Damper Rebuild List

Material

Duct Inside Body width

No. Tag No Name Type of Damper Fluid Flange Body Blade Shaft Damper Seat Bearing Actual Photo Damage/Missing Parts Remarks / Notes Status
(mm) (mm)

PN 3 Blade SS400
PN 4 Shaft S45C
PN 5 Pin SS400 - Body and damper seat needs to be cleaned and repaired
PN 6-1 Stuffing Box STKM SS400 - Need dimentional check and adjustment for Rib due to
1 4221-DPR-0006 SO2 Damper to Cold Heat Exchanger Butterfly Ø2200 300 Gas compossition Carbon Steel Welded type t12 Carbon Steel Welded type t6 Carbon Steel Welded type t6 Carbon Steel Welded type Ø60 Carbon Steel Dry metal -
PN 6-2 Gland Packing Non-Asbestos welded connection
PN 7 Bearing Dry Metal - Needs to be painted
PN 8 Actuator ROTORK IQTM2000

PN 3 Blade SS400
PN 4 Shaft S45C
- Body and flange needs to be cleaned, damper seat needs
PN 5 Pin SS400
to be repaired as per technical requirements
2 4221-DPR-0001 Surge Line Damper Butterfly Ø1400 300 Recycling or Surge Line C.S+PFA Lining 75 x t12 C.S+PFA Lining 75 x t9 C.S+PFA Lining 75 x t6 C.S+PFA Lining 75 x Ø60 Carbon Steel + PFA Lining Ball Bearing PN 6-2 Gland Packing Priority
- Blade needs to be replaced
PN 7 Bearing
- Needs to be lined and painted
PN 8 Actuator

PN 3 Blade SS400
PN 4 Shaft S45C - Body, rib and damper seat looks rusty and dented, needs
PN 5 Pin SS400 to be cleaned and repaired
3 4221-DPR-0008 By Pass Damper to Hot Heat Exchanger Butterfly Ø900 300 Gas compossition Carbon Steel Welded type t9 Carbon Steel Welded type t6 Carbon Steel Welded type t6 Carbon Steel Welded type Ø60 Carbon Steel Dry metal PN 6-1 Stuffing box STKM SS400 - Blade is damage, needs to be replaced -
PN 6-2 Gland Packing Non-Asbestos - Actuator looks good in visual condition, needs electrical
PN 7 Bearing check

PN 3 Blade
PN 4 Shaft
- Body and damper seat needs to be cleaned and repaired
PN 5 Pin
Carbon Steel Welded type - Need dimentional check and adjustment for Rib due to
4 4221-DPR-0005 SO2 By Pass Damper to Cold Heat Exchanger Butterfly Ø1600 300 Gas compossition Carbon Steel Welded type t9 Carbon Steel Welded type t9 Carbon Steel Welded type t9 Carbon Steel Dry metal PN 6-2 Gland Packing -
Ø100 welded connection
PN 7 Bearing
- Needs to be painted
PN 8 Actuator

PN 3 Blade
PN 4 Shaft
- Body and damper seat needs to be cleaned and repaired
PN 5 Pin
Carbon Steel Welded type - Need dimentional check and adjustment for Rib due to
5 4221-DPR-0004 Main Blower System Outlet Damper Butterfly Ø1600 400 Gas compossition Carbon Steel Welded type t9 Carbon Steel Welded type t9 Carbon Steel Welded type t9 Carbon Steel Dry metal PN 6-1 Stuffing Box -
Ø100 welded connection
PN 6-2 Gland Packing
- Needs to be painted
PN 6-3 Packing Follower
PN 7 Bearing

PN 3 Blade
PN 4 Shaft
- Body and damper seat needs to be cleaned and repaired
PN 5 Pin
- Need dimentional check and adjustment for Rib due to
6 4221-DPR-0002 Main Blower System Inlet Damper Butterfly Ø1800 300 Gas compossition SUS316L Welded type t9 SUS316L Welded type t6 SUS316L Welded type t6 SUS316L Welded type Ø70 Stainless Steel Dry metal PN 6-1 Stuffing Box -
welded connection
PN 6-2 Gland Packing
- Needs to be painted
PN 7 Bearing
PN 8 Actuator

PN 3 Blade
PN 4 Shaft
PN 5 Pin - Body and damper seat needs to be cleaned and repaired
PN 6-1 Stuffing Box - Need dimentional check and adjustment for Rib due to
7 4222-DPR-0017 Preheat Outlet Damper to BED 4 Butterfly Ø1800 250 Gas compossition SUS304L Welded type t9 SUS304L Welded type t9 SUS304L Welded type t6 SUS304L Welded type Ø70 Stainless Steel Dry metal -
PN 6-2 Gland Packing welded connection
PN 6-3 Packing Follower - Needs to be painted
PN 7 Bearing
PN 8 Actuator

PN 4 Shaft
PN 5 Pin - Body and damper seat needs to be cleaned and repaired
PN 6-1 Stuffing Box - Need dimentional check and adjustment for Rib due to
8 4222-DPR-0015 Preheat to BED 1 Damper Butterfly Ø1800 250 Gas compossition SUS304L Welded type t9 SUS304L Welded type t6 SUS304L Welded type t6 SUS304L Welded type Ø80 Stainless Steel Dry metal PN 6-2 Gland Packing welded connection -
PN 6-3 Packing Follower - Blade is ok but need dimentional check and PT
PN 7 Bearing - Needs to be painted
PN 8 Actuator

PN 4 Shaft
- Body and damper seat needs to be cleaned and repaired
PN 5 Pin
- Need dimentional check and adjustment for Rib due to
PN 6-1 Stuffing Box
9 4222-DPR-0007 Preheat to BED 3 Damper Butterfly Ø1800 250 Gas compossition SUS304 Welded type t9 SUS304 t6 SUS304 t6 SUS304 Ø80 Stainless Steel Dry metal welded connection -
PN 6-2 Gland Packing
- Blade is ok but need dimentional check and PT
PN 6-3 Packing Follower
- Needs to be painted
PN 7 Bearing

PN 3 Blade
PN 4 Shaft
- Body and damper seat needs to be cleaned and repaired
PN 5 Pin
- Need dimentional check and adjustment for Rib due to
10 4222-DPR-0014 Lurec Boiler Discharge Damper Butterfly Ø1800 250 Gas compossition Carbon Steel Welded type t9 Carbon Steel t9 Carbon Steel t6 Carbon Steel Ø40 Carbon Steel Dry metal PN 6-1 Stuffing Box -
welded connection
PN 6-2 Gland Packing
- Needs to be painted
PN 7 Bearing
PN 8 Actuator
Damper Rebuild List
Material

Duct Inside Body width

No. Tag No Name Type of Damper Fluid Flange Body Blade Shaft Damper Seat Bearing Actual Photo Damage/Missing Parts Remarks / Notes Status
(mm) (mm)

PN 3 Blade
PN 4 Shaft
PN 5 Pin - Body and damper seat needs to be cleaned and repaired
PN 6-1 Stuffing Box - Need dimentional check and adjustment for Rib due to
11 4222-DPR-0013 Lurec Boiler Discharge Damper Butterfly Ø1800 250 Gas compossition Carbon Steel Welded type t9 Carbon Steel t9 Carbon Steel t6 Carbon Steel Ø40 Carbon Steel Dry metal -
PN 6-2 Gland Packing welded connection
PN 6-3 Packing Follower - Needs to be painted
PN 7 Bearing
PN 8 Actuator

PN 3 Blade
PN 4 Shaft
PN 5 Pin - Body and damper seat needs to be cleaned and repaired
PN 6-1 Stuffing Box - Need dimentional check and adjustment for Rib due to
12 4222-DPR-0009 Waste Heat Boiler 1 Outlet Damper to CRE Butterfly Ø2400 300 Gas compossition Carbon Steel Welded type t12 Carbon Steel t9 Carbon Steel t6 Carbon Steel Ø60 Carbon Steel Dry metal -
PN 6-2 Gland Packing welded connection
PN 6-3 Packing Follower - Needs to be painted
PN 7 Bearing
PN 8 Actuator

PN 3 Blade
PN 4 Shaft
PN 5 Pin - Body and damper seat needs to be cleaned and repaired
PN 6-1 Stuffing Box - Need dimentional check and adjustment for Rib due to
13 4222-DPR-0018 BED 3 to Cold Re-Heat Exchanger Damper Butterfly Ø1600 300 Gas compossition SUS304 Welded type t9 SUS304 t9 SUS304 t6 SUS304 Ø60 Stainless Steel Dry metal -
PN 6-2 Gland Packing welded connection
PN 6-3 Packing Follower - Needs to be painted
PN 7 Bearing
PN 8 Actuator

C.S+FRP Lining+ATF Coating 75× C.S+FRP Lining+ATF Coating Carbon Steel + FRP Lining + ATF Damper looks good in visual condition, only need function
14 4214-DPR-0003 Inlet Wet ESP 2 First Stage Damper Butterfly Ø1800 300 Gas Downstream PGCT C.S+FRP Lining+ATF Coating t9 C.S+FRP Lining+ATF Coating t6 Ball Bearing - Priority
t12 Ø50 Coating test.

PN 3 Blade
PN 4 Shaft
PN 5 Pin
- Body and flange needs to be cleaned, damper seat needs
PN 6-1 Stuffing Box
C.S+FRP Lining+ATF Coating 75× C.S+FRP Lining+ATF Coating Carbon Steel + FRP Lining + ATF to be repaired as per technical requirements
15 4215-DPR-0007 Outlet Wet ESP 1 First Stage Damper Butterfly Ø1800 300 Gas Downstream 1st Stage Wet ESP C.S+FRP Lining+ATF Coating t9 C.S+FRP Lining+ATF Coating t6 Ball Bearing PN 6-2 Gland Packing Priority
t12 Ø60 Coating - Blade needs to be replaced
PN 6-3 Packing Follower
- Needs to be lined and painted
PN 7 Bearing
PN 8 Actuator
PN 9 Limit Switch

PN 3 Blade
- Body and flange needs to be cleaned, damper seat needs
PN 5 Pin
to be repaired as per technical requirements
C.S+FRP Lining+ATF Coating 75× C.S+FRP Lining+ATF Coating Carbon Steel + FRP Lining + ATF PN 6-2 Gland Packing
16 4215-DPR-0006 Outlet Wet ESP 2 First Stage Damper Butterfly Ø1800 300 Gas Downstream 1st Stage Wet ESP C.S+FRP Lining+ATF Coating t9 C.S+FRP Lining+ATF Coating t6 Ball Bearing - Blade needs to be replaced Priority
t12 Ø60 Coating PN 7 Bearing
- Shaft needs to be cleaned
PN 8 Actuator
- Needs to be lined and painted
PN 9 Limit Switch

- Body and flange needs to be cleaned, damper seat needs

C.S+FRP Lining+ATF Coating 75× C.S+FRP Lining+ATF Coating Carbon Steel + FRP Lining + ATF to be repaired as per technical requirements
17 4215-DPR-0004 Inlet Wet ESP 4 Second Stage Damper Butterfly Ø1800 300 Gas Downstream Flourine Tower C.S+FRP Lining+ATF Coating t9 C.S+FRP Lining+ATF Coating t6 Ball Bearing Priority
t12 Ø60 Coating - Blade needs to be cleaned
- Needs to be lined and painted

PN 5 Pin - Body and flange needs to be cleaned, damper seat needs

C.S+FRP Lining+ATF Coating 75× C.S+FRP Lining+ATF Coating Carbon Steel + FRP Lining + ATF PN 6-2 Gland Packing to be repaired as per technical requirements
18 4215-DPR-0012 Inlet Wet ESP 5 Second Stage Damper Butterfly Ø1800 300 Gas Downstream Fluorine Tower C.S+FRP Lining+ATF Coating t9 C.S+FRP Lining+ATF Coating t6 Ball Bearing Priority
t12 Ø60 Coating PN 7 Bearing - Blade needs to be cleaned
PN 8 Actuator - Needs to be lined and painted

PN 4 Shaft
- Body and flange needs to be cleaned, damper seat needs
PN 5 Pin
C.S+FRP Lining+ATF Coating 75× C.S+FRP Lining+ATF Coating Carbon Steel + FRP Lining + ATF to be repaired as per technical requirements
19 4215-DPR-0008 Outlet Wet ESP 3 First Stage Damper Butterfly Ø1800 300 Gas Downstream 1st Stage Wet ESP C.S+FRP Lining+ATF Coating t9 C.S+FRP Lining+ATF Coating t6 Ball Bearing PN 6-2 Gland Packing Priority
t12 Ø60 Coating - Blade needs to be cleaned
PN 7 Bearing
- Needs to be lined and painted
PN 8 Actuator

PN 3 Blade
PN 4 Shaft - Body and flange needs to be cleaned, damper seat needs
C.S+FRP Lining+ATF Coating 75× C.S+FRP Lining+ATF Coating Carbon Steel + FRP Lining + ATF PN 5 Pin to be repaired as per technical requirements
20 4215-DPR-0005 Outlet Wet ESP 2 Second Stage Damper Butterfly Ø1300 300 Gas to Emergency Fan C.S+FRP Lining+ATF Coating t9 C.S+FRP Lining+ATF Coating t6 Ball Bearing Priority
t12 Ø40 Coating PN 6-2 Gland Packing - Blade needs to be replaced
PN 7 Bearing - Needs to be lined and painted
PN 8 Actuator
Damper Rebuild List
Material

Duct Inside Body width

No. Tag No Name Type of Damper Fluid Flange Body Blade Shaft Damper Seat Bearing Actual Photo Damage/Missing Parts Remarks / Notes Status
(mm) (mm)

PN 4 Shaft
- Body and flange needs to be cleaned, damper seat needs
PN 5 Pin
C.S+FRP Lining+ATF Coating 75× C.S+FRP Lining+ATF Coating Carbon Steel + FRP Lining + ATF to be repaired as per technical requirements
21 4215-DPR-0003 Outlet Wet ESP 1 Second Stage Damper Butterfly Ø1300 300 Gas to Emergency Fan C.S+FRP Lining+ATF Coating t9 C.S+FRP Lining+ATF Coating t6 Ball Bearing PN 6-2 Gland Packing Priority
t12 Ø40 Coating - Blade needs to be cleaned
PN 7 Bearing
- Needs to be lined and painted
PN 8 Actuator

PN 3 Blade
C.S+FRP Lining+ATF Coating 75× C.S+FRP Lining+ATF Coating Carbon Steel + FRP Lining + ATF PN 5 Pin - Blade needs to be repaired
22 4215-DPR-0001 Air Control Damper Butterfly Ø1800 300 Ambient Air C.S+FRP Lining+ATF Coating t9 C.S+FRP Lining+ATF Coating t6 Ball Bearing Priority
t12 Ø50 Coating PN 6-2 Gland Packing - Complete missing part and do the function test
PN 7 Bearing

PN 4 Shaft
- Body and flange needs to be cleaned, damper seat needs
PN 5 Pin
C.S+FRP Lining+ATF Coating 75× C.S+FRP Lining+ATF Coating Carbon Steel + FRP Lining + ATF to be repaired as per technical requirements
23 4215-DPR-0013 Air Control Damper to Emergency Fan Butterfly Ø1700 350 Gas Downstream Droplet Separator C.S+FRP Lining+ATF Coating t9 C.S+FRP Lining+ATF Coating t6 Ball Bearing PN 6-2 Gland Packing Priority
t12 Ø50 Coating - Blade needs to be cleaned
PN 7 Bearing
- Needs to be lined and painted
PN 8 Actuator

Progress weight factor