High Power Density Power Supply Product

MS4820 Rectifier Module

Input 1:154-290Vac; output 1: 53.5Vdc; power 1: 1000W
Input 2: 90-154Vac; output 2:53.5Vdc; power 2: 500W

Features
Compact structure, and power density of 15 W/in3

Adjustable output voltage of 43.2-58 Vdc, with the default value

of 53.5 V

Wide working temperature range:-40~+55℃, and extended

operating temperature range: +55~+65℃

Power factor correction≥0.99

With RS485 communication port

Input over voltage and under voltage protection

Output over voltage protection

Output over current protection

Output short circuit protection and alarm

Application Over temperature alarm and protection

Parallel operation by current sharing busbar

48V distributed system
Ethernet Remote control on/off
Switch Hot plugging
LAN, MAN 1 2
Conforming to requirements of UL 60950-1 and EN 60950-1
Server 4
Indoor wireless network CE mark conforms to EE55022 instructions

Telecommunication equipment High efficiency, ≥91% maximally

Specification High Power Density Power Supply Product
Version: V1.0 MS4820 Rectifier Module

Preface

Welcome to use MS4820 rectifier module from Shenzhen JingFuYuan Tech.

Co., Ltd. (Abbr. JFY), which is specially designed for the distributed power

system. With the high power density and front-in and rear-out design, the

product volume is reduced and its expansibility is increased. The product has a

number of features, including RS485 port, and these features make the product

have a wide application field. With the above features, the product will become

one of your wise choices.

Statement

The performance of MS4820 rectifier module is detailed in the specification. Please

read the specifications before any operation and follow the safety rules of the related
industry. Our warranty does not apply to any damage of product caused by improper
operation or utilization out of range specified in this specification.

Safety Rules
The power input port has high voltage. Please do not touch it by
High voltage hand.
Caution hot. Please don’t touch shell when operating or in
High temperature power-off a few minutes.
Any operation at AC & high voltage under lightning is
High voltage forbidden.

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Specification High Power Density Power Supply Product
Version: V1.0 MS4820 Rectifier Module

1. Input and output Index

Input
Parameters Min. Typical Max. Unit Remark
Rating AC input voltage
100 110/220 240 Vac
range
AC input voltage range 90 110/220 290 Vac
Input frequency 45 50/60 65 Hz Rated load
Input current 8 A 110Vac/220Vac, rated load
Input inrush current 20 A 264Vac
Power factor 0.99 Rated input, rated load
Power transformation
145 154 160 Vac Refer to Figure 1
point

Figure 1

Output
Parameters Min. Typical Max. Unit Remark
Adjustable by monitoring (test condition:
Output voltage range 43.2 53.5 58 Vdc
half load)
0 20 A The input is 154 Vac~290 Vac
Output current
0 10 A The input is 90 Vac~154 Vac
220 VAC input (during 1, 220 Vac input,
91 % rated output voltage, rated load current 2
Output efficiency higher than 25%, reaching 95% maximally)
86 % 110 VAC input
Precision ±1 %
Telephone weighted noise 2 mV
100 (3.4 KHz~150 KHz)
Wide band noise voltage mV
30 (150 KHz~30 MHz)
Perform within the rated input voltage and
load; during test, place 0.1 uF ceramic tile or
Ripple+noise (Vp-p) 400 mV metalized film capacitor and 10 uF
electrolytic capacitor on the output end, and
the oscilloscope has 20 MHZ bandwidth

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Specification High Power Density Power Supply Product
Version: V1.0 MS4820 Rectifier Module

1. Other Index

Others
Parameters Min. Typical Max. Unit Remark

Temperature coefficient ±0.02 %/℃

25%~50%~25%, 50%~75%~50% load

Dynamic response variation, transition probability of 0.1 A/us,
200 us
recovery time transition cycle of 4 ms, and equal upper and
lower half cycles
Dynamic response
±5 %Vo
overshoot
The period from the rated input voltage
start-up to the output voltage establishment of
Startup time 8 S
43 Vdc, the start-up output needs to apply the
pre-current-limit function

Current-sharing unbalance ±5 % in 50%~100% load range

On/off overshoot
±5 %Vo Rated input voltage,output full load.
amplitude

5 mV 3.4~150 KHz

3 mV 150~200 KHz
Discrete noise
2 mV 200~500 KHz

1 mV 500~30000 KHz

Protection

Parameters Min. Typical Max. Unit Remark

Input over voltage

300 Vac Available for self-recovery
protection point

Input over voltage

290 Vac The return difference is not smaller than 5 V
protection recovery point

Input under voltage 78 Vac Available for self-recovery

protection point

Input under voltage

90 Vac The return difference is not smaller than 5 V
protection recovery point

Input over current

The AC input lines L and N have fuses
protection
1. The module fault leads to over voltage and
Output over voltage module self-locking
58.5 60.5 Vdc 2. The module is applied with voltage within
protection point the output over voltage protection point range,
and the module works normally
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Specification High Power Density Power Supply Product
Version: V1.0 MS4820 Rectifier Module
Output current limiting
20.5 22.5 A Available for self-recovery
protection

Short circuit protection Available for long-term short circuit; self-recovery,hiccup protection at over current。

Power supply
Automatic recovery under the
over-temperature ℃
environment temperature of 65℃
protection

Environment

Parameters Min. Typical Max. Unit Remark

Working environment -25°C can start-up in full load,+55°C can

-40 +65 °C
temperature work normally.
Dynamic transportation
-40 70 °C
environment temperature
Storage environment
-40 70 °C
temperature
Humidity Relative humidity, no condensation
5 95 %

High temperature derating of the service

Altitude 0 3000 m environment condition of3000~4000 m,
reduce 1℃ in case of every 100 m increase
Noise 55 dBa A- weighted,distance 1m test.
Cooling mode Forced air cooling. Front-in and rear-out, the fan is front-mounted, which has temperature control
and speed regulating functions.

1. EMC Index

EMC and Others

Parameters Standard Requirements
Harmonic current IEC 61000-3-2 [6] CLASS A
Radiated immunity IEC61000-4-3 LEVEL 3,Criterion A;
Conducted immunity IEC61000-4-6 LEVEL 3,Criterion A;
Shell, parts which can be contacted by hand during normal operation: IEC61000-4-2, contact
discharge+/-6 KV; air discharge+/-8 KV,Criterion B;
Static immunity Shell, parts which can be contacted by hand during normal operation: contact discharge+/-8 KV; air
discharge+/-10 KV,Criterion R;
Conductor in the signal port: Contact discharge+/-2 KV,Criterion R;
Radiated interference EN55022 CLASS B;
Conducted interference EN55022 CLASS B;
Electrical fast transient IEC61000-4-4 LEVEL 3,Criterion B;

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Specification High Power Density Power Supply Product
Version: V1.0 MS4820 Rectifier Module
burst
Surge IEC61000-4-5 LEVEL 4,Criterion B(different mode:2KV, common mode:4KV)
AC input end can bear 5 kA, 8/20 us inrush current waveform, forward power on for 5 times, with
Lightning protection
each interval of 1 min (refer to the standard: YD 5098-2001).Criterion B
IEC61000-4-11
Drop to 70% UT, with duration of 100 ms; drop at all phases of 0°, 45°, 90°, 135°, 180°, 225°,
270°, and 315°, Criterion B;
Voltage drop and short Drop to 40% UT, with duration of 20 ms; drop at 0°, 45°, 90°, 135°, 180°, 225°, 270°, 315°,
interruption (220 Vac) Criterion B;
Drop to 0% UT, with duration of 10 ms; drop at 0°, 45°, 90°, 135°, 180°, 225°, 270°, 315°,
Criterion B;
Other condition satisfy Criterion B.
Voltage fluctuation and IEC61000-3-3; Pst≤1.0; P1t≤0.65; dc≤3%; dmax≤4%;
flicker The time≤200 ms when the d(t) value larger than 3% between voltage change.
MTBF ≥150,000 Hours,YD/T682-94.
Parallel operation Support the N+1 redundancy backup, when used in parallel operation, it can guarantee current
function sharing, and the current sharing unbalance is within ±5%
Sine vibration: 5~9 Hz: amplitude of 3.5 mm; 9~200 Hz: acceleration of 10 m/s2; 3-axis, and 5
Vibration scanning frequency vibrations in each direction. Random vibration: 2~10 Hz: 30 m2/s3; 10~200
Hz: 3 m2/s3; 200~500 Hz: 1 m2/s3; 3-axis, and 30 min in each direction. Reference:ETS300019-2
Operation environment condition: Acceleration of 250 m/s2; pulse width of 6 ms; 3-axis and
6-direction have 500 collisions.
Impact (collision)
Transport environment condition: Acceleration of 400 m/s2; pulse width of 6 ms; 3-axis and
6-direction have 500 collisions
Drop Drop height of 1 m; once at the bottom
Smell requirements No generation of peculiar smell and the smell harmful to health
Component requirements All components meet derating requirements,the temperature of electrolysis capacitance≥105℃.
Hot plugging
The rectifier module meets hot plugging requirements
requirements
Failure isolation The rectifier module can reliably be separated from the system after failure
Environment protection
It meets 2002/95/EC; no cadmium, hydride and fluoride
requirements

Capability Criterion:
Criterion A-- Capability normal in the range of technique request;
Criterion B(DIP test criterion)-- the function is temporary degraded or lost, which can be self-recovered;
Criterion B(other test except DIP )-- the Part function is temporary degraded or lost, which can be self-recovered,but output
voltage retain in normal range in testing
Criterion C--Permit little function halt, Don’t allow long-playing function halt or manual restoration.
Criterion D--Don’t allow any parts of an apparatus breakage except protection parts, and available for self-recovery when
replace broken protection parts.

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Specification High Power Density Power Supply Product
Version: V1.0 MS4820 Rectifier Module

1. Insulation and mechanical Index

Insulation Grade
Parameters Standard Requirements Remark
Input-output 4200 Vdc/10 mA//1 min
No flashover or breakdown, and remove the
Input-rack 2650 Vdc/10 mA//1 min
discharge tube during the test
Output-rack 700 Vdc/10 mA//1 min
Current leakage ≤3.5 mA 264Vac input,60 Hz input
It has obtained TUV, UL, CE and TLC
Safety certification certification. Certification standards: TUV
EN60950-1; UL60950-1; CE;
Under normal atmospheric pressure, relative humidity＜90%; under no condensation condition
Insulating resistance and test voltage of 500 VDC, the primary-secondary, primary-protection ground, and
secondary-protection ground insulation resistance≥50 MΩ

Mechanical Features
Length (in./mm) 8.21/208.5
Width (in./mm) 4.96/126
Height (in./mm) 1.63/41.5
Weight (kg) ＜1.5

Figure 2

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Specification High Power Density Power Supply Product
Version: V1.0 MS4820 Rectifier Module

2. The pin definition is as follows:

Remark: “ ”express pull out. Figure 3

Pin number Function Remark

L Module AC input
A1、A2、B1、B2、 N Module AC input
PE Module protection ground, long pin
A13 to A21 48V+ 48V Positive output
A22 Pre-Charge Standby charge, long pin
B13 to B22 48V- 48V Negative output

The signal pin definition is as follows:

Module fault dry-contact output ( photocoupler C、E pole), ALARM+

and ALARM-GND low-resistance when work normal , high-resistance
A23 FAULT+
when work abnormity ;C、E loop strand 100Ω resistance,require Ic
≤3mA.
Module protection dry-contact output ( photocoupler C、E pole),
ALARM+ and ALARM-GND low-resistance when work normal,
A24 ALARM+
high-resistance when work abnormity ;C、E loop strand 100Ω resistance，
require Ic ≤3mA.
B23 ALARM-GND Dry-contact GND

B24 — NC

B25 SHARE+
Module Current-sharing line
A25 SHARE-

Short pin, control module power-on by contacting and power-off by

A26 PS-enable
linking to A27.
B26 PS-present Address line GND
A27 GND Module signal line GND
B27 ADDR0
A28 ADDR1 Module address line
B28 ADDR2

A29 5V+ 5V from system, power supply for RS485 and output isolated
A30 5VGND communications chip.

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Specification High Power Density Power Supply Product
Version: V1.0 MS4820 Rectifier Module
B29 RS485+
Module communications line,insulated with CPU.
B30 RS485-

LED Signal Indication

Indication
Indication Lamp Status Indication Content
Color

On Normal electric supply input and normal module working.

Running
indication Green Electric supply fault (no AC input, AC input over voltage and under
lamp Off
voltage), and no output of the module.

Off The module has no fault.

The lamp lights lasting when the module take places self-recovery
Protection protection. And the lamp twinkles when communications shutdown.
indication Yellow Environment temperature over 65℃~ over-temperature shutdown,
lamp On hibernate shutdown, current limit, and input over voltage and under
voltage protection (in case of hibernate shutdown, the module only lights
the protection indication lamp, and the module is unavailable for alarm
report).
Off The module has no fault.

Fault The fault is incapable of self-recovery:

indication Red
No output due to output over voltage shutdown, fan fault(single or both),
lamp On
output short circuit, and internal causes of the module.(Remark：PS-enable
normal)

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