Paper 1
Paper 1
2
Indian Institute of Technology Bombay, India, 400076
Key words: polyamide 6/ethylene vinyl acetate blends; impact toughening; mechan-
ical properties; phase morphology
behavior of the blend.13 The effect of the rubber ASTM D-638, type 1, procedure at an extension
type and morphology on the impact property of rate of 50 mm/min. Notched izod impact strength
PA6-based blends was investigated by several au- was measured on a CEAST impact tester (Model
thors.14 –16 Resil 25) following ASTM D-256 test procedures.
In the present article, the effects of the ethyl- All impact strength measurements were made at
ene vinyl acetate (EVA) copolymer on the me- five different temperatures (⫺25, 0, 23, 40, and
chanical and morphological properties of PA6/ 800C). Each of the samples was kept in a vacuum
EVA blends are reported. Mechanical properties oven at each test temperature for 4 h prior to
such as impact strength, tensile behavior, and impact testing. The test results reported are the
flexural properties were studied as a function of average values of at least five specimens tested in
EVA concentrations. Morphological analysis of each case to obtain a reliable value. The deviation
the blends was carried out by scanning electron of the data around the mean value was less than
microscopic (SEM) studies. 5%. Morphological studies were conducted by
SEM using a Cambridge Stereoscan microscope
(Model S4-10). For morphological analysis, cryo-
EXPERIMENTAL genically fractured tensile specimens etched by
o-xylene to remove EVA and impact-fractured
Materials specimens were used. For each blend, different
Polyamide6 (PA6) was obtained from M/s Gujarat micrographs with a total amount of around 200
State Fertilizer Corp. (Baroda, India; GUJLON particles were made. These micrographs were an-
M28RC, relative viscosity 2.8). EVA with a vinyl alyzed using a camera attached with image anal-
acetate (VA) content of 18 wt % and an MFI of 2 ysis software and the diameter of the particles
g/10 min (EVA 1802) from M/s National Organic was determined. Number-average diameter (Dn)
Chemical Industries Ltd. (Mumbai, India) was and weight-average diameter (Dw) of the domain
used as the blending polymer. The polymers were were determined according to the following rela-
dried in a vacuum oven at 800C for over 24 h. tionships:
Blending Dn ⫽ 冘N D / 冘N
i i i (1)
⫽ 冘N D / 冘N D
The granules were dry-mixed in appropriate ra-
2
tios, and blends of PA6 and EVA were prepared Dw i i i i (2)
using a corotating, intermeshing twin-screw ex-
truder (ZSK25, L/D ⫽ 46) at 2300C and a screw The interfacial area (A3D) per unit volume of the
speed of 150 rpm. The time for blending was ap- dispersed phase (V3D) was calculated from the
proximately 2 min. The EVA level was varied total perimeter of the particles (P2D) divided by
from 0 to 50 wt % (0 – 0.548 vol %) in the binary the total area of the particles (A2D) as obtained
blends of PA6/EVA. The extruded strands were from the micrographs:
quenched immediately after extrusion in a water
bath kept at room temperature. The extrudates A i共 m2/m3) ⫽ P2D/A2D ⫽ A3D/V3D (3)
were then chopped into granules and finally dried
at 800C for over 24 h before molding. Individual The critical interparticle distance (IPDC) was cal-
polymers were also extruded under identical con- culated from Wu’s equation:7
ditions to ensure the same thermal history as that
of the blend compositions. IPDC ⫽ d关共3.14/6r 兲1/3 ⫺ 1兴 (4)
percent EVA and temperature are presented in strength, in agreement with the reported litera-
Figures 1 and 2, respectively. All the blend com- ture that most crystalline polymers show greater
positions together with pure PA6 exhibited the impact strength in the neighborhood of the Tg.
lowest value at ⫺250C. The impact strength val- This is attributed to the fact that at temperatures
ues increased with increasing temperature (Fig. around or above the Tg the molecular motions are
1). On addition of EVA, the notched impact significantly high to relieve stress concentra-
strength of the blends increased at all levels. The tions.8 At this temperature, the notched Izod im-
increase in impact strength at 230C was maxi- pact strength of these blends increased signifi-
mum for a 90/10 combination of PA6/EVA, the cantly, indicating tough behavior. It has been re-
value being about twice higher than that of pure ported that for a series of PA6/EPDM blends the
PA6. The variation in the notched impact observed impact behavior at 230C was poor since
strength of the blends with the EVA level was the brittle-to-tough transition temperature was
generally similar at all the test temperatures. On around 450C.8 This behavior was explained on the
increasing the test temperature, all the composi- basis of a relatively large particle size, or due to
tions showed higher values as compared to the low interfacial adhesion, or the combined effect of
values obtained at lower temperature. At 230C, both of the parameters, as has been shown in
the notched impact strength of PA6 increased at morphological analysis. In PA6/EVA blends, the
all levels of EVA, the value being 1.2–2.1 times interfacial adhesion between the two phases is
that of pure PA6 depending on the blend compo- believed to be the predominant factor in enhanc-
sition. As seen in Figure 2, the brittle-to-tough ing the impact strength. It is also reported that
transition temperature (Tbt) values of all the the brittle-to-tough transition temperature is no
blend compositions were around 400C, which is longer induced by rubber particles if the temper-
very near the Tg of PA6: 480C. At this tempera- ature approaches the Tg value of PA6 and a crit-
ture, PA6 also exhibited the highest impact ical interparticle distance has little significance.8
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1596 BHATTACHARYYA, MAITI, AND MISRA
In the PA6/EVA blends, increase in the notched PA6. Beyond 20 wt % EVA, the blends exhibited
impact strength can be attributed to EVA parti- even lower yield stress with decreased rubbery
cles acting as stress concentrators, thus exploit- deformation, but the mode of failure remained
ing the rubbery nature of EVA. The deformation ductile. It was found from the stress–strain
process in pure PA6 is by shear yielding. In PA6/ curves that the work of rupture of PA6 increased
EVA blends, during impact, the deformation is on incorporation of EVA to 20 wt % in the PA6/
triggered (initiated) by yielding of the PA6 matrix EVA binary blends. The higher values of tough-
where the EVA phase also participated via an ness in the blends may be correlated with the
energy-absorption process caused by the EVA increased value of elongation at break of the
particles. blends up to a 20 wt % EVA level.
It can be seen from Table I and Figures 4 and
Tensile Properties 5 that the stress at peak, stress at break, and
Tensile stress–strain curves are shown in Figure tensile modulus of the binary blends decrease
3. Various tensile properties such as stress at with incorporation of EVA. The decrease of tensile
peak, stress at break, tensile modulus, and elon- strength [stress at peak, Fig. 4(a)] is negligible at
gation at break determined from these curves are the 5 wt % EVA level and the decrease in tensile
presented in Table I. It is observed from Figure 3 strength is 22– 64% as the EVA content increases
that both pure PA6 and EVA show ductile failure from 20 to 50 wt %, depending on the blend com-
in tension. PA6 exhibits a prominent yield point, position. In a similar way, the decrease in tensile
whereas, in the case of EVA, the stress–strain modulus (Fig. 5) is 30 – 64% as the EVA content
curve is typical of that of a rubbery polymer, varies from 20 to 50 wt %. The lowering of the
having no yield point with 400% elongation at tensile strength in the PA6/EVA blends may be
break. On incorporation of EVA up to 20 wt %, the attributed to the presence of rubbery EVA parti-
binary blends showed lower yield stress with cles acting as stress concentrators, which result
broadening of the yield peak, accompanied by in yielding at an overall stress lower than that for
higher elongation at break as compared to pure pure PA6. The decrease in the tensile modulus in
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MECHANICAL PROPERTIES/MORPHOLOGY OF PA6/EVA BLENDS 1597
Table II Values of Stress-concentration Parameters (S, Sⴕ, and Kb) in PA6/EVA Blends
Volume Fraction
Sample Code Wt % EVA of EVA (⌽) S S⬘ Kb
N100 0 0 0 0 0
N5 5 0.06 1.04 1.15 0.137
N10 10 0.119 0.97 1.13 0.586
N20 20 0.233 1.01 1.25 0.589
N30 30 0.342 0.92 1.19 0.797
N40 40 0.456 0.85 1.14 0.902
N50 50 0.548 0.84 1.12 0.938
Figure 6 Plot of relative tensile strength versus vol- Figure 8 Plot of relative tensile strength versus vol-
ume fraction of EVA using Model 1. ume fraction of EVA using Model 3.
represents perfect adhesion. The experimental seems, therefore, that the blend is converted from
values are slightly higher than those predicted a no-stress concentration system to a structure
from the above equations with S ⫽ 1 and 0.94 up with significant stress concentration around the
to 1 ⫽ 0.23, being closer to the line S ⫽ 1. For EVA level of 0.23– 0.3. This shows that at an EVA
higher EVA content, the b/p values are lower content higher than 0.23 the blends cannot take
than the predicted curves, but closer to the line S excessive stress since the interfacial adhesion is
⫽ 0.94. The experimental data exhibit a reason- lowered.
ably good fit with the predictive model with S ⫽ 1 In Figure 7, the relative tensile strength values
up to 1 ⫽ 0.23, whereas for 1 ⬎ 0.3, the data predicted from Model 2 with S⬘ ⫽ 1, S⬘ ⫽ 1.16,
deviate and lie around the curve with S ⫽ 0.94. It and experimental results are plotted versus 1.
The experimental data were around the line with
S⬘ ⫽ 1 up to 1 ⫽ 0.23, but the values decrease at
1 ⬎ 0.3. The experimental data are considerably
below the line with S⬘ ⫽ 1.16. This is again in
favor of adequate interfacial adhesion in the
blends up to an EVA level of 0.23. Thus, by com-
paring the values of Neilsen’s parameters (S & S⬘)
of the two power laws, it is found that the extent
of deviation of the S value from 1 is less than that
of the S⬘ value, which implies that the first power-
law model is more suitable than is the fractional
power-law model in describing the tensile stress
data.
The third model has a weightage factor Kb that
represents the dispersed phase as spherical inclu-
sions. When there is no adhesion of the inclusions
to the matrix, Kb ⫽ 1.21. The analysis shows an
average value of Kb to be 0.66, which is much less
than 1.21. This implies an extent of enhanced
interaction between the phases up to 1 ⫽ 0.23. In
Figure 8, the relative tensile strength values pre-
Figure 7 Plot of relative tensile strength versus vol- dicted from model 3 with Kb ⫽ 1.21, Kb ⫽ 0.66,
ume fraction of EVA using Model 2. and the experimental results are plotted as a
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EVA blends.
1600
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MECHANICAL PROPERTIES/MORPHOLOGY OF PA6/EVA BLENDS 1601
Sample Composition, Ai
Code PA6/EVA, (wt %) Dn (m) Dw (m) Dw/Dn (m2/m3) IPDC (m)
function of 1. Beyond 1 ⫽ 0.23, the data deviate EVA are presented in Figures 11 and 12, respec-
from the model with Kb ⫽ 0.66 and lie closer to tively.
the line with Kb ⫽ 1.21. This indicates the reduc- The parameters Dn, Dw, Ai, and IPDC are given
tion of interphase interaction, probably due to the in Table III. The Dn of EVA increased in the PA6
coalescence and sequential larger domain forma- matrix with the EVA level. The value of Dn in-
tion of the EVA phase (shown later). creased from 1.24 m at 5 wt % EVA to 2.70 m
at 30 wt % of EVA. It is also evident from Figure
Flexural Properties 10 that the domain size distribution of the EVA
phase increases monotonically at a higher EVA
The flexural strength and modulus of PA6 de-
content in the PA6/EVA blends, probably due to
creased on incorporation of EVA in the PA6/EVA
coalescence of the EVA particles and high inter-
binary blends, as presented in Table I. The trend
facial tension between PA6 and EVA. Further-
is along similar lines as that of the decrease of the
more, Figure 11 shows an increase in Dw with the
tensile strength and modulus in the binary
EVA concentration, being highest for the 70/30
blends. The decrease of the flexural modulus and
PA6/EVA blend, which is much higher than is the
strength is about 29 – 60% and 50 – 66%, respec-
corresponding Dn. This indicates a wider domain
tively, as the EVA content varies from 20 to 50 wt
size distribution at this composition, probably due
%. Deterioration of the flexural properties may be
to a greater degree of coalescence, similar to those
attributed to the incorporation of the rubbery
reported for other blends.23,24
EVA phase to the hard-plastic phase PA6, in-
The parameter Ai increased marginally with
creasing the deformability of the latter.
the incorporation of EVA to 20 wt %, as seen in
Figure 12. It is reported that Ai is a measure of
Phase Morphology
the interfacial thickness in the multiphase poly-
This section deals with the morphological studies mer systems.25 PA6/EVA blends form a narrow
carried out on the PA6/EVA binary blend systems interface due to the incompatibility between the
with the EVA level varying from 0 to 50 wt %. The components, which is reflected in the lower values
scanning electron micrographs of the cryogeni- of Ai (Table III).
cally fractured etched surfaces of PA6/EVA According to Wu’s theory, the brittle-to-tough
blends are presented in Figure 9. The SEM anal- transition temperature of the blends depends on
ysis of cryogenically fractured etched surfaces the critical matrix ligament thickness (IPDC). If
show two different types of morphology in these the matrix ligament thickness value is lower than
blends. A particle-dispersed morphology was ob- is the critical value, the blends would be tough,
served in blends with EVA levels from 5 to 30 wt while if it is above the critical value, the blend
%, as seen in Figure 9(a– d). On the other hand, a would be brittle. It has also been reported that the
cocontinuous morphology was observed at an critical value of the ligament thickness of PA66/
EVA level of 40 –50 wt % [Fig. 9(e,f)]. The mor- rubber blends is about 0.3 m.7 It is observed
phological parameters obtained from SEM analy- from Table III that the IPDC for the PA6/EVA
sis of cryogenically fractured etched surfaces are blends is higher than 0.3 m. To make the blends
presented in Table III. The EVA domain size dis- tough, the ligament thickness should be reduced
tribution in the blends of PA6/EVA at different to below 0.3 m. Thus, the blends of PA6/EVA
levels of EVA was determined and is presented in would show brittle behavior. It may also be noted
Figure 10. The variations of the average domain that if the interfacial adhesion between the two
size and interfacial area with varying levels of phases is low enough then the critical ligament
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Figure 10 Average domain size distribution of PA6/EVA blends: (a) 95/5; (b) 90/10;
BHATTACHARYYA, MAITI, AND MISRA
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