Fitter CTS2.0 NSQF-4
Fitter CTS2.0 NSQF-4
FITTER
(Duration: Two Years)
Version: 2.0
NSQF LEVEL - 4
Developed By
1. Course Information 1
2. Training System 3
3. Job Role 8
4. General Information 10
5. Learning Outcome 13
6. Assessment Criteria 15
7. Trade Syllabus 23
FIRST YEAR: The practical part starts with basic fitting in the beginning and the candidate also
imparted training on allied trades viz., Sheet Metal, Welding (Gas & Arc) which leads to multi-
skilling. In the basic fitting the skills imparted are sawing, filing, marking, chipping,
measurement, riveting, soldering, brazing, drilling and observation of all safety aspects is
mandatory. The accuracy achieved is of±0.25 mm. The safety aspects cover components like
OSH&E, PPE, Fire extinguisher, First Aid and in addition 5S being taught.
Different drilling operations (through, blind, angular), reaming, offhand grinding, tapping,
dieing, different fits viz., sliding fit, etc., scraping, fastening (nuts & bolts, riveting, studs,
screws, etc.,). The accuracy achieved is of± 0.04 mm and angular accuracy to 30minutes.
Different turning operations on lathe (step, grooving, chamfering, drilling, boring, knurling &
threading), simple repair, overhauling and lubrication work on machine are being taught in the
practical.
SECOND YEAR: Power tool operation, different complex assembling and fitting, fastening,
lapping, making gauges, pipe works and pipe joints, Dismantling, overhauling& assembling
valves are covered. The accuracy achieved is of an accuracy of ± 0.02 mm & 10 minutes.
Making & using drill jigs, making of critical components, repair & maintenance of power
transmission system, making of template &complex gauges, identify different Pneumatic &
hydraulic components and circuit construction, repair & maintenance of machinery like lathe,
drill, grinding, bench drilling, Inspection of Machine tools, Accuracy testing of Machine tools
and erection of simple machines are being performed as part of practical training.
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different types of iron, properties and uses, special files, honing, Metallurgical and metal
working processes such as Heat treatment, the various coatings used to protect metals,
different bearing, working material with finished surface as aluminium, duralumin and
stainless steel, topics related to non-ferrous metals, Method of lubrication are also covered
under theory part.
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2. TRAINING SYSTEM
2.1 GENERAL
Fitter trade under CTS is one of the most popular courses delivered nationwide through
network of ITIs. The course is of two years duration. It mainly consists of Domain area and Core
area. The Domain area (Trade Theory & Practical) impart professional skills and knowledge,
while Core area (Employability Skills) imparts requisite core skills, knowledge and life skills.
After passing out of the training program, the trainee is awarded National Trade Certificate
(NTC) by DGT which is recognized worldwide.
• Read & interpret technical parameters/document, plan and organize work processes,
identify necessary materials and tools;
• Perform task with due consideration to safety rules, accident prevention regulations and
environmental protection stipulations;
• Apply professional skill, knowledge, core skills & employability skills while performing
jobs.
• Check the job/assembly as per drawing for functioning, identify and rectify errors in
job/assembly.
• Document the technical parameters related to the task undertaken.
• Can join industry as Technician and will progress further as Senior Technician, Supervisor
and can rise to the level of Manager.
• Can become Entrepreneur in the related field.
• Can appear in 10+2 examination through National Institute of Open Schooling (NIOS) for
acquiring higher secondary certificate and can go further for General/ Technical
education.
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Table below depicts the distribution of training hours across various course elements
during a period of two years: -
Every year 150 hours of mandatory OJT (On the Job Training) at nearby industry,
wherever not available then group project is mandatory.
Trainees of one-year or two-year trade can also opt for optional courses of up to 240 hours in
each year for 10th/ 12th class certificate along with ITI certification, or, add on short term
courses
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a) The Continuous Assessment (Internal) during the period of training will be done by
Formative assessment method by testing for assessment criteria listed against learning
outcomes. The training institute has to maintain individual trainee portfolio as detailed in
assessment guideline. The marks of internal assessment will be as per the formative
assessment template provided on www.bharatskills.gov.in.
b) The final assessment will be in the form of summative assessment method. The All India
Trade Test for awarding NTC will be conducted by Controller of examinations, DGT as per the
guidelines. The pattern and marking structure are being notified by DGT from time to time. The
learning outcome and assessment criteria will be basis for setting question papers for final
assessment. The examiner during final examination will also check individual trainee’s profile
as detailed in assessment guideline before giving marks for practical examination.
For the purposes of determining the overall result, weightage of 100% is applied for six
months and one-year duration courses and 50% weightage is applied to each examination for
two years courses. The minimum pass percent for Trade Practical and Formative assessment is
60% & for all other subjects are 33%.
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• Project work
• Computer based multiple choice question examination
• Practical Examination
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execution and with due regard for safety • Above 80% accuracy achieved while
procedures and practices, has produced work undertaking different work with those
which demonstrates attainment of a high demanded by the component/job/set
standard of craftsmanship. standards.
• A high level of neatness and consistency
in the finish.
• Minimal or no support in completing
the project.
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3. JOB ROLE
Fitter General; Sizes metal parts to close tolerances and fits and assembles them using hand
tools for production or repairs of machines, or other metal products. Studies drawings to
understand specification of different parts, fittings or assembles to be made and their
functions. They select materials, appropriate tool and equipments to carry out their work.
Holds the work in Vice, Cuts and shapes required parts to dimensions and specifications by
processes of sawing, chipping, filing, grinding, drilling holes, screw cutting, scrapping etc., using
hand tools for making specimens or finished components. Measures object while working
using foot rules, calipers, micrometer, gauges etc. and checks for correct filing with square.
Gets half-finished object marked or marks it himself using face plate, marking block scriber,
vernier, height gauges, vee-blocks, angle plate, sine plate, slip gauges, combination set, etc.
depending on accuracies required, to indicate guide lines for finished sizes, holes to be drilled
and pitch centres, threads to be cut and other working details as specified in drawing or
sample. Clamps object securely in correct position in vice and files it to required dimensions
according to punch marks and guide lines frequently measuring it with calipers, micrometre,
vernier, gauges etc, makes holes with drill, cuts threads with taps and dies ensuring that they
are square or at required angle to base. Measures finished article with dial indicator,
micrometre, vernier, height gauges, screw gauges, plug gauges, sine bar, slip gauge, etc
according to prescribed accuracies. May make parts separately and assemble those with
screws, rivets, pins, etc. as specified so as to make complete unit according to drawing.
Dismantles or removes worn out, broken or defective parts using hand tools or power tools
and replaces them by repaired or new ones. Performs repairing and maintenance work
(including preventive maintenance) of simple machines, dismantles and replaces different
components to construct circuit of Pneumatics and Hydraulics. Tests completed article/
assembly to ensure correct performance. May do simple turning of parts on machines and
perform welding, brazing, and like operations. May explain heat treatment processes viz.,
annealing, hardening, tempering etc. May specialize in particular type of machine or product
and be designated accordingly. May suggest alterations.
In addition, Fitter have the ability to visualize the job, good coordination, mechanical
attitude, manual dexterity and perform work related mathematical calculations.
Plan and organize assigned work and detect & resolve issues during execution.
Demonstrate possible solutions and agree tasks within the team. Communicate with required
clarity and understand technical English. Sensitive to environment, self-learning and
productivity.
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Reference NOS:
i) CSC/N0304
ii) CSC/N0301
iii) CSC/N0110
iv) CSC/N0309
v) CSC/N0901
vi) CSC/N9401
vii) CSC/N9402
viii) CSC/N9488
ix) CSC/N9403
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4. GENERAL INFORMATION
Essential Qualification:
Relevant Regular / RPL variants of National Craft Instructor
Certificate (NCIC) under DGT.
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Essential Qualification:
Regular / RPL variants of National Craft Instructor Certificate
(NCIC) in relevant trade
OR
Regular / RPL variants NCIC in RoDA or any of its variants under
DGT
3. Engineering Drawing B.Voc/Degree in Engineering from AICTE/UGC recognized
Engineering College/ university with one-year experience in the
relevant field.
OR
03 years Diploma in Engineering from AICTE / recognized board of
technical education or relevant Advanced Diploma (Vocational)
from DGT with two years’ experience in the relevant field.
OR
NTC/ NAC in any one of the engineering/ Draughtsman group of
trades with three years’ experience.
Essential Qualification:
Regular / RPL variants of National Craft Instructor Certificate
(NCIC) in relevant trade
OR
Regular/RPL variants NCIC in RoDA or any of its variants under
DGT
4. Employability Skill MBA/ BBA / Any Graduate/ Diploma in any discipline with Two
years’ experience with short term ToT Course in Employability
Skills.
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5. LEARNING OUTCOME
FIRST YEAR:
1. Plan and organize the work to make job as per specification applying different types of
basic fitting operation and Check for dimensional accuracy following safety
precautions. [Basic fitting operation – Marking, Hacksawing, Chiselling, Filing, Drilling,
Taping and Grinding etc. Accuracy: ± 0.25mm] (NOS: CSC/N0304)
2. Manufacture simple sheet metal items as per drawing and join them by soldering,
brazing and riveting. (NOS: CSC/N0301)
3. Join metal components by riveting observing standard procedure. (NOS: CSC/N0304)
4. Join metal component by arc welding observing standard procedure. (NOS:
CSC/N0304)
5. Cut and join metal component by gas (oxyacetylene) (NOS: CSC/N0304)
6. Produce components by different operations and check accuracy using appropriate
measuring instruments. [Different Operations - Drilling, Reaming, Taping, Dieing;
Appropriate Measuring Instrument – Vernier, Screw Gauge, Micrometer] (NOS:
CSC/N0304)
7. Make different fit of components for assembling as per required tolerance observing
principle of interchange ability and check for functionality. [Different Fit – Sliding,
Angular, Step fit, ‘T’ fit, Square fit and Profile fit; Required tolerance: ±0.04 mm,
angular tolerance: 30 min.] (NOS: CSC/N0309)
8. Produce components involving different operations on lathe observing standard
procedure and check for accuracy. [Different Operations – facing, plain turning, step
turning, parting, chamfering, shoulder turn, grooving, knurling, boring, taper turning,
threading (external ‘V’ only)] (NOS: CSC/N0110)
9. Plan & perform simple repair, overhauling of different machines and check for
functionality. [Different Machines – Drill Machine, Power Saw, Bench Grinder and
Lathe](NOS: CSC/N0901)
10. Read and apply engineering drawing for different application in the field of work.
(NOS: CSC/N9401)
11. Demonstrate basic mathematical concept and principles to perform practical
operations. Understand and explain basic science in the field of study. (NOS:
CSC/N9402)
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SECOND YEAR:
12. Make & assemble components of different mating surfaces as per required tolerance
by different surface finishing operations using different fastening components, tools
and check functionality. [Different Mating Surfaces – Dovetail fitting, Radius fitting,
Combined fitting; Different surface finishing operations – Scraping, Lapping and
Honing; Different fastening components – Dowel pins, screws, bolts, keys and
cotters; Different fastening tools-hand operated & power tools, Required tolerance -
±0.02mm, angular tolerance ± 10 min.](NOS: CSC/N0110)
13. Make different gauges by using standard tools & equipment and checks for specified
accuracy. [Different Gauges – Snap gauge, Gap gauge; Specified Accuracy -
±0.02mm](NOS: CSC/N0110)
14. Apply a range of skills to execute pipe joints, dismantle and assemble valves & fittings
with pipes and test for leakages. [Range of skills – Cutting, Threading, Flaring, Bending
and Joining](NOS: CSC/N0304)
15. Make drill jig & produce components on drill machine by using jigs and check for
correctness.(NOS: CSC/N0304)
16. Plan, dismantle, repair and assemble different damaged mechanical components
used for power transmission & check functionality. [Different Damage Mechanical
Components – Pulley, Gear, Keys, Jibs and Shafts.](NOS: CSC/N0901)
17. Identify, dismantle, replace and assemble different pneumatics and hydraulics
components. [Different components – Compressor, Pressure Gauge, Filter Regulator
Lubricator, Valves and Actuators.] (NOS: CSC/N9488)
18. Construct circuit of pneumatics and hydraulics observing standard operating
procedure& safety aspect. (NOS: CSC/N9488)
19. Plan & perform basic day to day preventive maintenance, repairing and check
functionality. [Simple Machines – Drill Machine, Power Saw and Lathe] (NOS:
CSC/N0901)
20. Plan, erect simple machine and test machine tool accuracy. [Simple Machines – Drill
Machine, Power Saw and Lathe] (NOS: CSC/N9403)
21. Read and apply engineering drawing for different application in the field of work.
(NOS: CSC/N9401)
22. Demonstrate basic mathematical concept and principles to perform practical
operations. Understand and explain basic science in the field of study. (NOS:
CSC/N9402)
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6. ASSESSMENT CRITERIA
FIRST YEAR
1. Plan and organize the work Plan & Identify tools, instruments and equipment for
to make job as per marking and make this available for use in a timely manner.
specification applying Select raw material and visual inspect for defects.
different types of basic Mark as per specification applying desired mathematical
fitting operation and Check calculation and observing standard procedure.
for dimensional accuracy Measure all dimensions in accordance with standard
following safety specifications and tolerances.
precautions. [Basic fitting Identify Hand Tools for different fitting operations and
operation – marking, make these available for use in a timely manner.
Hacksawing, Chiselling, Prepare the job for Hacksawing, chiselling, filing, drilling,
Filing, Drilling, Taping and tapping, grinding.
Grinding etc. Accuracy: ± Perform basic fitting operations viz., Hacksawing, filing,
0.25mm] (NOS: drilling, tapping and grinding to close tolerance as per
CSC/N0304) specification to make the job.
Observe safety procedure during above operation as per
standard norms and company guidelines.
Check for dimensional accuracy as per standard procedure.
Avoid waste, ascertain unused materials and components
for disposal, store these in an environmentally appropriate
manner and prepare for disposal.
2. Manufacture simple sheet Identify Hand Tools for Sheet Metal work, Soldering,
metal items as per drawing Brazing & riveting and make these available for use in a
and join them by soldering, timely manner.
brazing and riveting. Mark and develop various forms as per drawing using sheet
(NOS: CSC/N0301) metals.
Make of simple items with sheet metal as per drawing.
Prepare the job for Soldering, Brazing &riveting.
Identify different type of rivets and use as per requirement.
Identify tools for drilling and use these tools.
Mark according to drawing.
Drill through holes on the job.
Solder, Braze and Rivet to prepare a job as per given
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3. Join metal components by Identify Tools and equipments for riveting and make these
riveting observing available for use in a timely manner.
standard procedure. Prepare the job for lap and butt joint.
(NOS: CSC/N0304 Identify different type of rivets and use as per requirement.
Identify tools for drilling and use these tools.
Mark according to drawing.
Drill through holes on the job.
Rivet to prepare a job as per given drawing / sample
following standard practices.
Observe safety procedure during riveting as per standard
norms and company guidelines.
6. Produce components by Ascertain and select tools and materials for the job and
different operations and make this available for use in a timely manner.
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check accuracy using Plan work in compliance with standard safety norms.
appropriate measuring Produce component by observing standard procedure.
instruments.[Different Check the dimensions of the produced components to
Operations - Drilling, ensure dimensions are within prescribed limit.
Reaming, Taping, Dieing; Avoid waste, ascertain unused materials and components
Appropriate Measuring for disposal, store these in an environmentally appropriate
Instrument – Vernier, manner and prepare for disposal.
Screw Gauge, Micrometer]
(NOS: CSC/N0304)
7. Make different fit of Recognize general concept of Limits, Fits and tolerance
components for necessary for fitting applications and functional application
assembling as per required of these parameters.
tolerance observing Ascertain and select tools and materials for the job and
principle of make this available for use in a timely manner.
interchangeability and Set up workplace/ assembly location with due
check for functionality. consideration to operational stipulation
[Different Fit – Sliding, Plan work in compliance with standard safety norms and
Angular, Step fit, ‘T’ fit, collecting desired information.
Square fit and Profile fit; Demonstrate possible solutions and agree tasks within the
Required tolerance: ±0.04 team.
mm, angular tolerance: 30 Make components according to the specification for
min.] different fit using a range of practical skills and ensuring
(NOS: CSC/N0309) interchangeability of different parts.
Assemble components applying a range of skills to ensure
proper fit.
Check functionality of components.
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shoulder turn, grooving, Mount the work and tool holding devices with required
knurling, boring, taper alignment and check for its functional usage to perform
turning, threading lathe operations.
(external ‘V’ only)] Solve problem by applying basic methods, tools, materials
(NOS: CSC/N01110) and information during setting.
Observe safety procedure during mounting as per standard
norms.
Produce components observing standard procedure.
Check accuracy/ correctness of job using appropriate
equipment/gauge.
Avoid waste, ascertain unused materials and components
for disposal, store these in an environmentally appropriate
manner and prepare for disposal.
9. Plan & perform simple Ascertain and select tools and materials for the repair,
repair, overhauling of overhauling and make this available for use in a timely
different machines and manner.
check for functionality. Plan work in compliance with standard safety norms.
[Different Demonstrate possible solutions and agree tasks within the
Machines – Drill Machine, team.
Power Saw, Bench Grinder Select specific parts to be repaired and ascertain for
and Lathe] appropriate material and estimated time.
(NOS: CSC/N0901) Repair, overhaul and assemble the parts in the machine
with the help of blueprint.
Check for functionality of part and ascertain faults of the
part/ machine in case of improper function.
Rectify faults of assembly.
10. Read and apply Read & interpret the information on drawings and apply in
engineering drawing for executing practical work.
different application in the Read &analyze the specification to ascertain the material
field of work. (NOS: requirement, tools and assembly/maintenance parameters.
CSC/N9401) Encounter drawings with missing/unspecified key
information and make own calculations to fill in missing
dimension/parameters to carry out the work.
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mathematical concept and Explain concept of basic science related to the field of study
principles to perform
practical operations.
Understand and explain
basic science in the field of
study. (NOS: CSC/N9402)
SECOND YEAR
12. Make &assemble Ascertain and select tools and materials for the job and
components of different make this available for use in a timely manner.
mating surfaces as per Plan work in compliance with standard and collecting
required tolerance by necessary information.
different surface finishing Set up workplace/ assembly location with due
operations using different consideration to operational stipulation
fastening components, Demonstrate possible solutions and agree tasks within the
tools and check team.
functionality. [ Produce different components with appropriate accuracy
Different Mating Surfaces by observing standard procedure& method as per
– Dovetail fitting, Radius specification using appropriate tools & machines.
fitting, Combined fitting; Perform scraping and lapping of components to obtain
Different surface finishing required surface finish of different mating surface.
operations – Scraping, Comply with safety rules when performing the above
Lapping and Honing; operations.
Different fastening Check tolerance and accuracy of components as defined
components – Dowel pins, with appropriate instruments observing standard
screws, bolts, keys and procedure.
cotters; Different fastening Assemble different components using different fastening
tools-hand operated & components, tools and check the functionality.
power tools, Required
tolerance - ±0.02mm,
angular tolerance ± 10
min.]
(NOS: CSC/N0110)
13. Make different gauges by Ascertain and select tools and materials for the job and
using standard tools & make this available for use in a timely manner.
equipment and checks for Plan work in compliance with standard safety norms.
specified accuracy. Produce gauge by observing appropriate method and as per
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14. Apply a range of skills to Ascertain and select tools and materials for the job and
execute pipe joints, make this available for use in a timely manner.
dismantle and assemble Plan to Dismantle and assemble valves and pipe fittings.
valves & fittings with pipes Dismantle valves and fittings in pipes applying range of
and test for leakages. skills andcheck for defect as per standard procedure.
[Range of skills – Cutting, Demonstrate possible solutions in case of defect and agree
Threading, Flaring, tasks within the team for repair or replacement.
Bending and Joining ] Assemble valves and various pipe fittings using range of
(NOS: CSC/N0304) skills and observing standard procedure.
Test for leakage and appropriate functioning of valves.
Avoid waste, ascertain unused materials and components
for disposal, store these in an environmentally appropriate
manner and prepare for disposal.
15. Make drill jig & produce Set up workplace/ assembly location with due
components on drill consideration to operational stipulation
machine by using jigs and Ascertain and select tools and materials for the job and
check for correctness. make this available for use in a timely manner.
(NOS: CSC/N0304) Collect information related to standard procedure,
methods and tools to make drill jigs.
Mark the components as per drawing.
Make drill jigs by turning, drilling, reaming, filing, taping,
etc.
Test the functionality of jig.
Select suitable jigs for drilling considering desired result
and collecting necessary information.
Produce component by using jig observing standard
procedure and check the correctness of the job.
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16. Plan, dismantle, repair and Select and ascertain tools and materials for the job and
assemble different make this available for use in a timely manner.
damaged mechanical Plan to dismantle, repair and assemble mechanical
components used components used for power transmission as per drawing
for power transmission & and collecting necessary information.
check functionality. Perform dismantling and appropriate repairing of
[Different Damage mechanical components with accuracy applying range of
Mechanical Components – skills and appropriate repairing processes.
Pulley, Gear, Keys, Jibs and Check the accuracy of the repaired components with
Shafts.] appropriate gauge & instruments.
(NOS: CSC/N0901) Assemble the repaired mechanical components observing
standard procedure.
Comply with safety rules when performing the above
operations.
Check different parameters of power transmission e.g.
R.P.M, slackness of belts, matching of gears/ clutches, loss
of RPM etc.
Check for functionality of power transmission system or
any assembly as per standard parameters.
17. Identify, dismantle, replace Select and ascertain tools for the job and make this
and assemble different available for use in a timely manner.
pneumatics and hydraulics Identify different pneumatics and hydraulics components.
components. [Different Plan to dismantle and replace pneumatics & hydraulics
components – Compressor, circuit as per drawing and collecting necessary information.
Pressure Gauge, Filter Perform dismantling and replacing of different components
Regulator Lubricator, with accuracy applying range of skills and standard
Valves and Actuators.] operating procedure.
(NOS: CSC/N9488) Assemble different components.
Check functionality of the components.
18. Construct circuit of Select and ascertain tools for the job and make this
pneumatics and hydraulics available for use in a timely manner.
observing standard Plan to construct pneumatics & hydraulics circuit as per
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19. Plan & perform basic day Ascertain preventive maintenance/repair procedure as per
to day preventive manual of machine and select appropriate tools &
maintenance, repairing equipment for undertaking job.
and check functionality. Interpret construction, alignment and assembly of different
[Simple Machines – Drill parts of machine.
Machine, Power Saw and Plan to carry out the preventive maintenance/repair task
Lathe] with appropriate accuracy of simple machine by collecting
(NOS: CSC/N0901) necessary information.
Demonstrate possible solutions and agree tasks within the
team.
Perform preventive maintenance/dismantle, repair parts
and assemble sub-assemblies of simple machine as per
layout plan and standard procedure.
Put the machine in operation complying Standard
operating procedure.
Check for proper functioning of repaired machine and
other parameters of simple machine as per manual after
erection.
Dispose unsalvageable materials as per standard
procedures.
20. Plan, erect simple machine Ascertain erection procedure as per manual of machine
and test machine tool and select appropriate tools & equipment for undertaking
accuracy. [Simple job.
Machines – Drill Machine, Interpret construction, alignment and assembly of different
Power Saw and Lathe] parts of machine.
(NOS: CSC/N9403) Set up workplace/ assembly location with due
consideration to operational stipulation
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21. Read and apply Read & interpret the information on drawings and apply in
engineering drawing for executing practical work.
different application in the Read &analyze the specification to ascertain the material
field of work. (NOS: requirement, tools and assembly/maintenance parameters.
CSC/N9401) Encounter drawings with missing/unspecified key
information and make own calculations to fill in missing
dimension/parameters to carry out the work.
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7. TRADE SYLLABUS
FIRST YEAR
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Skill 21Hrs; component by arc maintaining ARC, laying and general precautions
Professional welding observing Straight-line bead. observed in a welding shop.
Knowledge standard procedure. Precautions in electric and gas
04Hrs welding. (Before, during, after)
Introduction to safety
equipment and their uses.
Machines and accessories,
welding transformer, welding
generators.
Professional Cut and join metal 57. Making butt joint and joint- Welding hand tools: Hammers,
Skill 64Hrs; component by gas gas and ARC. welding description, types and
Professional (oxy-acetylene) 58. Do setting up of flames, uses, description, principle,
Knowledge fusion runs with and method of operating, carbon
16Hrs without filler rod, and gas. dioxide welding. H.P. welding
equipment: description,
principle, method of operating
L.P. welding equipment:
description, principle, method
of operating. Types of Joints-
Butt and fillet as per BIS SP:
46-1988 specifications. Gases
and gas cylinder description,
kinds, main difference and
uses.
59. Make butt weld and corner, Setting up parameters for ARC
fillet in ARC welding welding machines-selection of
Welding electrodes. Care to be
taken in keeping electrode.
60. Gas cutting of MS plates Oxygen acetylene cutting-
machine description, parts,
uses, method of handling,
cutting torch-description,
parts, function and uses.
Professional Produce 61. Mark off and drill through Drill- material, types, (Taper
Skill 143Hrs; components by holes. shank, straight shank) parts
Professional different operations 62. Drill on M.S. flat. and sizes. Drill angle-cutting
Knowledge and check accuracy 63. File radius and profile to angle for different materials,
26Hrs using appropriate suit gauge. cutting speed feed. R.P.M. for
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SECOND YEAR
Reference Learning Professional Skills Professional Knowledge
Duration
Outcome (Trade Practical) (Trade Theory)
Professional Make & assemble 115. Make ‘H’ fitting. Screws: material, designation,
Skill 255Hrs; components of 116. Power tools: Practice specifications, Property
different mating operation of power tool classes (e.g. 9.8 on screw
Professional surfaces as per for fastening. head), Tools for tightening/
Knowledge required tolerance by 117. Tightening of bolt/ screw loosening of screw or bolts,
70Hrs different surface with specified torque. Torque wrench, screw joint
finishing operations 118. Selection of right tool as calculation uses.
using different for Tightening or Power tools: its
fastening loosening of screw/bolt constructional features, uses
components, tools as per accessibility. & maintenance.
and check 119. Assembly sliding for using Locking device: Nuts- types
functionality. keys, dowel pin and (lock nut castle nut, slotted
[Different Mating screw, ± 0.02 mm nuts, swam nut, grooved nut)
Surfaces – Dovetail accuracy on plain surface Description and use.
fitting, Radius fitting, and testing of sliding Various types of keys,
Combined fitting; fitting job. allowable clearances &
Different surface 120. File & fit angular mating tapers, types, uses of key
finishing operations – surface within an pullers.
Scraping, Lapping and accuracy of ± 0.02 mm &
Honing; Different 10 minutes angular
fastening components fitting.
– Dowel pins, screws, 121. Drill through and blind Special files: types (pillar,
bolts, keys and holes at an angle using Dread naught, Barrow,
cotters; Different swivel table of drilling warding) description & their
fastening tools-hand machine. uses.
operated & power 122. Precision drilling, reaming
tools, Required and tapping and Test-
tolerance - ±0.02mm, Job.
angular tolerance ± 10 123. Make Dovetailed fitting Templates and Radius/fillet
min.] and radius fitting. gauge, feeler gauge, hole
gauge, and their uses, care
and maintenance.
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124. File and fit, combined fit Slip gauge: Necessity of using,
with straight, angular classification & accuracy, set
surface with ± 0.02 mm of blocks (English and Metric).
accuracy and check Details of slip gauge. Metric
adherence to sets 46: 103: 112. Wringing
specification and quality and building up of slip gauge
standards using and care and maintenance.
equipment like Vernier-
calipers, micrometres etc.
125. Drilling and reaming, Application of slip gauges for
small dia. holes to measuring, Sine Bar-Principle,
accuracy & correct application & specification.
location for fitting. Procedure to check
126. Perform drilling using ‘V’ adherence to specification
block and a clamp. and quality standards.
127. Make male and female
fitting parts, drill and
ream holes not less than
12.7 mm.
128. Make Sliding Diamond Lapping: Application of
fitting. lapping, material for lapping
129. Lap flat surfaces using tools, lapping abrasives,
lapping plate. charging of lapping tool.
Surface finish importance,
equipment for testing-terms
relation to surface finish.
Equipment for tasting
surfaces quality – dimensional
tolerances of surface finish.
130. Prepare Stepped keyed Honing: Application of
fitting and test job. honing, material for honing,
131. Lapping holes and tools shapes, grades, honing
cylindrical surfaces. abrasives. Frosting- its aim
and the methods of
performance.
132. Dovetail and Dowel pin Metallurgical and metal
assembly. working processes such as
133. Scrape cylindrical bore. Heat treatment, various heat
treatment methods -
normalizing, annealing,
hardening and tempering,
purpose of each method,
tempering colour chart.
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41
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45
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46
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Learning outcomes, assessment criteria, syllabus and Tool List of Core Skills subjects
which is common for a group of trades, provided separately inwww.bharatskills.gov.in/
dgt.gov.in
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ANNEXURE-I
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LIST OF TOOLS AND EQUIPMENT (For batch of 20candidates)
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55. File Swiss type needle Set of 12, Length = 150 mm 2 sets
56. File half round second cut. 250 mm 10 nos.
57. File half round bastard. 250 mm 10 nos.
58. File round bastard. 250 mm 10 nos.
59. File hand second cut. 150 mm 10 nos.
File card. 3"x5" size, brass or steel
60. 10 nos.
wire
61. Oil Can 250 ml 2 nos.
62. Pliers combination insulated 150 mm 2 nos.
Wooden handle forged Soldering Iron 230V, 250 W, 350 gm
63. 2 nos.
copper bit.
64. Blow Lamp 0.5 litre 2 nos.
Spanner- Double Ended 6x7, 8x9, 10x11, 12x13,
65. 1 set each
14x15, 16x17, 18x19, 20x22
66. Spanner adjustable 150 mm 2 nos.
Interchangeable ratchet socket set 12 mm driver, sized10-32
67. mm set of 18 socket & 1 set
attachments.
Double Ended tubular Box spanner set A/F 6-25 mm set of 10
68. with Tommy bar. Tommy Bar Dia. 6, 8, 10, 12, 1 set
14, 16
69. Glass magnifying 75 mm 2 nos.
70. Clamp toolmaker 5 cm and 7.5 cm set of 2. 2 nos.
71. Clamp "C" 100 mm 2 nos.
72. Clamp "C" 200 mm 2 nos.
Hand Reamer set (Taper pin straight Nominal Dia. 6, 8, 10, 12,
73. 1 set
flute) 16mm
74. Machine Reamer parallel (Helical flute) 12 - 16mm set of 5. 1 no.
75. Scraper flat 150 mm 10 nos.
76. Scraper triangular 150 mm 10 nos.
77. Scraper half round 150 mm 10 nos.
78. Chisel cold crosscut& diamond point. 9 mm X 150 mm 10 each
79. Chisel cold flat 9 mm X 100 mm 10 nos.
80. Chisel cold round nose 9 mm X 100 mm 10 nos.
81. Drill chuck with key 12 mm. 1 no.
82. Pipe wrench 400 mm 1 no.
83. Pipe vice 100 mm 1 no.
84. Adjustable pipe die set BSP cover pipe size 1" or 3/4" 1 Set
Wheel dresser (One for 4 units) Length 150 mm, diamond
85. 1 no.
Star/Dresser with Holder point
86. Machine vice - Swivel Base 100 mm 1 no.
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Cast Iron Globe Valve (Flanged type) 150NB, Class# 150 Flange: 2 nos.
115.
ANSI125-B16.1
C.I. Sluice / Gate valve (flanged type) 150NB, Class# 150 Flange: 2 nos.
116.
ANSI125-B16.1
117. Stop cock 25NB (2-way, Threaded end) 2 nos.
118. M.S. Pipe 150NB, Sch.40, ERW, IS:1239 as required
119. G.I. Pipe 25mm, Sch.40, ERW as required
Slip-on Forged steel Flange 150NB, ANSI-B16.5,
120.
Class#150 4 nos.
Bolt & Nut with washer (May be M20x2.5x90Long (part 20 nos.
121.
manufactured in-house) thread - Hex. Head)
Ratchet type Die head of 2 nos.
122.
Pipe threading die with handle 1/2”, 3/4" and 1"
Jigs & Fixture (sample)-For
123. demonstration (May be manufactured
in-house) 1 no.
Pulleys (for V-belt or Flat belt) to fit on 50mm dia. Shaft
124.
with key slot 1 no.
Steel keys (May be manufactured in- to fit with key slot of shaft &
125.
house) pulley 2 nos.
126. Damaged old spur gear to fit 50mm dia. Shaft 2 nos.
127. V-belt and Flat belt to fit on pulley 1 each
128. Packing gasket PTFE gasket roll small size 1 no.
Washer, clutch, keys, jib, cotter &circlip minimum 25mm size, carbon
129.
steel material 2 each
Hollow punch Straight Shank Hollow Punch
130.
Sets 5-12mm 1 set
Drill Drift (May be manufactured in- 200mm hardened and black
131.
house) finish 2 nos.
Bearing different types each type of diameter 25mm
132.
(min.) 1 each
Lifting sling 8mm Nominal Dia. Single leg
133.
sling 2 nos.
Bearing extractor Universal gear puller 2 or 3
134.
jaws adjustable 1 no.
135. Pulley extractor - do - 1 no.
C. TOOLS FOR ALLIED TRADE - SHEET METAL WORKER
(Note: - Those additional items are to be provided for the Allied Trade Training where the
Sheet Metal trade does not exist.)
136. Trammel 300 mm 1 no.
137. Pocker 2 nos.
138. Prick punch 100 mm 2 nos.
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positioner.
184. Oxy - acetylene gas welding set
equipment with hoses, Oxygen &
1 Set.
Acetylene cylinders, regulator and other
accessories.
185. Gas welding table with positioner with
1 No
Fire Bricks 900 X 600 X 750 mm
186. Welding torch tips of different sizes for To fit nozzle no. 1, 2, & 3
1 Set
Oxy - acetylene gas welding
187. Gas lighter. 2 Nos.
188. Trolley for gas cylinders. 1 No
189. Chipping hammer. 2 Nos.
190. Gloves (Leather) 2 Pairs
191. Leather apron. 2 Nos.
192. Spindle key for cylinder valve. 2 Nos.
193. Welding torches. Nozzles no. 1, 2, & 3 1 Set.
194. Welding goggles 4 Pairs.
195. Welding helmet with coloured flame
2 Nos.
retardant glass
196. Tip cleaner 5 Sets.
#G. LIST OF TOOLS & ACCESSORIES FOR PNEUMATICS AND HYDRAULICS
197. Compressor unit suitable for Pressure: 8 bar, 1 No.
Delivery: 50 lpm (or more),
Reservoir capacity: 24 Litres
(or more), 230V, 50 Hz, with
pressure regulator and
water separator
198. Pneumatic Trainer Kit, each consisting of 01 sets
the following matching components and
accessories:
I. Single acting cylinder Max. stroke length 50 mm, 1 No
Bore dia. 20 mm
II. Double acting cylinder Max. stroke length 100 mm, 1 No
Bore dia 20 mm, magnetic
type
III. 3/2-way valve manually-actuated, Normally 2 Nos.
Closed
IV. 3/2-way valve pneumatically-actuated, 1 No
spring return
V. One-way flow control valve 2 Nos.
VI. 5/2-way valve with manually-operated 1 No
switch
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-
L470mmxW495mmxH825m
m and
(3) Drawer slide height
(Approx.) 85mm.
200. Carrier for mounting components, such 1 No
as PB & relay boxes.
201. Cut section model for pneumatic 1 set
components
202. Hydraulic Trainer Kit, each consisting of 01 set
the following matching components and
accessories:
I. Hydraulic Power pack with (1) external gear pump 1 No.
having a delivery rate of 2.5
lpm, (approx.) @ 1400 rpm
operating pressure 60 bar,
coupled to a single-phase AC
motor (230 V AC) having
start capacitor and ON/OFF
switch and overload
protection, (2) pressure
relief valve adjustable from 0
– 60 bar, (3) oil reservoir, ≥5
litres capacity having sight
glass, drain screw, air filter,
and P and T ports.
II. Pressure relief valve pilot-operated 1 No
III. Drip tray, steel size 1160 mm x 760 mm. 1 No.
IV. Pressure Gauge Glycerin-damped, Indication 1 No.
range of: 0 – 100 bars
V. Four-Way distributor with five ports, equipped 1 No.
with a pressure gauge
VI. Double acting hydraulic cylinder with a control cam, Piston 1 No.
diameter16 mm, Piston rod
diameter10 mm, Stroke
length 200 mm.
VII. Suitable Weight for vertical loading of 1 No.
hydraulic cylinder
VIII. Mounting kit for weight for realizing pulling and 1 No.
pushing load.
IX. 3/2-way directional control valve with hand lever actuation. 1 No.
X. 4/2-way directional control valve with hand lever actuation. 1 No.
XI. 4/3-way directional control valve closed-centre position, with 1 No.
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ANNEXURE-II
List of Expert members contributed/ participated for finalizing the course curriculum of
Fitter trade held on 12.01.17 at CSTARI, Kolkata
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Mentor
24. Sunil Kumar Gupta, Director DGET HQ, New Delhi. Mentor
Members of Core Group
25. N. Nath. (ADT) CSTARI, Kolkata Co-ordinator
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ABBREVIATIONS
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