QCS/DOC-81/VER2.
Root Cause Analysis: Every defect observed during inline inspection should
be documented with a clear root cause analysis (RC). The root cause may be
related to human error, equipment failure, or material quality issues.
A comprehensive analysis ensures that any systemic problems
are addressed and corrected before they impact the final product.
Corrective Actions (CAP): Corrective actions are based on the nature of the
defect and are aimed at eliminating the cause of the defect.
These could include adjustments to machinery, changes in
operator training, or improvements in the material selection
process.
Preventive Actions: Once corrective actions are implemented, preventive
measures are put in place to avoid the recurrence of the same defects in the
future.
This could involve changes to processes, regular training for
operators, machine maintenance schedules, or revising quality
control standards.
5. Measurement Audits
Measurement Audit Process: To ensure that the garments meet size
specifications and quality standards, a measurement audit will be conducted for a
maximum of 20 pieces.
Sample Selection: A maximum of 20 pieces will be selected randomly for the
audit, regardless of size or colour. This approach allows for a comprehensive
assessment of the garments produced in a single day.
Measurement Criteria: The garments will be measured against predefined size
specifications and quality standards. Key areas such as length, chest, waist, and
inseam will be inspected. A report will be maintained for the measurement audit,
documenting the findings and any discrepancies identified during the process.
Pass/Fail Criteria: