Perkins 400D Series

Models 402D-05, 403D-07, 403D-11, 403D-15, 403D-15T,

404D-15, 404D-22, 404D-22T and 404D-22TA

ENGINE SPECIFICATION MANUAL

402D-05 Two cylinder naturally aspirated diesel
engine for industrial, construction
and agricultural applications
403D-07 Three cylinder naturally aspirated diesel
403D-11 engines for industrial, construction
403D-15 and agricultural applications
403D-15T Three cylinder turbocharged diesel engine for
industrial, construction, and agricultural
applications.
404D-15 Four cylinder naturally aspirated diesel
404D-22 engines for industrial, construction
and agricultural applications
404D-22T Four cylinder turbocharged diesel
404D-22TA engines for industrial, construction
and agricultural applications
TPD1558 Issue 2

Publication TPD1558 Issue 2. Perkins Confidential: GREEN

© Proprietary information of Perkins Engines Limited, all rights reserved.
The information is correct at the time of print.
Published in July 2006 by Marketing Support Services.

i
Chapters
1 General information

2 The engine range

3 Engine specification

4 Options

5 Accessories

6 Technical data

The following pages contain a detailed table of contents

ii
1 General information
Abbreviations and codes
Abbreviations .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. 3
Drawing standards .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. 3
Engine type codes . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. 3

2 The engine range

Gross intermittent ratings ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. 5
400 Series standard base list offering
402D-05 base list breakdown ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. 6
403D-07 base list breakdown .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. 7
403D-11 base list breakdown .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. 8
403D-15 base list breakdown .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. 9
403D-15T base list breakdown .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 10
404D-15 base list breakdown .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 11
404D-22 base list breakdown .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 12
404D-22T base list breakdown .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 13
404D-22TA base list breakdown.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 14

3 Engine specification
Option selection template
Order Form for 400D Series “Industrial Custom” Engines .. .. ... .. ... .. ... .. ... .. ... .. ... .. 16
Sub application codes
Agricultural power .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 18
Construction power ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 18
Defence power ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 18
Gen set power . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 18
Industrial power ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 18
Material handling power ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 18
Refrigeration power ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 18
Vehicle power . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 18

Engine Sales Manual, TPD 1558 Issue 2, July 2006. iii

 Perkins 400D Series
General arrangement drawings
402D-05 - Left side view.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 20
402D-05 - Front view ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 21
402D-05 - Right side view ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 22
402D-05 - Rear view. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 23
402D-05 - Plan view . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 24
403D-07 - Left side view.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 25
403D-07 - Front view ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 26
403D-07 - Right side view ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 27
403D-07 - Rear view. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 28
403D-07 - Plan view . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 29
403D-11 - Left side view.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 30
403D-11 - Front view ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 31
403D-11 - Right side view ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 32
403D-11 - Rear view. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 33
403D-11 - Plan view . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 34
403D-15 - Left side view.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 35
403D-15 - Front view ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 36
403D-15 - Right side view ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 37
403D-15 - Rear view. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 38
403D-15 - Plan view . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 39
403D-15T - Left side view ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 40
403D-15T - Front view.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 41
403D-15T - Right side view . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 42
403D-15T - Rear view .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 43
403D-15T - Plan view ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 44
404D-15 - Left side view.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 45
404D-15 - Front view ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 46
404D-15 - Right side view ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 47
404D-15 - Rear view. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 48
404D-15 - Plan view . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 49
404D-22 - Left side view.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 50
404D-22 - Front view ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 51
404D-22 - Right side view ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 52
404D-22 - Rear view. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 53
404D-22 - Plan view . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 54
404D-22T / 404D-22TA - Left side view ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 55
404D-22T / 404D-22TA - Front view . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 56
404D-22T / 404D-22TA - Right side view . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 57
404D-22T / 404D-22TA - Rear view .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 58
404D-22T / 404D-22TA - Plan view... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 59

4 Options
Engine ratings
402D-05 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 61
403D-07 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 61
403D-11 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 61
403D-15, 403D-15T.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 61
404D-15 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 62
404D-22, 404D-22T, 404D-22TA .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 62

iv Engine Sales Manual, TPD 1558 Issue 2, July 2006.

Perkins 400D Series

Machine load factor

Method 1 - to establish machine load factor .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 63
Method 2 - to establish machine load factor .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 63
Labels
AL001 - Perkins label.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 64
Flywheel housing
CD001 - Backplate, 402D-05, 403D-07 .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 65
CD001 - Backplate, 403D-11, 404D-15 .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 66
CD001 - Backplate, 403D-15, 403D-15T .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 66
CD001 - Backplate, 404D-22, 404D-22T, 404D-22TA. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 67
CD002 - Double backplate, 403D-11 .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 67
CD002 - Double backplate, 404D-22, 404D-22T, 404D-22TA... .. ... .. ... .. ... .. ... .. ... .. 68
CD003 - Flywheel housing, short, SAE 5, 402D-05, 403D-07 ... .. ... .. ... .. ... .. ... .. ... .. 68
CD003 - Flywheel housing, short, SAE 5, 403D-11, 404D-15 ... .. ... .. ... .. ... .. ... .. ... .. 69
CD003 - Flywheel housing, short, SAE 4, 403D-15, 403D-15T . .. ... .. ... .. ... .. ... .. ... .. 69
CD003 - Flywheel housing, short, SAE 4, 404D-22, 404D-22T, 404D-22TA . .. ... .. ... .. 70
CD004 - Flywheel housing, long, SAE 5, 402D-05, 403D-07 ... .. ... .. ... .. ... .. ... .. ... .. 70
CD004 - Flywheel housing, long, SAE 5, 403D-11, 404D-15 ... .. ... .. ... .. ... .. ... .. ... .. 71
CD004 - Flywheel housing, long, SAE 4, 403D-15, 403D-15T . .. ... .. ... .. ... .. ... .. ... .. 71
CD004 - Flywheel housing, long, SAE 4, 404D-22, 404D-22T, 404D-22TA... .. ... .. ... .. 72
Flywheels
DD001 - Flywheel, flatface, 402D-05 .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 73
DD001 - Flywheel, flatface, 403D-07 .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 74
DD001 - Flywheel, flatface, 403D-11 .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 74
DD001 - Flywheel, flatface, 403D-15, 403D-15T . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 75
DD001 - Flywheel, flatface, 404D-15 .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 75
DD001 - Flywheel, flatface, 404D-22, 404D-22T, 404D-22TA... .. ... .. ... .. ... .. ... .. ... .. 76
DD002 - Flywheel, light, 402D-05 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 76
DD002 - Flywheel, light, SAE 6½, 403D-07 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 77
DD002 - Flywheel, light, SAE 6½, 403D-11 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 77
DD002 - Flywheel, light, SAE 7½, 403D-15, 403D-15T . ... .. ... .. ... .. ... .. ... .. ... .. ... .. 78
DD002 - Flywheel, light, SAE 6½ 404D-15 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 78
DD002 - Flywheel, light, SAE 7½ 404D-22, 404D-22T, 404D-22TA .. ... .. ... .. ... .. ... .. 79
DD003 - Flywheel, heavy, 402D-05 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 79
DD003 - Flywheel, heavy, SAE 6½, 403D-07 .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 80
DD003 - Flywheel, heavy, SAE 6½, 403D-11 .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 80
DD003 - Flywheel, heavy, SAE 7½ 403D-15, 403D-15T ... .. ... .. ... .. ... .. ... .. ... .. ... .. 81
DD003 - Flywheel, heavy, SAE 6½, 404D-15 .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 81
DD003 - Flywheel, heavy, SAE 7½, 404D-22, 404D-22T, 404D-22TA ... .. ... .. ... .. ... .. 82
DD004 - Flywheel, SAE 8 and SAE 10, 404D-22, 404D-22T, 404D-22TA . ... .. ... .. ... .. 82
Flywheel mass and inertia
Flywheel mass and inertia, 402D-05 .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 83
Flywheel mass and inertia, 403D-07 .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 83
Flywheel mass and inertia, 403D-11 .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 83
Flywheel mass and inertia, 403D-15, 403D-15T... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 83
Flywheel mass and inertia, 404D-15 .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 83
Flywheel mass and inertia, 404D-22, 404D-22T, 404D-22TA ... .. ... .. ... .. ... .. ... .. ... .. 83

Engine Sales Manual, TPD 1558 Issue 2, July 2006. v

 Perkins 400D Series
Starter motors
Starter specification .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 84
ED001- Bosch starter motor (12V, 2,0 kW), 403D-15, 403D-15T, 404D-22, 404D-22T,
404D-22TA . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 85
ED002 - Iskra (24V, 2,5 kW), 403D-15, 403D-15T, 404D-22, 404D-22T, 404D-22TA... . 85
ED003 - Bosch starter motor (12V, 1,4 kW), 403D-11 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 86
ED003 - Denso starter motor (12V, 1,4 kW), 404D-15 .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 86
ED004 - Bosch starter motor (12V, 1,1 kW), 403D-11 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 87
ED005 - Mitsubishi starter motor (12V, 0,8 kW), 402D-05, 403D-07 . .. ... .. ... .. ... .. ... . 87
ED006 - Starter motor (12V, 1,2 kW), 402D-05, 403D-07 ... .. ... .. ... .. ... .. ... .. ... .. ... . 88
Fan drive
FB001 / FB002 / FB003 - Fan pulley, 403D-15, 403D-15T, 404D-22, 404D-22T,
404D-22TA ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 89
FB005 - Fan pulley Ø 77.8 mm, 402D-05, 403D-07, 403D-11, 404D-15 .. .. ... .. ... .. ... . 90
Sump and Dipstick
GB001 - Standard sump, short straight dipstick, 402D-05 ... .. ... .. ... .. ... .. ... .. ... .. ... . 91
GB001 - Standard sump, short straight dipstick, 403D-07 ... .. ... .. ... .. ... .. ... .. ... .. ... . 92
GB001 - Standard sump, short straight dipstick, 403D-11 ... .. ... .. ... .. ... .. ... .. ... .. ... . 92
GB001 - Standard sump, short straight dipstick, 403D-15, 403D-15T .. ... .. ... .. ... .. ... . 93
GB001 - Standard sump, short straight dipstick, 404D-15, 404D-22, 404D-22T,
404D-22TA . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 94
GB002 - Standard sump, short dipstick, 402D-05 .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 95
GB002 - Standard sump, short dipstick, 403D-07 .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 95
GB002 - Standard sump, short dipstick, 403D-11 .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 96
GB002 - Standard sump, short dipstick, 403D-15, 403D-15T . ... .. ... .. ... .. ... .. ... .. ... . 96
GB002 - Standard sump, short dipstick, 404D-15, 404D-22, 404D-22T, 404D-22TA ... . 97
GB003 - Standard sump, long dipstick, 402D-05 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 98
GB003 - Standard sump, long dipstick, 403D-07 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 98
GB003 - Standard sump, long dipstick, 403D-11 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 99
GB003 - Standard sump, long dipstick, 403D-15, 403D-15T .. ... .. ... .. ... .. ... .. ... .. ... . 99
GB003 - Standard sump, long dipstick, 404D-15, 404D-22, 404D-22T, 404D-22TA ... 100
Sump eco drain valve
GC000 - No eco drain - 2 of sump plugs fitted, all models ... .. ... .. ... .. ... .. ... .. ... .. ... 101
GC001 - Eco drain valve, 403D-11, 403D-15, 403D-15T, 404D-22, 404D-22T,
404D-22TA . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 101
Supply with or without oil
GD000 - Engine supplied without oil . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 102
GD001 - Engine supplied with oil .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 102
Lubricating oil filler
Lift pump oil filler ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 103
HB003 - Lift pump oil filler, all models .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 103
Lubricating oil filter mount
JC001 - Oil pendant filter, 404D-22 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 104
JC001 - Oil pendant filter, 404D-22T, 404D-22TA . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 105
JC002 - Oil pendant filter 90°, 403D-11 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 105

vi Engine Sales Manual, TPD 1558 Issue 2, July 2006.

Perkins 400D Series

Crankshaft pulleys
KB001 - Crankshaft pulley, 403D-15 403D-15T, .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 106
KB001 - Crankshaft pulley, Ø 120 mm, 404D-22, 404D-22T, 404D-22TA . ... .. ... .. ... . 107
KB003 - Crankshaft pulley, drive ratio 1.285:1, 403D-11 ... .. ... .. ... .. ... .. ... .. ... .. ... . 107
KB004 - Crankshaft pulley, drive ratio 1.105:1, 403D-11 ... .. ... .. ... .. ... .. ... .. ... .. ... . 108
KB004 - Crankshaft pulley, drive ratio 1.105:1, 404D-15 ... .. ... .. ... .. ... .. ... .. ... .. ... . 108
KB005 - Crankshaft pulley, 402D-05, . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 109
KB005 - Crankshaft pulley, 403D-07, . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 109
Front end drive - output
KD001 - Additional crankshaft pulley, 402D-05, 403D-07 .. .. ... .. ... .. ... .. ... .. ... .. ... . 110
KD001 - Additional crankshaft pulley, 403D-11, 404D-15 .. .. ... .. ... .. ... .. ... .. ... .. ... . 111
KD001 - Additional crankshaft pulley, 403D-15, 403D-15T, 404D-22, 404D-22T,
404D-22TA ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 112
Oil cooler
LB001 - No oil cooler fitted, 402D-05, 403D-07, 403D-11, 403D-15, 403D-15T,
404D-15, 404D-22 .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 113
LB002 - Oil cooler fitted, 403D-15, 403D-15T .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 113
LB002 - Oil cooler fitted, 404D-22, 404D-22T, 404D-22TA .. ... .. ... .. ... .. ... .. ... .. ... . 113
Water outlet connections
LD001 - Water outlet connection, vertical, 402D-05, 403D-07 .. .. ... .. ... .. ... .. ... .. ... . 114
LD001 - Water outlet connection, vertical, 403D-11, 404D-15 .. .. ... .. ... .. ... .. ... .. ... . 115
LD001 - Water outlet connection, vertical, 403D-15, 403D-15T, 404D-22, 404D-22T,
404D-22TA ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 116
LD002 - Water outlet connection, horizontal, 403D-11 .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 117
LD002 - Water outlet connection, horizontal, 403D-15, 403D-15T ... .. ... .. ... .. ... .. ... . 117
LD002 - Water outlet connection, horizontal, 404D-22, 404D-22T, 404D-22TA ... .. ... . 118
LD003 - Water outlet connection, 45°, 403D-15, 403D-15T .. ... .. ... .. ... .. ... .. ... .. ... . 118
LD003 - Water outlet connection, 45°, 404D-22, 404D-22T, 404D-22TA .. ... .. ... .. ... . 119
Cooling fan
Cooling fan ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 120
Cooling fan diagram, 402D-05 .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 121
Fan specification .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 121
MD003 - 390 mm puller fan, 403D-15, 403D-15T. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 122
MD003 - 390 mm puller fan, 404D-22, 404D-22T, 404D-22TA . .. ... .. ... .. ... .. ... .. ... . 122
MD004 - 390 mm pusher fan, 403D-15, 403D-15T . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 123
MD004 - 390 mm pusher fan, 404D-22, 404D-22T, 404D-22TA .. ... .. ... .. ... .. ... .. ... . 123
MD005 - 340 mm puller fan, 403D-15, 403D-15T 404D-15 .. ... .. ... .. ... .. ... .. ... .. ... . 124
MD006 - 340 mm pusher fan, 403D-15, 403D-15T, 404D-15 ... .. ... .. ... .. ... .. ... .. ... . 124
MD007 - 330 mm puller fan, 403D-11. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 125
MD008 - 330 mm pusher fan, 403D-11 .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 125
MD009 - 280 mm puller fan, 403D-07. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 126
MD010 - 280 mm pusher fan, 403D-07 .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 126
MD011 - 250 mm puller fan 402D-05.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 127
MD012 - 260 mm pusher fan 402D-05 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 127
Fan Spacer
ME006 - Crankshaft mounted fan spacer (62 mm), 403D-11 ... .. ... .. ... .. ... .. ... .. ... . 129

Engine Sales Manual, TPD 1558 Issue 2, July 2006. vii

 Perkins 400D Series
Alternators
ND001 / ND003 - 65 / 85 amp Denso alternator 12V, 403D-15, 403D-15T, 404D-22,
404D-22T, 404D-22TA . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 130
ND005 - Alternator 24V, 55 amp, 403D-15, 403D-15T, 404D-22, 404D-22T,
404D-22TA . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 131
ND009 - Alternator 12V, 40 amp, 403D-11, 404D-15 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 131
ND011 - Alternator 12V, 15 amp, 403D-11 . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 132
ND013 - Alternator 12V, 14 amp, 402D-05, 403D-07 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 132
Intake/exhaust manifolds (turbocharged)
SB001 - Rear intake manifold, side outlet exhaust, 403D-15T ... .. ... .. ... .. ... .. ... .. ... 133
SB001 - Rear intake manifold, side outlet exhaust, 404D-22T, 404D, 22TA ... .. ... .. ... 134
SB002 - Rear intake manifold, vertical up outlet exhaust, 404D-22T, 404D, 22TA. .. ... 134
SB003 - Rear intake manifold, no exhaust manifold, blanking plate fitted, 404D-22T,
404D-22TA . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 135
Intake manifolds (naturally aspirated)
TB001 - Intake manifold, side, 402D-05 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 136
TB001 - Intake manifold, side, 403D-07 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 137
TB001 - Intake manifold, side, 403D-11 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 137
TB001 - Intake manifold, side, 403D-15 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 138
TB001 - Intake manifold, side, 404D-15 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 138
TB001 - Intake manifold, side, 404D-22 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 139
TB002 - Intake manifold, vertical, 402D-05 . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 139
TB002 - Intake manifold, vertical, 403D-07 . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 140
TB002 - Intake manifold, vertical, 403D-11 . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 140
TB002 - Intake manifold, vertical, 403D-15 . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 141
TB002 - Intake manifold, vertical, 404D-15 . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 141
TB002 - Intake manifold, vertical, 404D-22 . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 142
TB003 - Intake manifold, rear, 402D-05 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 142
TB003 - Intake manifold, rear, 403D-07 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 143
TB003 - Intake manifold, rear, 403D-11 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 143
TB003 - Intake manifold, rear, 403D-15 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 144
TB003 - Intake manifold, rear, 404D-15 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 144
TB003 - Intake manifold, rear, 404D-22 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 145
Air filter, bracket and hose
TD001 - Air filter, bracket and hose, 403D-11 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 146
TD001 - Air filter, bracket and hose, 403D-15 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 147
TD001 - Air filter, bracket and hose, 404D-22 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 147
Exhaust manifolds
UB002 - Exhaust manifold, side outlet, 402D-05 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 148
UB002 - Exhaust manifold, side outlet, 403D-07 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 149
UB002 - Exhaust manifold, side outlet, 403D-11 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 149
UB002 - Exhaust manifold, side outlet, 403D-15 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 150
UB002 - Exhaust manifold, side outlet, 404D-15 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 150
UB002 - Exhaust manifold, side outlet, 404D-22 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 151
UB003 - Vertical up exhaust elbow, 402D-05.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 151
UB003 - Exhaust manifold, vertical outlet, 403D-07.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 152
UB003 - Exhaust manifold, vertical outlet, 403D-11 . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 152
UB003 - Exhaust manifold, vertical outlet, 403D-15.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 153
UB003 - Exhaust manifold, vertical outlet, 404D-15.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 153
UB003 - Exhaust manifold, vertical outlet, 404D-22.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 154

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Perkins 400D Series

Low pressure fuel system (lift pump and filter)

VB003 / VB004 - Fuel filter, 402D-05, 403D-07 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 155
VB003 / VB004 - Fuel filter, 403D-11, 403D-15, 403D-15T, 404D-15, 404D-22,
404D-22T, 404D-22TA .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 156
VB006 - Fuel filter with primer, all models . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 157
VB000 / VB003 / VB006 - Mechanical lift pump, all models .. ... .. ... .. ... .. ... .. ... .. ... . 158
VB001 / VB004 - Electric lift pump (12V) all models ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 159
Engine paint .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .160
Engine packaging.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .161
Electronic controlled governor (Governor / control options)
ZA001/ZA003/ZA005 - Fork throttle lever (12/24V), 402D-05, 403D-07, 403D-11,
403D-15, 403D-15T, 404D-15, 404D-22, 404D-22T, 404D-22TA ... .. ... .. ... .. ... .. ... . 162
ZA001 / ZA003 / ZA005 - Long 2 holes throttle lever (12/24V), 402D-05, 403D-07,
403D-11, 403D-15, 403D-15T, 404D-15, 404D-22, 404D-22T, 404D-22TA .. .. ... .. ... . 163
ZA001 / ZA003 / ZA005 - Fork throttle lever (12/24V), 404D-22, 404D-22T,
404D-22TA ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 163
ZA002 / ZA004 / ZA006 - Long (2 holes) throttle lever (12/24V), 403D-15T, 404D-22,
404D-22T, 404D-22TA .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 164
ZA005 / ZA006 - Electronic controlled governor, 403D-15, 404D-22 .. ... .. ... .. ... .. ... . 164
ZA005 / ZA006 - Electronic controlled governor - actuator, 403D-15T, 404D-22,
404D-22T, 404D-22TA .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 165
Oil pressure switch
Oil pressure switch location in a typical engine ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 167
ZJ001 - Deutsch oil pressure switch all models ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 168
ZJ002 - Deutsch oil pressure switch, 403D-07, 403D-11, 403D-15, 403D-15T,
404D-15, 404D-22, 404D-22T, 404D-22TA .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 169
ZJ003 - Oil pressure sender/switch - 185246190 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 170
Water temperature switch
ZL001 - Water temperature switch 112 °C (Deutsch connector) 402D-05, 403D-07 ... . 171
ZL001 - Water temperature switch 112 °C (Deutsch connector) 403D-11, 403D-15,
403D-15T, 404D-15, 404D-22, 404DT-22, 404D-22TA, . ... .. ... .. ... .. ... .. ... .. ... .. ... . 172
ZL002 - Water temperature sender / switch, 402D-05, 403D-07 .. ... .. ... .. ... .. ... .. ... . 173
ZL002 - Water temperature switch / sender, 403D-11, 403D-15, 403D-15T, 404D-15,
404D-22, 404D-22T, 404D-22TA. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 174
Kit offering
Kits available for 402D-05.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 175
Kits available for 403D-07.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 176
Kits available for 403D-11.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 177
Kits available for 403D-15 and 403D-15T .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 179
Kits available for 404D-15.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 181
Kits available for 404D-22, 404D-22T and 404D-22TA .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 182

5 Accessories
Exhaust manifold side outlet - elbow
UD001 / UD002 / UD003 - Exhaust manifold elbow all models . .. ... .. ... .. ... .. ... .. ... . 185

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 Perkins 400D Series
Mounting feet loose
ZC001 - Mounting feet (loose) front and rear, 402D-05 .. ... .. ... .. ... .. ... .. ... .. ... .. ... 187
ZC001 - Mounting feet (loose) front and rear, 403D-07 .. ... .. ... .. ... .. ... .. ... .. ... .. ... 188
ZC001 - Mounting feet (loose) front and rear, 403D-11, 404D-15.. ... .. ... .. ... .. ... .. ... 188
ZC001 - Mounting feet (loose) front and rear, 403D-15, 403D-15T ... .. ... .. ... .. ... .. ... 189
ZC001 - Mounting feet (loose) front and rear, 404D-22, 404D-22T, 404D-22TA ... .. ... 189
Oil filler extension
ZD001- Oil filler extension, 403D-07, 403D-11, 403D-15, 403D-15T, 404D-15,
404D-22, 404D-22T, 404D-22TA . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 190
Heater / starter switch (12V)
ZE001 - Heater / starter switch (12V), all models .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 191
Radiator assembly with mounting feet
Coolant capacities . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 192
ZM001 / ZM002 - Radiator assembly with mounting feet, 403D-11 ... .. ... .. ... .. ... .. ... 193
ZM001 / ZM002 - Radiator assembly with mounting feet, 403D-15 ... .. ... .. ... .. ... .. ... 193
ZM001 / ZM002 - Radiator assembly with mounting feet, 404D-22 ... .. ... .. ... .. ... .. ... 194
Deutsch connectors
ZP001 / ZP002 - Deutsch connector, all models ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 195
ZP002 / ZP004 / ZP005 - Starter motor connections, all models .. ... .. ... .. ... .. ... .. ... 196
ZP003 / ZP005 - Deutsch to Lucar adaptor, all models .. ... .. ... .. ... .. ... .. ... .. ... .. ... 196
Automatic shutdown
Automatic shutdown controller (12V) .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 197
ZR001 - Automatic shutdown controller (12V), all models ... .. ... .. ... .. ... .. ... .. ... .. ... 197
Literature ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .198
Exhaust silencer
ZU201 - Exhaust silencer 402D-05, 403D-07, 403D-11, 403D-15, 404D-15, 404D-22 . 199
Low pressure fuel accessories (fuel pre-filters and hand primer)
ZV001 / ZV003 - Fuel pre-filter, all models .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 200
ZV002 / ZV003 - Hand primer, all models .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 200
Cab heater connections
ZW001 / ZW002 - Cab heater connection, all models ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 201
Glow signal
ZZ001 - Glow signal (12V), all models ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 202

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Perkins 400D Series

6 Technical data
Basic technical data
402D-05 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 204
403D-07 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 205
403D-11 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 206
403D-15 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 207
403D-15T .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 208
404D-15 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 209
404D-22 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 210
404D-22T .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 211
404D-22TA ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 212
Power curves
402D-05 @ 2800 rev/min T3144 - ISO TR14396 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 213
402D-05 @ 3000 rev/min T3148 - ISO TR14396 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 214
402D-05 @ 3600 rev/min T3150 - ISO TR14396 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 215
403D-07 @ 2800 rev/min T3138 - ISO TR14396 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 216
403D-07 @ 3000 rev/min T3142 - ISO TR14396 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 217
403D-07 @ 3600 rev/min T3146 - ISO TR14396 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 218
403D-11 @ 2200 rev/min T3110 - ISO TR14396 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 219
403D-11 @ 2400 rev/min T3112 - ISO TR14396 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 220
403D-11 derate @ 2200 rev/min T3114 - ISO TR14396 ... .. ... .. ... .. ... .. ... .. ... .. ... . 221
403D-11 derate @ 2800 rev/min T3116 - ISO TR14396 ... .. ... .. ... .. ... .. ... .. ... .. ... . 222
403D-11 @ 2600 rev/min T3118 - ISO TR14396 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 223
403D-11 derate @ 3000 rev/min T3120 - ISO TR14396 ... .. ... .. ... .. ... .. ... .. ... .. ... . 224
403D-11 @ 2800 rev/min T3122 - ISO TR14396 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 225
403D-11 @ 3000 rev/min T3124 - ISO TR14396 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 226
403D-11 @ 3400 rev/min T3156 - ISO TR14396 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 227
403D-15 @ 2200 rev/min T3090 - ISO TR14396 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 228
403D-15 @ 2400 rev/min T3092 - ISO TR14396 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 229
403D-15 @ 2600 rev/min T3094 - ISO TR14396 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 230
403D-15 @ 2800 rev/min T3096 - ISO TR14396 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 231
403D-15 @ 3000 rev/min T3098 - ISO TR14396 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 232
403D-15T @ 2200 rev/min T3100 - ISO TR14396 .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 233
403D-15T @ 2400 rev/min T3102 - ISO TR14396 .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 234
403D-15T @ 2600 rev/min T3104 - ISO TR14396 .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 235
403D-15T @ 2800 rev/min T3106 - ISO TR14396 .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 236
403D-15T @ 3000 rev/min T3108 - ISO TR14396 .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 237
404D-15 @ 2800 rev/min T3086 - ISO TR14396 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 238
404D-15 @ 3000 rev/min T3088 - ISO TR14396 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 239
404D-22 @ 2200 rev/min T3128 - ISO / TR 14396 . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 240
404D-22 @ 2400 rev/min T3130 - ISO / TR 14396 . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 241
404D-22 @ 2600 rev/min T3132 - ISO / TR 14396 . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 242
404D-22 @ 2800 rev/min T3134 - ISO / TR 14396 . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 243
404D-22 @ 3000 rev/min T3136 - ISO / TR 14396 . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 244
404D-22 derate @ 3000 rev/min T3170 - ISO / TR 14396 . .. ... .. ... .. ... .. ... .. ... .. ... . 245
404D-22 derate @ 2800 rev/min T3172 - ISO / TR 14396 . .. ... .. ... .. ... .. ... .. ... .. ... . 246
404D-22 Derate @ 2600 rev/min TBA - ISO / TR 14396 ... .. ... .. ... .. ... .. ... .. ... .. ... . 247
404D-22 Balanced @ 2600 rev/min T3179 - ISO / TR 14396 ... .. ... .. ... .. ... .. ... .. ... . 248
404D-22T @ 3000 rev/min T2980 - ISO / TR 14396 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 249
404D-22T @ 2800 rev/min T3140 - ISO / TR 14396 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 250
404D-22T balanced @ 2600 rev/min T3183 - ISO / TR 14396.. .. ... .. ... .. ... .. ... .. ... . 251
404D-22T @ 2600 rev/min T3184 - ISO / TR 14396 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 252
Engine Sales Manual, TPD 1558 Issue 2, July 2006. xi
 Perkins 400D Series
404D-22T @ 2600 rev/min T3186 - ISO / TR 14396. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 253
404D-22TA @ 2800 rev/min T3126 - ISO / TR 14396 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... 254
Cold start system
Equipment required for cold temperatures .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 255
Battery performance ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 256
Battery to starter lead resistance .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 256
Glow plugs .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 256
Cooling system
Coolant ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 257
Coolant capacities (engines only) . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 257
Radiators . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 257
Thermostat . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 257
Coolant temperature switch . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 257
Radiator coolant flow rates . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 258
Heat balance .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 259
Electrical system
Back EMF warning .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 262
Wiring diagrams
402D-05, 403D-07 and 403D-11 (14 amp, 15 amp alternator) ... .. ... .. ... .. ... .. ... .. ... 262
Maximum circuit resistance . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 262
403D-11, 404D-15 (40 amp alternator) ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 263
Maximum circuit resistance . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 263
403D-15, 403D-15T, 404D-22, 404D-22T, 404D-22TA (65 / 85 amp alternator) ... .. ... 264
Maximum circuit resistance . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 264
Alternator charge lamp. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 264
Auto shut down - 402D-05, 403D-07 and 403D-11 (14 amp, 15 amp alternator) ... .. ... 265
Auto shut down - 403D-11 and 404D-15 (40 amp alternator) . ... .. ... .. ... .. ... .. ... .. ... 266
Auto shut down - 403D-15, 403D-15T, 404D-22, 404D-22T, 404D-22TA (65 / 85 amp) 267
Exhaust system
Temperature, flow rate and back pressure .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 268
Exhaust gas flow rates . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 268
Fuel system
Fuel specification ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 270
Low pressure fuel system ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 270
Electrical shut-off solenoid (ESOS) ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 270
Specific fuel consumption (typical) ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 271
Minimum specific fuel consumption (typical) industrial engines .. .. ... .. ... .. ... .. ... .. ... 272
Fuel temperature and specific gravity .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 273
Fuel inlet temperature and specific gravity graphs . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 273
Induction system
Air flow requirements ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 274
Inlet restriction .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 274
Closed breather requirements ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 275

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Perkins 400D Series

Lubrication system
Lubricating oil temperature .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 276
Lubricating oil specification .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 276
Recommended SAE viscosity grades . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 276
Lubricating oil pump delivery ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 277
Lubricating oil pressure switch.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 277
Installation angle and gradients of operation . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 278
Limiting angles of operation .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 278
Engine mountings
Frameless tractor installations .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 279
Rear mounting . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 279
Front mounting. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 279
Mounting diagram - rear face 403D-15, 403D-15T, 404D-22, 404D-22T and
404D-22TA ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 279
Mounting diagram - left side 403D-11, 403D-15, 403D-15T, 404D-15, 404D-22,
404D-22T and 404D-22TA. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 280
Power take-offs (PTO)
Crankshaft thrust loads .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 281
Permissible overhung loads
Maximum allowable load versus overhang, 402D-05, at front of crankshaft .. .. ... .. ... . 283
Maximum allowable load versus overhang, 402D-05, at rear of crankshaft ... .. ... .. ... . 284
Maximum allowable load versus overhang, 403D-07, at front of crankshaft .. .. ... .. ... . 285
Maximum allowable load versus overhang, 403D-07, at rear of crankshaft ... .. ... .. ... . 286
Maximum allowable load versus overhang, 403D-11 and 404D-15, at front of
crankshaft . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 287
Maximum allowable load versus overhang, 403D-11 and 404D-15, at rear of
crankshaft . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 288
Maximum allowable load versus overhang, 403D-15, 403D-15T, at front of crankshaft 289
Maximum allowable load versus overhang, 403D-15, 403D-15T, at rear of crankshaft . 290
Maximum allowable load versus overhang, 404D-22, 404D-22T and 404D-22TA,
crankshaft front ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 291
Maximum allowable load versus overhang, 404D-22, 404D-22T and 404D-22TA,
crankshaft rear . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 292
Maximum allowable crankshaft overhung load PED-0257-14 ... .. ... .. ... .. ... .. ... .. ... . 293
Maximum allowable crankshaft overhung load PED-0257-12 ... .. ... .. ... .. ... .. ... .. ... . 294
Maximum allowable crankshaft overhung load PED-0244-14 ... .. ... .. ... .. ... .. ... .. ... . 295
Maximum allowable crankshaft overhung load PED-0244-12 ... .. ... .. ... .. ... .. ... .. ... . 296
Maximum allowable crankshaft overhung load PED-0371-4 . ... .. ... .. ... .. ... .. ... .. ... . 297
Maximum allowable crankshaft overhung load PED-0371-2 . ... .. ... .. ... .. ... .. ... .. ... . 298
Maximum allowable crankshaft overhung load PED-0152-11-D .. ... .. ... .. ... .. ... .. ... . 299
Maximum allowable crankshaft overhung load PED-0152-11-B .. ... .. ... .. ... .. ... .. ... . 300
Maximum allowable crankshaft overhung load PED-0290-14 ... .. ... .. ... .. ... .. ... .. ... . 301
Maximum allowable crankshaft overhung load PED-0290-12 ... .. ... .. ... .. ... .. ... .. ... . 302
Power and torque available .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 303
Gear ratio formula .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 303
Torque available from drive gear (B) .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 304
Hydraulic pumps .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 305
Hydraulic pump interface detail 403D-11, 403D-15, 403D-15T, 404D-15, 404D-22,
404D-22T and 404D-22TA. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 305
Engine Sales Manual, TPD 1558 Issue 2, July 2006. xiii
 Perkins 400D Series
Mass Elastic System
Diagram - 402D-05 .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 306
Diagram - 403D-07 .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 307
Diagram - 403D-11 .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 308
Diagram - 403D-15 and 403D-15T ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 309
Diagram - 404D-15 .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 310
Diagram - 404D-22, 404D-22T and 404D-22TA. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 311
Ratings
Allowances for engine driven auxiliary equipment.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 313
De-rating .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 313
Performance curves
Fan MD011 - curve PED-0257-16 - 402D-05 .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 314
Fan MD012 - curve PED-0257-17 - 402D-05 .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 315
Fan MD009 - curve PED-0244-16 - 403D-07 . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 316
Fan MD010 - curve PED-0244-17 - 403D-07 .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 317
Fan MD007 - curve PED-0005-2 - 403D-11 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 318
Fan MD008 - curve PED-0005-1 - 403D-11 ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 319
Fan MD005 - curve PED-0153 - 403D-15 / 403D-15T / 404D-15 .. ... .. ... .. ... .. ... .. ... 320
Fan MD006 - curve PED-0146 - 403D-15 / 403D-15T / 404D-15 .. ... .. ... .. ... .. ... .. ... 321
Fan MD003 - curve PED-0290-17 - 404D-22, 404D-22T and 404D-22TA .. ... .. ... .. ... 322
Fan MD004 - curve PED-0290-18 - 404D-22, 404D-22T and 404D-22TA .. ... .. ... .. ... 323
Altitude - curve 3893. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 324
Altitude - curve 3952. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 325
Humidity - curve 3892... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 326
Humidity - curve 3953... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 327
Important notes
Company liability ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 330
Installation .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 330
Emissions certification
MHSA Certification .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 331
Legislation .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 331
California Proposition 65 . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 331
Warranty .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 331

xiv Engine Sales Manual, TPD 1558 Issue 2, July 2006.

Perkins 400D Series

1
General information 1

Introduction
The 400 Series range of 2, 3 and 4 cylinder engines have been developed to meet EPA Tier 3+ and
EC Stage IIIA off highway emissions legislation, and Japanese MLIT Step 3.
The 400 Series Engine Specification Manual is an important publication enabling sales personnel and
distributors to select and specify 400 Series engines for a wide variety of industrial, construction and
agricultural applications.
This manual enables the user to complete an engine specification with a selection of options and accessories
to suit the needs of the application.
This manual also contains a considerable amount of technical data. For more information about the installation
and service of the 400 Series engines refer to:
Publication Engine Language Publication number
The Perkins Installation Manual All Perkins English TPD1249
Service Manual 400D Series English TBA
- Operation & Maintenance Manual 400D Series English TBA
- Systems Operation Test & Adjust 400D Series English TBA
- Specifications Manual 400D Series English TBA
- Disassembly & Assembly 400D Series English TBA

Note: The photographs and general arrangement drawings that appear in this manual are of typical engines
and must not be taken as an illustration of any particular engine specification.
Warning! All build lists referenced in this publication exclude any fan guard or hot surface protection features.
To the extent that it is lawfully possible, the company accepts no responsibility whatsoever for any injury,
damage or death whether to property or persons, arising directly or indirectly from this exclusion.

Engine Sales Manual, TPD 1558 Issue 2, 12 July 2006. 1

1 Perkins 400D Series
How to use the manual
All the information needed to specify an engine for an application can be found in chapters 2 to 6. Use the
chapters as follows:

Chapter 2: The engine range

This chapter contains brief details of the power output of 400 Series engines and specification sheets for the
engines. Use the data in this chapter to determine which engine is required for the application. Copies of the
specification sheets are available separately so that they can be left with the customer for easy reference.

Note: If the engine operates in the ambient conditions shown on the power curve, the only allowances that
must be made are for the power used by accessories such as the fan and the alternator. The amount of power
used by accessories driven by the engine must be decided so that the net horsepower available at the flywheel
can be found.

Chapter 3: Engine specifications

This chapter contains information that will guide the user in the process of specifying options and accessories
necessary to complete a full specification. An option selection template is also included. The standard table,
listing sub application codes and descriptions is shown for the whole range of applications for Perkins engines.
General arrangement drawings for 400 Series engines are shown in this chapter.

Chapter 4: Options
To complete the specification of the engine, use the information shown in chapter 4 to select the options
required for the application. Only one option can be selected from each group. A selection must be made from
each group, even if it is “Not required”.
To assist with the process of selecting the options, see “Option selection procedure” on page 15.
This chapter is split into sections for each of the engine families.

Chapter 5: Accessories
To complete the specification of the engine, use the information shown in chapter 5 to select the accessories
required for the application. Only one accessory can be selected from each group. A selection must be made
from each group, even if it is “Not required”.
To assist with the process of selecting the accessories, see “Option selection template” on page 16.
This chapter is split into sections for each of the engine families.

Chapter 6: Technical data

This chapter contains full technical information for the engines in the range and is intended to assist the user
of the manual to create an engine specification that is compatible with the required application.

How to order an engine

On confirmation of the specification, a unique build list number will be generated; an example of a typical list
number is Gx65xxxu. The build list number, along with the volume requirements, will be programmed into the
build programme.
The build list number will be stamped on the engine number plate on the engine along with the engine type
and serial number.

2 Engine Sales Manual, TPD 1558 Issue 2, 12 July 2006.

Perkins 400D Series 1
Abbreviations and codes
Abbreviations
ESOS... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Electrical shut-off solenoid
SPES ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Sales project engine specification
IDI ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Indirect injection
LHS.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .Left hand side, when viewed from the flywheel end
NORF .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...New Option Request Form
DCP . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. Design change proposal
PTO . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. Power take off
RHS . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . Right Hand Side, when viewed from the flywheel end
SPL .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..Sound Pressure Level
STD . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. Standard
SWL . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Sound Power Levels
T .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . Indirect injection turbocharged
TA ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. Indirect injection turbocharged / air / air after cooling
Drawing standards
Ø .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Diameter
XX ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Rear face of cylinder block
YY ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Crankshaft centre line (horizontal)
ZZ ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Crankshaft centre line (vertical)
Note: All dimensions are in mm unless otherwise stated.
First angle projection Third angle projection

Engine type codes

Engine type Engine type codes Engine type Engine type codes
402D-05 GG 404D-15 GM
403D-07 GH 404D-22 GN
403D-11 GJ 404D-22T GP
403D-15 GK 404D-22TA GQ
403D-15T GL

Engine Sales Manual, TPD 1558 Issue 2, 12 July 2006. 3

This page is intentionally blank
Perkins 400D Series

2
The engine range 2

The 400 Series is a family of two, three and four cylinder water cooled diesel engines. They are among the
cleanest and quietest engines in their power range. The highly efficient combustion is achieved through the
indirect fuel injection system, with optimised pre-combustion swirl chambers. This same efficiency makes the
400 Series capable of exceeding all known applicable off-highway emissions standards.
These engines are suitable for most industrial, construction and agricultural applications.

Product duty - usage limitations

The rating curves published for these engines apply for only intermittent use unless specifically stated
otherwise. Intermittent is defined as cyclic power and / or speed, with the minimum power utilised for no more
than one hour in any two hour period, and the average load not exceeding the mechanical sign-off limit of the
specification. Where an application demands, or is likely to demand, usage above this operating envelope, the
applications engineer must obtain prior agreement from PSEL Product Engineering. The customer must also
understand and agree to any identified durability or reliability vulnerabilities.

Note: See also, “Machine load factor” on page 63.

Gross intermittent ratings
Engine type Maximum rating - kW (bhp) @ rev/min (1)
402D-05 10,2 kW (13.6 bhp) at 3600
403D-07 15,3 kW (20.5 bhp) at 3600
403D-11 19,7 kW (26.4 bhp) at 3000
403D-15 25,1 kW (33.7 bhp) at 3000
403D-15T 30,0 kW (40.2 bhp) at 3000
404D-15 26,5 kW (35.5 bhp) at 3000
404D-22 38,0 kW (51.0 bhp) at 3000
404D-22T 45,5 kW (61.0 bhp) at 3000
404D-22TA 49,2 kW (66.0 bhp) at 2800
1. Rating in kW / bhp to ISO/TR 14396 gross, ± 5%.

Note: Look at the power curves and basic technical data (chapter 6) in order to decide which engine and rating
are needed for the application. If the engine is to operate in the ambient conditions shown on the power curve,
the only adjustments that must be made are for the power used by the fan, the alternator and any additional
equipment. Additional information for the correct specification of an engine rating is shown on page 61.

Engine Sales Manual, TPD 1558 Issue 2, 12 July 2006. 5

2 Perkins 400D Series
400 Series standard base list offering
The tables on the following pages give a breakdown by option code of all the standard 400 Series base list
currently available for order. Against each build list a status is given, availability should be checked with your
usual sales contact as some ratings are going through final rating development.
402D-05 base list breakdown

D/
MFG/PRO Power Rated Cooling Air HSG/ Fly- Water Stick
List Type Rating Core Starter Pulley Eco Drain
Status (kW) Speed Pack Filter BPlate wheel outlet S/O
Filler

Add Crank O/P Water temp Ind Exh F/ Lift Loose Auto Key Hand
List Fan Altrtr Paint Conns
Pulley Switch switch Man Man Filter Pump Parts S/Down Switch Primer

6 Engine Sales Manual, TPD 1558 Issue 2, 12 July 2006.

Perkins 400D Series 2
403D-07 base list breakdown

MFG/PRO Power Rated Cooling Air HSG/ Fly- Water D/Stick

List Type Rating Core Starter Pulley Eco Drain
Status (kW) Speed Pack Filter BPlate wheel outlet S/O Filler

Add Crank O/P Water temp Ind Exh F/ Lift Loose Auto Key Hand
List Fan Altrtr Paint Conns
Pulley Switch switch Man Man Filter Pump Parts S/Down Switch Primer

Engine Sales Manual, TPD 1558 Issue 2, 12 July 2006. 7

2 Perkins 400D Series
403D-11 base list breakdown

MFG/PRO Power Rated Cooling Air HSG/ Fly- Water D/Stick

List Type Rating Core Starter Pulley Eco Drain
Status (kW) Speed Pack Filter BPlate wheel outlet S/O Filler

Add Crank O/P Water temp Ind Exh F/ Lift Loose Auto Key Hand
List Fan Altrtr Paint Conns
Pulley Switch switch Man Man Filter Pump Parts S/Down Switch Primer

8 Engine Sales Manual, TPD 1558 Issue 2, 12 July 2006.

Perkins 400D Series 2
403D-15 base list breakdown

MFG/PRO Power Rated Cooling Air HSG/ Fly- Water D/Stick

List Type Rating Core Starter Pulley Eco Drain
Status (kW) Speed Pack Filter BPlate wheel outlet S/O Filler

Add Crank O/P Water temp Ind Exh F/ Lift Loose Auto Key Hand
List Fan Altrtr Paint Conns
Pulley Switch switch Man Man Filter Pump Parts S/Down Switch Primer

Engine Sales Manual, TPD 1558 Issue 2, 12 July 2006. 9

2 Perkins 400D Series
403D-15T base list breakdown

MFG/PRO Power Rated Cooling Air HSG/ Fly- Water D/Stick

List Type Rating Core Starter Pulley Eco Drain
Status (kW) Speed Pack Filter BPlate wheel outlet S/O Filler

Add Crank O/P Water temp Ind Exh F/ Lift Loose Auto Key Hand
List Fan Altrtr Paint Conns
Pulley Switch switch Man Man Filter Pump Parts S/Down Switch Primer

10 Engine Sales Manual, TPD 1558 Issue 2, 12 July 2006.

Perkins 400D Series 2
404D-15 base list breakdown

MFG/PRO Power Rated Cooling Air HSG/ Fly- Water D/Stick

List Type Rating Core Starter Pulley Eco Drain
Status (kW) Speed Pack Filter BPlate wheel outlet S/O Filler

Add Crank O/P Water temp Ind Exh F/ Lift Loose Auto Key Hand
List Fan Altrtr Paint Conns
Pulley Switch switch Man Man Filter Pump Parts S/Down Switch Primer

Engine Sales Manual, TPD 1558 Issue 2, 12 July 2006. 11

2 Perkins 400D Series
404D-22 base list breakdown

MFG/PRO Power Rated Cooling Air HSG/ Fly- Water D/Stick

List Type Rating Core Starter Pulley Eco Drain
Status (kW) Speed Pack Filter BPlate wheel outlet S/O Filler

Add Crank O/P Water temp Ind Exh F/ Lift Loose Auto Key Hand
List Fan Altrtr Paint Conns
Pulley Switch switch Man Man Filter Pump Parts S/Down Switch Primer

12 Engine Sales Manual, TPD 1558 Issue 2, 12 July 2006.

Perkins 400D Series 2
404D-22T base list breakdown

MFG/PRO Power Rated Cooling Air HSG/ Fly- Water D/Stick

List Type Rating Core Starter Pulley Eco Drain
Status (kW) Speed Pack Filter BPlate wheel outlet S/O Filler

Add Crank O/P Water temp Ind Exh F/ Lift Loose Auto Key Hand
List Fan Altrtr Paint Conns
Pulley Switch switch Man Man Filter Pump Parts S/Down Switch Primer

Engine Sales Manual, TPD 1558 Issue 2, 12 July 2006. 13

2 Perkins 400D Series
404D-22TA base list breakdown

MFG/PRO Power Rated Cooling Air HSG/ Fly- Water D/Stick

List Type Rating Core Starter Pulley Eco Drain
Status (kW) Speed Pack Filter BPlate wheel outlet S/O Filler

Add Crank O/P Water temp Ind Exh F/ Lift Loose Auto Key Hand
List Fan Altrtr Paint Conns
Pulley Switch switch Man Man Filter Pump Parts S/Down Switch Primer

14 Engine Sales Manual, TPD 1558 Issue 2, 12 July 2006.

Perkins 400D Series

3
Engine specification 3

Selection logic
An option selection template is included to assist with the process of selecting the options and accessories ,
see page 17. Make a copy of this form, and follow the sequence of the option groups to prepare the engine
specification.

Notes:

All engines should be specified using option codes.

Before selecting an option, read carefully any notes relating to the option as these indicate the effect of
selecting that option.

A selection must be made for all options and accessories, even if the option is “not required”.

If when specifying an engine an option is required that is not listed in this 400D Series Engine Specification
Manual, then a NORF must be raised, complete with justification, to obtain approval.

Record each option code that has been selected on the Custom Build engine order form provided.

When completing the order form, the sub-application code for the specification should be included. This
sub-application code provides important data for establishing market share information, but will also assist
the user when searching for preferred application specifications.
The sub-application codes can be found on page 18.

Option selection procedure

Main options
A selection of one option code must be made from each of the option sections “A” through to “V”.
Put the correct codes onto the order form in the following manner.
Bosch starter motor 12V, 2,0kW E D 0 0 1
Exhaust manifold vertical outlet U B 0 0 2

Accessory options
A selection of one accessory code must be made from each of the accessory sections ZA through to ZZ.
Put the correct codes onto the order form in the following manner.
Auto shut down controller Z R 0 0 1
Fuel pre-filter Z V 0 0 1

General arrangement drawings

General arrangement drawings are included in this chapter for reference purposes.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 15

3 Perkins 400D Series
Option selection template
Order Form for 400D Series “Industrial Custom” Engines Perkins ®

Customer Details
Customer Order No: .... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... .....
Name
Cust. SO No: (Perkins use only) ..... ..... ..... ..... ..... ..... ..... ..... .....
Address Date: ... .. ... .. ... .. ... .. ... .. ... .. ...
Quantity Required: ... .. ... .. ... .. ... .. ... .. ... .. ...
Requested Despatch Date: ... .. ... .. ... .. ... .. ... .. ... .. ...
Special Instructions

Notes:
1. This order form is for one or more engines of the same specification. If an alternative specification is required, please complete another order form.
2. This order form should be used in conjunction with the 400D Series Engine Specification Manual (ESM).
3. Please complete Parts A & B, noting that in Part A it is important to quote the sub-application code for which the engine(s) is / are intended to be used.
A listing of the codes can be found in Chapter 3, page 18 of your ESM.
4. For option code numbers, please refer to Chapter 4 & 5 of the ESM. Your choice for each option should be entered on the form in Part B, column one.
5. Your chosen rating in Part A, includes the cost of the engine core, fuel injection equipment, paint and appropriate loose parts. Refer to your ESM.
6. The column entitled “Price” in Part B is purely for your own use as a reference. Actual pricing will be advised on your acknowledgement of order.

Part A
Base Engine Selection
Engine Specification Codes Type Code Description

Sub-Application Code |___|___| Mandatory

(see chapter 3, page 18 of manual for key)

16 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 3
Custom build order form - 400D

Part B
Options selection
ESM Code No
(complete the option /
Price (GBP)
accessory code referring
Description Excluding
to your Engine
VAT
Specification Manual,
chapters 4 & 5) e.g CD003
A A Rating
A L Labels
C D Flywheel housings
D D Flywheels
E D Starter motors
F B Fan drive options
G B Sump and dipstick options
G C Sump drain options
G D Engine supplied with oil
H B Lubricating oil filler options
J C Lubricating oil filter mount options
K B Crankshaft pulleys
K D Front end drive - output options
L B Oil cooler option
L D Water outlet connections
M D Cooling fan
M E Fan spacer options
N D Alternators
S B Intake and exhaust manifold options (turbocharged)
T B Intake manifolds (naturally aspirated)
T D Air filter, bracket and hose
U B Exhaust manifold (naturally aspirated)
U D Exhaust manifold side outlet - elbow
V B Low pressure fuel system (lift pump and fuel filter)
Y D Paint
Y Z Packaging
Accessories selection
Z A Electronic controlled governor (governor / control options)
Z C Mounting feet loose
Z D Oil filler extension
Z E Heater / starter switch
Z J Oil pressure switch
Z L Water temperature switch
Z M Radiator assembly with mounting feet
Z P Deutsch connectors
Z R Automatic shut down kit
Z T Literature
Z U Exhaust silencer
Z V Low pressure fuel accessories (fuel pre filter and hand primer)
Z W Cab heater connections
Z Z Glow signal

Shipping requirements
(please tick one of the following)
As in standard agree- FCA CPT CIP Delivered your Ex-works
ment (please name place) (please name place) (please name place) works
......................... ......................... .........................

Customer signature: ...................................................................................................

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 17

3 Perkins 400D Series
Sub application codes
Agricultural power Industrial power
Application group / sub-application Code Application group / sub-application Code
Agricultural others 28 Industrial other 42
Agricultural tractors fast 21 Compressors 50
Agricultural tractors tracked 27 Locomotives / rail traction 75
Agricultural tractors wheeled 20 Mining equipment 61
Combine harvesters 24 Petroleum (oil & gas extracting industries) 59
Forage and specialist harvesters 22 Pump sets 84
Forestry harvesters / forwarders 85 Snow blowers 43
Lawn and garden 25 Snow groomers 44
Sprayers 26 Sweepers 87
Woodchippers 39
Material handling power
Construction power Application group / sub-application Code
Application group / sub-application Code Material handling others 77
Construction other 69 Access platforms 68
Backhoe loaders 31 Aircraft baggage handler 14
Dumpers 36 Cranes 54
Excavators 30 Fork-lift trucks 70
Graders 35 Rough terrain fork-lift trucks 71
Mini excavators 41 Side loaders 73
Pavers 51 Straddle carriers 76
Road rollers 53 Telescopic handlers 40
Scrapers 34 Tow tractors 72
Self propelled drills 29
Skid steer loaders 38 Refrigeration power
Trenchers 37 Application group / sub-application Code
Wheeled / tracked bulldozers 33 Reefers 83
Wheeled / tracked shovel loaders 32
Vehicle power
Defence power Vehicles others Code
Application group / sub-application Code Buses 11
Defence 86 Cars, taxis and derived vans 12
Trucks 10
Gen set power Vans 15
Application group / sub-application Code Vehicles other 19
Base load 48
Combined heat and power (chp) 49
Ground power units 82
Lighting towers 88
Prime power 79
Standby power 80
Welders 81

18 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 3
General arrangement drawings
The following pages contain the general arrangement drawings for the 400D Series engine only.

Note: In order to show a complete engine, the general arrangement drawings include the following options:
Engine type Options
CD003, DD002, ED005, FB005, GB001, GC000, KB005, LD001, MD011, ND013, TB001, UB002,
402D-05
VB003, ZA001, ZJ001, ZL001
CD003, DD002, ED005, FB005, GB001, GC000, KB005, LD001, MD009, ND013, TB001, UB002,
403D-07
VB003, ZA001, ZJ001, ZL001
CD003, DD002, ED004, FB005, GB001, GC000, KB003, LD001, MD007, ND011, TB001, UB002,
403D-11
VB003, ZA001, ZJ001, ZL001
CD003, DD002, ED001, FB001, GB001, GC000, KB001, LD001, MD005, ND001, TB001, UB002,
403D-15
VB003, ZA001, ZJ001, ZL001
CD003, DD002, ED001, FB001, GB001, GC000, KB001, LD001, MD005, ND001, SB001, UB002,
403D-15T
VB003, ZA001, ZJ001, ZL001
CD003, DD002, ED003, FB005, GB001, GC000, KB003, LD001, MD005, ND009, TB001, UB002,
404D-15
VB003, ZA001, ZJ001, ZL001
CD003, DD002, ED001, FB001, GB001, GC000, KB001, LD001, MD003, ND001, TB001, UB002,
404D-22
VB003, ZA001. ZJ001, ZL001
404D-22T CD003, DD002, ED001, FB001, GB001, GC000, KB001, LD001, MD003, ND001, SB001, VB003,
404D-22TA ZA001, ZJ001, ZL001

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 19

3 Perkins 400D Series
402D-05 - Left side view

EXH.GAS OUTLET
WATER OUTLET
WATER INLET

AIR SUCTION
209.6

162.7

119.5

36.5

7
0
Air flow 5
ø24.

.5
ø23

R7
324.9

ø3 322.4
9
301.4
ø44
••55 276.9
4
ø3
256.7

215.9
ø250

ø96

0
16

39

77
83

8-3/8-16 UNC
19 DEPTH

4-M10
0

15 DEPTH
20
156

20 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 3
402D-05 - Front view

APPROX.371

108.7

151.2
60
62

0
M8
11 DEPTH

R7
.5
301.4

281.8

189.4
175

,`,k,s,n,q
•@,m,`,s,n,q
103.8
79

APPROX.523
ø 23 .5
ø 24

0 0
ø8
0

197.6

3-M8
0

11 DEPTH EQ.SP.
88

35

88
156

79.2
169.5

108.4
171.9

MAX.171.9

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 21

3 Perkins 400D Series
402D-05 - Right side view

APPROX.406

180.5
32.3
0 OIL FILLER
5.6
FUEL OIL OUTLET
PCV VALVE

323.3
304.9

WATER DRAIN 249.6

8.0
FUEL OIL INLET

2-M6
12 DEPTH
115

92
THROTTLE LEVER

51
R42
ø184.2

16
ø280

0
ø314.32

ø120
ø215.9

39

77

165.2

8-M10
0

36

79
88

15 DEPTH
97
87

20

105

156
73.9
66.8
53.9

186.3

212.3

242.5

264.5

308.4
47.9

206.3

22 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 3
402D-05 - Rear view

115.5

94.9

175

STOP SOLENOID

DEUTSCH
DT04-2 CONNECTOR

6-5/16-18 UNC

20 DEPTH EQ.SP.

6-M8

11 DEPTH EQ.SP.

ø2
00
8
.3
33

ø1
ø3

50
0
175

175

OIL DRAIN

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 23

3 Perkins 400D Series
402D-05 - Plan view

195.6
0

THERMO SWITCH
DEUTSCH DT04-2
CONNECTOR
COLOUR CODE
YELLOW

50 46
19.5
13.5
0 0
12
15
32

50

4-M8
11 DEPTH

OIL PRESSURE SWITCH

DEUTSCH DT04-2
CONNECTOR
COLOUR CODE
BROWN

2-M8
0

16 DEPTH
85

41

32

87

167

194

24 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 3
403D-07 - Left side view

EXH.GAS OUTLET
WATER OUTLET
WATER INLET

AIR SUCTION
283.6

236.7

52.5
144

9
0
Air flow
5
ø24.

ø44
ø3
ø23 325.4

9
321.9

0
••55 ø2
277.9

ø34
266.4
256.7

215.9
ø280

0
ø96

16

39

77
83

8-3/8-16 UNC
19 DEPTH

8-M10
75$

15 DEPTH
20
230

175

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 25

3 Perkins 400D Series
403D-07 - Front view

APPROX.371

108.7

150.5
60

0
M8
11 DEPTH

ø20

281.8
266.4

189.4
175

ALTERNATOR

103.8
79

APPROX.528
21°
ø2 3 .5
ø2 4

0 0
ø8
0

202.6

3-M8
0
35

11 DEPTH EQ.SP.
88

88
156

79.2
169.5

108.4
171.9

MAX.171.8

26 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 3
403D-07 - Right side view

APPROX.480

253.2
32.3
0 OIL FILLER
5.6
FUEL OIL OUTLET
PCV VALVE

319.3
304.9

249.6

8.0
FUEL OIL INLET

2-M6
STOP
SOLENOID 12 DEPTH
115

92

THROTTLE
R42

LEVER
21
ø184.2
ø280
ø314.32

0
ø120
ø215.9

39

77

168.2

8-M10
0
97
87

20

49

72

15 DEPTH
103

175

230
73.9

75
66.8
53.9

260.3

286.3

316.5

338.5

382.4
47.9

280.3

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 27

3 Perkins 400D Series
403D-07 - Rear view

115.5

93.6

175

STOP
SOLENOID
DEUTSCH
DT04-2
CONNECTOR

6-5/16-18 UNC

20 DEPTH EQ.SP.

ø2
00
ø1
38

50
3.
3
ø3

6-M8

11 DEPTH
EQ.SP.
0
175

175

Oil drain plug

28 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 3
403D-07 - Plan view

269.6
0

THERMO SWITCH
DEUTSCH DT04-2
CONNECTOR
COLOUR CODE
YELLOW

50 46

3.5 0 0
13 12
15
32
50

4-M8
11 DEPTH

169.5
OIL PRESSURE
SWITCH DEUTSCH
DT04-2 CONNECTOR
COLOUR CODE
BROWN
2-M8
0
85

41

87

16 DEPTH
161

241

268

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 29

3 Perkins 400D Series
403D-11 - Left side view

312.4
DEUTSCH DT04-2

58.5
291

253

162
CONNECTOR

9
0
COLOUR CODE
BROWN

Air
flow

E
EY
G
ø44

N
TI
IF
0L
ø2
320.8
55
298.6

ø34
55
234.6
ø330

STARTER
MOTOR
65

25

0
16

42

80
83

184.2
0
81

26

24

75
361
349

273
256

215
201

30 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 3
403D-11 - Front view

APPROX.407

182.4
38.6

107
64

49
53
0
ø2

6
0L
IFT
ING
ø28

EYE
359.5 360

320.1

298.6

214.1
195

ALTERNATOR 151

114.1

APPROX.5 76
105

13°
71.1
ø28

ø 70
0 0

TAMPER
2-M6
8 DEPTH
92

216.2
3-M8
0

11 DEPTH EQ.SP.
95

95
12.7

87.2
176.9

168.7

MAX.190.8
180.1

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 31

3 Perkins 400D Series
403D-11 - Right side view

APPROX.502

285.2
75.9

89
0

344.6

2-M8
11 DEPTH

172

113
STOP
SOLENOID
SPEED CONTROL
R42

LEVER
48
OIL
FILTER
20
ø314.32

ø215.9
ø184.2
ø340

ø248

42

80
TAMPER
0
90
80

46

26

57

81
68

113
129

201

256

282

412
66
59.8

312.3

32 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 3
403D-11 - Rear view

170.2

111.2

79.2
117

48

48
0
359.1
356.1
ø44

3-M8
11 DEPTH

231.6
FUEL
FILTER
192.5

174

78.3

DEUTSCH
DT04-2
CONNECTOR

0 0

.ø200
P.C.D

.38
333
.D.ø
P.C

3
23
D .ø
C.
P.

206
0

66
175

175

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 33

3 Perkins 400D Series
403D-11 - Plan view

DEUTSCH

253
DT04-2
0

CONNECTOR
COLOUR CODE
YELLOW

22.5

0 0
18
30.5
38
0

98

182

267

34 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 3
403D-15 - Left side view

353.9

280.7

178.5

76.5

10
0
Air flow

0
ø5
55 401
394

ø 20
358.5

55
ø4
338.2
337.2

37
,Q•|,l,W•~,P•D,Q,T 274.2
ø340

,s,`,o•@,P,P•@,c,d,o,s,g
ø120

0
16

64
83
102

187.2
0
76
287

253

232

131

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 35

3 Perkins 400D Series
403D-15 - Front view

APPROX.456
236.5

127.4
89.5
76

0
ø36
ø34

371.2

288.2

254
10

ALTER
NATOR
96

APPROX.643
14°
ø34

ø36.5

0 0
ø7
4

219.2
0
115

115
196.5

193.9

170.7

219.5
107.2
90.7
141

50
57

36 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 3
403D-15 - Right side view

APPROX.572

41.8

319
0

PCV VALVE OIL FILLER

411
390.5
5.6 0
FUEL OIL ø2
OUTLET 338.2
324.9

STOP
SOLENOID
THROTTLE
LEVER
125
R42

OIL ø98[+0.1$ 0
FILTER
ø361.95

ø241.3
ø206.2
ø388

ø292

15
0

64
2

102
287

422

474
75.7

125

232

395
90
80

47

67
76
0

347.3
59.5

60

131

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 37

3 Perkins 400D Series
403D-15 - Rear view

196.5
193.9

170.7

90.7
141

50
57

282.2

249.7

211
200
Fuel
filter

STOP
SOLENOID
DEUTSCH
DT04-2
CONNECTOR

0 0

ø381

ø2
22
.2 5

OIL DRAIN

210
OIL DRAIN
0

86
200

200

38 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 3
403D-15 - Plan view

THERMO SWITCH DEUTSCH

289
DT04-2 CONNECTOR
COLOUR CODE YELLOW
0

65

27
19
0 0
11
22

65

196.5 198

OIL
PRESSURE
SWITCH
DEUTSCH
DT04-2
0
78

110.5

204.5

283.5

309.5

CONNECTOR
COLOUR CODE
BROWN

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 39

3 Perkins 400D Series
403D-15T - Left side view

353.9

274.2

246.7

219.2
280.7
323

10
Air flow

0
394

303
298.2

275.5
ø340

248

Starter motor
ø120

0
16

64
83
102

187.2
0
76
287

253

232

131

40 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 3
403D-15T - Front view

APPROX.512

127.4

267.2
76

64
0
ø36

.5
ø34

R7
396.2

371.2

254
249.7
10

ALTOR
NATOR

APPROX.64 3
96

14°
ø34

ø36.5

0 0
ø7
4

219.2
0
244.1

196.5

115

115

219.5
107.2
207.2

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 41

3 Perkins 400D Series
403D-15T - Right side view

APPROX.572

41.8

299
12
0

M8
PCV VALVE OIL FILLER TAP 11 DEPTH

411
390.5
{5.6
FUEL OIL OUTLET

324.9

298.2

STOP
SOLENOID

125

THROTTLE
R42

LEVER
OIL
FILTER
ø361.95

ø241.3
ø206.2
ø388

ø292

15
0
ø98

64
2

102
75.7

125

232

287

395

422

474
90
80

47

67
76
59.5

347.3
131
60

42 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 3
403D-15T - Rear view

207.2

57
50

55
0

.5
R7
392.2

290.9
282.2

211
200
Fuel
filter

STOP
SOLENOID
DEUTSCH
DT04-2
CONNECTOR

0 0

ø381

ø2
22
.2 5

OIL DRAIN

210
OIL DRAIN
0

86
200

200

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 43

3 Perkins 400D Series
403D-15T - Plan view

54.6

289
THERMO
SWITCH
0

DEUTSCH
DT04-2
CONNECTOR
COLOUR
CODE-YELLOW
ø39

193.9

65

27
19
0 0
11
22

65

198

OIL
PRESSURE
SWITCH
DEUTSCH
DT04-2
0
78

110.5

204.5

283.5

309.5

CONNECTOR
COLOUR
CODE-BROWN

44 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 3
404D-15 - Left side view

DEUTSCH
DT04-2
CONNECTOR
376.7

142.5
396.4

COLOUR CODE

337

246
BROWN

7
0
Air
.5
flow R7

ø44
358.7

312
••55

55

2
ø4 234.7
ø340

STARTER
MOTOR

65

25

0
ø100

16

42

80
83

183.7
340

81

26

24

75
433

299
285

251

165
445.9

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 45

3 Perkins 400D Series
404D-15 - Front view

APPROX.408
215.5

107.2

182.4
39.6
66

0
2
R
7.
359 5
358.5 ø28
CONNECTOR

320.2

31
214.2

188

ALTERNATOR

APPROX.595
105
83

ø 28
70.3
13°
56

0 0

M10
ø88
0

THRU
7
.D.
P.C

92

3-M8
11 DEPTH
EQ.SP.

216.2
0
95

54

80

95

MAX.214
176.9

191.8
179.3

87.2

46 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 3
404D-15 - Right side view

APPROX.602

368.5
75.9

153

193
91
0

4.5
OIL FILLER

341.7

3-M8 11 DEPTH

DEUTSCH DT04-2
CONNECTOR

192
172

STOP
SOLENOID 113

SPEED
R42

CONTROL
OIL LEVER
FILTER
20
ø314.32

ø215.9
ø184.2
ø340

ø248

42
2.0
80

TAMPER
0
90
80

26

57
67
81
66.1
59.9
46.1

115

165

285

340

366

512
396.3

WATER DRAIN Rp3/4

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 47

3 Perkins 400D Series
404D-15 - Rear view

170.2

111.2
117.5

96.9

48

0
359.2
356.7
M8
11 DEPTH

FUEL
FILTER
192.5

12
78.4

.ø200
P.C.D

0 0

3.38
.D .ø33
P.C

3
23
D .ø
C.
P.

206

OIL DRAIN OIL DRAIN

0

M16•1.5 M16•1.5
66
175

175
190.5

48 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 3
404D-15 - Plan view

337
0

DEUTSCH DT04-2 CONNECTOR

COLOUR CODE-YELLOW

25.5

22.5

0 0
18
30.5
38
0

182

266

351

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 49

3 Perkins 400D Series
404D-22 - Left side view

WATER OUTLET
WATER INLET

AIR SUCTION
Air flow

EXH.GAS
OUTLET
448.9

374.7

272.5

156

10
12
0
0
ø45

ø5
422.3
415.3

379.8
ø20

2
,T5
ø4
359.5

M8
11 DEPTH
295.5
ø390

268

Starter motor

30
ø120

0
16

64
83
86.5
109
0

24

75
381

299

264

185

138

103
339.5

111

50 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 3
404D-22 - Front view

APPROX.464

127.4
89.5
76

66
0
ø36
ø34
430 M8
11 DEPTH
M8
392.5
11 DEPTH

317.5
309.5

276
10

Alternator

170.8
96

APPROX.726
ø34
ø36.5

14°

ø98

0 0

ø74

221.7

254.2
3-M12
0

18 DEPTH EQ.SP.
115

115

MAX.235
196.4
183.5

107.6

161.8

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 51

3 Perkins 400D Series
404D-22 - Right side view

APPROX.668

180

413
12

39

5.5 OIL FILLER PCV VALVE

0

FUEL OIL
OUTLET
411.8

M8 359.5
11 DEPTH 335.9
WATER DRAIN

268

M10 224
15 DEPTH
STOP
SOLENOID 2-M6
12 DEPTH

125
R42

72
53
47

15
ø241.3
ø206.2
361.95
ø303

64
2
86.5
109
0
15

103

135

185
205
222

264

299

381

490
90.1
80.1
67.1
59.6
47.1

70.5

423.8
442.3

500.9

569.7
138

449.8

52 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 3
404D-22 - Rear view

166.8

90.7
141

60
57

0
271

FUEL
FILTER
200

STOP
SOLENOID
DEUTSCH
DT04-2P
CONNECTOR

0 0

8-5/16-18UNC
20 DEPTH
EQ.SP.
ø2
22
.2 5

12-3/8-16UNC
EQ.SP.

ø3
81

OIL DRAIN

OIL DRAIN 244

200

86.4

200

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 53

3 Perkins 400D Series
404D-22 - Plan view

THERMO SWITCH
DEUTSCH DT04-2

383
CONNECTOR
COLOUR CODE
0

YELLOW

193.9

65 2-M8
16 DEPTH
27
19
0 0
11 11
22

65

196.5 198

OIL PRESSURE
SWITCH DEUTSCH
78

204.5

298.5

377.5

403.5

DT04-2 CONNECTOR
COLOUR CODE
BROWN

54 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 3
404D-22T / 404D-22TA - Left side view

SUCTION
THERMO

403.5

374.7

253.1
448.9

319.5

37.5
M8X1.25

41.5
SWITCH

10
11 DEPTH

AIR

0
Air

EXH.GAS
WATER

OUTLET
flow

OUTLET
INLET

M8X1.25
WATER THROUGH

415.2
0
ø2
27.5 27.5

359.4

27.5 27.5
335.4
321.9

271.4$
267.9
ø390

STARTER
MOTOR

30

64

86.5
109
0
381

138

111
299

264

185

103
339.5

M10X1.5
15 DEPTH

10-M14X1.5
23 DEPTH

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 55

3 Perkins 400D Series
404D-22T / 404D-22TA - Front view

APPROX.489

150.2

127.4

178.7

270.5
76

22

66
0
ø36
ø34 443.4
2-M8•1.25
421.3 11 DEPTH 422.2

392.4

357.4

317.4
309.4

268.9
10

231

197.2 ALTERNATOR

APPROX.698
96

14°
ø34
ø36

64.7

14.1
0 0
106

ø98
[ +0
.1$
.4

0
36.5 ø7
4P
.C
.D
.

3-M121.75
254.2
18 DEPTH
EQ.SP.
0
181

190
200

MAX.252
115

115
216.5

164.5
148.1

222.5
122.6

101

56 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 3
404D-22T / 404D-22TA - Right side view

APPROX.662

91.8 135 180 413

0 OIL PRESSURE SWITCH
5.5
FUEL OIL
OUTLET

0
ø2

359.4

WATER DRAIN
249

224
M10X1.5
15 DEPTH

STOP
SOLENOID
100

72
52.9 47
OIL
FILTER
15
ø241.3
ø206.2
ø362
ø303

ø114

0 0

ø120

64
2
86.5
109

3.2
0
90
80
67
47
41

15

103

135
138

185
205
222
239

264

299

381
392

459

490
501
59.5

70.5

435.3
450.3

569.7

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 57

3 Perkins 400D Series
404D-22T / 404D-22TA - Rear view

60 58.5

57
57

60
0
378.1

313.4
303.4

FUEL
233 15° 15° FILTER

30
°

182 182
173.9

120.6

85.2 2.25
ø22

ø38
1

ø388

0 0

110 110

8-5/16-18 UNC
150
TAP DEPTH
20 EQ.SP.

12-3/8-16UNC OIL DRAIN

2-M16•1.5
221.7

244
0
160

127

160
86.4
107.6

196.5
206.5

OIL DRAIN

58 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 3
404D-22T / 404D-22TA - Plan view

27
19

11
0

377.5
298.5
204.5
0

ø46
90
0
65

65

198
208.5

2-M8X1.25

DEPTH 11

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 59

This page is intentionally blank
Perkins 400D Series

4
Options 4

Engine ratings
402D-05
Rating kW Speed Maximum torque Maximum High idle
Curve Option
(bhp) rev/min Nm @ rev/min torque back-up % rev/min
402D-05
T3144 8,2 (11.0) 2800 29.7 @ 2000 6.2% 3010 AA065
T3148 8,8 (11.8) 3000 29.7 @ 2000 6.1% 3240 AA066
T3150 10,2 (13.7) 3600 31.4 @ 2600 15.8% 3800 AA067
403D-07
Rating kW Speed Maximum torque Maximum High idle
Curve Option
(bhp) rev/min Nm @ rev/min torque back-up % rev/min
403D-07
T3138 12,2 (16.4) 2800 44.5 @ 2000 7.0% 3010 AA058
T3142 13,2 (17.7) 3000 44.5 @ 1900 6.0% 3225 AA059
T3146 15,3 (20.5) 3600 50.5 @ 2400 24.0% 3890 AA060
403D-11
Rating kW Speed Maximum torque Maximum High idle
Curve Option
(bhp) rev/min Nm @ rev/min torque back-up % rev/min
403D-11 (derate)
T3114 13,7 (18.4) 2200 61 @ 2000 2.5% 2415 AA049
T3116 16,8 (22.6) 2800 61 @ 2100 6.5% 3020 AA050
T3120 17,7 (23.7) 3000 61 @ 2100 8.3% 3235 AA051
403D-11
T3110 14,7 (19.7) 2200 65 @ 2000 2.2% 2415 AA044
T3118 17,3 (23.2) 2600 67 @ 2100 5.7% 2800 AA045
T3122 18,5 (24.8) 2800 67 @ 2100 6.5% 3020 AA046
T3124 19,7 (26.4) 3000 67 @ 2100 8.2% 3235 AA047
T3156 21,0 (28.2) 3400 70,2 @ 2300 19.2% 3675 AA048
403D-15, 403D-15T
Rating kW Speed Maximum torque Maximum High idle
Curve Option
(bhp) rev/min Nm @ rev/min torque back-up % rev/min
403D-15
T3090 20,7 (27.8) 2200 96 @ 1800 6.8% 2420 AA036
T3092 22,3 (23.9) 2400 96 @ 1800 8.2% 2610 AA037
T3094 23,4 (31.4) 2600 96 @ 1800 11.7% 2780 AA038
T3096 24,4 (32.7) 2800 96 @ 1800 15.4% 3025 AA039
T3098 25,1 (33.7) 3000 96 @ 1800 20.2% 3200 AA040
403D-15T
T3100 23,1 (31.0) 2200 111,9 @ 1800 11.6% 2380 AA031
T3102 25,2 (33.8) 2400 111,9 @ 1800 11.6% 2600 AA032
T3104 27,3 (36.6) 2600 111,9 @ 1800 11.6% 2810 AA033
T3106 29,4 (39.4) 2800 111,9 @ 1800 11.6% 3025 AA034
T3108 30,0 (40.2) 3000 111,9 @ 1800 17.2% 3240 AA035

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 61

4 Perkins 400D Series
404D-15
Rating kW Speed Maximum torque Maximum High idle
Curve Option
(bhp) rev/min Nm @ rev/min torque back-up % rev/min
404D-15
T3086 24,6 (33.0) 2800 96 @ 1700 14.4% 2982 AA028
T3088 26,5 (35.5) 3000 96 @ 1700 13.9% 3180 AA029
404D-22, 404D-22T, 404D-22TA
Rating kW Speed Maximum torque Maximum High idle
Curve Option
(bhp) rev/min Nm @ rev/min torque back-up % rev/min
404D-22 (derate)
T3172 32,8 (43.9) 2800 130 @ 1800 16.2% 3025 AA016
TBA 31,4 (42.1) 2600 130 @ 1800 12.7% 2810 AA073
T3170 34,0 (45.6) 3000 130 @ 1800 20.1% 3240 AA017
404D-22 (balanced)
T3179 35,4 (47.5) 2600 143 @ 1800 15.9% 2810 AA018
404D-22
T3128 31,0 (41.6) 2200 143 @ 1800 6.2% 2380 AA011
T3130 34,1 (45.7) 2400 143 @ 1800 5.4% 2590 AA012
T3132 35,7 (47.9) 2600 143 @ 1800 9.1% 2810 AA013
T3134 37,3 (50.0) 2800 143 @ 1800 12.4% 3025 AA014
T3136 38,0 (51.0) 3000 143 @ 1800 18.1% 3240 AA015
404D-22T (balanced)
T3183 41,5 (55.7) 2600 185 @ 1800 21.4% 2830 AA004
404D-22T
T3186 40,0 (53.6) 2600 187 @ 1800 27.3% 2830 AA005
T3184 43,0 (57.7) 2600 187 @ 1800 18.4% 2830 AA006
T3140 44,7 (60.0) 2800 190 @ 1800 24.7% 3025 AA002
T2980 45,5 (61.0) 3000 189 @ 1800 30.0% 3240 AA003
404D-22TA
T3126 49,2 (66.0) 2800 208 @ 1800 24.0% 3025 AA009
Caution: The idle speed, maximum speed or maximum fuel settings must not be changed by the operator. If
they are, the engine and / or transmission may be damaged. If it is necessary to change any of these settings,
this must be done by a Perkins distributor who has the necessary specialist equipment required for this
purpose. The warranty of an engine will be affected if the seals for the setting screws on the timing case have
been broken by persons not authorised by Perkins.

Notes:

All ratings to ISO / TR 14396 ± 5%.

High idle tolerance ± 10 rev/min (bare engine).

Minimum low idle speed 800 rev/min ± 25 rev/min.

The engine ratings listed in the tables above, conform to USA Tier 3+ and EC stage IIIA emissions and
Japanese MLIT Step 3 legislation for off-road applications.

All engines will be built to the rated speeds specified for that rating. Subsequently the rated speed of those
engines must not be adjusted.

These engines will run correctly up to an altitude of 600 m (2,000 ft). If the engines are to run at an altitude
above this, an increase in smoke may be seen, this is normal for a naturally aspirated engine. Contact your
Perkins distributor if adjustments are necessary.

All ratings to ± 5% tolerance.

For power curves see chapter 6, page 213.

Some of the above ratings are being developed, please discuss availability with your Perkins sales
representative or access the Perkins Intranet and view product world.

62 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 4
Machine load factor
To enable the machine load factor to be calculated two methods are illustrated below to assist with the
calculation. The first to establish load factor, is based fuel usage. The second, to estimate load factor, based
on operating conditions.
Method 1 - to establish machine load factor

Fuel used over a one hour period of normal operation - A litres

Fuel used over a one hour period at maximum operation - B litres

Typical Machine Load Factor is:
ALitres
------------------- × 100 = C %
BLitres

If it is not possible to calculate the load factor by this method, an alternative approach is to use method 2.
Method 2 - to establish machine load factor
For a machine working in normal operating conditions use the following example to estimate the load factor
based on estimated operating times.

Note: These times will vary depending on machine type.

Example using 402D-05 power curve T3150

Maximum available cycle at 3600 rev/min = 10,2 kW

Worked example based on estimated operating times.
Weighted
Duration % Power kw
power
Maximum rated speed power 20 x 10.2 = 2.04
Maximum torque speed power 40 x 8.5 = 3.4
Idle speed (high / low) power 40 x 0 = 0.0
100 5.44

Estimated machine load factor is:

5.44
---------- × 100 = 53 %
10.2

If further assistance is required please contact Perkins Applications.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 63

4 Perkins 400D Series
Labels

Engine type Description Option

All models Perkins labels (1) AL001
1. Includes serial plate.

AL001 - Perkins label

64 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 4
Flywheel housing

Engine type Description Option

All models Backplate CD001
403D-11
404D-22
Double backplate CD002
404D-22T
404D-22TA
403D-15
403D-15T
404D-22 Flywheel housing (short) SAE 4 CD003
404D-22T
404D-22TA
402D-05
403D-07
Flywheel housing (short) SAE 5 CD003
403D-11
404D-15
403D-15
403D-15T
404D-22 Flywheel housing (long) SAE 4 CD004
404D-22T
404D-22TA
402D-05
403D-07
Flywheel housing (long) SAE 5 CD004
403D-11
404D-15

CD001 - Backplate, 402D-05, 403D-07

0000
Z

133
80.5 119
54
X
40 40
2-Ø 8 Dowel hole
2-Ø 11 Hole

Ø
77 13
126
119
107

Ø
68
61,6

57
16

Y Y Y Y
70

70
77

132

Ø 8,1 Hole

60 13-Ø 9 Hole
4.5
106,7
10.3
112 112

X
Z
Backplate 110366690 K1119/1

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 65

4 Perkins 400D Series
CD001 - Backplate, 403D-11, 404D-15
0000
Z

155,7 (6.13) X
Ø 11 (0.43) 111,1
Hole 127 (5.00)
90,7 (3.57)
Ø 10,5 (0.41) (1.77) (1.77)
45 45
Hole

Ø
74
2-Ø 10 Dowel hole

144 (5.67)
134,7 (5.30)

53± 0,05 13 (0.51)

'
75 ')
.6 76
132± 0,05

(2 2.6 0 43

64 (2.52)
~ 03 0,0
78,3

, -
(1.81)

-0 68
46

Ø
Y Y Y Y

56 (2.20)
81± 0,05
(2.20)
56
127

46± 0,05

6 - Ø 9 Hole

117± 0,05
4,5 (0.18)
64 (2.52) Ø 8.2 (0.32) Hole
131 (5.16) 131 (5.16) 10,3 (0.41)

Z
If this backplate is not bolted directly to a transmission housing, and there is a starter motor fitted, an extensions
backplate (of same type) must be added. X
Backplate 110366650 K1012/1

CD001 - Backplate, 403D-15, 403D-15T

Z 0000
153,47 (6.04)
89,84
(3.54) 141 (
5.55) X
45 50 0.05
2 - 10 Ø + Dowel hole
(1.77) (1.97) 68 (2.68)
Ø 74
(2.91)

109,46
(4.31)
157,05 (6.18)

163 (6.42)
160 (6.30)

Ø 12
(0.47)
(3.35)
64 (2.52)
(2.60)

85
(4.06)
66

103

Y Y Y Y
(1.38)

145
35
100 (3.93)

(5.71) 13 (0.51)
170 (6.69)

8 - Ø11 Hole

58 58
(2.28) (2.28)
3,2 (0.13)
131 (5.16) 131 (5.16)

10,3 (0.41)
161 (6.34) 161 (6.34)

Z X
If this backplate is not bolted directly to a transmission housing, and there is a
Backplate 110366491 starter motor fitted, an extensions backplate (of same type) must be added. K1015/1

66 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 4
CD001 - Backplate, 404D-22, 404D-22T, 404D-22TA
Z 0000
167,6 (6.61) 173,0 (6.81)
122,6 (4.83) 133,0 (5.24)
101,0 93,0
(3.98) (0.03) X
2 - Ø 13 Hole
60,0 60,0 14 - Ø 12 Hole
(2.36) (2.36)

0,1 5
* 0,0
Ø 74

164,0 ±0,03
182 (7.17)
(6.85)
173,9

120,6 (4.75)

120,0 (4.75)
48,0 (1.89)
(3.35)
85,2

Y Y Y Y
43 ±0.05
20,0 (0.79)

13,0 (0.51)
(4.33)
110,0

65,0 (2.56)

150,0 (5.91)

182,0 (7.17)
2 - Ø 10
Dowel hole

3,0 (0.13)
45,0 (1.77)
10,3 (0.41)
127,0 (5.00) 127,0 (5.00)
160,0 (6.30) 160,0 (6.30)
X
169,0 (6.65) 169,0 (6.65) If this backplate is not bolted directly to a transmission
175 ±0,05 housing, and there is a starter motor fitted, an extensions
178,0 (7.01) 178,0 (7.01) backplate (of same type) must be added.

Backplate 110367570 Z K1018/1

CD002 - Double backplate, 403D-11

Drawing not available at time of print

Double backplate - (2 off)

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 67

4 Perkins 400D Series
CD002 - Double backplate, 404D-22, 404D-22T, 404D-22TA

Drawing not available at time of print

Double backplate - (2 off)

CD003 - Flywheel housing, short, SAE 5, 402D-05, 403D-07

Z
4-M8X1,25
11(0,43) Depth
44

X
24,5
12

50 50
133 97 8 Holes 3/8-16 UNC
106,7 10 19(0.75) Depth
80,5 equi-spaced on 22, 5º
333,38(13.125) P.C.D. Ø
33
M18X1,5
0
34

View F
Ø
107

F
61,6

16

Y Y 11
16,1

123
67

2-M8X1,25

8-Holes 3/8-16 UNC

19 (0.75) Depth
both sides
2 51 13 175 175

X Z
Flywheel housing (short) 110446710 K1120/1

68 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 4
CD003 - Flywheel housing, short, SAE 5, 403D-11, 404D-15
0000

8 Holes 3/8-16 UNC

19,0 (0.75) Deep
Equi-spaced on 333,38 (13.125) P.C.D.
Rear face block X
)
08
111,2 (4.38)
Z
View F (1.
7,5 90 (3.54)
2
19,8 (0.78) 44,1 (1.74) 11 (0.43)
22.5° Ø 33

(2,13)
(1.30)

(2.91)
Ø 74
Ø 314,32~314,45 (12.375~12.380)
A
10 (0.39)

) 0
54

3. 34
M18

(1 Ø
39
78,3 (3.08)

x 1,5

16 (0.63)
36,8 (1.45)

Y Y
3)
11 (0.4

67 (2.64)
130
(5.12)
2 Holes
Ø 11 (0.43) A

8 Holes 3/8-16 UNC

19 (0.75) Deep X

175 (6.89) 175 (6.89)

15 (0.59) 51 (2.01)

Section A-A
Z

Flywheel housing (short) 110446550 K1013/1

CD003 - Flywheel housing, short, SAE 4, 403D-15, 403D-15T

0000
12 (0.47)

Z
2-M8 x 1,25
11 Deep

153,47 65 65
(6.04) X (2.56) (2.56)
109,46
12-3/8-16 UNC
(4.31)
2-M10 x 1,5 19-Deep equal spaced on 381 P.C.D.
89,84 15 Deep
(3.54) 30°
M18 x 1,5 (2.91)
Ø 74
157,05
(6.18)

16 (0.63)
(4.06)
103
(2.60)
66

Y Y
(2.64)
67

51 15
(2.01) (0.59) 200 200
90
(7.87) Z (7.87)
(3.54)
X
8-3/8-16 UNC
19 Deep
Flywheel housing 110446650 K1016/1

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 69

4 Perkins 400D Series
CD003 - Flywheel housing, short, SAE 4, 404D-22, 404D-22T, 404D-22TA
0000

12,0 (0.47)
Z
2 - M8 x 1,25
11 Deep
167,9
(6.61)
122,6
(4.82) 65,0 65,0
12 - 3/8 - 16 UNC
101,0 (2.56) (2.56)
8 - M 10 X through hole EQ.SP
(4.33) on 381 P.C.D. 30°

7
R3
M 18 X 1,5

(6.85)
173,9

16,0 (0.63)
(4.75)
120,6
(3.35)
85,2

Y Y

(2.64)
67,0
2 - M 10
15 Deep

15,0
8 - 3/8 - 16 UNC
51 (0.59)
19 Deep
(2.01) 200,0 200,0
90,0 (7.87) (7.87)
(3.54) Z
X
Flywheel housing 110446972, (backplate 110367570 is also fitted with this flywheel housing). K1019/1

CD004 - Flywheel housing, long, SAE 5, 402D-05, 403D-07

Z
4-M8X1,25
11(0,43) Depth
74

X
24,5
12

50 50
133 127 8 Holes 3/8-16 UNC
106,7 10 19(0.75) Depth
80,5 equi-spaced on 22, 5º
333,38(13.125) P.C.D. Ø
33
M18X1,5
0
34

View F
Ø
107

F
61,6

16

Y Y 11
16,1

123
67

2-M8X1,25

8-Holes 3/8-16 UNC

19 (0.75) Depth
both sides
2 51 43 175 175

X Z
Flywheel housing (long) 110446601 K1120/1

70 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 4
CD004 - Flywheel housing, long, SAE 5, 403D-11, 404D-15
0000
Z

50 50

12 (0.47)

2 (0.08)
(1.97) (1.97)

8 Holes 3/8-16 UNC

Rearface block 19 (0.75) Deep 75
2, 08)
155,3 (6.11) Equi-spaced on 333,38 (13.125)P.C.D. .
(1
127 (5.00)
111,2 (4.38) 22,5°
10 (0.39) 15 (0.59) 15 (0.59)
91,4 (3.60)
10 (0.39) Ø 33 (1.30)
74 (2.91)

(1 40
)
39
M18 x 1.5

3
3.
View F
132,3 (5.20)
78,3 (3.80)

16 (0.63)
F

Y .43) Y
11 (0
.12)
41,5 (1.63)

67 (2.64) 130 (5

2 Holes
Ø 11 (0.43)

8 Holes 3/8-16 UNC

19 (0.75) Deep
2 (0.08)
51 52
175 (6.89) 175 (6.89)
(2.01) (2.05)
Flywheel housing (long) 110446580 X Z
K1014/1

CD004 - Flywheel housing, long, SAE 4, 403D-15, 403D-15T

0000
12 (0.47)

Z
2-M8 x 1,25
11 Deep

153,47 65 65
(6.04) X (2.56) (2.56)
109,46
(4.31) 12-3/8-16 UNC
2-Ø 12 (0.47)
19-Deep equal spaced on 381 P.C.D.
89,84 15 Deep 30°
(3.54)
M18 x 1,5 (2.91)
Ø 74
157,05
(6.18)

16 (0.63)
(4.06)
103
(2.60)
66

Y Y
(2.64)
67

51 55,5
(2.01) (21.9)
200 200
132
(7.87) Z (7.87)
(5.20)
X
8-3/8-16 UNC
19 Deep
Flywheel housing 110446612 K1017/1

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 71

4 Perkins 400D Series
CD004 - Flywheel housing, long, SAE 4, 404D-22, 404D-22T, 404D-22TA
0000

12,0 (0.47)
Z
2 - M 8 x 1,25
11 deep

167,9
(6.61)
122,6 65,0 65,0
(4.82) 12 - 3/8 - 16 UNC (2.56) (2.56)
8 - M 10 through hole EQ.SP
101,0 X
(4.33) on 381 P.C.D. 30°

37
R
2 off M 18 X 1,5

(6.85)
173,9

16,0 (0.63)
(4.75)
120,6
(3.35)
85,2

Y Y

(2.64)
67,0
2 - M 10
15 Deep

8 - 3/8 - 16 UNC
19 deep 51 57
(2.01) (2.24) 200,0 200,0
(7.87) (7.87)
132,0
(5.20) Z
X
Flywheel housing 110447440 (backplate 110367570 is also fitted with this flywheel housing). K1020/1

72 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 4
Flywheels

Engine type Description Option

Not required (flywheel bolts only) DD000
All models
Flywheel, flatface DD001
402D-05
403D-07
Flywheel, light (SAE 6½) DD002
403D-11
404D-15
403D-15
403D-15T
404D-22 Flywheel, light (SAE 7½) DD002
404D-22T
404D-22TA
402D-05
403D-07
Flywheel, heavy (SAE 6½) DD003
403D-11
404D-15
403D-15
403D-15T
404D-22 Flywheel, heavy (SAE 7½) DD003
404D-22T
404D-22TA
404D-22
404D-22T Flywheel, (SAE 8/10) DD004
404D-22TA

DD001 - Flywheel, flatface, 402D-05

10

32

X
13

35
0
6
5

Z
A
166.27 ±0.05

83.14 ±0.05

21
30°
15 5°

C
96 ±0.1

(19
2)
144

B
.1
±0
ø25.3H8
ø210

ø140

ø220

50

C
ø80

ø72

ø135 0
(ø225)

17.5°

Y Y
ø95
ø68M6
ø189

144 ±0.05

B B 10
0
1
R8
96 ±0.05

A 47.
5°
±0.1
83.14 83.14 ±0.1
6 20.5

10
A
58.9
Z
X

Flywheel, flatface - 115358010

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 73

4 Perkins 400D Series
DD001 - Flywheel, flatface, 403D-07
K1125/1
Z
166,27 M10 x 1,5 TAP 15
83,14 deep drill 21 deep
X 3 holes Eq. Sp.

M10 x 1,5 TAP 15

Deep drill 21 deep
21
3 holes Eq. Sp. 30º
12,5º 5º 3-Ø8

3°
(Ø
192
)

Ø
50
Ø 135
Ø 220
Ø 72

Y Y

17,5º
Ø

144
10
0

96
3° 4 - Ø 10 47,
Drill thru 5º

55,9 83,14 83,14

58,9
Z
X

Flywheel flatface - 115357263

DD001 - Flywheel, flatface, 403D-11

0000
6-M8 Tapped depth 12
Drilled depth 17
X 6 holes eq. sp.
Z

21 3

49 30°
96,24 ± 0,05
0

3-M10
10
Ø
11
3°

Ø 8,3 7
R9
Through
+ 0.025

hole
0
Ø 25

Ø 248

Y Y
Ø 75

Ø 135

1
0,
±
192,47 ± 0,05

D. 5
C. ,2
3°

P. 222
Ø
30° + 0,2
17 14,5 111,125 ± 0,05 6-Ø 10,4 0
166,69 ± 0,05 Through holes
52
6-Ø 10,4
+ 0,028
3-Ø 8 + 0,043Depth 12

X Mass: 9,6kg (21.2 lb) Z

Inertia 02 : 0,318kg m2 (1087 lb in2)
Mass and inertia consist of flywheel and ring gear.
Compatible with a centaflex type coupling.
Flywheel Flatface 115357750 K1021/1

74 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 4
DD001 - Flywheel, flatface, 403D-15, 403D-15T
0000

M8x1,25 Tap 13 deep

Drill 18 deep 3 holes Z M12x1,75 Tap 18 deep
X Eq. Sp. Drill 25 deep 3 holes
Eq. Sp

+0.2
Ø 10,4 0
Drill thru 6 holes Eq. Sp.
Ø 8,3 Drill
thru
30 °
Ø 100H6 +0,022

66
Ø 96 max (material)

Ø
+0,04
0

D
C.
Ø 155 0

P.
Ø 90

R107
Ø 292

Y Y

,25
222 P.C
.D Ø .D
P.C Ø 125
22
3°
67,5

74
31

Flywheel flatface 115357690 K1024/1

DD001 - Flywheel, flatface, 404D-15

X
5 32
3 15
12 Z

21 3

96.24 ±0.05
15 3-M10
0
10
11

12.5 ±0.15

25 ±0.15
ø239
ø250

ø216

ø135
ø248
ø78
ø68

ø25
ø72
ø95

12.5 ±0.15

Y Y
25 ±0.15
30°
3 0°

.1
±0
2 5
2.
22
. D 21.65 ±0.15
192.47 ±0.05

P .C 21.65 ±0.15

1.5 14.5 111.125 ±0.05

166.69 ±0.05
19 16

MAX Z
29.45
45.9

X X-X
Flywheel, flatface - 115350060

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 75

4 Perkins 400D Series
DD001 - Flywheel, flatface, 404D-22, 404D-22T, 404D-22TA
0000

Z 6 - 5/16 - 18UNC
16° 16° Tap 20 deep
X
drill 25 deep

6 - M 8 x 1,25
Tap 13 deep
3 - M 12 x 1,75 drill 18 deep

264
Tap 18 deep EQ.SP.

.D.
drill 25 deep

P.C
EQ.SP. 6 - Ø 10,4
EQ.SP
Drill thru

Ø125
288,93
P.C.D.
Ø 303
Ø 102
Ø 155

Y Y
16°

66

16°
66
Ø
69

27,5
16

°
°

16
X

Z
Flywheel 115353010, compatible with a centaflex type coupling. K1027/1

DD002 - Flywheel, light, 402D-05

X Z
73.9
A
6-M8 TAP 11 DEEP
DRILL 16 DEEP EQ.SP.
6-5/16-18UNC TAP 20 DEEP
00
ø2

50
ø1

5°

±0 .1
ø50
Ø 184.2
Ø 215.9

C
Ø 120

Ø280

Y Y

B
22 48
1
1 R8 0
A
22

14

10 A
Z

41 15
56
X
A-A
Flywheel, light - 115350091

76 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 4
DD002 - Flywheel, light, SAE 6½, 403D-07
K1126/1

M8x1,25 Z
TAP 11 deep 5/16-18 UNC
drill 16 deep TAP 20 deep
X 6 holes Eq. Sp. drill 25 deep
6 holes Eq. Sp.

0
20

0
Ø

15
Ø
30º 5º
R3
6
0
Ø5
Ø 215,9
Ø 280
Ø 114
Ø 120
Ø 148
Ø 72

Y Y
R80

47,9
53,9
66,8 Z
73,9

X
Flywheel light SAE 6½ - 115357190

DD002 - Flywheel, light, SAE 6½, 403D-11

Z 3-M10 x 1,5 Tap 15 Deep,
Drill 20 Deep, Eq. Sp

X
6-5/16-18 UNC
Tap 20 Deep
Drill 25 Deep Eq.Sp

Ø 8,3
Drill Thru
Ø 10,4 +0.2
0

0
20
Ø

7
R9
+0,1
+0,1
0
0

30 ° 30 °
Ø 184,2
Ø 215,9
Ø 116

Ø 248

Ø 233
Ø 30
Ø 72
Ø 75

Y Y

30 ° 30 °

17
46

59,8

66

X
Mass: 10,9kg (24 lb) Z
Inertia GD 2 : 0,39kg m² (1333 lb in2)
Mass and inertia consist of flywheel and ring gear.
Flywheel light 115356720 Compatible with a standard SAE coupling arrangement. K1022/1

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 77

4 Perkins 400D Series
DD002 - Flywheel, light, SAE 7½, 403D-15, 403D-15T
0000

x Z
5/16-18 UNC TAP 20 Deep
Drill 25 deep 8 holes Eq. Sp.
Balancing hole
Ø 12 Drill max 18 deep
min. hole pitch:18
-0.1
Ø 10,4 0
Ø 8,3 Drill thru Drill thru
6 holes Eq. Sp.
Ø 241,3 +0.03
-0.03
Ø 206,2
Ø 114

Ø 268
Ø 292
Ø 90

Y Y

66
Ø
Ø
22
2,
22 25

47

59,5

75,7

x Z

Flywheel light 115357680 K1025/1

DD002 - Flywheel, light, SAE 6½ 404D-15

X Z
A

6-ø10.4 +0.2
33
ø2

00
ø2

12.5 ±0.15
±0.15
ø68 M6
ø239
ø248

ø138
ø216

ø78

ø184.2
ø215.9

25

5
ø116
ø30

ø75
ø72

Y Y
±0.15
25
±0.15
12.5

21.65 ±0.15
21.65 ±0.15

12.5
A
6.2 Z
20
30
12

46
16
15

51
59.9

X A-A
Flywheel, light - 115350100

78 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 4
DD002 - Flywheel, light, SAE 7½ 404D-22, 404D-22T, 404D-22TA
0000

5/16 - 18 UNC 8 Holes EQ.SP

X Z Tap 20 deep drill 25 deep
Location of holes are optional

Ø 10,4 +0,2
Drill thru
6 holes
EQ.SP.
Ø 114,0
Ø 206,2
Ø 241,3
Ø 303

66
Y Y

22
2,
22

25
47,0
59,5
67,0

Z
Flywheel 115357460, compatible with a standard SAE coupling arrangement. K1028/1

DD003 - Flywheel, heavy, 402D-05

X 102.9
Z
15 27 A

6
00

B
ø2
50

1 30° 5°
ø1

.1
±0
R3 0
6 ø5
B
ø215.9
ø114
ø120
ø174

ø240
ø68M6

B
ø210
ø189
ø140

Y
ø80

ø25

Y
ø72
48

2
12.6 R8

13
22

10 Z A
5
31.95
X 37.95
6 72.95 ±0.05 6.05
85
A-A
Flywheel, heavy - 115350040

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 79

4 Perkins 400D Series
DD003 - Flywheel, heavy, SAE 6½, 403D-07
K1127/1
M8x1,25
TAP 11 deep
Z
drill 16 deep 5/16-18 UNC
X 6 holes EQ. SP. TAP 20 deep
drill 25 deep
6 holes Eq. Sp.

30º 5º
Ø
36
50
Ø1
Ø 215,9
Ø 120
Ø 174
Ø 114

Ø 240
Y Y
R8
0
50
Ø

0
20
Ø

61,8
4-Ø 10,4 drill Z
96,8
102,85

X
Flywheel heavy SAE 6½ - 115356950

DD003 - Flywheel, heavy, SAE 6½, 403D-11

X 6 M8x1,25 Tap 1 1 Deep

3-M8x1,25 Tap 1 Deep, Drill 15 Deep Eq. Sp.
Drill 6 Deep Eq. Sp
Z

6 5/16-15 UNC Tap Deep

Drill 25 Deep Eq. Sp.
Ø 8,3 Drill thru
Balancing holes
Ø 12 Drill max. 20 deep
6

Min hole pitch; 1m

25
0
20

Location and number

Ø
Ø 150

of holes are optional

Ø 215,9 - 0.04
+0.03
+0.03

on rear surface
Ø 123 0
Ø 176
Ø 184

Ø 230
Ø 298

Y Y

63

96,8
+0.5
6 - Ø 10,4 0
125

Mass: 28,1kg (61.95 lb)

X Inertia GD2 : 1,51kg m2 (5159.9 lb in2)
Mass and inertia consist of flywheel and ring gear.

Flywheel heavy 115356910 Compatible with a standard SAE coupling arrangement. K1023/1

80 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 4
DD003 - Flywheel, heavy, SAE 7½ 403D-15, 403D-15T
0000

6 Holes M8 x 1,25
X
11 Depth equal-spaced

8 Holes 5/16-18UNC
20 Depth equal-spaced

Ø 241,33 ~ 241,38
Ø 120 ~ 120,03

0
Ø 15
)
Ø 334

Y (5.91 Y

65,5

101,5

109
.5) 5
(87 22,2
2
Ø

Z
X

Flywheel heavy 115357040 K1026/1

DD003 - Flywheel, heavy, SAE 6½, 404D-15

X
Z
A

56
ø2

4
0
ø2

ø1 5
00

12.5 ±0.15

25 ±0.15
ø184.2
ø215.9
ø117

ø176

ø230
ø298
ø68 M6

ø120
ø30

ø72
ø239
ø216
ø248

25 ±0.15

Y
ø78

Y
12.5 ±0.15

16
1

1 6
21.65 ±0.15
43 1 21.65 ±0.15

6-ø10.4 +0.2

5 12 A
15 +0.5 Z
39 23
76.8 ±0.1 28.2
105
110
118.9

X A-A

Flywheel, heavy - 115350110

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 81

4 Perkins 400D Series
DD003 - Flywheel, heavy, SAE 7½, 404D-22, 404D-22T, 404D-22TA
0000

Z
8 Hole 5/16 - 18 UNC
20 depth EQUL - spaced
X
6 Holes M 8 x 1,25
11 depth
EQUL - spaced

Ø 241,33

Ø 334
Ø 120

Y
Ø 174

0
Ø 15

65,5

101,5

109
,25

X
22

Z
Ø2

Flywheel 115357470, compatible with a centaflex type coupling. K1029/1

DD004 - Flywheel, SAE 8 and SAE 10, 404D-22, 404D-22T, 404D-22TA

Z
96.5
37.3
11

A
7
0

DRILL 27 DEEP
CHAMFER SIDE TAP 20 DEEP DRILL 27 DEEP
X TAP 20 DEEP
RING GEAR P.C.D. 320.04

12.7
6

47
ø6

4.
24
ø

3.2
5.27
ø 29
ø 263.52
ø 314.32
ø 225.6
ø 279.26
ø 307

ø 342
ø 318
ø104
ø 90
ø 46
ø 25

ø 90
120

Y Y
1

6 - Ø 10.4
3°

DRILL THROUGH

112.1 A
X
20.5

56.2
63.2

89.5
19

48

Z
0

Flywheel SAE 8/10 - 115357970

82 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 4
Flywheel mass and inertia
Note: Mass and inertia consists of flywheel and ring gear.
Flywheel mass and inertia, 402D-05
Option Mass Inertia GD² No. teeth on ring gear
DD001 8,9 kg (19.6 lb) 0,24 kg m² (820.1 lb in²) 88
DD002 11,1 kg (24.5 lb) 0,413 kg m² (1411.3 lb in²) 88
DD003 13,5 kg (29.8 lb) 0,534 kg m² (1824.8 lb in ²) 88

Flywheel mass and inertia, 403D-07

Option Mass Inertia GD² No. teeth on ring gear
DD001 9,17 kg (20.28 lb) 0,21 kg m² (717.85 lb in²) 88
DD002 11,1 kg (24.5 lb) 0,413 kg m² (1411.0 lb in²) 88
DD003 17,9 kg (39.46 lb) 0,534 kg m² (1825.0 lb in²) 88

Flywheel mass and inertia, 403D-11

Option Mass Inertia GD² No. teeth on ring gear
DD001 9,6 kg (21.16 lb) 0,32 kg m² (1086.6 lb in²) 96
DD002 10,9 kg (24.03 lb) 0,39 kg m² (1332.7 lb in²) 96
DD003 28,1 (61.95 lb) 1,51 kg m² (5159.9 lb in²) 96

Flywheel mass and inertia, 403D-15, 403D-15T

Option Mass Inertia GD² No. teeth on ring gear
DD001 20,4 kg (44.97 lb) 0,84 kg m² (2871.4 lb in²) 109
DD002 14,2 kg (31.42 lb) 0,63 kg m² (2169.9 lb in²) 109
DD003 34,2 kg (75.51 lb) 2,01 kg m² (6868.5 lb in²) 109

Flywheel mass and inertia, 404D-15

Option Mass Inertia GD² No. teeth on ring gear
DD001 10,5 kg (23.1 lb) 0,349 kg m² (1192.6 lb in²) 96
DD002 11.1 kg (24.5 lb) 0,40 kg m² (1366.9 lb in²) 96
DD003 29.0 kg (63.9 lb) 1.51 kg m² (5159.9 lb in²) 96

Flywheel mass and inertia, 404D-22, 404D-22T, 404D-22TA

Option Mass Inertia GD² No. teeth on ring gear
DD001 18.5 kg (61.82 lb) 1,16 kg m² (3963.9 lb in²) 126
DD002 18,0 kg (39.68 lb) 1,07 kg m² (3656.3 lb in²) 126
DD003 42,2 kg (90.03 lb) 2,55 kg m² (8713.6 lb in²) 126
DD004 27,5 kg (60.62 lb) 1,80 kg m² (6151.0 lb in²) 126

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 83

4 Perkins 400D Series
Starter motors

Engine type Description Option

403D-11
403D-15
403D-15T
404D-15 Not required ED000
404D-22
404D-22T
404D-22TA
403D-15
403D-15T
404D-22 Bosch starter motor 12V, 2,0 kW ED001
404D-22T
404D-22TA
403D-15
403D-15T
404D-22 Iskra starter motor 24V, 2,5 kW ED002
404D-22T
404D-22TA
404D-15 Denso starter motor 12V, 1,4 kW ED003
Bosch starter motor 12V, 1,4 kW ED003
403D-11
Bosch starter motor 12V, 1,1 kW ED004
402D-05 Mitsubishi starter motor 12V, 0,8 kW ED005
403D-07 Starter motor 12V, 1.2 kW ED006

Starter specification
Output Volts Pressure angle Pinion number of teeth
Mitsubishi 0,8 kW 12 20° 8
Bosch 1,1 kW 12 20° 9
Starter motor 1.2 kW 12 20° 10
Denso 1,4 kW 12 20° 9
Bosch 1,4 kW 12 20° 9
Bosch 2,0 kW 12 20° 9
Iskra 2,5 kW 24 20° 9

Note: When fitting a starter motor into an installation without a flywheel housing, it is recommended that an
extra backplate (of the same type) is added for support.

84 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 4
ED001- Bosch starter motor (12V, 2,0 kW), 403D-15, 403D-15T, 404D-22, 404D-22T, 404D-22TA
0000

Rotation clockwise
138
150° ±30° 47,5 133
33,5 14 Terminal 30:
70 20 M 8 tightening torque
° 6 MAX. 15Nm
4 Min. Terminal 50:
14,5 Min.

(11
29

blade terminal C6.3 - 0.8

Ø 56,5
Ø 52,5
,5
5
DIN 46 342 P.1
11
R 0.1

Ma
44 Ø

11
,5 Position of inscription

x.)
71,2

Ø 70

Ø 53,5

Ø 78,5
Ø

R 18
11

2,5
(11,2 Max.)

19,5
(9 Max.)

Ø7
4 10
R
43

13
,5

18° 24
Water drain hole
56 165
183
CL Pinion

Starter motor 185086600 K1032/1

ED002 - Iskra (24V, 2,5 kW), 403D-15, 403D-15T, 404D-22, 404D-22T, 404D-22TA

Starter motor TPN803

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 85

4 Perkins 400D Series
ED003 - Bosch starter motor (12V, 1,4 kW), 403D-11

Rotation clockwise 137 Terminal 30:

32,5 133 No tightening
20
4 min 14 torque max 15 Nm
Terminal 50:
Blade terminal

29
C 6,3 - 0,8

52,5

56,5
DIN 46 342 P .I
5°

2°
10

°
Position of

25
Ø
30

80
71,2

Ø1 inscription
°

15
R5,5
R60 R18

48,5

19,5
74
65

74,5
R12
2°
°
60
5
R5,
20°

10 13
5

W ater drain hole

R5

19° 23
5

10 152,5
,5 55 170,5

Starter motor 185086620 K1031/1

ED003 - Denso starter motor (12V, 1,4 kW), 404D-15

155,3

147,4

38
150°
19
146°
45° 11

2°
ø76
0
R6

R12
ø19,5

ø11

R57,5
ø74
ø38

R
R1 11
0
2
5

R1
7,
R5

R55
5 66

20 103
ø80
33 131,7

Starter motor 185086680

86 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 4
ED004 - Bosch starter motor (12V, 1,1 kW), 403D-11

Rotation clockwise 137 Terminal 30:

32,5 133
No tightening
20
4 min 14 torque max 15 Nm

Terminal 50:
Blade terminal

29
C 6,3 - 0,8

52,5

56,5
DIN 46 342 P .I
5°

2°
10

°
Position of

25
Ø 30
80
71,2
inscription
Ø1
°
15
R5,5

R18
R60

48,5

19,5
74
65

74,5
R12
2°
°
60
R5,5
20°

10 13
5

W ater drain hole

R5

19° 23
5

10 138,5
,5 55 156,5

Starter motor 185086610 K1030/1

ED005 - Mitsubishi starter motor (12V, 0,8 kW), 402D-05, 403D-07

0000

Terminal S
X
113,9
M8x1,25
Terminal B
Ø 52

Rotation
72
Ø 89,6
Ø 77

36º

Ø
88
5

Pinion stationary position 18

10
Ø

Pinion max. displacement 31

position 2-M10X1.25

131 54

187,5

Starter motor 185086540 K1131/1

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 87

4 Perkins 400D Series
ED006 - Starter motor (12V, 1,2 kW), 402D-05, 403D-07

Drawing not available at time of print

Starter motor 185086570

88 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 4
Fan drive

Engine type Description Option

402D-05
403D-07
Fan pulley Ø 77.8 mm FB005
403D-11
404D-15
403D-15 Fan pulley 104 mm (4.1 in), drive ratio 1.15 : 1 FB002
403D-15T Fan pulley 109 mm (4.3 in), drive ratio 1.10 : 1 FB003
404D-22
404D-22T Fan pulley 96 mm (3.8 in), drive ratio 1.25 : 1 FB001
404D-22TA

FB001 / FB002 / FB003 - Fan pulley, 403D-15, 403D-15T, 404D-22, 404D-22T, 404D-22TA
0000

36°

11,7
Ø 24
12,5

Ø 71

A B
Ø4 0
4
2
Ø
1,6

9 43

0000 K1190

Engine Dimension ‘A’ Dimension ‘B’ Part Number Identification Option

403D-15 101 mm (4.0 in) 96 mm (3.8 in) 145336620 Green ID mark FB001
403D-15T 109 mm (4.3 in) 104 mm (4.1 in) 145337040 Yellow ID mark FB002
404D-22
404D-22T 114 mm (4.5 in) 109 mm (4.3 in) 145337030 White ID mark FB003
404D-22TA

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 89

4 Perkins 400D Series
FB005 - Fan pulley Ø 77.8 mm, 402D-05, 403D-07, 403D-11, 404D-15
0000

36°

9,5

Ø 24
9,9

Ø 58
77.8
83

40
Ø
1,6

8 44,5

0000 K1190

Note: Identification of pulley:

Option FB005 - part number 145336490 - Red ID mark

90 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 4
Sump and Dipstick

Engine
Description Option
type

Standard sump, short straight dipstick GB001

All models Standard sump, short dipstick GB002

Standard sump, long dipstick GB003

402D-05 Shallow sump, short straight dipstick GB004

403D-07
403D-11 Shallow sump, short dipstick GB005
403D-15
403D-15T
404D-22 Shallow sump, long dipstick GB006
404D-22T
404D-22TA

Tunnel sump, short straight dipstick GB007

404D-22
404D-22T Tunnel sump, short dipstick GB008
404D-22TA
Tunnel sump, long dipstick GB009

Notes:

It is possible to reverse the sump if the drain points are required in opposite corners

If the shallow sump options are selected this may effect the oil change period and gradability.
GB001 - Standard sump, short straight dipstick, 402D-05

X Z

Y Y Y Y

165.2
197.6

88 79.2

105 Z
X

Dipstick, 198416760, dipstick tube 110756490, sump 110708810

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 91

4 Perkins 400D Series
GB001 - Standard sump, short straight dipstick, 403D-07

X Z

68
Y Y Y Y

168.2

202.6

72 35
103 79.2
169.5
X
Dipstick 198416760, dipstick tube 110756490, sump110708680 Z

GB001 - Standard sump, short straight dipstick, 403D-11

X Z
74

Y Y Y Y

206 184.2
216.2

68 179 87.2

113 Z

Dipstick 198416820, dipstick tube 110756490, sump 110708501 H1019/1

92 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 4
GB001 - Standard sump, short straight dipstick, 403D-15, 403D-15T

X Z

58
Y Y Y Y

210
219.2 187.2

198 107.2
67
125 Z
X

Dipstick TPN467 dipstick tube 110756490, sump 110708461 H1019

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 93

4 Perkins 400D Series
GB001 - Standard sump, short straight dipstick, 404D-15, 404D-22, 404D-22T, 404D-22TA

X Z

B
Y Y

E
H
F

D G
A C

X Z

Engine Description Dim. A Dim.B Dim.C Dim. D Dim. E Dim. F Dim. G Dim. h
Dipstick 198416820
404D-15 Dipstick tube 110756490 115 71.1 179 67 206 216.2 87.2 183.7
Sump 110700060
404D-22 Dipstick 198416690
404D-22T Dipstick tube 110756490 222 52 198 70.5 221.7 254.2 107.6 221.7
404D-22TA Sump 110708381

94 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 4
GB002 - Standard sump, short dipstick, 402D-05

X Z

Y Y Y Y

165.2 197.6

88 79.2
105 Z
X

Dipstick 198416850, dipstick tube 110756070, sump 110708810

GB002 - Standard sump, short dipstick, 403D-07

X Z

21
Y Y Y Y

168.2 202.6

35
72
79.2
103 213
X Z

Dipstick 198416850, dipstick tube 110756070, sump 110708680

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 95

4 Perkins 400D Series
GB002 - Standard sump, short dipstick, 403D-11

X Z

25
Y Y Y Y

206 184.2
216.2

68 222 87.2

113 Z

Dipstick 198416810, dipstick tube 110756550, sump 110708501

GB002 - Standard sump, short dipstick, 403D-15, 403D-15T

X Z
59

Y Y Y Y

219.2 187.2
210

67 240 107.2

125 Z
X

Dipstick 198416730, dipstick tube 110756560, sump 110708461 H1018

96 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 4
GB002 - Standard sump, short dipstick, 404D-15, 404D-22, 404D-22T, 404D-22TA

X Z

B
Y Y

H
E F

D C G
A

X Z

Engine Description Dim. A Dim. B Dim. C Dim. D Dim. E Dim. F Dim. G Dim. H
Dipstick 198416810
404D-15 Dipstick tube 110756550 115 25 222 67 206 216.2 87.2 183.7
Sump 110700060
404D-22 Dipstick 198416700
404D-22T Dipstick tube 110756550 222 5.2 242 70.5 221.7 254.2 107.6 221.7
404D-22TA Sump 110708381

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 97

4 Perkins 400D Series
GB003 - Standard sump, long dipstick, 402D-05

X Z

278.8
Y Y Y Y

165.2 197.6.6

88 79.2

105 217
X
Z

Dipstick 198416750, dipstick tube 110756380, sump 110708810 H1019/1

GB003 - Standard sump, long dipstick, 403D-07

X Z
279

Y Y Y Y

168.2 202.6

72 35
103
79.2
212
X
Z
Dipstick 198416750, dipstick tube 110756380, sump 110708680 H1020/*

98 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 4
GB003 - Standard sump, long dipstick, 403D-11

X Z

307.7
Y Y Y Y

206
216.2 184.2

191 87.2
68
Z
113

Dipstick 198416730, dipstick tube 110756570, sump 110708501

GB003 - Standard sump, long dipstick, 403D-15, 403D-15T

X Z
282

Y Y Y Y

210 187.2

219.2

217 107.2
67
Z
125

Dipstick 198416740, dipstick tube 110756580, sump 110708461 H1020

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 99

4 Perkins 400D Series
GB003 - Standard sump, long dipstick, 404D-15, 404D-22, 404D-22T, 404D-22TA

X Z

B
Y Y

H
E F

D
C G
A

X Z

K1196/1

Engine Description Dim. A Dim. B Dim. C Dim. D Dim. E Dim. F Dim. G Dim. H
Dipstick 198416830
404D-15 Dipstick tube 110756570 115 307.7 191 67 206 216.2 87.2 183.7
Sump 110700060
404D-22 Dipstick 198416710
404D-22T Dipstick tube 110756590 222 260 202 70.5 221.7 254.2 107.6 221.7
404D-22TA Sump 110708381

100 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 4
Sump eco drain valve

Engine type Description Option

All models No eco drain - 2 of sump plugs fitted GC000
403D-11
403D-15
403D-15T
404D-15 Eco drain valve GC001
404D-22
404D-22T
404D-22TA

Note: Installation dimensions can be found on the GB001, GB002 and GB003 option drawings
GC000 - No eco drain - 2 of sum p plu gs fitted, all m odels

GC001 - Eco drain valve, 403D-11, 403D-15, 403D-15T, 404D-22, 404D-22T, 404D-22TA

Drawing not available at time of print

Note: The drain valve can only be fitted in the horizontal drain position, this is due to packaging when the
engine is delivered.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 101

4 Perkins 400D Series
Supply with or without oil

Engine type Description Option

Engine supplied without oil GD000
All models
Engine supplied with oil GD001

Maximum angle for

Engine type Description Oil quantity litres continuous
operation
402D-05 For sump options GB001, GB002, GB003 2.01 Max. 1.61 Min.
403D-07 For sump options GB001, GB002, GB003 3.05 Max. 2.35 Min.
403D-11 For sump options GB001, GB002, GB003 4.40 Max. 3.40 Min.
403D-15
For sump options GB001, GB002, GB003 6.00 Max. 4.50 Min. 35°
403D-15T
404D-15 For sump options GB001, GB002, GB003 5.60 Max. 3.90 Min.
404D-22
404D-22T For sump options GB001, GB002, GB003 10.6 Max. 8.90 Min.
404D-22TA
404D-22
404D-22T For sump options GB007, GB008, GB009 6.70 Max. 5.00 Min. 25°
404D-22TA

See page 278 for further information on gradability.

GD000 - Engine supplied without oil
GD001 - Engine supplied with oil

102 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 4
Lubricating oil filler
Lift pump oil filler
Engine type Description Option
No lift pump oil filler HB000
All models (1)
Lift pump oil filler fitted HB003
1. Incompatible with VB000 / VB003 / VB006.

HB003 - Lift pump oil filler, all models

X Z

45
A °
B

G1 ¼

ø
50
5
3.

35°
ø 25

17
C
32
ø

33
ø 19

22
2 - Ø 6.5 8
22 45
48
X

Z Y Y

Lift pump oil filler - 110466210

Engine Dimension ‘A’ (mm) Dimension ‘B’ (mm) Dimension ‘C’ (mm)
402D-05 45 mm TBA TBA
403D-07 45 mm TBA TBA
403D-11 47 mm TBA TBA
403D-15
64 mm (2.52 in) TBA TBA
403D-15T
404D-15 64 mm (2.52 in) TBA TBA
404D-22
404D-22T 64 mm (2.52 in) TBA TBA
404D-22TA

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 103

4 Perkins 400D Series
Lubricating oil filter mount

Engine type Description Option

All models No pendant oil filter JC000
404D-22
404D-22T Oil pendant filter 45° (1) JC001
404D-22TA
403D-11 Oil pendant filter 90° JC002
1. Incompatible with ZC101 and ZM100.

Note: No pendant oil filter option has been developed for the 402D-05, 403D-07, 404D-15,
JC001 - Oil pendant filter, 404D-22

10
P
53.5 3020 TO
40
15
0

64
97.9
187

115

0
226
247.9
96.5
110
135

185
0

Oil pendant filter - 140536210

104 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 4
JC001 - Oil pendant filter, 404D-22T, 404D-22TA

10
53.5

P
40

3020 TO
15
0

64

136.6
45°

293

187

115

0
0

96.5
110
135

185

276.5

Oil pendant filter - 140536210

JC002 - Oil pendant filter 90°, 403D-11

58.5
45
20
0

108

0 57 96 206 167 95 0

Oil pendant filter - 140536210

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 105

4 Perkins 400D Series
Crankshaft pulleys

Engine type Description Option

402D-05
Crankshaft pulley Ø 96 mm KB005
403D-07
403D-11 Crankshaft pulley Ø 86 mm KB004
403D-11 Crankshaft pulley Ø 100 mm KB003
404D-15 Crankshaft pulley Ø 100 mm KB004
403D-15
403D-15T
404D-22 Crankshaft pulley Ø 120 mm KB001
404D-22T
404D-22TA

KB001 - Crankshaft pulley, 403D-15 403D-15T,

36°
X 17.5
Z
28.5 8.5
12.15
24

4
ø7
5

D.
C.
12

P.
ø45
ø37

ø120
ø96
ø70

ø35
ø34

ø52

ø53

Y Y
ø98

2
8
R5

5
395 2
30°

X
5
0

59
21

32

Z
14.5

Crankshaft pulley 115397350

106 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 4
KB001 - Crankshaft pulley, Ø 120 mm, 404D-22, 404D-22T, 404D-22TA

36°

X 18
12.15 26

12
Z
10

*
5
A 2
2-R0.160.25

ø108
ø120
ø45
ø53
ø70

ø37

ø35
ø34

ø96
ø98
TAPER1/5 Y Y

* P.C

*
.D ø
1 74

3 MIN.(3 PLACES)
* MARK

ø8
ø7

4
4 Z

10
5
0

15
21

32
41
23

45

490

X
Crankshaft pulley 115397400 K1190/*

KB003 - Crankshaft pulley, drive ratio 1.285:1, 403D-11

0000

Z
36°
X
9,95
10,5

70
Ø
( Taper 1/5)

Ø 100
Ø 25
Ø 60

Y Y

28

41 Z
348

Crankshaft pulley 115397310 K1190/1

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 107

4 Perkins 400D Series
KB004 - Crankshaft pulley, drive ratio 1.105:1, 403D-11
36° Z

10.5
3.5 3.5 37 37

28 28

2-M8
Tap 11
X 27 27 Drill 16
ø 25

ø 32

ø 86
Y Y

40°

40°
A

11.5

25.5 Z

28

40.5
348
A-A
X
Crankshaft pulley - 115398060

KB004 - Crankshaft pulley, drive ratio 1.105:1, 404D-15

X
36°

21.5 Z

9.95
10.5

20

5
40

P.C.D 70
ø100
ø32

ø79

Y Y
ø60

27.4

ø88
ø25

R40
0
R1
3-

13.5
19.5 3.5 10
25.5
28
Z
39 2
41
25

433

Crankshaft pulley 115390020

108 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 4
KB005 - Crankshaft pulley, 402D-05,
X
36°
3.5 3.5
17

9.95 15 18

3 0°
1.5 Z

27
R4
1.5°
R3
3
ø80
ø54

ø25

ø32

ø75

ø96
Y Y

30°
R42

4
R2
6
17

30°
242.5

Z
5
X
0

10

25

41

49
27
18.5

Crankshaft pulley 115398290

KB005 - Crankshaft pulley, 403D-07,

36°
X 3.5 3.5
17

9.95 15 18
30°

1.5 Z
27
.

1,5°
R3
3
ø 80
ø96
ø32

ø75
ø54

ø25

Y Y
30°
R42

R24

30°

316.5
Z 5
X
0

10

25

38

49
27
18.5

cRANKSHAFT PULLEY 115397560

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 109

4 Perkins 400D Series
Front end drive - output

Engine type Description Option

All models Not required KD000
402D-05
403D-07
403D-11
403D-15
403D-15T Additional crankshaft pulley (1) KD001
404D-15
404D-22
404D-22T
404D-22TA
1. Incompatible with ZM001 / ZM002.

KD001 - Additional crankshaft pulley, 402D-05, 403D-07

0000
36º
Z
19,5
X 18

.
.D
9,95

P.C
9
11,7

3-Ø

80
Ø
Ø 120
Ø 50
Ø 96

Ø 96

Y Y

30º
30º

X Z

Pulley 198686211 K1137/1

Dimension “A”
Engine type
mm (in)
402D-05 272
403D-07 346

110 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 4
KD001 - Additional crankshaft pulley, 403D-11, 404D-15
0000

36º
X Z
16

9,95

11,7

.
.D
Ø

C
P.
70
Ø
Ø 87,92~87,97

Ø 88~88,1

Ø 120,38
Ø 50
Y Y

30° 30°

2,5
3
A
Z
B

Pulley 198686191 K1138/1

Dimension “A” Dimension “A”

Engine type
mm (in) mm (in)
403D-11 366,5 (14.4) 371,5 (14.6)
404D-15 456,4 (17.9) 461,4 (18.2)

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 111

4 Perkins 400D Series
KD001 - Additional crankshaft pulley, 403D-15, 403D-15T, 404D-22, 404D-22T, 404D-22TA

X Z

36º
18
12

.
.D
13

C
Ø

P.
12

74
Ø
Ø 97,95 ~ 97,97

Ø 98 ~ 98,1

Ø 120
Ø 50
Y Y

30º 30º

2,5
3

A
B

X Z

Crankshaft pulley 198686220 K1139/1

Engine Dimension “A” mm (in) Dimension “B” mm (in)

403D-15
431 (16.9) 437 (17.2)
403D-15T
404D-22
404D-22T 512 518
404D-22TA

112 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 4
Oil cooler

Engine type Description Option

402D-05
403D-07
403D-11
403D-15 No oil cooler required LB001
403D-15T
404D-15
404D-22
403D-15
403D-15T
404D-22 Oil cooler fitted (1) LB002
404D-22T
404D-22TA
1. It is mandatory that the oil cooler option LB002 is selected for the 403D-15T, 404D-22T, and
the 404D-22TA.

For installation dimensions showing the oil cooler fitted with the pendant filter option JC001, see “JC001 - Oil
pendant filter, 404D-22” on page 104.
LB001 - No oil cooler fitted, 402D-05, 403D-07, 403D-11, 403D-15, 403D-15T, 404D-15, 404D-22
LB002 - Oil cooler fitted, 403D-15, 403D-15T
LB002 - Oil cooler fitted, 404D-22, 404D-22T, 404D-22TA

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 113

4 Perkins 400D Series
Water outlet connections

Engine type Description Option

All models Water outlet connection, vertical LD001
403D-11 Water outlet connection, horizontal Incompatible with ZM001 and ZM002 LD002
403D-15 Water outlet connection, horizontal Incompatible with ZM101 LD002
403D-15T Water outlet connection, 45° Incompatible with ZM101 LD003
404D-22 Water outlet connection, horizontal LD002
404D-22T
404D-22TA Water outlet connection 45° LD003

LD001 - Water outlet connection, vertical, 402D-05, 403D-07

Z
A

0.15 33.5

ø24.5
X
ø23 B

ø18 15° 12

R2

3-ø7

ø1 2
50

13.3

21
ø34.6 ±0.2
ø36.3

R0 SR C
22

.2 15

R0
.5
22
20.2 10
27.5 X
Z
40.5 Y Y

Water outlet connection (vertical) - 145216261

Option Engine type Dimension A Dimension B Dimension C

402D-05 108.7 162.7 256.7
LD001
403D-07 108.7 236.7 256.7

114 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 4
LD001 - Water outlet connection, vertical, 403D-11, 404D-15

ø4
6
Z

A
A
25 25
X
B

Z ø30

ø28

24
50

C
10
3.5
7

X 5

ø32
Y Y

Water outlet connection vertical - 145226460 Z

Engine Dimension A Dimension B Dimension C

403D-11 107 mm (4.2 in) 253 mm (13.3 in) 320,1 mm (12.6 in)
404D-15 107 mm (4.2 in) 337 mm (10.0 in) 320,1 mm (12.6 in)

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 115

 4 Perkins 400D Series
LD001 - Water outlet connection, vertical, 403D-15, 403D-15T, 404D-22, 404D-22T, 404D-22TA
ø
58

2-Ø9

ø36
A
A

35 35
ø34

28
Z Z

55
3,5

10
7,5

ø41

Y Y
X
Water outlet connection vertical - 145226310

Engine Dimension A mm (in) Dimension B mm (in) Dimension C mm (in)

403D-15
127 (5.0) 280.7 (11.1) 371.3 (14.6)
403D-15T
404D-22
404D-22T 127.4 (5.0) 374.7 (14.7) 392.4 (15.4)
404D-22TA

116 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
LD002 - Water outlet connection, horizontal, 403D-11

Ø4
6
2-Ø7
THROUGH HOLE

53
23
A

25 25

ø 24

ø 30

ø 28

ø 20
4

28

11

10
298.1 6

ø 32
Y Y
Water outlet connection horizontal - TPN475

LD002 - Water outlet connection, horizontal, 403D-15, 403D-15T

B

A
58

2-ø9
CASTING HOLE

A
ø 58

28

30°

35 35 4
ø 36

ø 34

ø 26

5
3.
35

10

7.5

ø 41

Water outlet connection (horizontal) - 145216770 Y Y

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 117

 4 Perkins 400D Series
LD002 - Water outlet connection, horizontal, 404D-22, 404D-22T, 404D-22TA
B

58
2-ø9
CASTING HOLE

A
ø 58

28

30°

35 35 4
ø 36

ø 34

ø 26

5
3.
35

10
A

7.5

ø 41

Water outlet connection (horizontal) - 145216770 Y Y

LD003 - Water outlet connection, 45°, 403D-15, 403D-15T

30

ø4
9 .1 A
30°

A
ø

2 - Ø 9 DRILL THRU
5.5

58

35 35
ø
42
25

ø
38
ø
30

4
45°
65

A
35

10

ø 41

Y Y
Water outlet connection 45° - TPN377

118 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
LD003 - Water outlet connection, 45°, 404D-22, 404D-22T, 404D-22TA

30

ø4
9.1 A

30°
A

ø
2 - Ø 9 DRILL THRU

5.5

58
35 35

ø
42
25

ø
38
ø
30

4
45°
65

A
35

10

ø 41

Y Y
Water outlet connection 45° - TPN377

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 119

 4 Perkins 400D Series
Cooling fan
Cooling fan
Engine type Description Option
402D-05
403D-07
Fan not required - 2.3 mm fan plate fitted MD002
403D-11
404D-15
Puller fan (250 mm) 145306680 MD011
402D-05
Pusher fan (260 mm) 145306690 MD012
Puller fan (280 mm) 145306590 MD009
403D-07
Pusher fan (280 mm) 145306600 MD010
403D-11 Cooling pack required / 320 mm fan (1) MD000
Puller fan (330 mm) 145306460 Incompatible with ZM001 / ZM002 MD007
403D-11
Pusher fan (330 mm) 145306380 Incompatible with ZM001 / ZM002 MD008
Cooling pack required / 320 mm puller fan (1) MD000
Fan not required - 4.5 mm plate fitted MD001
403D-15 Puller fan (390 mm) 145306230 incompatible with ZM001 / ZM002 MD003
403D-15T Pusher fan (390 mm) 145306730 incompatible with ZM001 / ZM002 MD004
Puller fan (340 mm) 145306520 Incompatible with ZM001 / ZM002 MD005
Pusher fan (340 mm) 145306620 Incompatible with ZM001 / ZM002 MD006
Not required - 2.3 mm fan plate fitted MD002
404D-15 Puller fan (340 mm) 145306520 MD005
Pusher fan (340 mm) 145306620 MD006
(1)
404D-22 Cooling pack required / 320 mm fan MD000
404D-22 Fan not required - 4.5 mm plate fitted MD001
404D-22T Puller fan (390 mm) 145306230 incompatible with ZM001 MD003
404D-22TA Pusher fan (390 mm) 145306730 incompatible with ZM001 MD004
All models Not required - no fan plate (2) MD023
1. If a radiator assembly is specified for 403D-11, 403D-15 404D-22 then the ‘MD000’ option must be entered on
the order form. The radiator assemblies all include a fan.
2. Option MD023 should be selected if no fan is required but a fan spacer ME*** from page 128 must be selected.

Cautions:

In open power installations, where the fan is exposed to long periods of direct sunlight, some degradation
of the plastic material may occur due to the effects of ultraviolet rays. In extreme cases, this may lead to
the fan material becoming brittle.

Where fans are subject to long periods of exposure to sunlight, it is recommended that a special provision
is made to shield the fan, (or that the fan is made of an alternative material).

Note: All fans specified above are plastic.

120 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
Cooling fan diagram, 402D-05
0000

Rotatio
n

Wind
direction
(puller)
DIA.

Wind B
direction
(pusher)
C Z

A
E Z
Y Y
X

K1040/1

Fan specification
Number Dimension
Fan P.C.D. Fitment
Engine type of Option
type centres holes Dia. A B C D E
blades
Puller 6 40 4 250 37 16 175 0 310,3 (1) MD011
402D-05
Pusher 5 40 4 260 40 28 175 0 315 MD012
Puller 6 40 4 280 37 16 175 0 384,5 (1) MD009
403D-07
Pusher 5 40 4 280 40 28 175 0 389 MD010
Puller 7 40 / 52,4 4 330 31 24,5 195 6 399 MD007
403D-11
Pusher 6 40 4 330 46 26 195 6 412 MD008
Puller 7 40 4 340 38 16 251 0 465,0 MD005
403D-15 Pusher 6 40 4 340 33,5 16,5 254 0 472,0 MD006
403D-15T Puller 6 52,4 4 390 40,5 20 276 0 569,5 (2) MD003
Pusher 6 40 4 390 50 16,5 276 0 566,5 MD004
Puller 7 40 4 340 38 16 188 2 MD005
404D-15
Pusher 6 40 4 340 33,5 16,5 188 2 MD006
404D-22 Puller 6 52,4 4 390 40,5 20 276 0 569,5 (2) MD003
404D-22T
404D-22TA Pusher 6 40 4 390 50 16,5 276 0 566,5 MD004

1. Fitted with a 2.3 mm fan spacer

2. Fitted with a 11 mm fan spacer.

Note: See page 314 for the fan performance curves.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 121

 4 Perkins 400D Series
MD003 - 390 mm puller fan, 403D-15, 403D-15T

48°59'

ø28.6+0.25+0.05
73
°0
1'
65°

4-ø9
90
ø3

ø15

4
7
I.D MARK FOR PRODUCTION LOT 11

ø150

ø52.4

ø15

ø138
ø90

ø34

ø90
40.5
6230 10

LETTER SIZE 10,Q0

7

21'
50°
58

24.5
°5
6'

25.5 26

REMARKS
1.THIS FAN IS MADE FROM 145306250 BY CUTTING OFF
TO DIA 390 AS COMMONAGE.
63°43' 2.PARTS CODE(6230) SHALL BE PRINTED WITHOUT
MELTING AWAY ON THE BLADE.

MD003 - 390 mm puller fan, 404D-22, 404D-22T, 404D-22TA

48°59'
ø28.6+0.25+0.05
73
°0
1'
°)
(65

4-ø9
90
ø3
(ø15)

7
I.D MARK FOR PRODUCTION LOT 11
ø150

ø52.4

ø15

ø138
ø90

ø34

ø90

40.5
6230 10
LETTER SIZE 10,Q0

7
21'
50°
58

24.5
°5
6'

25.5 26

REMARKS
1.THIS FAN IS MADE FROM 145306250 BY CUTTING OFF
TO DIA 390 AS COMMONAGE.
63°43' 2.PARTS CODE(6230) SHALL BE PRINTED WITHOUT
MELTING AWAY ON THE BLADE.

122 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
MD004 - 390 mm pusher fan, 403D-15, 403D-15T
AIR FLOW DIRECTION
75(ACTUAL LENGTH)

=35ß
115

90
ø3
75(ACTUAL LENGTH)
65(ACTUAL LENGTH)
=40ß
15

LE
=40.5ß

TT
R2 3 0

ER
5 67

R2

HE
80

±0.2

IG
ø40

HT
10

ø24+0.1 0
,Q

ø140

ø128

ø110

ø90
0
2.3
2.5 2.5

R4

R4
R2 R2

PLATE INSERT 13.5

180004523500 44

REMARKS
1. Breakage and harmful defect shall not occur
under following test conditions.
(1) 80 °C, 7000 rev/min, 1 Hour.
(2) Ambient air temp, 10000 rev/min, 1min.
2. 100 °C, 5000 rev/min, 1 Hour X 5 cycles
after test deformation at blade tip shall be less than
5 mm and air flow capacity decrease shall be less than 8%.
3. Part code (6730) shall be printed on the blade
with permanent ink.

MD004 - 390 mm pusher fan, 404D-22, 404D-22T, 404D-22TA

AIR FLOW DIRECTION
75(ACTUAL LENGTH)

=35ß
115

90
ø3

75(ACTUAL LENGTH)
65(ACTUAL LENGTH)
=40ß
15

LE

=40.5ß
TT

R2 3 0
ER

5 67
R2

HE
80

±0.2
IGH

ø40
T1

ø24+0.1 0
0 ,Q

ø140

ø128

ø110

ø90
0

2.3
2.5 2.5

R4
R4

R2 R2

PLATE INSERT 13.5

180004523500 44

REMARKS
1. Breakage and harmful defect shall not occur
under following test conditions.
(1) 80 °C, 7000 rev/min, 1 Hour.
(2) Ambient air temp, 10000 rev/min, 1min.
2. 100 °C, 5000 rev/min, 1 Hour X 5 cycles
after test deformation at blade tip shall be less than
5 mm and air flow capacity decrease shall be less than 8%.
3. Part code (6730) shall be printed on the blade
with permanent ink.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 123

 4 Perkins 400D Series
MD005 - 340 mm puller fan, 403D-15, 403D-15T 404D-15

Drawing not available at time of print

Puller fan - 145306520

MD006 - 340 mm pusher fan, 403D-15, 403D-15T, 404D-15

DIR
E CTIO
N
AIR FLOW
DIRECTION

LETTER HEIGHT 10,Q0

34
0

6620

0.2
0±
ø4
ø24+0.1 0
ø140

ø128

ø110

ø90

2.3
2.5 2.5

R4
R4

R2 R2

PLATE INSERT 13.5

REMARKS 180004523500 44
1.STATIC UNBALANCE SHALL BE LESS THAN 200g¥mm.
2.BREAKAGE AND HARMFUL DEFECT SHALL NOT OCCUR
UNDER FOLLOWING TEST CONDITIONS.
(1) 80°C,7000 rev/min,1Hr
(2) AMBIENT AIR TEMP,10000 rev/min,1min
3.100°C, 5000 rev/min ,1HrX5cycles
AFTER TEST,DEFORMATION AT BLADE TIP SHALL BE
LESS THAN 5mm AND AIR FLOW CAPACITY DECREASE
SHALL BE LESS THAN 8%.
4.PART CODE (6620) SHALL BE PRINTED ON THE BLADE
WITH UNERASABLE INK.

124 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
MD007 - 330 mm puller fan, 403D-11
Air flow
Direction of rotation direction

ø320 ø330
LE
TT
4-ø7 1.6 24.5
60

ER
64

HE

ø24[+0.2$ 0
ø 40

IG
HT

ø118

ø132
10
,Q
0
ø5
2.4

16 15

REMARK
PART CODE (6460) SHALL BE PRINTED ON THE BLADE
WITH UNERASABLE INK.

MD008 - 330 mm pusher fan, 403D-11

DIR 24.9 23.9
OF ECTIO 24.0
A RO
TAT N 2.0 A—B
-1.4
ION
6. 6 .

AIR FLOW DIRECTION

2 0
5. 9 4. 0. 8

6.
4.

0
21.5 21.8

2
1 1. .9

3. .3 6
6 2.
3 . 3. 1 2 .

3 .6

1
4
3

2 .6
8
19.8

3 .7

.9
3

1 8 .2
3. . 4
2 .3

25 . 5
9

2
1 0

3 1 .8
1.

3 7 .1
5

44 . 4
5 0 .7
ø330 ±2

56 . 0
LETTER HEIGHT 10,Q0 63
E—E
6380

9.2
ø14
ø13

A
ø24+0.10

4—{7, 4EQ.SP.
ø400 ±2
ø140

ø122

ø0.5 MA
ø106

ø128
ø128
ø84
ø78
ø40

B
J
6
J 2
6·[0.2
4

8
25
6

106
ø240

E
60°

E 24 2
ø360

3.0 A—B 24.4 19.9

28.6 27.0
-0.5
H
3.4 2 . 2. .5

4 .03 .8

3
3 .9 2 3.2

H 3.
18.7 18.6

6 6

6
6 . 3.2
[ 02

c 20.6 16.7
2 4
2 .3.2

1
2. 4
2

2.

.
.6

.8 A—B—C
3. .6

1 9 .4
3 .2

B
8
3 4
2. .4

26 .0
1 .3
0 .1

3 3 .6
°1

6 3 9 .2
REMARKS 46 .8
5 2 .4
J—J 2.PART CODE (6380) SHALL BE PRINTED ON THE BLADE 5 9 .0
(2/1) WITH UNERASABLE INK. 66

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 125

 4 Perkins 400D Series
MD009 - 280 mm puller fan, 403D-07

Drawing not available at time of print

Puller fan - 145306590

MD010 - 280 mm pusher fan, 403D-07

Drawing not available at time of print

Pusher fan - 145306600

126 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
MD011 - 250 mm puller fan 402D-05

D
OF IRE
RO CTI
TA O N
TI
O
LETTER HEIGHT 10,Q0 N

0
ø0.5A 4-ø7

°
ø2

60
6680

10
7 A

ø24 ±0.1
28 1.5 5.5

ø60

ø40
ø80
ø90
20

ø7
ø13
0.5

7
2116

ø250
0.2

2.5 A B

REMARK
1 PART CODE (6680) SHALL BE PRINTED ON THE BLADE
WITH UNERASABLE INK.
Puller fan - 145306680

MD012 - 260 mm pusher fan 402D-05

Drawing not available at time of print

Pusher fan - 145306690

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 127

 4 Perkins 400D Series
Fan Spacer

Engine type Description Option

All models Not required ME000
402D-05 Fan spacer 10 mm 145386910 ME001
403D-07
403D-11
403D-15
403D-15T
404D-15 Fan spacer 20 mm 145386920 ME003
404D-22
404D-22T
404D-22TA
403D-15
403D-15T
404D-15
Fan spacer 11 mm 145386290 ME002
404D-22
404D-22T
404D-22TA
403D-15 Fan spacer 30 mm, with a 24 mm boss 145386540 ME004
403D-15T
404D-22
404D-22T Fan spacer 30 mm, with a 28 mm boss 145386710 ME005
404D-22TA
Crankshaft mounted fan spacer 62 mm TPN375 - incompatible with
403D-11 ME006
FB006 / ZM001 / ZM002

Notes:

Option ME002 is fitted for 403D-15, 403D-15, 404D-22, 404D-22T, 404D-22TA as standard when puller
fan MD003 is specified

Option ME000 should be selected if fan option MD000 is required, this is because the correct fan spacer
suitable for the radiator options is included in the ZM option selection.

128 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
ME006 - Crankshaft mounted fan spacer (62 mm), 403D-11
X
A 423
13
3 - 9 DRILL HOLES
3 HOLES EQ. SP

17 Z
ø

40

5
ø

ø 24

ø 14

ø 24

ø 34
ø 78
5
10

5
5
A 14
X
Z
3 - ø 17 SPOT FACE 62
4-M6 TAP 12 DEPTH
DRILL 16 DEPTH 4 HOLES EQ.SP.

A-A
ø12
ø70
ø40
Y Y

Crankshaft mounted fan spacer - TPN375 Z

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 129

 4 Perkins 400D Series
Alternators

Engine type Description Option

All models Not required ND000
403D-15 Alternator 12V, 65 amp Denso ND001
403D-15T Alternator 12V, 85 amp Denso ND003
404D-22
404D-22T Alternator 24V, 55 amp Incompatible with FB002 / FB003 ND005
404D-22TA
403D-11
Alternator 12V, 40 amps (1) ND009
404D-15
403D-11 Alternator 12V, 15 amps (2) ND011
402D-05
Alternator 12V, 14 amps (2) ND013
403D-07
1. Supplied with a connector block (385620290) in the loose parts kit.
2. Supplied with a regulator (185516061) and a connector block (385620290) in the loose parts kit.

ND001 / ND003 - 65 / 85 amp Denso alternator 12V, 403D-15, 403D-15T, 404D-22, 404D-22T, 404D-22TA
Z

222

235 max

The effective pulley diameter is 70,2 mm

65 amp alternator assembly - TPN766

85 amp alternator assembly - TPN767 Z

130 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
ND005 - Alternator 24V, 55 amp, 403D-15, 403D-15T, 404D-22, 404D-22T, 404D-22TA

Drawing not available at time of print

The effective pulley diameter is 82,5 mm.

Alternator assembly - TPN843

ND009 - Alternator 12V, 40 amp, 403D-11, 404D-15

0000
Engine type Dimension “A” mm (in)
403D-11 348 mm (13.7 in)
X
A 404D-15 432 mm (17.0 in)
62°
46±1 dir
64,25±2,5 10±2 56,8±2 ec
tio
±1

16±1 2-6,3±0,1 n
24

of
X 40±1,5 r ot
Ø

M8 at
io
n
R6

34°±1° B Terminal:M6
Name plate Nut tightening torque
8

(black) 5,9 ÿ 9,8 N.m

9,5 60 ÿ 100 kgf.cm
Theoretical
0,8±0,1

value
22,28±1,6

±1,5
Ø 98,5
Ø 62,7

Ø 37,8
Ø 58,5

Ø 100
,5
IG Terminal 5±1
R8,
L Terminal
1
54±
R52

Connector
Flatness:9 min

+2
1 -1
R7
Ø 10,2 +0,3

0
0

Ø 12

±1
24
48, Ø °
21±1 5±2 65
49°
43,5±1 88,85±4 45°
±1° 64° ±1°
142,2±4 45°

This alternator has no ‘Y’ terminal.

Alternator 185046220 K1042/1

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 131

 4 Perkins 400D Series
ND011 - Alternator 12V, 15 amp, 403D-11
13,5
(0.53)
73,5 (2.89)

(0.74)
18,8
60 (2.36) 3,5 (0.14)

M8 x 1,25
8 (0.31)

2P Coupler detail

72 (2.83)
Ø 104 (4.09)
Ø 65 (2.56)

10 (0.39)

(1.26)

51 (2.01)
32
2P Coupler
10 (0.39)

34° Ø 10,5 (0.41)

51 (2.01)

66 (2.60) 28,5
90 to 110 (3.54 to 4.33) from clamp
(1.12)
348 (13.7)
140 to 160 (3.54 to 6.30) from clamp

Alternator 185046160 K1041

ND013 - Alternator 12V, 14 amp, 402D-05, 403D-07

0000
78 X
20º
62 6 3

M8x1,25 34º
10
Rotation

R6
0
Ø 89,6
Ø 65
60

Ø 8,5 Wiring diagram A

185~215

Key switch
J is AV1,25
(blue) Yellow X
Red
Engine type Dimension ‘A’
Connector Green
Battery

J is CB104 402D-05 180 (7.1)

Load

403D-07 254 (10.0)

Black

Sleeve
Lamp

(translucent vinyl)

Alternator 185046210 K1140/1

132 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
Intake/exhaust manifolds (turbocharged)

Engine type Description Option

402D-05
403D-07
403D-11
Naturally aspirated engine selected (1) SB000
403D-15
404D-15
404D-22
403D-15T
404D-22T Intake manifold rear, exhaust position side outlet SB001
404D-22TA
404D-22T Intake manifold rear, exhaust position vertical up outlet SB002
404D-22TA Intake manifold rear, no exhaust manifold, blanking plate fitted SB003
1. Select this option when completing any 402D-05, 403D-07, 403D-11, 403D-15, 404D-15, 404D-22 SPES’s or
option templates.

SB001 - Rear intake manifold, side outlet exhaust, 403D-15T

353.9

274.2

246.7

219.2
280.7

APPROX.512
323
127.4

267.2

10
0

207.2

57
50

55
76

64

0
0

ø36
.5

7 .5
ø34
R7

R
394
392.2
396.2
371.2

303
298.2
290.9
275.5 282.2
ø340

254 248
249.7
10

211
200
Fuel
ALTOR
NATOR filter
APPROX.643
96

14° STOP
ø34 Starter motor
SOLENOID
DEUTSCH
ø 36.5 DT04-2
CONNECTOR
ø120

0 0 0
0 0 16

ø381

64
ø7
4

83
102

ø2
22
.25

OIL DRAIN
187.2

210
OIL DRAIN
219.2
0

86
200

200
0
76
287

253

232

131
244.1

196.5

219.5
115

107.2
115
207.2

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 133

 4 Perkins 400D Series
SB001 - Rear intake manifold, side outlet exhaust, 404D-22T, 404D, 22TA

SUCTION
THERMO

448.9

403.5

374.7

319.5

253.1

37.5

60 58.5
41.5
SWITCH M8X1.25

10
APPROX.489 11 DEPTH

AIR
150.2

127.4

178.7

270.5

57
57

60
0
WIND

EXH.GAS
OUTLET
WATER

OUTLET
76

22

66

INLET

WATER
DIRECTION M8X1.25
0

THROUGH
ø36
ø34 443.4
2-M8•1.25 415.2
421.3 422.2 0
11 DEPTH ø2 378.1
27.527.5
392.4
359.4

27.5 27.5
357.4
335.4 313.4
321.9 303.4
317.4
309.4
271.4$
267.9
268.9 ø390 FUEL
233 15 ° 15 ° FILTER
10

231 30
°
182 182
197.2 ALTERNATOR 173.9
APPROX.698

120.6
STARTER
MOTOR
96

14°
ø3 4 85.2 .2 5
ø36 ø222

64.7 ø 38
1
30 ø3 88
14.1 0 0
0 0 0
ø 98
106.

[+ 0.
1$
36.5 ø7 0
4

4P
.C 64
.D
.
86.5
110 110
109

8-5/16-18 UNC
150
TAP DEPTH
20 EQ.SP.

12-3/8-16UNC OIL DRAIN

221.7 2-M16•1.5

3-M121.75 244
18 DEPTH 254.2
MAX.252
216.5

181
164.5
148.1

190
200
222.5
122.6

EQ.SP.
115

115

0
160

127

160
107.6

86.4

196.5
206.5
101

381

299

264

185

138

111
103
339.5

0
M10X1.5 OIL DRAIN
15 DEPTH

10-M14X1.5
23 DEPTH

SB002 - Rear intake manifold, vertical up outlet exhaust, 404D-22T, 404D, 22TA

Drawing not available at time of print

134 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
SB003 - Rear intake manifold, no exhaust manifold, blanking plate fitted, 404D-22T, 404D-22TA

Drawing not available at time of print

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 135

 4 Perkins 400D Series
Intake manifolds (naturally aspirated)

Engine type Description Option

403D-15T
404D-22T Turbo engine selected (1) TB000
404D-22TA
402D-05
403D-07
403D-11
Intake manifold, side TB001
403D-15
404D-15
404D-22
402D-05
403D-07
403D-11
Intake manifold, vertical (2) TB002
403D-15
404D-15
404D-22
402D-05
403D-07
403D-11
Intake manifold, rear (2) TB003
403D-15
404D-15
404D-22
1. Select this options when completing any 403D-15T, 404D-22T, and 404D-22TA SPES’s or option template.
2. Not compatible with 403D-11, 403D-15, 404D-22 when TD001 selected.

TB001 - Intake manifold, side, 402D-05

176

167
2-M8
12 20

123.5
115.5

ø44
119.5
304.9

276.9

Intake manifold, side 111210170 stub pipe 135566480

136 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
TB001 - Intake manifold, side, 403D-07

250

241
2-M8

12 20

123.5
115.5

ø44

52.5
304.9

277.9
Intake manifold, side 111217861, stub pipe 135566480

TB001 - Intake manifold, side, 403D-11

282

2-M8
38,0

30,5
20

Z Z
136,5

Ø 59
117

Ø 44
X
267
58,5
22

48,5
344,6

320.8

Y Y
X H1016/1
Intake manifold, side 111217490, stub pipe 135566480

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 137

 4 Perkins 400D Series
TB001 - Intake manifold, side, 403D-15

300,8

2-M8

11
Z Z
30
37

152,7
Ø 59

141
Ø 50
X
282,5
76,5

25

54
390,60

358,6

Y Y

Intake manifold, side 111217451, stub pipe 135566460 X H1016

TB001 - Intake manifold, side, 404D-15

362

351

2-M8
18 20
117.5

142.5
ø44
341.6

311.6

Intake manifold, side 111217900 STUB PIPE 135566480

138 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
TB001 - Intake manifold, side, 404D-22
0000
404,8

2-M8
16

11
11
8

Z Z
37
8 30

152,7
Ø 59

142
53
377,5 X
Ø 50

4
25
54
379,7
404,7

156
X
Y Y
Intake manifold, side 111217421, stub pipe135566460 K1193/*

TB002 - Intake manifold, vertical, 402D-05

176

31 136
2-M8
12 20

123.5
46.5

ø44
343.9
304.9

Intake manifold, vertical 111217720, stub pipe 135566480

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 139

 4 Perkins 400D Series
TB002 - Intake manifold, vertical, 403D-07

250

31 210
2-M8

12 20

123.5
46.5

ø44
323.9

304.9

Intake manifold, side 111217831, stub pipe 135566480

TB002 - Intake manifold, vertical, 403D-11

282

30

2-M8
38,0

30,5
20

Z Z
136,5
47

Ø 59

Ø 44

X
237
22

48,5
373

Y Y
X
Intake manifold, vertical 111217500 stub pipe 135566460 H1015/1

140 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
TB002 - Intake manifold, vertical, 403D-15

300,8

32

2-M8

11
Z 30 Z
37

152,7
55

Ø 59

Ø 50

X
250,5

25
432,6

54
Y Y
X
Intake manifold, vertical 111217441, stub pipe 135566460 H1015

TB002 - Intake manifold, vertical, 404D-15

362

30 321
2-M8
20
18

136.5
47

ø44
368.6

341.6

Intake manifold, vertical 111217911 stub pipe 135566480

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 141

 4 Perkins 400D Series
TB002 - Intake manifold, vertical, 404D-22
0000
404,8

2-M8
16

11
8

Z Z
30
37

55

152,7
8

Ø 59

Ø 50
X
345,5
53

4
25
453,7

54
X
Y Y
Intake manifold, vertical 111217411, stub pipe 135566460 K1192

TB003 - Intake manifold, rear, 402D-05

176

2-M8 167
12 20
123.5

47.5

17
ø44
304.9

278.9

Intake manifold, rear 111217740, stub pipe 135566480

142 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
TB003 - Intake manifold, rear, 403D-07

250

241
2-M8

12 20
123.5

49
18.5

ø44
304.9

279.8
Intake manifold, rear 111217851, stub pipe 135566480

TB003 - Intake manifold, rear, 403D-11

282

2-M8
30,5
38,0

Z Z
20

79,7

136,5

Ø 59
Ø 44

X
24
267
22

48,5
Ø 44
344,6

318,6

Y Y
X
Intake manifold, rear 111217510, stub pipe 135566480 H1017/1

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 143

 4 Perkins 400D Series
TB003 - Intake manifold, rear, 403D-15

300,8

2-M8

11
Z Z
30
37

152,7
58,5
Ø 59

Ø 50
X
9,5
282,5

25
Ø 50

54
390,6

357
Y Y

Intake manifold, rear 111217461, stub pipe 135566460

TB003 - Intake manifold, rear, 404D-15

362

2-M8 351
20
18
136.5

49.2
ø44

14.5
341.6

311.6

Intake manifold, rear 111217871, stub pipe 135566480

144 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
TB003 - Intake manifold, rear, 404D-22
0000

404,8

2-M8
16

11
8

Z Z
37
30

152,7
55
8

Ø 59

Ø 50
53

377,5
8,3

4
25
54
404,7

377,4
X
Y Y
Intake manifold, rear 111217431, stub pipe 135566460 K1194

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 145

 4 Perkins 400D Series
Air filter, bracket and hose

Engine type Description Option

All models Not required TD000
403D-11
403D-15 Air filter, bracket and hose TD001
404D-22

Note: An air filter option has not been developed for the 402D-05, 403D-07, 403D-15T, 404D-15, 404D-22T.
TD001 - Air filter, bracket and hose, 403D-11
0000
481
219

328 228

683

776

146 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
TD001 - Air filter, bracket and hose, 403D-15

541
791

682
250

341 260 90

820

TD001 - Air filter, bracket and hose, 404D-22

563
840

775
277

358 340 132

915

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 147

 4 Perkins 400D Series
Exhaust manifolds

Engine type Description Option

403D-15T
404D-22T Turbo engine selected (1) UB000
404D-22TA
402D-05 Not required UB001
403D-07 Exhaust manifold, side outlet UB002
403D-11
403D-15
404D-15 Exhaust manifold, vertical outlet UB003
404D-22
1. Select this options when completing any 403D-15T, 404D-22T, 404D-22TA SPES’s or option template.

Note: See page 148 for compatible exhaust elbow.

UB002 - Exhaust manifold, side outlet, 402D-05

Z Z
1.3

A 26 12.5 12.5
5
15

151.2
77

11

8
5

A 35.5 35.5
70.5
X
27.5

34
73
55
8
215.9

27.5
55
73 36.5

Exhaust manifold 135617570 Y Y X

148 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
UB002 - Exhaust manifold, side outlet, 403D-07
FLANGE
Z Z
79

55 4 - Ø9
0.5
151.3

2.7
0.5

Ø4

76.3

79

55
11
THICKNESS 9
4 - M8X1.25 THREADED
27.5 27.5 THROUGH HOLE

4 GASKET
Ø3
55
27.5

4 - Ø9
8
27.5

X
216,0

47
199.2

55
Ø
R

216.0
9

144

Y Y
THICKNESS 1.7
Exhaust manifold 135617030 X K1143

UB002 - Exhaust manifold, side outlet, 403D-11

X X
94 (3.70)
Flange

79 (3.11) 4 - M8 x 1,25 threaded through holes

55 (2.17)
4- 9 (0.35)

)
162 (6.38)

(1.68
42,7
55 (2.17)
79 (3.11)

11 (0.43)
R
9
(0
.3
5)

Thickness 9 (0.35)
(1.08)
27,5
.3 34
4)

Gasket
(1.08)
(1

27,5

55 (2.17) Z Y
4- 9 (0.35)
55 (2.17)
5)
.8
(1
47

27,5 27,5
(1.08) (1.08)
170,2 (6.70) 234,6 (9.23)
Thickness 1,7 (0.07)
Z Y K1048/2
Exhaust manifold 135617110

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 149

 4 Perkins 400D Series
UB002 - Exhaust manifold, side outlet, 403D-15
X X

83 (3.27)

2 - M8 x 1,25 threaded through hole

2 - M8 x 1,25 by 11 deep

178,5 (7.03)
55 (2.17)

42
O 65)
.
(1
Y

Z 5)
.3
(0
9
R 55 (2.17)
12 (0.47)

23 (0.91) 337.2 (13.3)

170 (6.7)

Z Y
Exhaust manifold - 135617000 K1050/*

UB002 - Exhaust manifold, side outlet, 404D-15

X
Z Z
4

16.5

19
51

170.2
94
11
8

246
27.5

23

42
27.5

23

27.5 27.5
234.6 36.5 36.5
42
84 84 84 X

Y Y

Exhaust maniifold 135617550

150 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
UB002 - Exhaust manifold, side outlet, 404D-22
0000

X
Z Z

166 (6.5)

79 (3.11)

10 (0.39)

4 - M8 through hole
55 (2.17)
55 (2.17)

Ø
295 (11.6)

(1 42
.6
9 5)
R 5)
.3
(0 272 (10.7)

X
Y Y

Exhaust manifold side outlet 135617130 K1052/1

UB003 - Vertical up exhaust elbow, 402D-05

F
X Z

70
36.5 209
261.7
278,5

55
X Z
4 - M8
55

Y Y

VIEW FROM F
Exhaust manifold 135617570, exhaust elbow 135617060 K1142

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 151

 4 Perkins 400D Series
UB003 - Exhaust manifold, vertical outlet, 403D-07
FLANGE
Z Z
79

55 4 - Ø9
132

2.7
Ø4

57

79

55
55
73

Ø3
4

THICKNESS 9
55
4 - M8X1.25 THREADED
THROUGH HOLE
GASKET
11

55 4 - Ø9
43

X
234.2
251,0

47

55
Ø
144

Y Y
THICKNESS 1.7
Exhaust manifold 135616630 X K1144

UB003 - Exhaust manifold, vertical outlet, 403D-11

Z
Y
Flange 134,7 (5.30)
277.6 (10.92)
79 (3.11) 73 (2.87)
43 (1.69)
55 (2.17) Y 55 (2.17)
4- 9 (0.35)

R9 (0.35)
(1 .68) Z
42,7
79 (3.11)

55 (2.17)

55 (2.17)

)
57
.
(1
40
Ø

Thickness 9 (0.35)
4 - M8 x 1.25 threaded through hole

Gasket
162 (6.38)

55 (2.17)
4- 9 (0.35)
55 (2.17)
)
85
.
(1
47

57 (2.24)

Thickness 1,7 (0.07) X X

Exhaust manifold 135617100 K1049/1

152 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
UB003 - Exhaust manifold, vertical outlet, 403D-15
Z
Y
153 (6.0)
317 (12.5)
73 (2.87)
43 (1.69)
55 (2.17)

R9 (0.35)
Z
Y

55 (2.17)

5)
.6
(1
42
Ø
4 - M8 x 1.25 by 11 deep

176 (6.93)
65,3 (2.57)

X X
Exhaust manifold 135617090 K1051/2

UB003 - Exhaust manifold, vertical outlet, 404D-15

Z Z
16.5
4

51

141.2 X
65
27.5

42
49
117.5
27.5

27.5 27.5
36.5 36.5 246
11
8

X
23
23

280.6

42
7

84 84 84
Y
Y
Exhaust manifold 135617590

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 153

 4 Perkins 400D Series
UB003 - Exhaust manifold, vertical outlet, 404D-22
0000

Z Z X
285 (11.2)
153 (6.0)

65,3 (2.57)

73 (2.87)

55 (2.17)

Ø4
2
(1.
65)
9

55 (2.17)
R

4 - M8 through hole
50 (1.97)

11 (0.43)
345 (13.6)

Y Y X

Exhaust manifold vertical outlet 135617160 K1053/1

154 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
Low pressure fuel system (lift pump and filter)

Engine type Lift pump fuel filter Fuel filter / primer Option
Mechanical No No VB000
Electric (12V) No No VB001
All models Mechanical Yes No VB003
Electric (12V) Yes No VB004
Mechanical No Yes VB006

VB003 / VB004 - Fuel filter, 402D-05, 403D-07

0000

X Z Z
34 37
In
13
Ø 8,1

Ø8

143
18
12

Closed

ole
in gh
Fitt
Ø 8,5

26
Out
Open

50
206

Ø 64

Y Y

Ø 43 View from F
X

Fuel filter 130306041 K1145/1

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 155

 4 Perkins 400D Series
VB003 / VB004 - Fuel filter, 403D-11, 403D-15, 403D-15T, 404D-15, 404D-22, 404D-22T, 404D-22TA
0000

X
B

74,3
49,9 Z Z
2 49,7 2
R5,3 10 x 1,5 x 12,0
4,5

22,5 12

30,5

47,5
39

C
1 4
8

12
28,5

95
21,5
2 3

Ø 19
145
49

Ø 85

47 47
A

Model Dimension ‘A’ Dimension ‘B’ Dimension ‘C’

mm (in) mm (in) mm (in)
12

403D-11 235,0 (9.3) 95 (3.7) 216,5 (8.5)

403D-15 281,3 (11.1) 98 (3.8) 216,5 (8.5)
404D-15 95 (3.7) 215,5 (8.5)
Ø 89 404D-22 302,7 (11.9) 98 (3.8) 216,5 (8.5)

Y Y
Fuel filter 2656613 H1008/2

156 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
VB006 - Fuel filter with primer, all models

50.7 1

31
VIEW A

68
0

59.71
.5

24.5
11.5

8 9
3/4" UNF 16
TIGHTENED WITH LOCKTITE (542)
23

M16x1.5 6H
55

90.0

ø14.5
OUTLET

FROM MACHINING PORTS

6.5

SECTION THROUGH BOSSES

1.25x45<FDEG>
50

13 min.
90
40
75

17
6.5

INLET
Fuel filter with primer 130316190

Note: Fuel filter brackets are being designed, therefore, it is not possible to advise of installation dimensions,
at the time of going to print.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 157

 4 Perkins 400D Series
VB000 / VB003 / VB006 - Mechanical lift pump, all models
30 X Detail (2:1)
10.0
5
3
4 2.0

ø15
4

ø9
ø8
ø6
6
16 5.5
X
R0.5 17
2
32
Inlet - outlet
7
10
4

8
ø4

ø69
40 12

58
15 11

1 17

34
5 14
80

73

Out 13
52

In General section
6.5
28.5

Ø6.3
No Component List Pcs
135 1 Lower Body 1
12

2 Upper Body 1
31.2
24

3 Cover 1
30

4 O Ring 1
8

Before assembling
43

5 M5 X 15 Bolt 1
6 O-ring 1
7 M5 X 15 Bolt 6
8 M5 Spring Washer 6
ECC.

ø28 9 Valve Assembly 2

1

10 Valve Seal 2
12.94 11 Return Spring 1
12 Diaphragm Spring 1
ø18 13 Piston 1
ø20 14 Piston Pin 1
15 Diaphragm Assembly 1
16 Filter 1
17 O-ring 1
Fuel lift pump 130506350

Notes:

Maximum suction head: 1.5 m (4.9 ft)

For a compatible hand primer see page 200.

158 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
VB001 / VB004 - Electric lift pump (12V) all models
0000

Terminal
JIS LA106

28
0± 140
10 ±1
Terminal
JIS CA104 123
Black

0
Red 25 54 41
26
45°

IN

62
83
IN OUT

11
2 7
33
24
63

Electric lift pump 485510011 K1058/1

Fuel pump specification

Rated Operating Operating Minimum Suction Total pressure
voltage voltage current delivery pressure (delivery + suction)
400 cc/min at free flow
12V 8.5V ~ 16.5V Maximum 1.5A 4 kPa Max. 35 kPa
(0,1 kgf/cm² total pressure)

Notes:

Use a 25 µm mesh filter (paper type) between pump and fuel tank

Fix pump inlet and outlet pipes horizontally or vertically

Secure hoses with clips

Do not operate fuel pump without fuel for more than 2 minutes

VB001 / VB004 includes mounting kit, electrical connections and filter.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 159

 4 Perkins 400D Series
Engine paint

Engine type Description Option

402D-05
403D-07
403D-11
403D-15
403D-15T Lacquer YD000
404D-15
404D-22
404D-22T
404D-22TA

YD000 - Lacquer

160 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
Engine packaging

Engine type Description Option

All models Triwall packaging YZ000
403D-11
403D-15
403D-15T
Returnable metal stillage (x4) (1) YZ001
404D-22
404D-22T
404D-22TA
1. Availability to be checked prior to SPES submission.

YZ000 - Triwall packaging

YZ001 - Returnable metal stillage

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 161

 4 Perkins 400D Series
Electronic controlled governor (Governor / control options)

Engine type Description Option

402D-05 Fork throttle lever (12V) ZA001
403D-07
403D-11
403D-15
403D-15T Long lever (2 holes) throttle lever (12V)
ZA002
404D-15
404D-22
404D-22T
404D-22TA
403D-15 Fork throttle lever (24V) ZA003
403D-15T
404D-22
Long (2 holes) throttle lever (24V) ZA004
404D-22T
404D-22TA
Electronic controlled governor, constant speed 1800 rev/min (12V) with fork throttle lever
(1) ZA005
403D-15
404D-22 Electronic controlled governor, constant speed 1800 rev/min (12V) with long (2 holes)
ZA006
throttle lever
1. Incompatible with all industrial rating, constant speed ratings AA041 (1500 rev / min) and AA043 (3000 rev /
min).

Notes:

Currently the electronic controlled governor has not been developed for the 402D-05, 403D-07, 403D-11,
404D-15.

The electronic governor has been developed for 1800 rev/min Gen Set to allow switching to 1500 rev/min
Gen Set rating. The electronic governor is only compatible with 403D-15, 404D-22 @ 1800 rev/min
constant speed rating

It is recommended that the controller is not located on the engine or alternator. The effects of vibration and
temperature should be within the specified range

Operating temperature: -40 °C to +85 °C (-40 °F to +185 °F)

Vibration: 6G’s from 40 to 2000 Hz

The controller should be installed as per the orientation in the drawing

(with the 12 pins Deutsch connectors pointing down). It is also recommended that the controller is installed
in a suitable place so that the LED on the controller can be seen easily as the LED can flash giving
important diagnostic information

Option ZA005 / ZA006 will include controller / actuator and the relevant calibration file.
ZA001/ZA003/ZA005 - Fork throttle lever (12/24V), 402D-05, 403D-07, 403D-11, 403D-15, 403D-15T,
404D-15, 404D-22, 404D-22T, 404D-22TA

Drawing not available at time of print

Throttle lever - 125416020

162 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
ZA001 / ZA003 / ZA005 - Long 2 holes throttle lever (12/24V), 402D-05, 403D-07, 403D-11, 403D-15, 403D-
15T, 404D-15, 404D-22, 404D-22T, 404D-22TA

Drawing not available at time of print

Throttle lever - 125416300

ZA001 / ZA003 / ZA005 - Fork throttle lever (12/24V), 404D-22, 404D-22T, 404D-22TA

Drawing not available at time of print

Throttle lever - 125416020

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 163

 4 Perkins 400D Series
ZA002 / ZA004 / ZA006 - Long (2 holes) throttle lever (12/24V), 403D-15T, 404D-22, 404D-22T, 404D-22TA

Drawing not available at time of print

Throttle lever - 125416300

ZA005 / ZA006 - Electronic controlled governor, 403D-15, 404D-22

NOTES:
All Dimensions are for reference only
Dimensions in parenthesis are milimeters

MATING CONNECTORS
J1 (GREY): DEUTSCH DTM06-12SA
J2 (BLACK): DEUTSCH DTM06-12SB
SOCKETS (QTY 24): DEUTSCH 1062-20-0122
WEDGELOCKS (QTY 2): DEUTSCH WM-12S

Electronic controlled governor

164 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
ZA005 / ZA006 - Electronic controlled governor - actuator, 403D-15T, 404D-22, 404D-22T, 404D-22TA

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 165

 4 Perkins 400D Series
Oil pressure switch

Engine type Description Option

All models Not required ZJ000
402D-05
403D-07
403D-15
403D-15T Oil pressure switch (top cover 0,3 kgf/cm²) (Deutsch connector) 185246210
ZJ001
404D-15 switch identified by a Brown circular sticker.
404D-22
404D-22T
404D-22TA
Oil pressure switch (top cover 0,5 kgf/cm²) (Deutsch connector) 185246280
403D-11 ZJ001
switch identified by a Brown circular sticker Incompatible with ZM001 and ZM002
403D-07
403D-15
403D-15T Oil pressure switch (oil rail 0,7 kgf/cm²) (Deutsch connector) 185246290
ZJ002
404D-22 switch identified by a Green circular sticker with a red dot
404D-22T
404D-22TA
Oil pressure switch (oil rail 0,5 kgf/cm²) (Deutsch connector) 185246280
403D-11 ZJ002
switch identified by a Green circular sticker with a red dot
Oil pressure switch (oil rail 0,3 kgf / cm²) (Deutsch connector) 185246210
404D-15 ZJ002
switch identified by a Brown circular sticker
403D-11 Oil pressure switch / sender (oil rail) ZJ003
403D-15
403D-15T
404D-22 Oil pressure sender/switch 1,0 kgf / cm² (14.22 lbf/in²) (oil rail) 185246190 ZJ003
404D-22T
404D-22TA

Notes:

Option ZJ001 and ZJ002 have a dust water protection to IP69 standard when connected to wiring loom

The oil pressure switch will vary depending on which oil pressure switch option selected

ZJ003 the sender ratings are detailed with the option drawings

All pressures listed in the table above refer to a falling pressure @ 20 °C.
Part
Operating pressure (contacts normally closed)
number
185246190 Contacts to close @ 1,0 kgf / cm² ± 0.15 kgf/cm²
185246210 Contacts to close @ 0,3 kgf / cm² ± 0.14 kgf/cm²
185246280 Contacts to close @ 0,5 kgf / cm² ± 0.14 kgf/cm²
185246290 Contacts to close @ 0,7 kgf / cm² ± 0.14 kgf/cm²

166 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
Oil pressure switch location in a typical engine

Option ZJ001

Option ZJ002, ZJ003

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 167

 4 Perkins 400D Series
ZJ001 - Deutsch oil pressure switch all models

X
A

Z Z

Deutsch DT04

2 Connector
48,8

A/F
22

C
B

12,8

B.S.P.T Thread

Vent Hole - Sealed

/8
1

Y Y

Deutsch oil pressure switch

Engine type Dimension A (mm) Dimension B in (mm) Dimension C in (mm)

402D-05 194.0 323.3 15
403D-07 268.0 323.3 15
403D-11 291.0 359.5 38
403D-15
309.5 411.0 22
403D-15T
404D-15 376.7 358.5 38
404D-22 403.5 430.0 22
404D-22T
403.5 430.0 22
404D-22TA

168 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
ZJ002 - Deutsch oil pressure switch, 403D-07, 403D-11, 403D-15, 403D-15T, 404D-15, 404D-22, 404D-
22T, 404D-22TA

Z
A
X B

48,8

12,8
22 A/F

C
Y Y

X
1
/ 8 B.S.P.T Thread Vent Hole - Sealed

Deutsch DT04 2 Connector

Z

Deutsch oil pressure switch

Engine A B C
403D-07 168 125 21
403D-11 178,8 139 20
403D-15
192 158 11
403D-15T
404D-15 178.8 180 20
404D-22 192 252 11
404D-22T
192 252 11
404D-22TA

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 169

 4 Perkins 400D Series
ZJ003 - Oil pressure sender/switch - 185246190

K
M = Sender
K = Switch

M
70 9.6

2 x 6.3 blade terminal

PMS P.Q.04-or ecuiv
SMP Europe Ltd.

19/99
ø44.5

96043

1/8” x 23 bspt thread

thread sealant

Date code stamp

2 x M4 NUT Part number stamp
Oil pressure sender/switch - 185246190

Notes:

Max load = 5 Watts

Operating pressure = 0 - 10 bar

Switching value = 1 ± 0,15 bar

Zero pressure = 10 Ohms

Full scale pressure = 180 Ohms

Dust/water protection = IP65

M terminal = Sender, K Terminal = Switch.
Suggested calibration
Pressure Bar Nominal Ohm Tolerance Ohm
points
0 10
2 48
4 86 82 - 90 *
6 124 119 - 129
8 154 147 - 161 *
10 184

Note: All values are for falling pressure.

170 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
Water temperature switch

Engine type Description Option

Not required ZL000
All models Water temperature switch 112 °C (Deutsch connector) ZL001
Water temperature sender / switch 385720500 ZL002

ZL001 - Water temperature switch 112 °C (Deutsch connector) 402D-05, 403D-07

VENT HOLE SEALED

22.0A/F

A
X
Z Z
B

DEUTSCH DT04-2 CONNECTOR 65.2 ±0.5

COLOUR CODE-YELLOW
C

15.0

X
M16 x 1.5

4.0
Y Y
Water temperature switch

Note: When the Deutsch oil pressure switch and Deutsch water temp switch are selected the Deutsch
solenoid (ESOS) will also be included.
Option Switch operation Colour code
Yellow
ZL001 Normally open contacts. Closed @ 112 °C ± 3 °C / Open 100 °C ± 4 °C
sticker

Engine Dimension A Dimension B Dimension C

402D-05 46 195.6 281.8
403D-07 46 269.6 281.8

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 171

 4 Perkins 400D Series
ZL001 - Water temperature switch 112 °C (Deutsch connector) 403D-11, 403D-15, 403D-15T, 404D-15,
404D-22, 404DT-22, 404D-22TA,
X

22.0A/F

VENT HOLE SEALED

A Z

65.2 ±0.5 X

15.0

4.0

B M16 x 1.5

DEUTSCH DT04-2 CONNECTOR

COLOUR CODE-YELLOW

Y Y C

Z
Water temperature switch

Option Switch operation Colour code

Yellow
ZL001 Normally open contacts closed @ 112 °C ± 3 °C / open @ 100 °C ± 4 °C
sticker

Engine Dimension A Dimension B Dimension C

403D-11 253.0 214.1 182.4
403D-15
289.0 254.0 193.9
403D-15T
404D-15 337.0 214.1 182.4
404D-22
404D-22T 383.0 271.0 193.9
404D-22TA

172 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
ZL002 - Water temperature sender / switch, 402D-05, 403D-07

Ø13.00

M16X1.5

15.0
Section A

11.0

50±1
A

Z Z

22.0 A/F
4.8mm MALE 6.3mm MALE
X BLADE SENSOR BLADE SWITCH
B

6.3V±0.1V
-

+
UNIT UNDER TEST
C R1

R2

X Y Y
PRECISION DECADE BOX
SECTION A-A
Water temperature sender - 385720500

Note: Coolant temperature switch is rated at 112 °C (233 °F) ± 4 °C (7 °F).

Sender rating temp Resistance
90 °C 46.9 / 55.5 ohms
100 °C 35.5 / 41.5 ohms

Engine Dimension A Dimension B Dimension C

402D-05 46 195.6 266.6
403D-07 46 269.6 266.8

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 173

 4 Perkins 400D Series
ZL002 - Water temperature switch / sender, 403D-11, 403D-15, 403D-15T, 404D-15, 404D-22, 404D-22T,
404D-22TA

X
22.0 A/F 50±1

15.0
A
11.0
6.3 mm MALE

ø13.00
A
BLADE SWITCH

4.8 mm MALE
BLADE SENSOR
M16 X 1.5

A X

B Z

6.3V±0.1V +

R1 R2
C
SECTION A-A Z
UNIT UNDER TEST PRECISION DECADE BOX

Y Y -

Water temperature sender - 385720500

Note: Coolant temperature switch is rated at 112 °C (233 °F) ± 4 °C (7 °F).

Sender rating temp Resistance
90° C 46.9 / 55.5 ohms
100° C 35.5 / 41.5 ohms

Engine Dimension A Dimension B Dimension C

403D-11 247.8 167.2 214.1
403D-15
289.0 178.9 254.0
403D-15T
404D-15 337.0 167.4 214.1
404D-22
404D-22T 383.0 178.9 271.0
404D-22TA

174 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
Kit offering
Kits available for 402D-05

Notes:

When ordering kits, order by kit number reference.

Some of the kits listed in the table below may not be available for order as they have not been completely
released into the system. Availability should be checked with your sales contact.

402D - 05
Equivalent
Kit No. Kit Description to ESM
Option

ZZ7A000 Backplate CD001 X

ZZ7A003 Flywheel housing long CD004 X
ZZ7A009 Flywheel housing short CD003 X
ZZ7A200 Starter motor Mitsubishi 0.8 kW ED005 X
ZZ7A402 PTO adapter KD001 X
ZZ7A507 10 mm fan extension ME001 X
ZZ7A508 15 mm fan extension X
ZZ7A509 22 mm fan extension X
ZZ7A510 30 mm fan extension X
ZZ7A513 10 mm extension for puller fan
ZZ7A514 20 mm extension for puller fan
ZZ7A515 30 mm extension for puller fan
ZZ7A516 Pusher fan 260 mm MD012 X
ZZ7A517 Puller fan 250 mm MD011 X
ZZ7A604 Alternator 27A X
ZZ7A906 Exhaust elbow X
ZZ7B000 Fuel filter X
ZZ7B005 Fuel hand primer ZV002 X
ZZ7B101 Auto shut down ZR001 X
ZZ7B212 Front engine and housing mount brackets ZC001 X
ZZ7B800 Silencer ZU001 X
ZZ7B901 Fuel pre filter ZV001 X
ZZ7B902 Electric lift pump X
ZZ7H014 Electronic governor - controller
ZZ7H015 Electronic governor - actuator
ZZ7H016 Electronic governor - speed probe
ZZ7H017 Electronic governor - CD software
ZZ7H018 Electronic governor - comms link
ZZ7H032 Electronic governor - connector kit
ZZ7M100 Cab heater connections ZW002 X

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 175

 4 Perkins 400D Series
Kits available for 403D-07

403D - 07
Equivalent
Kit No. Kit Description to ESM
Option

ZZ7A000 Backplate CD001 X

ZZ7A003 Flywheel housing long CD004 X
ZZ7A009 Flywheel housing short CD003 X
ZZ7A100 Flywheel flatface D0116 X
ZZ7A104 Flywheel heavy D0118 X
ZZ7A118 Flywheel light D0117 X
ZZ7A200 Starter motor Mitsubishi 0.8 kW ED005 X
ZZ7A300 Side oil filler HB002 X
ZZ7A309 Oil filler extension ZD001 X
ZZ7A402 PTO adapter KD001 X
ZZ7A500 Pusher fan 280 mm MD010 X
ZZ7A503 Puller fan 280 mm MD009 X
ZZ7A507 10 mm fan extension ME001 X
ZZ7A508 15 mm fan extension X
ZZ7A509 22 mm fan extension X
ZZ7A510 30 mm fan extension X
ZZ7A513 10 mm extension for puller fan
ZZ7A514 20 mm extension for puller fan
ZZ7A515 30 mm extension for puller fan
ZZ7A604 Alternator 27A X
ZZ7A900 Exhaust manifold vertical UB002 X
ZZ7A903 Exhaust manifold horizontal UB001 X
ZZ7A906 Exhaust elbow X
ZZ7B000 Fuel filter X
ZZ7B005 Fuel hand primer ZV002 X
ZZ7B101 Auto shut down ZR001 X
ZZ7B205 Front engine and housing mount brackets ZC001 X
ZZ7B800 Silencer ZU001 X
ZZ7B901 Fuel pre filter ZV001 X
ZZ7B902 Electric lift pump X
ZZ7H013 Electronic governor - full kit
ZZ7H014 Electronic governor - controller
ZZ7H015 Electronic governor - actuator
ZZ7H016 Electronic governor - speed probe
ZZ7H017 Electronic governor - CD software
ZZ7H018 Electronic governor - comms link
ZZ7H032 Electronic governor - connector kit
ZZ7M100 Cab heater connections ZW002 X

176 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
Kits available for 403D-11

403D - 11
Equivalent
Kit No. Kit Description to ESM
Option

ZZ7A001 Backplate CD001 X

ZZ7A004 Flywheel housing long CD004 X
ZZ7A006 Flywheel housing short CD003 X
ZZ7A101 Flywheel flatface DD001 X
ZZ7A105 Flywheel heavy DD003 X
ZZ7A108 Flywheel light DD002 X
ZZ7A201 Starter motor Bosch 1.1 kW ED004 X
ZZ7A203 Starter motor Bosch 1.4 kW ED003 X
ZZ7A309 Oil filler extension ZD001 X
ZZ7A403 PTO adapter KD001 X
ZZ7A501 Pusher fan 330 mm MD008 X
ZZ7A504 Puller fan 330 mm MD007 X
ZZ7A507 10 mm fan extension ME001 X
ZZ7A508 15 mm fan extension X
ZZ7A509 22 mm fan extension X
ZZ7A510 30 mm fan extension X
ZZ7A513 10 mm extension for puller fan
ZZ7A514 20 mm extension for puller fan
ZZ7A515 30 mm extension for puller fan
ZZ7A600 Alternator 15A ND011 X
ZZ7A605 Alternator 40A ND009 X
ZZ7A901 Exhaust manifold vertical UB002 X
ZZ7A904 Exhaust manifold horizontal UB001 X
ZZ7A906 Exhaust elbow X
ZZ7B001 Fuel filter X
ZZ7B005 Fuel hand primer ZV002 X
ZZ7B101 Auto shut down ZR001 X
ZZ7B206 Front engine and housing mount brackets ZC001 X
ZZ7B800 Silencer ZU001 X
ZZ7B901 Fuel pre filter ZV001 X
ZZ7B902 Electric lift pump X
ZZ7H001 IOPU Full kit X
ZZ7H004 Radiator kit X
ZZ7H007 Air filter kit TD001 X
ZZ7H013 Electronic governor - full kit
ZZ7H014 Electronic governor - controller
ZZ7H015 Electronic governor - actuator
ZZ7H016 Electronic governor - speed probe
ZZ7H017 Electronic governor - CD software
ZZ7H018 Electronic governor - comms link
ZZ7H019 Puller fan 320 mm X
ZZ7H020 Pusher fan 320 mm X
ZZ7H029 Top cover - side inlet TB001 X
ZZ7H030 Top cover - vertical inlet TB002 X

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 177

 4 Perkins 400D Series

403D - 11
Equivalent
Kit No. Kit Description to ESM
Option

ZZ7H031 Top cover - rear inlet TB003 X

ZZ7H032 Electronic governor - connector kit
ZZ7M100 Cab heater connections ZW002 X

178 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
Kits available for 403D-15 and 403D-15T

403D - 15T
403D - 15
Equivalent
Kit No. Kit Description to ESM
Option

ZZ7A002 Backplate CD001 X X

ZZ7A005 Flywheel housing long CD004 X X
ZZ7A007 Flywheel housing short CD003 X X
ZZ7A103 Flywheel flatface DD001 X X
ZZ7A107 Flywheel heavy DD003 X X
ZZ7A117 Flywheel light DD002 X X
ZZ7A206 Starter motor Bosch 2.0 kW ED001 X X
ZZ7A309 Oil filler extension ZD001 X X
ZZ7A404 PTO adapter KD001 X X
ZZ7A502 Pusher fan 340 mm MD006 X X
ZZ7A506 Puller fan 340 mm MD005 X X
ZZ7A507 10 mm fan extension ME001 X X
ZZ7A508 15 mm fan extension X X
ZZ7A509 22 mm fan extension X X
ZZ7A510 30 mm fan extension X X
ZZ7A513 10 mm extension for puller fan
ZZ7A514 20 mm extension for puller fan
ZZ7A515 30 mm extension for puller fan
ZZ7A518 Puller fan 390 mm MD003
ZZ7A519 Pusher fan 390 mm MD004
ZZ7A902 Exhaust manifold vertical UB002 X
ZZ7A905 Exhaust manifold horizontal UB001 X
ZZ7A906 Exhaust elbow X X
ZZ7B002 Fuel filter X X
ZZ7B005 Fuel hand primer ZV002 X X
ZZ7B101 Auto shut down ZR001 X X
ZZ7B207 Front engine and housing mount brackets ZC001 X X
ZZ7B800 Silencer ZU001 X X
ZZ7B901 Fuel pre filter ZV001 X X
ZZ7B902 Electric lift pump X X
ZZ7H002 IOPU Full kit X
ZZ7H005 Radiator kit X
ZZ7H008 Air filter kit TD001 X
ZZ7H012 Top cover - side inlet TB001 X
ZZ7H013 Electronic governor - full kit X
ZZ7H014 Electronic governor - controller X
ZZ7H015 Electronic governor - actuator X
ZZ7H016 Electronic governor - speed probe X
ZZ7H017 Electronic governor - CD software X
ZZ7H018 Electronic governor - comms link X
ZZ7H019 Puller fan 320 mm X
ZZ7H020 Pusher fan 320 mm X
ZZ7H023 Alternator 65A ND001 X X
ZZ7H024 Alternator 85A ND003 X X
ZZ7H027 Top cover - vertical inlet TB002 X
ZZ7H028 Top cover - rear inlet TB003 X

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 179

 4 Perkins 400D Series

403D - 15T
403D - 15
Equivalent
Kit No. Kit Description to ESM
Option

ZZ7H032 Electronic governor - connector kit X

ZZ7H046 24V electrics conversion kit X X
ZZ7M100 Cab heater connections ZW002 X

180 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4
Kits available for 404D-15

404D-15
Equivalent
Kit No. Kit Description to ESM
Option
ZZ7A001 Backplate CD001 X
ZZ7A006 Flywheel housing short CD003 X
ZZ7A004 Flywheel housing long CD004 X
ZZ7A309 Oil filler extension ZD001 X
ZZ7A403 PTO adapter KD001 X
ZZ7A506 Puller fan 340 mm MD005 X
ZZ7A502 Pusher fan 340 mm MD006 X
ZZ7A507 10 mm fan extension ME001 X
ZZ7A508 15 mm fan extension X
ZZ7A509 22 mm fan extension X
ZZ7A510 30 mm fan extension X
ZZ7A513 10 mm extension for puller fan
ZZ7A514 20 mm extension for puller fan
ZZ7A515 30 mm extension for puller fan
ZZ7A605 Alternator 40A ND009 X
ZZ7A906 Exhaust elbow X
ZZ7B005 Fuel hand primer ZV002 X
ZZ7B101 Auto shut down ZR001 X
ZZ7B206 Front engine and housing mount brackets ZC001 X
ZZ7B800 Silencer ZU001 X
ZZ7B901 Fuel pre filter ZV001 X
V5101
ZZ7B902 Electric lift pump V5103 X
V5105
ZZ7H013 Electronic governor - full kit
ZZ7H014 Electronic governor - controller
ZZ7H015 Electronic governor - actuator
ZZ7H016 Electronic governor - speed probe
ZZ7H017 Electronic governor - CD software
ZZ7H018 Electronic governor - comms link
ZZ7H019 Puller fan 320 mm
ZZ7H020 Pusher fan 320 mm
ZZ7H032 Electronic governor - connector kit
ZZ7M100 Cab heater connections ZW002 X

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 181

 4 Perkins 400D Series
Kits available for 404D-22, 404D-22T and 404D-22TA

404D-22TA
404D-22T
404D-22
Equivalent
Kit No. Kit Description to ESM
Option

ZZ7A010 Backplate CD001 X X X

ZZ7A011 Flywheel housing long CD004 X X X
ZZ7A012 Flywheel housing short CD003 X X X
ZZ7A120 Flywheel flatface DD001 X X X
ZZ7A121 Flywheel heavy DD003 X X X
ZZ7A122 Flywheel light DD002 X X X
ZZ7A206 Starter motor Bosch 2.0 kW ED001 X X X
ZZ7A309 Oil filler extension ZD001 X X X
ZZ7A404 PTO adapter KD001 X X X
ZZ7A507 10 mm fan extension ME001 X X X
ZZ7A508 15 mm fan extension X X X
ZZ7A509 22 mm fan extension X X X
ZZ7A510 30 mm fan extension X X X
ZZ7A513 10 mm extension for puller fan X X X
ZZ7A514 20 mm extension for puller fan X X X
ZZ7A515 30 mm extension for puller fan X X X
ZZ7A518 Puller fan 390 mm MD003 X X X
ZZ7A519 Pusher fan 390 mm MD004 X X X
ZZ7A906 Exhaust elbow ZU101 X X X
ZZ7A911 Exhaust manifold vertical UB002 X
ZZ7A912 Exhaust manifold horizontal UB001 X
ZZ7B003 Fuel filter X X X
ZZ7B005 Fuel hand primer ZV002 X X X
ZZ7B101 Auto shut down ZR001 X X X
ZZ7B215 Front engine and housing mount brackets ZC001 X X X
ZZ7B800 Silencer ZU001 X
ZZ7B901 Fuel pre filter ZV001 X X X
ZZ7B902 Electric lift pump X X X
ZZ7H003 IOPU Full kit X
ZZ7H006 Radiator kit X
ZZ7H009 Air filter kit TD001 X
ZZ7H010 Oil cooler - 400S X X
ZZ7H011 Top cover - side inlet TB001 X
ZZ7H013 Electronic governor - full kit X
ZZ7H014 Electronic governor - controller X
ZZ7H015 Electronic governor - actuator X
ZZ7H016 Electronic governor - speed probe X
ZZ7H017 Electronic governor - CD software X
ZZ7H018 Electronic governor - comms link X
ZZ7H019 Puller fan 320 mm X
ZZ7H020 Pusher fan 320 mm X
ZZ7H021 Alternator 65A ND001 X X X
ZZ7H022 Alternator 85A ND003 X X X
ZZ7H025 Top cover - vertical inlet TB002 X
ZZ7H026 Top cover - rear inlet TB003 X

182 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 4

404D-22TA
404D-22T
404D-22
Equivalent
Kit No. Kit Description to ESM
Option

ZZ7H032 Electronic governor - connector kit X

ZZ7H047 24V electrics conversion kit X X X
ZZ7M100 Cab heater connections ZW002 X

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 183

 4 Perkins 400D Series

184 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series

5
Accessories 5

Exhaust manifold side outlet - elbow

Engine type Exhaust elbow Flange (qty 1) Flange gasket Flange bolts (qty 4) Option
No No No No UD000
No Yes Yes Yes UD001
All models
Yes No No No UD002
Yes Yes Yes Yes UD003

UD001 / UD002 / UD003 - Exhaust manifold elbow all models

0000
F

Z
C
A
B

Gasket 314990013

55 4-M8 Z
55 (2.17")
(2.165) 4 - Ø9 (0.35")

X 55 (2.17")
(2.165)
55

Y Y

Ø 47 (1.85")
Thickness 1,7 (0.07")
View from F
Exhaust manifold elbow 135616520

Note: Quantity 4 flange bolts, part number 011510825 and quantity 1 flange part number 314120070 and 1
flange gasket, part number 314990013 are supplied with options UD001 and UD003.
Engine type Dimension A mm (in) Dimension B mm (in) Dimension C mm (in)
402D-05 36.5 (1.4) 278.5 (10.9) 210.0 (8.3)
403D-07 144 (5.7) 278.5 (10.9) 210.0 (8.3)
403D-11 162,0 (6.4) 298,0 (11.7) 229,4 (9.0)
403D-15 178,5 (7.0) 401,2 (15.8) 230,4 (9.1)
403D-15T 246,7 (9.7) 338 (13.3) 326,4 (12.9)

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 185

5 Perkins 400D Series
Engine type Dimension A mm (in) Dimension B mm (in) Dimension C mm (in)
404D-15 246,0 (9.7) 298,0 (11.7) 229.4 (9.0)
404D-22 272,5 (10.7) 358.0 (14.1) 227.0 (8.9)
404D-22T (1)
253,1 (9.9) 384,4 (15.1) 320,0 (12.6)
404D-22TA
1. With option horizontal exhaust elbow U0106.

186 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 5
Mounting feet loose

Engine type Description Option

All models Not required ZC000
402D-05
403D-07 Mounting feet (loose) front and rear incompatible with CD001 ZC001
404D-15
403D-11
403D-15
403D-15T
Mounting feet (loose) front and rear incompatible with CD001 / ZM001 / ZM002 ZC001
404D-22
404D-22T
404D-22TA
All models Block mounting feet (4 off) ZC002

ZC001 - Mounting feet (loose) front and rear, 402D-05

X
Z 156
211 33 51

16
39
Y Y Y Y

67
38
219

219
4-Ø13
FRONT
9

9
135 135 183.5
156 58.5

FRONT REAR
Z X

Y Y

REAR

215 215

Z
Mounting feet front 110266400, mounting feet rear 110266160 K1161

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 187

5 Perkins 400D Series
ZC001 - Mounting feet (loose) front and rear, 403D-07

X
Z 55 175 33 51

16
39
Y Y Y Y

67
38
219

219
4-Ø13
FRONT

9
135 135 202.5 58.5

FRONT REAR
Z X

Y Y

REAR

215 215

Z
Mounting feet front 110266170, mounting feet rear 110266160 K1162

ZC001 - Mounting feet (loose) front and rear, 403D-11, 404D-15

X
Z 55 24 51
A

16
42

Y Y Y Y
67
38
2 19

2 19

4-Ø 13
FRO NT
9

13 5 1 35 B 49.5

FRO NT REAR
Z X

Z Dimension Dimension
Engine type
‘A’ ‘B’
Y Y
403D-11 201.0 mm 228.0 mm
404D-15 285.0 mm 312.5 mm

REAR

215 215

K1163

188 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 5
ZC001 - Mounting feet (loose) front and rear, 403D-15, 403D-15T
X
55 232 25,5
Z
51

16
Y Y Y Y

64

67
38

250
250
FRONT
4-Ø13

12
155 155 259,5 51

FRONT REAR
Z X

Y Y

REAR

240 240

Z
Mounting feet front 110266860, rear 110266210 H1023

ZC001 - Mounting feet (loose) front and rear, 404D-22, 404D-22T, 404D-22TA

X
82 299 24
Z
51

16
Y Y Y Y
64

67
277
45

277
194

4-Ø13
FRONT
12

155 155 340 49

Z FRONT REAR
X

Z
Y Y

REAR

240 240

Mounting feet front 110266880, rear 110266500 H1022

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 189

5 Perkins 400D Series
Oil filler extension

Engine type Description Option

All models Not required ZD000
403D-07
403D-11
403D-15
403D-15T Oil filler extension ZD001
404D-22
404D-22T
404D-22TA

Note: This option is not compatible with the 402D-05 top cover arrangement (TB001 / TB002 / TB003).
ZD001- Oil filler extension, 403D-07, 403D-11, 403D-15, 403D-15T, 404D-15, 404D-22, 404D-22T, 404D-
22TA
0000

X Z

A C
129
B

Y Y

X Z

Oil filler extension 110466031 K1060/1

Engine type Dimension ‘A’ Dimension ‘B’ Dimension ‘C’

403D-07 87,0 mm (3.4 in) 436,0 (17.1 in) 13,0 mm (0.53 in)
403D-11 182,0 mm (7.17 in) 459,0 mm (18.1 in) 30.5 mm (1.20 in)
403D-15
203,5 mm (8.01 in) 505,0 mm (19.9 in) 11,0 mm (0.43 in)
403D-15T
404D-15 266,0 mm (10.5 in) TBA 30,5 mm (1.20 in)
404D-22
404D-22T 298,5 mm (11.75 in) 526,0 mm (20.7 in) 11,0 mm (0.43 in)
404D-22TA

190 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 5
Heater / starter switch (12V)

Engine type Description Option

Not required ZE000
All models
Heater / starter switch (12V) ZE001

ZE001 - Heater / starter switch (12V), all models

0000

Screw size
M 4 - No. 50. AC
Panel thickness M 5 - No. 17. 19. 30 6" )
0 .1
0,5 - 3,2 (0.02-0.13") 4(

14,2 (0.56") 37,7 12 (0.47")

8
35°
30° (1.48") Ø2 ")
. 10
0 7,5 (0.30") (1
1
35

3
°

50
2

Rubber cap

19
(2.05")
Ø 52

AC
17
30

1,5
Ø 3 4")
2
(1.

Terminal number
19 30 17 50 AC The rated current at 12V
(1.20")

.1 8
30,5

3
)

17,19 30A
0"
Ø
(1

50 12A
Position

0
AC 30A
1
3,5 (0.14")
2
Size of mounting hole

Position 2 automatic return to 1

Caution plate:
Position 3 automatic return to 0
(Heat . Off . On . Start)
Connection diagram Key
Heater starter switch 385201161 K1061/1

Caution: This switch is not suitable for applications where there is a high risk of shock loading (such as earth
moving applications) or where it is open to rain water / machine hose cleaning.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 191

5 Perkins 400D Series
Radiator assembly with mounting feet

Engine type Description Option

402D-05
403D-07
403D-11
403D-15
403D-15T Not required ZM000
404D-15
404D-22
404D-22T
404D-22TA
403D-11 Radiator assembly with mounting feet (puller fan) ZM001
403D-15
404D-22 Radiator assembly with mounting feet (pusher fan) ZM002

The cooling pack option has not been developed for the 402D-05, 403D-07, 403D-15T , 404D-15, 404D-22T.

Notes:

All radiators are fitted with a 0.9bar (13 lbf/in²) pressure cap.

Engine guards supplied by Perkins for use with Perkins engines are designed specifically to prevent access
to the top, sides and front by human limbs and loose debris

The Perkins guards are designed for Perkins engines, that are mounted only at ground level; in this position
they prevent access to the underside of the engine.

If the user requires the engine to be mounted above ground level, then the fitting of Perkins engine guards
will not necessarily prevent the access by either human limbs or loose debris of a particular size. In such
cases it is the sole responsibility of the user to provide adequate engine guarding to protect both the
operator and the engine.

Radiator supplied with a 320 mm, 7 blade, plastic puller or pusher fan, dependant on option.

The cooling pack option for the 404D-22T is currently being developed.
Engine type Face area Rows and materials Matrix density and material Width / height of matrix
0.147 m² 334 mm (13.1 in)
403D-11 2 rows aluminium 14.5 fins/inch aluminium
1.52 ft² 440 mm (17.3 in)
403D-15 0.167 m² 334 mm (13.1 in)
2 rows aluminium 14.5 fins/inch aluminium
404D-22 1.79 ft² 500 mm (19.7 in)

Coolant capacities
403D-11 total system volume (including engine, radiator, and hoses) = 5.21 litres.
403D-15 total system volume (including engine, radiator, and hoses) = 5.98 litres.
404D-22 total system volume (including engine, radiator, and hoses) = 6.98 litres.

192 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 5
ZM001 / ZM002 - Radiator assembly with mounting feet, 403D-11
248 201

188 176

481
219

328 228
141 141

683
322
776

ZM001 / ZM002 - Radiator assembly with mounting feet, 403D-15

233 243

183 183
541
791

682
250

Ø13 Mounting holes

162 162 341 260 90

354 820

H1131

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 193

5 Perkins 400D Series
ZM001 / ZM002 - Radiator assembly with mounting feet, 404D-22
225 252

183 183

563
840

775
277

162 162 Ø13 Mounting holes

358 340 132

354 915

194 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 5
Deutsch connectors

Deutsch connector Deutsch / Lucar adaptor Starter motor connection

Engine type Option
(quantity 3) (quantity 3) (quantity 2)
No No No ZP000
Yes No No ZP001
Yes No Yes ZP002
All models
No Yes No ZP003
No No Yes ZP004
No Yes Yes ZP005

ZP001 / ZP002 - Deutsch connector, all models

Contact Min. insulation Max. insulation Wire range

size O.D. O.D. (mm²)

16 0.053 0.120 14 - 20 AWG

(1.35) (3.05) (2.0 - 0.5)

Date legend
Years to be represented by last numerical digit, e.g. 9 = 1999 or 2009

Month uses sequential alpha characters, e.g. A = January.

1. All dimensions are inches (millimetres).

2. All dimension ± 0.025 (0.63).

3. Consult factory for specifications and application.

4. For more information. see envelope drawing 0425-017-0000 and 0425-015-0000.
5. This plug mates with DT04-2P-**** Receptacle (**** = All modifications).

Deutsch connector kit 20195

Note: ZP001 / ZP002 includes 3 housing connectors and six terminals.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 195

5 Perkins 400D Series
ZP002 / ZP004 / ZP005 - Starter motor connections, all models

Starter motor connections 385620200 K1068/2

Engine type Description Option

ZP002
All models Starter motor connections (quantity 2) 385620200 ZP004
ZP005

ZP003 / ZP005 - Deutsch to Lucar adaptor, all models

6 4 5

HEATSHRINK
REF - LOM-51T250 - 1
70MM
PIN WIRE CCT DEST
B1 DI062-1
1 2 70MM

HEATSHRINK REF - LOM-51T250 - 2

PIN WIRE CCT DEST
B1 DI062-2

REF - DT062S-EP04
PIN WIRE CCT DEST NOTE
KIT CONTAINS 3 OF THE ABOVE
1 B1 LOM-1
LEADS
2 B1 LOM-2 1 2 3 KIT INTO A GL7 GRIP BAG

Deutsch to Lucar adaptor (20202)

196 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 5
Automatic shutdown
Automatic shutdown controller (12V)
Engine Description
Not required ZR000
All models
Automatic shutdown controller (12V) ZR001

ZR001 - Automatic shutdown controller (12V), all models

0000

R8 Ø7 Through
Connector
Wire colour Connection
pin number

38
1 Red Key switch - AC
2 Orange Key switch - 50
3 Red / black Solenoid
4 Brown Oil pressure switch
5 Blue Coolant temperature switch
6 Black Ground (earth)
8 50

140
5

Case: PBT Resin

Colour: Black

Connector. PIN NO.

Auto shut down controller 185936012 K1059/1

Operating conditions

Note: The engine will stop automatically if the coolant temperature exceeds 112 °C (234 °F) ± 3 °C (5 °F). The
engine will also stop automatically if the oil pressure falls for more than 10 seconds during starting, or if the oil
pressure falls for more than 2 seconds while the engine runs, at the oil pressure values as listed below:

0,3 kgf/cm² (4.27 lbf/in²) for the 403D-07, 403D-15, 403D-15T, 404D-15, 404D-22, 404D-22T and 404D-
22TA engines, or 0,5 kgf/cm² (7.11 lbf/in²) for 403D-11 engines when the oil pressure switch is located on
the top cover (ZJ001).

0,7 kgf/cm² (10 lbf/in²) for the 402D-05, 403D-07, 403D-11, 403D-15, 403D-15T, 404D-15, 404D-22, 404D-
22T and 404D-22TA engines, or 0,5 kgf/cm² (7.11 lbf/in²) for 403D-11 engines when the oil pressure switch
is located on the oil rail (ZJ002).
Caution: There is no protection against low coolant levels.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 197

5 Perkins 400D Series
Literature

Engine Warranty leaflet Users’ handbook (1) Option

No No ZT000
Yes No ZT001
All models
Yes Yes ZT002
No Yes ZT003
1. The users’ handbook (OMM) is available in the following languages.
The publication number of the required handbook should be detailed on the SPES.

Language Publication number

English SEBU7992
French SFBU7992
Italian SLBU7992
German SGBU7992
Spanish SSBU7992
Norwegian SNBU7992

198 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 5
Exhaust silencer

Engine type Description Option

All models Not required ZU000
402D-05
403D-07
403D-11
Exhaust silencer (1) ZU001
403D-15
404D-15
404D-22
1. Incompatible with A0129.

ZU201 - Exhaust silencer 402D-05, 403D-07, 403D-11, 403D-15, 404D-15, 404D-22

0000

612

4 x Ø 9 (0.35)
(24.09)
55
(2.17)

(2.17)
55
Ø 117
(4.51)

Exhaust silencer 135046091 K1182/1

Cautions:

The exhaust silencer may require additional support dependent on application.

Generally not suitable for flexible mounted engines unless supported.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 199

5 Perkins 400D Series
Low pressure fuel accessories (fuel pre-filters and hand primer)

Engine type Pre-filter Hand primer Option

No No ZV000
Yes No ZV001
All models
No Yes ZV002
Yes Yes ZV003

ZV001 / ZV003 - Fuel pre-filter, all models

0000

Fuel pre-filter 130306380

Note: Flow rate: 2,5 litres / minimum.

ZV002 / ZV003 - Hand primer, all models

110

15
Ø8

Ø9
Ø 42

Ø 21

26 3,8

Hand primer 130506300 K1159/1

200 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series 5
Cab heater connections

Engine type Description Option

Not required ZW000
All models
Cab heater connection (1 of) ZW001
402D-05
403D-07
Cab heater connection (2 of) ZW002
403D-11
404D-15
403D-15 Cab heater connection (2 of)
ZW002
403D-15T incompatible with AA031 / AA032 / AA033 / AA034 / AA035
404D-22
Cab heater connection (2 of)
404D-22T ZW002
incompatible with AA002 / AA003 / AA004 / AA005 / AA006 / AA009
404D-22TA

ZW001 / ZW002 - Cab heater connection, all models

R1 R 1.5

43
4

13 5:1 17
7
Ø16,66

30°
Ø10

Ø 13

Ø 15

R1
1 x 45° 30°

6,4
Cab heater connection 3355A004 K1065/1

Notes:

ZW001 includes one connections as shown above.

ZW002 includes two connections as shown above.

The system is to be fed from the connection on the thermostat housing and should be returned to the
connection on the water pump.

Option ZW002 is incompatible with the turbocharged 403D-15T, 404D-22T and 404D-22TA because the
oil cooler hose obstructs the cab heater tapping in the coolant pump.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006 201

5 Perkins 400D Series
Glow signal

Engine type Description Option

Not required ZZ000
All models
Glow signal (12V) ZZ001

ZZ001 - Glow signal (12V), all models

Glow signal 185306091

Description Quantity
Glow signal (12V) 1

202 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006

Perkins 400D Series

6
Technical data 6

Introduction
The information given in this chapter will enable the user to install a 400 Series engine to Perkins minimum
standards and so ensure its correct operation in service. If more information is needed, refer to the Perkins
Installation Manual with the technical data supplement and the installation standards booklet. If these
publications do not provide the information that you require, consult your nearest Perkins Distributor.

Note: At this stage some of the data in this section is preliminary.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 203

6 Perkins 400D Series
Basic technical data
402D-05
Number of cylinders ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 2
Cylinder arrangement . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... Vertical in-line
Cycle .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 4 stroke
Induction system .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... Naturally aspirated
Combustion system ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .Indirect injection
Bore .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ..67 mm (2.64 in)
Stroke. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ..72 mm (2.83 in)
Compression ratio .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . 23.5 : 1
Cubic capacity.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .0,507 litres (31.0 in³)
Firing order ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 1, 2
Governing at rated rev/min .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ..8% ± 2
Rotation.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. Clockwise, viewed from front
Basic thread form. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... Metric
Cooling system ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. Liquid, 50/50 anti freeze
Standard starter motor cold start limit . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... ..-20 °C (-4 °F)

Capacity of oil sump and filter (when sump option GB001 / GB002 / GB003 is fitted)
Maximum .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 2,01 Litres / 3.5 pints
Minimum .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 1,61 Litres / 2.8 pints

Overall dimensions as shown on general arrangement drawings, see page 19 (1)

Length ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 406,0 mm (16.0 in)
Width.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 371,0 mm (14.6 in)
Height. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 523,0 mm (20.6 in)

Dry weight

Engine with options (2) .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 57,0 kg (126.0 lb)

Engine with options (3) .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 69,0 kg (152.0 lb)

Engine with options (4) .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 73,0 kg (161.0 lb)

Note: Final weight will depend on the completed specification.

1. Final dimensions will depend on the completed specification.

2. Includes fan, backplate CD001, flywheel DD001, starter ED005, and alternator ND013.
3. Includes fan, short housing CD003, flywheel DD002, starter ED005, and alternator ND013.
4. Includes fan, long housing CD004, flywheel DD003, starter ED005, and alternator ND013.
204 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.
Perkins 400D Series 6
403D-07
Number of cylinders. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 3
Cylinder arrangement . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .Vertical in-line
Cycle... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 4 stroke
Induction system.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. Naturally aspirated
Combustion system . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... Indirect injection
Bore ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 67 mm (2.64 in)
Stroke . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 72 mm (2.83 in)
Compression ratio ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 23.5 : 1
Cubic capacity .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 0,762 litres (46.5 in³)
Firing order .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 1, 2, 3
Governing at rated rev/min ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 8% ± 2
Rotation . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . Clockwise, viewed from front
Basic thread form ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. Metric
Cooling system . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... ..Liquid, 50/50 anti freeze
Standard starter motor cold start limit.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. -20 °C (-4 °F)

Capacity of oil sump and filter (when sump option GB001 / GB002 / GB003 is fitted)
Maximum ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ..3,05 Litres / 5.36 pints
Minimum ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ..2,35 Litres / 4.13 pints

Overall dimensions as shown on general arrangement drawings, see page 19 (1)

Length. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 480,0 mm (18.9 in)
Width .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 371,0 mm (14.6 in)
Height . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 528,0 mm (20.8 in)
Dry weight

Engine with options (2) ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. 71,0 kg (156.5 lb)

Engine with options (3) ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. 83,0 kg (183.0 lb)

Engine with options (4) ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. 87,0 kg (191.8 lb)

Note: Final weight will depend on the completed specification.

1. Final dimensions will depend on the completed specification.

2. Includes fan, backplate CD001, flywheel DD001, starter ED005, and alternator ND013.
3. Includes fan, short housing CD003, flywheel DD002, starter ED005, and alternator ND013.
4. Includes fan, long housing CD004, flywheel DD003, starter ED005, and alternator ND013.
Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 205
6 Perkins 400D Series
403D-11
Number of cylinders ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 3
Cylinder arrangement . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... Vertical in-line
Cycle .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 4 stoke
Induction system .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... Naturally aspirated
Combustion system ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. Indirect injection
Bore .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . 77 mm (3.03 in)
Stroke. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . 81 mm (3.19 in)
Compression ratio .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 23 : 1
Cubic capacity.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 1,131 litres (69.0 in³)
Firing order ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. 1, 2, 3
Governing at rated rev/min .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . 8% ± 2
Rotation.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. Clockwise viewed from front
Basic thread form. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. Metric
Cooling system ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. Liquid, 50 / 50 anti freeze
Standard starter motor cold start limit . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... -20 °C (-4 °F)

Capacity of oil sump and filter (when sump option GB001 / GB002 / GB003 is fitted)
Maximum .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . 4,4 Litres / 7.7 pints
Minimum .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . 3,4 Litres / 6.0 pints

Overall dimensions as shown on general arrangement drawings, see page 19 (1)

Length ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . 491,0 mm (19.33 in)
Width.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . 406,0 mm (15.98 in)
Height. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . 576,0 mm (22.67 in)
Dry weight

Engine with options (2) .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 87,0 kg (191.0 lb)

Engine with options (3) .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 96,0 kg (211.0 lb)

Engine with options (4) .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 114,0 kg (251.0 lb)

Engine with options (5) .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 129,2 kg (284.8 lb)

Engine with options (6) .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 111,2 kg (245.1 lb)

Note: Final weight will depend on the completed specification.

1. Final dimensions will depend on the completed specification.

2. Includes fan, backplate CD001, flywheel DD001, starter ED004, and alternator ND011.
3. Includes fan, short housing CD003, flywheel DD002, starter ED004, and alternator ND011.
4. Includes fan, long housing CD004, flywheel DD003, starter ED004, and alternator ND011.
5. Includes fan, long housing CD004, flywheel DD003, starter ED004, alternator ND011, cooling pack ZM001,
and air filter TD001.
6. Includes fan, short housing CD003, flywheel DD002, starter ED004, alternator ND011, cooling pack ZM001,
and air filter TD001.
206 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.
Perkins 400D Series 6
403D-15
Number of cylinders. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 3
Cylinder arrangement . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. Vertical in-line
Cycle... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 4 stoke
Induction system.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. Naturally aspirated
Combustion system . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... Indirect injection
Bore ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 84 mm (3.3 in)
Stroke . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 90 mm (3.5 in)
Compression ratio ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 22.5 : 1
Cubic capacity .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 1,496 litres (91.0 in³)
Firing order .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 1, 2, 3
Governing at rated rev/min ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 8% ± 2
Rotation . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . Clockwise viewed from front
Basic thread form ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . Metric
Cooling system . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... Liquid, 50 / 50 anti freeze
Standard starter motor cold start limit.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . -20 °C (-4 °F)

Capacity of oil sump and filter (when sump option GB001 / GB002 / GB003 is fitted)
Maximum ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 6,0 Litres / 10.5 pints
Minimum ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 4,5 Litres / 7.9 pints

Overall dimensions as shown on general arrangement drawings, see page 19 (1)

Length. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 572,0 mm (22.5 in)
Width .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 422,0 mm (16.6 in)
Height . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 643,0 mm (25.3 in)
Dry weight

Engine with options (2) ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 149,0 kg (328.0 lb)

Engine with options (3) ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 154,0 kg (340.0 lb)

Engine with options (4) ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 176,0 kg (388.0 lb)

Engine with options (5) ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 197,0 kg (434.0 lb)

Engine with options (6) ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 175,0 kg (386.0 lb)

Note: Final weight will depend on the completed specification.

1. Final dimensions will depend on the completed specification.

2. Includes fan, backplate CD001, flywheel DD001, starter ED001, and alternator ND001.
3. Includes fan, short housing CD003, flywheel DD002, starter ED001, and alternator ND001.
4. Includes fan, long housing CD004, flywheel DD003, starter ED001, and alternator ND001.
5. Includes fan, long housing CD004, flywheel DD003, starter ED001, alternator ND001, cooling pack ZM001 and
air filter TD001.
6. Includes fan, short housing CD003, flywheel DD002, starter ED001, alternator ND001, cooling pack ZM001
and air filter TD001.
Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 207
6 Perkins 400D Series
403D-15T
Number of cylinders ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 3
Cylinder arrangement . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... Vertical in-line
Cycle .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 4 stoke
Induction system .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... Turbocharged
Combustion system ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. Indirect injection
Bore .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 84 mm (3.3 in)
Stroke. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 90 mm (3.5 in)
Compression ratio .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 22.5 : 1
Cubic capacity.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 1,496 litres (91.0 in³)
Firing order ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. 1, 2, 3
Governing at rated rev/min .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . 8% ± 2
Rotation.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. Clockwise viewed from front
Basic thread form. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. Metric
Cooling system ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. Liquid, 50 / 50 anti freeze
Standard starter motor cold start limit . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... -20 °C (-4 °F)

Capacity of oil sump and filter (when sump option GB001 / GB002 / GB003 is fitted)
Maximum .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 6,0 Litres / 10.5 pints
Minimum .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . 4,5 Litres / 7.9 pints

Overall dimensions as shown on general arrangement drawings, see page 19 (1)

Length ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 572,0 mm (22.5 in)
Width.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 422,0 mm (16.6 in)
Height. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 643,0 mm (25.3 in)
Dry weight

Engine with options (2) .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 156.5 kg (345.0 lb)

Engine with options (3) .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 161.5 kg (356.0 lb)

Engine with options (4) .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 183.5 kg (404.5 lb)

Note: Final weight will depend on the completed specification.

1. Final dimensions will depend on the completed specification.

2. Includes fan, backplate CD001, flywheel DD001, starter ED001, and alternator ND001.
3. Includes fan, short housing CD003, flywheel DD002, starter ED001, and alternator ND001.
4. Includes fan, long housing CD004, flywheel DD003, starter ED001, and alternator ND001.
208 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.
Perkins 400D Series 6
404D-15
Number of cylinders. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 4
Cylinder arrangement . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. Vertical in-line
Cycle... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 4 stoke
Induction system.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. Naturally aspirated
Combustion system . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... Indirect injection
Bore ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 77 mm (3.03 in)
Stroke . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 81 mm (3.19 in)
Compression ratio ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 22.9 : 1
Cubic capacity .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 1,508 litres (92.0 in³)
Firing order .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. 1, 3, 4, 2
Governing at rated rev/min ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 8% ± 2
Rotation . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . Clockwise viewed from front
Basic thread form ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . Metric
Cooling system . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... Liquid, 50 / 50 anti freeze
Standard starter motor cold start limit.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . -20 °C (-4 °F)

Capacity of oil sump and filter (when sump option GB001 / GB002 / GB003 is fitted)
Maximum ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... ..5,6 Litres / 9.9 pints
Minimum ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 3,9 Litres / 6.9 pints

Overall dimensions as shown on general arrangement drawings, see page 19 (1)

Length. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 591,0 mm (23.3 in)
Width .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 393,0 mm (15.5 in)
Height . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 576,0 mm (22.7 in)
Dry weight

Engine with options (2) ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 106,8 kg (235.5 lb)

Engine with options (3) ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 113,6 kg (250.4 lb)

Engine with options (4) ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 132,0 kg (291.0 lb)

Note: Final weight will depend on the completed specification.

1. Final dimensions will depend on the completed specification.

2. Includes fan, backplate CD001, flywheel DD001, starter ED003, and alternator ND009.
3. Includes fan, short housing CD002, flywheel DD002, starter ED003, and alternator ND009.
4. Includes fan, long housing CD004, flywheel DD003, starter ED003, and alternator ND009.
Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 209
6 Perkins 400D Series
404D-22
Number of cylinders ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 4
Cylinder arrangement . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... Vertical in-line
Cycle .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 4 stroke
Induction system .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... Naturally aspirated
Combustion system ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .Indirect injection
Bore .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 84 mm (3.3 in)
Stroke. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ..100 mm (3.9 in)
Compression ratio .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 23.3:1
Cubic capacity.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ..2,216 litres (135 in³)
Firing order ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... ..1, 3, 4, 2
Governing at rated rev/min .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ..8% ± 2
Rotation.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. Clockwise, viewed from front
Basic thread form. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... Metric
Cooling system ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. Liquid, 50/50 anti freeze
Standard starter motor cold start limit . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... ..-20 °C (-4 °F)

Capacity of oil sump and filter (when sump option GB001 / GB002 / GB003 is fitted)
Maximum .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 10,6 Litres / 18.6 pints
Minimum .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 8,9 Litres / 15.6 pints

Overall dimensions as shown on general arrangement drawings, see page 19 (1)

Length ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 661,5 mm (26.0 in)
Width.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 439,0 mm (17.3 in)
Height. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 676,0 mm (26.6 in)
Dry weight

Engine with options (2) .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 184,0 kg (406.0 lb)

Engine with options (3) .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 196,0 kg (432.0 lb)

Engine with options (4) .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 220,0 kg (485.0 lb)

Engine with options (5) .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 242,0 kg (533.0 lb)

Engine with options (6) .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 218,0 kg (480.0 lb)

Note: Final weight will depend on the completed specification.

1. Final dimensions will depend on the completed specification.

2. Includes fan, backplate CD001, flywheel DD001, starter ED001, and alternator ND001.
3. Includes fan, backplate CD003, flywheel DD002, starter ED001, and alternator ND001.
4. Includes fan, backplate CD004, flywheel DD003, starter ED001, and alternator ND001.
5. Includes fan, backplate CD004, flywheel DD003, starter ED001, alternator ND001, cooling pack ZM001 and air
filter TD001.
6. Includes fan, backplate CD003, flywheel DD002, starter ED001, alternator ND001, cooling pack ZM001 and air
filter TD001.
210 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.
Perkins 400D Series 6
404D-22T
Number of cylinders. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 4
Cylinder arrangement . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .Vertical in-line
Cycle... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 4 stroke
Induction system.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .Turbocharged
Combustion system . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... Indirect injection
Bore ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 84 mm (3.3 in)
Stroke . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 100 mm (3.9 in)
Compression ratio ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 23.3:1
Cubic capacity .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 2,216 litres (135 in³)
Firing order .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. 1, 3, 4, 2
Governing at rated rev/min ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 8% ± 2
Rotation . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . Clockwise, viewed from front
Basic thread form ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. Metric
Cooling system . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... ..Liquid, 50/50 anti freeze
Standard starter motor cold start limit.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. -20 °C (-4 °F)

Capacity of oil sump and filter (when sump option GB001 / GB002 / GB003 is fitted)
Maximum ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ..10,6 Litres / 18.6 pints
Minimum ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 8,9 Litres / 15.6 pints

Overall dimensions as shown on general arrangement drawings, see page 19 (1)

Length. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 662,0 mm (26.1 in)
Width .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 489,0 mm (19.3 in)
Height . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 698,0 mm (27.5 in)
Dry weight

Engine with options (2) ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 194 kg (427.7 lb)

Engine with options (3) ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 206 kg (454.2 lb)

Engine with options (4) ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 230 kg (507.1 lb)

Note: Final weight will depend on the completed specification.

1. Final dimensions will depend on the completed specification.

2. Includes fan, backplate CD001, flywheel DD001, starter ED001, and alternator ND001.
3. Includes fan, backplate CD003, flywheel DD002, starter ED001, and alternator ND001.
4. Includes fan, backplate CD004, flywheel DD003, starter ED001, and alternator ND001.
Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 211
6 Perkins 400D Series
404D-22TA
Number of cylinders ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 4
Cylinder arrangement . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... Vertical in-line
Cycle .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 4 stoke
Induction system .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... Turbo charged / air / air after cooling
Combustion system ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. Indirect injection
Bore .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 84,0 mm (3.3 in)
Stroke. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 100,0 mm (3.9 in)
Compression ratio .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 23.3:1
Cubic capacity.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 2,216 litres (135.0 in³)
Firing order ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 1, 3, 4, 2
Governing at rated rev/min .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ..8% ± 2
Rotation.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... Clockwise viewed from front
Basic thread form. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. Metric
Cooling system ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. Liquid, 50 / 50 anti freeze
Standard starter motor cold start limit . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. -20 °C ( -4 °F)

Capacity of oil sump and filter (when sump option GB001 / GB002 / GB003 is fitted)
Maximum .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 10,6 Litres / 18.6 pints
Minimum .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 8,9 Litres / 15.6 pints

Overall dimensions as shown on general arrangement drawings, see page 19 (1)

Length ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 662 mm (22.0 in)
Width.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 489 mm (19.2 in)
Height. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 698 mm (27.4 in)
Dry weight

Engine with options (2) .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 194 kg (427.7 lb)

Engine with options (3) .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 206 kg (454.2 lb)

Engine with options (4) .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 230 kg (507.1 lb)

Note: Final weight will depend on the completed specification.

1. Final dimensions will depend on the completed specification.

2. Includes fan, backplate CD001, flywheel DD001, starter ED001, and alternator ND001.
3. Includes fan, backplate CD003, flywheel DD002, starter ED001, and alternator ND001.
4. Includes fan, backplate CD004, flywheel DD003, starter ED001, and alternator ND001.
212 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.
Perkins 400D Series 6
Power curves
402D-05 @ 2800 rev/min T3144 - ISO TR14396

-;HA?DI Engine Model:

402D-05
Curve: T 3144 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
S denotes 8% +/- 2% governing.

32
29.7
30
Torque, Nm

S
28
26
24
22

10

8.2 9
8
7

Power, kW
6
5
4
3
2
1
0
1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
Certified to US EPA 40 CFR Part 89 Tier
3.
Auxiliaries fitted to engine:
Japanese MLIT Step 3.
Alternator - off load.
Note - Fan not fitted Power Standard Certification Refs (Rated Speeds)

Approved by: Accepted by: Issued by:

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Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 213

6 Perkins 400D Series
402D-05 @ 3000 rev/min T3148 - ISO TR14396

-;HA?DI Engine Model:

402D-05
Curve: T 3148 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
S denotes 8% +/- 2% governing.

33
29.7
Torque, Nm

30 S
27
24
21

12
11
10
8.8
9
8

Power, kW
7
6
5
4
3
2
1

1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000 3100
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
Certified to US EPA 40 CFR Part 89 Tier
3.
Auxiliaries fitted to engine:
Japanese MLIT Step 3.
Alternator - off load.
Note - Fan not fitted Power Standard Certification Refs (Rated Speeds)

Approved by: Accepted by: Issued by:

0-'DO]LHO $5RGGKDP '-&DPSEHOO
3URGXFW0DQDJHU (QJLQHHULQJ0DQDJHU /HJLVODWLRQ0DQDJHU

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214 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
402D-05 @ 3600 rev/min T3150 - ISO TR14396

-;HA?DI Engine Model:

402D-05
Curve: T 3150 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
S denotes 8% +/- 2% governing.

32 29.7
Torque,

29 S
Nm

26
23

12
10.2 11
10
9
8

Power, kW
7
6
5
4
3
2
1

1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
Certified to US EPA 40 CFR Part 89 Tier
3.
Auxiliaries fitted to engine:
Japanese MLIT Step 3.
Alternator - off load.
Note - Fan not fitted Power Standard Certification Refs (Rated Speeds)

Approved by: Accepted by: Issued by:

0-'DO]LHO $5RGGKDP '-&DPSEHOO
3URGXFW0DQDJHU (QJLQHHULQJ0DQDJHU /HJLVODWLRQ0DQDJHU

'DWH 2FW 'DWH 2FW

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 215

6 Perkins 400D Series
403D-07 @ 2800 rev/min T3138 - ISO TR14396

-;HA?DI Engine Model:

403D-07
Curve: T 3138 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
S denotes 8% +/- 2% governing.
60
55
Torque, Nm

50
44.5
45 S
40
35
30

15
14
12.2 13
12
11
10
9

Power, kW
8
7
6
5
4
3
2
1
0
1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
Certified to US EPA 40 CFR Part 89 Tier
3.
Auxiliaries fitted to engine:
Japanese MLIT Step 3.
Alternator - off load.
Note - Fan not fitted Power Standard Certification Refs (Rated Speeds)

Approved by: Accepted by: Issued by:

0-'DO]LHO $5RGGKDP '-&DPSEHOO
3URGXFW0DQDJHU (QJLQHHULQJ0DQDJHU /HJLVODWLRQ0DQDJHU

'DWH 2FW 'DWH 2FW

216 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
403D-07 @ 3000 rev/min T3142 - ISO TR14396

-;HA?DI Engine Model:

403D-07
Curve: T 3142 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48
70
Governing Key
60
S denotes 8% +/- 2% governing.
Torque, Nm

50 44.5
S
40

30

20

16
15

13.2
14
13
12
11
10

Power, kW
9
8
7
6
5
4
3
2
1
0
1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
Certified to US EPA 40 CFR Part 89 Tier
3.
Auxiliaries fitted to engine:
Alternator - off load. Power Standard Certification Refs (Rated Speeds)
Note - Fan not fitted

Approved by: Accepted by: Issued by:

0-'DO]LHO $5RGGKDP '-&DPSEHOO
3URGXFW0DQDJHU (QJLQHHULQJ0DQDJHU /HJLVODWLRQ0DQDJHU

'DWH 2FW 'DWH 2FW

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 217

6 Perkins 400D Series
403D-07 @ 3600 rev/min T3146 - ISO TR14396

-;HA?DI Engine Model:

403D-07
Curve: T 3146 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48
55
Governing Key
50
S denotes 8% +/- 2% governing.
Torque, Nm

44.5
45
S
40

35

30

18
17

15.3 16
15
14
13
12
11

Power, kW
10
9
8
7
6
5
4
3
2
1
0
1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
Certified to US EPA 40 CFR Part 89 Tier
3.
Auxiliaries fitted to engine:
Japanese MLIT Step 3.
Power Standard Certification Refs (Rated Speeds)

Approved by: Accepted by: Issued by:

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218 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
403D-11 @ 2200 rev/min T3110 - ISO TR14396

-;HA?DI Engine Model:

403D-11
Curve: T 3110 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
S denotes 8% +/- 2% governing.
71

68 66.8
Torque, Nm

65 S

62

59

56

17
16
14.7
15
14
13
12
11
10

Power, kW
9
8
7
6
5
4
3
2
1
0
1400 1450 1500 1550 1600 1650 1700 1750 1800 1850 1900 1950 2000 2050 2100 2150 2200 2250
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
US EPA 40 CFR Part 89 Tier 3.
Auxiliaries fitted to engine: Japanese MLIT Step 3.
Alternator - off load. Power Standard Certification Refs (Rated Speeds)
Note - Fan not fitted

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Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 219

6 Perkins 400D Series
403D-11 @ 2400 rev/min T3112 - ISO TR14396

-;HA?DI Engine Model:

403D-11
Curve: T 3112 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48
80
Governing Key
75
S denotes 8% +/- 2% governing.
Torque, Nm

70 66.8

65 S

60

55

50

17
15.8
16
15
14
13
12
11
10

Power, kW
9
8
7
6
5
4
3
2
1
0
1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
US EPA 40 CFR Part 89 Tier 3.
Auxiliaries fitted to engine: Japanese MLIT Step 3.
Alternator - off load. Power Standard Certification Refs (Rated Speeds)
Fan - not fitted

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220 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
403D-11 derate @ 2200 rev/min T3114 - ISO TR14396

-;HA?DI Engine Model:

403D-11
Curve: T 3114 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
S denotes 8% +/- 2% governing.

70
Torque, Nm

65 62.1
S
60

55

50

16
15
13.7
14
13
12
11
10

Power, kW
9
8
7
6
5
4
3
2
1
0
1400 1450 1500 1550 1600 1650 1700 1750 1800 1850 1900 1950 2000 2050 2100 2150 2200
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
Certified to US EPA 40 CFR Part 89 Tier
3.
Auxiliaries fitted to engine:
Japanese MLIT Step 3.
Alternator - off load.
Fan - not fitted Power Standard Certification Refs (Rated Speeds)

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Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 221

6 Perkins 400D Series
403D-11 derate @ 2800 rev/min T3116 - ISO TR14396

-;HA?DI Engine Model:

403D-11
Curve: T 3116 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
S denotes 8% +/- 2% governing.

75
Torque, Nm

70
65 62.1
60 S
55
50

22
21
20
19
18
16.8
17
16
15
14
13

Power, kW
12
11
10
9
8
7
6
5
4
3
2
1
0
1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
Certified to US EPA 40 CFR Part 89 Tier
3.
Auxiliaries fitted to engine:
Japanese MLIT Step 3.
Alternator - off load.
Fan - not fitted Power Standard Certification Refs (Rated Speeds)

Approved by: Accepted by: Issued by:

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222 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
403D-11 @ 2600 rev/min T3118 - ISO TR14396

-;HA?DI Engine Model:

403D-11
Curve: T 3118 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
S denotes 8% +/- 2% governing.
75
67.9
Torque, Nm

70
65 S
60
55
50

20
19
17.2 18
17
16
15
14
13
12

Power, kW
11
10
9
8
7
6
5
4
3
2
1
0
1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
US EPA 40 CFR Part 89 Tier 3.
Auxiliaries fitted to engine: Japanese MLIT Step 3.
Alternator - off load. Power Standard Certification Refs (Rated Speeds)
Note - Fan not fitted

Approved by: Accepted by: Issued by:

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3URGXFW0DQDJHU (QJLQHHULQJ0DQDJHU /HJLVODWLRQ0DQDJHU

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Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 223

6 Perkins 400D Series
403D-11 derate @ 3000 rev/min T3120 - ISO TR14396

-;HA?DI Engine Model:

403D-11
Curve: T 3120 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
S denotes 8% +/- 2% governing.
70
Torque, Nm

65 62.1

60
S
55

50

20
19
17.7
18
17
16
15
14
13
12

Power, kW
11
10
9
8
7
6
5
4
3
2
1
0
1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
Certified to US EPA 40 CFR Part 89 Tier
3.
Auxiliaries fitted to engine:
Japanese MLIT Step 3.
Alternator - off load.
Note - Fan not fitted Power Standard Certification Refs (Rated Speeds)

Approved by: Accepted by: Issued by:

0-'DO]LHO $5RGGKDP '-&DPSEHOO
3URGXFW0DQDJHU (QJLQHHULQJ0DQDJHU /HJLVODWLRQ0DQDJHU

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224 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
403D-11 @ 2800 rev/min T3122 - ISO TR14396

-;HA?DI Engine Model:

403D-11
Curve: T 3122 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
80
S denotes 8% +/- 2% governing.
Torque, Nm

75

70 67.9

65 S

60

20
18.5 19
18
17
16
15
14

Power, kW
13
12
11
10
9
8
7
6
5
4

1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
Certified to US EPA 40 CFR Part 89 Tier
3.
Auxiliaries fitted to engine:
Japanese MLIT Step 3.
Alternator - off load.
Note - Fan not fitted Power Standard Certification Refs (Rated Speeds)

Approved by: Accepted by: Issued by:

0-'DO]LHO $5RGGKDP '-&DPSEHOO
3URGXFW0DQDJHU (QJLQHHULQJ0DQDJHU /HJLVODWLRQ0DQDJHU

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Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 225

6 Perkins 400D Series
403D-11 @ 3000 rev/min T3124 - ISO TR14396

-;HA?DI Engine Model:

403D-11
Curve: T 3124 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
S denotes 8% +/- 2% governing.
73
Torque, Nm

70 66.8
67
64 S
61
58

22
21
19.7
20
19
18
17
16
15

Power, kW
14
13
12
11
10
9
8
7
6
5
4

1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000 3100
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
US EPA 40 CFR Part 89 Tier 3.
Auxiliaries fitted to engine: Japanese MLIT Step 3.
Alternator - off load. Power Standard Certification Refs (Rated Speeds)
Note - Fan not fitted

Approved by: Accepted by: Issued by:

0-'DO]LHO $5RGGKDP '-&DPSEHOO
3URGXFW0DQDJHU (QJLQHHULQJ0DQDJHU /HJLVODWLRQ0DQDJHU

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226 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
403D-11 @ 3400 rev/min T3156 - ISO TR14396

-;HA?DI Engine Model:

403D-11
Curve: T 3156 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
S denotes 8% +/- 2% governing.

80

75
Torque, Nm

70.2
70

65

60 S

55

24
21.0 22
20
18
16

Power, kW
14
12
10
8
6
4
2
0
1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000 3100 3200 3300 3400
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
Certified to US EPA 40 CFR Part 89 Tier
3.
Auxiliaries fitted to engine:
Japanese MLIT Step 3.
Alternator - off load.
Note - Fan not fitted Power Standard Certification Refs (Rated Speeds)

Approved by: Accepted by: Issued by:

0-'DO]LHO $5RGGKDP '-&DPSEHOO
3URGXFW0DQDJHU (QJLQHHULQJ0DQDJHU /HJLVODWLRQ0DQDJHU

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Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 227

6 Perkins 400D Series
403D-15 @ 2200 rev/min T3090 - ISO TR14396

-;HA?DI Engine Model:

403D-15
Curve: T 3090 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key

98 S denotes 8% +/- 2% governing.

97 96.0
96
95
Torque, Nm

94
93
92
91
S
90
89
88

23
22
20.7
21
20
19
18

Power, kW
17
16
15
14
13
12
11
10

1400 1450 1500 1550 1600 1650 1700 1750 1800 1850 1900 1950 2000 2050 2100 2150 2200 2250
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
Maximum 2,0 BSU across speed range
Product Duty Usage Limitations. at 100% load.
77/537/EEC- Includes FAS.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
Certified to US EPA 40 CFR Part 89 Tier
3.
Auxiliaries fitted to engine:
Japanese MLIT Step 3.
Note - Fan not fitted
Alternator - off load. Power Standard Certification Refs (Rated Speeds)

Approved by: Accepted by: Issued by:

0-'DO]LHO $5RGGKDP '-&DPSEHOO
3URGXFW0DQDJHU (QJLQHHULQJ0DQDJHU /HJLVODWLRQ0DQDJHU

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228 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
403D-15 @ 2400 rev/min T3092 - ISO TR14396

-;HA?DI Engine Model:

403D-15
Curve: T 3092 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: USA FED Off Highway Europe Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: EPA 2D 89.330 1999 CEC RF-06-99
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.845 - 0.85 0.833 - 0.837
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.0 - 3.2 2.5 - 3.5
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 - 0.4 0.03 max
Cetane No: 40 - 48 52 - 54

Governing Key
99
S denotes 8% +/- 2% governing.
98
97
96.0
96
Torque, Nm

95
94
93
92
91
90
S

26

22.3 24
22
20
18

Power, kW
16
14
12
10
8
6
4
2
1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
Maximum 2,0 BSU across speed range
Product Duty Usage Limitations. at 100% load.
77/537/EEC- Includes FAS.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
Certified to US EPA 40 CFR Part 89 Tier
3.
Auxiliaries fitted to engine:
Japanese MLIT Step 3.
Note - Fan not fitted
Alternator - off load. Power Standard Certification Refs (Rated Speeds)

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Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 229

6 Perkins 400D Series
403D-15 @ 2600 rev/min T3094 - ISO TR14396

-;HA?DI Engine Model:

403D-15
Curve: T 3094 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
S denotes 8% +/- 2% governing.
100

98
96.0
96
Torque, Nm

94

92

90

88
S
86

84

25

23.4 24
23
22
21

Power, kW
20
19
18
17
16
15
14

1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
Certified to US EPA 40 CFR Part 89 Tier
3.
Auxiliaries fitted to engine:
Japanese MLIT Step 3.
Note - Fan not fitted
Alternator - off load. Power Standard Certification Refs (Rated Speeds)

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230 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
403D-15 @ 2800 rev/min T3096 - ISO TR14396

-;HA?DI Engine Model:

403D-15
Curve: T 3096 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
S denotes 8% +/- 2% governing.

105
100 96.0
Torque, Nm

95
90
85 S
80
75
70

28
27
26
24.4 25
24
23
22
21

Power, kW
20
19
18
17
16
15
14
13
12
11
10
1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
US EPA 40 CFR Part 89 Tier 3.
Auxiliaries fitted to engine: Japanese MLIT Step 3.
Alternator - off load. Power Standard Certification Refs (Rated Speeds)
Note - Fan not fitted

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Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 231

6 Perkins 400D Series
403D-15 @ 3000 rev/min T3098 - ISO TR14396

-;HA?DI Engine Model:

403D-15
Curve: T 3098 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
S denotes 8% +/- 2% governing.
100 96.0
Torque, Nm

95

90

85
S
80

28
25.1 26
24
22
20
18

Power, kW
16
14
12
10
8
6
4
2

1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000 3100
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
Certified to US EPA 40 CFR Part 89 Tier
3.
Auxiliaries fitted to engine:
Japanese MLIT Step 3.
Alternator - off load.
Note - Fan not fitted Power Standard Certification Refs (Rated Speeds)

Approved by: Accepted by: Issued by:

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232 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
403D-15T @ 2200 rev/min T3100 - ISO TR14396

-;HA?DI Engine Model:

403D-15T
Curve: T 3100 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
117
S denotes 8% +/- 2% governing.
114 111.9
111
Torque, Nm

108
105
102 S
99
96

25

23.1
24
23
22
21
20
19

Power, kW
18
17
16
15
14
13
12
11
10

1350 1400 1450 1500 1550 1600 1650 1700 1750 1800 1850 1900 1950 2000 2050 2100 2150 2200 2250
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
Certified to US EPA 40 CFR Part 89 Tier
3.
Auxiliaries fitted to engine:
Japanese MLIT Step 3.
Alternator - off load.
Note - Fan not fitted Power Standard Certification Refs (Rated Speeds)

Approved by: Accepted by: Issued by:

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Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 233

6 Perkins 400D Series
403D-15T @ 2400 rev/min T3102 - ISO TR14396

-;HA?DI Engine Model:

403D-15T
Curve: T 3102 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
S denotes 8% +/- 2% governing.
140

130
Torque, Nm

120 111.9
110
S
100

90

28
25.2 26
24
22
20

Power, kW
18
16
14
12
10
8
6
4

1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
US EPA 40 CFR Part 89 Tier 3.
Auxiliaries fitted to engine: Japanese MLIT Step 3.
Alternator - off load. Power Standard Certification Refs (Rated Speeds)
Note - Fan not fitted

Approved by: Accepted by: Issued by:

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234 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
403D-15T @ 2600 rev/min T3104 - ISO TR14396

-;HA?DI Engine Model:

403D-15T
Curve: T 3104 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
S denotes 8% +/- 2% governing.
120

115 111.9
Torque, Nm

110

105
S
100

95

30
27.3 28
26
24
22

Power, kW
20
18
16
14
12
10
8
6

1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
Certified to US EPA 40 CFR Part 89 Tier
3.
Auxiliaries fitted to engine:
Japanese MLIT Step 3.
Alternator - off load.
Note - Fan not fitted Power Standard Certification Refs (Rated Speeds)

Approved by: Accepted by: Issued by:

0-'DO]LHO $5RGGKDP '-&DPSEHOO
3URGXFW0DQDJHU (QJLQHHULQJ0DQDJHU /HJLVODWLRQ0DQDJHU

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Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 235

6 Perkins 400D Series
403D-15T @ 2800 rev/min T3106 - ISO TR14396

-;HA?DI Engine Model:

403D-15T
Curve: T 3106 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
S denotes 8% +/- 2% governing.
120

115 111.4
Torque, Nm

110

105
S
100

95

29.4
30
28
26
24
22

Power, kW
20
18
16
14
12
10
8
6

1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
Certified to US EPA 40 CFR Part 89 Tier
3.
Auxiliaries fitted to engine:
Japanese MLIT Step 3.
Alternator - off load.
Note - Fan not fitted Power Standard Certification Refs (Rated Speeds)

Approved by: Accepted by: Issued by:

0-'DO]LHO $5RGGKDP '-&DPSEHOO
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236 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
403D-15T @ 3000 rev/min T3108 - ISO TR14396

-;HA?DI Engine Model:

403D-15T
Curve: T 3108 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
S denotes 8% +/- 2% governing.
120

115 111.9
Torque, Nm

110

105

100
S
95

90

34
32
30.0
30
28
26
24

Power, kW
22
20
18
16
14
12
10
8
6

1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000 3100
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
Certified to US EPA 40 CFR Part 89 Tier
3.
Auxiliaries fitted to engine:
Japanese MLIT Step 3.
Alternator - off load.
Note - Fan not fitted Power Standard Certification Refs (Rated Speeds)

Approved by: Accepted by: Issued by:

0-'DO]LHO $5RGGKDP '-&DPSEHOO
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Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 237

6 Perkins 400D Series
404D-15 @ 2800 rev/min T3086 - ISO TR14396

-;HA?DI Engine Model:

404D-15
Curve: T 3086 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO 14396: 2002 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48
106
Governing Key
103
100 S denotes 8% +/- 2% governing.
Torque, Nm

97 94.4
94
91
88
85 S
82

30
28
24.6 26
24
22
20

Power, kW
18
16
14
12
10
8
6
4
2
0
1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800
Speed, rev/min

Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
Maximum 2,0 BSU across speed range
Product Duty Usage Limitations. at 100% load.
77/537/EEC- Includes FAS.
Emissions:
US EPA 40 CFR Part 89 Tier 3.
Certified to EU NRMM 97/68/EC Stage
3A.
Auxiliaries fitted to engine: Japanese MLIT Step 3.
Alternator - off load. Power Standard Certification Refs (Rated Speeds)
Note - Fan not fitted

Approved by: Accepted by: Issued by:

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3URGXFW0DQDJHU (QJLQHHULQJ0DQDJHU /HJLVODWLRQ0DQDJHU

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238 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
404D-15 @ 3000 rev/min T3088 - ISO TR14396

-;HA?DI Engine Model:

404D-15
Curve: T 3088 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
S denotes 8% +/- 2% governing.
101
98 94.4
Torque, Nm

95
92
89
86 S
83
80

30
29
28
26.5 27
26
25
24
23
22

Power, kW
21
20
19
18
17
16
15
14
13
12
11
10
1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000
Speed, rev/min

Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
Maximum 2,0 BSU across speed range
Product Duty Usage Limitations. at 100% load.
77/537/EEC- Includes FAS.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
Certified to US EPA 40 CFR Part 89 Tier
3.
Auxiliaries fitted to engine:
Japanese MLIT Step 3.
Note - Fan not fitted
Alternator - off load. Power Standard Certification Refs (Rated Speeds)

Approved by: Accepted by: Issued by:

0-'DO]LHO $5RGGKDP '-&DPSEHOO
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Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 239

6 Perkins 400D Series
404D-22 @ 2200 rev/min T3128 - ISO / TR 14396

-;HA?DI Engine Model:

404D-22
Curve: T 3128 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
S denotes 8% +/- 2% governing.
148
Torque, Nm

145 142.7
142

139

136 S

36
34
31.0 32
30
28
26

Power, kW
24
22
20
18
16
14
12
10
8

1500 1550 1600 1650 1700 1750 1800 1850 1900 1950 2000 2050 2100 2150 2200 2250
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
Certified to US EPA 40 CFR Part 89 Tier
3.
Auxiliaries fitted to engine:
Japanese MLIT Step 3.
Alternator - off load.
Note - Fan not fitted Power Standard Certification Refs (Rated Speeds)

Approved by: Accepted by: Issued by:

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240 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
404D-22 @ 2400 rev/min T3130 - ISO / TR 14396

-;HA?DI Engine Model:

404D-22
Curve: T 3130 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
147
S denotes 8% +/- 2% governing.
144 142.7
Torque, Nm

141

138
S
135

132

38
36
34.1
34
32
30
28
26

Power, kW
24
22
20
18
16
14
12
10
8
6

1500 1560 1620 1680 1740 1800 1860 1920 1980 2040 2100 2160 2220 2280 2340 2400
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
US EPA 40 CFR Part 89 Tier 3.
Auxiliaries fitted to engine: Japanese MLIT Step 3.
Alternator - off load. Power Standard Certification Refs (Rated Speeds)
Note - Fan not fitted

Approved by: Accepted by: Issued by:

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Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 241

6 Perkins 400D Series
404D-22 @ 2600 rev/min T3132 - ISO / TR 14396

-;HA?DI Engine Model:

404D-22
Curve: T 3132 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
S denotes 8% +/- 2% governing.
150
Torque, Nm

145 142.7

140

135
S
130

38
35.7
36
34
32
30
28
26

Power, kW
24
22
20
18
16
14
12
10
8

1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
US EPA 40 CFR Part 89 Tier 3.
Auxiliaries fitted to engine: Japanese MLIT Step 3.
Alternator - off load. Power Standard Certification Refs (Rated Speeds)
Note - Fan not fitted

Approved by: Accepted by: Issued by:

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3URGXFW0DQDJHU (QJLQHHULQJ0DQDJHU /HJLVODWLRQ0DQDJHU

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242 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
404D-22 @ 2800 rev/min T3134 - ISO / TR 14396

-;HA?DI Engine Model:

404D-22
Curve: T 3134 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
155
S denotes 8% +/- 2% governing.
150
Torque, Nm

145 142.7

140

135

130 S
125

40
37.3 38
36
34
32
30
28
26

Power, kW
24
22
20
18
16
14
12
10
8
6

1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
US EPA 40 CFR Part 89 Tier 3.
Auxiliaries fitted to engine: Japanese MLIT Step 3.
Alternator - off load. Power Standard Certification Refs (Rated Speeds)
Note - Fan not fitted

Approved by: Accepted by: Issued by:

0-'DO]LHO $5RGGKDP '-&DPSEHOO
3URGXFW0DQDJHU (QJLQHHULQJ0DQDJHU /HJLVODWLRQ0DQDJHU

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Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 243

6 Perkins 400D Series
404D-22 @ 3000 rev/min T3136 - ISO / TR 14396

-;HA?DI Engine Model:

404D-22
Curve: T 3136 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
150
S denotes 8% +/- 2% governing.
145 142.7

140
Torque, Nm

135

130

125
S
120

115

40
38.0
38
36
34
32
30
28

Power, kW
26
24
22
20
18
16
14
12
10

1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000 3100
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
US EPA 40 CFR Part 89 Tier 3.
Auxiliaries fitted to engine: Japanese MLIT Step 3.
Alternator - off load. Power Standard Certification Refs (Rated Speeds)
Note - Fan not fitted

Approved by: Accepted by: Issued by:

0-'DO]LHO $5RGGKDP '-&DPSEHOO
3URGXFW0DQDJHU (QJLQHHULQJ0DQDJHU /HJLVODWLRQ0DQDJHU

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244 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
404D-22 derate @ 3000 rev/min T3170 - ISO / TR 14396

-;HA?DI Engine Model:

404D-22
Curve: T 3170 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 10-Nov-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO 14396: 2002 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48
140
Governing Key
135
130.0 S denotes 8% +/- 2% governing.
130
Torque, Nm

125

120

115

110 S

105

100 36
34.0
34
32
30
28
26
24
22

Power, kW
20
18
16
14
12
10
8
6
4
2
0
1200 1350 1500 1650 1800 1950 2100 2250 2400 2550 2700 2850 3000
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
US EPA 40 CFR Part 89 Tier 3.
Auxiliaries fitted to engine: Japanese MLIT Step 3.
Alternator - off load. Power Standard Certification Refs (Rated Speeds)
Note - Fan not fitted

Approved by: Accepted by: Issued by:

0-'DO]LHO $5RGGKDP 3.QLJKW
3URGXFW0DQDJHU (QJLQHHULQJ0DQDJHU /HJLVODWLRQ(QJLQHHU

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Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 245

6 Perkins 400D Series
404D-22 derate @ 2800 rev/min T3172 - ISO / TR 14396

-;HA?DI Engine Model:

404D-22
Curve: T 3172 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 10-Nov-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO 14396: 2002 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48
140
Governing Key
135
130.0 S denotes 8% +/- 2% governing.
130
Torque, Nm

125

120

115 S
110

105

100

32.8 34
32
30
28
26
24
22
20

Power, kW
18
16
14
12
10
8
6
4
2
0
1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
Certified to US EPA 40 CFR Part 89 Tier
3.
Auxiliaries fitted to engine:
Japanese MLIT Step 3.
Balancer - not fitted.
Alternator - off load. Power Standard Certification Refs (Rated Speeds)

Approved by: Accepted by: Issued by:

0-'DO]LHO $5RGGKDP 3.QLJKW
3URGXFW0DQDJHU (QJLQHHULQJ0DQDJHU /HJLVODWLRQ(QJLQHHU

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246 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
404D-22 Derate @ 2600 rev/min TBA - ISO / TR 14396

Not available at time of going to print

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 247

6 Perkins 400D Series
404D-22 Balanced @ 2600 rev/min T3179 - ISO / TR 14396

-;HA?DI Engine Model:

404D-22
Curve: T 3179 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 10-Nov-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
S denotes 8% +/- 2% governing.
150

145 142.9
Torque, Nm

140

135
S
130

125
35.4
120 36
34
32
30
28
26
24
22

Power, kW
20
18
16
14
12
10
8
6
4
2
0
1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
EU NRMM 97/68/EC Stage 3A.
US EPA 40 CFR Part 89 Tier 3.
Japanese MLIT Step 3.
Auxiliaries fitted to engine: Power Standard Certification Refs (Rated Speeds)
Alternator - off load.
Balancer - fitted.

Approved by: Accepted by: Issued by:

0-'DO]LHO $5RGGKDP 3.QLJKW
3URGXFW0DQDJHU (QJLQHHULQJ0DQDJHU /HJLVODWLRQ(QJLQHHU

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248 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
404D-22T @ 3000 rev/min T2980 - ISO / TR 14396

-;HA?DI Engine Model:

404D-22T
Curve: T 2980 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: USA FED Off Highway Europe Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: EPA 2D 89.330 1999 CEC RF-06-99
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.845 - 0.85 0.833 - 0.837
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.0 - 3.2 2.5 - 3.5
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 - 0.4 0.03 max
Cetane No: 40 - 48 52 - 54

Governing Key
S denotes 8% +/- 2% governing.

200
189.1
190
180
Torque, Nm

170
160
150 S
140
130
45.5 46
45
44
43
42
41
40
39

Power, kW
38
Not available at time of going to print 37
36
35
34
33
32
31
30
29

1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC-100% load (includes FAS).
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
US EPA 40 CFR Part 89 Tier 3.
Auxiliaries fitted to engine: Japanese MLIT Step 3.
Alternator - off load. Power Standard Certification Refs (Rated Speeds)
Note - Fan not fitted

Approved by: Accepted by: Issued by:

0-'DO]LHO $5RGGKDP '-&DPSEHOO
3URGXFW0DQDJHU (QJLQHHULQJ0DQDJHU /HJLVODWLRQ0DQDJHU

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Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 249

6 Perkins 400D Series
404D-22T @ 2800 rev/min T3140 - ISO / TR 14396

-;HA?DI Engine Model:

404D-22T
Curve: T 3140 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
200
189.1 S denotes 8% +/- 2% governing.
190
Torque, Nm

180

170

160
S
150

48

44.7 46
44
42
40
38
36
34

Power, kW
32
30
28
26
24
22
20
18
16
14

1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
US EPA 40 CFR Part 89 Tier 3.
Auxiliaries fitted to engine: Japanese MLIT Step 3.
Alternator - off load. Power Standard Certification Refs (Rated Speeds)
Note - Fan not fitted

Approved by: Accepted by: Issued by:

0-'DO]LHO $5RGGKDP '-&DPSEHOO
3URGXFW0DQDJHU (QJLQHHULQJ0DQDJHU /HJLVODWLRQ0DQDJHU

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250 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
404D-22T balanced @ 2600 rev/min T3183 - ISO / TR 14396

-;HA?DI Engine Model:

404D-22T
Curve: T 3183 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 10-Nov-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
S denotes 8% +/- 2% governing.

190 185.0
Torque, Nm

180

170

160
S
150

41.4 42.5
40.0
37.5
35.0
32.5
30.0
27.5
25.0

Power, kW
22.5
20.0
17.5
15.0
12.5
10.0
7.5
5.0
2.5
0.0
1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
EU NRMM 97/68/EC Stage 3A.
US EPA 40 CFR Part 89 Tier 3.
Japanese MLIT Step 3.
Auxiliaries fitted to engine: Power Standard Certification Refs (Rated Speeds)
Alternator - off load.
Balancer - fitted.

Approved by: Accepted by: Issued by:

0-'DO]LHO $5RGGKDP 3.QLJKW
3URGXFW0DQDJHU (QJLQHHULQJ0DQDJHU /HJLVODWLRQ(QJLQHHU

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Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 251

6 Perkins 400D Series
404D-22T @ 2600 rev/min T3184 - ISO / TR 14396

-;HA?DI Engine Model:

404D-22T
Curve: T 3184 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 10-Nov-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
S denotes 8% +/- 2% governing.

200
189.0
190
Torque, Nm

180
170
160 S

150

43.0 44
42
40
38
36
34
32
30

Power, kW
28
26
24
22
20
18
16
14
12
10
1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
EU NRMM 97/68/EC Stage 3A.
US EPA 40 CFR Part 89 Tier 3.
Japanese MLIT Step 3.
Auxiliaries fitted to engine: Power Standard Certification Refs (Rated Speeds)
Alternator - off load.
Note - Fan not fitted

Approved by: Accepted by: Issued by:

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252 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
404D-22T @ 2600 rev/min T3186 - ISO / TR 14396

-;HA?DI Engine Model:

404D-22T
Curve: T 3186 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 10-Nov-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
210
S denotes 8% +/- 2% governing.
200
189.0
Torque, Nm

190

180

170

160

150 S

42
39.8
40
38
36
34
32
30

Power, kW
28
26
24
22
20
18
16
14
12
10
1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
EU NRMM 97/68/EC Stage 3A.
US EPA 40 CFR Part 89 Tier 3.
Japanese MLIT Step 3.
Auxiliaries fitted to engine: Power Standard Certification Refs (Rated Speeds)
Alternator - off load.
Note - Fan not fitted

Approved by: Accepted by: Issued by:

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3URGXFW0DQDJHU (QJLQHHULQJ0DQDJHU /HJLVODWLRQ(QJLQHHU

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Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 253

6 Perkins 400D Series
404D-22TA @ 2800 rev/min T3126 - ISO / TR 14396

-;HA?DI Engine Model:

404D-22TA
Curve: T 3126 Sheet 1

Perkins Engines Company Limited

Issue: 1 Date: 31-Oct-2005
©2005 Commercial in Confidence,
proprietary information of
Perkins Engines Company Ltd.
Development Target -
May be Subject to Change
Rating Standards: ISO/TR 14396 Fuel Types: Europe Off Highway USA FED Off Highway
3URGXFWLRQ7ROHUDQFH2Q3RZHU2XWSXW +5%, -5% Fuel Specification: CEC RF-06-99 EPA 2D 89.330 1999
7RWDO%DURPHWULF3UHVVXUH N3D  100 Density (kg/l @ 15°C): 0.833 - 0.837 0.845 - 0.85
9DSRXU3UHVVXUH N3D  1 Viscosity (mm²/s @ 40°C): 2.5 - 3.5 2.0 - 3.2
$LU,QOHW7HPSHUDWXUH ƒ&  25 Sulphur Content (% mass): 0.03 max 0.03 - 0.4
Cetane No: 52 - 54 40 - 48

Governing Key
S denotes 8% +/- 2% governing.
220
208.4
210
Torque, Nm

200
190
180
170 S

160
150

56
54
52
49.3
50
48
46
44
42
40
38

Power, kW
36
34
32
30
28
26
24
22
20
18
16
14
1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800
Speed, rev/min
Performance after 60 hours operation with fuel oil at 40°C at pump inlet.
Notes: Exhaust Quality Standard Certification Refs (Rated Speeds)
1. For duty cycle refer to Perkins Engines Smoke:
(Peterborough) Limited statement on
77/537/EEC- Includes FAS.
Product Duty Usage Limitations.
Maximum 2,0 BSU across speed range
at 100% load.
Emissions:
Certified to EU NRMM 97/68/EC Stage
3A.
Certified to US EPA 40 CFR Part 89 Tier
3.
Auxiliaries fitted to engine:
Japanese MLIT Step 3.
Alternator - off load.
Note - Fan not fitted Power Standard Certification Refs (Rated Speeds)

Approved by: Accepted by: Issued by:

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3URGXFW0DQDJHU (QJLQHHULQJ0DQDJHU /HJLVODWLRQ0DQDJHU

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254 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Installation data

Cold start system

The following conditions will determine the minimum temperatures at which the engine will start:

Starter motor performance

Battery type

Lubricating oil grade

Cold start aid.
Refer to the Perkins Installation Manual, or your local Distributor, for more information on minimum start
temperatures and types of starter motors etc.
Equipment required for cold temperatures
The chart below gives the minimum temperature at which a combination of engine oil, battery, starter motor
and ring gear will start the engine.
Temperature 0 °C (32 °F) -15 °C (5 °F) -20 °C (-4 °F)
Engine type
Lubricating oil viscosity 20W 10W 5W
Battery 049 049 069
402D-05 Starter motor (kW) 0,8 0,8 1,2
Ring gear teeth 88 88 88
Battery 049 049 069
403D-07 Starter motor (kW) 0,8 0,8 1,2
Ring gear teeth 88 88 88
Battery 069 069 069
403D-11 Starter motor (kW) 1,1 1,1 1,4
Ring gear teeth 96 96 96
Battery 072 072 647
403D-15
Starter motor (kW) 2,0 2,0 2,0
403D-15T
Ring gear teeth 109 109 109
Battery TBA TBA TBA
404D-15 Starter motor (kW) 1,4 TBA TBA
Ring gear teeth 96 96 96
404D-22 Battery 647 647 655
404D-22T Starter motor (kW) 2,0 2,0 2,0
404D-22TA Ring gear teeth 126 126 126

The table below shows the ratio between the flywheel ring gear and the starter motor pinion.
Engine No. teeth on ring gear No. teeth on starter motor pinion Ratio
402D-05 88 8 11.0 : 1
403D-07 88 8 11.0 : 1
403D-11 96 9 10.6 : 1
403D-15
109 9 12.1 : 1
403D-15T
404D-15 96 9 10.6 : 1
404D-22
404D-22T 126 9 14.0 : 1
404D-22TA

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 255

6 Perkins 400D Series
Battery performance

Commercial Cold cranking amps Reserve

reference BS 3911/IEC SAE J537 DIN 72311 capacity
number (8.4V / 60sec) (7.2V / 30sec) (9V / 30sec) (minutes)
049 175 285 150 55
069 340 540 300 120
072 420 590 380 120
647 540 740 450 220
655 600 780 540 235

Caution: The use of ether is prohibited, it may damage the engine and it will invalidate the warranty.
Batteries that meet this specification will give suitable start performance. If the auxiliary loads are large, it may
be necessary to specify a battery with a higher ampere-hour capacity (or reserve capacity) or to use a separate
battery system. Any battery that is chosen because of its higher reserve capacity must not have inferior high
rate discharge characteristics.
Battery to starter lead resistance
The resistance of the lead(s) used between the battery / batteries and the starter motor must not be more than
0.001 ohms for 12V systems and 0.0034 Ohms for 24V systems. More detailed information on types of battery
is available in the Perkins installation manual.
Glow plugs
The use of glow plugs will not affect the specification of the battery, but may reduce by a small amount, the
voltage available at the starter motor.
The total voltage drop for the “glow plug to battery” leads must not exceed 0.5 volts (this includes all
connectors).

256 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Cooling system
Coolant
The antifreeze mixture used to prevent frost damage must have an ethanediol base (ethylene glycol) with a
corrosion inhibitor. The antifreeze mixture must be an efficient coolant at all ambient temperatures and it must
provide protection against corrosion. If an antifreeze other than Perkins POWERPART is used the
specification must be either BS6580, ASTM D3306 - 89 or AS 2108. The system must be filled with a solution
of 50% antifreeze and 50% soft water.
Concentrations of more than 50% of antifreeze must not be used because these can affect the performance
of the coolant, and seriously damage the engine. Fill slowly and check concentration of antifreeze.
If tests are to be conducted to establish the ambient clearance temperature of a cooling system, the system
must be filled with a solution of 50% water and be suitable for operating worldwide in ambient temperatures of
up to 46 °C (115 °F). If an antifreeze other than Perkins POWERPART is used, the specification must be to
BS6580 or MOD AL39.
All cooling systems must be filled in accordance with the procedures in the Perkins installation manual
TPD1249.
If a machine that has been prepared for low ambient temperature operation is moved to a high ambient area
(20 °C and above), the concentration of antifreeze should be reviewed.
With a 0,9 Bar (13 lbf/in²) pressure cap fitted to the system, the coolant temperature must not be more than
112 °C (233.6 °F) at sea level. This temperature must be reduced at higher altitudes.
Coolant capacities (engines only)
Engine type Litre UK pint US quart
402D-05 1,1 1.9 1.2
403D-07 1,2 2.1 1.3
403D-11 1,9 3.3 2.0
403D-15
2,6 4.6 2.7
403D-15T
404D-15 2,4 4.2 2.5
404D-22
404D-22T 3,6 6.3 3.8
404D-22TA

Radiators
The engine must be installed so that there is no restriction to the flow of air through the radiator. Discharged
hot air from the radiator must not be re-circulated through the radiator again because the ambient air
temperature will then be raised above the safe temperature for engine operation. Baffles can be fitted to
prevent air re-circulation when the radiator is installed, or a change made to the design of the basic cooling
system for the purpose of radiator installation. If the installation space is restricted, then a cooling test must be
carried out before the installation can be approved. For further details on cooling tests refer to the Perkins
Product Support Publications.
Thermostat
The thermostat opening for the 403D-11 and 404D-15 begins to open at 75 °C (167 °F) and is fully open at 87
°C (189 °F).
Thermostat opening for the 402D-05, 403D-07, 403D-15 and 404D-22, 404D-22T, 404D-22TA begins to open
at 82 °C (180 °F) and is fully open at 95 °C (203 °F).
Coolant temperature switch
All 400 Series engines are fitted with the same coolant temperature switch as standard. The switch is colour
coded with a yellow sticker and rated at 112 °C (233.6 °F) ± 3 °C (5 °F).

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 257

6 Perkins 400D Series
Radiator coolant flow rates
Coolant Engine speed rev/min
Engine type pump Units
ratio 2200 2400 2600 2800 3000 3600

Litre/min 37,0 40,1 47,9

402D-05 1.23:1 UK gal/min 8.1 8.8 10.5
US gal/min 9.7 10.6 12.7
Litre/min 30,8 34,1 37,3 40,3 42,9 51,1
403D-07 1.23:1 UK gal/min 6.7 7.5 8.2 8.9 9.4 11.2
US gal/min 8.1 9.0 9.9 10.6 11.3 13.5
Litre/min 39,6 43,3 47,1 50,4 54,1
403D-11 1.285:1 UK gal/min 8.7 9.5 10.4 11.1 11.9
US gal/min 10.5 11.4 12.4 13.3 14.3
Litre/min 80,1 87,2 94,2 100,5 108.0
403D-15 1.25:1 UK gal/min 17.6 19.2 20.7 22.1 23.8
US gal/min 21.2 23.0 24.9 26.5 28.5
Litre/min 73.7 80.2 86.7 92.4 99.3
403D-15 1.15:1 UK gal/min 16.2 17.6 19.1 20.3 21.8
US gal/min 19.5 21.2 22.9 24.4 26.2
Litre/min 70.5 76.7 82.9 88.4 95.0
403D-15 1.10:1 UK gal/min 15.5 16.9 18.2 19.4 20.9
US gal/min 18.6 20.3 21.9 23.4 25.1
Litre/min 56,5 63,6
404D-15 1.285:1 UK gal/min 12.4 14.0
US gal/min 14.9 16.8
404D-22 Litre/min 75.4 82.3 89.1 96.0 102.9
404D-22T 1.25:1 UK gal/min 16.6 18.1 19.6 21.1 22.6
404D-22TA US gal/min 19.9 21.7 23.5 25.4 27.2
404D-22 Litre/min 69.4 75.7 82.0 88.3 94.6
404D-22T 1.15:1 UK gal/min 15.3 16.7 18.0 19.4 20.8
404D-22TA US gal/min 18.3 19.9 21.7 23.3 24.9
404D-22 Litre/min 66.4 72.4 78.4 84.5 90.5
404D-22T 1.10:1 UK gal/min 14.6 15.9 17.2 18.6 19.9
404D-22TA US gal/min 17.5 19.1 20.7 22.3 23.9

Note: The table above shows coolant flow rates through a typical pressurised radiator system at normal operation
temperature and with the thermostat fully open.

258 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Heat balance
The following tables show the total heat passed to the radiation, exhaust and coolant at the principal industrial
ratings at full load conditions and different speeds.
Engine speed rev/min
Engine type Item Units
2200 2400 2600 2800 3000 3400 3600
kW 27,8 29.5 36,7
Fuel energy
Btu/min 1582 1679 2089
kW 8,2 8,8 10,2
Power
Btu/min 467 501 581
kW 2,5 2,8 3,8
402D-05 Radiation
Btu/min 142 159 216
kW 8,2 8,5 11,0
Exhaust
Btu/min 467 484 626
kW 8,9 9,4 11,7
Coolant
Btu/min 507 535 666
kW 40,0 42,3 50,9
Fuel energy
Btu/min 2277 2408 2897
kW 12,2 13,2 15,3
Power
Btu/min 694 751 871
kW 3,3 3,5 4,5
403D-07 Radiation
Btu/min 188 199 256
kW 10,8 11,4 14,7
Exhaust
Btu/min 615 649 837
kW 12,8 13,5 16,3
Coolant
Btu/min 729 768 928
kW 44,4 46,8 50,5 55,3 59,8 63,3
Fuel energy
Btu/min 2522 2664 2870 3142 3403 3601
kW 13,7 14,6 15,8 16,8 17,7 19,1
Power
Btu/min 779 830 899 956 1007 1086
403D-11 kW 3,6 3,7 3,9 4,7 5,6 5,6
Radiation
(Derate) Btu/min 205 209 221 270 321 318
kW 12,9 13,6 14,6 16,0 17,4 18,4
Exhaust
Btu/min 732 773 832 911 987 1044
kW 14,2 15,0 16,1 17,7 19,1 20,3
Coolant
Btu/min 807 852 918 1005 1089 1152
kW 45,9 50,6 55,4 60,6 65,6 68,5
Fuel energy
Btu/min 2613 2880 3152 3447 3729 3899
kW 14,3 15,8 17,2 18,5 19,7 21.0
Power
Btu/min 813 899 978 1052 1121 1195
kW 3,9 4,6 4,8 5,0 5,4 5.6
403D-11 Radiation
Btu/min 222 262 273 284 307 319
kW 13,0 14,0 15,7 17,7 19,5 19.9
Exhaust
Btu/min 742 797 892 1007 1108 1133
kW 14,7 16,2 17,7 19,4 21,0 21.9
Coolant
Btu/min 836 922 1009 1103 1193 1247
kW 63,0 68,5 74,2 77,2 80,1
Fuel energy
Btu/min 3584 3895 4219 4391 4558
kW 20,7 22,3 23,4 24,4 25,1
Power
Btu/min 1177 1269 1330 1389 1428
kW 5,5 6,1 7,0 7,1 7,5
403D-15 Radiation
Btu/min 312 347 397 404 427
kW 16,7 18,2 20,1 21,0 22,0
Exhaust
Btu/min 948 1033 1142 1193 1231
kW 20,2 21,9 23,7 24,7 25,5
Coolant
Btu/min 1147 1246 1350 1405 1452

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 259

6 Perkins 400D Series
Engine speed rev/min
Engine type Item Units
2200 2400 2600 2800 3000 3400 3600
kW 71,5 79,1 87,6 97,1 100,9
Fuel energy
Btu/min 4070 4502 4986 5527 5743
kW 23,1 25,2 27,3 29,4 30,0
Power
Btu/min 1315 1434 1554 1673 1708
kW 7,0 8,0 9,0 10,3 10,6
403D-15T Radiation
Btu/min 398 455 512 586 603
kW 18,7 21,6 24,9 28,5 30,2
Exhaust
Btu/min 1064 1229 1417 1622 1719
kW 22,7 24,3 26,4 28,9 30,0
Coolant
Btu/min 1292 1383 1503 1645 1708
kW 73,6 81,3
Fuel energy
Btu/min 4189 4628
kW 24,6 26,5
Power
Btu/min 1400 1508
kW 7,9 7,3
404D-15 Radiation
Btu/min 450 416
kW 18,8 21,5
Exhaust
Btu/min 1070 1224
kW 23,5 26,0
Coolant
Btu/min 1338 1480
kW 84,0 92,0 98,5 103,7 110,7
Fuel energy
Btu/min 4779 5233 5605 5899 6296
kW 27,5 29,7 31,4 32,8 34,0
Power
Btu/min 1564 1689 1786 1866 1934
404D-22 kW 6,9 7,5 8,1 8,5 9,1
Radiation
(Derate) Btu/min 392 429 460 484 516
kW 22,7 25,3 27,5 29,2 32,2
Exhaust
Btu/min 1294 1440 1566 1662 1831
kW 26,9 29,4 31,5 33,2 35,4
Coolant
Btu/min 1529 1675 1794 1888 2015
kW 90,1 102,0 107,4 111,6 115,0
Fuel energy
Btu/min 5126 5800 6108 6344 6542
kW 31,0 34,1 35,7 37,3 38,0
Power
Btu/min 1763 1939 2030 2121 2161
kW 7,4 8,4 8,8 9,1 9,4
404D-22 Radiation
Btu/min 421 476 502 516 537
kW 22,9 26,9 28,5 29,5 30,8
Exhaust
Btu/min 1302 1529 1621 1677 1751
kW 28,8 32,6 34,4 35,7 36,8
Coolant
Btu/min 1640 1856 1955 2030 2093
kW 132,2
Fuel energy
Btu/min 7525
kW 41,5
Power
Btu/min 2362
404D-22T kW 10,8
Radiation
Balanced Btu/min 615
kW 37,5
Exhaust
Btu/min 2134
kW 42,3
Coolant
Btu/min 2408

260 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Engine speed rev/min
Engine type Item Units
2200 2400 2600 2800 3000 3400 3600
kW 128,9 133,0 136,4 139,9 150,8
Fuel energy
Btu/min 7333 7566 7760 7959 8579
kW 41,5 42,5 43,1 44,7 45,5
Power
Btu/min 2361 2418 2452 2543 2588
kW 10,6 10,9 11,2 11,5 12,4
404D-22T Radiation
Btu/min 601 620 636 653 703
kW 35,6 37,0 38,5 39,0 44,7
Exhaust
Btu/min 2024 2107 2188 2216 2542
kW 41,2 42,6 43,6 44,8 48,3
Coolant
Btu/min 2347 2421 2483 2547 2745
kW 149,7
Fuel energy
Btu/min 8521
kW 49,2
Power
Btu/min 2800
kW 10,7
404D-22TA Radiation
Btu/min 609
kW 41,9
Exhaust
Btu/min 2385
kW 47,9
Coolant
Btu/min 2726

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 261

6 Perkins 400D Series
Electrical system
Back EMF warning
As with all electro-magnetic devices, the Electrical Shut Off Solenoid (ESOS) uses a coil to generate a
magnetic field to control the plunger position. When voltage is applied to, or removed from, the coil in normal
operation of the engine a voltage spike (back EMF) may occur. This spike should be suppressed using diodes
D1 and D2 in order to avoid damage to other electronic components that may be fitted to the machine, e.g.
voltage regulators, auto shut down units etc. See the wiring diagrams on page 262 to page 264.

Wiring diagrams
402D-05, 403D-07 and 403D-11 (14 amp, 15 amp alternator)
*2 DIODE
D2

(WARNING LIGHTS) D1 D1
ALTR. OIL PRESS. WATER TEMP.

SOLENOID SWITCH
Make on
REGULATOR increase of
9 sb G *1 water temperature
Break on
increase of OIL PRESS. THERMO GLOW PLUGS
Y oil pressure SWITCH
SWITCH 12
R 7
N.C. N.O. FUSE
8 sb B 13
ALTERNATOR 1 11
AC 17
4 5 30
B *3 10
2 3 50 19
6 GLOW SIGNAL
S
12V KEY SWITCH
B ATTERY STARTER MOTOR
K1088

* 1 - Maximum current draw for standard oil pressure switch is 0.42 amps (5 Watts maximum bulb).
* 2 - Diode capacity: current 3 amps, reverse voltage 600V (D1 is mandatory).
* 3 - A fuse can be fitted if desired (delayed fuse).
D1 and D2 = Diodes.
Maximum circuit resistance
The resistance of battery cables 1, 2 and 3 must not exceed 0.001 ohm.
Maximum Maximum
Cable Circuit
Circuit circuit circuit Remarks
number current
resistance volt drop
14 amps 0.036 ohm See glow plugs
Alternator charging 4, 7, 8, 9, 13 0.5 Volt
15 Amps 0.033 ohm circuit.
Starter motor See glow plugs
4, 5, 6 15.75 Amps 0.04 ohm 0.63 Volt
solenoid circuit.
0.0192 ohm (2 cyl)
(Peak max)
0.0128 ohm (403D-
STD glow plugs 26 Amps (2 cyl)
4, 5, 10, 11, 12 07) 0.5 Volt -
(via glow signal) 39 Amps (403D-07)
0.0079 ohm (403D-
63 Amps (403D-11)
11)

If a glow signal is not used, it is still necessary to connect terminals 17 and 19 on the key switch.

262 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
403D-11, 404D-15 (40 amp alternator)
D2 *2 DIODE

ALTR. OIL PRESS. WATER TEMP. D1

SOLENOID SWITCH
*2 DIODE
ALTERNATOR *1
40AMP OIL PRESS. THERMO
11 GLOW PLUGS
SWITCH SWITCH
L E
R
IG FUSE 10
7
B

1 FUSE 9
AC 17
4 5 30
B 8
2 3 *3 50 19
6 GLOW SIGNAL
S
12V KEY SWITCH
BATTERY STARTER MOTOR K1089

* 1 - Maximum current draw for standard oil pressure switch is 0.42 amps (5 Watts maximum bulb).
* 2 - Diode capacity: current 3 amps, reverse voltage 600V (D2 is mandatory).
* 3 - A fuse can be fitted if desired (delayed fuse).
D1 and D2 = Diodes.
Maximum circuit resistance
The resistance of battery cables 1, 2 and 3 must not exceed 0.001 ohm.
Maximum Maximum
Cable Circuit
Circuit circuit circuit Remarks
number current
resistance volt drop
Alternator charging 4, 7, 11 40 Amps 0.0125 ohm 0.5 Volt See glow plugs circuit
Starter motor solenoid 4, 5, 6 15.75 Amps 0.04 ohm 0.63 Volt See glow plugs circuit
STD glow plugs 63 Amps (3 cyl) 0.0079 ohm (3 cyl)
4, 5, 8, 9, 10 0.5 Volt -
(via glow signal) 52 Amps (4 cyl) 0.0096 ohm (4 cyl)

Note: If a glow signal is not used, it is still necessary to connect terminal 17 and 19 on the key switch.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 263

6 Perkins 400D Series
403D-15, 403D-15T, 404D-22, 404D-22T, 404D-22TA (65 / 85 amp alternator)
D2 *2 DIODE

Altr. Oil press. Water temp. D1

Solenoid switch
Temperature
Tachometer *1 switch
*2 diode
Alternator 11 Oil press. Glow plugs
W
switch
B+ 10
D+ Fuse
Break on Make on increase
IND 7 increase of of water temperature
oil pressure N.O
1 N.C
AC 17
9
B
5
*3 4 30
2 3 819
50
6 Glow signal
S
12V Key switch
Battery Starter motor

Note: Minimum cable size for the 65 amp alternator is 8.50 mm², and 16.00 mm² for the 85 amp alternator.
* 1 - Maximum current draw for standard oil pressure switch is 0.42 amps (5 Watts maximum bulb).
* 2 - Diode capacity: current 3 amps, reverse voltage 600V (D2 is mandatory).
* 3 - A fuse can be fitted if desired (delayed fuse).
D1 and D2 = Diodes.
Maximum circuit resistance
The resistance of battery cables 1, 2 and 3 must not exceed 0.001 ohm, for 12V systems and 0.0034 ohms for
24V systems.
Maximum Maximum
Cable Circuit
Circuit circuit circuit Remarks
number current
resistance volt drop
0.0077 ohm (65A)
Alternator charging 4, 7, 11 65 / 85 Amps 0.5 Volt See glow plugs circuit
0.0059 ohm (85A)
Starter motor solenoid 4, 5, 6 15.75 Amps 0.04 ohm 0.63 Volt See glow plugs circuit
STD glow plugs 57 Amps (3 cyl) 0.0087 ohm (3 cyl)
4, 5, 8, 9, 10 0.5 Volt -
(via glow signal) 76 Amps (4 cyl) 0.0065 ohm (4 cyl)

Note: If a glow signal is not used, it is still necessary to connect terminal 17 and 19 on the key switch.
Alternator charge lamp.
Alternator charge lamp rating: 12V - 2,2W at 850 rev/min.
When the engine is at rest the alternator charge lamp is illuminated via the battery and it extinguishes when
the alternator is generating. Using a lower wattage bulb than the rating above, will increase the speed at which
self excitation occurs upon initial run up e.g. a charge lamp with a lower wattage bulb will have a rating of
12V - 1,2W at 1300 rev/min.

264 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Auto shut down - 402D-05, 403D-07 and 403D-11 (14 amp, 15 amp alternator)
AUTO
6 4 5 1 2 3 SHUTDOWN
D2
D1
D1 DEVICE
D2

(WARNING LIGHTS)
ALTR. OIL PRESS. WATER TEMP. *2 DIODE

SOLENOID SWITCH

REGULATOR *1
sb G GLOW PLUGS
OIL PRESS. THERMO
Y SWITCH
SWITCH
R Break on
increase of FUSE
sb B oil pressure Make on
ALTERNATOR N.C increase
of water
temperature N.O AC 17
B 30
*3
50 19
GLOW SIGNAL
S
12V KEY SWITCH
BATTERY STARTER MOTOR K1092

* 1 - Maximum current draw for standard oil pressure switch is 0.42 amps (5 Watts maximum bulb).
* 2 - Diode capacity: current 3 amps, reverse voltage 600V (D2 is mandatory).
* 3 - A fuse can be fitted if desired (delayed fuse).
D1 and D2 = Diodes.

Note: If a glow signal is not used, it is still necessary to connect terminals 17 and 19 on the key switch.
Pin No.
Wire colour Connection
connector
1 Red Key switch - AC
2 Orange Key switch - 50
3 Red / Black Solenoid
4 Brown Oil pressure switch
5 Blue Coolant temperature switch
6 Black Ground (Earth)

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 265

6 Perkins 400D Series
Auto shut down - 403D-11 and 404D-15 (40 amp alternator)
AUTO
6 4 5 1 2 3 SHUTDOWN
D1 DEVICE

D2 *2 DIODE
ALTR. OIL PRESS. WATER TEMP.

Make on SOLENOID SWITCH

Temperature
*1 increase. N.O
*2 DIODE
ALTERNATOR OIL PRESS. THERMO
SWITCH SWITCH GLOW PLUGS
L E
Break on
R increase of FUSE
B Pressure. N.C

FUSE
AC 17
B 30
*3
50 19 GLOW SIGNAL
S
12V KEY SWITCH
BATTERY STARTER MOTOR K1093

* 1 - Maximum current draw for standard oil pressure switch is 0.42 amps (5 Watts maximum bulb).
* 2 - Diode capacity: current 3 amps, reverse voltage 600V (this is mandatory).
* 3 - A fuse can be fitted if desired (delayed fuse).
D1 and D2 = Diodes.

Note: If a glow signal is not used, it is still necessary to connect terminals 17 and 19 on the key switch.
Pin No.
Wire colour Connection
connector
1 Red Key switch - AC
2 Orange Key switch - 50
3 Red / Black Solenoid
4 Brown Oil pressure switch
5 Blue Coolant temperature switch
6 Black Ground (Earth)

266 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Auto shut down - 403D-15, 403D-15T, 404D-22, 404D-22T, 404D-22TA (65 / 85 amp)
Auto
6 4 5 1 2 3 shutdown
Altr. D1 device
D2 *2 Diode
Oil press. Water temp.
Tachometer
15A Maclean
Make on Solenoid switch

00
00 Guage
Temperature

20
*1 increase
*2 Diode 10
00
25
00

11 Oil Press. Thermo Glow Plugs

W switch switch
Alternator B+ Break on
Fuse
increase of
D+ Pressure
Ind
12V
Battery AC 17
B 30
*3 50 19 Glow signal
S
Key switch
Starter motor K1094/*

Note: Minimum cable size for the 65 amp alternator is 8.50 mm² and 16.00 mm² for the 85 amp alternator.
*1 - Maximum current draw for standard oil pressure switch is 0.42 amps (5 Watts maximum bulb).
*2 - Diode capacity: current 3 amps, reverse voltage 600V (D2 is mandatory).
*3 - A fuse can be fitted if desired (delayed fuse).
D1 and D2 = Diodes.

Note: If a glow signal is not used, it is still necessary to connect terminals 17 and 19 on the key switch.
Pin No.
Wire colour Connection
connector
1 Red Key switch - AC
2 Orange Key switch - 50
3 Red / Black Solenoid
4 Brown Oil pressure switch
5 Blue Coolant temperature switch
6 Black Ground (Earth)

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 267

6 Perkins 400D Series
Exhaust system
Temperature, flow rate and back pressure
In the tables below, exhaust gas flow rates are quoted against the maximum permitted back pressure of
10,2 kPa, (3.012 in (76,5 mm) Hg) 0,104 kgf/cm² for the engine types shown. Exhaust back pressure should
be measured within (12.0 in) 305 mm of the outlet exhaust manifold. Exhaust gas temperature should be
measured at the exhaust manifold outlet.
Exhaust gas flow rates
Engine Temperature/ Engine speed rev/min
type flow rate 2200 2400 2600 2800 3000 3400 3600
Rating (kW) 8,2 8,8 10,2
°C 540 560 610
402D-05 °F 1004 1040 1130
m³/min 1,73 1,86 2,28
ft³/min 61,1 65,7 80,5
Rating (kW) 12,2 13,2 15,3
°C 530 550 620
403D-07 °F 986 1022 1148
m³/min 2,65 2,87 3,69
ft³/min 93,6 101,4 130,3
Rating (kW) 13,7 14,6 15,8 16,8 17,7
°C 510 530 545 570 600
403D-11
°F 950 986 1013 1058 1112
(Derate)
m³/min 2,97 3,33 3,67 4,07 4,52
ft³/min 104,9 117,6 129,6 143,7 159,6
Rating (kW) 14,7 16,1 17,3 18,5 19,7 21.0
°C 535 545 555 570 605 583
403D-11 °F 995 1013 1031 1058 1121 1081
m³/min 3,1 3,4 3,7 4,1 4,5 4.91
ft³/min 108.3 119.6 131.1 143.7 160.4 173.4
Rating (kW) 20,7 22,3 23,4 24,4 25,1
°C 575 600 615 615 620
403D-15 °F 1067 1112 1139 1139 1148
m³/min 4,25 4,73 5,20 5,54 5,90
ft³/min 150.1 167.2 183.7 195.8 208.4
Rating (kW) 23,1 25,2 27,3 29,4 30,0
°C 584
403D-15T °F 1083
m³/min 6,75
ft³/min 238,4
Rating (kW) 24,3 26,5
°C 525 570
404D-15 °F 977 1058
m³/min 5.5 5,65
ft³/min 194.2 199.5
Rating (kW) 27,5 29,7 31,4 32,8 34,0
°C 535 565 560 555 585
404D-22
°F 995 1049 1040 1031 1085
(Derate)
m³/min 6,01 6,80 7,32 7,83 8,70
ft³/min 212.2 240.1 258.5 276.5 307.2

268 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Engine Temperature/ Engine speed rev/min
type flow rate 2200 2400 2600 2800 3000 3400 3600
Rating (kW) 31,0 34,1 35,7 37,3 38,0
°C 550 585 600 600 600
404D-22 °F 1022 1085 1112 1112 1112
m³/min 6,14 7,00 7,71 8,27 8,85
ft³/min 217 247 272 292 313
Rating (kW) 43,0 44,7 45,5
°C 539 565 585
404D-22T °F 1002 1049 1085
m³/min 10,3 10,9 11,4
ft³/min 364 384 403
Rating (kW) 49,2
°C
404D-22TA °F
m³/min
ft³/min

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 269

6 Perkins 400D Series
Fuel system
Fuel specification
Use good quality fuel to get the correct power and performance from the engine. The recommended fuel
specification for Perkins engines is shown below:
Cetane number ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 45 minimum
Viscosity. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ..2.0 / 4.5 centistokes at 40 °C (104 °F)
Density ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . 0,835 / 0,855 kg/litre
Sulphur... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . 0.2% of mass, maximum
Distillation.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 85% at 350 °C (662 °F)
Cetane number: Cetane number indicates ignition performance. Fuel with a low cetane number can cause cold
start problems and affect combustion.
Viscosity: Viscosity is the resistance to flow and if this is outside limits, engine performance can be affected.
Density: Low density will reduce engine power, higher density will increase engine power and exhaust smoke.
Sulphur: High sulphur content (not normally found in Europe, North America or Australasia) can cause engine
wear. If only high sulphur fuels are available, it will be necessary to use a highly alkaline lubricating oil in the
engine or reduce the lubricating oil change interval.
Distillation: This is an indication of the mixture of different hydrocarbons in the fuel. A high ratio of light weight
hydrocarbons can affect the combustion characteristics.
Low temperature fuels: Special winter fuels may be available for engine operation at temperatures below
0 °C (32 °F). These fuels limit the formation of wax in the fuel oil at low temperatures. If wax forms in the fuel
oil, this could stop the flow of fuel oil through the filter.
Aviation kerosene and R.M.E. type fuels: These fuels may be used, but can effect the engine performance
and starting ability. The only aviation fuels that are permitted for use with these engines are: JP5, JET A and
JP8 providing that 5% spindle oil is added, Aviation fuel JP4 is not recommended. For more information on
aviation fuels refer to the Perkins application department. Only up to 5% R.M.E. in mineral oil diesel fuel is
permitted.
Low pressure fuel system
The fuel lift pump should not be more than 0,8 metres (2.6 ft) above the lowest fuel level possible in the fuel
tank. With the engine running at full load rated speed, the depression at the inlet to the fuel lift pump should
not exceed 127 mm (5 Inches) Hg.
Electrical shut-off solenoid (ESOS)
The ESOS is fitted to the right hand side of the cylinder block, at the rear of the fuel injection pump. When the
solenoid is de-energised, a control rod pushes the fuel control rack to the ‘no fuel position’ in the injection
pump. The unit operates from a 12V or 24V supply depending on option in an ‘energise to run’ condition, an
electrical failure will give automatic fuel shut-off.

270 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Specific fuel consumption (typical)
Full load rated speed conditions (industrial engines - variable speed).
Engine type Rated speed (rev/min) g/kWhr l/hr
2800 275 2,7
402D-05 3000 275 2,9
3600 295 3,6
2800 272 3,9
403D-07 3000 271 4,2
3600 275 4,9
2200 278 4,5
2400 276 4,7
403D-11
2600 274 5,1
(Derate)
2800 281 5,6
3000 288 6,0
2200 260 4,5
2400 271 5,2
403D-11
2600 271 5,6
2800 274 5,9
3000 279 6,5
2200 255 6,3
2400 260 6,9
403D-15
2600 265 7,4
2800 263 7,6
3000 265 7,9
2200 259 7.1
2400 262 7.9
403D-15T
2600 268 8.7
2800 275 9.6
3000 281 10.0
2800 249 7,3
404D-15
3000 251 7,9
2200 251 8,2
2400 257 9,1
404D-22
2600 258 9,6
(Derate)
2800 261 10,2
3000 268 10,8
2200 244 8,9
2400 250 10,1
404D-22 2600 254 10,8
2800 250 11,1
3000 255 11,5
2600 240 12,2
404D-22T 2800 261 13,8
3000 315 17,0
404D-22TA 2800

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 271

6 Perkins 400D Series
Minimum specific fuel consumption (typical) industrial engines
Engine type Speed (rev/min) g/kWhr l/hr
402D-05 261
403D-07 258
403D-11
1800 254
(Derate)
403D-11 2000 252 4,2
403D-15 1800 250 5,4
403D-15T 1800 246 6.2
404D-15 1800 233 4,9
404D-22
1400 236
(Derate)
404D-22 1800 238 7,6
404D-22T 1800 243 10,4
404D-22TA

272 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Fuel temperature and specific gravity
Engine power is affected by changes to the temperature and specific gravity of the fuel oil. The results are
shown in the graphs below, and should only be used for guidance.
Fuel inlet temperature and specific gravity graphs
+2

Datum
0

-2
Power
change
%
-4
Standard fuel

-6

-8
30 40 50 60 70

Fuel inlet temperature °C

+2

Datum
0

Power -2 Standard fuel

change
%

-4

-6
-8
0.810 0.820 0.830 0.840 0.850 0.860

Fuel specific gravity

K1097

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 273

6 Perkins 400D Series
Induction system
Air flow requirements

Engine Engine speed rev/min

Units
type 2200 2400 2600 2800 3000 3400 3600
m³/min 0,633 0,665 0,763
402D-05
ft³/min 22,4 23,4 26,9
m³/min 0,91 0,96 1,2
403D-07
ft³/min 32,1 33,9 42,4
m³/min 1,1 1,2 1,3 1,4 1,5 1.64
403D-11
ft³/min 38,2 41,7 45,2 48,6 52,1 57.9
m³/min 1,50 1,62 1,75 1,87 1,98
403D-15
ft³/min 52,9 57,3 61,9 65,9 69,9
m³/min 1.73 1.92 2.03 2.28 2.35
403D-15T
ft³/min 61.1 67.8 71.7 80.5 83.0
m³/min 1.9 1,9
404D-15
ft³/min 67,1 67,1
m³/min 2,15 2,34 2,54 2,73 2,93
404D-22
ft³/min 75,8 82,6 89,5 96,4 103,3
404D-22T m³/min 3,50 3,72 3,90
404D-22TA ft³/min 123,6 131,4 137,7

Inlet restriction
The table below shows the maximum permitted depressions for clean and dirty air filter elements.
Maximum permitted depression
Engine type Measurement taken at Units
Clean filter Dirty filter (1)
402D-05 mm H 2O 305 650
403D-07
in H2O 12 25,6
403D-11
Induction manifold
403D-15
404D-15 kPa 3 6,4
404D-22
403D-15T mm H 2O 508 813
404D-22T Induction manifold in H2O 20 32
404D-2TA kPa 5 8
1. The element must be changed as necessary, and a depression indicator should be fitted by the
OEM so that the correct servicing is achieved. A dirty filter will result in either early element
change or loss in engine power due to extra inlet restriction.

274 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Closed breather requirements

Cautions:

When lubricating oil is added to the engine, it is important that the oil level must not exceed the maximum mark on the
dipstick. Oil may enter the breather and intake system if the engine is excessively overfilled with lubricating oil, or
operated at gradients above those specified on page 278. If this happens, control of the engine speed may be lost.

The maintenance and use of closed circuit breathers on 400 Series engines must conform to the procedures below:

The breather assembly (especially the vent hole) should always be kept clean and free from dirt. For service
requirement refer to the 400 Series Users Handbook.

If the breather valve is not fitted correctly, dirt can enter the intake system and damage the engine.

The closed circuit breather system has been approved to -20 °C (-4 °F). If the engine is to operate in ambient
temperatures below -20 °C (-4 °F), you must first contact Perkins Applications Department.

If the engines are to be painted at the customer’s premises, they must ensure that the paint does not enter the vent
hole and that the hole is not restricted after the painting process is finished.

403D-15T, 404D-22T and 404D-22TA engines only: The outlet pipe (supplied by the customer) from the breather
assembly must be fitted into either the side or into the top of the engine air intake system on the clean side of the air
filter, this pipe should not have a rise. The connection must be within 150 mm (5.9 in) of the turbocharger compressor
inlet. A connection position more than 150 mm (5.9 in) from the turbocharger compressor inlet may be allowed but this
must be approved by the Perkins Applications Department.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 275

6 Perkins 400D Series
Lubrication system
Lubricating oil temperature
The normal maximum permissible lubricating oil temperature measured in the filter bowl is 125 °C (257 °F). If
the engine does not operate at its maximum speed and load for more than one hour at a time, then the
maximum lubricating oil temperature can be extended to 135 °C (275 °F).
Lubricating oil specification
Use only good quality lubricating oil which meets, either of the following:

API-CH-4.

ACEA E5.
Caution: Always ensure that the correct viscosity grade of lubricating oil is used for the ambient temperature
range in which the engine will run as shown in the chart below.
Recommended SAE viscosity grades

A
0W
5W20
10W30
15W40
20W50
20
30
40
o
-30 -20 -10 0 10 20 30 40 50 o C
-22 -4 14 32 50 68 86 104 122 F
B
A

Viscosity chart
A = Recommended viscosity
B = Ambient temperature
Ensure the lubricating oil sump is filled slowly after warm up, check with the dipstick that the oil level is correct.
Change the oil and filter in accordance with the service instruction.

Note: The space needed to remove the oil filter canister is 20 mm.

276 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Lubricating oil pump delivery
Engine speed rev/min
Engine type Units
2200 2400 2600 2800 3000 3600
Litre/min 12,8 13,7 16,4
402D-05
UK gal/min 2.8 3.0 3.6
403D-07
US gal/min 3.4 3.6 4.3
Litre/min 9,7 10,6 11,4 12,3 13,2
403D-11 UK gal/min 2.1 2.3 2.5 2.7 2.9
US gal/min 2.56 2.80 3.01 3.24 3.49
Litre/min 9,7 10,6 11,4 12,3 13,2
404D-15 UK gal/min 2.1 2.3 2.5 2.7 2.9
US gal/min 2.56 2.80 3.01 3.24 3.49
403D-15 Litre/min 16,1 17,5 19,0 20,40 21,9
403D-15T UK gal/min 3.53 3.85 4.18 4.49 4.82
404D-22
404D-22T US gal/min 4.24 4.63 5.01 5.39 5.79
404D-22TA

Lubricating oil pressure switch

Rated voltage: 12V and 24V.
Rated load: 5W (lamp load).
Operating pressure: 0,3 kg/cm² (4.27 lbf/in²). Top cover option ZJ001.
Operating pressure: 0,5 kg/cm² (7.11 lbf/in²). Top cover option ZJ001 (403D-11).
Operating pressure: 0,7 kg/cm² (10.0 lbf/in²). Oil rail option ZJ002.
Operating pressure: 0,5 kg/cm² (7.11 lbf/in²). Oil rail option ZJ002 (403D-11).
Operating pressure: 1.0 kg/cm² (14.22 lbf/in²). Oil rail option ZJ003.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 277

6 Perkins 400D Series
Installation angle and gradients of operation
Operation of the engine at gradients greater than those approved, either on the side, front or rear, can cause
engine failure.
When using an engine in a tilted position continuously, please note the following:

If tilted continuously to the front an air pocket could be created in the cylinder head.

The effective volume of the fuel tank is reduced so air suction must be prevented.

When a wet (oil-bath type) air cleaner is used the oil level will tilt, which could reduce cleaning efficiency
and also cause lubricating oil in the filter to drain over the engine intake manifold with consequent problems.
Caution: The engine must only operate when the oil level registers between the maximum and minimum
marks on the dipstick, with the application on a horizontal surface. Failure to do this can result in extensive
damage to the engine.

Note: The angle of installation can be up to 15° on the side and / or up to 15° down at the rear, this applies to
all models. Operational gradients are listed below.
Limiting angles of operation

Note: At zero installation angles.

Maximum angle of
Engine operating position
continuous operation (1)
Front down 35°
Rear down 35°
Lhs down 35°
Rhs down 35°
1. When fitted with sump option GB001 / GB002 / GB003.

Note: If a different sump option is specified the gradability may be effected. This should be checked with
applications.

278 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Engine mountings
Frameless tractor installations
For frameless tractor installations it is important to pay attention to both the front and the rear mounting to the
cylinder block.
Caution: The use of the standard industrial housings is not permitted for frameless installations.
Rear mounting
The standard backplate design uses strong fixings to which it is possible to design housings that are correctly
'tied' to the cylinder block.
Front mounting
Front support brackets for frameless installations must be extended along the side of the cylinder block, so that
both sets of four side mounting holes on each side of the block are used.
Mounting diagram - rear face 403D-15, 403D-15T, 404D-22, 404D-22T and 404D-22TA

Additional fixings In
block rear face

Crankshaft
centre

Essential Essential
fixing fixing
holes holes

Rear face
K1070/1

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 279

6 Perkins 400D Series
Mounting diagram - left side 403D-11, 403D-15, 403D-15T, 404D-15, 404D-22, 404D-22T and 404D-22TA
X

Crankshaft centre
Y Y

Rear face of block

X
All 8 holes per side
must be used

Front support K1071/1

280 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Power take-offs (PTO)
Crankshaft thrust loads
The table below shows the maximum permissible thrust loads for the crankshaft for both forward and backward
movement.
Engine Maximum permissible continuous Maximum permissible instantaneous thrust
Units
type thrust load on the crankshaft load on the crankshaft
402D-05 N 981 1961
403D-07 lbf 220 440
N 883 1666
403D-11
lbf 198 374
403D-15 N 980 1960
403D-15T lbf 220 441
N 883 1666
404D-15
lbf 198 374
404D-22 N 1176 2352
404D-22T
404D-22TA lbf 264 529

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 281

6 Perkins 400D Series
Permissible overhung loads
The diagrams on page 282 show the maximum bending moment that can be applied when the power is taken
from the crankshaft by a drive belt. The distance the load can be taken from the front face of the cylinder block
is shown in each diagram. The load angle, when viewed from the front of the engine is measured clockwise
and radially outwards in N.

282 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Maximum allowable load versus overhang, 402D-05, at front of crankshaft

R
Maximum allowable load vs. overhang for using belt
d

Cylinder block
Note: Consider the conditions for use and
take proper measures if necessary.

Engine type : 402D-05

Loading : At front of crankshaft

1400

1200

1000
Maximum allowable load R (N)

800

600

400

200

0
70 100 150 200
Overhang d (mm)

K1228

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 283

6 Perkins 400D Series
Maximum allowable load versus overhang, 402D-05, at rear of crankshaft

R
Maximum allowable load vs. overhang for using belt
d

Cylinder block
Note: Consider the conditions for use and
take proper measures if necessary.

Engine type : 402D-05

Loading : At rear of crankshaft

1800

1600

1400
Maximum allowable load R (N)

1200

1000

800

600

400
70 100 150 200
Overhang d (mm)

284 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Maximum allowable load versus overhang, 403D-07, at front of crankshaft

R
Maximum allowable load vs. overhang for using belt
d

Cylinder block
Note: Consider the conditions for use and
take proper measures if necessary.

Engine type : 403D-07

Loading : At front of crankshaft

1600

1400

1200
Maximum allowable load R (N)

1000

800

600

400

200
70 100 150 200
Overhang d (mm)

K1230

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 285

6 Perkins 400D Series
Maximum allowable load versus overhang, 403D-07, at rear of crankshaft

R
Maximum allowable load vs. overhang for using belt
d
Note: Consider the conditions for use and

Cylinder block
take proper measures if necessary.

Engine type : 403D-07

Loading : At rear of crankshaft

1800

1600

1400
Maximum allowable load R (N)

1200

1000

800

600

400
70 100 150 200
Overhang d (mm)

K1229

286 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Maximum allowable load versus overhang, 403D-11 and 404D-15, at front of crankshaft
0000

R
Maximum allowable load vs. overhang for using belt
d
Note: Consider the conditions for use and

Cylinder block
take proper measures if necessary.

Engine type 403D-11 and 404D-15

Loading : At front of crankshaft

2800

2600

2400

2200

2000

1800
Maximum allowable load R (N)

1600

1400

1200

1000

800

600

400

200

70 100 150 200

Overhang d (mm)

0000 K1234/1

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 287

6 Perkins 400D Series
Maximum allowable load versus overhang, 403D-11 and 404D-15, at rear of crankshaft
0000

R
Maximum allowable load vs. overhang for using belt
d
Note: Consider the conditions for use and

Cylinder block
take proper measures if necessary.

Engine type 403D-11 and 404D-15

Loading : At rear of crankshaft

1800

1600
Maximum allowable load R (N)

1400

1200

1000

70 100 150 200

Overhang d (mm)

0000 K1233/1

288 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Maximum allowable load versus overhang, 403D-15, 403D-15T, at front of crankshaft
0000

R
Maximum allowable load vs. overhang for using belt
d
Note: Consider the conditions for use and

Cylinder block
take proper measures if necessary.

Engine type 403D-15 and 403D-15T

Loading : At front of crankshaft

4000

3000
Maximum allowable load R (N)

2000

1000

70 100 150 200

Overhang d (mm)

0000 K1234

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 289

6 Perkins 400D Series
Maximum allowable load versus overhang, 403D-15, 403D-15T, at rear of crankshaft
0000

R
Maximum allowable load vs. overhang for using belt
d
Note: Consider the conditions for use and

Cylinder block
take proper measures if necessary.

Engine type 403D-15 and 403D-15T

Loading : At rear of crankshaft

5000

4000
Maximum allowable load R (N)

3000

2000

70 100 150 200

Overhang d (mm)

0000 K1233

290 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Maximum allowable load versus overhang, 404D-22, 404D-22T and 404D-22TA, crankshaft front
0000

R
Maximum allowable load vs. overhang for using belt
d
Note: Consider the conditions for use and

Cylinder block
take proper measures if necessary.

Engine type 404D-22 / 404D-22T / 404D-22TA

Loading : At front of crankshaft

3000
Maximum allowable load R (N)

2000

1000

70 91 100 150 200

Overhang d (mm)

0000 K1236

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 291

6 Perkins 400D Series
Maximum allowable load versus overhang, 404D-22, 404D-22T and 404D-22TA, crankshaft rear
0000

R
Maximum allowable load vs. overhang for using belt
d

Cylinder block
Note: Consider the conditions for use and
take proper measures if necessary.

Engine type 404D-22 / 404D-22T / 404D-22TA

Loading : At rear of crankshaft

5000

4000
Maximum allowable load R (N)

3000

2000

70 100 150 200

Overhang d (mm)

0000 K1235

292 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Maximum allowable crankshaft overhung load PED-0257-14
Load angle is measured clockwise when viewed from the front of the engine.
Load (N) acts radially outwards.

O O O O O O O O O

320 330 340 350 0 10 20 30 40

O
1900 O

310 50

1400
O O

300 60
1000

O O

290 70
500

O O

280 80
200

O O

270 90

O O

260 100

O O

250 110

O O

240 120

O O

230 130

O O O O O O O O O

220 210 200 190 180 170 160 150 140

K1202

Engine type .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. 402D-05
Loading . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . at rear of crankshaft
Engine speed ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. 3600 rev/min
Distance of load from block face .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 100 mm

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 293

6 Perkins 400D Series
Maximum allowable crankshaft overhung load PED-0257-12
Load angle is measured clockwise when viewed from the front of the engine.
Load (N) acts radially outwards.

O O O O O O O O O

320 330 340 350 0 10 20 30 40

1000
O O

310 50
800

O
600 O

300 60

O 400 O

290 70

O
200 O

280 80

O O

270 90

O O

260 100

O O

250 110

O O

240 120

O O

230 130

O O O O O O O O O

220 210 200 190 180 170 160 150 140

K1203

Engine type .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 402D-05
Loading . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . at front of crankshaft
Engine speed .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 3600 rev/min
Distance of load from block face.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... ..96,5 mm

294 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Maximum allowable crankshaft overhung load PED-0244-14
Load angle is measured clockwise when viewed from the front of the engine.
Load (N) acts radially outwards.

O O O O O O O O O

320 330 340 350 0 10 20 30 40

O 1800 O

310 50

1400
O O

300 60
1000

O O

290 70
600

O O

280 80
200

O O

270 90

O O

260 100

O O

250 110

O O

240 120

O O

230 130

O O O O O O O O O

220 210 200 190 180 170 160 150 140

K1204

Engine type .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. 403D-07
Loading . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . at rear of crankshaft
Engine speed ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. 3600 rev/min
Distance of load from block face .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 100 mm

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 295

6 Perkins 400D Series
Maximum allowable crankshaft overhung load PED-0244-12
Load angle is measured clockwise when viewed from the front of the engine.
Load (N) acts radially outwards.

O O O O O O O O O

320 330 340 350 0 10 20 30 40

1000
O O

310 50
800

O
600 O

300 60

O 400 O

290 70

O
200 O

280 80

O O

270 90

O O

260 100

O O

250 110

O O

240 120

O O

230 130

O O O O O O O O O

220 210 200 190 180 170 160 150 140

K1205

Engine type .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 403D-07
Loading . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . at front of crankshaft
Engine speed .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 3600 rev/min
Distance of load from block face.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... ..96,5 mm

296 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Maximum allowable crankshaft overhung load PED-0371-4
Load angle is measured clockwise when viewed from the front of the engine.
Load (N) acts radially outwards.

O O O O O O O O O

320 330 340 350 0 10 20 30 40

O 1800 O

310 50

1400
O O

300 60

1000

O O

290 70
600
O O

280 80
200

O O

270 90

O O

260 100

O O

250 110

O O

240 120

O O

230 130

O O O O O O O O O

220 210 200 190 180 170 160 150 140

K1210/1
0000

Engine type .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .403D-11, 404D-15
Loading . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... at rear of crankshaft.
Engine speed ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . 3000 rev/min.
Distance of load from block face .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. 100 mm.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 297

6 Perkins 400D Series
Maximum allowable crankshaft overhung load PED-0371-2
Load angle is measured clockwise when viewed from the front of the engine.
Load (N) acts radially outwards.

O O O O O O O O O

320 330 340 350 0 10 20 30 40

O 1800 O

310 50

1400
O O

300 60
1000

O O

290 70
600
O O

280 80
200

O O

270 90

O O

260 100

O O

250 110

O O

240 120

O O

230 130

O O O O O O O O O

220 210 200 190 180 170 160 150 140

K1211/1
K1210

Engine type .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 403D-11, 404D-15
Loading . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. at front of crankshaft.
Engine speed .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 3000 rev/min.
Distance of load from block face.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .85 mm.

298 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Maximum allowable crankshaft overhung load PED-0152-11-D
Load angle is measured clockwise when viewed from the front of the engine.
Load (N) acts radially outwards.

O O O O O O O O O

320 330 340 350 0 10 20 30 40

5000

O O

310 50
4000

O
3000 O

300 60

O 2000 O

290 70

O
1000 O

280 80

O O

270 90

O O

260 100

O O

250 110

O O

240 120

O O

230 130

O O O O O O O O O

220 210 200 190 180 170 160 150 140

0000 K1210

Engine type .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 403D-15, 403D-15T
Loading . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... at rear of crankshaft.
Engine speed ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . 2800 rev/min.
Distance of load from block face .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. 100 mm.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 299

6 Perkins 400D Series
Maximum allowable crankshaft overhung load PED-0152-11-B
Load angle is measured clockwise when viewed from the front of the engine.
Load (N) acts radially outwards.

O O O O O O O O O

320 330 340 350 0 10 20 30 40

5000
O O

310 50
4000

O
3000 O

300 60

O 2000 O

290 70

O
1000 O

280 80

O O

270 90

O O

260 100

O O

250 110

O O

240 120

O O

230 130

O O O O O O O O O

220 210 200 190 180 170 160 150 140

K1211

Engine type .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. 403D-15, 403D-15T
Loading . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. at front of crankshaft.
Engine speed .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 2800 rev/min.
Distance of load from block face.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ...102,5 mm.

300 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Maximum allowable crankshaft overhung load PED-0290-14
Load angle is measured clockwise when viewed from the front of the engine.
Load (N) acts radially outwards.

O O O O O O O O O

320 330 340 350 0 10 20 30 40

5000

O O

310 50
4000

O
3000 O

300 60

O 2000 O

290 70

O
1000 O

280 80

O O

270 90

O O

260 100

O O

250 110

O O

240 120

O O

230 130

O O O O O O O O O

220 210 200 190 180 170 160 150 140

K1214

Engine type .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 404D-22, 404D-22T and 404D-22TA
Loading . ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... at rear of crankshaft.
Engine speed ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . 2800 rev/min.
Distance of load from block face .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. 100 mm.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 301

6 Perkins 400D Series
Maximum allowable crankshaft overhung load PED-0290-12
Load angle is measured clockwise when viewed from the front of the engine.
Load (N) acts radially outwards.

O O O O O O O O O

320 330 340 350 0 10 20 30 40

5000
O O

310 50
4000

O
3000 O

300 60

O 2000 O

290 70

O
1000 O

280 80

O O

270 90

O O

260 100

O O

250 110

O O

240 120

O O

230 130

O O O O O O O O O

220 210 200 190 180 170 160 150 140

K1215

Engine type .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 404D-22, 404D-22T and 404D-22TA
Loading . .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. at front of crankshaft.
Engine speed .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 2800 rev/min.
Distance of load from block face.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ...102,5 mm.

302 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Power and torque available
1 From crankshaft front pulley (tapered cast iron) (D), full engine power and torque.
2 From drive gear (B).
Maximum allowable torque
Gear arrangement diagram

B C D

Number of teeth Number of teeth Number of teeth

Gear details 403D-15, 403D-15T,

402D-05, 403D-07 403D-11, 404D-15 404D-22, 404D-22T
and 404D-22TA
A = Cam gear / injection pump gear 48 52 66
B = PTO drive gear 23 33 48
C = Idler gear / oil pump gear 48 54 62
D = Crankshaft gear 24 26 33

Gear ratio formula

Number of teeth on the crankshaft gear
rev/min PTO = rev/min × ----------------------------------------------------------------------------------------------
Number of teeth on the PTO gear

The example shown below is for a 404D-22:

33
rev/min PTO = 2800 × ------
48

rev/min PTO = 1925

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 303

6 Perkins 400D Series
Torque available from drive gear (B)
Maximum torque approval for customer hydraulic pumps.

Note: The 403D-11, 403D-15, 403D-15T, 404D-15, 404D-22, 404D-22T and 404D-22TA are fitted with a SAE
(2 bolt) type timing case.
Timing case PTO drive torque limits
Maximum continuous Maximum intermittent
Engine type
torque available torque available
Nm lb ft Nm lb ft
(1)
402D-05
29 21.4 35 25.8
403D-07 (1)
403D-11 (2)
49,8 36,7 59,3 43,7
404D-15
403D-15
403D-15T
404D-22 75,3 55,5 89,7 66,1
404D-22T (3)
404D-22TA
1. Single PTO on rear of the timing case RHS only.
2. PTO available from front or rear of timing case (right hand side). If both PTO positions are used simultaneously,
the sum of the two torques must not exceed 59,3 Nm (43.7 lb ft).
3. PTO available from front or rear of timing case (right hand side). If both PTO positions are used simultaneously,
the sum of the two torques must not exceed 89,7 Nm (66.1 lb ft).

Caution: Failure to observe the above will damage the gears.

304 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Hydraulic pumps
Proprietary hydraulic pumps designed for the Perkins 400 Series engines are available from many hydraulic
pump manufacturers. Details are available upon request from Perkins Engines Ltd.
For customer pumps fitted to the 403D-11and 404D-15 engine, maximum torque approval is 59,3 Nm. The
recommended design figure is 49,8 Nm.
For customer pumps fitted to the 403D-15 403D-15T, 404D-22, 404D-22T and 404D-22TA engines, the
maximum torque approval is 89,7 Nm. The recommended design figures are 75,3 Nm.
Hydraulic pump interface detail 403D-11, 403D-15, 403D-15T, 404D-15, 404D-22, 404D-22T and 404D-
22TA

Interface details not available at time of print.

Details can be requested through you usual sales contact.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 305

6 Perkins 400D Series
Mass Elastic System
Diagram - 402D-05

0 1 2 3 Inertia

A B C Stiffness
X Y Y diameter

Crankshaft Crankshaft
pulley rear palm
K1081/1

Inertia

Engine Inertia (Mk²) (Kgf cm sec²)

type 0 1 2 3
402D-05 0,01112 0,02389 0,02383 0,00411

Note: Without flywheel and ring gear.

Stiffness
Minimum
Engine Stiffness (Kgf cm x 106/Radian)
diameter (mm)
type
A B C X Y
402D-05 0,46816 2,40896 3,83144 25,0 35,0

Note: Without flywheel and ring gear.

306 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Diagram - 403D-07

0 1 2 3 4 Inertia

A B C D Stiffness
X Y Y Y diameter

Crankshaft Crankshaft
pulley rear palm
K1081/1

Inertia

Engine Inertia (Mk²) (Kgf cm sec²)

type 0 1 2 3 4
403D-07 0,01077 0,02712 0,01773 0,02762 0,00409

Note: Without flywheel and ring gear.

Stiffness
Minimum
Engine Stiffness (Kgf cm x 10 6/Radian)
diameter (mm)
type
A B C D X Y
403D-07 0,41787 2,43498 2,42498 4,31012 22,6 35,0

Note: Without flywheel and ring gear.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 307

6 Perkins 400D Series
Diagram - 403D-11

0 1 2 3 4 Inertia

A B C D Stiffness
X Y Y Y diameter

Crankshaft Crankshaft
pulley rear palm
K1081/1

Inertia

Engine Inertia (Mk²) (Kgf cm sec²)

type 0 1 2 3 4
403D-11 0,01403 0,03827 0,02485 0,03827 0,004039

Note: Without flywheel and ring gear.

Stiffness
Minimum
Engine Stiffness (Kgf cm x 106/Radian)
diameter (mm)
type
A B C D X Y
403D-11 0,46771 3,45266 3,45266 5,43074 25,0 39,0

Note: Without flywheel and ring gear.

308 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Diagram - 403D-15 and 403D-15T

0 1 2 3 4 Inertia

A B C D Stiffness
X Y Y Y diameter

Crankshaft Crankshaft
pulley rear palm
K1081/1

Inertia

Engine Inertia (Mk²) (Kgf cm sec²)

type 0 1 2 3 4
403D-15
0,08281 0,13244 0,08965 0,13244 0,01549
403D-15T

Note: Without flywheel and ring gear.

Stiffness
Minimum
Engine Stiffness (Kgf cm x 10 6/Radian)
diameter (mm)
type
A B C D X Y
403D-15
1,5917 9,0879 9,0879 14,849 32,4 52,0
403D-15T

Note: Without flywheel and ring gear.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 309

6 Perkins 400D Series
Diagram - 404D-15

0 1 2 3 4 5 Inertia

A B C D E Stiffness
X Y Y Y Y diameter

Crankshaft Crankshaft
pulley rear palm

K1081/1

Inertia

Engine Inertia (Mk²) (Kgf cm sec²)

type 0 1 2 3 4 5
404D-15 0,01161 0,04769 0,04768 0,04768 0,04793 0,00404

Note: Without flywheel and ring gear.

Stiffness
Minimum
Engine Stiffness (Kgf cm x 10 6/Radian)
diameter (mm)
type
A B C D E X Y
404D-15 0,576522 3,81855 3,81855 3,81855 5,76020 26,8 41,0

Note: Without flywheel and ring gear.

310 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Diagram - 404D-22, 404D-22T and 404D-22TA

0 1 2 3 4 5 Inertia

A B C D E Stiffness
X Y Y Y Y diameter

Crankshaft Crankshaft
pulley rear palm

K1081/1

Inertia

Engine Inertia (Mk²) (Kgf cm sec²)

type 0 1 2 3 4 5
404D-22
404D-22T 0,025723 0,099300 0,099300 0,099300 0,106031 0,01479
404D-22TA

Note: Without flywheel and ring gear.

Stiffness
Minimum
Engine Stiffness (Kgf cm x 106/Radian)
diameter (mm)
type
A B C D E X Y
404D-22
404D-22T 1,59454 9,60988 9,60988 9,60988 9,60988 32,34 52,0
404D-22TA

Note: Without flywheel and ring gear.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 311

6 Perkins 400D Series
Centre of gravity

From rear face of Height above Offset to rhs

Engine
Case cylinder block crankshaft centre line from centre line (1)
details
mm (in) mm (in) mm (in)
(A) TBA TBA TBA
(B) 81 76 0
402D-05
(C) 61 57 0
(D) 54 65 0
(A) TBA TBA TBA
(B) 120 (4.7) 66 (2.6) 0 (0)
403D-07
(C) 95 (3.7) 65 (2.6) -3 (-0.1)
(D) 85 (3.3) 63 (2.5) -3 (-0.1)
(A) 157 (6.2) 99 (3.9) 16 (0.6)
(B) 125 (4.9) 84 (3.3) 4 (0.2)
403D-11
(C) 115 (4.5) 82 (3.2) 4 (0.2)
(D) 98 (3.9) 67 (2.6) 2 (0.1)
(A) 184 (7.2) 95 (3.7) 12 (0.5)
(B) 136 (5.4) 72 (2.8) 3 (0.1)
403D-15
(C) 131 (5.1) 65 (2.6) 3 (0.1)
(D) 101 (4.0) 65 (2.6) 3 (0.1)
(A) 183 (7.2) 98 (3.9) 9 (0.4)
(B) 135 (5.3) 75 (3.0) 0 (0)
403D-15T
(C) 130 (5.1) 68 (2.7) 0 (0)
(D) 100 (3.9) 68 (2.7) 0 (0)
(A) 207 (8.1) 98 (3.9) 10 (0.4)
(B) 169 (6.7) 88 (3.5) 2 (0.08)
404D-15
(C) 167 (6.6) 85 (3.3) 2 (0.08)
(D) 136 (5.4) 70 (2.8) 2 (0.08)
(A) 226 (8.9) 110 (4.3) 11 (0.4)
(B) 187 (7.4) 95 (3.7) 5 (0.2)
404D-22
(C) 179 (7.1) 91 (3.6) 4 (0.2)
(D) 147 (5.8) 79 (3.1) 3 (0.1)
(A) 225 (8.9) 113 (4.4) 8 (0.3)
404D-22T (B) 186 (7.3) 98 (3.9) 2 (0.07)
404D-22TA (C) 178 (7.0) 94 (3.7) 1 (0.003)
(D) 146 (5.7) 82 (3.2) 0 (0)
1. When viewed from the rear of the cylinder block.

(A) Without flywheel, backplate or starter motor.

(B) With flatface flywheel, backplate and starter motor.
(C) With light flywheel, short housing and starter motor.
(D) With heavy flywheel, long or short housing and starter motor.

312 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Ratings
Allowances for engine driven auxiliary equipment
If the engine operates in the ambient conditions shown on the power curve, the only allowances which must
be made, are for the power used by accessories such as the fan and the alternator. The amount of power used
by accessories driven by the engine must be decided so that the net power available at the flywheel can be
found.
De-rating
If the engine operates in ambient conditions other than the conditions shown on the power curve, then suitable
allowances must be made for any change in intake air temperature, barometric pressure or humidity.
1 Intake air temperature
High intake air temperature to the engine can cause loss of power and heat problems with the cooling system,
the lubricating oil and hydraulic oil systems. This may be either due to high ambient temperatures, or because
the engine is being used inside a building, or within the structure of a machine that requires more air flow.
For naturally aspirated engines, the loss of power will be approximately 2-2,5% for every 10 °C (18 °F) rise
above the reference temperature specified on the power curve.
2 Barometric pressure
For every 25 mm (1 in) Hg reduction of barometric pressure within the normal range of changes at sea level,
the rated output of a naturally aspirated engine will decrease by approximately 1-1,5%.
3 Altitude
The naturally aspirated engine will run correctly up to an altitude of 600 m (2000 ft). If the engine is to operate
at an altitude above this, an increase in smoke may be seen. This is normal for a naturally aspirated engine.
Turbocharged engines have been developed to operate up to an altitude of 3000 m (9842 ft). Contact Perkins
Applications Department if the engine is to operate above this height.
For reference, the curves 3893 and 3952 show how the power of a typical naturally aspirated engine can
change with altitude and different ambient air temperatures, see page 324 and page 325.
4 Humidity
The amount by which the rating will be reduced because of humidity, will be according to the percentage
humidity and the ambient temperature (not the intake air temperature).
Curves 3892 and 3953 show the loss of power due to humidity at different ambient temperatures, see page
326 and page 327. High percentage humidity does not normally occur with very high temperatures. A rating
reduction of 6% should be used as the maximum reduction in power.

Note: Engine ratings given by Perkins are corrected to the reference conditions shown in the rating standards.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 313

6 Perkins 400D Series
Performance curves
Fan MD011 - curve PED-0257-16 - 402D-05

Curve Number PED-0257-16 No. of Blades 6

Tip Clearance 14 mm (0.55 in) Blade Width 62 mm (2.44 in)
Cooling Fan 145306680 Puller Blade Length 95 mm (3.74 in)
Diameter 250 mm (9.84 in) Blade Angle 33.5º

FAN SPEED (rpm)

1.0
5000

POWER ABSORPTION (hp)

4000

0.5
3000

2000

1000
30 0
500

FAN SPEED (rpm)

STATIC PRESSURE (mm H O)

0
2

20
400
0
30

10
00
20
00
10
00

0 0.5 1.0
3
AIR FLOW (m /s)
K1153

Notes:

Fan is driven at 1.23 times engine speed.

The power absorption tolerance is: ± 5%.

314 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Fan MD012 - curve PED-0257-17 - 402D-05

Curve Number PED-0257-17 No. of Blades 5

Tip Clearance 9 mm (0.35 in) Blade Width 73 mm (2.87 in)
Cooling Fan 145306690 Pusher Blade Length 87.5 mm (3.44 in)
Diameter 260 mm (10.24 in) Blade Angle 22º

FAN SPEED (rpm)

1.0

5000

POWER ABSORPTION (hp)

0.5
4000

3000

2000
1000
100 0

80
STATIC PRESSURE (mm H O)
2

FAN SPEED (rpm)

60
50
00

40
40
00

30
20 00

200
0
1000

0 0.1 0.2 0.3 0.4 0.5 0.6

3
AIR FLOW (m /s)
K1154

Notes:

Fan is driven at 1.23 times engine speed.

The power absorption tolerance is: ± 5%.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 315

6 Perkins 400D Series
Fan MD009 - curve PED-0244-16 - 403D-07

Curve Number PED-0244-16 No. of Blades 6

Tip Clearance 9 mm (0.35 in) Blade Width 62 mm (2.44 in)
Cooling Fan 145306590 Puller Blade Length 95 mm (3.74 in)
Diameter 280 mm (11.02 in) Blade Angle 33.5º

FAN SPEED (rpm)

5000

1.5

POWER ABSORPTION (hp)

4000
1.0

3000

0.5

2000

1000
50 0

40
STATIC PRESSURE (mm H O)
2

30
FAN SPEED (rpm)
5000
400
0

20
30
00

10
20
00

10
00

0 0.5 1.0 1.5 2.0

3
AIR FLOW (m /s)
K1155

Notes:

Fan is driven at 1.23 times engine speed.

The power absorption tolerance is: ± 5%.

316 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Fan MD010 - curve PED-0244-17 - 403D-07

Curve Number PED-0244-17 No. of Blades 5

Tip Clearance 9 mm (0.35 in) Blade Width 73 mm (2.87 in)
Cooling Fan 145306600 Pusher Blade Length 87.5 mm (3.44in)
Diameter 280 mm (11.02 in) Blade Angle 22º

FAN SPEED (rpm)

5000 1.5

POWER ABSORPTION (hp)

1.0

4000

0.5
3000

2000
1000
120 0

100
STATIC PRESSURE (mm H O)
2

80

FAN SPEED (rpm)

60
50
00

40 40
00

30
20 0 0
20
00
10
0 0
0 0.25 0.5 0.75 1.0
3
AIR FLOW (m /s) K1156

Notes:

Fan is driven at 1.23 times engine speed.

The power absorption tolerance is: ± 5%.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 317

6 Perkins 400D Series
Fan MD007 - curve PED-0005-2 - 403D-11
Curve Number PED-0005-2 No. of Blades 7
Tip Clearance 10 mm (0.39 in) Blade Width 58 mm (2.28 in)
Cooling Fan 145306460 Puller Blade Length 90 mm (3.54 in)
Diameter 330 mm (13.0 in) Blade Angle 31°

FAN SPEED (rpm)

3

5000

4000
1

3000
2000
1000
50 0

40

30
FAN SPEED (rpm)

20

10

0 0.5 1.0 1.5 2.0

K1082

Notes:

Fan is driven at 1.285 times engine speed, using pulley option FB005, see “Fan drive” on page 91

The power absorption tolerance is: ± 5%.

318 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Fan MD008 - curve PED-0005-1 - 403D-11
Curve number PED-0005-1 No. of blades 6
Tip clearance 10 mm (0.39 in) Blade width 93 mm (2.87 in)
Cooling fan 145306380 Pusher Blade length 95 mm (3.74 in)
Diameter 330 mm (13.0 in) Blade angle 32°

FAN SPEED (rev/min)

5000

Power absorption (hp)

2
4000

1
3000

2000
1000
50 0

40
Static pressure (mm H2 O)

30
50

Fan speed (rev/min)

00
40
00

20
30
00

10
20
00
10
00

0 0.5 1.0 1.5 2.0 2.5

Air flow (m3/s) K1083

Notes:

Fan is driven at 1.285 times engine speed, using pulley option FB005, see “Fan drive” on page 91

The power absorption tolerance is: ± 5%.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 319

6 Perkins 400D Series
Fan MD005 - curve PED-0153 - 403D-15 / 403D-15T / 404D-15
Curve number PED-0153 No. of blades 7
Tip clearance 20 mm (0.79 in) Blade width 60 mm (2.36 in)
Cooling fan 145306520 Puller Blade length 100 mm (3.94 in)
Diameter 340 mm (13.39 in) Blade angle 31.8°

FAN SPEED (rpm)

4.0
4000

3.0

3400

2.0

1.0

2000

100

80

60

40

FAN SPEED (rpm)

20

0 0.25 0.5 0.75 1.0 1.25 1.5 1.75 2.0

K1085

Notes:

Options to drive fan at 1.25, 1.15 or 1.10 times engine speed for 403D-15 and 403D-15T, see “Fan drive”
on page 91.

Fan drive ratio for 404D-15 is 1.285 times engine speed.

The power absorption tolerance is: ± 5%.

320 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Fan MD006 - curve PED-0146 - 403D-15 / 403D-15T / 404D-15
Curve number PED-0146 No. of blades 6
Tip clearance 20 mm (0.79 in) Blade width 75 mm (2.95 in)
Cooling fan 145306620 Pusher Blade length 100 mm (3.94 in)
Diameter 340 mm (13.39 in) Blade angle 40°

FAN SPEED (rpm)

4.0

3.0

4000

2.0

3000 1.0

120 2000
1000
0

100

80

60

40
FAN SPEED (rpm)

20

0 0.25 0.5 0.75 1.0 1.25 1.5 1.75

K1084

Notes:

Options to drive fan at 1.25, 1.15 or 1.10 times engine speed for 403D-15 and 403D-15T, see “Fan drive”
on page 91.

Fan drive ratio for 404D-15 is 1.285 times engine speed.

The power absorption tolerance is: ± 5%.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 321

6 Perkins 400D Series
Fan MD003 - curve PED-0290-17 - 404D-22, 404D-22T and 404D-22TA

Curve Number PED-0290-17 No. of Blades 6

Tip Clearance 10 mm (0.39 in) Blade Width 75 mm (2.95 in)
Cooling Fan 145306230 Puller Blade Length 122 mm (4.8 in)
Diameter 390 mm (15.35 in) Blade Angle 28.5°

FAN SPEED (rpm)

6.0

4.0
4000

2.0
3000

2000
1000
140 0

120

100

80

60

40
FAN SPEED (rpm)

20

0 0.5 1.0 1.5 2.0 2.5

K1086

Notes:

There are options to drive the fan at 1.25, 1.15 or 1.10 x engine speed, see “Fan drive” on page 91.

The power absorption tolerance is: ± 5%.

322 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Fan MD004 - curve PED-0290-18 - 404D-22, 404D-22T and 404D-22TA

Curve Number PED-0290-18 No. of Blades 6

Tip Clearance 10 mm (0.39 in) Blade Width 75 mm (2.95 in)
Cooling Fan 145306730 Pusher Blade Length 127 mm (5.0 in)
Diameter 390 mm (15.35 in) Blade Angle 28.5°

FAN SPEED (rpm)

6.0

4000
4.0

3000
2.0

2000
1000
140 0

120

100

80

60
FAN SPEED (rpm)

40

20

0 0.5 1.0 1.5 2.0 2.5

K1087

Notes:

Options to drive fan at 1.25, 1.15 or 1.10 times engine speed, see “Fan drive” on page 91.

The power absorption tolerance is: ± 5%.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 323

6 Perkins 400D Series
Altitude - curve 3893
ALTITUDE [1000 ft]
0 2 4 6 8 10 12 14 16
500 1000 1500 2000 2500 3000 3500 4000 4500
[metre]

1.0

0.9

0.8

0.7

0.6

0.5
AMB
AIR
0.4 TEMP

0.3 BAROMETRIC PRESSURE

950 900 850 800 750 700 650 600 [m bar]
100 95 90 85 80 75 70 65 60 [kPa]
750 700 650 600 550 500 450 [mm Hg]
29 28 27 26 25 24 23 22 21 20 19 18 17 [In Hg]
K1077

DIAGRAM FOR ESTIMATING EFFECTS OF ALTITUDE AND TEMPERATURE ON POWER OUTPUT

RELATIVE TO BS AU 141a: 1971 REFERENCE CONDITIONS
(20 °C (68 °F) and 101,5 kPa [760 mm Hg]).

324 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Altitude - curve 3952
ALTITUDE [1000 ft]
0 2 4 6 8 10 12 14 16
500 1000 1500 2000 2500 3000 3500 4000 4500
[metre]

1.0

0.9

0.8

0.7

0.6

0.5
AMB
AIR
0.4 TEMP

0.3 BAROMETRIC PRESSURE

950 900 850 800 750 700 650 600 [m bar]
100 95 90 85 80 75 70 65 60 [kPa]
750 700 650 600 550 500 450 [mm Hg]
29 28 27 26 25 24 23 22 21 20 19 18 17 [In Hg]
K1076

DIAGRAM FOR ESTIMATING EFFECTS OF ALTITUDE AND TEMPERATURE ON POWER OUTPUT

RELATIVE TO BS 5514 REFERENCE CONDITIONS.
(27 °C (68 °F) and 100,0 kPa [750 mm Hg])
Effects relative to BS 649 conditions (29,4 °C (84.9 °F) and 99,9 kPa [749 mm Hg]) will be similar.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 325

6 Perkins 400D Series
Humidity - curve 3892

WATER VAPOUR PRESSURE [mm Hg]

20 30 40 50 60 70 80 90
52 125

50
120
48

46 115

44
110
42
105
40

38 100

36
RELATIVE 95
34 HUMIDITY*

90
32

30 85

28

1 2 3 4 5 6 7 8 9 10 11 12 13 14
PERCENTAGE REDUCTION IN POWER
K1078

Note: When estimating the percentage reduction in power due to humidity, the relative humidity must be
coupled with the ATMOSPHERIC AIR TEMPERATURE, and not the intake air temperature which might be
locally heated. The effect of intake air temperature on power output must be considered separately using
diagram 3893.
Where humidity is expressed in terms of water vapour pressure, the percentage reduction in power can be
read directly from the chart.
DIAGRAM FOR ESTIMATING EFFECTS OF HUMIDITY ON POWER OUTPUT
RELATIVE TO BS AU141a: 1971 REFERENCE CONDITIONS.
(20 °C (68 °F) and dry air).

326 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Humidity - curve 3953

WATER VAPOUR PRESSURE [mm Hg]

0 10 20 30 40 50 60 70 80 90
52
125
50
120
48

46 115

44
110
42
105
40

38 100
36
95
34

32 90

30
85
28 RELATIVE
HUMIDITY* 80
26

24 75

22
70
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
PERCENTAGE REDUCTION IN POWER
K1079

Note: When estimating the percentage reduction in power due to humidity, the relative humidity must be
coupled with the ATMOSPHERIC AIR TEMPERATURE, and not the air intake temperature which might be
locally heated. The effect of intake air temperature on power output must be considered separately using
diagram 3952.
Where humidity is expressed in terms of water vapour pressure, the percentage reduction in power can be
read directly from the chart.
DIAGRAM FOR ESTIMATING EFFECT OF HUMIDITY ON POWER OUTPUT
RELATIVE TO BS 5514 REFERENCE CONDITIONS.
(27 °C (80.6 °F) and 60% RH)
Effect relative to BS 649 conditions (29,4 °C (84.9 °F) and 15 mm Hg VP) will be similar.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 327

6 Perkins 400D Series
Project engines
When installing a 400 Series engine into a new application it is essential that the engine is correctly matched
to the machines load characteristics, operating conditions (normal and extreme), cooling and electrical
systems.
Unless otherwise agreed, project engines will be supplied representative of the nominal power / performance
level customers will receive for production.
During application testing, due consideration must be given to maximum / minimum power / performance
engine use in the most extreme usage condition.
On satisfactory completion of these tests, Perkins will issue a full report detailing engine performance under
various machine operating conditions.

328 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Engine noise data
Sound Pressure Level (SPL) *
- dbA at 1 metre, full load.
- Bare engine, excluding induction, exhaust and fan noise.
* For Sound Power Levels (SWL) add 8.0 to the SPL figures below.
Engine type Engine speed (rev/min) Average dbA at 1 metre at full load
2800 TBA
402D-05
3600 TBA
2800 TBA
403D-07
3600 TBA
2200 79.6
2400 81.4
403D-11 2600 82.7
2800 83.7
3000 83.8
2200 80.3
2400 80.9
403D-15 2600 82.0
2800 83.5
3000 84.0
2200
2400
403D-15T 2600
2800
3000
404D-15 2800 TB
2200 83.4
2400 84.5
404D-22 2600 85.3
2800 86.5
3000 88.1
404D-22T
2800 86.5
404D-22TA

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 329

6 Perkins 400D Series
Important notes
Company liability
The engine supplied must only be used for the purpose approved by the Company and to the Company's
specific instructions for its installation and operation. It must not be passed to any other person for any other
purpose, or installation, except with the Company's written approval.
The application and installation of the engine must be suitable for the needs of the machine in which it is
installed and the conditions in which it will have to operate.
The Company does not have direct control of the type of application and how the engine is installed and used.
The Company cannot be held responsible for any loss or damage where the person or persons that installed
the engine, or the user, have not followed the advice given by the Company.
It is very important to ensure that the installation of the engine is according to the health and safety legislation
of the country in which the engine is to operate.
Installation
The engine must:

Have the necessary power and torque characteristics for the machine in which it is installed so that it can
operate in all necessary environmental conditions.

Be connected securely and correctly to the driven load according to operation needs and torsional vibration
characteristics.

Be given protection from adverse atmospheric conditions and supplied with the correct clean fuel,
lubricating oil and air.

Have the correct maintenance and operation according to Perkins instructions as given in Installation,
Operation and Service books.
It is also important that:
All parts that rotate, such as pulleys, flywheels, fans, shafts, couplings and drive belt systems must have a
protection guard fitted over them with a warning that fingers must not be put through the guards.
Electrical terminations are shielded to prevent external short circuits. All electrical cables that supply current
must be protected by insulation and all electrical equipment must have a suitable and secure connection to
ground.
The exhaust system, where it could be a danger to persons, must be fitted with either a suitable heat shield or
with lagging.
Warning! All build lists referenced in this publication exclude any fan guarding or hot surface protection
features. To the extent that it is lawfully possible, the Company accepts no responsibility whatsoever for any
injury, damage or death, whether to property or persons, arising directly or indirectly from this exclusion.

330 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.

Perkins 400D Series 6
Emissions certification
All other engine models in the 400D Series range will be certified during the engine development.
All the 400D Series engines are EPA compliant and will be certified to 97/68/EC stage IIIA, EPA TIER 3+, and
Japanese MLIT STEP 3 as standard.
MHSA Certification
If MHSA certification is required a Norf. should be raised.
Legislation
Specific legislation for each country cannot be given here because of the amount and continuous changes that
occur. The subjects which can effect operation are:

Noise

Emissions

Operation in explosive atmosphere or areas where there are flammable materials

Operation where ventilation is limited or health is important.
California Proposition 65
California State law, USA, now stipulates that all equipment that is powered by a diesel engine must carry a
warning label that is clearly visible to the operator of that equipment. All Original Equipment Manufacturers that
fit Perkins engines to their equipment must comply with this legislation. An example of this label (actual size)
is shown below.

Warnings to place on Equipment

California
Proposition 65 Warning

Diesel engine exhaust and some of its

constituents are known to the State of
California to cause cancer, birth defects,
and other reproductive harm

Warranty
This can be made invalid if the engine is not installed or operated/maintained according to Perkins instructions.

Engine Sales Manual, TPD1558 Issue 2, 12 July 2006. 331

6 Perkins 400D Series

332 Engine Sales Manual, TPD1558 Issue 2, 12 July 2006.