STEERING

SECTION
STEERING SYSTEM
ST B

E
CONTENTS
PRECAUTION ............................................... 2 WITH AIR BAG : Exploded View .............................. 9 F
WITH AIR BAG : Removal and Installation .............. 9
PRECAUTIONS ................................................... 2
Precaution for Supplemental Restraint System WITHOUT AIR BAG .................................................... 9
ST
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- WITHOUT AIR BAG : Exploded View .....................10
SIONER" ................................................................... 2 WITHOUT AIR BAG : Removal and Installation ......10
Precaution Necessary for Steering Wheel Rota-
STEERING COLUMN ........................................ 13 H
tion After Battery Disconnect ..................................... 2
Exploded View .........................................................13
Precautions for Removing of Battery Terminal ......... 3
Removal and Installation .........................................13
Service Notice or Precautions for Steering System
Inspection ................................................................14
...... 3 I
STEERING SHAFT ........................................... 16
PREPARATION ............................................ 4 Exploded View .........................................................16
PREPARATION ................................................... 4 Removal and Installation .........................................16 J
Special Service Tools ................................................ 4 Inspection ................................................................18
Commercial Service Tools ........................................ 4 STEERING GEAR AND LINKAGE ................... 20
K
BASIC INSPECTION .................................... 5 Exploded View .........................................................20
Removal and Installation .........................................23
STEERING WHEEL ............................................. 5 Disassembly and Assembly .....................................24
Inspection .................................................................. 5 Inspection ................................................................25 L

SYMPTOM DIAGNOSIS ............................... 7 SERVICE DATA AND SPECIFICATIONS

(SDS) ............................................................ 27 M
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ............................. 7 SERVICE DATA AND SPECIFICATIONS
NVH Troubleshooting Chart ...................................... 7 (SDS) ................................................................. 27
General Specifications .............................................27 N
PERIODIC MAINTENANCE .......................... 8 Steering Wheel Axial End Play and Play .................27
Steering Wheel Turning Force .................................27
STEERING WHEEL ............................................. 8 Steering Angle .........................................................27 O
Inspection .................................................................. 8
Steering Column Operating Range .........................27
REMOVAL AND INSTALLATION ................ 9 Rack Stroke .............................................................27
Ball Joint Swing Force .............................................28 P
STEERING WHEEL ............................................. 9 Ball Joint Axial End Play ..........................................28
Inner Socket Length ................................................28
WITH AIR BAG ............................................................ 9

ST-1
 PRECAUTIONS
< PRECAUTION >
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000008956722

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
WARNING:
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect
INFOID:0000000008956723

CAUTION:
Comply with the following cautions to prevent any error and malfunction.
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-
THEFT SYSTEM).
• Remove and install all control units after disconnecting both battery cables with the ignition switch
in the LOCK position.
• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing
work. If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ACC position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.

ST-2
 PRECAUTIONS
< PRECAUTION >
5. When the repair work is completed, return the ignition switch to the LOCK position before connecting the
battery cables. (At this time, the steering lock mechanism will engage.) A
6. Perform a self-diagnosis check of all control units using CONSULT.
Precautions for Removing of Battery Terminal INFOID:0000000009863640
B
• When removing the 12V battery terminal, turn OFF the ignition switch and wait at least 30 seconds.
NOTE:
ECU may be active for several tens of seconds after the ignition switch is turned OFF. If the battery terminal C
is removed before ECU stops, then a DTC detection error or ECU data corruption may occur.
• For vehicles with the 2-batteries, be sure to connect the main battery and the sub battery before turning ON
the ignition switch.
D
NOTE:
If the ignition switch is turned ON with any one of the terminals of main battery and sub battery discon-
nected, then DTC may be detected.
• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC. E
NOTE:
The removal of 12V battery may cause a DTC detection error.
Service Notice or Precautions for Steering System INFOID:0000000008830606 F

• In case of removing steering gear assembly, make the final tightening with grounded and unloaded vehicle
condition, and then check wheel alignment. ST
• Observe the following precautions when disassembling.
- Before disassembly, thoroughly clean the outside of the unit.
- Disassembly should be done in a clean work area. It is important to prevent the internal parts from becoming
contaminated by dirt or other foreign matter. H
- For easier and proper assembly, place disassembled parts in order on a parts rack.
- Use nylon cloth or paper towels to clean the parts; common shop rags can leave lint that might interfere with
their operation. I
- Never reuse non-reusable parts.
- Before assembling, apply the specified grease to the directed parts.
• During quick steering, rasping noise may be heard from around the steering wheel. This is not a malfunction.
The noise is an operating noise of the EPS system under normal conditions. If the rasping noise occurs dur- J
ing slow steering, this may not be an operating noise of the system. In this case, it is necessary to find out
the location of the noise and repair, if necessary.
• Never repeat static steering. (Motor and EPS control unit could be heated.) K

ST-3
 PREPARATION
< PREPARATION >
PREPARATION
PREPARATION
Special Service Tools INFOID:0000000008830607

Tool number
Description
Tool name
ST3127S000 Measuring steering column rotating torque
Preload gauge

ZZA0806D

ST27180001 Removing steering wheel

Steering wheel puller

ZZA0819D

KV40107300 Installing boot clamp (large diameter)

Boot Band crimping tool

ZZA1229D

Commercial Service Tools INFOID:0000000008830608

Tool name Description

Ball joint remover Removing steering outer socket

S-NT146

ST-4
 STEERING WHEEL
< BASIC INSPECTION >
BASIC INSPECTION A
STEERING WHEEL
Inspection INFOID:0000000008830609
B

NEUTRAL POSITION STEERING WHEEL

1. Check that steering gear assembly, steering column assembly and steering wheel are installed in the cor- C
rect position.
2. Check wheel alignment within specification. Refer to FSU-7, "Inspection".
3. Set vehicle to the straight-ahead position and confirm steering wheel is in the neutral position. D
• Loosen outer socket lock nut and turn inner socket to left and right equally to make fine adjustments if
steering wheel is not in the neutral position.
CAUTION: E
If the adjustment is performed by using the inner socket, check wheel alignment after the adjust-
ment. Refer to FSU-7, "Inspection".
STEERING WHEEL TURNING FORCE F
1. Park vehicle on a level and dry surface, set parking brake.
2. Tires need to be inflated normal pressure. Refer to WT-9, "Tire Air Pressure".
3. Start engine. ST
4. Check steering wheel turning force when steering wheel has
been turned 360° from neutral position.
H
Steering wheel turning : Refer to ST-27, "Steering
force Wheel Turning Force".
I
Mounting point (L) : 185 mm (7.28 in)

J
JSGIA0027ZZ

FRONT WHEEL TURNING ANGLE K

1. Perform toe-in inspection. Refer to WT-4, "Inspection".
CAUTION:
Perform front wheel turning angle inspection, after toe-in inspection. L
2. Place front wheels on turning radius gauges and rear wheels on
stands, so that vehicle can be level.
3. Check the maximum inner and outer wheel turning angles for LH M
and RH road wheels.

O
FAA0016D

ST-5
 STEERING WHEEL
< BASIC INSPECTION >
• With the engine at idle, turn steering wheel from full left stop to
full right stop and measure the turning angles.

Inner wheel (Angle: A) : Refer to ST-27, "Steering

Angle".
Outer wheel (Angle: B) : Refer to ST-27, "Steering
Angle".

SGIA0055E

• Check the following items when turning angle is out of the standard.
- Check rack stroke (L).

Rack stroke (L) : Refer to ST-27, "Rack Stroke".

- If rack stroke is out of specification, replace steering gear
assembly.
• Steering angles are not adjustable. Check steering gear
assembly, steering column assembly, and front suspension
components for wear or damage if any of the turning angles
are different from the specified value. Replace any of them, if
any non-standard condition exists.
JSGIA0272ZZ

ST-6
 Symptom
Reference

×: Applicable
Steering
< SYMPTOM DIAGNOSIS >

Possible cause and SUSPECTED PARTS

NVH Troubleshooting Chart

Noise
Shake

Judder
Shimmy
Vibration
SYMPTOM DIAGNOSIS

Outer/inner socket ball joint swinging torque ST-25, "Inspection"

×
Outer/inner socket ball joint rotating torque ST-25, "Inspection"

×
Outer/inner socket ball joint end play ST-25, "Inspection"

ST-7
Steering wheel play ST-8, "Inspection"

×
Improper steering wheel —

×
×
×
Improper installation or looseness of tilt lock lever —

×
×
×
Use the chart below to find the cause of the symptom. If necessary, repair or replace these parts.

Mounting looseness ST-20, "Exploded View"

×
×
×
×
Steering column deformation or damage ST-14, "Inspection"

×
×
Improper installation or looseness of steering column ST-13, "Exploded View"

×
×
Steering linkage looseness ST-20, "Exploded View"

×
×
AXLE and SUSPENSION NVH in FAX, RAX, FSU, RSU section

×
×
×
×
×
TIRE NVH in WT section

×
×
×
×
×
ROAD WHEEL NVH in WT section

×
×
×
×
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

× DRIVE SHAFT NVH in FAX section

×
×

BRAKE NVH in BR section

×
×
×
×
INFOID:0000000008830610

L
F

P
K
E
B
A

N
ST

H
D
C

O
M
 STEERING WHEEL
< PERIODIC MAINTENANCE >
PERIODIC MAINTENANCE
STEERING WHEEL
Inspection INFOID:0000000008830611

STEERING WHEEL AXIAL END PLAY

1. Check installation conditions of steering gear assembly, front suspension assembly, axle and steering col-
umn assembly.
2. Check if movement exists when steering wheel is moved up and down, to the left and right and to the axial
direction.

Steering wheel axial end play : Refer to ST-27, "Steering Wheel Axial End Play and Play".
3. Check the following items when steering wheel axial end play is out of the standard.
• Check the steering column assembly mounting condition. Refer to ST-13, "Exploded View".
• Check steering gear assembly mounting condition for looseness. Refer to ST-20, "Exploded View".
STEERING WHEEL PLAY
1. Turn steering wheel so that front wheels come to the straight-ahead position.
2. Start engine and lightly turn steering wheel to the left and right until front wheels start to move.
3. Measure steering wheel movement on the outer circumference.

Steering wheel play on the : Refer to ST-27, "Steering Wheel Axial End Play and Play".
outer circumference
4. Check the following items when steering wheel play is out of the standard.
• Check backlash for each joint of steering column assembly.
• Check installation condition of steering gear assembly.

ST-8
 STEERING WHEEL
< REMOVAL AND INSTALLATION >
REMOVAL AND INSTALLATION A
STEERING WHEEL
WITH AIR BAG
B
WITH AIR BAG : Exploded View INFOID:0000000008830612

JSGIA0704GB
F
Steering wheel

: Always replace after every disassembly. ST

: N·m (kg-m, ft-lb)

WITH AIR BAG : Removal and Installation INFOID:0000000008830613 H

REMOVAL
NOTE: I
When reconnecting spiral cable, fix cable with a tape so that fixing case and rotating part keep aligned. This
will omit neutral position alignment procedure during spiral cable installation.
1. Set vehicle to the straight-ahead position. J
2. Remove driver air bag module. Refer to SR-16, "Removal and Installation".
3. Remove steering wheel lock nut after steering is locked.
4. Remove steering wheel with the steering wheel puller (A) (SST: K
ST27180001).
NOTE:
Put paint marks on the steering wheel and the column shaft L
head for supporting accurate positioning during the installation
procedure.

SGIA1524J N
INSTALLATION
Note the following, and install in the reverse order of removal.
• Check the spiral cable neutral position after replacing or rotating spiral cable. Refer to SR-20, "Removal and O
Installation".
CAUTION:
Never twist spiral cable excessively after it becomes tight. (Twisting may cause the cable to be torn P
off.)
• Never reuse steering wheel lock nut.
WITHOUT AIR BAG

ST-9
 STEERING WHEEL
< REMOVAL AND INSTALLATION >
WITHOUT AIR BAG : Exploded View INFOID:0000000009815247

JMHIA2486GB

Steering column upper cover Lighting & turn signal switch Steering wheel
Horn pad Wiper & washer switch Steering column lower cover
Steering column assembly Spiral cable
: Pawl
: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

WITHOUT AIR BAG : Removal and Installation INFOID:0000000009815248

REMOVAL
NOTE:
When reconnecting spiral cable, fix cable with a tape so that fixing case and rotating part keep aligned. This
will omit neutral position alignment procedure during spiral cable installation.
1. Set vehicle to the straight-ahead position.

ST-10
 STEERING WHEEL
< REMOVAL AND INSTALLATION >
2. Locate retaining clip access hole (LH and RH) and insert a 5.0 mm (0.197 in) diameter, blunt-ended tool
(A). A

JMHIA2487ZZ D

NOTE:
When inserting a blunt-ended tool (A), check that the tool con-
E
tacts torsion spring . By pressing torsion spring, connection of
horn pad is disengaged.

ST

JMHIA1776ZZ
H

3. Lift up horn pad lower side from vehicle front to upwards while
pulling horn pad upper side according to the numerical order
1→2 as shown in the figure, and then pull out horn pad. I

JMHIA2104ZZ

L
4. Disconnect horn pad harness connector.
5. Remove horn pad.
6. Remove steering wheel lock nut after steering is locked. M
7. Remove steering wheel with the steering wheel puller (A) (SST:
ST27180001).
NOTE:
Put paint marks on the steering wheel and the column shaft N
head for supporting accurate positioning during the installation
procedure.
O

P
SGIA1524J

INSTALLATION
Note the following, and install in the reverse order of removal.
• Check the spiral cable neutral position after replacing or rotating spiral cable. Refer to SR-20, "Removal and
Installation".
CAUTION:

ST-11
 STEERING WHEEL
< REMOVAL AND INSTALLATION >
Never twist spiral cable excessively after it becomes tight. (Twisting may cause the cable to be torn
off.)
• Never reuse steering wheel lock nut.

ST-12
 STEERING COLUMN
< REMOVAL AND INSTALLATION >
STEERING COLUMN
A
Exploded View INFOID:0000000008830614

ST
JSGIA1126GB

Steering column assembly

H
: N·m (kg-m, ft-lb)

Removal and Installation INFOID:0000000008830615

I

REMOVAL
CAUTION:
J
• While removing the steering column assembly, never unlock the tilt lever.
• Never impact on the axis when removing steering column assembly.
• Be careful when removing steering column assembly from the vehicle because it is heavy.
• Keep steering column assembly away from magnetic sources. K
• Never disassemble steering column assembly. It is not separable.
• While removing the steering column assembly, never move the steering gear.
• When removing the steering column assembly, be careful not to allow the steering shaft to turn. L
1. Set vehicle to the straight-ahead position.
2. Place the tilt to the lowest level.
CAUTION: M
Securely lock the tilt lever.
3. Remove instrument lower finisher. Refer to IP-13, "Removal and Installation".
4. Remove driver air bag module. Refer to SR-16, "Removal and Installation". (with air bag) N
5. Remove steering wheel.
• With air bag: Refer to ST-9, "WITH AIR BAG : Removal and Installation".
• Without air bag: Refer to ST-10, "WITHOUT AIR BAG : Removal and Installation".
O
6. Remove steering column cover. Refer to IP-13, "Removal and Installation".
7. Remove spiral cable. Refer to SR-20, "Removal and Installation".
8. Disconnect each switch harness connectors installed to steering column assembly. P
9. Separate steering shaft from steering column assembly. Refer to ST-16, "Removal and Installation".
CAUTION:
• Place a matching mark on both steering shaft and steering column assembly before removing
steering shaft.
• When removing steering shaft, never insert a tool, such as a screwdriver, into the yoke groove to
pull out the steering shaft. In case of the violation of the above, replace steering shaft with a new
one.

ST-13
 STEERING COLUMN
< REMOVAL AND INSTALLATION >
10. Disconnect EPS control unit connectors.
11. Remove steering column assembly.
CAUTION:
When removing the mounting, be careful not to drop the steering column assembly.
12. Remove EPS control unit. Refer to STC-44, "Removal and Installation".
13. Perform inspection after removal. Refer to ST-14, "Inspection".
INSTALLATION
CAUTION:
• Never impact on the axis when removing steering column assembly.
• When installing the steering column cover, check that the vehicle harness is not stuck in the cover.
Note the following, and install in the reverse order of removal.
• For steering shaft mounting bolt direction, refer to ST-16, "Exploded View". (Do not insert it from the other
side.)
CAUTION:
Never reuse steering shaft mounting bolt.

• When connecting steering shaft upper side and column shaft,

make sure the bolt is securely seated in groove of column shaft
before final tightening.
• After installing steering column assembly, perform self-diagnosis
with CONSULT to ensure correct operation. Refer to STC-12,
"CONSULT Function".
• Perform inspection after installation. Refer to ST-14, "Inspection".

SGIA1295E

Inspection INFOID:0000000008830616

INSPECTION AFTER REMOVAL

• Check each part of steering column assembly for damage or other malfunctions. Replace if there are any
abnormal conditions.
• Measure steering column rotating torque using a preload gauge
(A) (SST: ST3127S000). Replace steering column assembly if the
rotating torque is outside the standard.

Rotating torque : Refer to ST-27, "Steering Column Op-

erating Range".

JPGIA0085ZZ

• Measure the length “A” shown in the figure, if vehicle has been
involved in a minor collision. Replace steering column assembly
(with motor, reduction gear, sensor) if “A” is outside the standard.

Steering column length (A)

: Refer to ST-27, "Steering Column Operating
Range".

JSGIA1130ZZ

INSPECTION AFTER INSTALLATION

ST-14
 STEERING COLUMN
< REMOVAL AND INSTALLATION >
• Check each part of steering column assembly for damage or other malfunctions. Replace if there are any
abnormal conditions. A
• Check the steering wheel play, neutral position steering wheel, steering wheel turning force, and front wheel
turning angle.
- Steering wheel play: Refer to ST-8, "Inspection".
B
- Neutral position steering wheel, steering wheel turning force, and front wheel turning angle: Refer to ST-5,
"Inspection".
• Check tilt mechanism operating range “A” as shown in the figure.
C
Tilt mechanism operating range (A)
: Refer to ST-27, "Steering Column Operating
Range". D

JSGIA1131ZZ

ST

ST-15
 STEERING SHAFT
< REMOVAL AND INSTALLATION >
STEERING SHAFT
Exploded View INFOID:0000000008830617

JSGIA1127GB

Steering shaft Steering column assembly

: N·m (kg-m, ft-lb)

Removal and Installation INFOID:0000000008830618

REMOVAL
CAUTION:
Spiral cable may be cut if steering wheel turns while separating steering column assembly and steer-
ing gear assembly. Be sure to secure steering wheel using string to avoid turning.
1. Set vehicle to the straight-ahead position.
2. Place the tilt to the lowest level.
CAUTION:
Securely lock the tilt lever.
3. Remove instrument lower finisher. Refer to IP-13, "Removal and Installation".
4. Remove steering shaft mounting bolt (steering column side).

JSGIA1085ZZ

ST-16
 STEERING SHAFT
< REMOVAL AND INSTALLATION >
5. Remove hole cover .
A

JSGIA1086ZZ

D
6. Remove steering shaft mounting bolt (steering gear side).

ST
JSGIA1087ZZ

7. Move steering shaft to steering column side, and separate H

steering shaft from steering gear assembly.

JSGIA1088ZZ
K

CAUTION:
• Place a matching mark on both steering shaft and L
steering gear assembly before removing steering shaft.
• When removing steering shaft, never insert a tool, such
as a screwdriver, into the yoke groove to pull out the
steering shaft. In case of the violation of the above, M
replace steering shaft with a new one.

JSGIA1089ZZ
O
8. Remove steering shaft from steering column.
CAUTION:
P

ST-17
 STEERING SHAFT
< REMOVAL AND INSTALLATION >
• Place a matching mark on both steering shaft and
steering column assembly before removing steering
shaft.
• When removing steering shaft, never insert a tool, such
as a screwdriver, into the yoke groove to pull out the
steering shaft. In case of the violation of the above,
replace steering shaft with a new one.

JSGIA1090ZZ

9. Perform inspection after removal. Refer to ST-18, "Inspection".

INSTALLATION
CAUTION:
Spiral cable may be cut if steering wheel turns while separating steering column assembly and steer-
ing gear assembly. Be sure to secure steering wheel using string to avoid turning.
Note the following, and install in the reverse order of removal.
• For steering shaft mounting bolt direction, refer to ST-16, "Exploded View". (Do not insert it from the other
side.)
• Follow the instructions below to install steering shaft to steering gear assembly.
- Insert steering shaft into steering gear assembly and align
groove of the steering gear assembly with the bolt hole of the
steering shaft.
NOTE:
If the alignment is improper, guide of the steering shaft closes
the bolt hole of the steering shaft.
- Check for galling while hand-tightening the mounting bolt of steer-
ing shaft (steering gear assembly side). After checking that the bolt
is inserted in the groove of steering gear assembly, tighten the bolt
to the specified torque.
JPGIA0091ZZ

• When connecting steering shaft upper side and column shaft,

make sure the bolt is securely seated in groove of column shaft
before final tightening.
• Perform inspection after installation. Refer to ST-18, "Inspection".

SGIA1295E

Inspection INFOID:0000000008830619

INSPECTION AFTER REMOVAL

• Check each part of steering shaft for damage or other malfunctions. Replace if there are any abnormal con-
ditions.
INSPECTION AFTER INSTALLATION
• Check each part of steering shaft for damage or other malfunctions. Replace if there are any abnormal con-
ditions.
• Rotate steering wheel to check for decentered condition, binding, noise, or excessive steering effort.
• Check the steering wheel play, neutral position steering wheel, steering wheel turning force, and front wheel
turning angle.
- Steering wheel play: Refer to ST-8, "Inspection".

ST-18
 STEERING SHAFT
< REMOVAL AND INSTALLATION >
- Neutral position steering wheel, steering wheel turning force, and front wheel turning angle: Refer to ST-5,
"Inspection". A

ST

ST-19
 STEERING GEAR AND LINKAGE
< REMOVAL AND INSTALLATION >
STEERING GEAR AND LINKAGE
Exploded View INFOID:0000000008830620

REMOVAL
LHD models

JSGIA1128GB

Fire wall seal Steering gear assembly Front suspension member

: Vehicle front
: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

ST-20
 STEERING GEAR AND LINKAGE
< REMOVAL AND INSTALLATION >
RHD models
A

ST

H
JSGIA1344GB

Fire wall seal Steering gear assembly Heat insulator

I
Front suspension member

: Vehicle front
: Always replace after every disassembly. J
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
K
DISASSEMBLY

ST-21
 STEERING GEAR AND LINKAGE
< REMOVAL AND INSTALLATION >
LHD models

JSGIA1129GB

Outer socket Boot clamp (small diameter) Boot

Boot clamp (large diameter) Gear housing assembly Joint cover

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)
: Apply Genuine Lithium Soap, Autorex A (manufactured by Kyodo yushi) or equivalent.

ST-22
 STEERING GEAR AND LINKAGE
< REMOVAL AND INSTALLATION >
RHD models
A

ST

H
JSGIA1345GB

Outer socket Boot clamp (small diameter) Boot

I
Boot clamp (large diameter) Gear housing assembly Joint cover

: Always replace after every disassembly.

: N·m (kg-m, ft-lb) J
: Apply Genuine Lithium Soap, Autorex A (manufactured by Kyodo yushi) or equivalent.

Removal and Installation INFOID:0000000008830621

K

REMOVAL
1. Set vehicle to the straight-ahead position. L
2. Remove steering shaft mounting bolt (steering gear assembly side). Refer to ST-13, "Removal and Instal-
lation".
CAUTION: M
• Spiral cable may be cut if steering wheel turns while separating steering column assembly and
steering gear assembly. Always fix the steering wheel using string to avoid turning.
• Place a matching mark on both steering shaft and steering gear assembly before removing
steering shaft. N
• When removing steering shaft, never insert a tool, such as a screwdriver, into the yoke groove to
pull out the steering shaft. In case of the violation of the above, replace steering shaft with a new
one. O
3. Remove tires. Refer to WT-7, "Exploded View".

ST-23
 STEERING GEAR AND LINKAGE
< REMOVAL AND INSTALLATION >
4. Remove steering outer socket from steering knuckle so as not to
damage ball joint boot using suitable ball joint remover (com-
mercial service tool).
CAUTION:
Temporarily tighten the nut to prevent damage to threads
and to prevent the ball joint remover from sudden drop
turning.
5. Remove front suspension member. Refer to FSU-18, "Removal
and Installation".
6. Remove steering gear assembly.
SGIA0184J

INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Spiral cable may be cut if steering wheel turns while separating steering column assembly and steer-
ing gear assembly. Always fix the steering wheel using string to avoid turning.
• Perform final tightening of nuts and bolts on each part under unladen conditions with tires on level ground
when removing steering gear assembly. Check wheel alignment. Refer to FSU-7, "Inspection".
• Rotate steering wheel to check for decentered condition, binding, noise or excessive steering effort.
• Never reuse steering outer socket mounting nut and steering gear assembly mounting nut.
• Perform inspection after installation. Refer to ST-25, "Inspection".
Disassembly and Assembly INFOID:0000000008830622

DISASSEMBLY
1. Loosen outer socket lock nut, and remove outer socket.
CAUTION:
When loosening lock nut, be sure to fix outer socket with a wrench or an equivalent.
2. Remove boot clamps, and then remove boot from inner socket.
CAUTION:
Never damage inner socket part and gear housing part of steering gear assembly when removing
boot. steering gear assembly must be replaced if steering gear assembly are damaged because it
may cause foreign material interfusion.
3. Remove fire wall seal.
4. Perform inspection after disassembly. Refer to ST-25, "Inspection".
ASSEMBLY
1. Install joint cover to gear housing assembly .
CAUTION:
Install joint cover so that the protrusion for locating is
securely set to gear housing groove.

SGIA1303E

ST-24
 STEERING GEAR AND LINKAGE
< REMOVAL AND INSTALLATION >
2. Apply recommended grease to inner socket of gear housing
assembly, and install boot to gear housing assembly. A
Use Genuine Lithium Soap, Autorex A (manufactured by
Kyodo yushi) or equivalent.
CAUTION:
B
Never reuse boot.

Grease application position (Reference)

B : 10 mm (0.39 in) C

JPGIA0102ZZ

D
3. Install boot clamp (large diameter) to boot using boot band
crimping tool (A) (SST: KV40107300).
CAUTION:
• Never reuse boot clamp (large diameter). E
• Install boot clamp (large diameter) securely to boot
groove, and crimp it so as to have clearance (B) of 3 mm
(0.12 in) or less as shown. F
4. Install boot clamp (small diameter) to boot.
CAUTION:
Never reuse boot clamp (small diameter). ST
JSGIA0140ZZ

5. Adjust inner socket to standard length (L), and then tighten lock
nut to the specified torque. Check length again after tighten- H
ing lock nut.

Inner socket length (L) : Refer to ST-28, "Inner Socket I

Length".

JPGIA0187ZZ
K
CAUTION:
• When tightening the lock nut , be sure to fix outer
socket with a wrench or an equivalent to prevent the L
ball joint from getting contact with the knuckle.
• Adjust toe-in after this procedure. The length achieved
after toe-in adjustment is not necessary the above value. M

JSGIA0538ZZ

O
Inspection INFOID:0000000008830623

INSPECTION AFTER DISASSEMBLY P

Boot
• Check boot for cracks, and replace it if a malfunction is detected.
Gear housing assembly
• Check gear housing assembly for damage and scratches. Replace if there are any abnormal conditions.
Outer Socket and Inner Socket
• Check the following items and replace the component if it does not meet the standard.

ST-25
 STEERING GEAR AND LINKAGE
< REMOVAL AND INSTALLATION >
BALL JOINT SWINGING FORCE
• Hook a spring balance at the point and pull the spring balance.
Make sure that the spring balance reads the specified value when
ball stud and inner socket start to move. Replace outer socket or
steering gear assembly (inner socket) if they are outside the stan-
dard.

Measuring point of outer socket : Ball stud upper side

Measuring point of inner socket : Point shown in the figure

Swinging force : Refer to ST-28, "Ball Joint Swing

JPGIA0188ZZ
Force".

BALL JOINT AXIAL END PLAY

• Apply an axial load of 490 N (50 kg, 110 lb) to ball stud. Using a
dial gauge, measure amount of stud movement, and then make
sure that the value is within the following specified range. Replace
outer socket or steering gear assembly (inner socket) if the
measured value is outside the standard.

Axial end play : Refer to ST-28, "Ball Joint Axial End

Play".

JSGIA0109ZZ

INSPECTION AFTER INSTALLATION

• Check if steering wheel turns smoothly when it is turned several times fully to the end of the left and right.
• Check the steering wheel play, neutral position steering wheel, steering wheel turning force, and front wheel
turning angle.
- Steering wheel play: Refer to ST-8, "Inspection".
- Neutral position steering wheel, steering wheel turning force, and front wheel turning angle: Refer to ST-5,
"Inspection".

ST-26
 SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS) A
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications INFOID:0000000008830624
B

Steering gear model R24K

C
Steering Wheel Axial End Play and Play INFOID:0000000008830625

Unit: mm (in) D
Item Standard
Steering wheel axial end play 0 (0)
Steering wheel play on the outer circumference 0 - 35 (0 - 1.38) E

Steering Wheel Turning Force INFOID:0000000008830626

F
Unit: N (kg-f, lb-f)

Item Standard
Steering wheel turning force 36 (3.7, 8.09) or less ST

Steering Angle INFOID:0000000008830627

Unit: Degree minute (Decimal degree)

H

Item Standard
Minimum 34° 00′ (34.0°)
I
Inner wheel Nominal 37° 00′ (37.0°)
Maximum 38° 00′ (38.0°)
Outer wheel Nominal 32° 00′ (32.0°) J

Steering Column Operating Range INFOID:0000000008830628

K
FOR CHINA

Tilt operating range* 40.0 mm (1.575 in) L

Rotating torque 0 – 2.1 N·m (0 – 0.21 kg-m, 0 – 18 in-lb)

Steering column length* 462.1 – 466.1 mm (18.19 – 18.35 in)

M
*: For measuring position, refer to ST-14, "Inspection".
FOR INDONESIA
N
Tilt operating range* 39.4 mm (1.551 in)
Rotating torque 0 – 2.1 N·m (0 – 0.21 kg-m, 0 – 18 in-lb)
O
Steering column length* 453.6 – 457.6 mm (17.86 – 18.02 in)

*: For measuring position, refer to ST-14, "Inspection".

Rack Stroke INFOID:0000000008830629
P

Unit: mm (in)

Item Standard
Rack stroke neutral position 63 (2.48)

ST-27
 SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)
Ball Joint Swing Force INFOID:0000000008830630

Item Standard
Outer socket * 6.0 – 58 N (0.61 – 5.9 kg-f, 1.35 – 13.03 lb-f)
Spring balance measurement
Inner socket Spring balance measurement* 4.3 – 43.5 N (0.44 – 4.43 kg-f, 0.97 – 9.77 lb-f)

*: For measuring position, refer to ST-25, "Inspection".

Ball Joint Axial End Play INFOID:0000000008830631

Item Standard
Outer socket 0.5 mm (0.020 in) or less
Inner socket 0.2 mm (0.008 in) or less

Inner Socket Length INFOID:0000000008830632

Unit: mm (in)

Item Standard
Rack neutral position, dimension 57.8 (2.276)

ST-28