ServiceManual Win7
ServiceManual Win7
Editor Hunkeler AG
Excellence in Paper processing
CH-4806 Wikon, Switzerland
Audience It is strictly recommended that the setup of the HLI computer is executed by a
trained specialist with a founded knowledge of administering Windows operating
systems. Passing the software to unauthorized persons is not allowed just as giv-
ing password and login names. Using the software you accept the software
license agreement of Hunkeler AG.
HLI: Service manual Hunkeler AG
Inhaltsverzeichnis
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2. Do not connect the USB to RS232 converter to the computer yet! If the converter is
plugged in, remove it!
When you boot first the computer windows leads you through a setup:
• On the ‘Windows 7 Home Premium’ screen select ‘My language is English’ and confirm with
‘Next’ .
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• Settings:
LED
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• The ‘End User License Agreement’ will be presented. Select ‘Yes, I accept the license terms’
and confirm with ‘Next’.
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• At the windows ‘Help protect your PC and improve Windows automatically. Please select ‘Ask
me later’.
• On the screen ‘Review your time and date setting’, check that the time, date and time zone are
correct. Confirm with ‘Next’.
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• Type the Hunkeler password for user ‘HAG_Service’ and press enter (Please make sure that
the ‘Num Lock’ option is set to off.
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• Shutdown the pc
• Turn on the PC while pressing on the ‘Del’ key up to the point you enter to the BIOS setting. If
you skip this screen, please repeat this chapter.
• With the arrows assistants (the mouse will not work in this stage) go to tab ‘Boot’
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• With down arrow select ‘Bootup NumLock State’ and press enter. Set the option to ‘Off’ and
press ‘Enter’ to confirm.
• Press on the Key ‘F10’ for Save and Exit Setup. Mark ‘Yes’ and press ‘Enter’. The PC will reboot
himself.
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• Type the Hunkeler password for user ‘HAG_Service’ and press enter (Please make sure that
the ‘Num Lock’ option is set to off).
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• Select on the last option of: ‘choose a power plan’ or ‘Power Option’ or ‘adjust screen
brightness’ option.
• Select one from the option ‘Choose when to turn off the display’ option
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• Set the option ‘Dim the display’, ‘Turn off the display’ and option ‘Put the computer to
sleep’ to Never
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• Press ‘Yes’ for answering ‘Do you want to allow the following program …’
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• Select the first option from the icons on the left hand side. And click on it
• Press ‘OK’
• Acknowledge the following message, and press ‘Yes’ for reboot the HLI PC
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• Type the Hunkeler password for user ‘HAG_Service’ and press enter.
• Select from the ‘User Account and Family Safety’ the ‘Add or Remove user account’
• Select the user ‘HAG_Service’ and press on ‘Change the picture’ icon
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• Select ‘Browse for more picture’ option. The Hunkeler icon is found on the HLI installation
CD under DVD RW Driver (E:) Human Line Interface :‘\Tools\Logo\[Link]’
• Double click on the icon
• Select ‘Manage another account’ option. And then ‘Create a new account’
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Please make sure that the ‘Num Lock’ option is set to off
• Set user name to Hunkeler and set it to ‘Standard user’ and press ‘Create Account’ button.
• Change the user picture to Hunkeler logo.
Close the form
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• Open 'Control Panel', ‘Programs', ‘Uninstall a program’ and remove following programs if
they exist:
Nero 9 Essentials
CyberLink Power DVD 9
Do NOT remove any other programs (unless you know exactly what you’re doing!)
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• Double-click on the ‘Security Center’ and select ‘Disabled’ at the Startup type box
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• Open ‘Control Panel’, ‘Hardware and Sound’, ‘Display’ and click to ‘Adjust resolution’.
• Set the Resolution to 1280 x 1024 (recommended), click twice to ‘OK’ and confirm ‘Keep
changes’
Close the form
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• Set ‘Hide icon and notifications’, except ‘Windows host process’, ‘Windows Explorer’ and
‘Windows Device Installation’ (Only show notifications).
• Click to ‘OK’
• Clean up the ‘Taskbar’. Delete the ‘Windows Internet’ and ‘Windows Media Player’ Icon
• Go to Start, Log off and click to Account ‘HAG_Service’. Enter password Hunkeler
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Auto-Login
• Install an extension to the Windows system registry so that the ‘Hunkeler’ user is logged in
automatically when the system is started.
• Confirm the ‘security warning’ and the ‘registry update’ with ‘Yes’.
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• On the installation CD change to the directory ‘Tools\Keycontrol’ and double-click the file
‘Key(Scancode Map).reg’.
• Confirm the ‘security warning’ and the ‘registry update’ with ‘Yes’.
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a) Base Installation
1. Plug the USB to RS232 converter into the USB on the back side of the line pc as shown below:
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b) User information
The HLI application requires two different users, ‘Hunkeler’ and ‘HAG_Service’.
The default login automatically selects the user ‘Hunkeler’.
If access to the operating system is needed, one must log on in the HLI as ‘Level5 or higher’ user
and then select the command ‘Log off to windows’. After automatically logging out of Windows,
one must then log in as the user ‘HAG_Service’. Under this username, the HLI application can be
exited without automatically shutting down the computer.
Note: log on with your one CST/Extranet username and password in the HLI
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B1) Introduction
Installation of the HLI software will automatically install the following two components onto the
HLI computer:
1. HLI software itself
2. VC redistributable (runtime environment)
• If a security warning displays, ‘AutoPlay’ please select the option ‘Run [Link]’
• Welcome to the installer for Human Line Interface [Link]. Select ‘Next’
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• The installation will run and install all necessary files. During the installation, a progress bar will
be displayed
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a) Introduction
The update installer does not contain any customized data ([Link], [Link], [Link],...). Only the
generic HLI software without any customer- specific files will be updated. All customized data
will remain on the PC.
• Windows 7: If a security warning displays, ‘AutoPlay’ please select the option ‘Run
[Link]’
• Windows 7 and XP: Welcome to the Hunkeler HLI Installation. Select ‘Next’
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• Windows 7: An existing version of the HLI has been detected. Select ‘Install’
• Windows XP: A version of the HLI for Windows XP was detected on your PC. Select ‘OK’
• Windows 7: After a while, the screen will get darker. ‘User account control’ appears, select
‘Yes’
• Windows XP: the system moves the current version from System C\ program Files to
System C\
Don’t stop the procedure !
• Windows XP: Previous HLI installation has been moved. Select ‘Install’
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• Windows 7 and XP: Welcome to the update installer for Human Line Interface [Link].
Select ‘Next’
• Windows 7 and XP: Accept the license agreement and select ‘Next’
• Windows 7 and XP: The install details will be collected and displayed. Select ‘Next’
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• Windows 7 and XP: The installation will run and install all necessary files. During the installa-
tion, a progress bar will be displayed
• Windows 7 and XP: Remove the HLI CD and restart the line PC
• Windows 7 and XP: Select Network, Path and Production. Depending on the previous HLI
software, you have to adapt the path parameters, see page 53-55.
• Windows 7 and XP: Depending on the previous module software, some parameters are shown
orange without a value (see picture). Then you have to safe the current
production new.
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1) To uninstall the HLI software open the ‘Control Panel’ -> ‘Programs’ -> ‘Uninstall a program’.
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Note:
- the folder Hunkeler (incl. the productions) in System (C:) will not be deleted automatically.
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2) Uninstall VC Redistributable
ATTENTION
It is highly recommended to uninstall this component only, if we advise you in one of any up-
dates to do so!
Select ‘Microsoft Visual C++ 2005 Redistributable’ in ‘Control Panel’ -> ‘Add or Remove Pro-
grams’ and remove it – see above
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3) If the first windows which open as displayed below, select a ‘network’ first. Click OK
4) Choose menu Production -> Select network and click on an existing network
5) Choose menu Production -> Select path and click on an existing path
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6) Choose menu Production -> Select production and click on an existing production
b) Quit HLI
If you quit HLI software pressing Alt + F4 or choose Production -> HLI shutdown, the ac-
tual active line network and manufacturing path will be stored. Starting up HLI software again,
this stored line network and path will be shown directly. Choose the production.
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Enter the name of the line (e.g. ‘L1’, ‘line A’, ‘line 2’) and press ‘OK’.
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Click right and choose “New module”. The following dialog will be displayed.
Type the module name and ID (“LS6” and “6” in this example).
NOTE: A module which doesn’t have its own control system (e.g. ‘VU’) can ‘attached’ to an-
other module by settings the other module’s ID under ‘TL_ID’. In this case, the module will
always show the same status as the module with the ‘TL_ID’ index.
Pressing “OK” will add the module as shown below:
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The following list contains the ID’s of the available Hunkeler standard modules:
Module HLI ID
Modules of Line A
CS6 4
DC7 8
FM6 15
FS6 3
LI4EXT1 701
LI4EXT2 702
LI4EXT3 703
LI4EXT4 704
LS6 6
LS6-28 102
LS6-S 103
PF7 18
PM6 104
PP6 17
PRN-A (Master-Printer of line A / LI4 parameter) 999
RW6 2
SE6 5
TM-T (tension) 100
TM-V (velocity) 101
TS6 7
UW6 1
WB 705
WM6 uneven 9
XBV1/PM6 10
XBV2 11
XREADER 12
XWEBMAIN 13
XDVMAIN 14
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XBV1/PM6 60
XBV2 61
XREADER 62
XWEBMAIN 63
XDVMAIN 64
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Sample configuration:
In the sample configuration below, four more modules were added to the line “L1” ( “LS6”,
“SE6”, “CS6”, a printer and “UW6”).
Name ID
LS6 6
SE6 5
CS6 4
Printer 999
UW6 1
In line “L2” the same modules were configured as for line “L1”:
Note: Don’t forget to add ‘50’ to the module ID’s of the second line!
Otherwise the program will crash when creating a line network for both lines!
Store the actual build layout by choosing Service -> Configuration -> Save layout. The
function can be called any time you wish to save the environment permanently.
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Enter the desired name for the new line network (usually the name of the customer or the
name of the production site) and click ‘OK’.
6) Select the new line network
Right-click on the empty background and select “Manage line networks” from the popup menu.
The line network selection list is displayed:
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Next, right-click and select “New Path” from the popup menu. The following dialog will be dis-
played:
Type the name of the new line (“p1” in this example) and click on ‘OK’.
Click OK on the message ‘No set of values found for:’
8) Select the new path
Right-click on the empty background and select “Manage paths” from the popup menu. The
path selection list is displayed: Double-click on the desired path and it will be displayed:
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In the example a second path has been created (name = “p2”, id = “2”) UW6 (L1), XEROX
(L1), CS6 (L1), SE6 (L1), LS6 (L1):
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Next, select Production -> Select path from the menu. Double-click the desired path in the
list and it will be displayed (“p2” in this example).
To save the new layout, select Service -> Configuration -> Save layout from the menu.
10) Go to Production / Select path and choose the path by double click
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Wait till the Message „Transferring path data to the line, please wait” disappears
12) Switch on the whole line by the main switch (every Hunkeler module) and wait 1 minute
If following messages appear: STOP “No set of values found for:...’ and STOP „Unable to cre-
ate path data“, click on OK
- Switch off-on the module or the whole line (HLI remains on)
- click on New again
- Repeat this procedure till you get the message „Path data has created successfully“
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Also it is possible to change an existing path parameter later. With Level 3, the path parameter
is visibly only, Level 4 or higher can make any changes only.
Note:
- The path-parameters are parameters, which refer to the paper movement direction.
- Are the path-parameters correct and adjusted right to each module, then those parameters are
always stored in this path. The path with those settings will be cross linked with individual productions.
If a user chooses this production, all the right path-parameters will be written to the respective mod-
ules. (Also see chapter “create a production”)
-Different paths with different parameter settings can be saved in one network.
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ATTENTION
Multiple selections (number of selected modules or lines > 1) can not be edited, only deleted.
21) To save the new layout, select Service -> Configuration -> Save layout from the menu.
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22) To save the new layout, select Service -> Configuration -> Save layout from the menu.
Attention
The currently configured path and line network can’t be deleted.
23) To save the new layout, select Service -> Configuration -> Save layout from the menu.
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Appendix
Part E
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E) Appendix
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