40 Troubleshooting SEN02648-04

Failure code [CA271] IMV/PCV1 Short Error

Action code Failure code IMV/PCV1 Short Error
Trouble
E10 CA271 (Engine controller system)
Contents of
q Short circuit was detected in PCV1 circuit of supply pump.
trouble
Action of con-
q None in particular.
troller
Problem that
appears on
machine
Related infor-
mation

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
Defective supply pump
PCV1 (male) Resistance
1 PCV1
Between (1) – (2) 2.3 – 5.3
(Internal short circuit)
Between (1), (2) – chassis
Min. 1 M
ground
a Prepare with starting switch OFF, then carry out troubleshooting
Ground fault in wiring har- without turning starting switch ON.
ness Wiring harness between CE01 (female) (4) – Resis-
2 Min. 1 M
(Short circuit with GND cir- PCV1 (female) (1) and chassis ground tance
Possible causes
cuit) Wiring harness between CE01 (female) (5) – Resis-
and standard Min. 1 M
PCV1 (female) (2) and chassis ground tance
value in normal
a Prepare with starting switch OFF, then turn starting switch ON
state
and carry out troubleshooting.
Hot short of wiring harness
Wiring harness between CE01 (female) (4) –
3 (Short circuit with 24 V cir- Voltage Max. 1 V
PCV1 (female) (1) and chassis ground
cuit)
Wiring harness between CE01 (female) (5) –
Voltage Max. 1 V
PCV1 (female) (2) and chassis ground
a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
CE01(female) Resistance
4 Defective engine controller
Between (4) – (5) 2.3 – 5.3
Between (4), (5) – chassis
Min. 1 M
ground

PC400, 450-8 53
SEN02648-04 40 Troubleshooting

Circuit diagram related to supply pump PCV1

54 PC400, 450-8
40 Troubleshooting SEN02648-04

Failure code [CA272] IMV/PCV1 Open Error

Action code Failure code IMV/PCV1 Open Error
Trouble
E10 CA272 (Engine controller system)
Contents of
q Open error was detected in PCV1 circuit of supply pump.
trouble
Action of con-
q None in particular.
troller
Problem that
appears on
machine
Related infor-
mation

Causes Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
Defective supply pump
PCV1 (male) Resistance
1 PCV1
Between (1) – (2) 2.3 – 5.3
(Internal disconnection)
Between (1), (2) – chassis
Min. 1 M
ground
a Prepare with starting switch OFF, then carry out troubleshooting
Disconnection in wiring har-
without turning starting switch ON.
ness
Wiring harness between CE01 (female) (4) – Resis-
2 (Disconnection in wiring or Max. 1
PCV1 (female) (1) tance
defective contact in connec-
Wiring harness between CE01 (female) (5) – Resis-
Possible causes tor) Max. 1
PCV1 (female) (2) tance
and standard
a Prepare with starting switch OFF, then carry out troubleshooting
value in normal
without turning starting switch ON.
state
Ground fault in wiring har- Between wiring harness of CE01 (female)
Resis- Max.
ness (4) – PCV1 (female) (1) and chassis ground
3 tance 1M
(Short circuit with GND cir- and chassis ground
cuit) Between wiring harness of CE01 (female)
Resis- Max.
(5) – PCV1 (female) (2) and chassis ground
tance 1M
and chassis ground
a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
CE01 (female) Resistance
4 Defective engine controller
Between (4) – (5) 2.3 – 5.3
Between (4), (5) – chassis
Min. 1 M
ground

PC400, 450-8 55
SEN02648-04 40 Troubleshooting

Circuit diagram related to supply pump PCV1

56 PC400, 450-8
40 Troubleshooting SEN02648-04

Failure code [CA273] PCV2 Short Error

Action code Failure code PCV2 Open Error
Trouble
E10 CA274 (Engine controller system)
Contents of
q Short circuit was detected in PCV2 circuit of supply pubp.
trouble
Action of con-
q None in particular.
troller
Problem that
appears on
machine
Related infor-
mation

Causes Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Defective supply pump
PCV2 (male) Resistance
1 PCV2
Between (1) – (2) 2.3 – 5.3
(Internal disconnection)
Between (1), (2) –
Min. 1 M
chassis ground
a Prepare with starting switch OFF, then carry out trouble-
Ground fault in wiring har- shooting without turning starting switch ON.
Wiring harness between CE01 (female) (9) – Resis-
2 ness Min. 1 M
PCV2 (female) (1) and chassis ground tance
Possible causes (Short circuit with GND circuit)
Wiring harness between CE01 (female) (10) Resis-
and standard Min. 1 M
– PCV2 (female) (2) and chassis ground tance
value in normal
a Prepare with starting switch OFF, then turn starting switch
state
ON and carry out troubleshooting.
Hot short in wiring harness Wiring harness between CE01 (female) (9) –
3 Voltage Max. 1 V
(Short circuit with 24V circuit) PCV2 (female) (1) and chassis ground
Wiring harness between CE01 (female) (10)
Voltage Max. 1 V
– PCV2 (female) (2) and chassis ground
a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
CE01 (female) Resistance
4 Defective engine controller
Between (9) – (10) 2.3 – 5.3
Between (9), (10) – chassis
Min. 1 M
ground

PC400, 450-8 57
SEN02648-04 40 Troubleshooting

Circuit diagram related to supply pump PCV2

58 PC400, 450-8
40 Troubleshooting SEN02648-04

Failure code [CA274] PCV2 Open Error

Action code Failure code PCV2 Open Error
Trouble
E10 CA274 (Engine controller system)
Contents of
q Open error was detected in PCV2 circuit of supply pump.
trouble
Action of con-
q None in particular.
troller
Problem that
appears on
machine
Related infor-
mation

Causes Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshooting
Defective supply pump
without turning starting switch ON.
1 PCV2
PCV2 (male) Resistance
(Internal disconnection)
Between (1) – (2) 2.3 – 5.3
a Prepare with starting switch OFF, then carry out troubleshooting
Disconnection in wiring har-
without turning starting switch ON.
ness
Wiring harness between CE01 (female) (9) Resis-
2 (Disconnection in wiring or Max. 1
– PCV2 (female) (1) tance
defective contact in connec-
Wiring harness between CE01 (female) (10) Resis-
Possible causes tor) Max. 1
– PCV2 (female) (2) tance
and standard
a Prepare with starting switch OFF, then carry out troubleshooting
value in normal
Ground fault in wiring har- without turning starting switch ON.
state
ness Wiring harness between CE01 (female) (9) Resis-
3 Min. 1 M
(Short circuit with GND cir- – PCV2 (female) (1) and chassis ground tance
cuit) Wiring harness between CE01 (female) (10) Resis-
Min. 1 M
– PCV2 (female) (2) and chassis ground tance
a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
CE01 (female) Resistance
4 Defective engine controller
Between (9) – (10) 2.3 – 5.3
Between (9), (10) – chassis
Min. 1 M
ground

PC400, 450-8 59
SEN02648-04 40 Troubleshooting

Circuit diagram related to supply pump PCV2

60 PC400, 450-8
40 Troubleshooting SEN02648-04

Failure code [CA322] Inj #1 Open/Short Error

Action code Failure cod Injector #1 (L/B#1) open/short circuit error
Trouble
E11 CA322 (Engine controller system)
Contents of
q Open or short circuit was detected in drive circuit of No. 1 injector.
trouble
Action of con-
q Turns the centrallized warning lamp and aram buzzer ON.
troller
Problem that
q Combustion becomes irregular or engine hunts.
appears on
q Engine output lowers
machine
Related infor-
q Method of reproducing failure code: Start engine.
mation

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
1 Defective No. 1 injector CN1 (male) Resistance
Between(1) – (2) Max. 2
Between(1) – chassis ground Min. 100 k
a Prepare with starting switch OFF, then carry out troubleshooting
Disconnection in wiring har-
without turning starting switch ON.
ness
Wiring harness between CE01 (female) Resis-
2 (Disconnection in wiring or Max. 2
(45) – CN1 (female) (1) tance
defective contact in connec-
Wiring harness between CE01 (female) Resis-
tor) Max. 2
(53) – CN1 (female) (2) tance
Ground fault in wiring har- a Prepare with starting switch OFF, then carry out troubleshooting
ness without turning starting switch ON.
3
(Short circuit with GND cir- Wiring harness between CE01 (female) Resis-
Max. 2
cuit) (45) – CN1 (female) (1) and chassis ground tance
Possible causes a Prepare with starting switch OFF, then carry out troubleshooting
and standard without turning starting switch ON.
value in normal Between CE01 (female) (45) – each of
Short circuit in wiring har- Resis-
state CE01 (female) pins (With all wiring harness Min. 100 k
4 ness tance
connectors disconnected)
(with another wiring harness)
Between CE01 (female) (53) – each of
Resis-
CE01 (female) pins (With all wiring harness Min. 100 k
tance
connectors disconnected)
Connecting parts between No. 1 injector – engine wiring harness –
engine controller may be defective. Check them directly.
Defective wiring harness
5 q Looseness of connector, breakage of lock, or breakage of seal
connector
q Corrosion, bend, breakage, push-in, or expansion of pin
q Moisture or dirt in connector or defective insulation
Defective other cylinder If the failure codes of other injectors are displayed, carry out trouble
6
injectors or wiring harness shooting of them, too.
a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
7 Defective engine controller CE01 (female) Resistance
Between(45) – (53) Max. 2
Between (45) – chassis ground Min. 100 k

PC400, 450-8 61
SEN02648-04 40 Troubleshooting

Circuit diagram related to injector No. 1

62 PC400, 450-8
40 Troubleshooting SEN02648-04

Failure code [CA323] Inj #5 (L/B#5) Open/Short Error

Action code Failure code Injector #5 (L/B#5) open/short circuit error
Trouble
E11 CA323 (Engine controller system)
Contents of
q Open or short circuit was detected in drive circuit of No. 5 injector.
trouble
Action of con-
q Turns the centrallized warning lamp and aram buzzer ON.
troller
Problem that
q Combustion becomes irregular or engine hunts.
appears on
q Engine output lowers.
machine
Related infor-
q Method of reproducing failure code: Start engine.
mation

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
1 Defective No. 5 injector CN5 (male) Resistance
Between (1) - (2) Max. 2
Between (1) - chassis ground Min. 100 k
a Prepare with starting switch OFF, then carry out troubleshooting
Disconnection in wiring har- without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between CE01 (female) Resis-
2 Max. 2
or defective contact in con- (46) - CN5 (female) (1) tance
nector) Wiring harness between CE01 (female) Resis-
Max. 2
(60) - CN5 (female) (2) tance
a Prepare with starting switch OFF, then carry out troubleshooting
Ground fault in wiring har-
without turning starting switch ON.
3 ness (Short circuit with GND
Wiring harness between CE01 (female) Resis-
circuit) Max. 2
(46) - CN5 (female) (1) and chassis ground tance
Possible causes a Prepare with starting switch OFF, then carry out troubleshooting
and standard without turning starting switch ON.
value in normal Between CE01 (female) (46) - each of
Short circuit in wiring har- Resis-
state CE01 (female) pins (With all wiring harness Min. 100 k
4 ness (with another wiring tance
connectors disconnected)
harness)
Between CE01 (female) (60) - each of
Resis-
CE01 (female) pins (With all wiring harness Min. 100 k
tance
connectors disconnected)
Connecting parts between No. 5 injector - engine wiring harness -
engine controller may be defective. Check them directly.
Defective wiring harness
5 q Looseness of connector, breakage of lock, or breakage of seal
connector
q Corrosion, bend, breakage, push-in, or expansion of pin
q Moisture or dirt in connector or defective insulation
Defective other cylinder If the failure codes of other injectors are displayed, carry out trouble
6
injectors or wiring harness shooting of them, too.
a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
7 Defective engine controller CE01 (female) Resistance
Between (46) -- (60) Max. 2
Between (46) - chassis ground Min. 100 k

PC400, 450-8 63
SEN02648-04 40 Troubleshooting

Circuit diagram related to injector No. 5

64 PC400, 450-8
40 Troubleshooting SEN02648-04

Failure code [CA324] Inj #3 (L/B#3) Open/Short Error

Action code Failure code Injector #3 open/short circuit error
Trouble
E11 CA324 (Engine controller system)
Contents of
q Open or short circuit was detected in drive circuit of No. 3 injector.
trouble
Action of con-
q Turns the centrallized warning lamp and aram buzzer ON.
troller
Problem that
q Combustion becomes irregular or engine hunts.
appears on
q Engine output lowers.
machine
Related infor-
q Method of reproducing failure code: Start engine.
mation

a Prepare with starting switch OFF, then carry out troubleshooting

without turning starting switch ON.
1 Defective No. 3 injector CN3 (male) Resistance
Between (1) - (2) Max. 2
Between (1) - chassis ground Min. 100 k
a Prepare with starting switch OFF, then carry out troubleshooting
Disconnection in wiring har- without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between CE01 (female) (55) Resis-
2 Max. 2
or defective contact in con- - CN3 (female) (1) tance
nector) Wiring harness between CE01 (female) (52) Resis-
Max. 2
- CN3 (female) (2) tance
a Prepare with starting switch OFF, then carry out troubleshooting
Ground fault in wiring har-
without turning starting switch ON.
3 ness (Short circuit with GND
Wiring harness between CE01 (female) (55) Resis-
circuit) Max. 2
- CN3 (female) (1) and chassis ground tance
a Prepare with starting switch OFF, then carry out troubleshooting
Possible causes
without turning starting switch ON.
and standard
Between CE01 (female) (55) - each of CE01
value in normal Short circuit in wiring har- Resis- Min.
(female) pins (With all wiring harness con-
state 4 ness (with another wiring tance 100 k
nectors disconnected)
harness)
Between CE01 (female) (52) - each of CE01
Resis- Min.
(female) pins (With all wiring harness con-
tance 100 k
nectors disconnected)
Connecting parts between No. 3 injector - engine wiring harness -
engine controller may be defective. Check them directly.
Defective wiring harness
5 q Looseness of connector, breakage of lock, or breakage of seal
connector
q Corrosion, bend, breakage, push-in, or expansion of pin
q Moisture or dirt in connector or defective insulation
Defective other cylinder If the failure codes of other injectors are displayed, carry out trouble
6
injectors or wiring harness shooting of them, too.
a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
7 Defective engine controller CE01 (female) Resistance
Between (55) - (52) Max. 2
Between (55) - chassis ground Min. 100 k

PC400, 450-8 65
SEN02648-04 40 Troubleshooting

Circuit diagram related to injector No. 3

66 PC400, 450-8
40 Troubleshooting SEN02648-04

Failure code [CA325] Inj #6 Open/Short Error

Action code Failurecode Injector #6 (L/B#6) open/short circuit error
Trouble
E11 CA325 (Engine controller system)
Contents of
q Open or short circuit was detected in drive circuit of No. 6 injector.
trouble
Action of con-
q Turns the centrallized warning lamp and aram buzzer ON.
troller
Problem that
appears on q Combustion becomes irregular or engine hunts.
machine
Related infor-
q Method of reproducing failure code: Start engine.
mation

Causes Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
1 Defective No. 6 injector CN6 (male) Resistance
Between (1) - (2) Max. 2
Between (1) - chassis ground Min. 100 k
a Prepare with starting switch OFF, then carry out troubleshooting
Disconnection in wiring har- without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between CE01 (female) (57) Resis-
2 Max. 2
or defective contact in con- - CN6 (female) (1) tance
nector) Wiring harness between CE01 (female) (59) Resis-
Max. 2
- CN6 (female) (2) tance
a Prepare with starting switch OFF, then carry out troubleshooting
Ground fault in wiring har-
without turning starting switch ON.
3 ness (Short circuit with GND
Wiring harness between CE01 (female) (57) Resis-
circuit) Max. 2
- CN6 (female) (1) and chassis ground tance
Possiblecauses a Prepare with starting switch OFF, then carry out troubleshooting
and standard without turning starting switch ON.
value in normal Between CE01 (female) (57) - each of CE01
Short circuit in wiring har- Resis- Min.
state (female) pins (With all wiring harness con-
4 ness (with another wiring tance 100 k
nectors disconnected)
harness)
Between CE01 (female) (59) - each of CE01
Resis- Min.
(female) pins (With all wiring harness con-
tance 100 k
nectors disconnected)
Connecting parts between No. 6 injector - engine wiring harness -
engine controller may be defective. Check them directly.
Defective wiring harness
5 q Looseness of connector, breakage of lock, or breakage of seal
connector
q Corrosion, bend, breakage, push-in, or expansion of pin
q Moisture or dirt in connector or defective insulation
Defective other cylinder If the failure codes of other injectors are displayed, carry out trouble
6
injectors or wiring harness shooting of them, too.
a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
7 Defective engine controller CE01 (female) Resistance
Between (57) - (59) Max. 2
Between (57)- chassis ground Min. 100 k

PC400, 450-8 67
SEN02648-04 40 Troubleshooting

Circuit diagram related to injector No. 6

68 PC400, 450-8
40 Troubleshooting SEN02648-04

Failure code [CA331] Inj #2 Open/Short Error

Action code Failure code Injector #2 (L/B#2) open/short circuit error
Trouble
E11 CA331 (Engine controller system)
Contents of
q Open or short circuit was detected in drive circuit of No. 2 injector.
trouble
Action of con-
q Turns the centrallized warning lamp and aram buzzer ON.
troller
Problem that
q Combustion becomes irregular or engine hunts.
appears on
q Engine output lowers.
machine
Related infor-
q Method of reproducing failure code: Start engine.
mation

Causes Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
1 Defective No. 2 injector CN2 (male) Resistance
Between (1) – (2) Max. 2
Between (1) – chassis ground Min. 100 k
a Prepare with starting switch OFF, then carry out troubleshoot-
Disconnection in wiring har- ing without turning starting switch ON.
ness Wiring harness between CE01 (female) (54) Resis-
2 Max. 2
(Disconnection in wiring or – CN2 (female) (1) tance
defective contact in connector) Wiring harness between CE01 (female) (51) Resis-
Max. 2
– CN2 (female) (2) tance
a Prepare with starting switch OFF, then carry out troubleshoot-
Ground fault in wiring harness ing without turning starting switch ON.
3
(Short circuit with GND circuit) Wiring harness between CE01 (female) (54) Resis-
Max. 2
– CN2 (female) (1) and chassis ground tance
Possible causes a Prepare with starting switch OFF, then carry out troubleshoot-
and standard ing without turning starting switch ON.
value in normal Between CE01 (female) (54) - each of CE01
Resis- Min.
state Short circuit in wiring harness (female) pins (With all wiring harness con-
4 tance 100 k
(with another wiring harness) nectors disconnected)
Between CE01 (female) (51) - each of CE01
Resis- Min.
(female) pins (With all wiring harness con-
tance 100 k
nectors disconnected)
Connecting parts between No. 2 injector – engine wiring harness
– engine controller may be defective. Check them directly.
Defective wiring harness con-
5 q Looseness of connector, breakage of lock, or breakage of seal
nector
q Corrosion, bend, breakage, push-in, or expansion of pin
q Moisture or dirt in connector or defective insulation
Defective other cylinder injec- If the failure codes of other injectors are displayed, carry out trou-
6
tors or wiring harness ble shooting of them, too.
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
7 Defective engine controller CE01 (female) Resistance
Between (54) – (51) Max. 2
Between (54) – chassis ground Min. 100 k

PC400, 450-8 69
SEN02648-04 40 Troubleshooting

Circuit diagram related to injector No. 2

70 PC400, 450-8
40 Troubleshooting SEN02648-04

Failure code [CA332] Inj #4 Open/Short Error

Action code Failurecode Injector #4 (L/B#4) open/short circuit error
Trouble
E11 CA332 (Engine controller system)
Contents of
q Open or short circuit was detected in drive circuit of No. 4 injector.
trouble
Action of con-
q Turns the centrallized warning lamp and aram buzzer ON.
troller
Problem that
q Combustion becomes irregular or engine hunts.
appears on
q Engine output lowers.
machine
Related infor-
q Method of reproducing failure code: Start engine.
mation

Causes Standardvalue in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
1 Defective No. 4 injector CN4 (male) Resistance
Between (1) - (2) Max. 2
Between (1) - chassis ground Min. 100 k
a Prepare with starting switch OFF, then carry out troubleshooting
Disconnection in wiring har- without turning starting switch ON.
ness (Disconnection in wiring Wiring harness between CE01 (female) (56) Resis-
2 Max. 2
or defective contact in con- - CN4 (female) (1) tance
nector) Wiring harness between CE01 (female) (58) Resis-
Max. 2
- CN4 (female) (2) tance
a Prepare with starting switch OFF, then carry out troubleshooting
Ground fault in wiring har-
without turning starting switch ON.
3 ness (Short circuit with GND
Wiring harness between CE01 (female) (56) Resis-
circuit) Max. 2
- CN4 (female) (1) and chassis ground tance
Possiblecauses a Prepare with starting switch OFF, then carry out troubleshooting
and standard without turning starting switch ON.
value in normal Between CE01 (female) (56) - each of CE01
Short circuit in wiring har- Resis- Min.
state (female) pins (With all wiring harness con-
4 ness (with another wiring tance 100 k
nectors disconnected)
harness)
Between CE01 (female) (58) - each of CE01
Resis- Min.
(female) pins (With all wiring harness con-
tance 100 k
nectors disconnected)
Connecting parts between No. 4 injector - engine wiring harness -
engine controller may be defective. Check them directly.
Defective wiring harness
5 q Looseness of connector, breakage of lock, or breakage of seal
connector
q Corrosion, bend, breakage, push-in, or expansion of pin
q Moisture or dirt in connector or defective insulation
Defective other cylinder If the failure codes of other injectors are displayed, carry out trouble
6
injectors or wiring harness shooting of them, too.
a Prepare with starting switch OFF, then carry out troubleshooting
without turning starting switch ON.
7 Defective engine controller CE01 (female) Resistance
Between (56) - (58) Max. 2
Between (56) - chassis ground Min. 100 k

PC400, 450-8 71
SEN02648-04 40 Troubleshooting

Circuit diagram related to injector No. 4

72 PC400, 450-8