Jupiter 110cc Smwaol Classic Ref
Jupiter 110cc Smwaol Classic Ref
TV S MOTOR COMPANY
FIG.No.01
CYLINDER HEAD ASSEMBLY FIG.NO.01
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
1 M1010540 PLUG ROCKER SHAFT 2 2
2 M1080520 WASHER ROCKER SHAFT 2 2
3 M1200050 DOMED NUT WITH FLANGE 4 4
4 S1010130 WASHER CYLINDER HEAD 3 3
5 R1011010 CAP INSPECTION HOLE 2 2
6 R1200490 O RING 2 2
7 M1200500 HEX FLANGE BOLT M6x40 6 6
8 --- COVER CYLINDER HEAD 1 1 REF. SL. No. 42,43
9 S1010320 COTTER VALVE 4 4
10 N2011040 RETAINER VALVE SPRING 2 2
11 K3011260 SPRING VALVE 2 2
12 N4011100 SEAL VALVE STEM 2 2
12A M1010620 SEAL VALVE STEM OIL 2 2 BSVI
13 M1010610 SEAT VALVE SPRING 2 2
14 M1010550 VALVE INTAKE 1 1
15 S1200270 TUBULAR DOWEL 2 2
15A M1010090 PIN CYL HEAD COVER KNOCK 2 2 BSVI
16 K6011090 SPARK PLUG 1 1
16A K6011320 SPARK PLUG 1 1 BSVI
17 R1011000 VALVE ROCKER ASSY. 2 2
18 S1010250 NUT TAPPET ADJUSTING 2 2
19 S1010240 SCREW TAPPET ADJUSTING 2 2
20 R10109102P CYLINDER HEAD COMP. 1 1
20A K6011060 CYLINDER HEAD COMP 1 1 BSVI
21 M1200780 STUD CYLINDER 4 4
22 M1080370 GASKET OIL PIPE UNION 1 1
23 R1010810 BOLT CAM CHAIN TENSIONER 1 1
24 M7010910 PLUG CYLINDER HEAD 1 1
25 0333548 STUD BOLT EXHAUST PIPE 2 2
26 M1010560 VALVE EXHAUST 1 1
27 K6010560 CAMSHAFT COMP. 1 1
27A K6011280 CAMSHAFT COMP 1 1 1 BSVI
28 M1010490 PIN SPROCKET 1 1
29 N5010320 SPROCKET CAMSHAFT COMP. 1 1
30 N5010400 WASHER SPROCKET 1 1
CYLINDER HEAD ASSEMBLY 31 M1200940 BOLT SPROCKET 2 2
FIG.No.01
CYLINDER HEAD ASSEMBLY FIG.NO.01
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
32 M7010840 C- RING CAMSHAFT 1 1
33 M1010360 GASKET CYLINDER HEAD 1 1
34 R1010850 SHAFT ROCKER ARM 2 2
35 M1200430 HEX FLANGE BOLT M6x55 1 1
35A M1200470 HEX FLANGE BOLT M6x30 1 1
36 8200130 PUNCHED WASHER 6.5x11x1.6 2 2
37 K6040620 PIPE COMP INTAKE 1 1
37A K6040950 PIPE COMP INTAKE 1 1 BSIV
37B K6041170 PIPE INTAKE COMP 2 1 1 BSVI
37C K6041420 PIPE INTAKE COMP 2 1 1 KEHIN (GEN-5)
38 N2040940 O-RING 2 2
38A K3040180 O-RING PIPE INTAKE 1 1
39 K6040480 INSULATOR PAD WEGO 1 1
39A K6040960 INSULAOR PAD 1 1 BSIV
40 0334108 NUT CYLINDER 2 2
41 K6040610 INSULATOR PAD 1 1
42 K6010500 CYLINDER HEAD ASSY. 1 1
43 K6320460 CYLINDER HEAD ASSY. KIT 1 1
43A K6011250 CYLINDER HEAD ASSY 1 1 1 BSVI
44 K6040970 GASKET CARBURETTOR 1 1 BSIV
45 R4060090 THERMAL SENSOR 1 1 BSVI
46 K6041230 BODY THROTTLE ASSY 1 1 BSVI (conti.)
46A K6041320 BODY THROTTLE ASSY 1 1 ZX DISC ISG
46B K6041430 BODY THROTTLE ASSY 1 1 KEHIN (GEN-5)
47 K6041220 COVER INJECTOR 1 1 BSVI
47A R4040220 COVER INJECTOR 1 1 KEHIN (GEN-5)
48 K6060500 EFI INJECTOR 1 1 BSVI
48A KA060100 EFI INJECTOR 1 1 KEHIN (GEN-5)
49 K6041210 CAP INJECTOR 1 1 BSVI
49A KA040120 CAP INJECTOR 1 1 KEHIN (GEN-5)
50 M1200510 HEX FLANGE BOLT M6x25 1 1 BSVI
51 K6180690 GROMMET PPE INTAKE 1 1 "
52 N2200470 HEX SOC. HEAD CAP SCREW M6x20 2 2 "
CYLINDER HEAD ASSEMBLY 53 K6060580 CORD SET EARTH 1 1 ZX DISC ISG
FIG.No.02
CYLINDER BLOCK & CRANK SHAFT ASSY. FIG.NO.02
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
25E
26C 25F
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
5 M1200730 CIRCLIP 3 3
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
21 S1200680 OILSEAL 30 X 40 X 7 1 1
CRANKCASE LH ASSEMBLY
FIG.No.05
CRANKCASE RH & MAGNETO ASSY. FIG.NO.05
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
3 K6200200 OILSEAL 30 X 40 X 7 1 1
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
12 K3081500 SPRING KS 1 1
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
15 K6320370 ADJUSTER 1 1
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
28 K6320390 PLUNGER 1 1
32 N5320400 CLIP 2 2
34 N2320610 HOLDER 1 1
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
21 K6321670 MAIN JET (JET) NO.65 1 1 SPACO
21A K6322050 MAIN JET (JET) NO.65 1 1 UCAL
22 K6321770 NEEDLE JET 1 1 SPACO
22A K6320790 NEEDLE JET 1 1 UCAL
23 N8320490 ARM PIN FLOAT 1 1
23A K3320310 PIN FLOAT 1 1 "
24 P6320320 PETROL STOP NEEDLE 1 1
24A K3320320 NEEDLE VALVE ASSY. 1 1 "
25 N8320930 HOUSING CHOKE 1 1
25A K6320190 GUIDE HOLDER ASSY. 1 1 "
26 N8320730 O RING CHOKE 1 1
26A K320710 O RING (PLUNGER) 1 1 "
27 K6321820 SPRING CHOKE 1 1
27A K320720 SPRING (PLUNGER) 1 1 "
28 N8320950 VALVE SPINDLE CHOKE 1 1
28A K6320390 PLUNGER 1 1 "
29 P1320620 GASKET FC 1 1
29A K3322260 O RING 1 1 "
30 K6321830 F C COVER ASSY. 1 1 SPACO
30A K6322070 F C COVER ASSY. 1 1 UCAL
31 N8320450 SCREW ASSEMBLY 2 2
31A K3320530 SCREW SET FLOAT BODY 4 4 "
32 P320330 TUBE CLIP 2 2
32A N5320400 CLIP DRAIN 1 1 "
33 N8320270 CAP STARTER 1 1
33A K320640 CAP STARTER 1 1 "
34 P6320430 RETAINER DISC 1 1
34A N2320610 HOLDER 1 1 "
35 K6321720 SPRING FOR THROTTLE VALVE 1 1
35A K6320820 SPRING FOR THROTTLE VALVE 1 1 "
36 K6321810 FILTER FUEL INLET 1 1
36A K3322290 FILTER FUEL INLET 1 1 "
37 N8320780 O RING DRAIN PLUG 1 1
37A K3322280 O RING DRAIN PLUG 1 1 "
38 N8320470 DRAIN PLUG 1 1
38A K6322120 DRAIN PLUG 1 1 "
39 K3320540 HOSE DRAIN 1 1 SPACO/UCAL
40 K6320860 RING SHIM 1 1 SPACO/UCAL
FIG.No. 09 AIR CLEANER ASSEMBLY FIG.NO. 09
1 1A 1B
20
24 NO. OFF
REF PART DESCRIPTION REMARKS
2A 3 NO. NO. DRUM DISC
7 8
2 14 1 K6040660 AIR CLEANER ASSY. 1 BSIV, **
1A K6041180 AIR CLEANER ASSY. 1 1 BSVI
1B K6041440 AIR CLEANER ASSY. 1 1 KEHIN (GEN-5)
5 6 2 0086010 HOSE CLIP DIA 41.5 2 2
2A S1200920 HOSE CLIP 1 1 BSVI
3 K6040710 HOSE OUT LET 1 1
13A 13 7
11
3A K6041190 HOSE OUT LET 1 1 BSVI
7 7
3A 3B 10 3B K6041450 HOSE OUT LET 1 1 KEHIN (GEN-5)
12 4 K6041350 CLAMP TUBE OUTLET 1 1
4A G4041110 CLAMP TUBE OUTLET 1 1 KEHIN (GEN-5)
9
5 0335578 PUNCHED WASHER 2 2
6 M1200470 HEX FLANGE BOLT M6x30 2 2
4 4A 7 K140820 HOSE CLIP 4 4
8 G4040330 DRAIN PIPE 1 1
9 K6040690 FILTER HOLDER COMP. 1 1
10 --- COVER HOLDER 1 1 1
11 --- COVER HOLDER 2 1 1
12 K6040770 DRAIN PIPE 1 1
16 13 K6040900 HOSE BREATHER PVC 1 1
15
17
13A K6041200 HOSE BREATHER PVC 1 1 BSVI
16
21 14 K6040680 SEAL AIR CLEANER BOTTOM 1 1
15 K6040730 SEAL AIR CLEANER 1 1
16 M1200660 CRR PAN HEAD SCREW M6x16 6 6
22 17 K6040700 COVER AIR CLEANER LH 1 1
18 P6040110 DRAIN PIPE SHORT 1 1
19 R1140440 HOSE CLIP DIA13 mm 1 1
23
20 K6040920 RESONATOR INTAKE 1 1
18
21 R1040460 CLIP HOSE BREATHER 1 1
19 22 K6040490 HOSE CRANKCASE BREATHER 1 1
AIR CLEANER ASSEMBLY 23 R1140340 HOSE CLIP DIA 1 1
24 0086010 CLAMP OUTLET CARB SIDE 1 1 BSVI
FIG.No.10
SECONDARY AIR INJECTION ASSY. FIG.NO.10
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
NO. OFF
REF PART DESCRIPTION REMARKS
1
4 NO. NO. DRUM DISC
2
7 1 R3150060 GRIP COMP THROTTLE 1 1
29 7 2 0332038 CRPH SCR M5x45 1 1
5
3 P1200150 WAVE SPRING WASHER M5 1 1
5
41 4 K6221890 MIRROR ASSY. RH 1 1
6
38 4A K6223720 MIRROR ASSY. RH 1 1 MIL.EDITION
39
13 37 5 K6222160 GROMMET MIRROR LH 2 2
31 40 35 7 6 K6221880 MIRROR ASSY. LH 1 1
36 8 6A K6223710 MIRROR ASSY. LH 1 1 MIL.EDITION
5 7 K6320910 NUT MIRROR RH 2 2
34 8 K6150280 HANDLE BAR COMP 1 1
9 9 R3150050 GRIP LH 1 1
33 10 K200570 U NUT 10 X 1.25 FLANGED 1 1
30 11 P1200180 PUNCHED WASHER A11 1 1
12 K6150190 CONTROL LEVER ASSY. LH 1
28 11 10 13 K3200420 PAN HEAD SCREW SPECIAL 2
48
32 14 N3320510 ASSY. SWITCH STOP LAMP 2
13
15 15 K6150200 BRKT LEVER LH 1
27 25
24 17 16 K3150270 CLAMP LEVER BRKTLH 1
12
19 17 K3150250 BRAKE LEVER LH 1
14 18 409047000 NYLON LOCK NUT M6X 8 2
19 K6170010 CABLE ASSY. FRONT BRAKE 1
16 20 N2110690 SPRING FRONT BRAKE CABLE 1
26 21 N2110680 DUST SEAL FRONT BRAKE CABLE 1
46
43 18 22 0254038 PIN FR.BR. LEVER - BREAK 2
23 0334268 NUT FR.BR. CABLE ADJ.- BREAK 2
21 47
42 24 K6170080 CABLE ASSY. CHOKE 1 1
22 22 44 25 K6170190 CABLE ASSY. THROTTLE 1 1
23 23 26 8200120 CRPH TAPPING SCREW M5*12 1 1
45 27 K6170180 CABLE ASSY. REAR BRAKE 1 1
20 28 420302700 HEX NUT M5x8 1 1
29 P1200150 WAVE SPRING WASHER M5 1 1
HANDLEBAR & CABLE ASSY. 30 0335558 PUNCHED WASHER 5.5x12.0x1.0 1 1
FIG.No. 12
6A
HANDLEBAR & CABLE ASSY. FIG.NO.12
4A
NO. OFF
1 REF PART DESCRIPTION REMARKS
4 NO. NO. DRUM DISC
2
7
31 K3150260 BRAKE LEVER RH 1 1
29 7
5 32 K3200660 HEX FLANGE BOLT M10x1.25x45 1 1
5 33 S1150500 BUSH ROUND 1 1
41
6 34 K3150280 CLAMP LEVER BRKT RH 1 1
38
39 35 K6150380 BRKT LEVER RH 1 1
13 37
36 420957700 PHILIPS HD SCREW M4x15 1 1
31 40 35 7
37 0330448 WAVE SPRING WASHER M4 1 1
36 8 38 K3150570 CASE THROTTLE UNDER 1 1
5
39 0254096 PIECE THROTTLE CABLE END 1 1
34 40 K6150140 CONTROL LEVER ASSY. RH 1 1
9
33 41 K150420 CASE THROTTLE UPPER 1 1
42 K3110690 SPRING BRAKE CABLE REAR 1 1
30 43 --- SCREW M3 1 1
28 44 K6150210 STOPPER PARKING BRAKE COMP. 1 1
11 10
48 45 S1200820 CIRCLIP 2.3 E CLIP 1 1
32
13 46 K6150250 HINGE PARKING BRAKE 1 1
15
27 25
24 47 K6150249 SPRING PARKING BRAKE 1 1
17 12
19
14
16
26
46
43 18
21 47
42
22 22 44
23 23
45
20
4 4A
1 1A NO. OFF
REF PART DESCRIPTION REMARKS
48 48A NO. NO. DRUM DISC
6 6A
1B 1 R3150040 GRIP COMP THROTTLE 1 1 CLASSIC
2
1A K6150830 GRIP COMP THROTTLE DISC 1 BSVI
3 7
1B K6150870 GRIP COMP THROTTLE 1 1 AOL VER.
5 2 0332038 CRPH SCR M5x45 1 1
41 7 3 P1200150 WAVE SPRING WASHER M5 1 1
38 4 K6221890 MIRROR ASSY. RH 1 1
39
13 37 5A 4A K6226990 MIRROR ASSY. RH 1 1 AOL VER.
5
31 40 35 5 K6222160 GROMMET MIRROR LH 2 2
36 8 8A 8B 6 K6221880 MIRROR ASSY. LH 1 1
6A K6226980 MIRROR ASSY. LH 1 1 AOL VER.
9 9A 9B
34 7 K6320910 NUT MIRROR RH 2 2
8 K6150630 HANDLE BAR COMP 1 CLASSIC
33
8A K6150750 HANDLE BAR COMP DRUM 1 BSVI
30 8B K6150790 HANDLE BAR COMP DISC 1 "
9C
9 R3150030 GRIP LH 1 1 CLASSIC
28 10
29 11 9A N9221070 GRIP LH DRUM 1 BSVI
32 49
27 27A 12 12A 9B K6150820 GRIP LH DISC 1 "
25 25A 9C K6150860 GRIP LH DISC 1 AOL VER.
24
15 13A 10 K200570 U NUT 10 X 1.25 FLANGED 1 1
19 19B 48 48A 11 P1200180 PUNCHED WASHER A11 1 1
19A 19C 12 K6150400 CONTROL LEVER ASSY LH 1 1 SBS
16
12A KL150090 CONTROL LEVER ASSY LH 1 1 "
19D
13 K3200420 PAN HEAD SCREW SPECIAL 2 2
18
26 13A K6150450 SPECIAL SCREW 1 1 SBS
46 14 K160240 ASSY. SWITCH STOP LAMP 2 2
17 43
14 15 K6150430 BRKT LEVER LH 1 1 SBS
21 44
45 16 K6150570 CLAMP LEVER BRKT LH 1 1
22 22
17 K6150550 SUPPORT BRAKE LEVER 1 1
23 47 18 409047000 NYLON LOCK NUT M6X 8 2 2
19 K6170210 CABLE ASSY BRAKE FRONT LH 1 SBS
42
20 19A K6170220 CABLE ASSY BRAKE FRONT RH 1 ,,
19B K2170010 CABLE ASSY BRAKE FRONT TOP 1 ,,
HANDLEBAR & CABLE ASSY. - SBS 19C K6170360 CABLE ASSY. BRAKE TOP FRONT 1 "
19D KL170060 CABLE ASSY. BRAKE FRONT LH 1 "
FIG.No. 12A HANDLEBAR & CABLE ASSY. - SBS FIG.NO.12A
4 4A NO. OFF
1 1A REF PART DESCRIPTION REMARKS
48 48A NO. NO. DRUM DISC
6 6A SBS
1B 20 N2110690 SPRING FRONT BRAKE CABLE 1 1
2
21 N2110680 DUST SEAL FRONT BRAKE CABLE 2 2
3 7
22 0254038 PIN FR.BR. LEVER - BREAK 2 2
23 0334268 NUT FR.BR. CABLE ADJ.- BREAK 2 2
5
41 7 24 K6170080 CABLE ASSY. CHOKE 1 1
38 25 K6170300 CABLE ASSY. THROTTLE 1 1
39
13 37 5A 25A K4170090 CABLE ASSY. THROTTLE 1 1 KEHIN (GEN-5)
5
31 40 35 26 8200120 CRPH TAPPING SCREW M5*12 1 1
36 27 K6170180 CABLE ASSY. REAR BRAKE 1 1
8 8A 8B
27A K6170350 CABLE ASSY. REAR BRAKE 1 ZX / INTEL./ CLASSIC.
9 9A 9B
34 28 420302700 HEX NUT M5x8 1 1
29 0330308 WAVE SPRING WASHER M5 1 1
33
30 0335558 PUNCHED WASHER 5.5x12.0x1.0 1 1
30 31 K3150260 BRAKE LEVER RH 1 1
9C
32 K3200660 HEX FLANGE BOLT M10x1.25x45 1 1
28 10
29 11 33 S1150500 BUSH ROUND 1 1
32 49
27 27A 12 12A 34 K3150280 CLAMP LEVER BRKT RH 1 1
25 25A 35 K6150380 BRKT LEVER RH 1 1
24
15 13A 36 420957700 PHILIPS HD SCREW M4x15 1 1
19 19B 48 48A 37 0330448 WAVE SPRING WASHER M4 1 1
19A 19C 38 K3150570 CASE THROTTLE UNDER 1 1
16
39 0254096 PIECE THROTTLE CABLE END 1 1
19D
18 40 K6150140 CONTROL LEVER ASSY. RH 1
26
41 K150420 CASE THROTTLE UPPER 1 1
46
17 43 42 --- SCREW M3 1 1 SBS
14 43 K6321540 KIT PARKING BRAKE 1 1 ,,
21 44
45 44 K6150580 KIT BRAKE LEVER ASSY RR 1 1 ,,
22 22
45 K6111390 SPRING BRAKE CABLE REAR 1 1
23 47 46 K6111340 SPRING BRAKE RETURN DRUM 1 1 SBS
47 K6111350 BRAKE ADJUSTER 2 2 ,,
42
20 48 K6150650 DAMPER HANDLE BAR 2 CLASSIC
48A K6150900 DAMPER HANDLE BAR 2 CLASSIC REF.
HANDLEBAR & CABLE ASSY. - SBS 49 N5200180 HEX SOC HD CAP SCREW M8x30 2 "
FIG.No. 13
FUEL TANK & AUTO FUEL COCK ASSY. FIG.NO.13
1
21
NO. OFF
REF PART DESCRIPTION REMARKS
20 6
NO. NO. DRUM DISC
7 7A
1 R1200380 HEX FLANGE BOLT M5x14 4 4
2 22
2 K6160520 FUEL SENDER UNIT 1 1
3 G5141700 UPPER CUP BREATHER 1 1
4 G5141710 LOWER CUP BREATHER 1 1
3
5 K6140300 FUEL TANK COMP. 1 1
4 8 9 10
6 R1200280 CRR PAN HEAD SCREW M4x20 3 3
23 7 K6140160 FUEL TANK CAP ASSY. 1 1
NO. OFF
REF PART DESCRIPTION REMARKS
10A
NO. NO. DRUM DISC
NO. OFF
10A REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
37
FIG.No.14
HEAD LAMP ASSY. & HOUSING ASSY. FIG.NO.14
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
1 --- HOUSING HEAD LAMP FRONT 1 1 REF. COLOUR
2 K6320430 GROMMET HEAD LAMP 2 2
3 K3161510 POSITION BULB HEAD LAMP 2 2
4 K6160480 CORD SET POSITION LAMP 1 1
5 K6321070 P CLAMP 2 2
6 K200300 S T SCREW 3.5x16 2 2
7 K6221430 HEAD LAMP ASSY. 1 1
7A --- HEAD LAMP ASSY. - Alt K6225580 1 1 GRAND EDITION
7B K6225580 HEAD LAMP ASSY. LED 1 BSVI
8 M7160190 BULB HEAD LAMP 1 1
9 K6320720 SPRING CLIP + SPRING BRKT 1 1
10 --- SCREW 2 2
11 N8324800 BOOT HEADLAMP HOLDER 1 1
12 --- AIR VENT 1 1
13 K6320720 SPRING CLIP + SPRING BRKT 1 1
14 K6320420 CLIP NUT M6 1 1
15 0336088 PUNCHED WASHER 4.3x9x1 4 4
16 R1160190 SWITCH LIGHTING 1 1
16A K6224020 HOUSING HEAD LAMP REAR CAP 1 BSIV
17 K6221410 HOUSING HEAD LAMP REAR (BLACK) 1 1 W/O SW. LIGHT HOLE
17A K6223040 HOUSING HD LAMP RR COL. MAT. (BEIGE) 1 1 (Limit.Edi.) / ZX
17B K6222390 HOUSING HEAD LAMP REAR (BEIGE) 1 BSIV DISC
17C K6225350 HOUSING HEAD LAMP REAR (BLACK) 1 1 BSIV DRUM / DISC
17D K6224840 HOUSING HEADLAMP REAR (BLACK) 1 CLASSIC
17E K6225720 HOUSING HEADLAMP REAR (BEIGE) 1 1 ZX INTELLIGO
17F K6227090 HOUSING HEADLAMP REAR (BLACK) 1 1 AOL VER.
17G K6227370 HOUSING HEADLAMP SUB ASSY. REAR 1 ZX Smart X (SIL OAK)
17H K6227750 HOUSING HL SUB ASSY. RR HIC. BROWN 1 CLASSIC REF.
HEAD LAMP ASSY & HOUSING ASSY. 18 R1160200 SWITCH START 1 1
18A KA160400 SWITCH ENGINE START STOP 1 ZX DISC ISG
FIG.No.14
HEAD LAMP ASSY. & HOUSING ASSY. FIG.NO.14
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
1 K6130150 SEAT ASSEMBLY 1 1
1A K6130190 SEAT ASSEMBLY (NEW) 1 1 TWIN COLOUR
1B K6130220 SEAT ASSEMBLY (NEW) 1 1 MIL.EDITION
1C K6130320 SEAT ASSEMBLY 1 1 CLASSIC
1D K6130350 SEAT ASSEMBLY 1 1 GRAND EDITION
1E K6130420 SEAT ASSEMBLY 1 1 CLASSIC-BSVI
1F K6130470 SEAT ASSEMBLY 1 1 ZX - BSVI
1G K6130520 SEAT ASSEMBLY 1 1 AOL VER.
1H K6130580 SEAT ASSEMBLY 1 ZX Smart X
1I K6130620 SEAT ASSEMBLY 1 CLASSIC REF.
2 K6130140 COVER COMP SEAT 1 1
2A K6130180 COVER COMP SEAT (NEW) 1 1 TWIN COLOUR
2B K6130230 COVER COMP SEAT - MIL. EDITION 1 1 ZX - BSIV&BSVI
2C K6130330 COVER COMP SEAT 1 1 CLASSIC-BSVI
2D K6130370 COVER COMP SEAT 1 1 GRAND EDITION
2E K6130530 COVER COMP SEAT 1 1 AOL VER.
2F K6130590 COVER COMP SEAT 1 ZX Smart X
2G K6130630 COVER COMP SEAT 1 CLASSIC REF.
3 K6130130 SEAT FOAM 1 1 ZX - BSIV&BSVI
3A K6130440 SEAT FOAM 1 1 BSVI
4 K6130120 SEAT BASE 1 1 ZX - BSVI
4A K6130430 SEAT BASE 1 1 CLASSIC-BSVI
5 R1130090 BOLT PLATE COMP SEAT 1 1
6 R1130110 HEX SCREW M6 1 1
7 M1200900 HEX FLANGE NUT M6x1 1 1
8 R1130100 HINGE COMP. SEAT 1 1
9 K6130160 PACKING SEAT 1 1
10 K210800 O RING 1 1
11 K6130100 CUSHION SEAT REAR 2 2
12 K6130170 PACKING SEAT BASE FRONT 2 2
SEAT ASSEMBLY
FRAME & FOOTREST ASSEMBLY FIG.NO.16
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
1 K6150270 IGNITION LOCK 1 1
2 K3100590 CUP BOTTOM 1 1
3 S1125290 RACE STEERING INNER 1 1
4 0332238 REC CSK HD SCREW M6x12 2 2
5 N3200190 HEX FL. BOLT M6x30 2 2
6 P1200050 WAVE SPRING WASHER M6 2 2
7 K6122300 BUSH FOOTREST 2 2
8 0335605 PUNCHED WASHER 2 2
9 K6122650 PILLION FOOTREST RH 1 1
10 3030515 SPRING KS LEVER 2 2
11 0339204 BALL KICK STARTER 2 2
12 K6122760 FRAME COMP. 1 1
12A K6123970 FRAME COMP. 1 1 BSVI
12B K6123970 FRAME COMP. 1 1 SI. ST. SW.
13 K6210100 REAR LATCH ASSY. 1 1
14 0335558 PUNCHED WASHER 5.5x12x1.0 2 2
15 0331708 CRPH SCREW M5X12 2 2
16 U2200010 HEX FL. BOLT M8x30 4 4
17 K6221600 PILLION HANDLE COMP. 1 1
18 420496700 HEX BOLT M10x40 1 1
19 K6090530 TOGGLE LINK ASSY. 1 1
20 K6122660 PILLION FOOTREST LH 1 1
21 K6121480 FOOTREST ASSY. PILLION 1 1
21A K61214807D FOOTREST ASSY. PILLION 1 1
22 N9200030 HEX FL . BOLT M8x45 2 2
23 K3122840 COTTER PIN FOOTREST FOLDABLE 1 1
24 K3122830 PIN FOOTREST FOLDABLE 1 1
25 K3122800 SPRING FOOTREST FOLDABLE 1 1
26 K3122850 COTTOR PIN FOOTREST FOLDABLE 1 1
27 K3123140 PAD FOOTREST FOLDABLE 1 1
28 K6121490 FOOTREST COMP. PILLION 1 1
FRAME & FOOTREST ASSEMBLY FIG.NO.16
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
29 K3122820 PIN FOOTREST FOLDABLE 1 1
30 N5111200 AXLE 10x221.5 1 1
31 K6090640 SHOCK ABSORBER 1 1
31A K6090740 SHOCK ABSORBER 1 1 GRAND EDITION
31B K6090770 SHOCK ABSORBER 1 SMW & HS1 HEAD LAMP
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
13 5 N8101220 PACKING 2 2
33 33A
6 N8101230 HEX ALEN BOLT 2 2
3 29
7 K6100960 NUT FRONT FORK 2 2
14
30
8 N3102410 SEAL DUST FRONT FORK 2 2
4
9 N3100290 SNAP RING 2 2
31
30A
32 10 N3102420 OIL SEAL 1 1
5
12 N3100330 RING DAMPER PISTON 2 2
31A
5
24 26
1A
35 25
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
1 0334158 NUT REAR SWING ARM PIVOT 1
2 0335538 PUNCHED WASHER 12.5x22x2.3 2
3 K6111150 TYRE TUBELESS 12 9000 FRONT 1
4 K6111900 VALVE TUBELESS TYRE 1 SHEET MET./HS1 HL
5 K6111780 WHEEL ASSY FRONT 1 SHEET MET.
6 --- U NUT M8x1.2 5 REF. SL. No. 07
7 K6111910 WHEEL SUB ASSY. 1 SHEET MET.
8 K6110730 SPACER COMP FRONT HUB - WEGO 1
9 0339100 BALL BEARING 12x32x10 6201Z 2
10 N3110990 AXLE FRONT 12x221 5 1
11 --- SCREW SPECIAL M8 x 1.25 5 REF. SL. No. 07
12 K6110730 SPACER COMP FRONT HUB - WEGO 1
13 3230515 SPRING, BRAKE SHOE 2
14 1110020 SHOE SET BRAKE 130 DIA 1
15 N2110130 CAM BRAKE 1
16 K6111510 BRAKE PANEL MC FRONT 1
17 N3110120 SHIM 5.7x10x0.4 OILED 1
18 K6110480 PINION SPEEDO 1
19 N8111570 BUSHING SPEEDO GEAR PINION 1
20 N8200240 OIL SEAL 4.8x15x4.8 1
21 0335078 SHIM 5.1x9x0.4 1
22 P1200140 PUNCHED WASHER A5.5 ZNG (TSDS-0003) 1
23 0331718 CRPH SCR M5x16 6.8 ZNB 1
24 0331248 HEX BOLT M6X1.0X33 4.8 ZNB 1
25 420305700 HEX NUT M6 8 1
26 420001700 PUNCHED WASHER A6.6 1
27 K6111330 LEVER CAM BRAKE 1
28 0335698 PUNCHED WASHER 14.5x22x1.6 ZNB 1
29 0178030 O RING BRAKE CAM-BR 1
FRONT WHEEL ASSEMBLY (SHEET MET.) 30 0254038 PIN FR.BR. LEVER - BREAK 2
FIG.No.20
REAR WHEEL ASSEMBLY FIG.NO.20
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
8 N3120130 GROMMET 6 6
TAIL LAMP & REARFENDER ASSEMBLY 17 --- COVER BOTTOM TAIL CENTER 1 1 REF. COLOUR
MATRIX
FIG.No.21
TAIL LAMP & REAR FENDER ASSEMBLY FIG.NO.21
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
1 1A 1D NO. OFF
9 REF PART DESCRIPTION REMARKS
1F TO 1 I NO. NO. DRUM DISC
2
4A
6 K6160530 CORD SET SPEEDOMETER 1 1
8
9 K6322860 MODE BUTTON SPEEDOMETER 1 1
SPEEDOMETER ASSEMBLY
FIG.No.23
FRONT & REAR PANEL ASSEMBLY FIG.NO.23
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
1 N8200220 CRR PAN HD TAP SCREW ST4.2x16 1 1
2 N3211120 LICENCE PLATE FRONT 1 1
3 420462700 HEX SCREW 2 2
4 K6221110 BRKT LICENCE PLATE FRONT 1 1
5 K6221450 TURN SIGNAL LAMP ASSY FR RH 1 1
6 K6321110 TURN SIGNAL LAMP FR RH W/O BULB 1 1
7 K3160450 BULB TSL AMBER 2 2
8 K6160500 CORD SET TSL FRONT RH 1 1
9 K6160490 CORD SET TSL FRONT LH 1 1
REF. COLOUR
10 --- PANEL FRONT TOP 1 1 MATRIX
10A --- PANEL FRONT TOP 1 1 MIL.EDITION
11 7130020 NUT SEAT TAIL COVER CENTRE 8 8
12 N3200340 CRR FL. PAN HD TAP SCRST4.2x13 18 18
13 K3220870 RETAINER HINGE PEP+ REF 1 1
13A KA220870 RETAINER HINGE 1 1 CLASSIC
14 K6221500 PANEL REAR 1 1
14A K6223050 PANEL REAR (COLOUR MAT. BEIGE) 1 1 LI.E
14B K6224690 PANEL REAR ASSY. 1 CLASSIC
14C K6226100 PANEL REAR ASSY. (BEIGE) 1 1 BSVI
14D K6226500 PANEL REAR ASSY. (BLACK) 1 1 "
14E K6226020 PANEL REAR ASSY. (SIL.OAK) 1 1 "
14F K6227770 PANEL REAR ASSY. 1 1 CLASSIC REF.
15 K6222180 GROMMET, DASHBOARD 1 1
16 --- PIN BAG HOOK 1 1
17 K3220860 BAG HOOK 1 1
17A KA220500 BAG HOOK 1 1 CLASSIC
18 N3200220 HEX FL BOLT M6x16 ZNG 1 1
FRONT & REAR PANEL ASSEMBLY 19 K6221790 GRILL PANEL FRONT 1 1
FIG.No.23
FRONT & REAR PANEL ASSEMBLY FIG.NO.23
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
1 K6221940 COVER FUEL TANK 1 1
2 P200270 CRPH SCR M6x12 6.8 2 2
3 K6221810 UTILITY BOX 1 1
3A K6225980 UTILITY BOX SUB ASSY. 1 1 BSVI
4 N3200210 PUNCHED WASHER 8.2x25.0x2 4 4
5 K200320 CRR PAN HEAD TAP SCREW 4.2x16 4 4
6 0331748 CRPH SCREW M6x16 6.8 3 3
7 P3200010 CRPH SCREW M6x12 6.8 2 2
8 U2200010 HEX FLANGED BOLT M8x27 2 2
9 --- SIDE PANEL LH 1 1 REF.COLOUR PAGE
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC
4A
8A 12A NO. OFF
REF PART DESCRIPTION REMARKS
1A
NO. NO. DRUM DISC REF. KIT. No.
7A
46A 14A 1 --- BOOTS ASSEMBLY 1 N9321490
2A
1A --- BOOTS ASSEMBLY (GR. EDITION) 1 K6322340
2 --- CIRCLIP 1 K6320950
47A 2A --- CIRCLIP (GR. EDITION) 1 K6322330
48A 3 --- S CUP 1 "
15A
4 --- PISTON 1 N9321490
4A --- PISTON ( GR. EDITION) 1 K6322340
17A 5 --- P CUP 1 N9321490
6 --- SPRING 1 N9321490
7 --- HAND LEVER BOLT 1 R1320240
7A --- HAND LEVER BOLT 1 K6322350
8 --- SCREW RESERVOIR CAP 2 N9321530
8A --- SCREW RESERVOIR CAP (GR. EDITION) 2 K6322300
9 --- RESERVOIR CAP 1 "
10 R1150820 DIAPHRAGM PLATE 1 N9321490
11 --- PROTECTOR 1 "
12 --- HOLDER 1 N9321510
12A --- HOLDER (GR. EDITION) 1 K6322320
13 --- HOLDER BOLT 2 "
14 R1150390 MASTER CYLINDER ASSY. 1
14A K2110300 MASTER CYLINDER ASSY. 1 GRAND EDITION
15 --- LEVER RH 1 R1320240
15A --- LEVER RH (GR. EDITION) 1 K6322350
16 --- FLANGE NUT 1 "
17 --- SWITCH ASSY. 1 N9321520
17A --- SWITCH ASSY. (GR. EDITION) 1 K6322310
18 --- SCREW & WASHER 2 "
19 --- SUB HARNESS 1 "
20 K6111070 HOSE COMP BRAKE 1 WITH CLAMP
21 N9111330 WASHER BANJO 4
22 N9111320 BANJO BOLT 2
DISC BRAKE ASSEMBLY FRONT 23 --- CLAMP HOSE UNDER BRACKET 1
24 P200270 CRR PAN HEAD SCREW M6x12 1
FIG.No.26 DISC BRAKE ASSEMBLY FRONT FIG.NO.26
4A
8A 12A NO. OFF
REF PART DESCRIPTION REMARKS
1A
NO. NO. DRUM DISC
7A
46A REF. KIT. No.
2A 14A
25 0330408 WAVE SPRING WASHER 1
NO. OFF
REF PART DESCRIPTION REMARKS
NO. NO. DRUM DISC