Richa & Co.
AIM & OBJECTIVE OF PROJECT
Aim of this project is to have in-depth knowledge on production of a garment and successfully understanding flow of production stage by stage. Understanding various defects that arise at every stage and rectifying the problem while keeping the quality of garment intact. Maximum utilization of available resources with the aim of achieving maximum profit.
Richa & Co.
COMPANY PROFILE
Richa Global
Plot No 239, Udyog Vihar, Gurgaon U.P. India 1. INTRODUCTION It is the one of the leading exporter based at Gurgaon, Established by Mr. Vijay Uppal in year 1977. 2. MACHINERY CAPACITY We have our unit with 250 machines and doing business with few of the prestigious labels of USA & Europe. Our staff supervisors and worker are well trained to make quality product as per our customer specification 3. They produce kids wear, ladies T-shirts , caprices , skirt, jacket, vest, pajamas set in various kind of fabric both woven and knits. 4. FABRIC STRENGTH We have contractedFabric from south india ( ARUN FABRIC ), erode for our customer order requirements. also they have very good contact with all reputed mills in India and can procure any kind of fabric as per our customer requirement. 5 QUALITY CONTROL They have quality control at factory to control the product quality. 6 SAILENT FEATURES a. b. c. d. e. Well versed in the field of fabric and embroidery. Committed to work On time delivery of quality products. Production capacity according to buyers requirment Timely delivery of product and services Name of partners :- Mr. Vinay Uppal Mr. Gaurav Uppal Nature of business : Garment Manufacturing Year of establishment :- 1977 Export Market :- USA Total production capacity per month :- 25000 garments
Richa & Co.
PRODUCT DETAIL
TECHNICAL SKETCH
MEASURMENT CHART
UNIT CM DESCRIPTION A:MIDDLE FRONT LENGTH 5A 34.2 5
SAMP LE 6A 37
TOL 8A 39.7 5 10A 42.5 12A 46.25 14 A 50 16A 51.7 5 +/1
PROGRESSIONS -2.75 + 3.75
B:1/2 CHEST FLAT E:SHOULDER LENGTH
29 4.75
31 2.5
33 6.25
35 7
37.5 7.75
40 8.5
43 9.25
1 0.5
-2 -0.75
2.5 0.75
F:1/2 SLEEVE LENGTH
10.7 5
11.5
12.2 5
13
13.75
14. 5
15.2 5
-0.75
0.75
G:1/2 NECKLINE ALL COLLAR G1:1/2 NECKLINE STRETCHED MINIMUM COLLAR
15.5
16
16.5
17
17.5
18
18.5
0.5
-0.5
0.5
28
28
28.5
28.5
29
29
29.5
Minimum measure
Richa & Co.
L:1/2 BOTTOM(JACKET,DR ESS,SKIRT,CLOTHES) M:MIDDLE BACK LENGTH N:1/2BOTTOM SLEEVE P:SLEEVE LENGTH
29
31
33
35
37.5
40
43
-2
2.5
38 8.6
41 9.4
44 10.2
47 11
51 11.8
55 12. 6 12
57 13.4
1.5 0.5
-3 -0.8
4 0.8
9.5
10
10.5
11
11.5
12.5
-0.5
0.5
O:RIBBING HEIGHT PO:TSHIRT,DEBARDOUR, NECKLINE DEPTH P1:NECKLINE UNDERSHIRT SWIMMING BACK DEPTH
1 5.6
1 5.9
1 6.2
1 6.5
1 6.8
1 7.1
1 7.4
0.2 0.5
0 -0.3
0 0.3
0.2
PO DETAILS
GENERAL INSTRUCTION SHEET BUYER: Decathlon REFRENCE S FABRIC SPI QUANTITY: 177.200 pcs
Date
28-0-72008
P.O NO. DC0083
STYLE NO. 59374A
24/1 Ne S/J 100% organic cotton 160 GSM 12-13 SNLS ,9-10 F/L
Richa & Co.
STYLE 59374/ A Girls S/Slv tee
SHADE BALLET PINK(PINK ) HYACINT H(MAUVE) MENTHOL GREEN(GR EEN) BUBBLE PNIK(COR AIL) MILKY YELLOW( YELLOW) WHITE BLACK(TR UE BLACK)
5Y 41 00 23 00 26 50 90 0 25 0 60 00 52 5
6Y 61 00 63 00 26 50 15 00 27 5 91 50 80 0
8Y 81 50 12 30 0 26 50 50 00 10 00 15 00 0 10 00
10 Y 81 50 12 30 0 26 50 50 00 10 00 15 00 0 10 00
12 Y 61 00 63 00 26 50 15 00 27 5 91 50 80 0
14 Y 41 00 23 00 26 50 90 0 25 0 60 00 52 5
TOTAL 36700 PCS
CODE No 450337211
41800 PCS 15900 PCS
4503337213 4503337532
14800 PCS
4503337531
3050 PCS
4503337533
60300 PCS
4503337212
4650 PCS
4503337534
TOTAL
LABEL PLACEMEN T AND PROCEDUR E Needle thread Bobbin thread STYLE NOTE TYPE OF STITCH LABELS Heat transfers- inside and outside As per approved sample MATCHING TO BODY COLOR, spun polyester thread. MATCHING TO BODY COLOR, polyester filament thread.
177200
Embroid ery no WASH CARE LABEL As per approved sample Other labels Barcode labels Traceabilityla bels
SEAM TYPE OF FINISH REQUIRED Note: comet grey transfer for hyacinth, milky yellow & true black shade & drizzle heat transfer for ballet pink, menthol green, bubble pink & white shade
SALES ORDER NO.: FINISHING INSTRUCTION SHEET DESIGN THREAD COLOR
PLACEMENT
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Richa & Co.
PRINT Heat transfer on back, DESIGN & panel & inside PLACEMENT PRESSING YES PACKING PREPACKING DETAILS FINAL PACKING DETAILS TISSUE PAPER/INSERTER YES
Match with body
Heat transfer placement as per approved sample
FOLD SIZE
CLIP/PINS
OTHERS
Pc to be roll fold for No packing TYPE OF PACKING SIZE SPECS PACKING METHOD POLY BAG M. POLY BAG DETAILS OF PACKING IS GIVEN ON A SEPARATE SHEET TO BE CONFIRM AFTER PILOT FINAL CARTON SIZE PRINTING DETAILS CARTON TAPE IS PRINTED- DP INDIA 7 PLY, 6-X20X40 SHIPPING MARK LENTHWISE WIDTHWISE NO. OF PCS/CARTON AS PER PREVIOUS ORDER Given on packing detail sheet QUANTITY VARIATION Given on packing detail sheet
MANUFACTURING SEQUENCE
FLOW CHART OF MFG. PROCESSES
COUNTER SAMPLE MAKING
SHIPPING
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Richa & Co.
COUNTER SAMPLE APPROVAL FABRIC & ACC. AVG. CALCULATION FABRIC & ACC.PURCHASE FABRIC LENTERING & CHECKING CUTTING DOCKET ISSUE FABRIC ISSUE
FINAL INSPECTION
PACKAGING
PACKING
FINISHING
TESTING
WASHING / DRYCLEANING SPOTTING
CUTTING
THREAD TRIMMING
COMPUTER / HAND EMBROIDERY FUSING
INHOUSE SEWING
ACCESSORIES ISSUE
TICKETING
BUNDLING
MANUFACTURING SEQUENCE OF GIRLS S/S T
FABRIC ISSUE MARKER PLANING CUTTING
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Richa & Co.
FUSING
TICKETING
BUNDLING
INHOUSE SEWING
WASHING / DRYCLEANING
FINISHING
PACKING
FINAL INSPECTION
SHIPPING
PRODUCTION PLANNING
Fabric in house 25-09-08
Layering 1-10-08
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Richa & Co.
Layer length 8.25 mtr No of layers 100 Relaxation time 5 hour No of table allotted to the style 2 Production / day 3200 Stitching Start 3-10-08 SAM for stitching one garment 8.56 minute No of M/C per line 21 Production / line /day 780 Pcs. Line allotted to style 4 Production of 4 lines 3120 Day required to finish 177200 Pcs 56s Finishing and Packing Finishing and packing done simultaneously with production Shipment Date 22-12-2008
FABRIC DEPARTMENT
FABRIC LENTERING
OVER VIEW CHECKING INSPECTION
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Richa & Co.
ARRANGE IN THE RACKS ISSUE FOR CUTTING Fabric sourced from the mill comes directly to the fabric department. Then the fabric is checked in there. Overview checking includes color wise checking of all the rolls
FABRIC PACKAGES
Fabric from the mill comes in following form Bundle Roll
Fabric packing depends on the lot size. Longer length woven fabric comes in the roll form and small length fabric comes in the folded form. Knitted fabric comes in the folded form
FABRIC ARRANGEMENT
Fabric packages arrange on Racks Wooden palate It is very necessary to arrange the fabric in the proper form and manner it makes the work and process easier and convenient The fabric is arranged in the racks and wooden palate according to following Types of fabric (woven or knitted) Weave wise Quality wise Color wise Style wises
FABRIC PARTICULARS
Fabric Type: - Knitted Weave - Single Jersey Fabric Dial Gauge - 30/ 24 Count - 24/1 Ne GSM - 160 WPI - 24 CPI
M/C AND EQUIPMENT DETAILS
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Richa & Co.
S NO
1 2 3
M/C DESCRIPTION
Mapping machine(inspection M/c) Weighting Balance Spotting gun
QUANTITY
4 1 4
FABRIC QUALITY INSPECTION
The quality of a final garment depends on the quality of a fabric when it is received as a roll. Even the most outstanding manufacturing methods cannot compensate for defective materials. Fabric inspection is the important part of the fabric department, it is necessary to inspect the fabric to check the defects in the fabric that where are the defects in the fabric. During the inspection the defect removed and mended by the checker, whether the defect t is acceptable or unacceptable is determined during the inspection with the help of some parameters and standards. Normally, we inspect all of the rolls we receive and evaluate them based on a four-point system. This way, we can avoid fabric related quality problems before it is put into production Defect Classification (Four- Point System): Size Defect Penalty . 3 inches or less 1 Point Over 3 inches, but less than 6 2 Points Over 6 inches, but less than 9 3 Points Over 9 inches 4 Points Acceptance Criteria and Calculation: 40 points per 100 yards is the acceptable defect rate # of Points per 100 yds = # of penalty points x 100 Yds inspected
INSPECTION PROCEDURE
Put the rolls on the inspection machine or other viewing device
1. Inspect for visual defects with the light on at a speed slow enough to find the defects. (The fabric must be checked at a slow rate in order to effectively find flaws). Sometimes you may have to turn the light off to see how a flaw will affect the appearance of a garment
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Richa & Co.
2. Stop the inspection process every 50 yards and use the strip to check for any shading problems. Also make sure to check the end of the role
3.
Check that the roll contains the correct yardage as stated by the piece goods source.
4.
Check for skewed, biased, and bowed fabric
5.
Mark any defects to the side with colored tape so that they can be easily found and noted
6.
Record any defects
7.
Cut off a 6 inch piece across the width off the end of the roll. Mark the right and left side of the strip.
FABRIC DEFECTS
WEAVING AND KNITTING DEFECT Slubs Holes missing yarns yarn variation
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Richa & Co.
soiled yarns wrong yarn
DYEING DEFECTS Dye spot Machine stop Color out Color smear Shading Shade off, tone change Shade uneven Whiteness in shade, oxidation type patch Color patch, ring formation air bubble Shade dullness
CUTTING
Fabric Issue Cut Order Plane Spreading Instruction Sheet
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Richa & Co.
Marker
Spreading & Marker Checking
Cutting
Cutting Checking Fusing Ticketing
Bundling
Stitching Department
M/C AND EQUIPMENT DETAILS
S NO
1 2
M/C DESCRIPTION
Cutting Table Straight Knife
QUANTITY
4 4
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Richa & Co.
3 4 5 6 7
Round Knife Band Knife Continuous Fusing Machine Vertical Fusing Machine Ticketing
2 1 2 2 2
MARKER MAKING
There are some important factors which are considered while making the marker to minimize the waste and to gate the pattern according to buyers sample or instruction. Instruction Sheet
Cutting is done according to pattern whether it is on grain, cross grain or bias all the instruction or pattern (garment) given by the buyer. According to that garment Merchandiser forwards the cutting instructions to cutting department, cutting department prepares the cutting instruction sheet and forward to marker planning department and marker prepared according to that report.there are following instruction in the cutting instruction sheet. 1. 2. FABRIC WIDTH(30DIA)
PATTERN CUTTING On Grain Cross Granin Bias
CUT ORDER PLAN
The cut order plan prepares to proceeds the primary production process. There are some parameters according which cut order plan prepares which are following as No. Of layers - 100 Layer length - 10.52 mt Relaxation time - 5hr
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marker planning table length cutting machine capacity
Richa & Co.
Cutting - Cutting done by three size wise, cut together to increase the marker efficiency, the sizes which cut to gather are following as FABRIC ISSUE The cutting department gets the fabric issued from the fabric department according to cut order plan and the layering parameters.
FABRIC ISSUE CHALLAN
Sales Order No. : Run Date : Time : STYLE S. NO. CODE FABRIC COLOR SIZE
Fabric Description: ISSUE LINE ROLL NO. ACTUAL FINAL WIDTH ROLL QUANTITY IN MTR.
Line Total
......
Cutting Dept.( Receiving qty:_______) qty:_____)
Store
Dept.
Issued
LAYERING After the inspection of the fabric, it goes to the cutting department. Then they do the layering of the fabric in accordance with the inspection report. CUTTING Cutting done by the straight knife cutting m/c, where the band knife also used for smooth and even cutting of critical parts.
BUNDLING AND TICKETING
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Richa & Co.
Bundle ticket system (B.T.S) is a tool to measure individual operators performance and efficiency. The operator in the sewing line works on a bundle and pastes a ticket office operation on every bundle change. The supervisor takes an hourly score of that operator by counting the number of tickets in that hour. The ticket has got the name of the operation, S.M.V, bundle number, style number (F8914). B.T.S can help the in line and end line examiner to find the operators producing defects by tracing the bundle number on his ticket. Method:All the operators working in the sewing line in a bundle system pastes their ticket on a bundle change. At the in line and the end line the defect producing operator can be traced out on the basis of the bundle ticket for that bundle. So the auditor and the examiner can easily find out the operator and suggest corrective action.
STITCHING
Bundle Distribution
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Richa & Co.
Internal Work Order Stitching Inline inspection
End Line Inspection
Washing In sewing department the process can be done by using one of these line depending upon the size of order and skills required to do a job 1. Body line : This means one person is manufacturing whole garment. Skill required b the operator is more. This is mostly used for sampling of a product. 2. Assembly line: this means one operation one machine. Chances of stoppage are less. Skills required is less. 3. Miscellaneous line: this is a mixture of both Company follows the assembly line production system for our style :
M/C AND EQUIPMENT DETAILS
S. No. 1 2 3 4 5 6 7 8 9 10 11 M/C DESCRIPTION Single needle lock Over lock Flat lock Chain stitch Button hole Button Attach Zig -Zag Lock Stitch Bar-tuck Embroidery Needle Detector Thread Trimmer M/c Total QUANTITY 140 80 9 7 3 3 2 2 1 1 1 298
INTERNAL WORK ORDER SHEET
MODEL NAME : FABRIC : Woven check shirt 100 % COTTON P.O.# F8014 COMBO : LIGHT BLUE / WHITE, TAMOTO RED / WHITE P.O.QNTY : 25000 ITEM : QUARTER SLEEVE SHIRT
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Richa & Co.
FABRIC HAS FACE REFER SWATCH ATTACHED SIZES P.O.BREAK UP TRIMS MAIN LABEL
WOVEN SHIRT GSM 109 Misi s, m, l, xl mama 1x, 2x, 3x , 4xQTY Single Delivery TYPE & PLACEMENT Attached BREAK OF ATTACHED
FINISHING DETAILS 100%COTTON GARMENT WASH STEAM IRON WASHING DETAILS SOFTENER WASH PACKING DETAILS SINGLE PC POLYPACKED CARTON POLYPACKED AND STRAPPED REQUIRED INNER CTNS ONLY FOR IDE,INL& INO FOR LOT WISE PACKING.REQUIRED ID BARCODES FOR IDEORDERS.PLAIN TRANSPARENT TAPE ON CARTON FOR SEALING. CARTON MAKING P.O. # : MODEL NAME : EIKO JRS MODEL NO: 076079 COMBO: BLUE LIGHT/KHAKI PELICAN/WHITE SIZE: QUANTITY: CARTON NO: NT WT & GR WT: MEASURMENT: CMS GR WT SHOULD NOT EXCEED 20KGS FOLDING DETAILS TO BE FLAT PACKED IN SELF SEAL POLY BAG.
SIZE LABEL FACTORY CODE LABEL TAB LABEL WASH CARE LABEL MAIN BUTTON PRINT/PLCMNT MAIN O/L THERAD O/L THREAD TAB LABEL THREAD TISSUE PAPER LUGGAGE LOOP HAND TAG EAN CODE STICKER STITCH PER INCH POLYBAG MASTER POLYBAG INNER CARTON STICKER INNER CARTON OUTER CARTON
Attached Attached Attached No No Two ply. Put tissue Paper on folding No No No 9-12 1Pc/poly bag No No 7 ply 24x16x16
OPERATION FLOW CHART
YOKE COLLAR BAND ATTACHMENT
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Richa & Co.
SLEEVE & SLEEVE SLIT ATTACHMENT POCKET FLAP ATTACHMENT COLLAR ATTACHMENT COLLAR FINISH SLEEVE ATTACHMENT SIDE SEAM CUFF ATTACHMENT DARTS FRONT PANEL LOADING INPUT
NO OF M/C REQUIRED / OPERATION
PROCESS NAME
BOTTOM HEM SHOULDER ATTACH NECK RIB ATTACH
ACTUAL NO M/C ALLOTTED
1 1 1
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Richa & Co.
NECK TAPE ATTACH NECK RIB FLATE NECK TAPE FINISHING LABEL MAKING LABEL ATTACH SLEEVE ATTACH ARM HOLE FLAT SIDE ATTACH SLIT MAKING SLIT DOWN SLEEVE HEM TOTAL
1 1 1 1 1 1 1 1 1 1 1 1
DEFINITION OF CRITICAL, MAJOR AND MINOR DEFECTS
Critical Defects: A Defect that means that the product fails to meet mandatory regulations And/or affects the safety of the customer. 1) Monofilament Sewing Thread Used 2) Infestation of live Insect 4) Needle detected 5) Any sharp point on accessory of Garment 6) No country of origin/fiber composition Major Defects:
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Richa & Co.
A Defect which will result in product failure, reduce the ability of the product to be used, or cause the product not to be saleable. Minor Defects: A Defect not likely to reduce the utility of the product, but is likely to reduce the salability of the product on the discrepancy from the agreed acceptable limit.
SEWING DEFECT
1 Types of Defects 1. Open Seam 2. Raw Edges 3. Puckering, 4. Bowing at Bottom Hem. 5. Heat Seal. Label Cross 6. Heat Seal Peel off. 7. Joint Stitch Uneven. 8. Bottom Wavy Stitch 9. Loose Stitch 10. Needle Hole. 11. Skip Stitch. 12. Broken Stitch. 13. Loose Thread. 14. Bar-Tack Uneven. 15. Cut Damage. 16. Oil Stain. 17. Handling Stain. 18. Wrong Joker Label 19. Wrong Joker Label Attach. 20. Uneven Stitch Length. 21. Bottom Hem Width Uneven 22. Shade Variation in sewing thread 23. Bar-Tack Missing 24. Binding Joint Uneven At Armhole 25. Neck shape out
WASHING
Detergent Washing
Softner Wash (Silicon Wash) Drying
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Richa & Co.
Finishing Department
M/C AND EQUIPMENT DETAILS
S NO
1 2 3
M/C DESCRIPTION
Washing M/C Drier M/C Dry Cleaning M/C
QUANTITY
5 6 2
After stitching garment Process in the washing Department to remove the stains dirt and oil marks. there are some factors which affect the washing process of any garment. The chemical and washing time of garment is depending on type of fabric. The chemical composition of washing agent depends on the fabric and the dye used on the fabric. Washed fabric put for drying in the drying M/c. the temperature and time taken to drying depend up on the fabric. Synthetic fabric requires less time and temperature as compare to natural fabrics.The drying process takes 1 hour to completely dry the garment After drying garment transfer to finishing department
FINISHING
Thread Triming Gun Spotting Initial Checking Mending
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Packing Pressing Department
Richa & Co.
Final Checking
Price Tag
The various process involving finishing of the garments are Thread Trimming
It is the primary operation of finishing process in which hanging threads are trimmed manually Stain Removal
In these process the stains are removed by spotting gun or chemical depend on type of stain Steam Ironing
It is the last operation of finishing department in which garments are pressed by steam iron
PACKING
Checking
Folding
Poly Bag Packing
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Richa & Co.
Carton Packing
Carton Labeling
Label Attachment: - Brand Label Attach with neck label through Kimble Attachment M/C. Which has a title of FASHION BUG. Folding: - According to buyers specification Poly Bag Packing: - one poly bag / garment Carton Packing: - Accordin to the size. Carton Labeling:-, Size, color, Quantity, Barcode
PACKING DEFECT
1. Barcode Sticker Missing. 2. Defective Barcode Sticker 3. Defective Print At Size Ring 4. Hanger Position Wrong 5. Improper Folding Pieces 6. Print Missing At Size Ring 7. Organic Sticker Position Wrong 8. Size Sticker Missing 9. Wrong Barcode Sticker
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Richa & Co.
10. Wrong Size Ring 11. Wrong Size Sticker 12. Less Pieces In Carton 13. More Pieces In Carton 14. Wrong Size Pieces In Carton 15. Dirty Packing Material.
TESTING
The object of testing is to improve the product quality, testing takes place at different stages of in the manufacturing process. Mainly there are two stages where the testing is necessary. Fabric testing 1. Physical test GSM Reed/Pick Strength Pilling
2. Processing Test Shade Washing fastness Rubbing fastness
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Richa & Co.
Garment testing Seam strength Button Strength
The samples tested in house and out house depending on test. They have some physical and processing tests. They send the samples to the testing labs for lab dips washing fatness. The above testing parameters given by the buyers or there are some Testing standards according to which testing does by the exporter
QUALITY CONTROL
Sewing Quality control Flow Chart
Feeding Point 1 Bundle feed into the sewing line Sewing Line Assembly wise sewin Inline Examiner Sheet 1 Checks all the operations
N
Defects corrected by concerned operator
NOT OK
OK
Defects corrected by concerned operator
Inline Examiner Sheet 2 Checks all the operations from the
Inline Inspection Sheet Auditor Inline checking of all the
NOT OK
OK
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Richa & Co.
Defects corrected by line supervisior
End line Examiner Sheet 2 Checks all the operations from the sewn garment Calculates no of repairs and total defects
NOT OK
OK Pressing Pressing of all sewn garment according to the measurements Filter Point Audit Checking the audit of all the garments
NOT OK
OK
Carton Packing Packing of all the goods Rechecking Final Audit Final audit of all the packed goods
N
NOT OK
Dispatch Final dispatch of all the packed goods
OK
STATISTICAL QUALITY CONTROL
FORMATS:1. 2. 3. 4. Inline Examiner Sheet Inline Inspection Sheet End Line Examiner Sheet Short Control Interval Sheet
1. Inline Examiner Sheet Concept The Inline Examiner in the sewing line checks the operations for faults and identifies the in line defects of the concerned operator. The position of in line
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Richa & Co.
examination workstation in the sewing line is decided on the basis of particular style, types of operation and critical operation. Remedies
The Inline Examiner in the sewing line examines every operation till the first check point and records the faults and the concerned operation for that particular operation. He identifies the types of faults and informs the concerned auditor, supervisor and quality manager. There may be two inline examiner work station in sewing line. 2. Inline Inspection Sheet Concept
The inline auditor of sewing line inspects 7 pieces out of 20 pieces of a bundle ever hour of every operator in the sewing line. The faults on the operation and the operator are identified and are given back for corrective action. The main idea is to prevent faults from going towards the end line. Remedies
The inline auditor records the name of every of every operator on the sewing line and checks 7 pieces out of 20 pieces every hour. He identifies the different faults, the poorest performer in the line and critical operation in the sewing line. The corrective action in being taken on the basis of auditor report.
3. End Line Examiner Sheet Concept The end line examiner checks all the pieces at the end of the sewing line and records the repairs and rejects of the sewing line. The repair and reject rate of the sewing line is calculated upon the observations recorded by the examiner Remedies:-
The end line examiner keeps an hourly record of all the observations of the faults found at the end of the line. He also identifies the particular operation and the operator producing faults on an hourly basis. He can also guide the line auditor to be stringent on those operations. At the end line we can know the repair rate and the total defects produced. 4. Short Control Interval Sheet Concept:
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Richa & Co.
The short control interval sheet is a tool for quality manager that gives precise and accurate information about sewing line in terms of quality index and over all performance of the line in that period. The quality manager can also keep a check an the performance of the line auditor and end line examiner. They have a green light and red light system. Remedies
The Quality manager uses the short control interval sheet and calculates the repair rate, rejects rate, final inspectors accuracy and quality index. Once the number of audit done in that period are known, he suggest the corrective action for that line.
FINAL INSPECTION
In the final inspection the inspection head looks that if thers any stain left on the garment or any stiching problem upcoming in the woven shirt. And then these garments goes for pressing which is done manually by hand iron press of ramsons viet. And then they go for packing and then garments finally are dispatched.
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Richa & Co.
CONCLUSION By this project, we have gone through the process of manufacturing of the garment. We have learnt how the garment passes through each operations and how the quality is controlled. We have the various defects which arose at every stage and the solutions to overcome these defects. It proved to be very beneficial for us in terms of learning the practical know-how of the industry.
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