Smart Machine EGuide
Smart Machine EGuide
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Table of Contents
Material Modicon
handling M262 controller TeSys island
04 05 06
Where open machine systems Connecting i/o and the cloud for The new digital load management system that
remove productivity constraints fast logic and motion performance drives productivity and enables new business models
Machine builder challenges and
opportunities in the new digital world
Schneider Electric surveyed over 400 worldwide machine builders and factory end users in 2015. The
questions they answered all centered around what their machines and plants would need to look like in
2020, if their businesses were to sustain growth and boost productivity. Their feedback has shaped (and
will continue to shape) Schneider Electric digitized solution investments.
• Tools that could accommodate a younger, less skilled, and less experienced workforce “Digital transformation requires
• A need for simpler integration through open software connectivity and more open field buses individuals, teams, and often entire
companies to identify new values
• A need for whole lifecycle support of the products they purchase
that may change or replace the vast
amount of habits, norms, and culture
deeply embedded in many established
companies.” - ARC Advisory Group
New opportunity:
service-driven business models
Cloud-based monitoring tools now enable machine builders to sell
guaranteed machine performance
Many organizations are digitalizing their Schneider Electric has launched Schneider
operations in order to improve the speed of their Electric Exchange, a marketplace where OEMs
engineering, commissioning and maintenance and other partners can be linked globally to either
tasks. New cloud-based tools, such as access resources for project implementations or
EcoStruxure Machine Advisor, open doors for to offer resources to support ongoing third-party
machine builders to offer new services, like mining projects. In this large global pool collaborators, the
machine performance data, to help end users open Schneider Electric EcoStruxure architecture
improve productivity. Some are seizing the new acts as the framework for facilitating transition to
opportunities by enhancing their traditional ways these new “coopetition” business models.
of doing business. Others are reinventing their
processes as a result of the new possibilities that
digitized technologies present. Visit Schneider-Electric Exchange
Apps,
Analytics &
Services AVEVA Software*
End-to-end Cybersecurity
Edge
Control
Magelis PacDrive Modicon EcoStruxure EcoStruxure
IIoT Box and Industrial PC Motion & Automation Controllers Machine Controllers Machine Expert Machine SCADA Expert
Connected
Products
Magelis Harmony Sensors & RFID TeSys Altivar Preventa Lexium Smart UPS Compact,
HMI Control & signaling Motor control Variable Speed Machine Safety Motion Control & Circuit Breakers
Drives Robotics
*The Schneider Electric industrial software business and AVEVA have merged to trade as AVEVA Group plc, a UK listed company. The Schneider
Electric and Life is On trademarks are owned by Schneider Electric and are being licensed to AVEVA by Schneider Electric.
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Opportunities Food & beverage Product Material Modicon TeSys
& Challenges machinery packaging handling M262 controller island
How standardized machine development
leads to high predictability
Consumers want to be assured that the food they eat contains what it says on the label. Food & beverage
manufacturers are right to make food safety a top issue. Failure to comply with regulations results in fines,
lost business, and a tarnished reputation.
Machine builders and companies like Schneider Electric have much to offer in the areas of product
safety. New technologies surrounding processes that support production information management (PIM),
food packaging serialization (assigning and tracking a unique serial number to individual lots or items
in the food supply chain), and automated label assurance are being rolled out. These breakthroughs in “Insurance claims for a product recalls
traceability technologies help to advance the cause for better safety control.
reached an average of $9.5 million, with
the F&B industry being the second most
impacted, just behind the car industry.”
– Allianz Global Corporate & Specialty
To gain competitive advantage, F&B manufacturers are designed to be IIoT-ready. These solutions
need to adapt quickly to changes in consumer allow easy configuration and connectivity to the
tastes. Such rapid changes present production cloud, and far less work and research is required
and process challenges. Machine builders can to configure and connect these devices. Smart
ease the burden by designing smart machines that motor starters, controllers and comprehensive
can leverage the data being gathered to improve open architectures such as EcoStruxure Machine
or adjust the business on the fly. and Plant enable quicker recipe adoption, thereby
enhancing overall plants agility.
Flexible machine designs with simplified wiring
and engineering enable a more standardized
approach to machine building. Products that are
new to the market such as TeSys island, digital load Let’s discuss how to get started
management system and Modicon M262 controllers
In fact, most end users don’t really want machines at all — they want the productivity that those machines
promise to deliver. Thanks in part to new digitization tools, leading-edge machine builders are beginning to
offer machine productivity guarantees.
Tools like EcoStruxure Machine Advisor now provide machine builders with the confidence to execute
precise tracking, monitoring and fixing of plant floor machines while offering end users mutually beneficial
pay- per-use options on their machines.
“Plastics are
Sustainable package design: now expected to
outweigh fish in the
abolishing waste
Machine builders, manufacturers and technology providers now join
consumers in prioritizing product reuse efficiencies
Eco-friendliness is emerging as a clear packaging portfolio. New generation digitalized engineering
industry concern. As more and more plastic clogs tools offer industry-specific function blocks and
landfills and ocean waters, the demand is growing Tested, Validated, Documented Architectures
for new eco-packaging solutions. Machine builders (TVDAs), making it easier and less costly for
are responding by designing smart machines machine builders to produce sustainable designs.
capable of producing reusable product packaging. Specialized tech teams across the globe support
In turn, manufacturers are positioning themselves OEMs on their journey towards building machines
to offer “wastefree shopping” whenever customers that will produce a new generation of highly
purchase their packaged goods. sustainable and earth-friendly packaging.
Schneider Electric supports machine builders See how new tools and software make machines
in addressing these challenges by offering more adaptable …
modular and connected solutions that remove
the complexity of machine adaptability. PacDrive
Click here to get started
technology, for example, provides easy-to-use
templates which modularize the machine.
In order for handoffs and transitions to operate smoothly, material handling technologies add value by
minimizing product delivery constraints and delays. In a domain where linkages and advanced connectivity “A holistic digital transformation
to outsourcers and manufacturers are critical success factors, Schneider Electric supports machine
plan will incorporate emerging
builders and their customers through an open architecture, EcoStruxure Machine (see next slide for detail),
that links connected products regardless of manufacturer, to both edge control and core process apps
technologies, but also focus on
and analytics. In this way information can be centralized as products are tracked along their journey to desired results or outcomes.”
their destinations, thereby minimizing interruption and delays. - ARC Advisory Group
Apps,
Analytics &
Services AVEVA Software*
End-to-end Cybersecurity
Edge
Control
Magelis PacDrive Modicon EcoStruxure EcoStruxure
IIoT Box and Industrial PC Motion & Automation Controllers Machine Controllers Machine Expert Machine SCADA Expert
Connected
Products
Magelis Harmony Sensors & RFID TeSys Altivar Preventa Lexium Smart UPS Compact,
HMI Control & signaling Motor control Variable Speed Machine Safety Motion Control & Circuit Breakers
Drives Robotics
*The Schneider Electric industrial software business and AVEVA have merged to trade as AVEVA Group plc, a UK listed company. The Schneider
Electric and Life is On trademarks are owned by Schneider Electric and are being licensed to AVEVA by Schneider Electric.
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“Services enabling improved machine The Modicon M262 is a new, highly intelligent This open digitization framework allows machine
learning and AI are radically transforming and flexible machine controller, which plays an builders to drive productivity and competitiveness
businesses’ usage and understanding important role in the overall IIoT-ready architecture via embedded connectivity to the cloud. Machine
of data.” – IHS Markit called EcoStruxure Machine. Modicon M262 sits builders can now maintain, and even reprogram,
in the middle level of this architecture as an edge machines thousands of miles away without leaving
controller, which links to both connected products their home country.
and to critical data analytics apps. Smart devices
Machines can be registered into a digital service
gather important performance data, utilize that data
platform and OEMs can see machine locations,
to optimize machine performance, and then analyze
monitor component usage, identify firmware
that data to predict trends.
versions, and gather data surrounding the overall
The Modicon M262 is also analytics-friendly, both equipment efficiency and health. With powerful
supplying and accessing data, so that operators analytics, machine builders can predict and
can enhance both operational efficiency and drive optimize the productivity and the availability of their
unprecedented productivity. machines.
By using dedicated cores for application and for The Modicon M262 controller addresses logic
communication, the Modicon M262 is the fastest application needs, and can also function as an
smart controller* in the marketplace. Processing “All-in-One” motion controller, embedding required
speeds range from 5 to 3 nanoseconds per features such as motion bus, encoder input and
instruction for application, and address in parallel, touch probes. With 4 to 16 synchronized axes,
both communication and encryption. End users and a scalable motion-task cycle time as fast as
don’t have to sacrifice machine performance when 1ms (independent from communication tasks),
they want to connect to the internet, SCADA, or the Modicon M262 Controller responds with high
additional PLCs. performance when addressing the demands of
synchronized motion applications.
The new Modicon M262 is designed to leverage each other, and a third to connect to a plant
digitization speed and flexibility benefits by management system. Through support of
providing both logic and motion control functions in multiple networks, the Modicon M262 helps end
one controller. With built-in connectivity to both the users avoid the issue of having one congested
“Connected devices alone are not
cloud, to I/O systems, and to drives, the Modicon network that negatively impacts performance
M262 acts as a key edge control element, linking of their machine. This is an example of IT/OT enough to accomplish true digital
apps to smart devices. convergence and is one of the ways the Modicon transformation. You need to develop a
M262 provides significant business value. seamless ecosystem of humans and
Modicon M262 also provides the ability to
support multiple networks within one machine. machines, performing optimized,
Users often require one network to run their More about Modicon M262 controller end-to-end processes.”
machine, another to connect machines to -Cyril Perducat, EVP Schneider Electric
Motor starter selection and configuration has which acts as the brains of the complete island.
always been a labor-intensive task. To address
As the first fully digital and object-oriented load
this challenge, a revolutionary new solution that
management system, TeSys island is Industry
simplifies motor starter selection, installation,
4.0 compliant, and presents a simpler and more TeSys island’s digital footprint eliminates the
configuration and maintenance.
reliable way to manage machine loads, based on need for auxiliary wiring and reduces the
TeSys island is one modular system, consisting data insights.
need for I/O modules, making it 40% faster
of motor starters (up to 80 amps), and digital or
TeSys island is fully integrated into EcoStruxure to integrate and reducing installation costs
analog I/O modules connected to each other,
for Machine Builders. Thanks to its Industry by 30% compared with traditional solutions.
mounted onto a din rail. With only one connection
4.0 capabilities, it can be easily integrated
to the field bus, the device accommodates up to
into 3rd party automation solutions with open
20 modules. No auxiliary wiring is needed. The
communications via all main industrial fieldbuses.
intelligence resides within the bus coupler module
Final thoughts
Machine Builders, industry stakeholders and transformation by offering expertise in open IIoT- lifecycle, by reducing time-to-market by up to
technology manufacturers are entering a new era. ready architecture platforms such as EcoStruxure 30% through simplified design and engineering,
Industry 4.0 places new demands on all parties for Machine Builders, which link connected by driving 40% faster commissioning integration,
and, at the same time, is opening doors to higher hardware and software products such as TeSys and by generating up to 50% in diagnosis and
productivity, new business growth opportunities, island, Modicon M262, and EcoStruxure Machine corrective action time savings.
and new service business models. Advisor to both the cloud and to local edge
environments. Together these technologies
Schneider Electric is well positioned to support Find out more about our OEM program
support machine builders, throughout the machine
machine builders and manufacturers with digital
Apps,
Analytics &
Services AVEVA Software*
End-to-end Cybersecurity
Asset Performance
EcoStruxure Secure Connect Advisor
Monitor and Control
Edge
Control
Magelis PacDrive Modicon EcoStruxure EcoStruxure
IIoT Box and Industrial PC Motion & Automation Controllers Machine Controllers Machine Expert Machine SCADA Expert
Connected
Products
Magelis Harmony Zelio Sensors & TeSys Altivar Preventa Lexium Industrial Compact,
HMI Control & signaling Relays RFID Motor control Variable Speed Machine Safety Motion Control & UPS Circuit Breakers
Drives Robotics
*The Schneider Electric industrial software business and AVEVA have merged to trade as AVEVA Group plc, a UK listed company. The Schneider
Electric and Life is On trademarks are owned by Schneider Electric and are being licensed to AVEVA by Schneider Electric.
Opportunities Touchscreen
Panel
Food & beverage Product Material Modicon TeSys
& challenges machinery packaging handling M262 controller island
Full IIoT machine integration with unprecedented efficiency.
[Link]
Schneider Electric
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92500 Rueil-Malmaison, France
Tel : +33 (0)1 41 29 70 00
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