Measuring Biocatalyst Performance Metrics
Measuring Biocatalyst Performance Metrics
Concept Paper
Considerations when Measuring
Biocatalyst Performance
Mafalda Dias Gomes and John M. Woodley *
Department of Chemical and Biochemical Engineering, Technical University of Denmark (DTU),
DK-2800 Kgs Lyngby, Denmark; macoad@[Link]
* Correspondence: jw@[Link]
Received: 15 August 2019; Accepted: 29 September 2019; Published: 3 October 2019
Abstract: As biocatalysis matures, it becomes increasingly important to establish methods with which
to measure biocatalyst performance. Such measurements are important to assess immobilization
strategies, different operating modes, and reactor configurations, aside from comparing protein
engineered variants and benchmarking against economic targets. While conventional measurement
techniques focus on a single performance metric (such as the total turnover number), here, it is argued
that three metrics (achievable product concentration, productivity, and enzyme stability) are required
for an accurate assessment of scalability.
1. Introduction
In recent years, the field of biocatalysis, which uses one or more enzymes to convert substrates
to higher value chemical products, has become established as an alternative to homogeneous (or
heterogeneous) catalysis in organic synthesis. The driver behind this exciting development has been
both the demand for more selective chemistry (especially in the pharmaceutical sector), as well as
for greener chemical processes, encompassing the principles of sustainability [1,2]. Most recently,
the development of protein engineering has made it possible to modify enzymes, for example, by
changing some of the specific amino acids (of the many that make up the molecular structure) or by
shuffling variants. Modification can follow a path of directed evolution which accelerates the selection
of improved enzymes against a given trait or property. Such a strategy has been focused on screening
for enzymes with the ability to convert non-natural substrates into useful products, and even carry out
non-natural reactions [3], although specific traits can also be evolved, dependent upon the starting
point [4]. Despite the enormous progress that has been made, many reactions remain in the laboratory,
due to the difficulties of translational research. Unsurprisingly therefore, industrial applications thus
far have been mostly focused on higher-priced products, such as pharmaceuticals [5]. Nevertheless,
as the field develops, an increasing number of medium-priced products are also being produced
using biocatalysis [6]. One of the challenges of translating an interesting laboratory reaction into
an industrial process is a characteristic feature of enzymes, namely their limited stability outside a
narrow operating window with respect to temperature, solvents, pH, ionic strength, and salt type [7].
Indeed, the operational stability of an enzyme is one of the most important parameters by which to
assess the potential of a given biocatalyst for industrial applications [8]. In general, the lower the
value of the product, the more important it is to use a stable enzyme [9]. While operational stability
can be improved by immobilization and also by protein engineering [10], measuring stability and
understanding its impact on the final process is more complicated. This is particularly the case for
immobilized enzymes, where the method of immobilization and the support material may affect the
observed enzyme properties.
Although catalytic reactions have frequently been proposed as a means to achieve green synthesis,
all catalysts in industrial processes represent a certain contribution to the operating costs. In other
words, for every kg of product made, the catalyst represents a certain percentage of the cost. How
much they contribute depends on the cost of the catalyst (usually per mass of commercial material) and
the effectiveness with which it is used (i.e., how much product is made by the catalyst). Nevertheless,
for lower-priced products (such as bulk chemicals or fuels), this may prove critical to implementation.
An interesting example was reported in an excellent paper estimating the cost contribution of an enzyme
to the product in the production of lignocellulosic biofuels [11]. Here, it is clear that unless the cost
contribution of the enzyme is low enough, its implementation is not possible. Hence, understanding the
performance of a biocatalyst in a given case is often of great importance to its ultimate implementation
on an industrial scale. In general, for enzymes, two metrics are frequently used to describe the
performance. The first concerns the rate of the catalyzed reaction (compared to the uncatalyzed one),
and is often stated as the ‘activity’ of the enzyme. Activity is quoted as the rate of the reaction when
converting a given standard (natural) substrate to a product. The substrate chosen is dependent upon
the particular enzyme and the type of reaction. The second metric commonly used concerns the
‘stability’ of the enzyme, and is often stated as the thermodynamic (or conformational) stability (most
often expressed as the melting temperature of the protein). The melting temperature represents the
transition between the native and unfolded states of the protein. However, while these two metrics are
interesting for enzymologists, they turn out to be less useful for the application of enzymes in chemical
processes, i.e., in biocatalysis. First, the conditions under which biocatalytic reactions occur in industry
are usually far from those in nature; this needs to be taken into account. Secondly, although it is a
necessary condition to run a reaction under the melting temperature, it is not sufficient, and enzyme
stability requires a metric which is closer to the process and operational conditions, which of course
may vary from reaction to reaction. This is termed operational stability, and it is particularly important
that it is measured under relevant conditions in order to be useful. Finally, it is already clear that
immobilized enzymes in particular require a deeper level of analysis.
The original rationale for immobilization was based on the need for simplifying the separation of
soluble enzymes from product streams in order to facilitate recycling. In many cases, a side benefit
was improved stability. Today, the arguments are a little different. First, it is clear that immobilization
remains of interest in the implementation of pharmaceutical processes. Although the cost of enzymes
may not be so critical in this sector, there remain other reasons why immobilization is of interest. For
example, today it is of particular importance to contain enzyme(s) within the plug-flow tubes in which
flow biocatalysis is carried out [12–14]. Such an approach builds on the many benefits of flow chemistry,
which is already widely implemented in other pharmaceutical process development programs [15,16].
Immobilizing the enzyme in this way also ensures the effective removal of any protein prior to the
next operation. Likewise, cascades of enzymes which are increasingly used in synthesis benefit from
the containment of individual enzymes in order to avoid cross reactions. Secondly, as biocatalysis
becomes increasingly effective, driven by the latest tools in protein engineering, it becomes possible to
use enzymes for the production of lower-priced products. For these products, immobilization can also
be highly beneficial, since the cost contribution of the enzyme(s) will prove to be significant. These two
factors now mean that there is a revival of interest in enzyme immobilization. In such systems, it has
long been known that diffusional limitations can exist (reducing the observed activity), while stability
in many cases is improved. Diffusional limitations with immobilized enzymes can also occur when
converting polymeric substrates [17]. Although such trade-offs do not exist in all cases, especially at
high protein loads [18], they emphasize the need not only to examine the total amount of product that
can be made using an enzyme, but also, the activity, as well as the stability, since both are important.
For immobilization, other considerations are also necessary, such as potential mechanical fragility,
moderate hydrophilicity, and, critically in some cases, dissolution in organic media.
Molecules 2019, 24, 3573 3 of 11
In this brief paper, it will be argued that a change is required in the way we describe biocatalyst
performance, so as to provide useful data for further biocatalyst and process improvements. Such an
improvement strategy will prove vital for the further implementation of new biocatalytic processes in
order to facilitate the translation from laboratory synthesis to industrial scale production process.
1. When converting non-natural substrates, it might be of great importance, because the KM might
be particularly high (low affinity).
2. When poorly water-soluble substrates are supplied from a second organic phase, it is important
to know KM in order to ensure that the enzyme is used effectively.
3. When enzymes are used for degrading specific compounds in waste streams, the final required
concentration of the substrate in the effluent stream may be well below KM , resulting in an
inefficient use of the enzyme.
Molecules 2019, 24, 3573 4 of 11
4. When high conversions of substrate to product are required, the final part of the reaction may be
carried out with substrate concentrations below KM , affecting the amount of enzyme required.
5. When using an enzyme in bimolecular reactions, the KM on both substrates needs to be checked
to ensure that the concentration of one of the substrates is not beneath its KM .
In fact the KM can range from µM to mM values, dependent on the enzyme used and substrate
being converted. In any case, kcat /KM does not indicate how long the enzyme can be used. In order
to understand this, it is necessary to examine the change in kcat over time, referred to as the enzyme
operational stability, as discussed previously. Whether operational or thermodynamic stability is
measured, in both cases, it is well established that operating conditions, as well as modifications to the
enzyme (either through protein engineering or immobilization), can greatly affect the stability [28].
In other types of catalysis (e.g., heterogeneous catalysis), the emphasis has been placed more on
the number of moles of substrate that can be converted per mole of catalyst (so-called turnover or TON).
Although frequently quoted also in biocatalysis, it raises a number of questions. For example, what is
the dependence of the TON on operating conditions; furthermore, it says nothing about the speed
of the reaction, just the amount of product that can be produced from a certain amount of catalyst.
Hence, quoting TON and the rate together could be more useful. This is more commonly combined
into a single metric, termed turnover frequency (TOF), and can be defined at TON/time (for an enzyme
catalyst, it can also be expressed at the Michaelis-Menten rate constant, kcat ). If the catalyst is stable,
then TOF will be a valuable measure. However, typically, this is not the case, and so a more useful term
is the total turnover number TTN, which can be defined as the total moles of product produced per
mole of enzyme over the entire lifetime of the enzyme. The total turnover number allows for catalyst
degradation over time, and therefore, when using enzymes, this is particularly helpful. An excellent
discussion of the role of TTN in biocatalysis is given in the seminal review by Bommarius [8]. It has also
been suggested that using data on kinetics combined with independent data on operational stability
enables the prediction of TTN [29]. In different reports in the scientific literature, all three metrics
(TON, TOF and TTN) have been used variously to define enzyme performance. Interestingly, a recent
paper compared these three metrics for the enzymatic conversion of 2,5-furandicarboxylic acid from
5-methoxymethylfufural using a self-sustained enzymatic cascade [30]. The paper clearly indicates that
while in some cases TOF is high, the corresponding TTN may also be high, even with a poor stability
(expressed as a low value of half-life). The reverse is also shown, i.e., that with an enzyme with a low
TOF, despite a higher stability, the TTN remains low. This emphasizes that TTN alone is a poor measure
of catalyst performance. Indeed, both activity and stability contribute to the final numerical value of
the term. Furthermore, TTN is dependent upon the operating conditions. Interestingly, a recent paper
in the catalysis field highlighted the need for a standardized way of measuring TON and TOF [31],
and there is no reason this could not be extended also to TTN. The standardization of definitions in
this way could be of great value in the long run.
could also be used, such as the biocatalyst (lifetime) output. This is of particular relevance because
the application of enzymes (biocatalysis), rather than the study of enzymes (enzymology) uses cell
lysates, necessitating an alternative metric. However termed, the ‘biocatalyst yield’ (or its equivalent)
has a direct relationship to the cost of the enzyme and is, therefore, a very practical way to measure the
performance of an enzyme for a process chemist or engineer. Target values depend now not only on
the price of product being produced, but also on the cost of the enzyme (itself being dependent upon
format and purity). For enzymes used in the whole-cell format, or those which are immobilized, this
may indeed prove to be the only way of making useful benchmarks and comparisons. Table 1 lists the
alternative methods for measuring biocatalyst performance. Still, when making such measurements,
decisions need to be taken regarding what constitutes the useful lifetime of the biocatalyst. Using such
measures is a first step towards the evaluation of biocatalyst performance, but it turns out still not to
be sufficient.
Table 1. Various reported methods of measuring biocatalyst performance. All methods are dependent
upon the conditions used, and therefore, should not be quoted in isolation. * Measured over the lifetime
of the biocatalyst. ** Achievable product concentration and productivity.
5. Complementary Metrics
5.2. Productivity
Even if the product concentration is known, and it is therefore known how many times the enzyme
must be recycled to achieve a given biocatalyst yield, this is still not adequate for benchmarking
Molecules 2019, 24, 3573 6 of 11
the process in economic terms. This is because the biocatalyst yield in itself says nothing about the
time the reaction takes. As a true catalyst, if the enzyme concentration is doubled, then the rate of
product formation will double. Productivity (defined as the amount of product produced per volume
of reactor per time) is therefore also doubled. Hence, to achieve sufficient productivity in a process,
the amount of enzyme used can simply be increased. This has a direct effect upon the biocatalyst
yield. However, provided that the relationship between productivity and the mass of the biocatalyst is
linear, the biocatalyst yield will be maintained. In some cases, it may even be that operational stability
is affected by the enzyme concentration. Nevertheless, with respect to productivity, there are two
occasions when particular care should be taken:
1. The first is when the reaction rate is sufficient to become limited not by the enzyme reaction
rate, but by the mass transfer of the substrate to the enzyme. This is schematically shown in
Figure 1. This is the case with many immobilized enzymes where diffusional limitations mean
that the enzyme may operate at less than the maximum rate of reaction. Hence, in such cases, it is
always good to evaluate the enzyme activity both with a soluble and an immobilized enzyme.
Interestingly, improvements in enzyme activity due to protein engineering make this problem
more complicated, since for the same load of protein, the maximum possible activity will be higher.
Likewise, with poorly-water soluble substrates, problems can arise. The well-known case of
oxygen supply to oxidases (or oxygenases) highlights this point well. Here, the maximum transfer
rate of oxygen is limited by the low water solubility of oxygen, meaning that the maximum rates
will always be low (even in cases with a high mass transfer coefficient of oxygen from a gas
to aqueous phase). A more detailed explanation is given in several recent publications on the
topic [38,39].
2. The second case is when the amount of protein loaded in the reactor exceeds what is practical
from an operational perspective. For example, an immobilized enzyme will reach a maximum in
a stirred tank at around 10% by volume. Above this value, particle-particle collisions will result
in attrition (making downstream filtration problematic). Likewise, in a packed bed, to allow for
the void space between particles and to achieve adequate flow through the bed, a maximum
of around 60% by volume is to be expected. A soluble enzyme can also have an upper limit,
dependent upon downstream recovery (ultrafiltration) or removal strategies. In pharmaceutical
processes, regulatory demands mean that all residual protein must be removed from solution
prior to the final processing steps and product formulation.
Figure 1. Productivity as a function of biocatalyst concentration. The red line indicates the observed
productivity of the biocatalyst. The vertical dashed line indicates the boundary between the
kinetically-controlled (left-hand side) and the mass–transfer controlled (right-hand side) of the plot.
Target values for productivity are determined by the amount of product required in a given time,
as well as the size of the reactors to be used. The size of the reactors is a clear indication of the capital
costs (or else toll manufacturing costs) in a given case. Target productivities depend very much on the
value of the product being produced (itself being linked to the mass of the product required).
Molecules 2019, 24, 3573 7 of 11
6.3. Modelling
Engineers, whose primary task is to design and optimize process plants, often make use of
mathematical models to describe the phenomena observed in reactors and processes. An important
objective in doing so is to predict performance under different conditions, in order to test alternative
modes of operation (ahead of experimentation). In fact, long ago, basic models with which to describe
enzyme stability were developed (dependent upon the degradation mechanism) [52,53]. These models
can form the basis for predictions, although a far wider data set covering different conditions is
required. More recently, several attempts have also been made to use such models as the basis of
accelerated biocatalyst stability testing using a temperature ramp, capitalizing upon the characteristic
of enzymes to rapidly lose stability as temperature is elevated [29,54,55]. Protein engineering has
gained enormously from the implementation of high-throughput methods and tools, many of which
are automated; the majority are focused on activity measurements. The need now is to complement
this with more detailed kinetic characterization, and ultimately, with stability measurements.
7. Concluding Remarks
The need for standardization, both in terms of the measures used to assess biocatalyst performance
and the way in which the measurements are made, and most importantly, also in terms of the conditions
to which a biocatalyst is exposed, will become essential as more comparisons and benchmarks are
made between enzyme variants, alternative catalysts, and options for alternative routes to products.
Indeed, in the field of enzyme immobilization in particular, there is a need for standardized reporting
of biocatalyst performance data, so as to compare one system with another. Such data also need to
be more comprehensive and include information such as protein loading, diffusion, observed and
intrinsic activity, as well as data on particle size, pore size, and compressibility.
At first sight, measuring catalyst efficiency seems very straightforward. Conventionally,
biochemists have used the catalytic efficiency, and process chemists, the turnover number. However,
as highlighted in this brief article, such metrics, while useful, do not tell the whole story. Indeed,
it is important to establish the TTN of an enzyme in concert with its productivity and achievable
product concentration. In fact, it appears that the greatest use can be made of such data when all
three performance metrics are reported together (much as thermodynamic ‘constants’ are reported, for
example, under given conditions). It seems likely that a methodology should start with measuring the
intrinsic biocatalyst performance, and should be repeated as modifications to the enzyme (through
protein engineering or immobilization), reactor configuration, or operating mode are implemented.
The ultimate objective is to find an economically-relevant amount of enzyme which is capable of
producing the product to the desired concentration in the required time. However, this can be done
rapidly (high activity, low operational stability) or slowly (low activity, high operational stability). Other
considerations will determine which of these options is best. A schematic representation of a potential
systematic methodology is shown in Figure 2. In order to use such data for design and development,
it is essential that measurements of performance are made and repeated throughout the improvement
cycle, both to set targets for improvement (alongside the required economic performance), but also to
measure progress towards this objective. Such a tool has great value, not only for laboratory-scale
synthesis, but also in industrial scale development.
Molecules 2019, 24, 3573 9 of 11
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