DEPARTMENT OF MECHACNICAL ENGINEERING

MACHINE TOOLS LAB

This laboratory is aimed at providing an introduction to the Know-how of common
processes used in industries for manufacturing parts by removal of material in a controlled
manner. Auxiliary methods for machining to desired accuracy and quality will also be
covered. The emphasis throughout the laboratory course will be on understanding the basic
features of the processes rather than details of constructions of machine, or common practices
in manufacturing or acquiring skill in the operation of machines. Evidently, acquaintance
with the machine is desirable and the laboratory sessions will provide adequate opportunity
for this.

Machine tools Lab Overview

Area 312.06 Sq.m

Establishment in the year 2001

Total Investment Rs. 19,64,331/-

Major Equipment 1. All geared Lathe Machine

2. Lathe Machines – Heavy Duty, Angle grinder
3. Milling Machine, Surface Grinding, Universal Drilling
Machines
Faculty Incharge
S. Srinivasa reddy, Sr. Asst. Professor

Technicians
S. Ajay Babu, D. Ashok Kumar

R&D Facilities:
1) All geared Lathe Machine, Milling, Grinding, Shaper and Lathe Machines

COURSE EDUCATIONAL OBJECTIVE:

The objectives of this laboratory course is to enable the students learn the basic principles of
various machine tools and be able to design and manufacture a machine element.
COURSE OUTCOMES:
After completion of the course student will be able to:
CO1.Exhibit the ability in developing sequence of machining operations required for industry
CO2. Manufacture the components according to specifications using various machine tools.
CO3. Analyze speed regulations of governors and observe the gyroscopic and cam jump
phenomena.
CO4. Analyze the effects of various vibrations.

Equipment details in Machine tools Laboratory:

S. Total Amount in
Name of the Equipment Price in Rs. Quantity
No Rs.
1 Lathe 4 ½ ‘ bed (DEEPAK -4 NO) 30,426.00 04 1,21,707.00
2 Lathe 4 ½ ‘ bed (DEEPAK -9 NO) 38,390.00 09 3,45,510.00
3 Lathe 4 ½ ‘ bed (universal -01 NO) 57,574.00 01 57,574.00
4 Lathe 4 JAW 7 ‘ bed (UNIVERSAL) 62,400.00 01 62,400.00
5 Lathe 6 ½ BED ( missal ) 79,9809.00 01 79,809.00
6 Lathe 6 ½ BED ( orient ) 48,597.00 01 48,597.00
7 Capstan & Turret Lathe (Universal) 73,709.00 01 73,709.00
8 Radial Drilling Machine (Universal) 44,220.00 01 44,220.00
9 Planar Machine (UNIVERSAL) 1,87,155.00 01 1,87,155.00
10 Piller Drilling Machine (Universal) 15,350.00 01 15,350.00
11 Milling Machine (UNIVERSAL) 96,075.00 01 96,075.00
12 Slotting Machine (UNIVERSAL) 30,409.00 01 30,409.00
13 Shaping Machine (UNIVERSAL) 48,464.00 01 48,464.00
14 Surface Grinding (UNIVERSAL) 45,968.00 02 91,936.00
15 Tool & Cutter Grinder (UNIVERSAL) 51,798.00 01 51,798.00
16 Milling Adda (UNIVERSAL) 10,816.00 01 10,816.00
17 Bench Grinder (UNIVERSAL) 4,784.00 01 4,784.00
18 Power Hacksaw (UNIVERSAL) 31,843.00 01 31,843.00
Lathe Tool Dynamometer (RMS
19 44,937.00 01 44,937.00
CONTROLS)
High Speed Cutting Machine
20 10,290.00 01 10,290.00
(DEWALT)
21 All Geared Lathe 5,06,948.00 01 5,06,948.00
GRAND TOTAL
(Rs. Nineteen lakh sixty four thousand three hundred thirty one 19,64,331.00
only)
List of experiments:

1. To perform the step turning operation and taper turning operation on a given M.S.
work piece
2. To perform knurling operation and threading operation on a given M.S. work piece
3. To form and grind the given work piece (square rod) into single point cutting tool
4. To cut a rectangular groove (or key way) with given dimensions on work piece using
Shaping machine.
5. To perform drilling and tapping operations on a given M.S. plate using universal
drilling machine.
6. To prepare a smooth flat surface on M.S.flat using surface Grinding machine.
7. To cut spur gear on a given M.S.Round blank using milling machine.

Study experiments:

1. Study the principal parts and specifications of Lathe Machine.

2. Study the principal parts and specifications of Capstan and Torrent Lathe Machine
3. Study the principal parts and specifications of Universal Drilling Machine
4. Study the principal parts and specifications of Horizontal Milling Machine
5. Study the principal parts and specifications of Shaper Machine
6. Study the principal parts and specifications of Planar Machine
7. Study the principal parts and specifications of Slotter Machine
8. Study the principal parts and specifications of Surface Grinding Machine
9. Study the principal parts and specifications of Tool Cutter
10. Study the principal parts and specifications of CNC Turing Machine
11. Study the principal parts and specifications of CNC Milling Machine

Photo Gallery
Over view of Machine Tools Lab

All Geared Lathe

 LAB LAYOUT

MILLING MACHINE
MAIN SPECIFICATIONS:

TABLE UNITS VALUE

Face of column mm 260

Table-length & width mm 1220x260

T –slot no.& size mm 3x13

TRAVEL

Longitudinal traverse mm 610

Vertical traverse mm 460

Cross traverse mm 205

SPINDLE

No. of speeds 9

Speed range mm 50-750

ALL GEARED LATHE

SPECIFICATIONS:

Type of bed : gap bed

Length of bed : 2440 mm

Swing over bed : 410 mm

Spindle RPM range : 30-1250 mm

Spndle hollow : 42 mm

Speed positions : 8/16

Driving pulley speed : 650

Range of longitudinal feeds : 0.05-0.8 mm/rev

No. of feeds : 65

TURRET LATHE
SPECIFICATIONS:

Collect capacity : 11/4”

Hole through spindle : 1- 5/16

spindle speeds : 300-1400 ( RPM )

No. of speeds : 6

Max.turning dia,over truce slide : 4 ¾”

Useful stroke of turret carriage : 5”

Avg. Distance b/w spindle & turret carriage : 8 - 11/16”

SLOTTING MACHINE
SPECIFICATIONS:

Stroke : Adjustable stroke ( 10-150 mm )

Longitudinal movement : 200 mm

Cross movement : 110 mm

Speed adjustment : 3speeds

Ram adjustments : 150

RADIAL DRILLING MACHINE

SPECIFICATIONS :

Spindle travel : 220 mm

Spindle speeds : 8

WORK RANGE

Drilling radias min. To max. : 440-900 mm

Vertical power movement of arm : 710

Horizontal movement of drilling head : 440

Swing of arm : 360

SURFACE GRINDER

SPECIFICATIONS:

Working surface of grinder area : 225x500 mm

Magnetic table travel : 250x525

Vertical feed graduation : 0.01 mm

Spindle speed : 2800 (RPM )

Laboratory utilization

S. No Laboratory Name Branch(s)

1 Machine Tools Lab Mechanical-V Semester

2 Mini Projects Mechanical, Aerospace

3 Major Projects Mechanical, Aerospace

4 Project based Lab Experimentation Mechanical, Aerospace