Material management in construction is the process of procuring, allocating, and
disposing of construction materials. It’s more than just purchasing and delivering
materials. It involves a wide array of activities aimed at sourcing materials on time and
at a reasonable cost for every construction project. It’s safe to say that this process is
vital as it ensures meeting project goals.
Objectives Of Material Management In Construction
The objectives of material management in construction are to optimise the procurement,
storage, and utilisation of materials to reduce waste and costs, and to ensure timely
availability of the right quality and quantity of materials to prevent delays and enhance
overall project efficiency.
Here are few strategic approach for effective Material management in construction:
Resource Optimisation
Optimising the usage of construction resources and ensuring that every raw material is
efficiently utilised throughout the project lifestyle is the top priority of every construction
business. This optimisation minimises waste and maximises the value derived from
available resources and raw materials.
Timely Availability
The primary objective of any construction project manager is to make sure that the
construction raw materials are in adequate quantity at all times. Timely availability of
construction materials prevents project delays, streamlines project schedules, and
enhances the overall project efficiency.
Cost Control
Every construction owner and project manager is looking to optimise the construction cost
without compromising on the quality. Therefore, controlling costs via efficient material
management is fundamental for every construction business. By effectively managing
materials, construction companies can prevent budget overruns, enhance profitability, and
maintain competitiveness in the market.
Quality Assurance
Material management encompasses maintaining strict quality standards for all materials
utilised in construction projects. Ensuring quality assurance guarantees the longevity,
safety, and reliability of the constructed infrastructure.
Key Aspects of Planning Construction Materials Management:
Inventory Management
Accurate and efficient inventory management is paramount. It involves tracking material
quantities, locations, and usage patterns to facilitate informed decision-making regarding
procurement, storage, and distribution.
Supplier Relationships
Cultivating robust relationships with suppliers is crucial for reliable and timely access to
materials. Strong supplier relationships can lead to preferential pricing, priority deliveries,
and access to high-quality materials.
Storage and Handling
Proper storage and handling procedures are essential to preserve the quality and integrity
of materials. Adequate storage facilities, climate control measures, and appropriate
handling techniques mitigate the risk of damage, spoilage, or deterioration.
Transportation Logistics
Planning transportation logistics optimises the movement of materials from suppliers to
construction sites. Efficient transportation routes, modes of transport selection, and
scheduling minimise transit times, reduce costs, and mitigate logistical challenges.
Challenges In Implementing Material Management
While the traditional methods of manual or pen-and-paper material management in
construction have served the industry for a long time, these practices are increasingly
being recognised as inefficient and error-prone, leading to several pain points for different
stakeholders.
For the construction owner, manual material management can lead to budget overruns and
missed deadlines due to the lack of real-time visibility into the inventory levels and the
status of material procurement and usage. Moreover, this lack of transparency can lead to
strained relationships with clients who demand accountability and progress updates.
Clients, on the other hand, are affected by the inability to accurately forecast project
completion times and costs due to inefficient material management. This uncertainty can
negatively impact their own planning and budgeting processes.
For site engineers/supervisors, manual material management often means additional
workload, as they have to constantly update inventory records, track material usage, and
coordinate with suppliers. Furthermore, the lack of a centralised system can lead to
miscommunication and errors, ultimately affecting the overall project execution.
The issues faced in traditional material management are:
Lack of Real-Time Visibility
Traditional methods do not provide real-time updates on inventory levels and material
usage, leading to inefficiencies and potential delays.
Budget Overruns
Manual tracking can lead to errors in procurement and usage, leading to budget overruns.
Inaccurate Forecasting
The inability to accurately forecast material needs can lead to project delays and increased
costs.
Increased Workload for Site Managers
Without a centralised system, site managers are left to manually update inventory records
and coordinate with suppliers.
Lack of Accountability
Without a clear and transparent tracking system, it’s hard to establish accountability for
material usage and procurement.
Strained Client Relationships
The lack of transparency and the potential for delays and cost overruns can strain
relationships with clients.
Best Practices For Construction Materials Management
1. Centralised Procurement
Centralising procurement processes streamlines purchasing activities, standardises
pricing, and ensures consistency in material quality across projects. Centralised
procurement facilitates bulk purchasing, volume discounts, and improved supplier
negotiations.
2. Technology Integration
Leveraging advanced technologies such as construction management software or
inventory management systems automates material tracking, enhances accuracy, and
improves overall operational efficiency.
3. Regular Auditing
Conducting periodic audits of material usage, inventory levels, and procurement
processes enables the identification of inefficiencies, discrepancies, and areas for
improvement. Regular audits enhance transparency, accountability, and process
optimisation.
4. Just-In-Time Delivery
Adopting a just-in-time delivery approach minimises on-site inventory levels, reduces
storage costs, and enhances project flexibility. Just-in-time delivery ensures that materials
are delivered precisely when needed, minimising the risk of excess inventory or stockouts.
Material Management Tips
1. Forecast Accurately
Invest in accurate forecasting methodologies based on historical data, project
requirements, and market trends to anticipate material needs effectively and prevent
shortages or excess inventory.
2. Continuous Training
Provide comprehensive training programs to personnel involved in material management to
enhance their skills, knowledge, and awareness of best practices, safety protocols, and
regulatory compliance requirements.
3. Embrace Sustainability
Embrace sustainable practices by prioritising the use of eco-friendly materials,
implementing recycling initiatives, and minimising waste generation throughout the
construction process. Sustainable material management reduces environmental impact
and enhances corporate social responsibility.
4. Effective Communication
Foster open communication channels between project stakeholders to facilitate
collaboration, information sharing, and problem-solving. Effective communication
minimises misunderstandings, delays, and disruptions in material management
processes.
5 Benefits of Material Management in Construction
While building any construction project, the efficient management of materials is very
important for its success. From commercial offices to residential buildings to city
infrastructure projects, effective material management not only streamlines operations but
also enhances overall project outcomes. Let’s delve into the pivotal benefits it offers:
1. Cost Savings
Efficient material management minimises wastage and reduces unnecessary
expenditures. By accurately forecasting material requirements and optimising
procurement processes, construction firms can reduce costs significantly.
2. Enhanced Productivity
Proper material management ensures that the right materials are available at the right time
and in the right quantities. This eliminates delays caused by shortages or incorrect
deliveries, thereby maximising workflow efficiency. Workers can focus on construction
tasks without disruptions, leading to improved productivity across the project timeline.
3. Time Efficiency
Time is of the essence in construction projects. Through meticulous material planning and
scheduling, project managers can expedite timelines and meet deadlines consistently.
Timely delivery of materials minimises downtime and prevents project bottlenecks,
allowing for smoother progress and timely project completion.
4. Quality Assurance
Using high-quality materials is important for constructing durable and strong structures.
Effective material management ensures that only approved materials are utilised, adhering
to industry standards and regulatory requirements. This not only upholds the integrity of
the construction but also enhances the reputation of the firm for delivering superior-quality
projects.
5. Client Satisfaction
Ultimately, successful material management results in client satisfaction. Delivering
projects on time, within budget, and to the highest quality standards enhances client trust
and loyalty. Meeting or exceeding client expectations fosters positive relationships and
paves the way for repeat business and referrals.
Powerplay – Construction Material Management Apps and Software Systems
Efficient construction material management lies at the heart of successful project
execution, encompassing a spectrum of tasks from strategic planning to waste disposal.
Powerplay, our innovative construction material management software and app systems,
redefine how construction materials are procured, allocated, and managed throughout the
project lifecycle.
Powerplay offers a comprehensive suite of digital tools tailored to optimise every facet of
construction material management:
Planning and Acquisition
Powerplay simplifies the process of identifying materials that precisely match project
specifications, ensuring quality, suitability, and purpose alignment. Our platform facilitates
seamless ordering, guaranteeing that materials are procured in optimal quantities to meet
project demands.
Scheduling and Transportation
With Powerplay, companies can orchestrate seamless material logistics, ensuring timely
delivery to designated construction sites. By eliminating double handling and minimising
delays, Powerplay optimises the transportation process for maximum efficiency.
Quality Control
Powerplay empowers users to uphold stringent quality standards by providing real-time
monitoring of material quality, ensuring compliance with project requirements and industry
specifications.
Storage and Inventory Management
Our platform revolutionises inventory management, offering real-time insights into stock
levels and consumption patterns. By facilitating regular updates and adjustments,
Powerplay prevents resource shortages, thereby averting disruptions to construction
activities.
Waste Management
Powerplay enables effective waste tracking and disposal, ensuring adherence to
environmental regulations and promoting sustainable construction practices.
The implementation of Powerplay has demonstrated remarkable results, with notable
reductions in material wastage and significant improvements in project timelines. Our
platform not only facilitates material tracking and management but also plays an important
role in generating comprehensive daily material reports and invoices.
By aligning construction material management activities through Powerplay, companies
can upgrade to new levels of operational efficiency. Embracing the principles of the “Five
Rights” (Rs) – procuring the right materials, in the right quantities, at the right time,
delivered to the right place, and at the right price – Powerplay empowers organisations to
plan and execute material management strategies with unparalleled precision and
effectiveness.
Conclusion
In conclusion, material management techniques have evolved significantly over time to
meet the demands of the construction industry. However, our acceptance of these new
digital tools seems to be moving at a pace reminiscent of a snail racing against a hare. It’s
high time we embraced these technologies that could potentially revolutionise our
construction projects.
What is the
Definition of resources resources in
Construction at least indicate three
Main categories first is the labor the
Actual people okay and the way that we
Pay them if it’s salary or hourly salary
Means they are getting paid monthly and
It doesn’t matter how much time they
Walk and hourly it means that they get
Paid by the hour equipment is the
Equipment that is used for the
Construction process but is not
Permanently installed in the project for
Example the backhoe excavator the
Tractors everything that is used and
Doesn’t stay and the materials is the
Exact opposite it’s the materials that
We use and stay permanently in the
Project after completion if if the
Drywall’s the cement the concrete the
Asphalt
Whatever now let’s put these categories
On the top now resource allocation its
Assigning the required resource to each
Activity in amount and timing and
Resource leveling basically minimalizing
The variations resource used during the
Project so why is it even necessary this
Is necessary to improve efficiency and
Minimize the cost of the project let’s
Say we are doing a sewer job and we need
An excavator for a few activities
Remember we are not only excavating ok
We have the mobilization of the
Excavator the actual setup on-site the
Operating which we if you want to walk a
Full day we may need more than one
Operator sometimes we even need a
Spotter for the operation
The maintenance if we are walking in
Temperatures high temperature grease
Gasoline all of those and when we’re
Actually done with the job we need to
Demobilize it so a simple excavator that
We use for a day for a regular sole job
Costs a lot of money so if for example
We have two tasks that involve using an
Excavator
We can simply allocate them to be one
Next to the other and then I’m bringing
The excavator on Monday and using it
Monday Tuesday Wednesday instead of
Using it on Monday sending it back and
Then again mobilizing and Wednesday
Which will just cost us a lot of money
So that’s why a resource leveling is
Very important therefore we can try to
Use resource leveling it doesn’t always
Work because sometimes we have other
Limits that just bound us and we can’t
Use it but whenever we can use it it’s a
Great tool by postponing the start or
Finish of the activities which are not
Critical okay remember if I delay a
Critical activity I delay the entire
Project so if I find so if we can find
An activity which is not critical and
Delay it then we are not delaying the
Entire project example paving a new road
We have our tasks as before we need to
Do mobilization we need to mill we need
To pave let’s say we pave a hundred mill
S P 19 s PS for super pave that’s what
We usually use in Canada and then we
Pave another 50 mil SP 12.5 FC – which
Is the most common super pave used in
Canada especially for surface and once
The project is done we will de mobilize
Okay we have our IPA we have a duration
And the new thing is the number of
Labour’s that we have for each task so
In task a when we mobilize it will take
Us four days and we need for guys or
Girls to perform the task so the first
Thing we need to do we need to perform
The CPM calculation if you don’t know
How to do that please go to the video
Before there is an excellent example
Second
Thing we need is to draw the president’s
Diagram and the third thing is actually
A condition it’s saying allocate the
Resources and level them and level them
So we do not use more than 15 laborers a
Day okay and this could be a financial
Term or this could be a condition or
Sometimes the Union doesn’t let us use
More than the number of employees for
Each day so this is something that I
Could say is a valid condition that can
Happen or maybe it’s a small company and
We have only 15 laborers to assign to
That specific task okay but this is our
Condition for the question so let’s
Start I placed the conditions over here
I’ve placed child I’ve placed the table
Over here and let’s start I’m going to
Use a bit of a different format than
What we used before this will be the
Early start early finish the name of the
Activity the duration late start and
Late finish I just need more space here
That’s why I’m going to use a much
Smaller version for the node diagram but
You can use whatever is comfortable for
You so our starting point goes to goes
To tasks a and B we can mobilize and at
The same time we can bring milling cool
And start to mill the 150 mil while we
Mobilize and do the traffic control or
Whatever then we are going to activity C
And we start to pave they both connect
To D and we finish with E with the
Demobilization so this is what we would
Call an AO n diagram now go into the
Node diagram to perform the CPM
Calculation early start for activity a
Is 0 because it’s the first task a
Duration is 4 0 plus 4 is 4 now for B 0
Plus 7 is 7 C 4 plus 4 is 8 D 7 plus 5
Is 12 and E 12 plus 1 is 13 now don’t
Forget the endpoint the
Always need to do at the end of the
Project and if you are student that’s
What you need to do to not lose point on
Your exam and now let’s start going back
To go back we say that the early floats
Equal the late floats and late floats
- Duration equal the late start and we
Start to go back twelve minus five
Equals seven 12 minus four equals eight
Seven minus seven equals 0 and 7 minus 4
Equals three
Now that we got our table complete we
Can quickly see well is our critical
Path and we can see that our critical
Path goes from B to D to e as I said
Before the we could have more than one
Critical path now we finished task 1 now
Let’s make a bit more space for task 2
And everything is over here right now
And in task 2 what you need to do is to
Draw this table we have our activities
ABCDE we have our days and it’s just
Starting from the first day to the last
Day we know that the last day is 13 okay
And our first day is 1 because 0 is not
A day so don’t fall for that and now we
Are going to start placing the number of
Labor’s for each activity okay so for
Activity a we had for labor we had for
Labor’s for four days which means that
For first day second day third day and
Fourth day we need we need four Labor’s
For each day
Okay now activity B activity B also
Starts from the first day and goes on
For seven days from 0 till 7 and it
Needs only two labors so this is why we
Have the number two over here now
Activity C activity C as we can see it
Has eight Labor’s and it starts from the
Fifth day now this is another trap that
You should notice okay although you see
Here for going from the four to eight
Remember that activity a
Has a start to finish relation with
Activity C which means that once
Activity a is done activity C starts
Remember that unless stated otherwise we
Assume that all activities I’ll start to
Finish activities which means that
Activity C only starts once activity a
Finishes an activity a finishes after 4
Days which means that the first day that
Activity C will start will be on the
Fifth day they don’t start on the same
Day okay unless it’s like a complex
Project and we can actually do it by the
Hour
But in this question we try to keep it
Simple and we go by the day so by the
Day a goes from the first day to the
Fourth day and C goes from the fifth day
Till the 8th day ok same thing ok
Regarding activity D activity D starts
From the seventh day ok and again for
The same reason activity D will only
Start on the 8th day because activity B
Goes for the first seven days and then
In the 8th day activity D will start and
We have for activity D 8 labors and the
Duration is 5 days so 1 2 3 4 5 with 8
Labor’s and activity e has only one day
And for laborers so that’s pretty simple
And now what we do is very simple we
Take our columns and add each column to
The labor section and we can say that in
The first day we have 6 Labor’s from
Activity a and B second day 6 Labor’s
3rd day 6 Labor’s fourth days 6 Labor’s
And on the fifth day we have 10 Labor’s
6 day 10 labor 7 day 10 Labor’s and on
The 8th day we have 16 8 plus 8 16 and
If you remember we need to allocate the
Resources so we do not use more than 15
Labor’s a day so here we have a problem
Okay we need to allocate this resource
Means we I don’t need to move activity C
Activity D somewhere so we won’t have
More than 16 Labor’s okay but let’s
First finish the calculation so in the
Ninth day we have 8 Walker’s 10-day 8 8
8 & 4 now to solve this we need to think
What is critical which of these
Activities I can touch and which I can
Touch so if you remember we said that we
Have a to D to e or B to D to E which
Means that activity C is not critical
Okay so if I need to pick between these
Two I can pick activity C now now I need
To move this activity somewhere I can
Either move it back or I can I don’t
Move it forward but if I move it one
More I still have the same problem and
If I move it back it means that activity
C it means that activity C will have to
Start before it means that activity C
Will have to start doing the time that
Activity a and B start which is a
Problem because we said we have a start
To finish relationship so we need to
Allocate this resource forward and the
Only place that we can do it is here if
We allocate it over here we get 8 plus 4
Which we need to erase this number it
Will be 12 but first we can see that
Here we have only 8 Labour’s the
Condition is met and here we have twelve
Labour’s the condition is also met and
Now as you can see we allocated the
Resources and in any of the days we
Don’t have more than 15 Labor’s so we
Met the condition okay so we perform the
CPM calculation we drew the diagram and
Then we met the condition so as you can
See this is a great tool for supervisors
Or PMS or anybody that is even involved
In a small innovation and wants to make
Sure that there are no conflicts