Brihanmumbai Municipal Corporation E-Tender No.

:
Brihan Mumbai Storm Water Drainage Project
E-Tender documents for Irla Storm Water Pumping Station
at the time of inspection.
e) Positive Material Positive Material Identification (PMI) test (XRF
Identification Test Technology) to be conducted for major SS items during
the inspection to verify that the correct material as
specified has been actually used on stop log gate
assembly.

Special Notes: -

1) During factory testing, the allowable permissible leakage rate under the maximum water
head condition shall not exceed 20 liters per hour per meter of seating perimeter.
2) The Stoplogs shall be supplied, Installation & Commissioned along with all accessories
such as guide frames, common lifting beam, fixed type common storage rack & lifting system
etc.
3) If required, following shall be borne & arranged by the contractor at his cost: -
a). The provision of overhead Electric hoist/Manual Hoist with starter panel & all accessories
& Hardware/EOT crane/Mono Rail/Tripod arrangement, Rope/Chain pulley block, any sort of
lifting arrangement & Hoist supporting Arrangement.
b). Checkered plate to cover the opening /cutout on top of the channel (if required), any
spare parts for stop logs, any type of isolation work, modification of existing civil structure (if
required) / construction of new civil work to facilitate correct installation of guide frames (if
required) etc.

3.2 Roller Gates

testing & commissioning of Roller Gates

MOC of Roller gate -Material of Penstock leaf shall be SS400, roller type penstock
,rubber -neoprene, spindle and frame shall be AIS316L,penstock shall be rising
spindle type gate -carbon steel -epoxy ,hand wheel -aluminum ,bearing cone -bronze
,spindle protection cone -polycarbonate
Roller gates shall be provided to isolate each of the pump bays whilst maintaining flow
to all or any of the others.

General
The gate leaf shall have an opening perforated through front and rear surfaces of the
gate leaf; a pair of rollers arranged along both lateral sides of the gate leaf and
adapted to be seated in guide paths defined in guides of the guide frame when the
gate leaf is lowered to keep the gate in a closed state, so as to prevent vibrations of
the gate leaf and leakage during operation.

The arrangement of constituent members of the gate leaf and the positions of
connecting spindles of the actuator unit connected to the gate leaf are set to allow the
centers of gravity of the gate leaf equipped with pump(s) to keep a balance at the
connecting spindles of the actuator.

The gate leaf and the arrangement of constituent load bearing members shall be
arranged in order to prevent the resonance vibration, which may occur when the
Volume 2, Section 2C Mechanical specifications Page 38
 Brihanmumbai Municipal Corporation E-Tender No.:
Brihan Mumbai Storm Water Drainage Project
E-Tender documents for Irla Storm Water Pumping Station

frequency, during the operation of the submersible pump selected under this
specification

The skin plate on opposite side of water flow direction shall be supported and
reinforced with the upper and lower horizontal beams, vertical beams and both sides
end beams. The shape of the above beams shall have reinforcing ribs in order to
sufficiently sustain the applied design loads to the gate leaf and to keep horizontal
deflection of horizontal and vertical beams within 1/1000.

The thickness of major members for roller gate shall be inclusive of corrosion
allowance thickness of 1mm for carbon steel and none for stainless steel per each
water interface in addition to the calculated minimum thickness of members.

The roller gate, flap gate, stop log shall also have perimeter sealing rubber forming a
rectangle at one side of gate leaf facing the downstream side of

reasonable watertight all around.

The gate leaf shall be designed that when the upstream water is forcibly discharged by
operation of the pump(s) in a closed state of the gate, it shall be designed to prevent
vibrations and noises caused by a rotating of the pump by resulting from tight
engagement of the main rollers on gate leaf and the wedges on guide frame.

Manual operation of the roller gate shall be possible in case of power failure.

GUIDE FRAME FOR ROLLER GATE AND STOP LOG

The guide frame for gate leaf shall be designed to withstand the design loads as well
as transfer the dead load and the dynamic load generated while operation of the
system.

The guide frame for gate leaf shall provide the tight sealing device so as not to allow
the leakage as stated in IS 13349 for Class 1 sluice gates.

The shape and dimension of guide frame shall be suitable for easy operation,
watertight of the respective gate leaf.

The guide frame shall be designed in consideration of constructability and operation

The material of guide frame on which sealing rubbers meet shall be of stainless steel
STS316L and the supporting structural steel which will be embedded into the concrete
shall be of structural steel SS304.

As the guide frame being an integral part of the gate structure, the guide frame shall
be designed and erected to prevent movement and deflection from concrete work.

ROLLERS FOR GATE

Bearing load of main roller shall not exceed 0.8 times the rated bearing allowable load.
Volume 2, Section 2C Mechanical specifications Page 39
 Brihanmumbai Municipal Corporation E-Tender No.:
Brihan Mumbai Storm Water Drainage Project
E-Tender documents for Irla Storm Water Pumping Station
The journal surface of the shaft of main roller shall be eccentric with respect to the
shaft end so that the track of all the rollers can be adjusted. The trajectory of the
change shall be adjusted so that all the wheels make uniform contact with the track
frame

The diameter and width of the main roller shall be of sufficient strength taking into
consideration of the contact between the roller and guide frame. The contact stress
between main roller surface and the guide frame shall be within the allowable value.

The diameter of main roller shall be planned to withstand the designed load conditions
thereof.

In considering the hardness of the contact surface, the material shall be forged steel,
roller rail shall be harder than roller, and shaft shall be harder than bearing.

In order to prevent resonance, the stiffness of the roller type gate shall be given in
design thereof. The manufacturer shall submit the satisfactorily results on this during
approval stage of design documents.

The main rollers are formed on the upper and lower sides of both sides of the gate
leaf, and the main rollers are seated on the guide frame when the gate leaf is closed,
so that guide grooves are formed to prevent vibration generated when operating the
pump(s). It shall be made so that it absorbs vibration between gate leaf and guide
frame.

As the guide frame is integrated with the gate structure, and the permissible residual
unbalance (vibration) from the pump(s) shall be transmitted to the structure evenly
through the guide frame.

GATE SEALS

A. Gates shall be provided with seals at the downstream of gate such that openings
are watertight against downstream direction for all water levels and the leakage at the
maximum differential head shall not exceed 0.1 litres per hour per gate leaf.

B. The seal shall have sufficient strength to withstand any shearing effect during the
lifting operations. Test certificate for the rubber seals on its properties and strength
shall be made available in the final report.

C. The rubber seals for the sides and top of the gate shall be the solid "P" type. The
seal for the bottom of the gate shall be the flat rubber type for smooth operation of the
gate. Seal mounting shall be done under the utmost care to prevent damage to the
rubber under all conditions of operation. The side seals shall be adjusted for light
contact against the sealing surface on the side rail assembly with no water load on the
gate. A sufficient support shall be provided for the seal to eliminate possibility of water
pressure bending it open.
D. The seal shall be moulded from the rubber containing not less than one percent by
weight of copper inhibitor or equivalent, and shall have the following physical
properties:

Volume 2, Section 2C Mechanical specifications Page 40

Material Neoprene 2

Shore A durometer hardness 40 ~ 80 (degree)

Minimum elongation 450 %

Minimum tensile strength 14.5 MPa

Maximum water absorption 5% (by weight)

Specific weight 1.1 ~ 1.4

Transitions from side seals to bottom seal, if used, shall be made with moulded corner
pieces spliced to the main seal pieces at about 300 mm from the corner.

Gate seal fastenings and backing plates shall be stainless steel meeting applicable
requirements of recognized standards.

The base seal may be combined with a buffer or bearing strip adequate to arrest the
travel of the gate when it is being lowered and to carry the weight of the gate and allow
for the deformation of the gate when it is subsequently subjected to hydraulic loading
in either direction.

Gate seals and their fixings shall be designed in such a way that seals are easily
replaceable and adjustable.

Side seals shall be arranged so that water pressure increases the sealing effect.

Seals shall be manufactured from synthetic rubber having suitable physical and
chemical properties and having good resistance to abrasion, temperature changes and
alternate wetting and drying, by the water, strong sunlight, ultraviolet rays, oxidation
and ozonisation.

Refurbishment of C.I. Sluice Gate with Actuator-

The contractor shall carrying out complete overhauling of sluice gates and actuators,
mounting frames, with emergency stop and local control panel with on off control
station, PLC connectivity complete in all respect as per requirements of Storm Water
Pumping Station design and as specified with required man power, hardware, spares,
cables etc. complete and as directed etc complete. with replacement of parts or
components as per requirement to work during o& M period.

Scope of work is not limited to only repairing works. If any part, sub assembly or an
accessory like spindle or electrical actuators needs to be replaced to make the gates
operational to the satisfaction of project management consultant and BMC engineers,
that has to be done by the successful contractor

Surface Preparation: Remove rust, corrosion, and old coatings from the cast iron gate
and replacement of any such parts with replacement of casted parts or components of
gate , Re-coating or repainting the gate to prevent future corrosion, Seal replacement,
Replacing worn or damaged seals and gaskets to ensure proper sealing, Inspection
and replacing mechanical components such as gears, bearings, and shafts etc to
work, overhauling of actuators, check for leaks and replace seals or fluids complete.
Volume 2, Section 2C Mechanical specifications Page 41