Uetersen, 2008-04-22
DRAWINGS
FOR
1x STARTING AIR COMPRESSOR L35
TECHNICAL SPECIFICATION
STARTING AIR COMPRESSORS
2 x ELECTRO-COMPRESSOR SET T y p e L 35
high pressure compressor, single acting, with 2 cylinder/s, 2-staged, air-cooled.
F.A.D. compressed from 0- 30 bar 37,5 m³/h (+/-5%)
(20°C, 1,013 bar)
Speed 1.750 min-1
Final pressure 30 bar
Power need approx. 8,2 kW
Heat to be dissipated 6,6 kJ/sec.
Cooling flow rate 40,3 m³/min
Direction of rotation when facing the driving side clockwise
SCOPE OF SUPPLY
Compressor with flywheel and flexible coupling
air-intake filter with silencer
radial fan for cylinder cooling
intermediate and after cooler
force-feed lubrication by means of gearwheel pump
pressure gauges with glycerine filling for 1st and 2nd stage as well as for oil pressure
condensate drain valves on 1st and 2nd stage
safety valves on 1st and 2nd stage
pipe connection for compressed-air outlet
crankcase breather
oil level inspection glass
fusible plug
AUTOMATIC CONTROL
for starting without load, for automatic start/stop operation,
with automatic drainage in "stop" position as per description
and piping and wiring diagram, suitable for control current, consisting of:
a) 1 solenoid valve, ref. Y2
relieving the compressed-air delivery pipe and for
draining the 2nd stage as well as the oil and water
separator ref. D2, fitted to the oil and water separator,
open when not energised.
b) 1 pressure control switch, ref. F4, separate
suitable for control current, switching-on pressure adjustable
between 12 and 27 bar, switching-off pressure at 30 bar.
1 contactor cabinet with motor protection,
consisting of steel casing, containing:
main contactor for the electric motor
transformer
overcurrent relay for the electric motor
main switch
PLC (programmable logic control)
textdisplay for indication of operating modes,
disturbances and service intervals
with push buttons for operating the compressor
potential free contacts for indicating
"compressor on" and "collective alarm"
twin control with separate sequence selection switch
Oil pressure control switch, ref. F2, splash-tight,
switching off the compressor set at insufficient oil pressure
Compressed-air temperature control switch, ref. F3,
splash-tight, switching off the compressor at excessive compressed-air temperature
and making contact with the alarm
Non-return valve, ref. RV, separate for mounting in the compressed-air delivery line.
Oil and water separator, built-on
AC squirrel cage induction motor for direct-on-line starting
make of our choice, type B3/B5, flange diameter 300 mm, protection IP54
for 45°C ambient temperature according the rules of LRS
8,2 kW at 1.750 min-1, 440 V, 60 Hz
Final paint colour of compressor: Maker (Marine) Standard
Compressor set, three-point mounted, assembly included.
Resilient mounting, separate hose pipes for compressed-air and condensate drainage included.
TESTING: by LRS of compressor
SPARES:
1 set of spare parts for compressor according to the rules of LRS
1 set of spare parts for electric motor consisting of 1 set anti-friction bearings
1 set of spare parts for contactor cabinet consisting of 1 contactor
Beschreibung des Kompressors Komm.-Nr.:
08.5109-12
description of compressor
174587-06060
Kompressor Typ/compressor type : L35
Drehzahl,
speed : 1750 1/ min
Enddruck,
final pressure : 30 bar
Lademenge (vom Ansaugezustand)
F.A.D. from 0
to final pressure : 37,5 m³/h (based on suction conditions)
Bauart: structual features:
zweistufig, Zylinder 90° V-Anordnung, two staged, cylinders in 90° V-arrange-
einkurbelig, einfach wirkende Tauch- ment with one-throw crankshaft, single acting
kolben. plunger pistons
1. Stufe: 1 Zylinder 1st stage: 1 cylinder
2. Stufe: 1 Zylinder 2nd stage: 1 cylinder
Ventile: valves:
kombinierte konzentrische Saug- und combined concentric suction and pressure
Druckventile in allen Stufen valves in all stages
Luftkühlung: air cooling:
durch von der Kurbelwelle direkt by radial fan directly driven by the
angetriebenes Radialgebläse: crankshaft:
Zwischenkühler und Endkühler: intercooler and after cooler:
Rippenrohre finned pipes
Druckumlaufschmierung: force feed lubrication:
Von der Kurbelwelle direkt ange- Gear pump directly driven by the crankshaft.
triebene Zahnradpumpe. Öldrucküber- Oil pressure indication by means of
wachung durch Öldruckmanometer und pressure gauge and low pressure switch.
Öldruckschalter.
Ölstandskontrolle durch Ölstandsauge. Oil level inspection glass.
Kurbelgehäuseentlüftung vom Ölein- Crankcase venting from oil filler to air
füllstutzen zurückgeführt zum Ansaug- suction filter.
filter.
Lager: bearings:
Kurbelwelle : Gleitlager crankshaft : slide bearings
Pleuel: Gleitlager connecting rod: slide bearings
Kolbenbolzen: 1. Stufe: Gleitlager wrist pin: 1st stage: slide bearing
2.Stufe: Nadellager 2nd stage:needle roller bearing
20.12.1998
M. Fröse
178483
FLEXIBLE HOSE
INSTALLATION GUIDELINES
Flexible hoses are used for connecting a flexible mounted compressor assembly to a rigid
piping system. When a hose is installed, it must allow the compressor to move in all three
directions. See typical applications below, which show a single bend, to achieve this. The
diagrams apply to both air and water.
Note:
The following diagrams show flexible hoses with threaded end connections, however
flanged end connections may be supplied. These guidelines apply to the flexible part of
the hose, regardless of the type of end fitting supplied.
No pressure
High pressure
To allow the flexible part of the hose to move when pressurised, ensure no supporting
clamps are located on the bends.
incorrect correct
On installation, ensure that the flexible part of the hose is not twisted, this could result in
hose damage and, when pressurised, it could untwist, loosening the connections.
16.01.2006
122/Pitrowski 1/4
178483
FLEXIBLE HOSE
INSTALLATION GUIDELINES
incorrect correct
Use angle adaptors to eliminate tight bend radii and sharp twists occurring in the hose.
incorrect correct
If the installation bend radius is less than the minimum allowed, use angle adaptors to
eliminate tight bend radii.
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178483
FLEXIBLE HOSE
INSTALLATION GUIDELINES
incorrect correct
Ensure the hose is installed with a smooth bend, avoiding any tight corners, which could
cause the flexible part of the hose to collapse.
incorrect correct
In a collinear application, do not install the hose in a straight line or with kinks, use angle
adaptors.
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122/Pitrowski 3/4
178483
FLEXIBLE HOSE
INSTALLATION GUIDELINES
incorrect correct
Ensure the hose is kept away from hot surfaces by using suitable clamps. High ambient
temperatures can reduce the life of the flexible part of the hose.
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Safety Instructions for Hoses
1 General
Hose pipes are safety relevant parts which may endanger persons and the environment
in case of failure.
1.1 Installation and maintenance
During installation the hoses must in no way be damaged, bent, twisted
or exerted to pressure. They must not be painted or have contact with
sharp objects!
For cleaning hose pipes and hoses neither aggressive cleaning agents
nor pressure cleaners may be used. They can damage the hose surface
resp. hose line!
Hose pipes must be inspected visually by the assembly/service personnel before
commissioning and once a year.
Inspection is carried out under the following aspects:
• Damage to the outer layer
• Decay of the outer layer
• Deformation of the hose or hose pipe (alteration of the geometry, layer
separation, forming of blisters)
• Damage or deformation of the hose fitting
• Corrosion of the fitting (impairs function and strength)
• Installation (chafing at sharp edges or smooth surfaces)
• Exceeding the admissible storage resp. operational duration (stated below)
1.2 Storage and durability
According to DIN 7716 proper storage is to be understood as follows:
• max storage time 2 years
• dry, cool, dust-free
• no direct sunlight or UV light
• protection against ozone
• protect against heat
• store lying and without tension
According to EN 982 resp., DIN 20066 following must be observed:
1. Once installed, the hoses have a durability of 6 years and must be replaced after
this period.
2. If the max. storage time of 2 years is exceeded, then the hose may no longer be
used. If the hose is installed within this period, the durability of 6 years is reduced
by the period of storage accordingly.
It lies within the responsibility of the user that all hoses mentioned in this
manual are checked at regular intervals, and to guarantee correct and
safe function once the guarantee period has elapsed, thus preventing
damage to persons and the environment.
date 18.04.2005 page 1 of 1
Created by Tanz
Lubricating Instructions 175694
for HATLAPA W- and L-type Rev. 01.06
Piston Compressors
1. General
Moving parts require the correct lubricant. Good quality lubrication oils increase the service life of
the compressor.
Please note: only the lubrication oil manufacturer knows his products thoroughly. Therefore, it is
advisable to contact him when making your choice.
Ask only the lubricant manufacturer for his recommendation! He is the expert.
2. Lubrication Oil Quality
Above all, compressor oils must have good lubrication properties for which their viscosity is highly
important. HATLAPA recommends lubrication oils within the following range:
viscosity at 100 °C: min. 9.4 cSt max. 15 cSt
viscosity at 40 °C: min. 90 cSt max. 120 cSt
The lubrication oils should have low tendency to ageing and coking in order to prevent oil carbon
deposits on valves and pipelines. HATLAPA recommends to use mineral oils of class VDL
according to DIN 51 506.
The use of synthetic oils is not recommended for HATLAPA W- and L-type compressors.
3. Guarantee
If lubrication oils are used which do not meet the requirements, damage to the compressor may
occur. This damage is not covered by HATLAPA's guarantee obligations.
4. Lubricant Examples
The following mineral oils are examples which comply with the above specification:
ARAL MOTANOL HE100
BP ENERGOL RC100
CASTROL AIRCOL PD100
CHEVRON TEXACO (FAMM) COMPRESSOR OIL EP VDL100
ELF TOTAL FINA (Lubmarine) DACNIS P100
ESSO (ExxonMobil Marine) EXXCOLUB 100
MOBIL (ExxonMobil Marine) RARUS 427
SHELL CORENA P100
However, the oil properties are subject to change without notice by the
oil manufacturer. Also, the oil characteristics may vary depending on the
regional market. Therefore this list does not release the operator of the
compressor from verifying that the selected oil complies with the above
specification.
