TOOLBOX TALK
AIR COMPRESSOR SAFETY
#009 OSHPEDIA.COM
Introduction
Air compressors are widely used in construction and industrial work. While they are efficient, improper handling can
lead to serious hazards, including explosions, flying debris, and hearing damage. Proper use and maintenance are
essential to prevent accidents.
Objectives
Understand the hazards associated with air
compressors.
Learn safety measures to prevent accidents.
Identify the required Personal Protective Equipment
Potential Hazards (PPE).
Over-pressurization leading to explosion. Know emergency procedures in case of an incident.
Hose or fitting failure causing sudden releases of air.
Hearing damage due to prolonged exposure to noise.
Oil leaks leading to fire hazards.
Electrical shocks due to faulty wiring.
Airborne debris causing eye or body injuries.
Preventive Measures
Ensure regular maintenance and inspections.
Use the correct pressure settings for the task.
Secure all hoses and fittings properly.
Drain moisture from tanks to prevent rusting.
Keep the compressor in a well-ventilated area.
Train workers on safe handling and emergency
procedures.
Do’s:
✔ Inspect the compressor, hoses, and fittings before use. Use whiplash arrestors on high-pressure hoses to
✔ Keep the work area clean and free of trip hazards. prevent sudden hose whipping in case of failure.
✔ Wear appropriate PPE at all times.
✔ Use hoses and fittings rated for the operating pressure.
✔ Shut down and depressurize before maintenance.
✔ Store the compressor in a dry and secure location.
Don’ts:
✘ Never exceed the recommended pressure limit.
✘ Do not use damaged or worn-out hoses and fittings.
✘ Avoid pointing an air hose at yourself or others.
✘ Never use compressed air to clean yourself.
✘ Do not operate in a poorly ventilated or enclosed space.
✘ Avoid using air compressors near flammable materials. Emergency Procedures
Hose failure: Shut off the compressor immediately
and replace damaged parts.
Overheating: Turn off the compressor and allow it
to cool before checking for issues.
Fire hazard: Use a fire extinguisher rated for
electrical and oil fires.
Injury: Provide first aid and call for medical
assistance if necessary.
Explosion risk: Evacuate the area and notify safety
personnel.
Conclusion
Air compressors are valuable tools, but they come with risks. Always follow safety
guidelines, use the right PPE, and conduct regular maintenance to ensure safe
operation. Stay alert, report hazards, and prioritize safety to prevent accidents. #009 OSHPEDIA.COM