IMPACT 4.07.

160 15/07/2023

Chassis ID Path
JPCT 14613 21/Specifications//Engine

Model Identity
UD-HDE 167368232

Publish date ID/Operation

24/08/2022

Engine
Engine, specifications
Valve cover
Cylinder head
Valve mechanism
Valve adjustment
Rocker arm

Piston
Crankshaft
Cylinder block stiffener
Cylinder liner
Connecting rod
Timing gear
Flywheel
Vibration damper
Oil sump
Engine mounting

Engine, specifications
Valve cover

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.160 15/07/2023

Tightening torque
Valve cover, screw Tightening sequence: 1–17
24 ±4 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.160 15/07/2023

Tightening torque
Lower valve cover, screw Tighten diagonally
24 ±4 Nm

Cylinder head
Tech data
Cylinder head, maximum flatness deviation 0.1 mm
Note
Machining of the cylinder head surface
is not recommended.

Cylinder head screw, tightening torque

Tightening torque
Cylinder head, screw 1. Tightening sequence: 1–26

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.160 15/07/2023

100+5 0 Nm

2. Tightening sequence: 1–26

100+5 0 Nm

3. Tightening sequence: B1–B6

29.5+3.1 0 Nm

4. Tightening sequence: 1–26

90 ±3°
5. Tightening sequence: 1–26
90 ±3°
6. Tightening sequence: 3,6,11,14,19,22
45 ±3°
7. Tightening sequence: B1–B6

29.5+3.1 0 Nm

8. Screw A
60 ±10 Nm
9. Screw C
30 ±5 Nm

Cylinder head, tightening torque (when all the cylinder liners are replaced)

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.160 15/07/2023

Tightening torque
Cylinder head, screw (when all cylinder liners are 1. Tightening sequence: 1–26
replaced)
100+5 0 Nm

2. Tightening sequence: 1–26

100+5 0 Nm

3. Tightening sequence: B1–B6

29.5+3.1 0 Nm

4. Tightening sequence: 1–26

90 ±3°
5. Tightening sequence: 1–26
90 ±3°
6. Tightening sequence: B1–B6

29.5+3.1 0 Nm

7. Screw A
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IMPACT 4.07.160 15/07/2023

60 ±10 Nm
8. Screw C
30 ±5 Nm

Note
Refer to spare part information for cylinder liner replacement kit.

Valve mechanism

Cylinders and valves, position

1 Cylinder 1
2 Cylinder 2
3 Cylinder 3
4 Cylinder 4
5 Cylinder 5
6 Cylinder 6
A Inlet valve
B Exhaust valve

Valve adjustment

CAUTION
Risk of material damage.
The engine may be hot.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.07.160 15/07/2023

▶ Make the adjustment on a cold engine.

Valve adjustment

Note
Ensure that the marking 1 is aligned with the cylinder head surface.

Note
If the marking is not aligned with the cylinder head surface, rotate the flywheel in anti-
clockwise direction.

Inlet valve Adjust for cylinders 1, 3 and 5

Exhaust valve Adjust for cylinders 1, 2 and 4

Tech data
Inlet valves, clearance 0.4 ±0.05 mm
Exhaust valves, clearance 0.5 ±0.05 mm
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.07.160 15/07/2023

Tightening torque
Valve, adjusting screw, nut 33+11 0 Nm

Valve, dimensions

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.07.160 15/07/2023

A Inlet valve, diameter 38 ±0.1 mm

Exhaust valve, diameter 35 ±0.1 mm

B Inlet valve, valve stem, diameter 7.96 – 7.975 mm

Exhaust valve, valve stem, diameter 7.94 – 7.955 mm

C Inlet valve, valve stem end, diameter 7.93 – 7.985 mm

Exhaust valve, valve stem end, diameter 7.925 – 7.97 mm

Valve seat, dimensions

A Valve seat, inlet valve, outside diameter 39.034 – 39.044 mm

Valve seat, exhaust valve, outside diameter 36.034 – 36.044 mm

B Valve seat, inlet valve, height 6.95 ±0.05 mm

Valve seat, exhaust valve, height 6.95 ±0.05 mm

Valve, depth measuring

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.07.160 15/07/2023

A Depth between valve and cylinder head 0.85 – 1.25 mm

Note
If the values are not according to the specification, replace the valve and valve seats together.

Valve guide
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.07.160 15/07/2023

Tech data
Valve guide, length 50 ±0.25 mm
Valve guide, inlet/exhaust, inside diameter 8 mm
Valve guide, cylinder head, protrusion height 16 ±0.2 mm

Valve guide, play

Tech data
Exhaust valve guide, play 0.045 – 0.075 mm
Inlet valve guide, play 0.015 – 0.045 mm

Valve spring

Tech data
Valve spring, inner diameter (unloaded) 23.00 ±0.2 mm
Valve spring, outer diameter (unloaded) 31.20 ±0.2 mm

Valve spring

A Valve spring, perpendicularity 1.9 mm

Note
Perpendicularity of the
spring to its own axis

B 0N 64.5 mm
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.07.160 15/07/2023

Valve spring, length (When

no load applied)

Valve spring, length (when 429 ±21 N 45 mm

load applied)

Valve spring, length (when 676 ±30 N 34.5 mm

load applied)

Rocker arm
Rocker arm, inlet valve, diameter

A Rocker arm, inlet valve, diameter 25.01 – 25.03 mm

Rocker arm, exhaust valve, diameter

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IMPACT 4.07.160 15/07/2023

B Rocker arm, exhaust valve, diameter 25.01 – 25.03 mm

Rocker arm, clearance

A Rocker arm, maximum bearing clearance 0.1 mm

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IMPACT 4.07.160 15/07/2023

B Rocker arm, roller, maximum clearance 0.1 mm

Rocker arm shaft, diameter

A Rocker arm shaft, diameter 25 mm

Piston

Piston, piston rings, general information

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IMPACT 4.07.160 15/07/2023

Piston, marking The arrow and the boss m

Piston, number of grooves 3
Piston ring, marking The marking must be poin

Tech data
Piston, diameter 108.195 ±0.012 mm
Piston ring gaps, spacing 120°

Note
If the piston is replaced, replace the cylinder liner, piston rings, gudgeon pin and locks.

Note
If the pistons are not damaged, it can be reused.
Refer 21375-4 Cylinder liner and piston, wear check info header.

Note
Do not reuse the piston rings.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.160 15/07/2023

Note
The piston ring groove clearance and the expansion gap cannot be measured and hence not
provided.

Note
Do not replace the liners in more than two cylinders.

Crankshaft
Main bearing cap

Main bearing cap, screw 1. Tightening sequence: 1–14

60+5 +0 Nm

2. Tightening sequence: 1–14

90 ±3°
3. Tightening sequence: 1–14
90 ±3°

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.160 15/07/2023

Tech data
Crankshaft, side clearance 0.05 – 0.14 mm

Tech data
Thrust washer, class A, thickness 2.5+0.130 +0.080 mm

Thrust washer, class B, thickness 2.5+0.080 +0.030 mm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.07.160 15/07/2023

The arrow must be pointing towards the engine front end. The bearing caps are numbered (X) in
ascending order from the front of the engine.

Tech data
Main bearing, length (L) 95.5 mm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.07.160 15/07/2023

Note
If the bearings changes to copper colour, replace the bearings.

Note
The copper colour indicates that the bearings arte worn out.

Camshaft journal, maximum permitted runout

Tech data
Camshaft, journal maximum runout 0.05 mm

Main bearing journal, maximum permitted runout

Note
Refer to radial runout on the main bearing journal and the crankshaft supported on main
journals 1 and 7.

For main journal 2 and 6 0.04 mm

For main journal 3 and 5 0.08 mm
For main journal 4 0.1

Crankshaft, big-end bearing journal and main bearing journal, dimensions

A Big-end bearing journal diameter

B Main bearing journal diameter
R1 Main bearing journal fillet radius
R2 Big-end bearing journal fillet radius

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.07.160 15/07/2023

Crankshaft, big-end bearing journal, diameter

Standard size (A) 75.981 – 76.00 mm

First undersize 75.731 – 75.75 mm
Second undersize 75.481 – 75.5 mm
Third undersize 75.231 – 75.25 mm

Tech data
Clearance between connecting rod bearings and crankshaft 0.038 – 0.102 mm
Big-end bearing journal, fillet radius (R2) 3.3 – 3.7 mm

Crankshaft, main bearing journal, diameter

Standard size (B) 89.978 – 90.00 mm

First undersize 89.728 – 89.75 mm
Second undersize 89.478 – 89.5 mm
Third undersize 89.228 – 89.25 mm

Tech data
Main bearing journal to crankshaft, clearance 0.038 – 0.108 mm
Main bearing journal, fillet radius (R1) 3.3 – 3.7 mm

Note
Do not measure on the oil hole.

Crankshaft, main bearing and big-end bearing journals, maximum permitted ovality for machining
Normal Value 0.006 mm
Conditions: For every 10° rotation of crankshaft, the ovality 0.003 mm
should not exceed

Tech data
Crankshaft, main bearing and big-end bearing journals, 0.006 mm
maximum permitted conicity for machining

Cylinder block stiffener

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.160 15/07/2023

Tightening torque
Reinforcement frame, screw Tightening sequence: 1–12
24 ±4 Nm

Cylinder liner

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the Volvo Group
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IMPACT 4.07.160 15/07/2023

Tech data
Liner, cylinder block surface, protrusion height 0.04 – 0.1 mm

Connecting rod

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the Volvo Group
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IMPACT 4.07.160 15/07/2023

Tightening torque
Connecting rod cap, screw 1. 75 ±3 Nm
2. 90 ±5°

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.07.160 15/07/2023

The connecting rod and its cap have the same number.
The marks (X) opposite each other should match.
The bosses indicate the installation direction towards the engine front end side.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.07.160 15/07/2023

Tech data
Clearance between connecting rod bearings and crankshaft 0.038 – 0.102 mm

Note
Measure the clearance at the directions as shown.

Note
Do not measure on the oil hole.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.07.160 15/07/2023

Tech data
Connecting rod, length (A) 212.5 mm

Tech data
Connecting rod bearing, length (L) 80.5 mm

Note
When the copper colour is visible on the bearings, replace the bearings.
Visible of copper colour indicates the wear out of bearings.

Tech data
Connecting rod, bend 0.02 mm
Note
measured from 40 mm length
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
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IMPACT 4.07.160 15/07/2023

Connecting rod, twist 0.02 mm

Note
measured from 40 mm length

Connecting rod, axial clearance 0.15 – 0.35 mm

Timing gear

Timing gear, general information

1
36 teeth
Camshaft gear
2
37 teeth
Intermediate gear
3
56 teeth
Intermediate gear
4 36 teeth

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.07.160 15/07/2023

Double intermediate gear 78 teeth

5
39 teeth
Crankshaft gear
6
65 teeth
Intermediate gear
7
39 teeth
Fuel pump gear
8
38 teeth
Air compressor unit gear

Gears, backlash

A Gears, backlash 0.08 ±0.05 mm

B Gears, backlash 0.08 ±0.05 mm

C Gears, backlash 0.08 ±0.05 mm

D Gears, backlash 0.08 ±0.05 mm

E Gears, backlash 0.07 ±0.04 mm

F Gears, backlash 0.1 ±0.06 mm

G Gears, backlash 0.07 ±0.04 mm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
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IMPACT 4.07.160 15/07/2023

Timing gear, tightening torque

1Camshaft, gear, screw 32 ±2 Nm

2Idler gear, screw 24 ±2 Nm
3Idler gear, screw 24 ±2 Nm
4Idler gear, screw 63 ±3 Nm
5Idler gear, screw 63 ±3 Nm
6Fuel pump, gear, nut 65 ±5 Nm
7Air compressor, gear, nut 225 ±25 Nm

Flywheel

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the Volvo Group
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IMPACT 4.07.160 15/07/2023

Tech data
Flywheel, surface distortion 0.15 mm
Flywheel, maximum machining value 0.5 mm

Flywheel, gear ring, maximum axial runout

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
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IMPACT 4.07.160 15/07/2023

Measurement 150 mm 0.2 mm

distance

Flywheel housing, check

A Maximum axial runout 0.2 mm

B Maximum radial runout 0.2 mm

Flywheel, tightening torque

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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IMPACT 4.07.160 15/07/2023

Flywheel, screw 1. Tightening sequence: 1–10

60 ±6 Nm
2. Tightening sequence: 1–10
90 ±15°

Flywheel housing, tightening torque

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the Volvo Group
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IMPACT 4.07.160 15/07/2023

Flywheel housing, screw 1. M12 screw Tightening sequence: 1–9

85 ±15 Nm
2. M10 screw Tightening sequence: 10–12
48 ±8 Nm
3. M12 screw Tightening sequence: 13–14
85 ±15 Nm

Vibration damper
Tightening torque

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
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IMPACT 4.07.160 15/07/2023

Vibration damper, screw Tightening sequence: 1–6

110 ±10 Nm

Oil sump

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the Volvo Group
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IMPACT 4.07.160 15/07/2023

Tightening torque
Engine, drain plug 60 ±10 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
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IMPACT 4.07.160 15/07/2023

Tightening torque
Oil sump, screw Tightening sequence: 1–20
24 ±4 Nm

Engine mounting
Engine mounting, front

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IMPACT 4.07.160 15/07/2023

1Engine bracket, chassis, nut 175 ±30 Nm

2Rubber cushion, bracket, nut 105 ±20 Nm
3Rubber cushion, bracket, screw 105 ±20 Nm

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the Volvo Group
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IMPACT 4.07.160 15/07/2023

Tightening torque
Engine bracket, screw 275 ±45 Nm

Engine mounting, rear

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IMPACT 4.07.160 15/07/2023

1Rubber cushion, nut 175 ±30 Nm

2Engine bracket, rubber cushion, screw 540 ±90 Nm
3Engine bracket, flywheel housing, screw 275 ±45 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
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