Adjustment of Control System
Adjustment of Control System
aÐ
Open panels of the gearbox cowl and remove panels on the webs of frame
No. 5H.
Connect the DC ond AC power supply sources to the helicopter mains. E
Þ
H
Connect hoses of appliance ynf-250 to the helicopter valves oi the z
main h¡rdraulic system. B
tã
Cut in the SOLENOTD CLUTCHES (SJIEKTPOMyOTbI) and HYDR. SYSTEM z
MAIN-AUX (|I4APOCVICT OCHOBH - ÃyEnl4P) circuit breakers on the Þ
RH CB panel of the pilot, as well as the h¡rdraulic system switches on
zc)
the control central panel. Build up pressure in the helicopter main trt
hydraulic system.
If the value is be¡rond normal, unlock the turnbuckle of driving element (5)
of transmitter ÄC-t I (ó) (Ref. Fig. 204> and check setting of the driving
element against radius .R = 32 mm.
¡: .-'ô
\(otùo pitch indicatór (8) to point lo. lock the turnbuckle with locking wire. ]
(¡ --¡ c)
36
MAINTENANCE MANUAL
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065. 4C. C0
Pa¿ie 228
Jun 26i95
a
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Operation and technical requirements (T.R.) Corrective actions cked
by
The clearance between sleeve face and face of the swashplate sleeve guide
round the circumference should be 0.3 to 0.5 mm at booster distance en-
durance of 1 mm.
When the clearance is beyond normal, disconnect one end of the collective
pitch control rod from the KAV- 1 15AM actuator, undo locking nut of the end piece
and b¡r adjusting control rod length provide a clearance of 0.3 to 0.5 mm and
booster distance endurance of I mm.
Place the collective pitch control lever in the middle position having
inserted pin 8AT-9912-09 into the turnbuckle of booster (15) (Ref. Fig. 17). Þ
=
H
The sleeve of the swashplate should be located at a distance of Ê
z
(24.7!0.5) mm from the -lower stop of 1þs sleeve. guide, and the pointer tã
of indicator yn2l-15 should read angle of 7u50' with a tolerance against zÞ
indicator scale of +30'. Remove pin 8AT-9912-49.
z
c)
Place the collective pitch control lever in the extreme upper position as fã
far as it will go. The swashplate sleeve should move upward bv
(49 ll) mm, with the KAy-1154M actuator rod stop resting on the hydraulic g
cyljnder face, and the pointer of indicator VlI2l-15 reading angle Þ
14" 45',+30'. z
Check the clearance between adjusting screw (27) (Ref. Fig. l8) and stop Þ
(26). The clearance should be O.2 to I mm. F
Place, stop the collective pitch control lever in the middle position and
check deflection of the swashplate in compliance with 9 to 14,
Check the deflection of the swashplate against scales on the bellcranks
of the swashplate longitudinal control.
L{ Deflect the helicopter LH control stick forward rill the rod of fhe
!-.r Èd ct\ hydraulic amplifier rests on the cylinder face.
-f¡L¡
ru Q ',.
o'"ã
\t!.- Readings on the scale and on the bellcrank of the swashplate longitudinal
rofúO
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Operation and technical requiremerits (T.R.) Corrective actions cked
bv
Che-
Operation and technical requirements (T.R.) Corrective actions cked
by
13. At extreme deviations of control make sure that the clearance between
stop and bellcranks of longitudinal and lateral control on the swashplate
is at least 0.5 mm.
14. Stop the control stick in the neutral position by rods. Besides, pin stop
the bellckranks of the booster on frame No. 10.
Readings against the scales o_n the belcranks of the lateral and longitudinal
control-should be leftward 0030'16'. forward 20-:12'.
i5 When performing operations 5 through 14 enter the measurement chart (Supple- Þ
H
ment 1) and check it. z
Ë
16 Make sure that there are no play in the control system connections. È!t
r9 Cut out the power supply sources, disconnect the hydraulic installation
hoses from the helicopter valves.
20. Close the panels of the gearbox compartment cowl and reinstall the
removable panel on the web of frame No. 5H.
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Þ 1;.
NOÞ
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Operations and technical requirements (T.R.) Corrective actions Checked by
Supplement 1
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Operation and technical requirements (T.R.) Corrective actions cked
by
C'
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6
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Operation and technical requirements (T.R.) Corrective actions cked
by
3.'
5 FS
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(o5C)
(¡tsc)
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Operation and technical requirements (T.R.) Corrective actions cked
by
9. With the disconnected lateral control rods from the swashplate and booster (12)
(Ref. Fig. 6) determine size Am (Ref. Fig. 206). Connect the vertical rod to
booster Ì12) (Ref. Fig. 6) timiièd in the-mid position;.in this case, .changing
the rod length by enãs set the KAy-llsAMlateralcontrolactuatorrodtothe
position corresponding to Am (Ref. Fig' 206).
ny--: o'-,
Am = A1 +-
2
3
where
Þ
H
A,¡ size correspondingto mid position of the rod; zE
Ai" size corresþondingto lower position of the rod; E
Au size correspondingto upper position of the rod. 2
Þ
10. Connect rod (8) (Ref. Fig. 6) of the lateral control to the swashplate
bellcrank and adjusting the^rod length by the end tilt the swashplate
zC)
leftward by an angle of 0u30'*6'. tã
NOTE. lf one fails to decrease the length of rod (8) during the E
adjustment at the expense of the end or threaded paf end
Þ
faðe projects beyond the test hole in the roif, trim thg
z
KAy:1t-SAU actuator rod end adjusting its position within Þ
the limits specified in the Table. F
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Operation and technical requirements (T.R.) Corrective actions
Remove pins timiting the control stick in the mid position. and pins
on frame No. 10. Leave the throttle control lever in the braked
nãutrat position. The swashplate sleeve should be lifted by 24.7!ù5 mm
which cbrresponds to mid position of the sleeve).
cr- Place the control s1ick forward as far as it will go' Set a clearance
ÞHc,.\
'olu
¡ of l.S ro 2.5 mm-between adjusting screw (10) (Ref. Fig. 7) and lever (24)
N)o+: of the stick stop.
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MAINTENANCE MANUAT 384
Figure 20ó
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ia¿e 2+4
Jun 26/95
Operation and technical requirements (T.R.) Corrective actions Checked
bv
13. Transfer the control stick backward as far as it will go and set a clearance of 1.5 to
2.5 mm between stop (21) on the bracket and bell crank (17).
14. Transfer the control stick leftward, then rightward as far as it will go. Take readings
of angles of swash plate tilt against scale of swash plate lateral control bell crank in
the control stick extreme positions.
In caseof correctadjustment ofthe rod mid position ofthe KAy-115AMlateral
control booster the angles should be within, leftward, 4oI2'+t2', rightward,
4o+I2'. Ifrequired, it is permitted to f,rle the stop onthecontrol stick. l-
15. Couple the plug connector of electromagnetic valve f A-I92T cutting in the
zÊ
FI
hydraulic cylinder of the pitch limit in the longitudinal control. Adjust swash 'L l
plate tiltby screw (3) (Ref. Fig. 8) backward through anangle of 2"L12' in z
the backward position of the control stick as far as it rests by roller (7) on z" \
adjusting screw (3). ¡ã
^)4
L-l
Slackening of adjusting screw (3) relative to face of piston (11) by more than
18 mm is intolerable. Þ
=
NOTE. To transfer the control stick backward aft of the position corresponding to the z
tilt of the swashplate backward through anangle of 2"+12' withthecutin -
Þ
stop and disconnected load feel mechanism a force is required which is F
1201'oi
approximately equal to N (1?1"¡gÐ.
Para.15 is limited to 17lE 00 06784 2810 ser. U.
16. Cut out the hydraulic stop by means of appliance 8AT-9912-12 (Ref. NOTE,
065.40.00d). Transferring the controls tick backward as far as it will go make sure that
5:ii: and the distance on the hydraulic stop
the swash plate sets through an angle of
?eR
+rË !^ between rollers and stop at extreme lower of the hydraulic amplifier rod is at
>-ni À
<hJ-
\NA
least 0.5 mm.
¡r¡o
Checked
Operation and technical requirements (T.R.) Corrective actions
by
3
>
zi-l
FFI
L-¡
z.
z
o
tã
Fis.207 3
I - roller, 2 - adjusting screw, 3 - piston
zã
17. Cut in the hydraulic stop having removed appliance 8AT-9912-12.
tr
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à". .Ë !^
OCD À
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Checked
Operation and technical requirements (T.R.) Corrective actions
by
13. Transfer the control stick backward as far as it will go and set a clearance of 1.5 to
2.5 mm between stop (2I) on the bracket and bell crank (17).
14. Transfer the control stick leftward, then rightward as far as it will go. Take readings
of angles of swash plate tilt against scale of swash plate lateral control bell crank in
the control stick extreme positions.
In caseofcorrectadjustment ofthe rod mid position ofthe KAy-ll5AMlateral
control boosterthe angles should be within, leftward, 4"12'*12', rightward,
4"+\2'. If required, it is permiued to file the stop on the control stick.
15. Couple the plug connector of electromagnetic valve fA-192T cutting in the Þ
=
hydraulic cylinder of the pitch limit in the longitudinal control. Adjust swash zÞl
plate tiltby screw (3) (Ref. Fie. 8) backward through anangle of 2"+12' in F]
the backward position of the control stick as far as it rests by roller (7) on z
adjusting screw (3). z
Slackening of adjustingscrew (3) relativetofaceof piston (11) bymore than t)
¡I
Ll
18 mm is intolerable.
NOTE. To transfer the control stick backward aft of the position coresponding to the
tilt of the swashplate backward through anangle af 2"*12' withthecutin =
z
stop and disconnected load feel mechanism a force (on stick) is required which is -
approximately equal to 1601i: N (16:i_t gÐ. rr
Para. 15 is effective from l7LE 00 06784 2901 ser. U.
16. Cut out the hydraulic stop by means of appliance 8AT-9912-12 (Ref. NOTE,
Adjust the distance
065.40.00d). Transferring the controls tick backward as far as it will go make sure that
between the roller
the swash plate sets through an angle of 5:ii: and the distance on the hydraulic stop (1) (fie. 207) and
between rollers and stop at extreme lower of the hydraulic amplifier rod is at
hydraulic stop using
^y o\
(¡ least 0.5 mm.
^È
";N screw (2) of
s¡P
èc> hydraulic stop
LNO
0r niston.
Checked
Operation and technical requirements (T.R.) Corrective actions
by
3
Þ
zFl
r
L^J
z
z
o
e:
Fig.207
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ob Ê
s
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Þ
Operati,on and technical requirements (T.R.) Checked
Corrective actions
by
18. With fully compressed rod ofthe L
movement of electromechanical valve KA-192T of the hydraulic stop.
The clearance between arm (5) (Ref. Fig. 2, 032.10.00) and rod of
microswitch (4) should be 1*0.5 mm.
The clearance is adjusted by pusher (6).
19. cut out the hydraulic appliance and the power supply sources.
Þ
F
zÞl
nl
L-l
Test equipment Tools and appliances Expendable materials z
Dynamometer !lIV- 0,1 -2 WrenchesS:6x8. S:7x9
S: l0xl2, S: llx14, S: I4xl7 Cotter
z
pins 1,5x16, 2x20, 2,5x25 ô
IT
Screwdriver L:200 mm focT 397-79 L^J
Flat combination pliers
Cotter pin extractor
3
Feeler gage z
Metal ruler L:300 mm |OCT 427-75 é
Pins for fixation of control linkage Þ
8AT-9912-10-5, 8AT-9912 -10_7, F
8AT-9912-10-9
Appliance 8AT-9912-12
OA Feeler gauge No. 2, 3 Ty 2-034-225-g7
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To M.S.
TASK CARD No. 2ll Paees 247 - 2511252
No.
M.S. Item Procedure: ADJUSTMENT OF TAIL ROTOR CONTROL
065.40.00k
Checked
Operation and technical requirements (T.R.) Corrective actions
by
1. Cut in DC and AC power supply sources.
2. Connect hoses of hydraulic appliance YfIf-250 to helicopter hydraulic system
valves.
3. If before adjustment of control of the tail rotor the rollers, control rod guides, Þ
control rods or bell cranks have been changed, measure the force applied to the
pedais by the dynamometerwith the KAY-1154M boosterand load feel
z-l
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mechanism disconnected. Secure the dynamometer on the mid pedal. Disconnect z
the arms of brake 3MT-2M from the load feel mechanism.
The force applied to the pedals should be not more than 30 N (3 keÐ. zo
4. Build up pressure in the hydraulic system by hydraulic appliance, place control
pedals and bell cranks of control linkage on frame No. 10 in the neutral
position and stop with pins 8AT-9912-10-9 and 8AT-9912-10-3.
sÞ
In case the holes do not coincide, adjust rod ends. z
5. With the pedals in the neutral position place the arm of brake 3MT-2M in the
rnid position, turn it relative to the planeofsymmetry ofthe clutch to a value t-
ofpitch ofthe splinedjointby placing upward relativeto the plane of symmetry
of the clutch and connect with load feel mechanism.
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Operation and technical requirements (T.R.) Conective actions
6. Check the tension of the cables in control of the tail rotor by strain gage. The
tension of the cables relative to the ambient air temperature is to be determined by
the plots (Ref. Fig. 202).
The difference in the tension of the cables (main and duplicating ones) should be
not more than 100 N (10 kgÐ.
Change the tension of the cables by the turnbuckles. After the adjustment of the
cable tension make sure that the- threaded part of the ends stops short of the
turnbuckle clutch and the adjustment of the tail gearbox rod is not deteriorated. sÞ
Lock the turnbuckles.
7. Remove the pins, stopping the pedals and bell cranks of the control linkage. zFl
8. Make sure that the rod of trim actuator MII-100M of system Cnyy-52 is pulled by \^-,|
249+l mm (Ref Fig.205), in this case full deflection of the pedals should be 100+6 z
mm on each side (measure with reel), and the rod travel of the booster KAy-1154M
should be 37+1 mm in each side as far as the rod rests on the face of the hydraulic
zo
ñ
cylinder.
The pedals should stop shortofown stops by 0.1 - 2 mm, ifrequired,adjust
with screw-stops on the pedals.
9. With the retracted rod of the electric mechanism (size 249+1 mm) the z
following parameters should be provided:
Þ
t-
Position of pedals Projection of tail gearbox, Angle oftail rotor
mm blades setting
RH pedal, forward to 293.0+0.3 )a"+to'
NOTE. In extreme positions of the pedals tþ9 distance from axis of the bolt
'tã- itle block to the face of the chain
securing bushing-rorrer chåìn
block [uides should be at least 40 mm'
10. In the neutral position of the pedals check the value of the aoditional
travel of rhe ró¿ of microswitch (17) AK-800K (Ref. Fig. 205) after actuatio
For this purpose having depressed by hand stop ( 16), measure the difference
'position
berween the of adjusting screw (21) at the moment of actuation of Ë
rhe microswitih and the position when stop (ló) reaches projection of bell- Þ
H
crank (4) and cannot move further. zÊ
The diiference corresporrds to the additional travel of the microswitch. Ed
z
The additional travel of the rod of the microswitch after the actuation Þ
should be 1.8 to 2 mm. zc)
Þl
When the adjustment is deteriorated, preliminaril¡r screw in adjusting screw
(21) into stop ( l6) by several turns. Depress the stop by hand till it E
touches the projection of bellcrank (4) and holding it in thi¡ position Þ
screw out the ãdjusting screw till the microswitch actuates. After which z
screw it out once more b"v 2.2 to 2.5 turns and lock.
Þ
Set aclearance of 0.5 to 1.0 mm b-v eccentric screw (22) between rod of F
the rnicroswitch and adjusting screw at non-depressed stop after which lock
the eccentric screw.
11. Extend the rod of the trim actuator tosizeB:29A 11 mm,tothisend:
rvith h5rdraulic system and the DC and AC power suppl¡, sources cut in
turn on the CIIYY-52 circuit breaker located on LH electric panel;
H t'n depress the OFF (OTKI.) üght annunciator on unit Ey-32 located on the
rv ñid .+-
central panel and turn centering lever clockwise and extend the rod of
O\O the trim actuator to size B = 290 +1 mm and cut out the Cnyy-s2 circuit breaker;
\tù.
lo+'Q
(¡\cc
39
MAINTENANTE MANUAÏ"
c65.4C. C,q
Page 25C
Jun 26/'95
ËlË
due
The range of travel of the RH pedal forward in this case decreases
will rest
limitation of the travel of rod tt)l wich by its bushing 15ì
;; stop of bellcrank (4), having eliminated-all spring-loaded plays'
Che-
Operation and technical requirements' (T.R.) Corrective actions cked
by
make sure that the autopilot is cut out, and the throttle control
twist grips of the RH and LH levers being transferred to the extreme
position limiter screws (13) (Ref. Fie. l8).
The seizure and jerks at movement of the levers and turn of the
thronle control twist grip are intolerable.
With the hvdraulic amplifier disconnected from the swashplate arm and control
rod (16) ðisconnected from control unit (15) (Ref. Fie. 17) and cut in
hydraìlió system transfer the rod of the hydràufic àmplifiei upward till it rests Ë
oñ the tacê of the hydraulic c-Vlrnder nui. At the extreme Ïower position Þ
H
of the swashplate sleeìe connedt the end piece of the h¡rdraulic amplifier zÊ
to the swashplate arm changing the value of the part screwed into the rod E
within the limits specified in Fig. 206. zÞ
The interference is intolerable. The rod may draw off the cylinder by a
value required for turning the end' piece through not more than half
zc)
turn when being coupled with the arm. Lock the end piece, but do not bend t!
the washer.
E
Movins control rod (16) (Ref. Fie. 1Ð downward transfer the hvdraulic amplifier Þ
- z
rod dõwnward as far' às it viitt butt against the hydraulíc cylinder face. t1
Þ
Measure the clearance between the sleeve face and face of the swash- F
plale sleeve guide. The clearance should be 49.5t1 mm. In case the
ðlearance excéeds the specified value, turn the end piece out of the rod
to the required length but within the sizes specified in Fig. 206.
Place the collective pitch control lever in the extreme lower position
till it touches adjusting screw (25) (Ref. Fig. l8) of stop (c6).
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5
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Corrective actions cked
Operation and technical requirements (T.R.) by
8. Adjust the control linkage to make the clearance between the sleeve
facä and the face of th-e swashplate sleeve guide face be the smallest
one of 0.3 to--õ5 mm over the circumferenðe. Adjust the clearance b¡' control
rod.
9. position- Adjust
between
- Lift rhe collective pitch control lever tothethe extreme .upper it and the ltop
¡h.' position of scrè* Q7) to gdju-s-t .clearance
of ti.Z to 1 mm, hereat the hydraïlic amplifier rod should rest against the
h),draulic c¡rlinder face.
Þ
H
l0.Stop the bellcranks of the control linkage.on. frame No. l0 with a pin'
Thê swashplate sleeve should be in the- middle position at a distance of z€
24.7!t.5 nim from the lower stop of the sleeve guide' E
ll.Remove rhe pin of the control linkage bellcrank retaining pin on frame
z
Þ
No. 10. Locli the lock nut of the hydraulic amplifier end piece. zc)
l2.Adjust the drive of the collective pitch ind.icator to make E
indicator yn-21 displa¡r the following readings:
Þ
Position Sleeve travel, Readings of
z
of collective mm indicator Þ
pitch control yn-21 F
lever
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N)oÞ
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Operation and technical requirements (T.R.) Corrective actions
When adjusting the indicato^r, its driving element should be set in a way to
make the indicator show lu with a tolerance of +l mm over the scale a¡c with
sleeve in the lower position.
Perform the adjustment of readings of indicator yn-21 by changing rhe
length of the turnbuckle and change over of the indicator driving eiement.
NOTE. With the hydraulic system cut out and the cut out button of the friction
clutch depressed the collective pitch control lever should move under
effect of force of nor more than 60 N (6 kgf) applied ro it. E
Þ
H
l3.C.ut out tþ. po.wer supply-source, disconnect the hoses of the hydraulic ap-
pliance, close the doors of the power plant cowl panels and reinstall the z
H
detachable panels. E
z
Þ
z
c)
H
E
Þ
z
d
Þ
Test equipment
F
Tools and appliances Expendable materials
Dynamometer .{[V -0,01-2 : l4xl7
Wrenches S = 10x12. S Cotton cloth
Screwdriver L = 200-mm Cotter pin 2x2O
Flat combination pliers
-2
g?uge No.
feeler pm TY 2-034-225-57
Uotter extractor
q Pin for securing control linkage
8AT-9912-09
¿C:L-
çr Tape-measure O[IK2- 1 AMT/I
N)o¡- :
oì(f Mêtal ruler L 300 mm
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(¡, or c)
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