A0 A B C D E F G H I J K L M N O P Q R S T U

09/08/2024 17:37:10
Notes:
To re-feed existing West Substation
1. This drawing should be read in conjunction with
CBL-11-WR-10 CBL-11-WR-11 other design documentation, work package
1 630A 630A scope of works and all other supporting
technical information.

2. All dimensions in mm unless otherwise stated.

1250A 1250A 1250A

3. Do not scale from this drawing.

CBL-11-WR-09
To WR01, WR02, WR03 & WR04. These
Transformers are to be retained and reconnected Assumptions
CBL-11-WR-08 1) All Transformers are like for like swaps in terms of
ratings.

No5 Press - no. 2&3 Drives

2 TX7 TX8 2) All rings are sized with potential for all transformers

No5 Press - no. 1 Drive

10000kVA 10000kVA
to be fully loaded. No diversity applied.
CBL-11-WR-06 11kV/6.6kV 11kV/6.6kV
3) Any pump loadings are assumed based on breaker
rating
CBL-11-WR-01 CBL-11-WR-02 CBL-11-WR-03 CBL-11-WR-04
CBL-11-WR-07
4) New Machine Shop is to be fed from existing site
5) Assumes site has no other works planned
6) Assumes 11kV as new site distribution voltage

FG06

FG05
TX13

TX14
630A 630A 630A 630A 630A 630A 7) Assumes closed-ring configuration
8) Assumes 1250A (15MVA) per ring
9) 4 Tx's allowed for to allow dual redundancy
11kV / 400V 11kV / 400V
2000kVA 1500kVA
10) Assumes 3No. existing NPG supplies to site are
1250A 1250A 1250A
West Site Ring
1250A 1250A 1250A to be made redundant and replaced with 2No.
supplies to North Site.
3 CBL-11-NR-21 CBL-11-NR-22
CBL-11-WR-05 Add ratings if we
FRUK 11kV Sub Station 11/6.6kV Transformer Switchroom have them
GenieEvo 11kV range / AFLR GenieEvo 11kV range / AFLR Legend:
Busbar rating is 1250A. Busbar rating is 1250A. 630A 630A Cabling - HV

Earthing Cable

North Site Ring

NMS and SMS LV Switchboard Busbar

CBL-11-NR-2
Vacuum Circuit Breaker
4

NMS01

NMS02
SMS06

SMS04

SMS01

SMS02

SMS03

FG02

FG03

FG04

FD03
TX25

TX26

TX27

TX28

TX29

TX30

TX31

TX15

TX16

TX17

TX18
Check - are all Transformer - Star Delta

Spare

Spare
retained
11kV / 400V 11kV / 400V 11kV / 400V 11kV / 400V 11kV / 400V 11kV / 400V 11kV / 400V 11kV / 400V 11kV / 400V transformers
1500kVA 1500kVA 1500kVA 1500kVA 1500kVA 1500kVA 1500kVA 2000kVA 1500kVA
correct Transformer - Replace

CBL-11-NR-12

CBL-11-NR-13
11kV / 6.6V
TX5 10000kVA
CBL-11-NS-01 CBL-11-NR-15 CBL-11-NR-16 CBL-11-NR-17 CBL-11-NR-19
Transformer - New
CBL-11-NS-03 CBL-11-NS-04 CBL-11-NS-06 CBL-11-NS-07 CBL-11-NS-08 CBL-11-NS-09 CBL-11-NS-10 CBL-11-NS-11
(if used)
CBL-11-NR-11
Transformer - Retain
200A
630A 200A
630A TBD---
200A 200A
630A 200A
630A TBD---
200A 200A
630A 200A
630A 200A
630A 630A 200A
630A 200A
630A 200A
630A 200A
630A 200A
630A 200A
630A
TPN

Earth Pit
1250A 1250A 1250A 1250A 1250A 1250A 1250A 1250A 1250A 1250A 1250A 1250A 1250A
TPN TPN Neutral Earthing Resistor
CBL-11-NS-02 CBL-11-NS-05
SMS06 Switchroom SMS04 Switchroom FD03 Switchroom

CBL-11-NR-14

CBL-11-NR-18
GenieEvo 11kV range / GenieEvo 11kV range / NMS & SMS Switchroom FG09,FG06,FG05, No.5 Press(1-3 Drivers) FG02,FG03 and FG04 Switchroom GenieEvo 11kV range / Cable Sizing Table
AFLR AFLR GenieEvo 11kV range / AFLR GenieEvo 11kV range / AFLR GenieEvo 11kV range / AFLR AFLR
Busbar rating is 1250A. Busbar rating is 1250A. Busbar rating is 1250A. Busbar rating is 1250A. Busbar rating is 1250A. Busbar rating is 1250A. 1 2 x 1 x 3C 240MM2 Cu/XLPE (33kV)
TX11 SSU S/R

2 2 x 3 x 1C 300MM2 Cu/XLPE (11kV)

3 1 x 3 x 1C 240MM2 Cu/XLPE (33kV)
(furnace)

(furnace)

CBL-11-NR-10
TX12 X

6 4 2 x 3 x 1C 630MM2 Cu/XLPE (11kV)

TX6 No.3 Press

5 1 x 1 x 3C 240MM2 Cu/XLPE (33kV)
TX10 VAD01

Pump House
(furnace)

MS01

MS02

MS03

MS04

FG07

FG09

FG01
FD01

FD02
TX38

TX39

TX40

TX41

TX19

TX20

TX21

TX22

TX23
2 2 11kV / 250V 11kV / 250V 11kV / 400V 11kV / 400V 2 2 11kV / 400V 11kV / 400V 11kV / 400V 11kV / 6.6V 11kV / 400V 11kV / 400V
455kVA 455kVA 1500kVA 1500kVA 1500kVA 1500kVA 1000kVA 10000kVA 2500kVA 1500kVA

CBL-33-MR-01 CBL-33-MR-02 CBL-33-MR-03

7 CBL-11-MR-04 CBL-11-MR-05 CBL-11-MR-06 CBL-11-MR-07 CBL-11-NR-02 CBL-11-NR-03 CBL-11-NR-05 CBL-11-NR-06 CBL-11-NR-07 CBL-11-NR-08
5 5

1250A 630A 630A 200A

630A 200A
630A 200A
630A 200A
630A 200A
630A 200A
630A 200A
630A 630A---
1250A 200A
630A 200A
630A

CBL-11-NR-01
Melt Ring
1250A 1250A 1250A 1250A 1250A 1250A 1250A 1250A

CBL-11-NR-04
Furnaces Switchroom MS01-MS04 Switchroom FD01 & FD02 Switchroom FG07,No.3 Press Pump House and FG01 Switchroom
CBGS 33kV range / AFLR GenieEvo 11kV range / AFLR GenieEvo 11kV range / AFLR GenieEvo 11kV range / AFLR
8
Busbar rating is 1250A. Busbar rating is 1250A. Busbar rating is 1250A. Busbar rating is 1250A.

CBL-11-NR-09
CBL-11-MR-03

TX9 Forged
Starting Panel

All transformers -

Solutions
indicate star-delta
A&B Fan
MS05

MS06
TX36

TX42

TX43
IG01
arrangement
9 2 2
11kV / 6.6kV
11kV / 400V 11kV / 400V 11kV / 400V
7500kVA
1500kVA 1500kVA 1000kVA
Already Used

CBL-11-MR-01 CBL-11-MR-02
New Forge Configuration - Please see Tetra Tech Drawing B028047-TTE-S1-XX-SC-E-9602
CBL-11-MR-08 CBL-11-MR-09 CBL-11-MR-10 CBL-11-MR-11

200A
630A 630A 200A
630A 200A
630A 630A

1250A 1250A 1250A 1250A

10

MS05 and A&B Fan Switchroom MS06,IG01 and Forge Solutions Switchroom
for New Machine Shop

for New Machine Shop

Assumed Allowance

Assumed Allowance
GenieEvo 11kV range / AFLR GenieEvo 11kV range / AFLR
Busbar rating is 1250A. Busbar rating is 1250A.
GS04
TX24

11 2 2

New 33kV Switchroom

North Site
CBL-11-MS-05

CBL-11-MS-06

CBL-11-MS-04

CBL-11-MS-11

CBL-11-MS-12

CBL-11-MS-13

CBL-11-MS-14
200A
CBL-11-MS-01

CBL-11-MS-02

1250A 1250A

Private and Confidential

12 1250A 1250A 1250A 1250A 1250A 1250A

CBL-11-MS-03

2000A
1250A 1250A 1250A 1250A
New 11kV Switchroom - Main Site New 95MVA supply from NPG by SFEL/IPSUM via
GenieEvo 11kV range / AFLR 2No. new cables - not part of ARUP's package
Assumed Bus-section CB rating of 2000A, all P01 12.08.24
CBL-11-MS-07 CBL-11-MS-08 CBL-11-MS-09 CBL-11-MS-10
Incomer and Outgoing CB’s are 1250A maximum. Issue Date
Busbar rating is 2500A.
CBL-33-MS-01

CBL-33-MS-02

CBL-33-MS-03

4 4 4 4
13
Spare

Min 20000kVA Min 20000kVA Min 20000kVA Min 20000kVA

33kV/11kV 33kV/11kV 33kV/11kV 33kV/11kV

5 1 1
9th Floor, 3 St Pauls Place, Norfolk Street
1250A 1250A 1250A 630A---
1250A 630A---
1250A 630A---
1250A 630A---
1250A TBD---
1250A Sheffield S1 2JE, United Kingdom
Tel +44(0)114 272 8
www.arup.com
CBL-33-MS-05 CBL-33-MS-06 CBL-33-MS-08 CBL-33-MS-09 CBL-33-MS-10
Client
Understood NPG Pitsmoor Arrangement - External to SFEL Site - Not in Scope
1250A

14
New 33kV Switchroom - Main Site
2000A 2000A
GBGS 33kV range / AFLR
Assumed all CB ratings are maximum 1250A. Busbar rating is 1250A. 2000A
Project Title

HV Upgrade
CBL-33-MS-04

2000A

CBL-33-MS-07

New interconnectors - not part of ARUP Package Drawing Title

15 HV Schematic

Scale at A0 Dsg/Drw/Chkd/Appd
N.T.S Designer/Author/TW/DT
Role
Electrical
Status

Arup Job No Rev

295712-00
Markups from Meeting ID
07/10/24 HVU-ARP-ZZ-ZZ-DR-E-1301

Do not scale © Arup