BS EN 6101:2016

 EN 6101
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CEN-CENELECManagement Centre: Avenue Marnix 17, B-1000 Brussels

̹ʹͲͳ͸ ŽŽ”‹‰Š–•‘ˆ‡š’Ž‘‹–ƒ–‹‘‹ƒ›ˆ‘”ƒ†„›ƒ›‡ƒ•”‡•‡”˜‡† ‡ˆǤ‘Ǥ͸ͳͲͳǣʹͲͳ͸

™‘”Ž†™‹†‡ˆ‘”ƒ–‹‘ƒŽ‡„‡”•Ǥ
BS EN 6101:2016
EN 6101:2016 (E)

Contents Page

European foreword ................................................................................................................................................................ 3

1 Scope ............................................................................................................................................................................ 4
2 Normative references ............................................................................................................................................ 4
3 Requirements............................................................................................................................................................ 5
3.1 Configuration, dimensions, tolerances and mass ........................................................................................ 5
3.2 Material and surface treatment.......................................................................................................................... 5
4 Designation ................................................................................................................................................................ 9
5 Marking ..................................................................................................................................................................... 10
5.1 Material identification ......................................................................................................................................... 10
5.2 Manufacturers identification ............................................................................................................................ 11
5.3 Identification of oversize rivets ....................................................................................................................... 11
6 Technical specification ........................................................................................................................................ 11
6.1 Aluminium alloy rivet .......................................................................................................................................... 11
6.2 Heat resisting alloy NiCu31 rivets ................................................................................................................... 11
6.3 Titanium alloy rivet .............................................................................................................................................. 11

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 BS EN 6101:2016
EN 6101:2016 (E)

European foreword
This document (EN 6101:2016) has been prepared by the Aerospace and Defence Industries Association of
Europe - Standardization (ASD-STAN).

After enquiries and votes carried out in accordance with the rules of this Association, this Standard has
received the approval of the National Associations and the Official Services of the member countries of ASD,
prior to its presentation to CEN.

This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by March 2017, and conflicting national standards shall be withdrawn
at the latest by March 2017.

Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights.

According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech
Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece,
Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,
Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom.

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BS EN 6101:2016
EN 6101:2016 (E)

1 Scope
This European Standard specifies the dimensions, tolerances and mass of rivets with 100° medium flush
head, close tolerance, inch series, for aerospace application.

2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated references,
the latest edition of the referenced document (including any amendments) applies.

EN 2114, Aluminium 1050A-H14 — Wire for solid rivets — D ൑ 10 mm 1)

EN 2115, Aerospace series — Aluminium alloy 2117-T42 — Wire for solid rivets — D ൑ 10 mm

EN 2116, Aerospace series — Aluminium alloy 2017A-T42 — Wire for solid rivets — D ൑ 10 mm

EN 2117, Aerospace series — Aluminium alloy AL-P5056A (5056A)-H32 — Wire for solid rivets — D ൑ 10 mm

EN 2424, Aerospace series — Marking of aerospace products

EN 2941, Aerospace series — Nickel alloy rivets — Technical specification

EN 3115, Aerospace series — Aluminium alloy 7050-T73 — Wire for solid rivets — D ൑ 10 mm

EN 4372, Aerospace series — Heat resisting nickel alloy with copper NI-PD9001 (NiCu31) — Wire for solid
rivets — D ൑ 10 mm

EN 6104, Aerospace series — Rivets, solid, in aluminium or aluminium alloy — Inch series — Technical
specification

EN 6118, Aerospace series — Process specification — Aluminium base protection for fasteners1)

ISO 8080, Aerospace — Anodic treatment of titanium and titanium alloys — Sulfuric acid process

SAE AMS 4982, Titanium alloy wire 44.5 Cb 2)

SAE AMS-QQ-P-416, Plating, cadmium (electrodeposited)2)

MIL-A-8625, Anodic coatings for aluminum and aluminum alloys 3)

MIL-C-5541, Chemical conversion coatings on aluminium and aluminium alloys3)

NAS 9800, Head protrusion gaging, 100° flush head fasteners, gage block, gage diameters and stylus 4)

NASM 5674, Rivets, structural, aluminium alloy, titanium columbium alloy, general specification for4)

1) Published as ASD-STAN Prestandard at the date of publication of this standard ([Link]).

2) Published by: Society of Automotive Engineers (SAE), 400 Commonwealth Drive, Warrendale, PA 15096-0001.
3) Published by: Department of Defense(DoD), the Pentagon, Washington, D.C. 20301.
4) Published by: Aerospace Industries Association of America, Inc. (AIA), 1250 Eye Street, N.W., Washington,
D.C. 20005-3924, USA

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 BS EN 6101:2016
EN 6101:2016 (E)

3 Requirements
3.1 Configuration, dimensions, tolerances and mass

The configuration shall conform with Figure 1.

The dimensions, tolerances and mass shall conform with Figure 1 and Tables 1 and 3.
The dimensions and tolerances of oversizes (for repair purposes only) shall conform with Figure 1 and
Tables 2 and 3.

Dimensions and tolerances are expressed in millimetres.

3.2 Material and surface treatment

See Table 4.

L
Be
pd
1
Sb

o
Ll'I
=+I l.,l_
-q: -q:
o
=
=

Key
1 Angular misalignment of rivet head to rivet shank axis 0,5°max.
2 Marking (see clause 5)
a 0,025 mm increase of shank diameter is permissible within 2,54 mm of the base of the head
b Chamfered ends with radius to the R1 dimensions or a 20° chamfer to dimension “S”
c Maximum head diameters are to theoretical sharp corners as measured by projection
d Measurement method for inspection of head characteristics in accordance with NAS9800

Figure 1 — Configuration

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BS EN 6101:2016
EN 6101:2016 (E)

Table 1 — Dimensions and tolerances

D
Diameter
code Nominal A A1 B C E F P R1 S W
diameter
+0,03 +0,05
max. min. min. Ref. Ref. ±0,13 max. min. ±0,25 ±0,25 max. min.
െ0,03 0

2 1,58 2,90 2,80 2,44 0,53 2,07 0,287 0,238 0,48 0,41 2,228 2,223
3 2,38 4,55 4,45 4,09 0,89 3,29 0,471 0,419 0,74 0,58 3,443 3,438
0,08
4 3,18 5,70 5,60 5,24 1,04 4,14 0,545 0,492 0,99 0,79 4,418 4,413
5 3,97 7,18 7,10 6,74 1,33 5,25 0,861 0,810 1,24 0,99 5,151 5,146
0,08
6 4,76 8,43 8,35 7,99 1,52 to 6,20 0,946 0,894 1,50 1,19 6,200 6,195
0,15
7 5,56 9,67 9,59 9,23 1,70 7,15 1,001 0,948 1,75 1,37 7,310 7,305
8 6,36 11,02 10,92 10,56 1,93 0,10 8,15 1,103 1,040 1,98 1,57 8,420 8,415
10 7,93 13,75 13,65 13,29 2,42 10,15 1,471 1,402 2,49 1,98 10,279 10,274
12 9,53 16,42 16,32 15,96 2,87 12,15 1,734 1,660 2,97 2,39 12,329 12,324

Table 2 — Dimensions and tolerances for oversize rivets

D
Diameter
code Nominal A A1 B C E F P R1 S W
diameter
+0,03 +0,05
max. min. min. Ref. Ref. ±0,13 max. min. ±0,25 ±0,25 max. min.
െ0,03 0

3X 2,78 4,55 4,45 4,09 0,72 3,29 0,471 0,419 0,74 0,58 3,443 3,438
4X 3,58 5,70 5,60 5,24 0,87 0,08 4,14 0,545 0,492 0,99 0,79 4,418 4,413
0,08
5X 4,37 7,18 7,10 6,74 1,16 to 5,25 0,861 0,810 1,24 0,99 5,151 5,146
0,15
6X 5,16 8,43 8,35 7,99 1,36 6,20 0,946 0,894 1,50 1,19 6,200 6,195
0,10
7X 5,96 9,67 9,59 9,23 1,54 7,15 1,001 0,948 1,75 1,37 7,310 7,305

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 BS EN 6101:2016
EN 6101:2016 (E)

Table 3 — Length code and masses

Diameter code
Length a b
2 3 4 5 6 7 8 10 12

Mass c
code L ± 0,254
kg/ 1 000 parts
03 4,76 0,02 0,07 – – – – – – –
04 6,35 0,04 0,09 0,16 0,26 – – – – –
05 7,94 0,05 0,11 0,20 0,32 0,46 – – – –
06 9,53 0,05 0,13 0,23 0,37 0,54 0,74 – – –
07 11,11 0,06 0,15 0,27 0,43 0,62 0,85 1,13 – –
08 12,70 0,07 0,17 0,30 0,48 0,70 0,96 1,27 - -
09 14,29 0,08 0,19 0,34 0,54 0,78 1,07 1,41 2,26 -
10 15,88 0,09 0,21 0,37 0,59 0,85 1,17 1,55 2,47 3,65
11 17,46 0,10 0,23 0,41 0,64 0,93 1,28 1,69 2,69 3,96
12 19,05 0,11 0,25 0,44 0,70 1,01 1,39 1,83 2,91 4,28
13 20,64 0,12 0,27 0,48 0,75 1,09 1,50 1,97 3,13 4,59
14 22,23 0,12 0,29 0,51 0,81 1,17 1,60 2,11 3,35 4,91
15 23,81 0,13 0,31 0,55 0,86 1,25 1,71 2,25 3,57 5,22
16 25,40 0,14 0,33 0,58 0,92 1,33 1,82 2,40 3,79 5,54
17 26,99 - 0,35 0,62 0,97 1,41 1,93 2,54 4,00 5,86
18 28,58 - 0,37 0,65 1,03 1,49 2,03 2,68 4,22 6,17
20 31,75 - 0,41 0,72 1,14 1,64 2,25 2,96 4,66 6,80
22 34,93 - 0,45 0,79 1,25 1,80 2,46 3,24 5,10 7,44
24 38,10 - - 0,86 1,36 1,96 2,68 3,52 5,53 8,07
a Lengths missing in table can be created in 1/16 inch (1,59 mm) steps, e. g. length code 19 corresponds to: 19/16 inch
(30,16 mm).
b 1/32 inch (0,79 mm) length increments may be obtained by adding code 5 after last digit of part number,
e. g. length code 06-5 corresponds to: 6/16 inch (9,53 mm) + 1/32 inch (0,79 mm) = 13/32 inch (10,32 mm).
c Mass based on aluminium alloy with a density of 2,79 kg/dm³, refer to Table 4 for conversion factors.

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BS EN 6101:2016
EN 6101:2016 (E)

Table 4 — Material code

Diameter code Multiplicato

Material Surface treatment Density r
code 2 3 4 5 6 7 8 10 12 (code see clause 4) [kg/dm³] of mass
3X 4X 5X 6X 7X (see Table 3)

Aluminium
Yellow chromated
alloy 1050A-
Hb – per MIL-C-5541, 2,7 0,97
H14
class 1A
per EN2114

Aluminium alloy 2117-T4

AD – 2,75 0,98
per EN2115

Aluminium alloy 2017A-T4 Anodized

D – 2,79 1
per EN2116 Yellow per
chromated MIL-A-
Aluminium per MIL-C- 8625,
alloy 5056A- 5541, type II,
Ba – class 1A class 1, 2,64 0,95
H32
per EN2117 clear a

Aluminium alloy 7050-T73

KE 2,82 1,01
per EN3115

Cadmiunm plated per

M AMS-QQ-P-416, type
II, class 3

Heat resisting alloy NiCu31

N None 8,85 3,17
per EN4372, annealed
–

R – IVD per EN 6118

Anodized per
T
ISO 8080
Titanium alloy 44.5 Cb,
5,8 2,08
annealed per AMS4982
V IVD per EN 6118

a Not for new design

b Not for oversize rivets

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 BS EN 6101:2016
EN 6101:2016 (E)

4 Designation
EXAMPLE

Description block ldentity block

RIVET EN6101 D 6X-06 A-5

Number of this standard - - - - - - - - - -_ _ _ _ _ _ _ _ _____.r- -- -

Material code (see Table 4) - - - - - - - - -

Diameter code (see Table 1 and 2) - - - - - - - - - - - - - - ~

Length code (see Table 3) (1/16 of an inch)* - - - - - - - - - - - - - ~

Surface treatment far Aluminium alloy (see Table 4) : _ _ _ _ _ _ _ _ _ _ _____.

No code indicates yellow chromated ,
- Code "A" indicates anodised (not far new design)

Additional length code (see Table 3) - - - - - - - - - - - - - - - - - - ~

(1/16 of an inch plus 1/32 inch)*

* For supplying purpose only, see footnote a and b in Table 3.

NOTE If necessary, the code I9005 shall be placed between the description block and the identity block.

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BS EN 6101:2016
EN 6101:2016 (E)

5 Marking
5.1 Material identification

Symbol on the rivet head see Figure 2.

EN 2114 EN 2115 EN 2116

oo_ oo_
=VI =
VI

No head marking Indented 0,2 mm max. Embossed 0,2 mm max.

EN 2117 EN 3115 EN 4372

oo_ 00 oo_
=
VI =VI =
VI

Embossed 0,2 mm max. Embossed 0,2 mm max. Embossed 0,2 mm max.

1,27
0,762

Indented 0,25 mm max.

Figure 2 — Material identification

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 BS EN 6101:2016
EN 6101:2016 (E)

5.2 Manufacturers identification

EN 2424, style F to be embossed or indented on rivet head.

Manufacturer's identification is required on rivet heads for diameter code 4 and larger.

5.3 Identification of oversize rivets

Symbol on rivet shank end see Figure 3.

~[Link]
00

=
VI

Triangular shape indented 0,2 mm max.

Figure 3 — Identification of oversize rivets

6 Technical specification
6.1 Aluminium alloy rivet

Aluminium alloy rivets shall conform with the requirements of EN 6104.

6.2 Heat resisting alloy NiCu31 rivets

NiCu31 rivets shall conform with the requirements of EN2941.

Shear strength Rc = 340 MPa to 407 MPa.

NOTE Rivets manufactured prior to August 1st 2005 a max. shear strength of 450 MPa may be procured and used
until stocks are depleted.

6.3 Titanium alloy rivet

Titanium alloy 44.5 Cb rivets shall conform with the requirements of NASM 5674 except for the finish as
stated.

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