Data Sheet DS/TSP3X1-EN Rev.

SensyTemp TSP311, TSP321, TSP331 Temperature Sensors

Sturdy and versatile

Heavy-duty design Modular design Measuring inset, thermowell, extension tube, connection head, transmitter Extremely robust connection head Aluminum or stainless steel screw-on cover for offshore applications Transmitter in connection head Optional LCD indicator Optional display (type AS) or display with configuration function (type A) Transmitters available with SIL2
Contents

Approvals Temperature Sensors available with SIL2 ATEX GOST Applications Offshore and coastal areas Petroleum and natural gas production and transportion Petrochemical industry Chemical industry Energy industry

Temperature Sensors SensyTemp TSP311, TSP321, TSP331 Heavy-duty design

DS/TSP3X1-EN

Contents
1 General information ............................................................................................................................................3 1.1 1.2 1.3 2 2.1 2.2 2.3 2.4 3 3.1 3.2 3.3 4 4.1 4.2 5 6 7 8 9 5.1 6.1 Overview of heavy-duty temperature sensors with exchangeable measuring inset......................................3 Overview of measuring insets ........................................................................................................................4 Installation instructions ...................................................................................................................................4 Resistance thermometer design ....................................................................................................................5 Thermocouple design.....................................................................................................................................7 Insulation resistance of measuring inset ........................................................................................................7 Response times..............................................................................................................................................7 Tubular thermowells .......................................................................................................................................8 Drilled thermowells .......................................................................................................................................10 Pressure and vibration resistance of thermowell .........................................................................................12 SensyTemp TSP321 temperature sensor....................................................................................................14 SensyTemp TSP331 temperature sensor....................................................................................................14 Extension tube models .................................................................................................................................15 Ambient temperature at connection head ....................................................................................................16

Measuring inset specifications ..........................................................................................................................5

Thermowells.........................................................................................................................................................8

Process connections ........................................................................................................................................14

Extension tubes.................................................................................................................................................15 Connection heads .............................................................................................................................................16 Transmitter.........................................................................................................................................................17 Type A and type AS LCD indicator ..................................................................................................................17 Functional safety (SIL) ......................................................................................................................................17 10.1 10.2 10.3 Intrinsic safety ATEX "Ex i" ..........................................................................................................................18 Flameproof enclosure "Ex d"........................................................................................................................19 Dust ignition protection (enclosure)) ............................................................................................................19

10 Ex relevant specifications ................................................................................................................................18

11 Approvals ...........................................................................................................................................................20 12 Tests and certificates........................................................................................................................................20 13 Additional information ......................................................................................................................................21 13.1 13.2 14.1 14.2 14.3
Data Sheet

Supplementary documents...........................................................................................................................21 Information about ordering information. .......................................................................................................21 SensyTemp TSP311 ....................................................................................................................................22 SensyTemp TSP321 ....................................................................................................................................26 SensyTemp TSP331 ....................................................................................................................................32
Temperature Sensors SensyTemp TSP311, TSP321, TSP331 Heavy-duty design

14 Ordering information.........................................................................................................................................22

Temperature Sensors SensyTemp TSP311, TSP321, TSP331 Heavy-duty design

A

DS/TSP3X1-EN

1
1.1

General information
Overview of heavy-duty temperature sensors with exchangeable measuring inset
TSP311 TSP321 TSP331

12 Temperature sensors with exchangeable measuring inset

Type Legend K = Extension length U = Insertion length N = Nominal length L = Thermowell length

N U U L

)#%

)#&

)#'

Design

No thermowell

Welded protective fitting manufactured from pipe material Screw-in thread, flange, compression fitting

Drilled thermowell manufactured from bar stock material Welded connections, screw-in thread, flange

Measuring inset, extension tube with thermowell interface, connection head, transmitter, optional LCD indicator Process connection Insertion in an existing thermowell. Functional reliability is only assured with an additional thermowell!

Transport temperature / -20 ... 70 C (-4 ... 158 F) Storage temperature Maximum temperature limits (dependent upon the selected sensor and material, the prevailing lower temperature value counts) Sensor Thin film measurement resistor: 500 C (932 F) Wire-wound measurement resistor: 600 C (1,112 F) Type K, N, J, and E thermocouples: 1250 C (2,282 F) Material 316L / 1.4404 316Ti / 1.4571 Hastelloy C276 / 2.4819 Inconel 600 / 2.4816 Monel 400 / 2.4360 1.7335 / 1.7380 / 1.5415 / E-CTFE Tantalum Pressure 600 C (1,112 F) 800 C (1,472 F) 1,100 C (2,012 F) 1,100 C (2,012 F) 120 C (248 F) 200 C (392 F) Maximum 40 ... 100 bar (580.15 ... 1450.38 psi) 1,100 C (2,012 F) 550 C (1,022F) 540 C (1,004 F) 570 C (1,058 F) 500 C (932 F) 120 C (248 F) 200 C (392 F) Maximum 700 bar (10,152.64 psi)

Important The maximum temperatures and pressures specified are maximum values and do not take into consideration processrelated stress. Process-specific viscosity, flow rate, pressure, and temperature usually cause these values to drop.

Temperature Sensors SensyTemp TSP311, TSP321, TSP331 Heavy-duty design

DS/TSP3X1-EN

1.2

Overview of measuring insets

TSA101

Type Legend M = Measuring inset length U = Insertion length K = Ext. tube length N = Nominal length L = Thermowell length D = Outer diameter TSP311 M = U + K + 40 mm

M
TSP321 M = N + 40 mm TSP331 M = L + K + 40 mm

)#

A00054

)#!

Design

Ceramic terminal block with connection terminals

Permanently mounted transmitter

Flying leads

Bendable and vibration-resistant ABB mineral-insulated cable. The sheath for the resistance thermometer is manufactured from stainless steel (316Ti) or highly heat-resistant steel 2.4816 (alloy 600) for thermocouples. Sensors conforming to IEC 60751 with measuring ranges from -196 ... 600 C (-384.8 ... 1,112 F) in three tolerance classes or thermocouples conforming to IEC 60584 and ANSI MC96.1 with measuring ranges from -40 ... 1,100 C (-40 ... 2,012 F), each in two tolerance classes. Fitted with single or double sensors. two spring design guarantees optiomum contact between measuring inset and thermowell. Measuring insets are available with outer diameters of 3.0 mm (0.12 inch), 6.0 mm (0.24 inch), 8.0 mm (0.318 inch), and 10.0 mm (0.39 inch).
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1.3

Installation instructions

Insufficient nominal diameter

Pipes with very small nominal diameters, insertion inside an elbow pipe is recommended. The tip of the thermowell should be set in the opposite direction of the flow.. Inserting the thermowell with an adapter at an acute angle against the flow direction can also distort measurement results.

Ideally, in the case of pipes, the tip of the thermometer should be located in the center of the pipe. If this is not possible, both in the case of pipes and with containers, a minimum insertion depth of 10 to 15 times the thermowell diameter is assumed to be sufficient.

Fig. 1

1.3.1
Fig. 2
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Measuring inset specifications

Resistance thermometer design 2.1.1 Accuracy classes of measurement resistors to IEC 60751

2.1

The vibration resistance of ABBs uniquely designed inset is extraordinary. The acceleration values of 3 g, defined in accordance with IEC 60751 for additional requirements, are exceeded by all measuring inset models in TSP temperature sensors. The following table provides an overview of the vibration resistance of the measuring inset models at the measuring point. Resistance thermometer to IEC 60751 Basic design, thin film 10 g measurement resistor Increased vibration strength, thin film measurement resistor Extended measuring range, wirewound measurement resistor, vibration strength to IEC 60751 Extended measuring range, wirewound measurement resistor, increased vibration strength 60 g 3g

Even with restricted accuracy F0,1 or F/W0,15, both layer and wirewound multiplier resistors to IEC 60751 can be used throughout the entire application range. However, ultimately, only the accuracy class of the temperature range used can apply. Example: A class F0,1 sensor is used at 290 C (554 F). After this albeit brief application, class F0,15 applies for this sensor.

Accuracy classes to IEC 60751

-50 ... 400 C (-58 ... 752 F) -50 ... 400 C (-58 ... 752 F) -196 ... 600 C (-320.8 ... 1112 F) Thin film measurement resistor (SMW) Class F 0.3: t = (0.30 + 0.0050|t|) Class F 0.15: t = (0.15 + 0.0020|t|) Class F 0.1: t = (0.10 + 0.0017|t|) Wire-wound measurement resistor (DMW) Class W 0.3: t = (0.30 + 0.0050|t|) Class W 0,15: t = (0.15 + 0.0020|t|) -196 ... 600 C (-320.8 ... 1112 F) -196 ... 500 C (-320.8 ... 932 F) -50 ... 400 C (-122 ... 752 F) -30 ... 300 C (-22 ... 572 F) 0 ... 100 C (32 ... 212 F)

10 g

-196 ... 600 C (-320.8 ... 1112 F)

The following table provides an overview of the temperature-sensitive section and the non-bendable section at the tip of the measuring inset. Temperaturesensitive section 7 mm (0.28 inch) 10 mm (0.39 inch) 50 mm (1.97 inch) 50 mm (1.97 inch) Non-bendable length 30 mm (1.18 inch) 40 mm (1.57 inch) 60 mm (2.36 inch) 60 mm (2.36 inch)

Basic design Extended vibration resistance Extended measuring range Extended measuring range, increased vibration strength

The resistance of the copper inner conductor of the measuring inset affects the measurement value of two-wire circuits and must be taken into consideration. It is determined by the diameter and length of the measuring inset. If the error cannot be compensated mechanically, the following values apply: Measuring inset 3 mm (0.12 inch): (0.281 /m +0.7 C/m) Measuring inset 6 mm (0.24 inch): (0.1 /m +0.25 C/m) For this reason ABB supplies three-wire or four-wire circuits as standard.

Temperature Sensors SensyTemp TSP311, TSP321, TSP331 Heavy-duty design

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2.1.2

Versions

Basic Version Thin film measurement resistor (SMW) Measuring range -50 400 C (-122 752 F) Vibration-resistant up to 10 g Single sensor 2-w. 3-w. 4-w. 3 mm, class B 3 mm, class A 6 mm, class B 6 mm, class A 6 mm, class AA Double sensor 2-w. 3-w. 4-w.

Increased vibration resistance Thin film measurement resistor (SMW) Measuring range -50 400 C (-122 752 F) Vibration-resistant up to 60 g Single sensor 2-w. 3-w. 4-w. 3 mm, class B 3 mm, class A 6 mm, class B 6 mm, class A Double sensor 2-w. 3-w. 4-w.

Extended measuring range Wire-wound measurement resistor (DMW) Measuring range -196 600 C (-320.8 1,112 F) Vibration-resistant up to 3 g Single sensor 2-w. 3 mm, class B 3 mm, class A 6 mm, class B 6 mm, class A 3-w. 4-w. Double sensor 2-w. 3-w. 4-w.

Extended measuring range, increased vibration strength Wire-wound measurement resistor (DMW) Measuring range -196 600 C (-320.8 1,112 F) Vibration-resistant up to 10 g Single sensor 2-w. 3-w. 4-w. 3 mm, class B 3 mm, class A 6 mm, class B 6 mm, class A Double sensor 2-w. 3-w. 4-w.

Temperature Sensors SensyTemp TSP311, TSP321, TSP331 Heavy-duty design

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2.2

Thermocouple design

2.2.2

Versions

The measuring accuracy of ABB's standard thermocouples complies with international standard IEC 60584. Thermocouples compliant with ANSI MC96.1 are also available on request. Since the values of both standards vary only marginally in the lower temperature range (up to approx. 300 C (572 F)), we recommend the use of thermocouples compliant with international standard IEC 60584. Tolerance data is listed in the "Tolerance classes" table. The following table provides an overview of the temperature-sensitive section and the non-bendable section at the tip of the measuring inset. Measuring inset Temperaturesensitive section 7 mm (0.28 inch) Non-bendable length 30 mm (1.18 inch)

Basic versions Vibration-resistant up to 60 g 1xK 3 mm, class 2 3 mm, class 1 6 mm, class 2 6 mm, class 1 2xK 1xJ 2xJ 1xN 2xN

2.3

Insulation resistance of measuring inset

Basic design

2.2.1

Accuracy classes to IEC 60584 and ANSI MC96.1

Class 2 Temperature range -40 ... 333 C 333 ... 1200 C -40 ... 375 C 375 ... 1000 C -40 ... 333 C 333 ... 750 C -40 ... 375 C 375 ... 750 C -40 ... 333 C 333 ... 1200 C -40 ... 375 C 375 ... 1000 C Maximum deviation 2.5 C 0.0075 x [t] 1.5 C 0.0040 x [t] 2.5 C 0.0075 x [t] 1.5 C 0.0040 x [t] 2.5 C 0.0075 x [t] 1.5 C 0.0040 x [t]

IEC 60751 requires a measurement between fitting and measurement circuit with at least 100 V DC and an insulation resistance in excess of 100 M. Test conditions at ABB are more stringent, requiring 500 V DC and Riso 500 M at an ambient temperature of 15 ... 35 C (59 ... 95 F) and air humidity of less than 80 %.

IEC 60584

2.4

Response times

K (NiCr-Ni) 1 2 J (Fe-CuNi) 1 2 1

The thermowell used in each application and the thermal contact between thermowell and measuring inset have an impact on the response times of TSP temperature sensors. In the case of TSP121 and TSP131 temperature sensors, the design of the thermowell tip has been adapted to the measuring inset. This maximizes heat transmission. The following table shows typical response times for the SensyTemp TSP series, measured in accordance with IEC 60751 in water with 0.4 m/s and a temperature rise from 25 C (77 F ) to 35 C (95 F).

Resistance thermometer
Thermowell form 2, 2G, 2F, 2G0 3, 3G, 3F Diameter [mm] 9x1 11 x 2 9 mm tip 6 mm tip t0.5 [s] 25 23 15 21 t0.9 [s] 77 64 38 55

N (NiCrSiNiSi)

ANSI MC 96.1

Class Standard

Temperature range -0 ... 293 C 293 ... 1250 C -0 ... 275 C 275 ... 1250 C -0 ... 293 C 293 ... 750 C -0 ... 275 C 275 ... 750 C -0 ... 293 C 293 ... 1250 C -0 ... 275 C 275 ... 1250 C

K (NiCr-Ni) Special Standard J (Fe-CuNi) Special Standard Special

N (NiCrSiNiSi)

Maximum deviation 2.2 C 0.0075 x [t] 1.1 C 0.0040 x [t] 2.2 C 0.0075 x [t] 1.1 C 0.0040 x [t] 2.2 C 0.0075 x [t] 1.1 C 0.0040 x [t]

2S, 2GS, 2FS, 2GS0

Thermocouples
Thermowell form 2, 2G, 2F, 2G0 3, 3G, 3F 2S, 2GS, 2FS, 2GS0 Diameter [mm] 9 11 12 12 14 t0.5 [s] 10 12 12 6 6 t0.9 [s] 24 28 24 14 14

Temperature Sensors SensyTemp TSP311, TSP321, TSP331 Heavy-duty design

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Thermowells
Use in highly aggressive media Stainless steel flange thermowells can have a special coating, e.g., with 0.5 mm (0.02 inch) E-CTFE. Use in highly corrosive applications Thermowells can also have a tantalum sheath consisting of a single-sided, closed tube with 13 mm (0.51 inch) diameter and flange disc. Requirements: TSP321 with flange thermowell (form 2F or 3F) Diameter 12 mm (0.47 inch) Material 1.4571 or 1.4404 Standard lengths for welded thermowells N = 230 mm (9.06 inch) U = 100 mm (3.94 inch) N = 290 mm (11.42 inch) U = 160 mm (6.3 inch) N = 380 mm (14.96 inch) U = 250 mm (9.84 inch) N = 530 mm (20.87 inch) U = 400 mm (15.75 inch)

Thermowell functions Protection against aggressive media, high process pressures, and high flow rates Replacement or recalibration of the measuring unit without interrupting the process Depending on the medium, temperature, and process pressure, several different designs and materials are available. The thermowells are divided into two categories: Welded protective armatures manufactured from pipe material for TSP321 Drilled thermowells manufactured from bar stock material for TSP 331 Available in accordance with DIN 43772 or ABB standard.

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3.1

Tubular thermowells
DIN 43772 Form 2 DIN 43772 Form 2G DIN 43772 Form 2F

Thermowell form / Thermowell type

U U1 to DIN 43772 Design Material Straight shaft Thermowell diameter 1.4571 1.4404 SR- 12: 6 SR- 12: 6, tip 8 12, 14 1.4571 12, 14 1.4404 1) 2.4819 SR- 12, 13,7: 6 SR- 14: 6, tip 8 Straight shaft 12, 14 1.4571 12, 14 1.4404 2) 13,7 2.4819 SR- 12, 13,7: 6 SR- 14: 6, tip 8 Straight shaft 12, 14 12, 14 13,7

Measuring inset diameter

Temperature Sensors SensyTemp TSP311, TSP321, TSP331 Heavy-duty design

Thermowell form / Thermowell type DIN 43772 Form 3 DIN 43772 Form 3G

DS/TSP3X1-EN

DIN 43772 Form 3F

Design Material

Tapered tip 1.4571 1.4404 6 ABB Form 2S 12/9 1.4571 12/9 1.4404

Tapered tip 12/9 1.4571 12/9 1.4404 6 ABB Form 2GS

Tapered tip 12/9 12/9 6 ABB Form 2FS

Thermowell diameter (shaft / tip) Measuring inset diameter Thermowell form / Thermowell type

Design Material

Stepped tip Thermowell diameter (shaft / tip) 1.4571 1.4404 3 12/6, 14/6 1.4571 12/6, 14/6 1.4404 1) 2.4819

Stepped tip 12/6, 14/6 1.4571 12/6, 14/6 1.4404 2) 13,7/6 2.4819 3

Stepped tip 12/6, 14/6 12/6, 14/6 13,7/6 3

Measuring inset diameter Dimensions in mm

1) only with G1/2A, 1/2 NPT thread 2) 1.4571 flange, 2.4819 flange disc

Temperature Sensors SensyTemp TSP311, TSP321, TSP331 Heavy-duty design

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3.2

Drilled thermowells
DIN 43772 - Form 4 - M18 x 1.5 ABB Form 4S (DIN 43772 Form 4 - M14 x 1.5) ABB - Form PW

Thermowell form / Thermowell type

Design Material

Diameter (shaft / tip)

Standard lengths Measuring inset diameter Thermowell form / Thermowell type

Weld-in thermowell Weld-in thermowell 1.4571, 1.4404, 24h7/12,5 1.4571, 1.4404, 18h7/9 1.7335, 1.5415 1.7335, 1.5415 L = 140 / C = 65 L = 200 / C= 65 L = 110 / C = 65 L = 140 / C = 65 L = 200 / C = 125 L = 260 / C= 125 L = 410 / C = 275 6 3 DIN 43772 - Form 4F - M18 x 1.5 ABB Form 4FS (DIN 43772 - Form 4FS M14 x 1.5)

Weld-in thermowell 1.4404, 1.4571, 2.4819, 32/13,5 1.4876, 2.4360, 2.4816 U = 100, 150, 200, 250, 300, 350 L = U + 65 6 ABB - Form PF

Design Material

Diameter (shaft / tip)

Standard lengths Measuring inset diameter

Flange thermowell Flange thermowell 1.4571 24/12,5 1.4571 1.4404 1.4404 U = 130 / L = 200 / C = 65 U = 190 / L = 260 / C = 125 U = 340 / L = 410 / C = 275 6 3

Flange thermowell 18/9 1.4404, 1.4571, 2.4819, 23/13,5 1) 1.4876, 2.4360, 2.4816 U = 100, 150, 200, 250, 300, 350 L = U + 65 6

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Temperature Sensors SensyTemp TSP311, TSP321, TSP331 Heavy-duty design

Thermowell form / Thermowell type ABB - Form PS

DS/TSP3X1-EN

Design Material Diameter (shaft / tip)

Screw-in thermowell, 1" NPT thread 1.4404, 1.4571, 2.4819, 1.4876, 2.4360, 2.4816

Screw-in thermowell, 3/4" NPT Screw-in thermowell, 1/2" NPT thread thread 25/16 1.4404, 1.4571, 2.4819, 20/13,5 1.4404, 1.4571, 2.4819, 17/13,5 1.4876, 2.4360, 2.4816 1.4876, 2.4360, 2.4816 U = 100, 150, 200, 250, 300, 350 L = U + 65 6 U = 100, 150, 200, 250, 300, 350 L = U + 65 6

Standard lengths Measuring inset diameter Dimensions in mm

U = 100, 150, 200, 250, 300, 350 L = U + 65 6

1) 1.4876, 2.4360, 2.4816, 2.4819 with 1.4571-material flange and flange disc

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DS/TSP3X1-EN Thermowell form 4 (material 1.4571)

bar 600 540 480 420 4c 360 4d 320 240 180 4d VL = 60 m/s 4b VW = 5 m/s

3.3

Pressure and vibration resistance of thermowell

The permissible compressive loads for thermowells at various temperatures are illustrated in the following figures (thermowells conforming to DIN 43772). The curves can also be applied to identical thermowell models.

4a

Thermowell form 2 (material 1.4571)

4a 4c 120 4b 60
0

4d 4a 4b,c VD = 60 m/s

50

100 150 200 250 300 350 400 450 C

A00009

Fig. 1 X Vapor-pressure curve VW Flow rate in water Curve 2a 2b 2c 2d

VL Flow rate in air VD Flow rate in vapor Thermowell diameter [mm] 11 14 11 14

Fig. 3 X Vapor-pressure curve VW Flow rate in water Curve 4a 4b 4c 4d

VL Flow rate in air VD Flow rate in vapor Thermowell diameter [mm] 18 24 26 32

Insertion depth [mm] 250 250 400 400

Insertion depth [mm] 65 125 125 125

Thermowell form 3 (material 1.4571)

Fig. 2 X Vapor-pressure curve VW Flow rate in water Curve 3a 3b

VL Flow rate in air VD Flow rate in vapor Thermowell diameter [mm] 12/9 12/9

Insertion depth [mm] 225 285

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Temperature Sensors SensyTemp TSP311, TSP321, TSP331 Heavy-duty design Thermowell form 4 (material 1.7335 and 1.7380)

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Important The above diagrams have been taken from DIN 43772 and are based on the Dittrich calculation model. They do not take possible vibration caused by vortex excitation of the flowing medium into account. ABB's standard thermowells are sufficiently robust for most industrial applications provided that design, material, and length are properly selected. Most thermowell failures are caused by flow-related vibration. For this reason, ABB offers a stress analysis for ABB thermowells, based on the respective usage parameters. The stress analysis conforms to ASME PTC 19.3. It is based on recognized theoretical methods and is intended to support thermowell selection. It is not, however, a guarantee against failure of the thermowell. Given the relatively unreliable computational estimation of the natural frequency of a thermowell and taking the numerous influencing factors into account, experimental testing is recommended in critical cases. For more detailed information about thermowell loads and calculation methods, please see DIN 43772.

Fig. 4 X Vapor-pressure curve VW Flow rate in water Curve 4a 4b

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VL Flow rate in air VD Flow rate in vapor Thermowell diameter [mm] 18 24

Insertion depth [mm] 65 125

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4.1

Process connections
SensyTemp TSP321 temperature sensor Weld-in / insertion thermowells
Type Straight tip (DIN 43772 2) Tapered tip (DIN 43772 3) Stepped tip (ABB 2S) Important All ABB compression fittings are manufactured from stainless steel and are supplied without material confirmation with acceptance test certificate in accordance with EN 10204. G 1/2A, 1/2" NPT Compression fitting

4.1.1

4.1.2

Screw-in thermowells
Type Straight tip (DIN 43772 2G) Tapered tip (DIN 43772 3G) Stepped tip (ABB 2GS) Screw-in thread G 1/2''A, G 3/4''A, G 1''A, 1/2'' NPT, 3/4'' NPT, 1'' NPT, M20 x 1,5, M27 x 2, 1/2'' BSPT, 3/4'' BSPT, 1'' BSPT.

4.1.3

Flange thermowells
Type Straight tip (DIN 43772 2F) B1 flange, EN 1092-1 DN25 PN40, DN40 PN40, DN50 PN40 RF flange, ANSI / ASME B16.5 1'' 150 lbs., 1'' 300 lbs., 1,5'' 150 lbs., 1,5'' 300 lbs., 1,5'' 600 lbs., 2'' 150 lbs., 2'' 300 lbs., 2'' 600 lbs.

Tapered tip (DIN 43772 3F) Stepped tip (ABB 2FS)

4.2 4.2.1

SensyTemp TSP331 temperature sensor Screw-in thermowells

Type Thermowell manufactured from bar stock material (ABB - PS) Screw-in thread 1/2" NPT, 3/4'' NPT, 1'' NPT

4.2.2

Flange thermowells
B1 flange, EN 1092-1 RF flange, ANSI / ASME B16.5

Type Thermowell manufactured from bar stock material (ABB - PF) Thermowell manufactured from bar stock material (DIN 43772 4F, F2 = 24 mm) Thermowell manufactured from bar stock material, fast-acting (DIN 43772 4F, F2 = 18 mm, ABB 4FS)

DN25 PN40, DN40 PN40, DN50 PN40

1'' 150 lbs., 1'' 300 lbs., 1,5'' 150 lbs., 1,5'' 300 lbs., 1,5'' 600 lbs., 2'' 150 lbs., 2'' 300 lbs., 2'' 600 lbs.

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Extension tubes
THead
C F 60 140 50 122 40 104 30 86 20 68 10 50 0 32 75 2.95

The extension tube is the component between thermowell and connection head. It is used to bridge existing insulation or serves as a cooling section between the transmitter's temperature-sensitive electronics (in the connection head) and the process. The relation illustrated in Fig. 3 led to the selection of the standard extension tube with a length K = 130 mm (5.12 inch). If the two threads are manufactured in one part (known as a double nipple), a minimum length of K = 25 mm (0.98 inch) is possible.

T
800 C (1472 F) 620 C (1148 F) 430 C (806 F) 250 C (482 F)

100 3.94

125 150 4.92 5.91

175 6.98

200 7.87

225 250 mm 8.86 9.84 inch

A00018

T = Process temperature THead = Increase of temperature in the connection head Fig. 3:

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Diagram illustrating extension tube length

5.1

Extension tube models

Cylindrical screw-in thread M24 x 1,5 Conical screw-in thread M24 x 1,5 1/2'' NPT - 1/2'' NPT, not separable (nipple) 1/2 NPT

G 1/2 / M14 x 1.5 / M18 x 1.5 / 1/2'' NPT 1/2 NPT M20 x 1.5 1/2'' NPT - 1/2'' NPT, separable (nipple-union) 1/2'' NPT - 1/2'' NPT, separable (nipple-unionnipple) 1/2 NPT 1/2 NPT

1/2 NPT

1/2 NPT

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A

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Connection heads

Functions of the connection head Housing for a transmitter or a terminal block Protection of the connection area against adverse environmental effects When the connection cable is fed into the connection head, a special cable guide automatically positions the cable inside the connection area. The flat base of the housing ensures optimum access to the connection area. A second cable entry is available as an option.
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The following connection heads belong to the SensyTemp TSP300 series of temperature sensors: Head form Design without LCD indicator AGL / AGS AGLH / AGSH

Material Cable gland Ingress protection Transmitter mounting

AGL AGS

Aluminum, epoxy-coated Stainless steel

AGLH AGSH

Aluminum, epoxy-coated Stainless steel

M20 x 1,5, optional cable entry 1/2 NPTF, without cable gland IP 66 / IP 67 On the mounting bracket On the measuring inset (optional on the measuring inset) AGLD / AGSD

Head form Design with LCD indicator

Material Cable gland Ingress protection Transmitter mounting

AGLD AGSD

Aluminum, epoxy-coated Stainless steel

M20 x 1,5, optional cable entry 1/2 NPTF, without cable gland IP 66 / IP 67 On the measuring inset

6.1
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Ambient temperature at connection head

-40 ... 130 C (-40 ... 266 F) -40 ... 85 C (-40 ... 185 F) -20 ... 70 C (-4 ... 158 F)

Connection head without transmitter Connection head with transmitter Connection head with LCD indicator

The most commonly used cable gland is suited to temperatures between -20 and 100 C (-4 ... 212 F). For temperatures outside this range, an appropriate cable gland can be installed.

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Transmitter

Type A and type AS LCD indicator

Installing a transmitter has the following advantages: Cost reduction due to less wiring expense Magnification of the sensor signal at the measuring point and conversion to standard signal format (thereby increasing the signal's interference immunity) Option to install an LCD indicator in the connection head SIL2 with appropriately classified transmitter The output signal of a temperature sensor is determined by the selection of the corresponding transmitter. When using ABB transmitters, self-heating can be ignored. The following output signals are available: Type

AGLD and AGSD connection heads are fitted with a digital LCD indicator. A suitable transmitter is connected via an add-on interface cable. We recommend using an LCD indicator with type AS display function if you are using an AGLD or AGSD connection head and a TTH200. If you choose an AGLD or AGSD in conjunction with a TTH300 transmitter, the transmitter can be configured with the type A LCD indicator as an additional option. Type A LCD Type AS LCD

TR04 4 20 mA

1
Fig. 4 1 2

4
3 4 Scroll forward Select

A00242

TTH200 HART 4 20 mA, HART

Exit / Cancel Scroll back

9
TTH300 HART 4 20 mA, HART

Functional safety (SIL)

TTH300 PA PROFIBUS PA

SensyTemp TSP temperature sensors are available with a certificate of conformity for use in safety-relevant applications up to and including SIL Level 2. This applies both for temperature sensors without transmitters and those with built-in SIL-certified transmitters. Information regarding functional safety for SensyTemp TSP temperature sensors can be found in the SIL safety instructions.

TTH300 FF FOUNDATION Fieldbus H1

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10 Ex relevant specifications
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10.1 Intrinsic safety ATEX "Ex i"

For use in thermowells, the surface temperature on the thermowell is correspondingly lower. The operator assumes responsibility for correct and proper installation when replacing the measuring inset in a thermometer. ABB requires the manufacturing number marked on the old part so that the conformity of the ordered design can be checked with the initial delivery and the valid approvals. Max. inner inductivity: Li = 15 mH/m Max. inner capacitance: Ci = 280 pF/m

10.1.4 Special requirements (temperature rise)

an

In the event of a fault, the temperature sensors will exhibit a temperature rise t as appropriate for the applied power. This temperature rise t must be taken into account with regard to the difference between process temperature and temperature class. Important In the event of a fault (short circuit), the dynamic short-circuit current which occurs in the measurement circuit for a matter of milliseconds not relevant with regard to temperature rise. The permissible outer capacitance is based on the dynamic short-circuit current. The temperature rise t can be calculated as follows: t = Rth P o [K/W x W] t = Temperature rise Rth = Thermal resistance Po = Output power Example: Resistance thermometer diameter 3 mm (0.12 inch) without thermowell Rth = 200 K/W, TTHXXX temperature transmitter t = 200 K/W x 0.038 W = 7.6 K Therefore, at a transmitter output power Po = 38 mW, the maximum temperature rise in the event of a fault is approximately 8 K. This results in the following maximum process temperatures Tmedium: Maximum process temperature Tmedium in Zone 0: Po= 38 mW.

10.1.1 Electrical power limit "EEx i"

The following electrical values must not be exceeded: Ui (input voltage) Ii (input current) 30 V 101 mA 25 V 158 mA 20 V 309 mA Pi (inner power) = according to calculation using thermal resistance Rth Li (inner inductivity) = 15 H per meter Ci (inner capacitance) = 280 pF per meter

10.1.2 Thermal resistance

The following table lists thermal resistances for measuring insets with diameter 3.0 mm (0.12 inch) and 6.0 mm (0.24 inch). The values have been specified subject to the conditions "Gas with a flow velocity of 0 m/s" and "Measuring inset without or with an additional thermowell". Thermal resistance Rth Measuring inset 3 mm (0.12 inch) Without thermowell Resistance 200 K/W thermometer Thermocouple 30 K/W With thermowell Resistance 70 K/W thermometer Thermocouple 30 K/W
K/W = Kelvin per watt

Measuring inset 6 mm (0.24 inch) 84 K/W 30 K/W 40 K/W 30 K/W

T6 (85 C) 80 % = 68 C Tmedium = 60 C T3 (200 C) 80 % = 160 C Tmedium = 152 C

T5 (100 C) 80 % = 80 C Tmedium = 72 C T2 (300 C) 80 % = 240 C Tmedium = 232 C

T4 (135 C) 80 % = 108 C Tmedium = 100 C T1 (450 C) 80 % = 360 C Tmedium = 352 C

10.1.3 Output power Po

Transmitter type TTH200 HART TTH300 HART TTH300 PA TTH300 FF TR04 Po 38 mW 38 mW 38 mW 38 mW 383 mW

The surface temperature of Category 1 devices must not exceed 80 % of the ignition temperature of a flammable gas or liquid. Possible process temperature Tmed in Zone 1: T6 (85 C) T5 (100 C) - 5 C = 80 C - 5 C = 95 C Tmedium = 72 C Tmedium = 87 C T3 (200 C) - 5 C = 195 C Tmedium = 187 C T2 (300 C) - 10 C = 290 C Tmedium = 282 C

T4 (135 C) - 5 C = 130 C Tmedium = 122 C T1 (450 C) - 10 C = 440 C Tmedium = 432 C

All other information required to prove intrinsic safety (Uo, Io, Poo, Lo, Co etc.) can be taken from the EC type-examination certificates for the relevant transmitter models.

To calculate the temperature classes for T6, T5, T4, and T3 deduct 5 K each; for T2 and T1, deduct 10 K each.

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10.2 Flameproof enclosure "Ex d"

The enclosures for thermometers of this design are flameproof. An explosion inside the thermometer will not ignite the explosive atmosphere in the area in which the device is located. Alongside the use of a flameproof enclosure, this is achieved by compliance with specified ignition gap lengths and widths (between enclosure and measuring inset) and "Ex d"-certified cable entries. SensyTemp TSP300 temperature sensors can be used as "Ex d" versions in the following zones provided that the corresponding requirements are met: With suitable thermowell and connection head in Zone 1 / 0 (separation of zones, so measuring inset in Zone 0) With connection head but without thermowell in Zone 1 These thermometers hold EC type-examination certificate PTB 99 ATEX 1144 with Ex designation II 1/2 G Ex d IIC T1 T6. Temperature ranges: Maximum permissible ambient temperature: -40 ... 60 C Maximum permissible temperature in connection head: Temperature Without With transmitter class transmitter T1 T4 125 C 85 C T5 90 C 82 C T6 75 C 67 C
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Maximum permissible media temperature: Temperature Use in Zone 0 class T1 358 C T2 238 C T3 158 C T4 106 C T5 78 C T6 66 C

Use in Zone 1 438 C 288 C 193 C 128 C 93 C 78 C

10.3 Dust ignition protection (enclosure))

The power feed can come from a power supply with intrinsically-safe output circuit of protection type "EEx ia IIB" or "EEx ia IIC", or can be non intrinsically safe. In the case of a non-intrinsically-safe power feed, the current is limited by an upstream fuse conforming to IEC 127 with a fuse nominal current of 32 mA. Highest value for connection to an intrinsically-safe power supply unit of protection type "Ex ia IIB / IIC": Important When using two transmitters and / or measuring insets, the sum of the voltages, currents, and outputs must not exceed the values specified in the EC type-examination certificate.

10.3.1 Thermal data

Approved ambient temperature at connection head Approved process temperature at thermowell Maximum temperature at the process connection on the connection head side 85 C
1)

Maximum surface temperature at the connection head

Maximum surface temperature at the thermowell

Category 1D or Category 1/2 with intrinsically-safe transmitter installed Category1D or Category1/2 with fuse protection of installed transmitter by means of external IEC fuse

-40 ... 85 C -40 ... 85 C (-40 ... 185 F) -40 ... 200 C -40 ... 300 C 1) -40 ... 400 C 1) -40 ... 85 C -40 ... 85 C (-40 ... 185 F) -40 ... 200 C -40 ... 300 C
1) 1)

133 C 120 C 200 C 300 C 400 C 133 C 133 C 150 C

2) 3)

164 C 251 C 346 C 85 C 164 C 251 C 346 C 85 C 200 C 251 C 346 C

200 C 300 C 400 C

-40 ... 400 C* Category 1D or Category 1/2D Measurement circuit intrinsically-safe transmitter external or non-intrinsically-safe via external IEC fuse in the power feed circuit of the external transmitter -40 ... 85 C -40 ... 120 C -40 ... 120 C -40 ... 120 C -40 ... 85 C -40 ... 200 C -40 ... 300 C -40 ... 400 C

85 C 200 C 200 C 200 C

133 C 200 C 300 C 400 C

1) The user must take suitable measures to ensure that the maximum permissible ambient temperature of 85 C (185 F) at the connection head is not exceeded. 2) Fitted with a transmitter with and without display. 3) Fitted with two transmitters.

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11 Approvals
TSP3X1 temperature sensors hold numerous approvals. These range from metrological approvals to explosion-protection certification for individual countries as well as EC-wide ATEX certificates. They include: ATEX EEx i PTB 01 ATEX 2200 X ATEX dust ignition protection BVS 06 ATEX E 029 ATEX EEx d: PTB 99 ATEX 1144 Ex n - Zone 2 and 22 Manufacturer declaration no. 22 2006 X GOST Russia GOST Kazakhstan GOST Ukraine ABB temperature sensors conforming to ATEX EEx i also meet requirements for the NAMUR NE 24 recommendation.

12 Tests and certificates

To increase the safety and accuracy of your process, ABB provides a number of mechanical and electrical tests. The results of the these tests are certified in accordance with EN 10204. The following EN 10204 certificates are issued: Certificate of compliance 2.1 for order conformity Acceptance test certificate 3.1 for the following tests: Material confirmation for wetted parts Visual, dimensional, and functional checks for temperature sensor Helium leak test for thermowell X-ray inspection of thermowell for bore hole concentricity on request Dye penetration test at the weld seams of the thermowell Compression test of thermowell Reference measurement for calibration of measuring inset Acceptance test certificate 3.2 is available on request

For measurements requiring extremely high accuracy, ABB can calibrate the temperature sensor in its own DKD calibration lab. When DKD calibration is performed, a separate certificate is provided for each temperature sensor. Reference measurements and DKD calibrations are performed on the measuring inset or, if applicable, on the transmitter. To obtain accurate measurements, observe the minimum depth for the measuring inset. For low to medium temperatures: 100 ... 150 mm For temperatures above 500 C (932 F): 300 ... 350 mm These are recommended values. If in doubt, your ABB partner is available for on-site assistance. For reference measurements and DKD calibration, the individual characteristics of the temperature sensor can be calculated and a separate transmitter can be programmed based on freestyle characteristics. Adjusting the transmitter to the sensor characteristic can considerably improve the measuring accuracy of the temperature sensor. This requires that measurements are taken at a minimum of three different temperatures.

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13 Additional information
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13.1 Supplementary documents

Device Temperature transmitter for sensor head mounting TR04 4 20 mA, fixed measuring range TTH200 HART 4 20 mA, HART TTH300 HART 4 20 mA, HART TTH300 PA PROFIBUS PA TTH300 FF FOUNDATION Fieldbus H1 Interchangeable measuring insets SensyTemp measuring insets TSA101 Data sheet

10/11-8.14 DS/TTH200 DS/TTH300 DS/TTH300 DS/TTH300 DS/TSA101

13.2 Information about ordering information.

Order codes cannot be combined at will. Your ABB partner will be happy to answer any questions you might have regarding installation feasibility. All documentation, declarations of conformity, and certificates are available in ABB's download area.

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14 Ordering information
14.1 SensyTemp TSP311
?

Main order number

Version number 1-6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

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XX

SensyTemp temperature sensor TSP311 X X X X X X X Explosion protection / Approvals None Y 0 Intrinsic safety: ATEX II 1 G Ex ia IIC A 1 T6 ... T1 Zone 0, 1, 2 Dust ignition protection: ATEX II 1 D IP6X T133 ... T400 - Zone 20, 21, 22 A 3 Dust ignition protection and intrinsic safety: ATEX II 1 D IP6X T133 ... T400 and ATEX II 1 G Ex ia IIC T6 ... T1 Zone 0, 1, 2, 20, 21, 22 1) A 4 Flameproof enclosure: ATEX II 1/2 G Ex d IIC T6 ... T4 - Zone 1 A 5 ATEX II 3 G Ex nA II T6 ... T1 and ATEX II 3 D IP6X T133 ... T300 Zone 2 and 22 1) B 1 Others Z 9 Extension length K 150 mm K 1 Variable extension length Z 9 Thermowell connection Parallel screw-in thread G 1/2 A G 1 Parallel screw-in thread M14 x 1.5 M 1 Parallel screw-in thread M18 x 1.5 M 2 Parallel screw-in thread M20 x 1.5 M 3 Tapered screw-in thread 1/2 NPT N 1 1/2 NPT - 1/2 NPT, not separable N 2 1/2 NPT - 1/2 NPT, separable N 3 Others Z 9 Insertion depth U U = 140 mm U U = 200 mm U U = 260 mm U Acc. to customer specifications Z Measuring inset type Basic version, thin film measurement resistor, measuring range -50 ... 400 C, vibration resistance 10 g Increased vibration resistance, thin film measurement resistor, measuring range -50 ... 400 C, vibration resistance 60 g Extended measuring range -196 ... 600 C, wire-wound measurement resistor, vibration resistance 10 g Extended measuring range -196 ... 600 C, wire-wound measurement resistor, vibration resistance 3 g Thermocouple Others

XX

2 4 6 9 S S D D T Z 1 2 1 2 1 9

1) Use in explosive hybrid mixtures (where explosive dusts and gases are present simultaneously) is not currently permitted in accordance with EN 60079-0 and EN 61241-0. Continued on next page

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Main order number

Version number 1-6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Add. order no.

XX

SensyTemp temperature sensor TSP311 X X X X Measuring inset diameter 3 mm 6 mm 8 mm, with 80 mm long sleeve, to DIN 43735 10 mm, with 80 mm long sleeve Others Sensor type and circuit type 1 x Pt100, two-wire 1 x Pt100, three-wire 1 x Pt100, four-wire 2 x Pt100, two-wire 2 x Pt100, three-wire 2 x Pt100, four-wire 1 x type K (NiCr-Ni) 2 x type K (NiCr-Ni) 1 x type J (Fe-CuNi) 2 x type J (Fe-CuNi) 1 x type N (NiCrSi-NiSi) 2 x type N (NiCrSi-NiSi) Others Sensor accuracy Class B to IEC 60751 Class A to IEC 60751, measuring range -30 300 C Class A to IEC 60751, measuring range -196 ... 500 C Class 2 to IEC 60584 Class 1 to IEC 60584 Class AA to IEC 60751, measuring range 0 ... 100 C Others Connection head AGL / aluminum, with screw-on cover AGLH / aluminum, with high screw-on cover AGLD / aluminum, with screw-on cover and display AGS / stainless steel, with screw-on cover AGSH / stainless steel, with high screw-on cover AGSD / stainless steel, with screw-on cover and display Others Continued on next page

X D D H H Z

X 3 6 8 1 9

XX

P P P P P P K K J J N N Z

1 2 3 4 5 6 1 2 1 2 1 2 9 B S D T T S Z 2 1 1 2 1 3 9 L L L S S S Z 1 2 4 1 2 4 9

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Main order number

Version number 1-6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

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XX

SensyTemp temperature sensor TSP311 X X X X X Transmitter Without transmitter, measuring inset with ceramic terminal bloc Without transmitter, measuring inset with flying leads TR04, fixed measuring range, 4 ... 20 mA TR04-Ex, fixed measuring range, 4 ... 20 mA TTH200 HART, adjustable, 4 ... 20 mA TTH200 HART-Ex, adjustable, 4 ... 20 mA TTH300 HART, adjustable, 4 ... 20 mA TTH300 HART-Ex, adjustable, 4 ... 20 mA TTH300 PA, adjustable, PROFIBUS PA TTH300 PA-Ex, adjustable, PROFIBUS PA TTH300 FF, adjustable, FOUNDATION Fieldbus H1 TTH300 FF-Ex, adjustable, FOUNDATION Fieldbus H1 Others

X Y Y R R H H H H P P F F Z

X 1 2 1 2 6 7 4 5 6 7 6 7 9

XX

Inscription plate Stainless steel plate with TAG no. Certificates TV certificate for functional safety SIL2 to IEC61508 Declaration of compliance 2.1 to EN 10204 with order Inspection test certificate 3.1 to EN 10204 for visual, dimensional, and functional checks Inspection test certificate 3.1 to EN 10204 for sensor calibration 1 x Pt100 Inspection test certificate 3.1 to EN 10204 for sensor calibration 2 x Pt100 Inspection test certificate 3.1 to EN 10204 for sensor calibration 1 x thermocouple Inspection test certificate 3.1 to EN 10204 for sensor calibration 2 x thermocouple DKD calibration 1 x Pt100 with calibration certificate for each thermometer DKD calibration 2 x Pt100 with calibration certificate for each thermometer DKD calibration 1 x thermocouple with calibration certificate for each thermometer DKD calibration 2 x thermocouple with calibration certificate for each thermometer Others Temperatures for sensor calibration 0 C / 32 F 100 C / 212 F 400 C / 752 F 0 C and 100 C / 32 F and 212 F 0 C and 400 C / 32 F and 752 F 0 C, 100 C, and 200 C / 32 F, 212 F, and 392 F 0 C, 200 C, and 400 C / 32 F, 392 F, and 752 F Acc. to customer specifications Continued on next page

T1 CS C4 C6 CD CE CF CG CH CJ CK CL CZ V1 V2 V3 V4 V5 V7 V8 V6

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Main order number

1-6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Add. order no.

XX

TSP311

XX D1 D2 D3 D4 D5 D7 D8 D6 U2 U5 U7 UC UZ A1 A2 A3 A4 A5 A6 A7 A8 AF AG AH AJ AK AL AZ

Test temperatures for DKD calibration 0 C / 32 F 100 C / 212 F 400 C / 752 F 0 C and 100 C / 32 F and 212 F 0 C and 400 C / 32 F and 752 F 0 C, 100 C, and 200 C / 32 F, 212 F, and 392 F 0 C, 200 C, and 400 C / 32 F, 392 F, and 752 F Acc. to customer specifications Cable entry options 1 x 1/2 NPT, without cable gland 2 x 1/2 NPT, without cable gland 2 x M20 x 1.5, with plastic cable gland, cable diameter 5 ... 12 mm 2 x M20 x 1.5, with EEx-d cable gland, cable diameter 6.0 ... 7.5 mm Others Measuring range of the transmitter -30 ... 60 C -20 ... 40 C 0 ... 40 C 0 ... 60 C 0 ... 100 C 0 ... 120 C 0 ... 150 C 0 ... 200 C 0 ... 250 C 0 ... 300 C 0 ... 400 C 0 ... 600 C 0 ... 800 C 0 ... 1000 C Others

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14.2 SensyTemp TSP321 Add. Main order number

Version number 1-6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

order no.
XX

SensyTemp temperature sensor TSP321 X X Explosion protection / Approvals None Y 0 Intrinsic safety: ATEX II 1 G Ex ia IIC T6 ... T1 - Zone 0, 1, 2 A 1 Dust ignition protection: ATEX II 1 D IP6X A 3 T133 ... T400 - Zone 20, 21, 22 Dust ignition protection and intrinsic safety: ATEX II 1 D IP6X T133 ... T400 and ATEX II 1 G Ex ia IIC T6 ... T1 Zone 0, 1, 2, 20, 21, 22 1) A 4 Flameproof enclosure: ATEX II A 5 1/2 G Ex d IIC T6 ... T4 - Zone 1 ATEX II 3 G Ex nA II T6 ... T1 and ATEX II 3 D IP6X T133 ... T300 Zone 2 and 22 1) B 1 Others Z 9 Material for wetted parts Stainless steel 1.4404 / 316 L Stainless steel 1.4571 / 316 Ti 2.4819 / Hastelloy C-276 (stainless steel flange with flange disc manufactured from Hastelloy C-276) Others Thermowell type Straight thermowell (form 2 to DIN 43772) Straight flange thermowell (form 2F to DIN 43772) Straight screw-in thermowell (form 2G to DIN 43772) Tapered thermowell (form 3 to DIN 43772) Tapered flange thermowell (form 3F to DIN 43772) Tapered screw-in thermowell (form 3G to DIN 43772) Thermowell with stepped tip (ABB form 2S) Flange thermowell with stepped tip (ABB form 2FS) Screw-in thermowell with stepped tip (ABB form 2GS) Others

X X X X X X X X X X X X X X X X X X X X X X X

XX

S 1 S 2 N 1 Z 9 A 1 A 2 A 3 C 1 C 2 C 3 B 1 B 2 B 3 Z 9

1) Use in explosive hybrid mixtures (where explosive dusts and gases are present simultaneously) is not currently permitted in accordance with EN 60079-0 and EN 61241-0. Continued on next page

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Add. Main order number

Version number 1-6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

order no.
XX

SensyTemp temperature sensor TSP321 X X X X X X X X X X X X X X X X X X X X X X X X X Process connection Without process connection Y 0 0 Adjustable compression fitting G 1/2 A A 0 1 Adjustable compression fitting 1/2 NPT A 0 2 Cylindrical screw-in thread G 1/2 A S 0 1 Cylindrical screw-in thread G 3/4 A S 0 2 Cylindrical screw-in thread G 1 A S 0 3 Conical screw-in thread 1/2 NPT S 0 4 Conical screw-in thread 3/4 NPT S 0 5 Conical screw-in thread 1 NPT S 0 6 Cylindrical screw-in thread M20 x 1.5 S 0 7 Cylindrical screw-in thread M27 x 2 S 0 8 Conical screw-in thread 1/2 BSPT S 0 9 Conical screw-in thread 3/4 BSPT S 1 0 Conical screw-in thread 1 BSPT S 1 1 Flange DN25 PN10 ... PN40, to EN 1092-1 F 0 3 Flange DN40 PN10 ... PN40, to EN 1092-1 F 0 4 Flange DN50 PN10 ... PN40, to EN 1092-1 F 0 5 Flange 1 inch 150 lbs, to ASME B16.5 F 0 7 Flange 1 inch 300 lbs, to ASME B16.5 F 0 8 Flange 1.5 inch 150 lbs, to ASME B16.5 F 1 1 Flange 1.5 inch 300 lbs, to ASME B16.5 F 1 2 Flange 1.5 inch 600 lbs, to ASME B16.5 F 1 3 Flange 2 inch 150 lbs, to ASME B16.5 F 1 5 Flange 2 inch 300 lbs, to ASME B16.5 F 1 6 Flange 2 inch 600 lbs, to ASME B16.5 F 1 7 Others Z 9 9 Thermowell diameter 12 mm A 3 14 mm A 4 13,7 mm B 2 Others Z 9 Continued on next page

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Main order number

Version number 1-6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Add. order no.

XX

SensyTemp temperature sensor TSP321 X X X X X X X X X X X Insertion depth U No fixed insertion depth U = 100 mm U = 160 mm U = 250 mm U = 400 mm Acc. to customer requirements Nominal length N N = 230 mm N = 290 mm N = 380 mm N = 530 mm Acc. to customer requirements Measuring inset type Basic design, thin film measurement resistor, measuring range -50 ... 400 C, vibration resistance 10 g Increased vibration resistance, thin film measurement resistor, measuring range -50 ... 400 C, vibration resistance 60 g Extended measuring range -196 ... 600 C, wire-wound measurement resistor, increased vibration resistance 10 g Extended measuring range -196 ... 600 C, wire-wound measurement resistor, vibration resistance 3 g to IEC 60751 Thermocouple Others Sensor type and circuit type 1 x Pt100, two-wire 1 x Pt100, three-wire 1 x Pt100, four-wire 2 x Pt100, two-wire 2 x Pt100, three-wire 2 x Pt100, four-wire 1 x type K (NiCr-Ni) 2 x type K (NiCr-Ni) 1 x type J (Fe-CuNi) 2 x type J (Fe-CuNi) 1 x type N (NiCrSi-NiSi) 2 x type N (NiCrSi-NiSi) Others Continued on next page

X X X X X X X X X X X X X X Y U U U U Z 0 1 3 5 7 9 N N N N Z 1 3 5 7 9 S 1 S 2 D 1 D 2 T 1 Z 9 P P P P P P K K J J N N Z 1 2 3 4 5 6 1 2 1 2 1 2 9

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Main order number

Version number 1-6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Add. order no.

XX

SensyTemp temperature sensor TSP321 X X X X X X X X X X X X X X X X X X X X X X X X X Sensor accuracy Class B to IEC 60751 B 2 Class A to IEC 60751, measuring range -30 300 C S 1 Class A to IEC 60751, measuring range -196 ... 500 C D 1 Class 2 to IEC 60584 T 2 Class 1 to IEC 60584 T 1 Class AA to IEC 60751, measuring range 0 ... 100 C S 3 Others Z 9 Connection head AGL / aluminum, with screw-on cover L 1 AGLH / aluminum, with high screw-on cover L 2 AGLD / aluminum, with screw-on cover and display L 4 AGS / stainless steel, with screw-on cover S 1 AGSH / stainless steel, with high screw-on cover S 2 AGSD / stainless steel, with screw-on cover and display S 4 Others Z 9 Transmitter Without transmitter, measuring inset with ceramic base Y 1 Without transmitter, measuring inset with free leads Y 2 TR04, fixed measuring range, 4 ... 20 mA output R 1 TR04-Ex, fixed measuring range, 4 ... 20 mA output R 2 TTH200 HART, adjustable, 4 ... 20 mA output H 6 TTH200 HART-Ex, adjustable, 4 ... 20 mA output H 7 TTH300 HART, adjustable, 4 ... 20 mA output H 4 TTH300 HART-Ex, adjustable, 4 ... 20 mA output H 5 TTH300 PA, adjustable, PROFIBUS PA output P 6 TTH300 PA-Ex, adjustable, PROFIBUS PA output P 7 TTH300 FF, adjustable, FOUNDATION Fieldbus output F 6 TTH300 FF-Ex, adjustable, FOUNDATION Fieldbus output F 7 Others Z 9 Continued on next page

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Main order number

1-6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Add. order no.

XX

TSP321 X X X X X X X X X X X X X X X X X X X X X X X X X Inscription plate Stainless steel plate with TAG no. Certificates TV certificate for functional safety SIL2 to IEC61508 Acceptance test certificate 3.1 to EN 10204 material confirmation for wetted parts Certificate of compliance 2.1 to EN 10204 for order conformity Acceptance test certificate 3.1 to EN 10204 for visual, dimensional, and functional checks Acceptance test certificate 3.1 to EN 10204 for helium leak test Acceptance test certificate 3.1 to EN 10204 for x-ray inspection Acceptance test certificate 3.1 to EN 10204 for dye penetration test Acceptance test certificate 3.1 to EN 10204 for compression test of thermowell Acceptance test certificate 3.1 to EN 10204 for reference measurement 1 x Pt100 Acceptance test certificate 3.1 to EN 10204 for reference measurement 2 x Pt100 Acceptance test certificate 3.1 to EN 10204 for reference measurement 1 x thermocouple Acceptance test certificate 3.1 to EN 10204 for reference measurement 2 x thermocouple DKD calibration 1 x Pt100 with calibration certificate for each thermometer DKD calibration 2 x Pt100 with calibration certificate for each thermometer DKD calibration 1 x thermocouple with calibration certificate for each thermometer DKD calibration 2 x thermocouple with calibration certificate for each thermometer Others Test temperatures for reference measurement 0 C / 32 F 100 C / 212 F 400 C / 752 F 0 C and 100 C / 32 F and 212 F 0 C and 400 C / 32 F and 752 F 0 C, 100 C, and 200 C / 32 F, 212 F, and 392 F 0 C, 200 C, and 400 C / 32 F, 392 F, and 752 F Customer-specific Test temperatures for DKD calibration 0 C / 32 F 100 C / 212 F 400 C / 752 F 0 C and 100 C / 32 F and 212 F 0 C and 400 C / 32 F and 752 F 0 C, 100 C, and 200 C / 32 F, 212 F, and 392 F 0 C, 200 C, and 400 C / 32 F, 392 F, and 752 F Customer-specific Continued on next page

XX T1 CS C2 C4 C6 C7 C8 C9 CB CD CE CF CG CH CJ CK CL CZ V1 V2 V3 V4 V5 V7 V8 V6 D1 D2 D3 D4 D5 D7 D8 D6

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Main order number

1-6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Add. order no.

XX

TSP321 X X X X X X X X X X X X X X X X X X X X X X X X X Thermowell options Stainless steel with additional tantalum sheath Thermowell with 0.5 mm E-CTFE / Halar coating, wetted parts incl. flange sealing surface Special cleaning of the thermowell for oxygen applications Others Flange connection options Flange sealing surface with form C spring to EN 1092 Flange sealing surface with form D groove to EN 1092 Flange sealing surface form RTJ to ASME B16.5v Others Cable entry options 1 x 1/2 NPT, without cable gland 2 x 1/2 NPT, without cable gland 2 x M20 x 1.5, with plastic cable gland, clamping area 5 ... 12 mm 2 x M20 x 1.5, with EEx-d cable gland, cable diameter 6.0 ... 7.5 mm Others Measuring range of the transmitter -30 ... 60 C -20 ... 40 C 0 ... 40 C 0 ... 60 C 0 ... 100 C 0 ... 120 C 0 ... 150 C 0 ... 200 C 0 ... 250 C 0 ... 300 C 0 ... 400 C 0 ... 600 C 0 ... 800 C 0 ... 1000 C Others

XX S1 S2 S9 SZ F1 F2 F3 FZ U2 U5 U7 UC UZ A1 A2 A3 A4 A5 A6 A7 A8 AF AG AH AJ AK AL AZ

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Temperature Sensors SensyTemp TSP311, TSP321, TSP331 Heavy-duty design

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14.3 SensyTemp TSP331 Add. order no.

XX

Main order number

Version number 1-6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

SensyTemp temp. sensor TSP331 X X X X Explosion protection / Approvals None Y 0 Intrinsic safety: ATEX II 1 G Ex ia IIC T6 ... T1 - Zone 0, 1, 2 A 1 Dust ignition protection: ATEX II 1 D A 3 IP6X T133 ... T400 - Zone 20, 21, 22 Dust ignition protection and intrinsic safety: ATEX II 1 D IP6X T133 ... T400 and ATEX II 1 G Ex ia IIC T6 ... T1 - Zone 0, 1, 2, 20, 21, 22 1) A 4 Flameproof enclosure: ATEX II 1/2 G Ex d IIC T6 ... T4 - Zone 1 A 5 ATEX II 3 G Ex nA II T6 ... T1 and ATEX II 3 D IP6X T133 ... T300 Zone 2 and 22 1) B 1 Others Z 9 Material for wetted parts Stainless steel 1.4404 / 316 L S 1 Stainless steel 1.4571 / 316 Ti S 2 Heat-resistant steel 1.7335 (13CrMo4-5) W 1 Heat-resistant steel 1.5415 (15Mo3) W 3 2.4819 / Hastelloy C-276 (stainless steel flange with flange disc manufactured from Hastelloy C-276) N 1 2.4360 / Monel 400 alloy (stainless steel flange with flange disc manufactured from Monel 400) N 4 1.4876 / Incoloy 800 alloy (stainless steel flange with flange disc manufactured from Incoloy 800) H 4 2.4816 / Incoloy 600 (stainless steel flange with flange disc manufactured from Incoloy 600) N 5 Others Z 9 Thermowell type Weld-in thermowell manufactured from bar stock material to DIN 43772, form 4, F2 = 24 mm Weld-in thermowell manufactured from bar stock material to DIN 43772, form 4, fast-acting, F2 = 18 mm (ABB form 4S) Flange thermowell manufactured from bar stock material to DIN 43772, form 4F, F2 = 24 mm Flange thermowell manufactured from bar stock material to DIN 43772, form 4F, fast-acting, F2 = 18 mm (ABB form 4FS) Weld-in thermowell manufactured from bar stock material to ABB standard, form PW, F2 = 32 mm Flange thermowell manufactured from bar stock material to ABB standard, form PF Screw-in thermowell manufactured from bar stock material to ABB standard, form PS Others

X X X X X X X X X X X X X X X X X X X X X X X

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D 1 D 2 D 3 D 4 P 1 P 2 P 3 Z 9

1) Use in explosive hybrid mixtures (where explosive dusts and gases are present simultaneously) is not currently permitted in accordance with EN 60079-0 and EN 61241-0. Continued on next page

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Main order number

Version number 1-6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

Add. order no.

XX

SensyTemp temp. sensor TSP331 X X X X X X X X X X X X X X X X X X X X X X X X X X X Process connection Without process connection Y 0 0 Conical screw-in thread 1/2 NPT S 0 4 Conical screw-in thread 3/4 NPT S 0 5 Conical screw-in thread 1 NPT S 0 6 Flange DN25 PN10 ... PN40, to EN 1092 F 0 3 Flange DN40 PN10 ... PN40, to EN 1092 F 0 4 Flange DN50 PN10 ... PN40, to EN 1092 F 0 5 Flange 1 inch 150 lbs, to ASME B16.5 F 0 7 Flange 1 inch 300 lbs, to ASME B16.5 F 0 8 Flange 1.5 inch 150 lbs, to ASME B16.5 F 1 1 Flange 1.5 inch 300 lbs, to ASME B16.5 F 1 2 Flange 1.5 inch 600 lbs, to ASME B16.5 F 1 3 Flange 2 inch 150 lbs, to ASME B16.5 F 1 5 Flange 2 inch 300 lbs, to ASME B16.5 F 1 6 Flange 2 inch 600 lbs, to ASME B16.5 F 1 7 Others Z 9 9 Ext. tube length K 150 mm K 1 Variable ext. tube length Z 9 Thermowell connection Cylindrical screw-in thread M14 x 1.5 M 1 Cylindrical screw-in thread M18 x 1.5 M 2 Conical screw-in thread 1/2 NPT N 1 1/2 NPT - 1/2 NPT, not separable N 2 1/2 NPT - 1/2 NPT, separable N 3 Others Z 9 Continued on next page

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DS/TSP3X1-EN

Main order number

Version number 1-6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

Add. order no.

XX

SensyTemp temp. sensor TSP331 X X X X X X X X X X X X X Insertion depth U No fixed insertion depth U = 130 mm U = 190 mm U = 340 mm U = 100 mm U = 150 mm U = 200 mm U = 250 mm U = 300 mm U = 350 mm Acc. to customer requirements Thermowell length L L = 110 mm, C = 65 mm L = 140 mm, C = 65 mm L = 200 mm, C = 65 mm L = 200 mm, C = 125 mm L = 260 mm, C = 125 mm L = 410 mm, C = 275 mm To ABB standard (insertion depth + 65 mm) Acc. to customer requirements Measuring inset type Basic design, thin film measurement resistor, measuring range -50 ... 400 C, vibration resistance 10 g Increased vibration resistance, thin film measurement resistor, measuring range -50 ... 400 C, vibration resistance 60 g Extended measuring range -196 ... 600 C, wire-wound measurement resistor, vibration resistance 10 g Extended measuring range -196 ... 600 C, wire-wound measurement resistor, vibration resistance 3 g Thermocouple Others Sensor type and circuit type 1 x Pt100, two-wire 1 x Pt100, three-wire 1 x Pt100, four-wire 2 x Pt100, two-wire 2 x Pt100, three-wire 2 x Pt100, four-wire 1 x type K (NiCr-Ni) 2 x type K (NiCr-Ni) 1 x type J (Fe-CuNi) 2 x type J (Fe-CuNi) 1 x type N (NiCrSi-NiSi) 2 x type N (NiCrSi-NiSi) Others Continued on next page

X X X X X X X X X X X X X X Y D D D P P P P P P Z 0 1 2 3 1 2 3 4 5 6 9 D D D D D D P Z 1 3 4 5 6 7 1 9 S 1 S 2 D 1 D 2 T 1 Z 9 P P P P P P K K J J N N Z 1 2 3 4 5 6 1 2 1 2 1 2 9

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Temperature Sensors SensyTemp TSP311, TSP321, TSP331 Heavy-duty design

DS/TSP3X1-EN

Main order number

Version number 1-6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

Add. order no.

XX

SensyTemp temp. sensor TSP331 X X X X X X X X X X X X X X X X X X X X X X X X X X X Sensor accuracy Class B to IEC 60751 B 2 Class A to IEC 60751, measuring range -30 300 C S 1 Class A to IEC 60751, measuring range -196 ... 500 C D 1 Class 2 to IEC 60584 T 2 Class 1 to IEC 60584 T 1 Class AA to IEC 60751, measuring range 0 ... 100 C S 3 Others Z 9 Connection head AGL / aluminum, with screw-on cover L 1 AGLH / aluminum, with high screw-on cover L 2 AGLD / aluminum, with screw-on cover and display L 4 AGS / stainless steel, with screw-on cover S 1 AGSH / stainless steel, with high screw-on cover S 2 AGSD / stainless steel, with screw-on cover and display S 4 Others Z 9 Transmitter Without transmitter, measuring inset with ceramic base Y 1 Without transmitter, measuring inset with free leads Y 2 TR04, fixed measuring range, 4 ... 20 mA output R 1 TR04-Ex, fixed measuring range, 4 ... 20 mA output R 2 TTH200 HART, adjustable, 4 ... 20 mA output H 6 TTH200 HART-Ex, adjustable, 4 ... 20 mA output H 7 TTH300 HART, adjustable, 4 ... 20 mA output H 4 TTH300 HART-Ex, adjustable, 4 ... 20 mA output H 5 TTH300 PA, adjustable, PROFIBUS PA output P 6 TTH300 PA-Ex, adjustable, PROFIBUS PA output P 7 TTH300 FF, adjustable, FOUNDATION Fieldbus H1 output F 6 TTH300 FF-Ex, adjustable, FOUNDATION Fieldbus H1 output F 7 Others Z 9 Continued on next page

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Main order number

1-6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

Add. order no.

XX

TSP331 X X X X X X X X X X X X X X X X X X X X X X X X X X X Inscription plate Stainless steel plate with TAG no. Certificates TV certificate for functional safety SIL2 to IEC 61508 Acceptance test certificate to EN 10204 material confirmation for wetted parts Certificate of compliance 2.1 to EN 10204 for order conformity Acceptance test certificate 3.1 to EN 10204 for visual, dimensional, and functional checks Acceptance test certificate 3.1 to EN 10204 for helium leak test Acceptance test certificate 3.1 to EN 10204 for x-ray inspection Acceptance test certificate 3.1 to EN 10204 for dye penetration test Acceptance test certificate 3.1 to EN 10204 for compression test of thermowell Acceptance test certificate 3.1 to EN 10204 for reference measurement 1 x Pt100 Acceptance test certificate 3.1 to EN 10204 for reference measurement 2 x Pt100 Acceptance test certificate 3.1 to EN 10204 for reference measurement 1 x thermocouple Acceptance test certificate 3.1 to EN 10204 for reference measurement 2 x thermocouple DKD calibration 1 x Pt100 with calibration certificate for each thermometer DKD calibration 2 x Pt100 with calibration certificate for each thermometer DKD calibration 1 x thermocouple with calibration certificate for each thermometer DKD calibration 2 x thermocouple with calibration certificate for each thermometer Others Test temperatures for reference measurement 0 C / 32 F 100 C / 212 F 400 C / 752 F 0 C and 100 C / 32 F and 212 F 0 C and 400 C / 32 F and 752 F 0 C, 100 C, and 200 C / 32 F, 212 F, and 392 F 0 C, 200 C, and 400 C / 32 F, 392 F, and 752 F Customer-specific Test temperatures for DKD calibration 0 C / 32 F 100 C / 212 F 400 C / 752 F 0 C and 100 C / 32 F and 212 F 0 C and 400 C / 32 F and 752 F 0 C, 100 C, and 200 C / 32 F, 212 F, and 392 F 0 C, 200 C, and 400 C / 32 F, 392 F, and 752 F Customer-specific Continued on next page

XX T1 CS C2 C4 C6 C7 C8 C9 CB CD CE CF CG CH CJ CK CL CZ V1 V2 V3 V4 V5 V7 V8 V6 D1 D2 D3 D4 D5 D7 D8 D6

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Temperature Sensors SensyTemp TSP311, TSP321, TSP331 Heavy-duty design

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Main order number

1-6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

Add. order no.

XX

TSP331 X X X X X X X X X X X X X X X X X X X X X X X X X X X Thermowell options Thermowell design with tests and certificates to NACE MR 0175 Special cleaning of the thermowell for oxygen applications Others Flange connection options Flange sealing surface with form C spring to EN 1092 Flange sealing surface with form D groove to EN 1092 Flange sealing surface form RTJ to ANSI / ASME B16.5 Flange full penetration welded Others Cable entry options 1 x 1/2 NPT, without cable gland 2 x 1/2 NPT, without cable gland 2 x M20 x 1.5, with plastic cable gland, clamping area 5 ... 12 mm 2 x M20 x 1.5, with EEx-d cable gland, cable diameter 6.0 ... 7.5 mm Others Measuring range of the transmitter -30 ... 60 C -20 ... 40 C 0 ... 40 C 0 ... 60 C 0 ... 100 C 0 ... 120 C 0 ... 150 C 0 ... 200 C 0 ... 250 C 0 ... 300 C 0 ... 400 C 0 ... 600 C 0 ... 800 C 0 ... 1000 C Others

XX S8 S9 SZ F1 F2 F3 F4 FZ U2 U5 U7 UC UZ A1 A2 A3 A4 A5 A6 A7 A8 AF AG AH AJ AK AL AZ

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Contact us

ABB Ltd. Salterbeck Trading Estate Workington, Cumbria CA14 5DS UK Phone: +44 (0)1946 830 611 Fax: +44 (0)1946 832 661 ABB Inc. 125 E. County Line Road Warminster PA 18974 USA Phone: +1 215 674 6000 Fax: +1 215 674 7183 ABB Automation Products GmbH Schillerstr. 72 32425 Minden Germany Phone: +49 551 905-534 Fax: +49 551 905-555 www.abb.com

Note We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents - in whole or in parts is forbidden without prior written consent of ABB. Copyright 2010 ABB All rights reserved

DS/TSP3X1-EN Rev. B 12.2010 | 3KXT161002R1001