Aspen Exchanger Design and Rating Air Cooled V11 Page 1

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Problem Definition

Description
Headings
Company: ERI SAS
Location: PTG GRAN TIERRA
Service of Unit: Our Reference:
Item No.: AC-01 Your Reference:
Date: 11/02/2025 Rev No.: Job No.:
Tube Side Outside Tube
Fluid name 1->2
Remarks

Application Options
Program calculation mode Rating / Checking

Tube side application Gas, no phase change

Outside tube application Dry Air
Simulation calculation Set default

Process Data
Tube Side
In Out
Fluid name 1->2
Mass flow rate (total) lb/h 12293
Temperature °F 230 120
Vapor mass fraction 1 1
Operating pressure (absolute) psi 49,7
Heat exchanged BTU/h
Allowable pressure drop psi 2
Fouling resistance ft²-h-F/BTU 0

Outside Tube
Fluid name
Air/Gas mass flow rate lb/h 182194
Face velocity ft/s
Required bundle pressure drop inH2O
In Out
Air/Gas dry bulb design °F 110
Minimum ambient temperature °F 70
Operating pressure specification Altitude and Gauge pressure
Altitude above sea level ft 66
Inlet pressure (gauge) inH2O 0
Inlet pressure (absolute) psi
Allowable pressure drop psi 0,045
Inlet humidity parameter Default (not set)
Humidity ratio
Relative humidity (%)
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Fouling
Fouling option Constant resistance

Fouling thermal conductivity BTU/(ft-h-F)

Include fouling effect in heat transfer and pressure drop calculation No
Fouling fluid curve group Set default

Liquid Vapor 2-phase

Fouling resistance by phase ft²-h-F/BTU

1 2 3
Fouling resistance ft2*h*F/BTU
Velocity ft/s
Temperature F
Quality
Length in

Tube Side Properties

Tubeside Databank
Physical property package User specified properties
Pressures
Tube side composition specification Weight flowrate or %
psi
Vaporization curve calculation methods Ideal
49,7
Condensing curve calculation method Ideal
Calculation type Integral 49,2
48,7
Aspen property method
Aspen free-water method
Aspen water solubility
Aspen flash option Vapor-Liquid-Liquid
Aspen Plus or Aspen Properties run file with file extension
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Tubeside - Databank references

BJAC
BJAC Components Component type
Composition
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BJAC
BJAC Components Component type
Composition
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Tubeside - Stream properties

Specific Vapor mass

Temperature
enthalpy fraction

F BTU/lb

230 -1323,8 1

220,51 -1328,4 1

210,94 -1333 1

201,25 -1337,7 1

191,48 -1342,3 1

181,62 -1346,9 1

171,64 -1351,5 1

161,56 -1356,1 1

151,38 -1360,7 1

141,08 -1365,3 1

130,66 -1369,9 1

120,13 -1374,5 1

Tubeside - Liquid properties

Liquid specific Liquid thermal Liquid surface

Temperature Liquid viscosity Liquid density
heat cond. tension

F BTU/(lb*F) BTU/(ft*h*F) cp lb/ft3 lbf/ft

230

220,51

210,94

201,25

191,48

181,62

171,64

161,56

151,38

141,08

130,66

120,13
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Tubeside - Vapor properties

Vapor specific Vapor thermal Vapor molecular

Temperature Vapor viscosity Vapor density
heat cond. weight

F BTU/(lb*F) BTU/(ft*h*F) cp lb/ft3

230 0,4873 0,018 0,0126 0,255 37,31709

220,51 0,4827 0,018 0,0124 0,259 37,31709

210,94 0,478 0,017 0,0122 0,263 37,31709

201,25 0,4734 0,017 0,012 0,267 37,31709

191,48 0,4686 0,017 0,0119 0,271 37,31709

181,62 0,4639 0,016 0,0117 0,275 37,31709

171,64 0,4591 0,016 0,0115 0,28 37,31709

161,56 0,4542 0,016 0,0113 0,285 37,31709

151,38 0,4493 0,015 0,0111 0,29 37,31709

141,08 0,4443 0,015 0,0109 0,295 37,31709

130,66 0,4393 0,014 0,0107 0,301 37,31709

120,13 0,4343 0,014 0,0106 0,307 37,31709

Tubeside - 2nd Liquid phase properties

Liquid 2 specific Liquid 2 thermal Liquid 2 Liquid 2 surface

Temperature Liquid 2 density
heat cond. viscosity tension

F BTU/(lb*F) BTU/(ft*h*F) cp lb/ft3 lbf/ft

230

220,51

210,94

201,25

191,48

181,62

171,64

161,56

151,38

141,08

130,66

120,13
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Outside Properties

Outside Databank
Physical property package User specified properties
Pressures
Outside composition specification Weight flowrate or %
psi

Aspen property method

Aspen free-water method
Aspen water solubility
Aspen flash option Vapor-Liquid-Liquid
Aspen Plus or Aspen Properties run file with file extension
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Outside - Databank references

BJAC
BJAC Components Component type
Composition
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BJAC
BJAC Components Component type
Composition
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Outside - Stream properties

Specific Vapor mass

Temperature
enthalpy fraction

F BTU/lb
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Outside - Vapor properties

Vapor specific Vapor thermal Vapor molecular

Temperature Vapor viscosity Vapor density
heat cond. weight

F BTU/(lb*F) BTU/(ft*h*F) cp lb/ft3

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Geometry 1

Rating/Simulation
Bays per unit 1 Exchanger frame type Standard
Bundles per bay 1 Tube side to outside flow orientation Counter-current
Fans per bay 2 Angle of outside flow (0=up to 180=down) 0
Number of sides fan draws air from Tube side flow direction Horizontal
Fan configuration Forced Ground clearance 2,25
Fan inlet type Conical Chimney height above bundle 0
Plenum depth 19,2

Louver type Default (No louver)

Louver control
Louver opening angle
Steam coil No

Tubes
Number of tube types 1
Tube shape Round
Tube Carbon Steel

1
Last row of tubes
Tube OD in 1
Tube ID in 0,834
Major axis OD in
Minor axis OD in
Tube wall thickness in 0,083

1
Fin type L-finned
Fin material Aluminum 1060
Fin frequency #/in 11
Fin tip diameter in 1,9449
Mean fin thickness in 0,0157
Fin root thickness in 1
0,01102362
Serration width in
Serration length in
Serration fin method
Number of studs per crown
Stud width in
Major axis fin OD in
Minor axis fin OD in
Heat transfer area scaler 1
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Bundle
Number of tubes per bundle 180
Tube rows deep 6
Tube passes 3
Tube layout type Program will design tube layout based on input above
Tube rows per pass 2
Maximum number tubes per row per 30
Bundle type Staggered-even rows to right

Traverse pitch in 2,1339

Longitudinal pitch in 1,8479

Tube layout angle Degrees 30

Tube length ft 10
Effective tube length ft

Geometry 2

Headers
Header type Box
U-bend configuration No U-bends

Depth of header in
Depth of other header in

Nozzles

Inlet Outlet
Nominal pipe size
Actual OD in
Actual ID in
Wall thickness in
Number of nozzles 1 1
Orientation Degrees 90 -90
Length in 12 12
Flange thickness in 0,9843 0,9843
Flange diameter in

Nozzle flange rating Program

Nozzle flange type Program
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Fans

Fan cofiguration Forced

Fan inlet type Conical
Fan drive type Direct
Fan pitch control Program

Fan diameter ft 4
Fan speed (rpm) 1000

Fan drive efficiency % 95

Fan static efficiency % 65

Characteristic fan diameter ft

Characteristic fan speed (rpm)

Volumetric flow Static efficiency

Static pressure
rate %

ft3/min inH2O
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API Sheet

Air-Cooled Heat Exchanger Specification Sheet

1 Company: ERI SAS
2 Location: PTG GRAN TIERRA
3 Service of Unit: Our Reference:
4 Item No.: AC-01 Your Reference:
5 Date: 11/02/2025 Rev No.: Job No.:
6 Size & Type 11,9685 / 5,9237 ft Type Forced Number of Bays 1
7 Surf/Unit-Finned Tube 7565 ft² Bare area/bundle 459,5 ft² Ratio (Total/Bare) 16,47
8 Heat exchanged 622346 BTU/h MTD, Eff 41,05 °F
9 Transfer Rate-Finned 2,2 Bare, Service 33 Clean 36,22 BTU/(h-ft²-F)
10 PERFORMANCE DATA - TUBE SIDE
11 Fluid Circulated 1->2 In / Out
12 Total Fluid Entering lb/h 12293 Density, Liq lb/ft³ /
13 In / Out Density, Vap lb/ft³ 0,255 / 0,297
14 Temperature °F 230 / 120 BTU/(lb-F)
Specific Heat, Liq /
15 Liquid lb/h 0 / 0Specific Heat, Vap BTU/(lb-F) 0,4873 / 0,4341
16 Vapor lb/h 12293 / 12293
Therm. Cond, Liq BTU/(ft-h-F) /
17 Noncondensable lb/h 0 / 0Therm. Cond, Vap BTU/(ft-h-F) 0,018 / 0,014
18 Steam lb/h / Freeze Point °F
19 Water / Bubble / Dew point °F /
20 Molecular wt, Vap 37,31709 / 37,31709 Latent heat BTU/lb
21 Molecular wt, NC Inlet pressure (abs) psi 49,7
22 Viscosity, Liq cp / Pres Drop, Allow/Calc psi 2 / 1,56
23 Viscosity, Vap cp 0,0126 / 0,0106 Fouling resistance ft²-h-F/BTU 0
24 PERFORMANCE DATA - AIR SIDE
25 Air Quantity, Total 182194 lb/h Altitude 66 ft
26 Air Quantity/Fan 21854,7 ft³/min Temperature In 110 °F
27 Static Pressure 1,2 inH2O Temperature Out 124,17 °F
28 Face Velocity 13,74 ft/s Mass velocity 3436,7 lb/h/ft² Design Ambient 70 °F
29 DESIGN-MATERIALS-CONSTRUCTION
30 Design/Vac./Test Pres 65 / / 230 psi Design temperature 300 °F
31 TUBE BUNDLE Header Tube
32 Size ft 11,9685 Type Box Material Carbon Steel
33 Number/bay 1 Material Carbon Steel Specifications
34 Tube Rows 6 Passes 3 OD 1 Min Thk. 0,083 in
35 Arrangement Plug Mat. No./Bun 180 Lng 10 ft
36 Bundles 1 par Gasket Mat. Pitch 2,1339 / 1,8479 30 Degrees
37 Bays 1 par Corr. Allow. in FIN
38 Bundle frame Inlet nozzle ( 1 ) 7,625 in Type L-finned
39 MISCELLANEOUS Outlet nozzle ( 1 ) 4,813 in Material Aluminum 1060
40 Struct. Mount. Special Nozzles OD 1,9449 Tks 0,0157 in
41 Surf.Prep Rating Program No. 11 #/in Design Temp °F
42 Louvers TI PI Code ASME Code Sec VIII Div 1
43 Vibration Switches Chem Cleaning Stamp Yes Specs
44 MECHANICAL EQUIPMENT
45 Fan,Mfr., Model Driver, Type Direct Speed Reducer, Type
46 No./Bay 2 RPM 1000 Mfr. Mfr.&Model
47 Dia. 4 ft Blade(s) No./Bay No./Bay
48 Pitch Angle RPM Rating hp
49 Blade(s) Hub Enclosure Ratio
50 hp/Fan 7,2 hp MinAmb V/Phase/Hz / / Support
51 Control Action on Air Failure- Louvers
52 Degree Control of Outlet Process Temperature
53 Recirculation Steam Coil No
54 Plot Area ft² Drawing No. Wt.Bundle 4716,2 Wt. Unit 4716,2 lb
55 Notes:
56
57
58
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Aircooled Summary

1 Unit Length/Width/Height 11,9685 / 5,9237 / 0,924 ft Tube inclination 0

2 Baysperunit 1 Bundles per bay 1 Tube Rows 6 Passes 3 X-side flow direction 0 Degrees
3 Staggered-even rows to right Tube flow orientation Counter-current
4 Total surface 7565 Ext surface/bundle 7565 Bare/Bundle 459,5 ft² Ratio (Total/Bare) 16,47
5 Rating / Checking Performance of the Unit
6 Tube Side X-Side Heat Transfer Parameters
7 Process Data In Out In Out Total head load BTU/h 622346
8 Total Flow lb/h 12293 182194 Effective MTD °F 41,05
9 Gas 182194 182194 Actual/Reqd area ratio(dirty/clean) 1,1 / 1,1
10 Vapor 12293 12293
11 Liquid 0 0 0 0 Coef/Resist (Bare) BTU/(h-ft²-F) ft²-h-F/BTU %
12 Cond./Evap. 0 0 Tube side film 45 0,0222 80,48
13 Temperature °F 230 120 110 124,17 Tube side fouling 0 0
14 Quality 1 1 Tube wall 4574,07 0,0002 0,79
15 Humidity ratio Outside fouling 0 0
16 Pressure (abs) psi 49,7 48,14 Outside film 193,43 0,0052 18,72
17 inH2O 405,83 405,83 Overall fouled 36,22 0,0276
18 DP 1,56 1,2 Overall clean 36,22 0,0276
19 Velocity ft/s 58,84 50,46 30,79 31,56
20 Liquid Properties Tube Side Pressure Drop psi %
21 Density lb/ft³ Inlet nozzle 0,02 1,02
22 Viscosity cp Inlet header 0,01 0,79
23 Specific heat BTU/(lb-F) Inside tubes 1,13 72,35
24 Th Cond BTU/(ft-h-F) Across pass 0,01 0,44
25 Surface lbf/ft Other header 0,01 0,8
26 Vapor Properties Outlet nozzle 0,38 24,61
27 Density lb/ft³ 0,255 0,297 0,069 0,068 Outside Pressure Drop inH2O %
28 Viscosity cp 0,0126 0,0106 0,0192 0,0196 Ground clearance 0,13 9,89
29 Specific heat BTU/(lb-F) 0,4873 0,4341 0,2407 0,2408 Fan inlet 0,05 4,11
30 Th Cond BTU/(ft-h-F) 0,018 0,014 0,016 0,016 Bundle 1,09 85,86
31 Two-Phase Properties Louvers 0 0
32 Latent BTU/lb Steam Coil 0 0
33 Molecular weight 37,31709 28,96 Plenum 0 0
34 Heat Transfer Parameters Heat Load BTU/h
35 Reynolds No. vapor 123509,7 147028,2 13801,34 13550,77 Vapor 622346
36 Reynolds No. liquid Cond./Evap 0
37 Prandtl No. vapor 0,81 0,79 0,7 0,7 Liquid 0
38 Prandtl No. Liquid Input/Actual duty ratio 1
39 Tubes / Fin Last row number 6
40 Tubes per bundle 180 Tube OD / ID in 1 / 0,834 / / /
41 Tube material Carbon Steel Fin type L-finned
42 Length effective ft 9,75 Fin material Aluminum 1060
43 Length actual ft 10 Fin tip diameter in 1,9449
44 Transverse pitch in 2,1339 Fin thickness in 0,0157
45 Longitudinal pitch in 1,8479 Fin frequency #/in 11
46 Pitch angle 30 Root diameter in 1
47 Th Cond BTU/(ft-h-F) 34,501 Th cond BTU/(ft-h-F) 133,036
48 Surface effectiveness 0,9 Surface effectiveness 0,9
49 X-side and Fan Header and Nozzles Weights lb
50 Type draft Forced Inlet Other Inlet header 851,8
51 Fans/bay 2 Header type Box Box Other header 859,6
52 Vol./fan(Act/Std) ft³/min 21854,7 20272,5 Header depth in 11,811 11,811 Inlet nozzle 72,3
53 Face vel. (Act/Std) ft/s 13,74 12,78 In Out Outlet nozzle 40,4
54 Fan diam./% cov. ft 4 46,34 No. of nozzles 1 1 Tubes and fins 2257,9
55 Sum./Win. des. Temp °F 110 70 Nozzle ID in 7,625 4,813 Side frms/supports 634,3
56 Abs pwr/fan-Winter hp 7,2 Hom. Velocity ft/s 42,23 90,9 Bundle - dry 4716,2
57 Abs pwr/fan-Summer hp 6,7 Rho*V2 lb/(ft-s²) 455 2457 Bundle - wet 5748,3
58 Drive efficiency 95 Unit bundles - dry 4716,2
59 Fan efficiency 65 Unit bundles - wet 5748,3
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Mechanical Details - Bundle

Unit
Bays in parallel per unit 1 A or V frame None
Bundles in parallel per bay 1 Tube inclination 0
Fans per bay 2 Tube side flow orientation Counter-current
Bay width in 71,084 Outside stream flow direction Degrees 0
Bundle width ft 5,4237 Fan diameter ft 4
Unit length ft 11,9685 Plennum depth ft 1,6
Unit width ft 5,9237 Ground clearance ft 2,25
Unit height ft 0,924 Distance from bundle to exchanger exit ft 0

Bundle
Tubes per bundle 180 Number of tube types 1
Tube rows per bundle 6 Tube row arrangement Staggered-even rows to right
Tubes per row per bundle 30 Tube transverse pitch in 2,1339
Tube passes per bundle 3 Tube row longitudinal pitch in 1,8479
Total tube length ft 10 Layout angle Degrees 30
Effective tube length ft 9,75 Area ratio finned to bare 16,47
Tubesheet(s) thickness in 2 Total surface effectiveness 0,9
Tube support width in 1 External enhancement
Number of tube supports 1 Internal enhancement
Bundle face area ft² 52,9

Fan Details

Fan
Draft type Forced Air quantity (Act/Std) ft³/min 21854,7 / 20272,5
Total number of fans 2 Face velocity (Act/Std) ft/s 13,74 / 12,78
Fans per bay 2 Temperature (Act/Std) °F 110 / 69,98
Fan diameter ft 4 Pressure (Act/Std) psi 14,65 / 14,69
Bundle face area ft² 52,9 Density (Act/Std) lb/ft³ 0,069 / 0,075
Fan coverage % 46,34 Design temperature (summer/winter) °F 110 / 70
Number of blades Brake power (summer/winter) hp 6,7 / 7,2
Fan blade pitch Total brake power (winter) hp 14,4
Fan hub diameter ft Fan drive efficiency % 95
Vendor for actual fan Fan efficiency % 65
Fan Noise Level Low Performance High Performance Actual
Fan rotational speed RPM 1486,61 905,7 1000
Sound power level (per fan) dB 112,9 100,87
Sound power level (per unit) dB 115,91 103,88
Sound pressure level (1m from fan) dB 106,25 94,23
Sound pressure level (0.3m from bundle) dB 102,69 90,66
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Circular Tubes/Fins

Tube Type 1 2 3 4
OD in 1
ID in 0,834
Wall thickness in 0,083
Flow area in² 0,546

Fin Type 1 2 3 4
Type L-finned
Material Aluminum 1060
Tip diameter in 1,9449
Fin height in 0,4724
Bundle hyd. Diameter in 0,1399
Minimum flow area in² 3407,307
Mean fin thickness in 0,0157
Fin frequency #/in 11
Fin root diameter in 1
Conductivity BTU/(ft-h-F) 133,036
Density lb/ft³ 172,8
Surface effectiveness 0,9

Nozzles/Headers

Nozzle Inlet Outlet

Number (per circuit) 1 1
Inside diameter in 7,625 4,813
Outside diameter in 8,625 5,563
Orientation Degrees 90 -90
Homogeneous velocity ft/s 42,23 90,9
Rhov2 lb/(ft-s²) 455 2457
Flange diameter in 11,9715 8,9095
Flange thickness in 0,9843 0,9843

Header Inlet Other

Material Carbon Steel Carbon Steel
Type Box Box
Depth in 11,811 11,811
Thickness, short wall in 1 1
Thickness, long wall in 1,375 1,375
Cover thickness in 0,625 0,625
Tubesheet thickness in 1 1
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Weights/Volumes

Weights lb Volumes ft³

Inlet header 851,8 Inlet header 1,74
Other header 859,6 Other header 1,756
Inlet nozzle(s) 72,3 Inlet nozzle(s) 0,148
Outlet nozzle(s) 40,4 Outlet nozzle(s) 0,082
Tubes and fins 2257,9 Tube(s) 6,829
Frame support 634,3
Bundle (Dry) 4716,2 Bundle 10,555
Bundle (Filled with water) 5748,3
Bundle (Dry) 4716,2 Unit 10,555
Unit (Filled with water) 5748,3

Setting Plan

Inlet 27 12,9 12,9

& Outlet Tube length 120
Nozzles Bundle slope = 0 deg
128,3

88
68

68
82
10

108
54

70

Notes: Company: ERI SAS

Location: PTG GRAN TIERRA
48
fan dia (Typ) Service of Unit: Our Reference:
Item No.: AC-01 Your Reference:
231,6

Date: 11/02/2025 Rev No.: Job No.:

Company Name
City, State
Scale:
Rev: Date: Description Dwg. Chk. Appd. ASME VIII-1 2025
Setting Plan
Dwg No.: Rev:
AC-01 1
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Tube Layout

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

X-Flow Direction

Bundle Width = 65,1 in

Height = 11,1 in