d. Inspect bumper or crossmember Bumper,
and inner braces in area around crossmember, or
towing pintle for cracks or an inner brace is
breaks. cracked or broken.
8. After Patient DRIVER
Compartment a. Check presence and operation of One or more
(M996, M996A1, ceiling white lights, blackout lights inoperative
M997, M997A1, lights, and spotlights. or unserviceable.
M997A2)
b. Check operation of blackout Any blackout
switches at rear step, rear doors, switch inoperable.
and bulkhead door.
c. Inspect condition and security of
litter racks and components.
d. Inspect upper litter rack hinges Hinges or latches
and latches for proper operation, inoperative,
damage, and missing damaged, or
components. missing.
e. Inspect tension straps, support
straps, litter straps, and footman
loops for security of mounting,
damage, and missing
components.

0075-6
 TM 9-2320-280-10 0075

Table 1. Preventive Maintenance Checks and Services - After - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
f. Inspect oxygen bottles and
mounting components for
security of stowage when
oxygen bottles are in stowed
position.
g. Inspect IV straps and hangers
for security of mounting,
damage, and missing
components.
h. Check operation of rear doors, Rear door handles
handles, and latching and latching
mechanisms. Check for loose or mechanisms do
missing components. Door not operate
should not bind and should close properly.
securely when latched shut.
i. Inspect rear door seals, step Door seals allow
seals, bulkhead door and rear emission of light
door vent seals (M996 and signature under
M996A1 only) for proper blackout
installation and condition. Door conditions
seals must not allow emission of (detectable from
light signature under blackout 50 ft [15 mi] of
conditions. vehicle).
9. After Right Side Tires DRIVER
WARNING
Operating a vehicle with a tire in
an underinflated condition or with a
questionable defect may lead to
premature tire failure. Failure to
comply may result in equipment
damage and injury or death to
personnel.
Visually check tires for Tire deflated or
underinflation, cuts, gouges, cracks, otherwise
or bulges. Remove all penetrating unserviceable.
objects.
10. After Right Side DRIVER
Mirror
NOTE
Vehicle operation with damaged or
missing outside rearview mirrors
may violate AR 385-10.

0075-7
 TM 9-2320-280-10 0075

Table 1. Preventive Maintenance Checks and Services - After - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
Check mirror for defects, cracks, and
serviceability.
11. After Right Front, Side DRIVER
Exterior
NOTE
If leakage is detected, further
investigation is needed to
determine location and cause of
leak.
a. Visually check underneath Any brake fluid
vehicle for evidence of fluid leaks; Class III
leakage. leak of oil, fuel,
or coolant.
b. Visually check halfshaft cv
boots and ball joint boots for
rips, tears, or cuts.
c. Inspect frame crossmembers Crossmembers or
and underbody support for underbody
missing hardware, cracks, support are
bends, and breaks. Notify field missing any
maintenance if rust is present, hardware, are
but base metal is sound. cracked, broken,
or bent or
rusted-through
condition is
present that
would affect
vehicle operation.
d. Visually check front and right Any damage that
side of vehicle for obvious prevents
damage that would impair operation.
operation.
12. After Engine Oil DRIVER
CAUTION
• Do not permit dirt, dust, or grit to
enter engine oil dipstick tube.
Internal engine damage will result
if engine oil becomes
contaminated.
• Do not overfill engine crankcase.
Damage to engine will result.

0075-8
 TM 9-2320-280-10 0075

Table 1. Preventive Maintenance Checks and Services - After - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
Check engine oil level. Level should Oil appears milky.
be between ADD and FULL. If
level is below ADD, add oil to bring
level between ADD and FULL
marks.

Figure 3. Engine Oil Dipstick.

13. After Power Steering DRIVER
Lines and CAUTION
Fittings
Notify field maintenance if power
steering system has class III leak.
Loss of power assist could occur if
this condition exists.
Check power steering lines and Class III leakage
fittings for leaks. evident.
14. After Cooling System DRIVER
Inspect radiator hoses for leakage. Class III leakage
evident.
15. After Master Cylinder DRIVER
Visually check master cylinder lines Any leak, or cover
for leaks and security of cover. missing.
16 After Windshield DRIVER
Washer Bottle a. Visually check windshield
washer bottle for damage.
b. Check windshield washer fluid
level.

0075-9
 TM 9-2320-280-10 0075

Table 1. Preventive Maintenance Checks and Services - After - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
17. After Lights DRIVER W/ASSISTANT
CAUTION
Never set rotary switch to RUN to
check lights. This drains batteries
and can burn out glow plugs and
control box.
NOTE
Vehicle operation with damaged or
inoperable headlights may violate
AR 385-10.
a. Check for presence and
operation of service drive, turn
signal, blackout marker, marker,
blackout drive, and side marker
lights.
b. Check operation of
tail/stoplights. Push down brake
pedal approximately 1/4 in. (6.4
mm). Tail/stoplights should
come on.
18. After Horn DRIVER
NOTE
• Vehicle operation with inoperative
horn may violate AR 385-10.
• Ensure all light switches are in
OFF position when complete.
Check operation of horn if tactical
situation permits.
19. After Windshield and DRIVER
Wipers
NOTE
Vehicle operation with damaged
windshield may violate AR 385-10.
a. Check windshield for damage Windshield is
that would impair operator’s cracked, broken,
vision. or discolored
(cloudy)
sufficiently to
impair operator’s
vision.

0075-10
 TM 9-2320-280-10 0075

Table 1. Preventive Maintenance Checks and Services - After - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:

NOTE
Vehicle operation with inoperative
wipers may violate AR 385-10.
b. Check windshield wiper and
blade for defects, damage, and
proper operation.
c. Check windshield wipers and
washer for proper operation.

END OF WORK PACKAGE

0075-11/12 blank
 TM 9-2320-280-10 0076

OPERATOR MAINTENANCE
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - WEEKLY

INITIAL SETUP:
Materials/Parts
Distilled Water (WP 0107, Item 12)
References
WP 0002
WP 0072
WP 0100
DA Form 2404
TM 9-2610-200-14

Table 1. Preventive Maintenance Checks and Services - Weekly.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
1. Weekly Hand Throttle DRIVER
a. Check hand throttle and
mounting bracket for security.
Check throttle release lever to
ensure hand throttle cable
operates properly.
b. Check hand throttle cable for
corrosion, nicks, breaks, or
burns.

0076-1
 TM 9-2320-280-10 0076

Table 1. Preventive Maintenance Checks and Services - Weekly - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
2. Weekly Tires DRIVER
WARNING
• Do not exceed 30 psi (207 kPa)
cold bias tire inflation pressure.
Overinflation of tire may result in
damage to equipment and injury or
death to personnel.
• Do not exceed 50 psi (345 kPa)
cold radial tire inflation pressure.
Overinflation of tire may result in
damage to equipment and injury or
death to personnel.
• Goodyear MT radial tires are not
to be mixed with either Goodyear
MT/R radial tire or Goodrich Baja
radial tire. Failure to comply may
result in injury to personnel or
damage to equipment. Goodyear
MT/R tire and Goodrich Baja tire
are compatible and can be mixed
in any combination on vehicles.
NOTE
• Check tire size designator on
sidewall for tire construction
identification: 36x12.50-16.5
LT-Bias ply, 37x12.50R 16.5
LT-Radial.
• Both radial and bias tires are
non-directional. They provide
equal traction and performance
when installed in either direction.
• Refer to TM 9-2610-200-14 for
additional tire information.
• Refer to Table 24. Tire Pressure
(Bias Tires) (WP 0002) or Table
25. Tire Pressure (Radial Tire)
(WP 0002) for vehicle tire
pressures.

0076-2
 TM 9-2320-280-10 0076

Table 1. Preventive Maintenance Checks and Services - Weekly - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
a. Check tire tread depth. Tread Any tread is worn
should not be worn beyond level even to height of
of wear bar (1/16 in. (1.59 mm) tread wear
or less). Wear bars are molded indicator (1/16 in.
across tread pattern in the valley (1.59 mm) or
between center rib and lugs. less). Any cut,
Tread Wear Indicator letters gouge, or crack
(TWI) are molded on sidewall to that extends to the
aid in locating wear bar. cord body or any
bulges. Tires
exhibit excessive
inner and outer
wear or balance.

Figure 1. Tire Tread.

NOTE
Wear bars are not evident on new
or very low mileage tires. Wear
bars will appear after usual use.
b. Check for missing or loose Any wheel stud
wheel stud nuts and lug nuts. nut or lug nut is
Tighten loose lug nuts and have missing or
field maintenance tighten stud broken.
nuts and lug nuts to proper
torque.

0076-3
 TM 9-2320-280-10 0076

Table 1. Preventive Maintenance Checks and Services - Weekly - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:

Figure 2. Tire Nuts.

WARNING
Do not exceed 30 psi (207 kPa)
cold radial tire inflation pressure.
Overinflation of tire may result in
damage to equipment and injury or
death to personnel.
NOTE
• Perform Step c for bias tires only.
• Check tire size designator on
sidewall for tire construction
identification: 36x12.50-16.5
LT-Bias ply.
c. Gauge tires for correct air
pressure using tire inflation
gauge. Adjust as necessary.
Refer to Table 24. Tire Pressure
(Bias Tires) (WP 0002) for
vehicle tire pressures.

0076-4
 TM 9-2320-280-10 0076

Table 1. Preventive Maintenance Checks and Services - Weekly - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
WARNING
Do not exceed 50 psi (345 kPa)
cold radial tire inflation pressure.
Overinflation of tire may result in
damage to equipment and injury or
death to personnel.
NOTE
• Perform Step d for radial tires
only.
• Check tire size designator on
sidewall for tire construction
identification: 37x12.50R- 16.5
LT-Radial.
d. Gauge tires for correct air
pressure using tire inflation
gauge. Adjust as necessary.
Refer to Table 25. Tire Pressure
(Radial Tire) (WP 0002) for
vehicle tire pressures.
3. Weekly Exhaust System DRIVER
Check exhaust system for security of Any mounts are
all mounts, tightness of clamps and broken, pipes are
bolts, rusted conditions, damaged rusted through or
pipes, and any indication of an broken, or any
exhaust leak. indication of an
exhaust leak.
4. Weekly Shock Absorbers DRIVER
a. Visually inspect shock absorbers Class III leakage
for leaks, damage, and security or damage is
of mounting. evident; mounting
damaged or loose.
b. Check that coil spring is Coil spring has
centered on shock absorber. shifted off center.

0076-5
 TM 9-2320-280-10 0076

Table 1. Preventive Maintenance Checks and Services - Weekly - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:

Figure 3. Shock Absorber.

5. Weekly Doors and DRIVER
Windows Check operation of doors and
windows.
6. Weekly Tailgate DRIVER
Check operation of tailgate. Check
that tailgate latches securely and
operates properly.
7 Weekly Armament DRIVER
Carriers (M966, (TOW and Armament Carriers)
M966A1, a. Inspect cargo shell door for Lift cylinders or
M1045, bends, warping, binding, and latches bent,
M1045A1, warped, binding,
M1045A2, ease of operation. Inspect
M1046, latching mechanisms for proper or inoperative.
M1046A1, operation. Inspect lift cylinders
M1025, for bends and security of
M1025A1, mounting.
M1025A2/R1,
M1026,
M1026A1,
M1043,
M1043A1,
M1043A2,
M1044,
M1044A1,
M1121)

0076-6
 TM 9-2320-280-10 0076

Table 1. Preventive Maintenance Checks and Services - Weekly - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
b. Inspect retaining wire rope for Retaining wire
damage and security of rope is damaged,
mounting. missing, or not
secured.
c. Inspect strap assembly for frays
and security of mounting.
d. Check cargo shell door for
alignment as follows:
1. Insert a piece of paper between
door seal and door opening.
2. With door closed, seal should
offer resistance to pulling out
paper. If door seal does not
offer resistance, adjustment is
required.
8. Weekly Patient DRIVER
Compartment WARNING
(M996, M996A1,
M997, M997A1, Be sure cables are securely
M997A2) connected to steps before using.
Failure to comply may result in
injury to personnel.
a. Inspect step assembly.
b. Check operation of step latch.
Latch should securely engage
step striker to secure step
assembly in stowed position.
c. Check operation of attendant Seatbelt,
seat and rail. Inspect seat and attendant seat, or
rail for damage, missing rail is broken or
components, and binding during missing.
operation. Ensure proper
adjustment and operation of
seatbelt.
d. (M996, M996A1 only) Check
operation of ambulatory patient
seat. Check for damage or
missing components.

0076-7
 TM 9-2320-280-10 0076

Table 1. Preventive Maintenance Checks and Services - Weekly - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
e. (M996, M996A1 only) Inspect
handhold straps and footman
loops for security, damage, or
missing components.
9. Weekly Front Arctic DRIVER
Heater and/or (Vehicle w/Arctic Winterization
Rear Kit and/or Troop/Cargo
Troop/Cargo Winterization Kit)
Heater/Ambulance a. Check heater and heater controls Heater inoperable
Patient
for proper operation. and mission
Compartment
Heater (M996, requires heater.
M966A1, M996,
M996A1, M997,
M997A1,
M997A2)
b. Check fuel lines and fittings for Any fuel leakage
leaks, cracks, or breaks. is evident and
mission requires
heater.
c. Check electrical cables and Frayed or broken
connections for security of wires.
mounting, and missing
components.
d. Check heater exhaust pipe for Heater exhaust
damage, security of mounting, damaged or
and missing components. components
missing.
e. Check fuel filter for leaks or Any fuel leak
damage. evident.
10. Weekly Crew Door DRIVER
(M966, M966A1, a. Check crew door assembly for Visible cracks, or
M996, M996A1, visible cracks that would make door does not
M997, M997A1, door unserviceable or unable to secure properly.
M997A2, secure properly.
M1025,
M1025A1,
M1025A2/R1,
M1026,
M1026A1,
M1121)

0076-8
 TM 9-2320-280-10 0076

Table 1. Preventive Maintenance Checks and Services - Weekly - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
b. Check crew door assembly latch, Loose, missing, or
hinges, and door handle for unserviceable
damage, looseness, or missing parts.
parts.
11. Weekly Air Cleaner DRIVER
WARNING

If NBC (CBRN) exposure is

suspected, all air filter media
should be handled by personnel
wearing protective equipment.
Consult your unit NBC (CBRN)
officer or NBC (CBRN) NCO for
appropriate handling or disposal
instructions.
Check air cleaner weathercap, air Damage to air
cleaner assembly, air intake hose, cleaner
and air horn for security of weathercap, body,
mounting and damage. air intake hose,
or mounting
allows unfiltered
air to enter
engine.
12. Weekly Alternator DRIVER
Brackets Visually check power steering and Bracket is cracked
alternator brackets for cracks, or bolts damaged,
damage, or loose bolts. loose, or missing.
13. Weekly Cooling System DRIVER
a. Check fan and fan pulley for Fan blade or
damage. pulley is bent,
broken, cracked,
or loose.
b. Check radiator for damaged fins, Class III leakage
leaks, clogged or damaged hoses evident.
to and from engine.

0076-9
 TM 9-2320-280-10 0076

Table 1. Preventive Maintenance Checks and Services - Weekly - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
c. Check support mounts, side Support mounts
brackets, and side bracket broken, damaged,
weldments on radiator for or missing
missing hardware, damage, or hardware. Side
broken welds. brackets damaged
of two or more
weldments broken,
allowing
movement of
radiator.

Figure 4. Cooling System Side Bracket and Support Mounts.

NOTE
Belt flutter at idle is normal in
HMMWV belt drive system. It
does not necessarily indicate that
belts are loose. Belt flutter should
disappear as engine is accelerated.
d. (All models except A2, R1, and Any drivebelt is
M1123 only) Check for loose, missing, broken,
missing, broken, cracked, or or frayed (fibers
frayed drivebelts. Notify exposed). Belt
supervisor is loose drivebelts fiber has more
are suspected. than one crack
1/8 in. (3.18 mm)
in depth or 50%
of total belt
thickness or frays
more than 2 in.
(5.1 cm) long.

0076-10
 TM 9-2320-280-10 0076

Table 1. Preventive Maintenance Checks and Services - Weekly - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:

NOTE
Belt flutter at idle is normal in
HMMWV belt drive system. It
does not necessarily indicate that
belts are loose. Belt flutter should
disappear as engine is accelerated.
e. (A2, R1, and M1123 models Serpentine belt is
only) Check for looseness, loose, misaligned
misalignment, breaks, splits, or (off one or more
frayed serpentine belt. grooves on any
pulley), breaks,
or splits in outer
surface, frays on
either edge if
cord is broken.
f. Check fan shroud for damage. Fan shroud
broken, cracked,
or loose that
would affect its
intended function
or mounting.
g. Check engine oil cooler and Class III leak
hoses for damage and leaks. evident.

0076-11
 TM 9-2320-280-10 0076

Table 1. Preventive Maintenance Checks and Services - Weekly - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
14. Weekly Batteries DRIVER
WARNING

Do not smoke, have open flames,

or make sparks around batteries,
especially if caps are off. Batteries
can explode and may cause injury
or death.
WARNING

Remove all jewelry such as rings,

identification tags, bracelets, etc. If
jewelry contacts battery terminal, a
direct short may result, causing
severe injury to personnel, or
damage to equipment.
a. Remove commander seat and One or more
check batteries for damaged batteries missing,
casing, terminal posts, and unserviceable, or
security of mounting. Notify leaking; terminal
field maintenance if any defects or cables loose,
are found. corroded, or
holddowns not
secure or
missing.
b. Electrolyte should be filled to
level/split ring in the battery
filler opening (vent). If fluid is
low, fill with distilled water
(WP 0107, Item 12) to split
ring. If fluid is gassing
(boiling), notify field
maintenance.

0076-12
 TM 9-2320-280-10 0076

Table 1. Preventive Maintenance Checks and Services - Weekly - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:

NOTE
Water in battery box can be caused
by debris plugging battery box
drain holes. If water is present,
clean debris from battery box drain
holes.
c. Check battery box for corrosion
or water on bottom of battery
tray.
15. Weekly Weapon Station DRIVER
(M966, a. Inspect weapon station hatch Hatch or hinges
M966A1, and hinge for bends, cracks, inoperable.
M1045, warped, or damaged areas.
M1045A1,
M1045A2,
M1046,
M1046A1,
M1025,
M1025A1,
M1025A2/R1,
M1026,
M1026A1,
M1043,
M1043A1,
M1043A2,
M1044,
M1044A1,
M1121)
b. Inspect brake handle for ease of Brake handle does
operation. not operate.
c. Inspect gunner’s sling for tears, Sling is torn,
frays, or damaged hook. shows wear, or
hook is damaged.
16. Weekly TOW Missile DRIVER
Rack (M966, a. Inspect TOW missile rack latch Rack will not
M966A1, assembly and support braces for support or stow
M1045, presence and ease of operation. six TOW missiles.
M1045A1,
M1045A2,
M1046,
M1046A1,
M1121)
b. Inspect straps for tears and
frays.

0076-13
 TM 9-2320-280-10 0076

Table 1. Preventive Maintenance Checks and Services - Weekly - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
17. Weekly Floorboard DRIVER
Check for presence of TU adapter. TU adapter
missing or
damaged.
18. Weekly Gunner’s DRIVER
Platform Inspect gunner’s platform riser for Gunner’s platform
binding, ease of operation, or cannot be adjusted
missing lockpins. or lockpins are
missing.
19. Weekly Tiedowns DRIVER
a. Inspect stored equipment
footman loops for presence and
security of mounting. Inspect
straps for tears or frays.
b. Inspect stowage brackets,
footman loops, and tiedowns for
security of mounting, damage,
and missing components.
c. Inspect all tiedown strap
assemblies for proper operation,
frays, damage, cleanliness, and
security of mounting.
20. Weekly Bulkhead Doors DRIVER
(M996, M996A1, Check operation of bulkhead doors.
M997, M997A1, Door should securely latch when
M997A2) closed or fully opened. Inspect all
door components for damage,
adjustment, or missing component.
21. Weekly Environment DRIVER
Control System a. Check security of A/C heater
(M996, M996A1, control box mounting.
M997, M997A1,
M997A2)
b. Check Heating, Ventilation and
Air Conditioning (HVAC) filter
(WP 0100) for dirt or debris.
Clean filters of dirt and debris
that would restrict air flow.

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 TM 9-2320-280-10 0076

Table 1. Preventive Maintenance Checks and Services - Weekly - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
c. Inspect exposed HVAC system A/C inoperable or
ducts, hoses, fitting lines, vents, any leaks evident.
and mounting hardware for
damage, leaks, missing
components, and security of
mounting.
d. Inspect exposed wiring Wiring harness
harnesses for breaks, frayed broken, frayed, or
insulation, loose or damaged damaged.
connectors, and loose, damaged, Mounting
or missing mounting hardware. hardware missing.
22. Weekly NBC (CBRN) DRIVER
System (M996, a. Inspect exposed NBC (CBRN)
M996A1, M997, equipment for security of
M997A1, mounting, damage, and missing
M997A2) components.
b. Inspect NBC (CBRN) stowage
compartment door seals, hinges,
latches, and straps for proper
operation, damage, and missing
components.
c. Inspect M13 patient protective
mask, hoses, and end connectors
for damage, leaks, or missing
components. Inspect adapter for
stripped threads or other
damage.
23. Weekly Canvas and DRIVER
Bows (M998, (W/Soft Top Enclosure)
M998A1, a. Inspect cargo cover for tears,
M1038, punctures, and ripped seams.
M1038A1)
b. Inspect windows for cracks and
scratches.
c. Inspect bows and mounting
brackets for damage and security
of mounting.
d. Inspect footman loops and straps
for tears, frays, and security of
mounting.

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 TM 9-2320-280-10 0076

Table 1. Preventive Maintenance Checks and Services - Weekly - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
24. Weekly Tow Pintle DRIVER
WARNING
If tow pintle is damaged, do not
tow trailer. Failure to comply may
result in damage to equipment or
injury to personnel.
Check pintle hook for looseness,
damaged locking mechanism, and
presence of cotter pin.
25. Weekly Tow Hooks DRIVER
Check presence and condition of tow
hooks (front and rear).
26. Weekly Trailer Electrical DRIVER
Connector Check trailer electrical connector for
damage.
27. Weekly Parking Brake DRIVER
Check combination service/parking Actuating lever or
brake assemblies; inspect parking spring is broken
brake for obstruction of actuating or missing.
lever or broken or missing spring.

END OF WORK PACKAGE

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 TM 9-2320-280-10 0077

OPERATOR MAINTENANCE
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - MONTHLY

INITIAL SETUP:
Materials/Parts References
Lubricant (WP 0107, Item 31) WP 0027

Table 1. Preventive Maintenance Checks and Services - Monthly.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
1. Monthly Corrosion DRIVER
Visually inspect vehicle body for Any
indication of corrosion, cracks, corroded-through
and/or breaks. condition, cracks
or breaks that
would affect
vehicle operation.
2. Monthly Tailgate DRIVER
Check tailgate for corroded-through Any
condition and/or damage. If tailgate corroded-through
does not latch securely or is condition, or
damaged, notify field maintenance. damage that
would affect
vehicle operation.
3. Monthly Red Cross Plate DRIVER
(M996, M996A1, a. Check cross marking latches and
M997, M997A1, hinges for proper operation,
M997A2) security of mounting, damage,
or missing components.
b. Inspect stowage component door
hinge, seal, and latch for proper
operation, damage, or missing
components.
4. Monthly Shelter Mount DRIVER
Kit (M1037, Inspect shelter mounting bracket for Any mounting
M1042, M1097, security of mounting and loose or bolt loose or
M1097A1, missing bolts. missing.
M1097A2,
M1097R1,
M1123)

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 TM 9-2320-280-10 0077

Table 1. Preventive Maintenance Checks and Services - Monthly - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
5. Monthly Winch DRIVER (Vehicles W/Winch)
WARNING
Do not operate winch with
damaged cable. Failure to comply
may result in damage to equipment
or injury to personnel.
a. Check winch controls for
proper operation.

NOTE
Pull out cable leaving four
windings on spool.
b. Check winch cable for kinks,
frays, or breaks.
c. Inspect tree saver strap for cuts
and abrasions. If red safety
thread is visible in main body
of strap, notify field
maintenance for replacement of
strap.
d. If it is known strap has been
overloaded, notify field
maintenance for replacement of
strap.
e. Wrap winch cable (WP 0027).
6. Monthly Troop Seats DRIVER (W/Troop Seat Kit)
(M998, a. Inspect troop seats for missing
M998A1, or damaged lockpins.
M1038,
M1038A1)
b. Inspect troop seats and backrest Mission requires
for security of mounting. troop seats and
troop seats are
inoperative or
damaged.

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 TM 9-2320-280-10 0077

Table 1. Preventive Maintenance Checks and Services - Monthly - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:

Figure 1. Troop Seats.

c. Inspect troop seat straps for Troop seat straps
frays or damage. are frayed or
damaged.
7. Monthly TOW Power DRIVER
Cable (M966, (Serial Numbers 19,410 and
M1025, M1046) Below)
Inspect TOW power cable at the
point where it exits the battery box.
Chafing of the nylon braid that
covers the cable is acceptable. If
there is evidence that the wire inside
is exposed, notify field maintenance.

Figure 2. TOW Power Cable.

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 TM 9-2320-280-10 0077

Table 1. Preventive Maintenance Checks and Services - Monthly - Continued.

ITEM TO BE EQUIPMENT
ITEM
INTERVAL CHECKED OR PROCEDURE NOT READY/
NO.
SERVICED AVAILABLE IF:
8. Monthly Zippers DRIVER
a. Check canvas top and door
zippers for corrosion and/or
damage.
b. Clean zippers with toothbrush.
Apply interlock lubricant
(WP 0107, Item 31) to canvas
top and door zippers.
9. Monthly Skid Plates DRIVER
(Vehicles Equipped W/Skid
Plate)
a. Inspect skid plate and shield for
bends, breaks, or cracks.
b. Inspect shields for loose
fasteners, or damaged or missing
components. Tighten loose
fasteners, or replace damaged or
missing components.

Figure 3. Skid Plates.

END OF WORK PACKAGE

0077-4