Comparison between GCF Mechanical Joints

Rigid Dismantling Flexible Dismantling Pipe Coupler Flange / Socket

Product Name Joints Joints Adaptor

Connection type Flange / Flange Flange / Flange Socket / Socket Flange / Socket

Pressure Rating 10 Bar 10 Bar 10 Bar 10 Bar

16 Bar 16 Bar 16 Bar 16 Bar

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25 Bar 25 Bar 25 Bar 25 Bar

Range Size From DN 80 up to DN 2600

Provides axial movement Provides axial Connecting between two Connect spigot to
to facilitate the movement to facilitate pipe spigots flange of pipe
dismantling of the dismantling of
equipment. equipment.

Fast and simple Fast and simple allow for the allow for the
installation installation installation of pipes installation of pipes
with minor with minor
misalignment. misalignment.
Features
Avoid thrust force Rotate any required Several couplers can Can accommodate ground
angle to adjust the hole be installed to settlement after
flange in pipe line. accommodate for a installation up to 6º
larger degree of depending on size.
misalignment without
the need for installing
special expansion
joints.

Capable of Capable of Can accommodate ground Fast and simple

accommodating up to accommodating up to settlement after installation
100mm adjustment 100mm adjustment installation up to 6º
depending on size. depending on size. depending on size.

Application Water, Sewage and Industrial applic on

01
 DISMANTLING JOINTS

TYPES OF GCF DISMANTLING JOINTS

GCF RESTRAINED (RIGID) DISMANTLING JOINTS

GCF Restrained Dismantling Joint system is particularly suitable for

simplifying the installation and removal of: Valve, Pump, Meter, and
other.

ADVANTAGE OF DESIGN

1- Avoid thrust force

2- Longitudinal restraint: capable of accommodating up to 100mm
longitudinal adjustment depending on size.

GCF FLEXIBLE DISMANTLING JOINTS

GCF Flexible dismantling joint system is able to adjust the pipe line
longitudinal and rotational .
GCF Flexible dismantling joint are capable of accommodating up to
100mm longitudinal adjustment depending on size. It can also rotate any
required angle to adjust the hole flange in pipe line.
GCF Flexible dismantling joint (Non-Thrust type)available where restraint
is separately provided

MATERIAL SELECTION

Part Name Material Material Number Remark

Equivalent to DIN1693 (GGG50),EN
Ductile Iron A ISO1083 grade 500-7 GJS-500-7 ,and ASTM a536-
Flange Spigot Piece, 80GRADE 70-50-05
Flange Adaptor and
Middle Flange Body Equivalent to GGG40 ,EN GJS-400-15
Ductile Iron B ISO1083 grade 400-12
,and BS2789:1985 GRADE 400/7

Gasket EPDM or NBR Suitable for drinking water or sewage applications

Galvanized Steel Grade 8.8 BS970-1955EN3D
Tie bars & Nuts BS304S15,ASTM276-
Stainless Steel S.S 304 &316
1967Grade304&316
02
RESTRAINED DISMANTLING JOINT DIMENSIONS

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- Could be modified without any liability on the company.

03
 PIPE COUPLER
BENEFITS AND FEATURES

Allow for the installation of pipes with minor misalignment.

Several couplers can be installed to accommodate for a
larger degree of misalignment.

Can accommodate ground settlement after installation

up to 6o depending on size.

www.gcf.com.eg
Can accommodate line expansion and contraction without
the need for installing special expansion joints

Product range: nominal sizes from 80mm to 2600mm are

available.

Working pressure: pn 10 and pn 16

MATERIAL SPECIFICATIONS & SELECTION

Part Name Material Material Number Remark

Equivalent to DIN1693 (GGG50),EN GJS-

Ductile Iron A ISO1083 grade 500-7 500-7 ,and ASTM a536-80GRADE 70-50-
Sleeve Body & End 05
Flanged
Equivalent to GGG40 ,EN GJS-400-15
Ductile Iron B ISO1083 grade 400-12
,and BS2789:1985 GRADE 400/7
Galvanized Steel Grade 8.8 BS970-1955EN3D
Tie bars & Nuts
Stainless Steel S.S 304 &316 BS304S15,ASTM276-1967Grade304&316
Gaskets EPDM or NBR suitable for drinking water or sewage applications

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 FLEXIBLE DISMANTLING JOINT DIMENSIONS

Adjustment Tie Bar Tie Bar

Nominal Min. Max. (X) PN 10 PN 16
DN
Length (A) Length Length Leng
Min. Max. No. Dia No. Dia Length
th
80 185 165 205 2 42 4 M16 170 4 M16 170
100 185 165 205 2 42 4 M16 170 4 M16 170
125 188 168 208 2 42 4 M16 180 4 M16 180
150 188 168 208 2 42 4 M20 180 4 M20 180
200 188 168 208 2 42 4 M20 205 4 M20 205
250 188 168 208 2 42 4 M20 225 4 M24 225
300 188 168 208 2 42 4 M20 225 4 M24 225
350 302 277 327 5 55 4 M20 230 4 M24 230
400 302 277 327 5 55 4 M24 230 4 M27 250
450 302 277 327 5 55 5 M24 240 5 M27 250
500 302 277 327 5 55 5 M24 250 5 M30 265
600 302 277 327 5 55 5 M27 265 5 M33 290
700 302 277 327 5 55 6 M27 270 6 M33 290
800 302 277 327 5 55 6 M30 280 6 M36 300
900 302 277 327 5 55 7 M30 290 7 M36 300
1000 302 277 327 5 55 7 M33 310 7 M39 330
1200 320 290 350 5 65 8 M36 330 8 M45 330
1400 320 290 350 5 65 9 M39 365 9 M45 370
1500 320 290 350 5 65 9 M39 370 9 M52 370
1600 462 412 512 5 105 10 M45 430 10 M52 465
1800 462 412 512 5 105 11 M45 430 11 M52 465
2000 462 412 512 5 105 12 M45 500 12 M56 610
2200 462 412 512 5 105 13 M52 520 13 M56 635
2400 462 412 512 5 105 14 M52 530 14 M56 670
2600 462 412 512 5 105 15 M52 550 15 M56 700
- Could be modified without any liability on the company.
05
 STANDARD PIPE COUPLER DIMENSIONS

DIMENSIONS IN MM

SPIGOT Studs Details

DN Outside A
Diameter No. Din. Length
80 98 70 4 M12 110
100 118 70 4 M12 110
125 140 75 4 M12 110
150 170 75 4 M12 110
200 222 75 4 M12 110
250 274 90 6 M12 140
300 326 90 6 M12 140
350 378 100 8 M12 140
400 429 100 8 M12 140
450 480 100 10 M12 140
500 532 100 10 M12 140
600 635 100 10 M12 140
700 738 100 12 M12 140
800 842 100 12 M12 140
900 945 100 12 M16 140
1000 1048 105 14 M16 160
1200 1255 115 14 M16 160
1400 1462 127 16 M16 160
1500 1565 127 18 M16 160
1600 1668 190 20 M16 230
1800 1875 190 22 M16 230
2000 2082 190 24 M16 230
2200 2288 225 26 M16 265
2400 2495 225 28 M16 265
2600 2702 225 30 M16 265

- Could be modified without any liability on the company.

06
 FLANGED SOCKET ADAPTOR
Flange adaptors are used to enable plain-ended pipe to be connected to flanged pipe or to flanged valves and
other fittings.

BENEFITS AND FEATURES

Connect pipe spigot to apipe flange of pipe

Allow for the installation of pipes with minor misalignment.

Can accommodate ground settlement after installation up to 6º depending on size.

www.gcf.com.eg
Fast and simple installation

Product range: nominal sizes from 80mm to 2600mm are available.

Working pressure: pn 10 and pn 16

MATERIAL SPECIFICATIONS & SELECTION

Part Name Material Material Number Remark

Equivalent to DIN1693 (GGG50),EN GJS-

Ductile Iron A ISO1083 grade 500-7 500-7 ,and ASTM a536-80GRADE 70-50-
Flange Adaptor Body 05
& Middle Flange
Equivalent to GGG40 ,EN GJS-400-15
Ductile Iron B ISO1083 grade 400-12
,and BS2789:1985 GRADE 400/7
Galvanized Steel Grade 8.8 BS970-1955EN3D
Tie Studs & Nuts
Stainless Steel S.S 304 &316 BS304S15,ASTM276-1967Grade304&316
Gaskets EPDM or NBR suitable for drinking water or sewage applications

07
 FLANGED SOCKET ADAPTOR DIMENSIONS

ADJUSTMENT
SPIGOT Studs Details
(X)
DN Outside A
Diameter MIN MAX No. Dia. Length
80 98 70 2 42 4 M12 110
100 118 70 2 42 4 M12 110
125 140 75 2 42 4 M12 110
150 170 75 2 42 4 M12 110
200 222 75 2 42 4 M12 110
250 274 90 2 42 6 M12 140
300 326 90 2 42 6 M12 140
350 378 100 5 55 8 M12 140
400 429 100 5 55 8 M12 140
450 480 100 5 55 10 M12 140
500 532 100 5 55 10 M12 140
600 635 100 5 55 10 M12 140
700 738 100 5 55 12 M12 140
800 842 100 5 55 12 M12 140
900 945 100 5 55 12 M16 140
1000 1048 105 5 65 14 M16 160
1200 1255 115 5 65 14 M16 160
1400 1462 127 5 65 16 M16 160
1500 1565 127 5 65 18 M16 160
1600 1668 190 5 105 20 M16 230
1800 1875 190 5 105 22 M16 230
2000 2082 190 5 105 24 M16 230
2200 2288 225 5 105 26 M16 265
2400 2495 225 5 105 28 M16 265
2600 2702 225 5 105 30 M16 265

- Could be modified the dimensions without any liability on the factory.

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