Apparel QMS
Apparel QMS
___________________________________________________________
adidas Group PROPRIETARY AND CONFIDENTIAL INFORMATION:
This policy contains proprietary and confidential information intended only for the use by the adidas Group and its authorized suppliers,
sub-contractors and materials suppliers. The recipient of this policy shall not disclose any information contained herein to any person
other than their employees who may need to use the information to comply with this policy.
Area Document No Version Page2 of 17
Apparel QMS A0296 02 Approval Date:
01P-01-300 April,2014
Effective date:
April, 2014
Metal Free Policy
Effective Until:
Further notice
adidas-Group are committed to supplying products which are free from metal contamination
such as needles, pins, staples, scissors or any other item which could cause injury to our
customers. This policy is designed to prevent any such contamination and is applicable to all
adidas-Group apparel across all brands.
___________________________________________________________
adidas Group PROPRIETARY AND CONFIDENTIAL INFORMATION:
This policy contains proprietary and confidential information intended only for the use by the adidas Group and its authorized suppliers,
sub-contractors and materials suppliers. The recipient of this policy shall not disclose any information contained herein to any person
other than their employees who may need to use the information to comply with this policy.
Area Document No Version Page3 of 17
Apparel QMS A0296 02 Approval Date:
01P-01-300 April,2014
Effective date:
April, 2014
Metal Free Policy
Effective Until:
Further notice
The T1s are responsible for implementing and maintaining these requirements as a minimum
standard within each of their manufacturing units, this includes approved sub contractors. T1s
will appoint a Safety Officer who will regularly audit all areas of the manufacturing units to
confirm compliance.
Metal Free policy must be introduced and trained in the Orientation program for all newcomer
staffs. Trainings by T1 should be done on regular basis for all staffs, maximum in three months
period.
If any order is found by aSL customer to have contained broken needles or other metal
contamination with a diameter ≥ 1.2 mm, the manufacturer will be responsible for a punitive
charge.
The punitive charge shall be USD 40,000 per order, effective from April 1st 2014.
In addition, the manufacturer will also be fully liable for all costs incurred by aSL customer for
any additional screening for metal in the particular order.
___________________________________________________________
adidas Group PROPRIETARY AND CONFIDENTIAL INFORMATION:
This policy contains proprietary and confidential information intended only for the use by the adidas Group and its authorized suppliers,
sub-contractors and materials suppliers. The recipient of this policy shall not disclose any information contained herein to any person
other than their employees who may need to use the information to comply with this policy.
Area Document No Version Page4 of 17
Apparel QMS A0296 02 Approval Date:
01P-01-300 April,2014
Effective date:
April, 2014
Metal Free Policy
Effective Until:
Further notice
Each work area must have a secure safety box with locks and in charge person, where
hazardous metal items can be safely disposed of. This box must be checked during the
safety audits, including the destruction record
___________________________________________________________
adidas Group PROPRIETARY AND CONFIDENTIAL INFORMATION:
This policy contains proprietary and confidential information intended only for the use by the adidas Group and its authorized suppliers,
sub-contractors and materials suppliers. The recipient of this policy shall not disclose any information contained herein to any person
other than their employees who may need to use the information to comply with this policy.
Area Document No Version Page5 of 17
Apparel QMS A0296 02 Approval Date:
01P-01-300 April,2014
Effective date:
April, 2014
Metal Free Policy
Effective Until:
Further notice
Laying Up
Pins must not be used to secure the marker to the fabric. Other methods such as clamps should
be used. Clamps must be clean and kept in an orderly manner.
Band Knife
When a band knife is used to cut panels which will then be fused, the vacuum must be fitted to
the band knife to prevent metal dust being trapped in cut panels which would then cause
problems with metal detection.
3.1.1.5 Embellishments
The adidas-Group needle procedure must be followed at all times in the embroidery/quilting
areas or other areas using needles. Needle breakage is often high for these processes; therefore
embroidered/quilted panels must be metal detected prior to being released to the sewing floor.
Shadow boxes can not be used in the sewing floor; tools must be controlled as follows:
Locked tool box kept by mechanics at all times, unless in use, or
Tool box per sewing line, locked at all times, unless in use.
Each work area must have a secure safety box, where hazardous metal items can be safety
disposed off. This box must be checked during the safety audits.
No products must be produced during Mechanic revision, if it is required to test the
machine then a piece of scrap fabric must be used.
Mechanic must have a magnet tray when conducting repairs in the line.
Mechanic must check surrounding area and machine with a magnet at the end of each
visit.
Line supervisor should check to see if there are any metal items left behind after the
mechanic has finished before the operation can begin work.
Needle Procedure
Needle replacement procedure (applicable for sewing and knitting needles)
All operators must be trained on needle control and this metal free policy. This also
applies to swift tag gun needles used for attaching hangtags. A training record must be
kept. Trainings should be done on regular basis, maximum in three months period
Operators must not have spare needles.
Spare machines on the factory floor must have needles removed
___________________________________________________________
adidas Group PROPRIETARY AND CONFIDENTIAL INFORMATION:
This policy contains proprietary and confidential information intended only for the use by the adidas Group and its authorized suppliers,
sub-contractors and materials suppliers. The recipient of this policy shall not disclose any information contained herein to any person
other than their employees who may need to use the information to comply with this policy.
Area Document No Version Page7 of 17
Apparel QMS A0296 02 Approval Date:
01P-01-300 April,2014
Effective date:
April, 2014
Metal Free Policy
Effective Until:
Further notice
All spare needles must be kept in a secure location and the allocation of any replacement
needle must be controlled and daily record should be kept.
Acceptable
Not acceptable
A new needle is issued to operators only if the operator produces a damaged needle or if
the operator produces all parts of a broken needle. Magnets can be used to help search
for missing needle parts on the floor/oil sumps etc.
___________________________________________________________
adidas Group PROPRIETARY AND CONFIDENTIAL INFORMATION:
This policy contains proprietary and confidential information intended only for the use by the adidas Group and its authorized suppliers,
sub-contractors and materials suppliers. The recipient of this policy shall not disclose any information contained herein to any person
other than their employees who may need to use the information to comply with this policy.
Area Document No Version Page8 of 17
Apparel QMS A0296 02 Approval Date:
01P-01-300 April,2014
Effective date:
April, 2014
Metal Free Policy
Effective Until:
Further notice
All sewing machines must have a needle procedure sticker in English and the local
language
If all parts of a needle are not found then all panels within 3m diameter must be placed
into a plastic bag and metal detected to ensure they are not contaminated. If all parts are
not found then the person on managerial position must take responsibility for signing off
the needle records.
Daily records must be kept per sewing line of all damaged needles; it is not acceptable
for these needles to be put into a secure box/container
Daily records must be kept per sewing line of all broken needles
Needles must be stored in an orderly manner and be kept in their packaging to prevent
accidental damage before use
Adidas-Group recommend Groz-Beckert needles for durability and shatter resistant
Daily broken /replacement needle report records must be kept for one year period. In
case of claim/complain issues. Records should be available any time during this period
and proper storing way should be arranged .After requested period, destruction needs to
be done base on environment rule of country.
Regular needles exchange is required
Exceptions for Knitting Department (for Socks, Scarves, Gloves, Knitwear):
o No regular needles exchange required
o Lock container should exist for broken / used needles, platins, etc…
o Regular floor search should be done with magnet tool (min twice per shift)
___________________________________________________________
adidas Group PROPRIETARY AND CONFIDENTIAL INFORMATION:
This policy contains proprietary and confidential information intended only for the use by the adidas Group and its authorized suppliers,
sub-contractors and materials suppliers. The recipient of this policy shall not disclose any information contained herein to any person
other than their employees who may need to use the information to comply with this policy.
Area Document No Version Page9 of 17
Apparel QMS A0296 02 Approval Date:
01P-01-300 April,2014
Effective date:
April, 2014
Metal Free Policy
Effective Until:
Further notice
Therefore panels must be metal detected prior to being issued to the sewing floor.
Magnet
___________________________________________________________
adidas Group PROPRIETARY AND CONFIDENTIAL INFORMATION:
This policy contains proprietary and confidential information intended only for the use by the adidas Group and its authorized suppliers,
sub-contractors and materials suppliers. The recipient of this policy shall not disclose any information contained herein to any person
other than their employees who may need to use the information to comply with this policy.
Area Document No Version Page10 of 17
Apparel QMS A0296 02 Approval Date:
01P-01-300 April,2014
Effective date:
April, 2014
Metal Free Policy
Effective Until:
Further notice
Shadow boxes can not be used in the finished goods warehouse; tools must be controlled as
follows:
Locked tool box kept by mechanics at all times, unless in use
Each work area must have a secure safety box, where hazardous metal items can be safety
disposed off. This box must be checked during the safety audits.
___________________________________________________________
adidas Group PROPRIETARY AND CONFIDENTIAL INFORMATION:
This policy contains proprietary and confidential information intended only for the use by the adidas Group and its authorized suppliers,
sub-contractors and materials suppliers. The recipient of this policy shall not disclose any information contained herein to any person
other than their employees who may need to use the information to comply with this policy.
Area Document No Version Page11 of 17
Apparel QMS A0296 02 Approval Date:
01P-01-300 April,2014
Effective date:
April, 2014
Metal Free Policy
Effective Until:
Further notice
Garment
parallel to
magnetic field
Garment at
right angles to
magnetic field
___________________________________________________________
adidas Group PROPRIETARY AND CONFIDENTIAL INFORMATION:
This policy contains proprietary and confidential information intended only for the use by the adidas Group and its authorized suppliers,
sub-contractors and materials suppliers. The recipient of this policy shall not disclose any information contained herein to any person
other than their employees who may need to use the information to comply with this policy.
Area Document No Version Page12 of 17
Apparel QMS A0296 02 Approval Date:
01P-01-300 April,2014
Effective date:
April, 2014
Metal Free Policy
Effective Until:
Further notice
The STD for adidas-Group metal detection is 1.2mm; if products have only a small
amount of metal accessories then metal detectors may be set to 1.0mm or better.
The adidas-Group STD is double metal detection using the L shape, however, twin head
metal detectors may be used if garments do not have many metal accessories.
Garments being metal detected using double metal detection L shape system must be
passed thru in different directions to increase the chances of finding small pieces of
metal contamination. For example the first time, the garment is at right angles to the
magnetic field and the second time it is in parallel. On a twin head metal detector the
angle of the heads are different which has a similar affect to the double L shape metal
detection system.
If a garment passes double metal detection or double head metal detection it is
immediately scanned and packed. The box must be sealed in the MD room prior to going
into the finished goods warehouse.
If a garment is rejected by the metal detector it must be re tested, if it passes, it must be
re tested 3 times in different directions before going to scan and pack. If it fails a second
or third time then it must immediately be placed into a secure box which is only for
contaminated garments. This box must be emptied daily or more frequently if required,
by the supervisor or manager in charge. These garments must then be hand held metal
detected to find the contamination, if this is successful garments can be repaired and re
metal detected. If the contamination can not be identified then the garment must be
destroyed.
___________________________________________________________
adidas Group PROPRIETARY AND CONFIDENTIAL INFORMATION:
This policy contains proprietary and confidential information intended only for the use by the adidas Group and its authorized suppliers,
sub-contractors and materials suppliers. The recipient of this policy shall not disclose any information contained herein to any person
other than their employees who may need to use the information to comply with this policy.
Area Document No Version Page13 of 17
Apparel QMS A0296 02 Approval Date:
01P-01-300 April,2014
Effective date:
April, 2014
Metal Free Policy
Effective Until:
Further notice
When metal detection is successfully complete box should be closed immediately and the
“PMD” sticker or stamp should be placed on the box. The scanned and packed box can
then be placed in the quarantine area, see 3.1.2.4.
___________________________________________________________
adidas Group PROPRIETARY AND CONFIDENTIAL INFORMATION:
This policy contains proprietary and confidential information intended only for the use by the adidas Group and its authorized suppliers,
sub-contractors and materials suppliers. The recipient of this policy shall not disclose any information contained herein to any person
other than their employees who may need to use the information to comply with this policy.
Area Document No Version Page14 of 17
Apparel QMS A0296 02 Approval Date:
01P-01-300 April,2014
Effective date:
April, 2014
Metal Free Policy
Effective Until:
Further notice
A quarantine (1 hour holding area) area must be available just outside the metal
detection room where stock is held between calibration checks. This is to ensure that if
the calibration was ok at 9am but then failed at 10am, stock which was metal detected
between 9 and 10 can be easily identified so it can be metal detected again. Failure to do
this risks contamination within adidas-Group products, which is unacceptable.
Each individual metal detector must be serviced every 6months as a minimum by the
machine supplier, records must be kept.
___________________________________________________________
adidas Group PROPRIETARY AND CONFIDENTIAL INFORMATION:
This policy contains proprietary and confidential information intended only for the use by the adidas Group and its authorized suppliers,
sub-contractors and materials suppliers. The recipient of this policy shall not disclose any information contained herein to any person
other than their employees who may need to use the information to comply with this policy.
Area Document No Version Page15 of 17
Apparel QMS A0296 02 Approval Date:
01P-01-300 April,2014
Effective date:
April, 2014
Metal Free Policy
Effective Until:
Further notice
Quarantine Area
___________________________________________________________
adidas Group PROPRIETARY AND CONFIDENTIAL INFORMATION:
This policy contains proprietary and confidential information intended only for the use by the adidas Group and its authorized suppliers,
sub-contractors and materials suppliers. The recipient of this policy shall not disclose any information contained herein to any person
other than their employees who may need to use the information to comply with this policy.
Area Document No Version Page16 of 17
Apparel QMS A0296 02 Approval Date:
01P-01-300 April,2014
Effective date:
April, 2014
Metal Free Policy
Effective Until:
Further notice
If a broken needle pcs found during finished goods metal detection process, the
responsible must go back and check related line needle records for uncompleted needle
cases.
The Safety Officer must audit each manufacturing unit once a month as a minimum, using the
Product Safety Audit document. The results of these audits must be published internally within
the T1 and also to the Quality Team Leader at the LO, trends will be monitored to ensure
compliance.
___________________________________________________________
adidas Group PROPRIETARY AND CONFIDENTIAL INFORMATION:
This policy contains proprietary and confidential information intended only for the use by the adidas Group and its authorized suppliers,
sub-contractors and materials suppliers. The recipient of this policy shall not disclose any information contained herein to any person
other than their employees who may need to use the information to comply with this policy.
Area Document No Version Page17 of 17
Apparel QMS A0296 02 Approval Date:
01P-01-300 April,2014
Effective date:
April, 2014
Metal Free Policy
Effective Until:
Further notice
3.1.6 Appendix
01P-01-300-FR
01-05 Metal Free Policy
01P-01-300-FR
06-08 Metal Free Policy
01P-01-300-DC01
MFP VISUALS.ppt
___________________________________________________________
adidas Group PROPRIETARY AND CONFIDENTIAL INFORMATION:
This policy contains proprietary and confidential information intended only for the use by the adidas Group and its authorized suppliers,
sub-contractors and materials suppliers. The recipient of this policy shall not disclose any information contained herein to any person
other than their employees who may need to use the information to comply with this policy.